WO2017049928A1 - Chip packaging structure and packaging method therefor - Google Patents

Chip packaging structure and packaging method therefor Download PDF

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Publication number
WO2017049928A1
WO2017049928A1 PCT/CN2016/082782 CN2016082782W WO2017049928A1 WO 2017049928 A1 WO2017049928 A1 WO 2017049928A1 CN 2016082782 W CN2016082782 W CN 2016082782W WO 2017049928 A1 WO2017049928 A1 WO 2017049928A1
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layer
forming
dielectric layer
chip
interconnect structure
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PCT/CN2016/082782
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French (fr)
Chinese (zh)
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仇月东
林正忠
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中芯长电半导体(江阴)有限公司
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Publication of WO2017049928A1 publication Critical patent/WO2017049928A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/93Batch processes
    • H01L24/95Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips
    • H01L24/96Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips the devices being encapsulated in a common layer, e.g. neo-wafer or pseudo-wafer, said common layer being separable into individual assemblies after connecting
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
    • H01L21/50Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
    • H01L21/56Encapsulations, e.g. encapsulation layers, coatings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/52Arrangements for conducting electric current within the device in operation from one component to another, i.e. interconnections, e.g. wires, lead frames
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L24/18High density interconnect [HDI] connectors; Manufacturing methods related thereto
    • H01L24/19Manufacturing methods of high density interconnect preforms
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L24/18High density interconnect [HDI] connectors; Manufacturing methods related thereto
    • H01L24/20Structure, shape, material or disposition of high density interconnect preforms
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L24/00Arrangements for connecting or disconnecting semiconductor or solid-state bodies; Methods or apparatus related thereto
    • H01L24/93Batch processes
    • H01L24/95Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips
    • H01L24/97Batch processes at chip-level, i.e. with connecting carried out on a plurality of singulated devices, i.e. on diced chips the devices being connected to a common substrate, e.g. interposer, said common substrate being separable into individual assemblies after connecting
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/04Manufacture or treatment of semiconductor devices or of parts thereof the devices having at least one potential-jump barrier or surface barrier, e.g. PN junction, depletion layer or carrier concentration layer
    • H01L21/50Assembly of semiconductor devices using processes or apparatus not provided for in a single one of the subgroups H01L21/06 - H01L21/326, e.g. sealing of a cap to a base of a container
    • H01L21/56Encapsulations, e.g. encapsulation layers, coatings
    • H01L21/568Temporary substrate used as encapsulation process aid
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/02Bonding areas; Manufacturing methods related thereto
    • H01L2224/04Structure, shape, material or disposition of the bonding areas prior to the connecting process
    • H01L2224/04105Bonding areas formed on an encapsulation of the semiconductor or solid-state body, e.g. bonding areas on chip-scale packages
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/10Bump connectors; Manufacturing methods related thereto
    • H01L2224/12Structure, shape, material or disposition of the bump connectors prior to the connecting process
    • H01L2224/12105Bump connectors formed on an encapsulation of the semiconductor or solid-state body, e.g. bumps on chip-scale packages
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/18High density interconnect [HDI] connectors; Manufacturing methods related thereto
    • H01L2224/23Structure, shape, material or disposition of the high density interconnect connectors after the connecting process
    • H01L2224/24Structure, shape, material or disposition of the high density interconnect connectors after the connecting process of an individual high density interconnect connector
    • H01L2224/241Disposition
    • H01L2224/24151Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive
    • H01L2224/24153Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being arranged next to each other, e.g. on a common substrate
    • H01L2224/24195Connecting between a semiconductor or solid-state body and an item not being a semiconductor or solid-state body, e.g. chip-to-substrate, chip-to-passive the body and the item being arranged next to each other, e.g. on a common substrate the item being a discrete passive component
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/73Means for bonding being of different types provided for in two or more of groups H01L2224/10, H01L2224/18, H01L2224/26, H01L2224/34, H01L2224/42, H01L2224/50, H01L2224/63, H01L2224/71
    • H01L2224/732Location after the connecting process
    • H01L2224/73251Location after the connecting process on different surfaces
    • H01L2224/73267Layer and HDI connectors

Definitions

  • the invention belongs to the field of semiconductor manufacturing, and relates to a chip package structure and a packaging method.
  • the semiconductor industry has experienced rapid growth. Due to the improved integration density of electronic components, people tend to pursue smaller and more innovative semiconductor chip packaging technologies. In the fan-out type structure, the input and output pads of the chip are distributed outside the area where the chip is located, and therefore, the number of input and output pads of the semiconductor device can be increased.
  • the traditional fan-out wafer level packaging generally includes the following steps: first, a single microchip is cut from the wafer, and the chip is attached face down to the carrier using a standard pick and place device. The adhesive layer is formed; then the plastic sealing layer is formed, the chip is embedded in the plastic sealing layer; after the plastic sealing layer is cured, the carrier and the adhesive layer are removed, and then the redistribution wiring layer process and the ball reflow process are performed, and finally the cutting and testing are performed.
  • Redistribution Layers are interface interfaces between the chip and the package in a flip chip assembly.
  • the redistribution lead layer is an additional metal layer consisting of core metal top traces that are used to bond the die I/O pads outward to other locations such as bump pads.
  • the bumps are typically arranged in a grid pattern, each bump being cast with two pads (one at the top and one at the bottom) that connect the redistribution layer and the package substrate, respectively.
  • RDL redistribution layer
  • Advanced packaging technologies such as 3D TSV (Through Silicon Via), POP (Package on Package), 3D SiP (System in Package) can reduce package size and achieve between individual package units The interconnection, however, its unit redistribution area still needs to be improved.
  • an object of the present invention is to provide a chip package structure and a package method for solving the problem that the redistribution area needs to be further improved when the chip package is performed in the prior art.
  • the present invention provides a chip packaging method including the following steps:
  • the interconnect structure comprises a support body and a plurality of conductive pillars penetrating the support body up and down;
  • step S2 at least one semiconductor chip is adhered face down on the surface of the adhesive layer, and at least one semiconductor chip is adhered face up on the surface of the adhesive layer.
  • the cross section of the conductive pillar includes at least one of a polygon, a circle, and an ellipse; the cross section of the support body includes at least one of a polygon, a circle, and an ellipse.
  • each of the conductive pillars is arranged in a lattice.
  • the method for forming the interconnect structure includes the following steps:
  • the method for forming the interconnect structure includes the following steps:
  • the conductive pillar is formed on the surface of the substrate by an electroplating method or a wire drawing method.
  • the chip packaging method of the present invention further includes a step S7: forming an under bump metal layer on the surface of the redistribution wiring layer, and forming a solder ball bump on the surface of the under bump metal layer.
  • the invention also provides a chip package structure, comprising:
  • the interconnect structure includes a support body and a plurality of conductive pillars penetrating the support body up and down;
  • first dielectric layer formed on an upper surface of the plastic seal layer and a second dielectric layer on a lower surface; the first dielectric layer and the second dielectric layer Forming a plurality of first via holes corresponding to the semiconductor chip electrically and the conductive pillars in the dielectric layer;
  • a redistribution wiring layer composed of a conductive metal filled in the first via hole and a metal line distributed on the surfaces of the first dielectric layer and the second dielectric layer.
  • At least one of the chips is disposed face up, and at least one of the semiconductor chips is disposed face down.
  • the chip package structure and the packaging method of the present invention have the following advantageous effects: the present invention can effectively increase the redistribution area by adding an interconnect structure during the packaging process.
  • the redistribution area is not limited to the front side of the semiconductor chip (the exposed side of the pad), but can also be extended to the back side of the semiconductor chip.
  • the packaging process not all of the semiconductor chips need to be face up or face down, that is, part of the semiconductor chip faces up and part of the semiconductor chip faces down.
  • the redistribution area can be maximized, the interconnection between the chip and the chip can be realized, and the production cost can be effectively saved.
  • FIG. 1 shows a process flow diagram of a chip packaging method of the present invention.
  • FIG. 2 is a schematic view showing the formation of an adhesive layer on the surface of a carrier by the chip packaging method of the present invention.
  • FIG. 3 is a schematic view showing the method of the present invention for attaching at least two semiconductor chips and at least one interconnect structure to the surface of the adhesive layer.
  • 8 to 10 are schematic views showing a method of forming the interconnect structure.
  • 11 to 12 are schematic views showing a method of forming the interconnect structure.
  • Figure 13 is a schematic view showing the formation of a plastic sealing layer on the surface of the adhesive layer by the chip packaging method of the present invention.
  • FIG. 14 is a schematic view showing the removal of the carrier and the adhesive layer by the chip packaging method of the present invention.
  • FIG. 15 shows a chip encapsulation method of the present invention, a first dielectric layer is formed on the upper surface of the plastic encapsulation layer, a second dielectric layer is formed on the lower surface, and a plurality of semiconductor chips are formed in the first dielectric layer and the second dielectric layer.
  • FIG. 16 shows a schematic diagram of a chip packaging method according to the present invention for forming a redistribution wiring layer on the semiconductor chip and the interconnect structure based on the first dielectric layer and the second dielectric layer to realize inter-chip interconnection.
  • FIG. 17 to FIG. 18 are schematic diagrams showing the formation of a bump underlying metal layer on the surface of the redistribution lead layer according to the chip packaging method of the present invention, and forming solder bumps on the surface of the bump under the metal layer.
  • FIG. 19 is a schematic view showing the chip package method of the present invention cutting out a separate chip package structure.
  • the present invention provides a chip packaging method. Referring to FIG. 1, a process flow diagram of the method is shown, including the following steps:
  • the interconnect structure comprises a support body and a plurality of conductive pillars penetrating the support body up and down;
  • step S1 is performed: a carrier 1 is provided, and an adhesive layer 2 is formed on the surface of the carrier 1.
  • the carrier 1 may be a structure or a substrate for providing a bonding layer 2 and a bonding semiconductor chip 3 and an interconnection structure 4, and the material thereof may be selected from a metal, a semiconductor (for example, Si), a polymer or a glass. At least one of them.
  • the carrier 1 is made of glass.
  • the adhesive layer 2 serves as a separation layer between the semiconductor chip 3, the interconnect structure 4 and the carrier 1 in a subsequent process, which is preferably made of a bonding material having a smooth surface, which must be combined with the semiconductor chip 3 and
  • the connecting structure 4 has a certain bonding force to ensure that the semiconductor chip 3 and the interconnect structure 4 do not move in a subsequent process, and in addition, it has a strong bonding force with the carrier 1, and generally, The bonding force of the carrier 1 needs to be greater than the bonding force with the semiconductor chip 3 and the interconnection structure 4.
  • the material of the adhesive layer 2 is selected from a tape which is adhesive on both sides or an adhesive which is produced by a spin coating process or the like.
  • the tape is preferably a UV tape which is easily peeled off after UV light irradiation.
  • step S2 is performed to adhere at least two semiconductor chips 3 and at least one interconnect structure 4 on the surface of the adhesive layer 2;
  • the interconnect structure 4 includes a support body and vertically penetrates the support body Several conductive columns.
  • the semiconductor chip 3 includes, but is not limited to, a memory device, a display device, an input component, a discrete component, a power supply, a voltage regulator, and the like.
  • the number of the semiconductor chips 3 may be two or more up to the number of semiconductor chips 3 that one wafer can carry.
  • all of the semiconductor chips 3 may be adhered face-up to the surface of the adhesive layer 2, or all of the semiconductor chips 3 may be adhered face down on the surface of the adhesive layer 2.
  • the front surface of the semiconductor chip 3 refers to the side on which the semiconductor chip 3 is formed with the device and the electrode is taken out.
  • FIG. 3 shows a case where the surface of the adhesive layer 2 is adhered with four semiconductor chips 3, which are divided into two groups, each of which has one semiconductor chip facing up and the other semiconductor chip facing down. Two chips in each group need to be interconnected in the subsequent packaging process. It should be noted that, here is only an example, in the actual packaging process, the number and arrangement of chips in each group of package structures may be more complicated, and the scope of protection of the present invention should not be unduly limited herein.
  • the height of the interconnect structure 4 is preferably the same as or substantially the same as the semiconductor chip.
  • the cross section of the conductive pillar includes at least one of a polygon, a circle, and an ellipse; the cross section of the support includes at least one of a polygon, a circle, and an ellipse.
  • FIGS. 4-7 show several cross-sectional schematic views of the interconnect structure, wherein FIG. 4 shows a schematic view of the support body 5 and the conductive post 6 having a square cross section.
  • 5 is a schematic view showing that the cross section of the support body 5 is square, the cross section of the conductive pillar 6 is circular, and FIG. 6 shows that the cross section of the support body 5 is circular, and the conductive pillar 6
  • the cross section of the cross section is a square diagram
  • FIG. 7 shows a schematic view in which the cross section of the support body 5 and the conductive post 6 are both circular.
  • each of the conductive pillars 6 is arranged in a lattice.
  • the lattice arrangement described herein means that the arrangement of the conductive pillars has a periodicity in the cross section of the interconnect structure. 4 to 7 are only examples.
  • the support body 5 and the conductive pillars 6 may have other shapes and arrangements, as long as the conductive pillars 6 are vertically penetrated through the support body 5 Yes, the scope of protection of the present invention should not be unduly limited herein.
  • the method of forming the interconnect structure includes the following steps:
  • step (1) is performed: the support structure 5 is formed.
  • the material of the support structure 5 includes, but is not limited to, glass, polymer, silicon oxide, silicon nitride, etc., preferably using low K (dielectric constant K ⁇ 3.9) or ultra low K (dielectric constant K ⁇ 3 or K ⁇ 2.5) Dielectric material.
  • the support structure may be formed by an injection molding process, spin coating, chemical vapor deposition, plasma vapor deposition or the like depending on the material.
  • the support structure 5 can also adopt photosensitive materials such as photosensitive polyimide, photosensitive benzocyclobutene, photosensitive polybenzoxazole, etc., which also have the characteristics of low K, and can be used as a dielectric material at the same time
  • photosensitive materials such as photosensitive polyimide, photosensitive benzocyclobutene, photosensitive polybenzoxazole, etc., which also have the characteristics of low K, and can be used as a dielectric material at the same time
  • the photoresist layer can be directly obtained through the steps of exposure, development, and the like.
  • step (2) is performed to form a plurality of second through holes 7 in the support structure 5.
  • Methods of forming the second through holes 7 include, but are not limited to, laser drilling, mechanical drilling, deep reactive ion etching, exposure development, and the like.
  • the second via hole 7 is filled with metal to obtain the conductive pillar 6.
  • the material of the conductive pillar 6 is selected from at least one of Al, Cu, Sn, Ni, Au, and Ag.
  • a method of filling metal in the second through hole 7 includes However, it is not limited to electroplating, electroless plating, physical vapor deposition, chemical vapor deposition, and the like.
  • the interconnect structure can also be formed by the following steps:
  • step (1) is performed: a substrate 8 is provided, and a plurality of vertically disposed conductive pillars 6 are formed on the surface of the substrate 8.
  • the conductive pillars 6 may be formed on the surface of the substrate by an electroplating method or a wire drawing method.
  • step (2) is performed: forming a molding material 9 covering the conductive pillars 6.
  • the molding material employs a thermosetting material including, but not limited to, an epoxy resin, a polyimide, a silica gel, or the like. This process can be carried out by compression molding or injection molding.
  • step (3) removing excess molding material on the upper surface of the conductive pillar 6 and removing the substrate 8 to expose the lower surface of the conductive pillar 6, and the remaining molding material constitutes the support member 5, Thereby an interconnection structure as shown in FIG. 10 is obtained.
  • step S3 is performed to form a molding layer 10 on the surface of the adhesive layer 2, wherein the semiconductor chip 3 and the interconnect structure 4 are embedded in the molding layer 10 and expose the upper surface. .
  • the heights of the plurality of semiconductor chips 3 adhered to the surface of the adhesive layer 2 and the interconnect structure 4 may be inconsistent, in order to expose all of the semiconductor chips 3 and the For the upper surface of the interconnect structure 4, a process such as grinding, partial laser opening, or the like may be applied to the plastic sealing layer.
  • the height of each of the semiconductor chips 3 and the interconnect structure 4 can be reasonably adjusted according to actual needs.
  • the plastic sealing layer 10 is made of a thermosetting material, such as a common molding material such as silica gel or epoxy resin.
  • the method of forming the plastic seal layer 10 may be selected from, but not limited to, compressive molding, paste printing, transfer molding, liquid encapsulant molding, vacuum lamination. Any one of methods such as spin coating.
  • transfer molding is one of plastic molding methods, which is a method in which a closed metal mold is heated and pressed into a molten resin from a fine tube gate to be hardened and formed, and the forming precision is higher than that of compression molding. And can produce molded parts of very complicated shapes. Further, it is possible to simultaneously obtain a plurality of molded articles in a connected metal mold by performing one operation of charging the resin at one place.
  • This molding method is mainly used for forming a thermosetting resin such as a phenol resin, a urea resin, a melamine, an epoxy resin, and a polyester, and is therefore also referred to as a press molding of a thermosetting resin.
  • step S4 is performed: separating the adhesive layer 2 and the molding layer 10 to remove the carrier 1 and the adhesive layer 2.
  • the method for separating the adhesive layer 2 and the plastic sealing layer 10 is selected from, but not limited to, chemical etching, mechanical peeling, and mechanical At least one of grinding, hot baking, ultraviolet light irradiation, laser ablation, chemical mechanical polishing, and wet peeling.
  • the adhesive layer 2 is made of UV tape
  • the UV tape may be firstly reduced in viscosity by ultraviolet light irradiation, and then the carrier 1 and the adhesive layer 2 are detached from the plastic seal by tearing off.
  • the layer 10, the chip 3 and the interconnect structure 4 are simpler and easier to operate than the thinning process, such as grinding, etching, etc., and the process cost can be greatly reduced.
  • step S5 is performed: forming a first dielectric layer 11 on the upper surface of the plastic sealing layer 10, forming a second dielectric layer 12 on the lower surface, and forming the second dielectric layer 12 on the upper dielectric layer 11 and the second dielectric layer 12 A plurality of first via holes 13 corresponding to the semiconductor chip 3 and the conductive pillars 6 are formed.
  • the first dielectric layer 11 and the second dielectric layer 12 may be the same or different materials, preferably low-k or ultra-low-K materials, including but not limited to silicon oxide, phosphosilicate glass, silicon oxycarbon compound, Polyimide, benzocyclobutene, polybenzoxazole, and the like.
  • the first dielectric layer 11 and the second dielectric layer 12 may be formed by spin coating, thermal chemical vapor deposition, plasma enhanced chemical vapor deposition, or the like, depending on the material. Methods of forming the first vias 13 include, but are not limited to, laser drilling, mechanical drilling, deep reactive ion etching. If the first dielectric layer 11 and the second dielectric layer 12 are made of a photosensitive material, the first through holes 13 can be directly obtained by exposure and development, thereby simplifying the process steps.
  • step S6 is performed to form a redistribution wiring layer 14 on the semiconductor chip and the interconnect structure 4 based on the first dielectric layer 11 and the second dielectric layer 123 to realize inter-chip interconnection.
  • the method for forming the redistribution wiring layer 14 includes, but is not limited to, at least one of physical vapor deposition, chemical vapor deposition, electroplating, and electroless plating; the redistribution wiring layer 14 may be a single layer or more The layer, the material of which is selected from, but not limited to, at least one of Al, Cu, Sn, Ni, Au, and Ag.
  • the redistribution wiring layer 14 includes a conductive plug filled in the first through hole 13 and a metal line formed on the surfaces of the first dielectric layer 11 and the second dielectric layer 12.
  • the conductive plugs may be formed separately from the metal lines or may be formed together.
  • the first via hole 13 is first filled with a metal conductor by a process such as deposition, plating, or the like to form the conductive plug; and then formed by sputtering and electroplating on the first dielectric layer by photolithography. Metal circuit pattern.
  • the redistribution wiring layer 14 is distributed on the front and back sides of the semiconductor chip 3, the redistribution wiring layers of the front surface and the back surface of the same semiconductor chip or different semiconductor chips are connected through the interconnection structure, thereby maximizing the redistribution area, and easily complete inter-chip interconnects without increasing chip size, which not only improves package performance, but also reduces package cost.
  • the chip packaging method of the present invention further includes a step S7: forming a lower under bump metal layer 17 on the surface of the redistribution wiring layer 14 and a metal layer 17 under the bump as shown in FIGS. 17 and 18. Solder ball bumps 18 are formed on the surface.
  • the step S7 includes:
  • Step S7-1 forming a third dielectric layer 15 covering the redistribution wiring layer 14 on the surface of the first dielectric layer 11 and the second dielectric layer 12, and in the third dielectric layer, as shown in FIG. Forming a plurality of third through holes 16 in 15;
  • Step S7-2 The under bump metal layer 17 and the solder ball bumps 18 are formed based on the third dielectric layer 15 and the third via holes 16 as shown in FIG.
  • the under bump metal layer 17 can prevent diffusion between the solder bumps 18 and the integrated circuit and achieve lower contact resistance.
  • the under bump metal layer 17 may be a single layer or a plurality of layers of metal.
  • the under bump metal layer 17 is a Ti/Cu composite layer.
  • the material of the solder bumps 18 includes, but is not limited to, conductive metals such as Ag, Cu, and the like.
  • each set of semiconductor chip interconnection package structures can be finally separated by a dicing process.
  • the present invention also provides a chip package structure, as shown in FIG. 19, the chip package structure includes:
  • the interconnect structure 4 includes a support body and a plurality of conductive pillars penetrating the support body up and down;
  • a first dielectric layer 11 formed on an upper surface of the plastic sealing layer 10 and a second dielectric layer 12 on a lower surface; a plurality of electrically formed semiconductor chips 3 are electrically formed in the first dielectric layer 11 and the second dielectric layer 12 a first through hole corresponding to the conductive column;
  • a redistribution wiring layer 14 is formed of a conductive metal filled in the first via hole and a metal line distributed on the surfaces of the first dielectric layer 12 and the second dielectric layer 13.
  • the surface of the redistribution lead layer 14 may further be formed with an under bump metal layer 17, and the solder bump bumps 18 are formed on the surface of the under bump metal layer 17.
  • the third dielectric layer 15 covering the redistribution wiring layer 14 is formed on the surface of the first dielectric layer 11 and the second dielectric layer 12, and the third dielectric layer 15 is formed to accommodate the under bump metal.
  • not all of the semiconductor chips need to face up or face down, that is, at least one of the semiconductor chips may be disposed face down, and at least one of the semiconductor chips may be disposed face down.
  • FIG. 19 shows a case where two semiconductor chips are included in the chip package structure, in which one semiconductor chip faces upward and the other semiconductor chip faces downward, and redistribution leads are formed on the front and back sides of each semiconductor chip.
  • Layer 14 thereby greatly expanding the redistribution area under the same device dimensions, and interconnection between the two semiconductor chips is easily achieved by the interconnection structure.
  • the height of the interconnect structure 4 is preferably the same as or substantially the same as the semiconductor chip.
  • the cross section of the conductive pillar includes at least one of a polygon, a circle, and an ellipse; the cross section of the support includes a polygon, a circle, and At least one of the elliptical shapes.
  • FIGS. 4-7 show several cross-sectional schematic views of the interconnect structure, wherein FIG. 4 shows a schematic view of the support body 5 and the conductive post 6 having a square cross section.
  • 5 is a schematic view showing that the cross section of the support body 5 is square, the cross section of the conductive pillar 6 is circular, and FIG. 6 shows that the cross section of the support body 5 is circular, and the conductive pillar 6
  • the cross section of the cross section is a square diagram
  • FIG. 7 shows a schematic view in which the cross section of the support body 5 and the conductive post 6 are both circular.
  • each of the conductive pillars 6 is arranged in a lattice.
  • the lattice arrangement described herein means that the arrangement of the conductive pillars has a periodicity in the cross section of the interconnect structure. 4 to 7 are only examples.
  • the support body 5 and the conductive pillars 6 may have other shapes and arrangements, as long as the conductive pillars 6 are vertically penetrated through the support body 5 Yes, the scope of protection of the present invention should not be unduly limited herein.
  • the support 5 is preferably made of a low-k material (dielectric constant K ⁇ 3.9), including but not limited to glass, polymer, silicon oxide, silicon nitride, and the like.
  • the material of the conductive pillar 6 is selected from at least one of Al, Cu, Sn, Ni, Au, and Ag.
  • the first dielectric layer 11 and the second dielectric layer 12 may be made of the same or different materials, preferably low-k or ultra-low-K materials, including but not limited to silicon oxide, phosphosilicate glass, silicon oxycarbon, polyacryl Any of an amine, a benzocyclobutene, and a polybenzoxazole.
  • the chip package structure of the present invention can greatly expand the redistribution area and improve the package performance without increasing the size of the device.
  • the present invention can effectively increase the redistribution area by adding an interconnect structure during the packaging process.
  • the redistribution area is not limited to the front side of the semiconductor chip (the exposed side of the pad), but can also be extended to the back side of the semiconductor chip.
  • the packaging process not all of the semiconductor chips need to be face up or face down, that is, part of the semiconductor chip faces up and part of the semiconductor chip faces down.
  • the redistribution area can be maximized, the interconnection between the chip and the chip can be realized, and the production cost can be effectively saved. Therefore, the present invention effectively overcomes various shortcomings in the prior art and has high industrial utilization value.

Abstract

A chip packaging method, comprising the following steps: S1: providing a carrier (1), forming an adhesive layer (2) on a surface of the carrier (1); S2: adhering at least two semiconductor chips (3) and at least one interconnection structure (4) on a surface of the adhesive layer (2); the interconnection structure (4) comprising a supporting body (5) and a plurality of conductive columns (6) vertically passing through the supporting body (5); S3: forming a plastic sealing layer (10) on the surface of the adhesive layer (2); S4: removing the carrier (1) and the adhesive layer (2); S5: forming a first dielectric layer (11) on the upper surface of the plastic sealing layer (10), and forming a second dielectric layer (12) on the lower surface of the plastic sealing layer (10); S6: forming redistribution lead layers (14) for the semiconductor chips (3) and the interconnection structure (4) on the basis of the first dielectric layer (11) and the second dielectric layer (12), so as to provide interconnection between the chips. By adding the interconnection structure (4) to the packaging process, the redistribution lead layers (14) are formed on both the front side and the rear side of the chips (3), which can maximize the redistribution area, provide interconnection between the chips (3), and effectively save on production costs.

Description

一种芯片封装结构及封装方法Chip package structure and packaging method 技术领域Technical field
本发明属于半导体制造领域,涉及一种芯片封装结构及封装方法。The invention belongs to the field of semiconductor manufacturing, and relates to a chip package structure and a packaging method.
背景技术Background technique
半导体工业经历了快速的成长,由于电子元件整合密度的改善,人们倾向于追求更小及更具有创造性的半导体芯片封装技术。在扇出型结构中,芯片的输入及输出焊盘分布于芯片所处区域外部,因此,半导体器件输入、输出焊盘的数量可以增加。The semiconductor industry has experienced rapid growth. Due to the improved integration density of electronic components, people tend to pursue smaller and more innovative semiconductor chip packaging technologies. In the fan-out type structure, the input and output pads of the chip are distributed outside the area where the chip is located, and therefore, the number of input and output pads of the semiconductor device can be increased.
传统的扇出型晶圆级封装(Fan-out wafer level packaging,FOWLP)一般包括如下几个步骤:首先从晶圆切下单个微芯片,并采用标准拾放设备将芯片正面朝下粘贴到载体的粘胶层上;然后形成塑封层,将芯片嵌入塑封层内;在塑封层固化后,去除载体及粘胶层,然后进行再分布引线层工艺及植球回流工艺,最后进行切割和测试。The traditional fan-out wafer level packaging (FOWLP) generally includes the following steps: first, a single microchip is cut from the wafer, and the chip is attached face down to the carrier using a standard pick and place device. The adhesive layer is formed; then the plastic sealing layer is formed, the chip is embedded in the plastic sealing layer; after the plastic sealing layer is cured, the carrier and the adhesive layer are removed, and then the redistribution wiring layer process and the ball reflow process are performed, and finally the cutting and testing are performed.
再分布引线层(Redistribution Layers,RDL)是倒装芯片组件中芯片与封装之间的接口界面。再分布引线层是一个额外的金属层,由核心金属顶部走线组成,用于将裸片的I/O焊盘向外绑定到诸如凸点焊盘等其它位置。凸点通常以栅格图案布置,每个凸点都浇铸有两个焊盘(一个在顶部,一个在底部),它们分别连接再分布引线层和封装基板。Redistribution Layers (RDL) are interface interfaces between the chip and the package in a flip chip assembly. The redistribution lead layer is an additional metal layer consisting of core metal top traces that are used to bond the die I/O pads outward to other locations such as bump pads. The bumps are typically arranged in a grid pattern, each bump being cast with two pads (one at the top and one at the bottom) that connect the redistribution layer and the package substrate, respectively.
随着半导体芯片的输入、输出焊盘数量的增加,为了完成芯片与芯片之间的互连,需要更大的分布面积。更重要的是,最新的器件中通常需要一个以上的再分布引线层(RDL),这意味着更多的分布面积是必要的,这给传统的二维扇出型封装工艺带来了很大的挑战。As the number of input and output pads of a semiconductor chip increases, a larger distribution area is required in order to complete the interconnection between the chip and the chip. More importantly, more than one redistribution layer (RDL) is usually required in the latest devices, which means more distribution area is necessary, which brings a lot of traditional two-dimensional fan-out packaging process. The challenge.
先进的包装技术,如3D TSV(Through Silicon Via,硅通孔),POP(Package on Package,堆叠封装),3D SiP(System in Package,系统级封装)可以减少封装尺寸,实现单个封装单元之间的互连,然而,其单位再分布面积仍然有待提高。Advanced packaging technologies such as 3D TSV (Through Silicon Via), POP (Package on Package), 3D SiP (System in Package) can reduce package size and achieve between individual package units The interconnection, however, its unit redistribution area still needs to be improved.
因此,如何提供一种芯片封装结构及封装方法,以实现再分布面积的最大化,并提高封装效率,减少生产成本,成为本领域技术人员亟待解决的一个重要技术问题。Therefore, how to provide a chip package structure and a packaging method to maximize the redistribution area, improve the packaging efficiency, and reduce the production cost has become an important technical problem to be solved by those skilled in the art.
发明内容Summary of the invention
鉴于以上所述现有技术的缺点,本发明的目的在于提供一种芯片封装结构及封装方法,用于解决现有技术中在进行芯片封装时,再分布面积有待进一步提高的问题。In view of the above-mentioned shortcomings of the prior art, an object of the present invention is to provide a chip package structure and a package method for solving the problem that the redistribution area needs to be further improved when the chip package is performed in the prior art.
为实现上述目的及其他相关目的,本发明提供一种芯片封装方法,包括以下步骤:To achieve the above and other related objects, the present invention provides a chip packaging method including the following steps:
S1:提供一载体,在所述载体表面形成粘合层; S1: providing a carrier, forming an adhesive layer on the surface of the carrier;
S2:在所述粘合层表面粘附至少两个半导体芯片及至少一个互连结构;所述互连结构包括支撑体及上下贯穿所述支撑体的若干导电柱;S2: adhering at least two semiconductor chips and at least one interconnect structure on a surface of the adhesive layer; the interconnect structure comprises a support body and a plurality of conductive pillars penetrating the support body up and down;
S3:在所述粘合层表面形成塑封层,其中,所述半导体芯片及所述互连结构嵌于所述塑封层内并暴露出上表面;S3: forming a plastic seal layer on the surface of the adhesive layer, wherein the semiconductor chip and the interconnect structure are embedded in the plastic seal layer and expose the upper surface;
S4:分离所述粘合层与塑封层,以去除所述载体及粘合层;S4: separating the adhesive layer and the plastic sealing layer to remove the carrier and the adhesive layer;
S5:在所述塑封层上表面形成第一介质层、下表面形成第二介质层,并在所述第一介质层及第二介质层中形成若干与半导体芯片电性引出及所述导电柱所对应的第一通孔;S5: forming a first dielectric layer on the upper surface of the plastic sealing layer, forming a second dielectric layer on the lower surface, and forming a plurality of electrical leads and the conductive pillars in the first dielectric layer and the second dielectric layer Corresponding first through hole;
S6:基于所述第一介质层及第二介质层对所述半导体芯片及所述互连结构形成再分布引线层,实现芯片间互连。S6: forming a redistribution wiring layer on the semiconductor chip and the interconnect structure based on the first dielectric layer and the second dielectric layer to implement inter-chip interconnection.
可选地,于所述步骤S2中,至少有一个半导体芯片正面朝下粘附于所述粘合层表面,且至少有一个半导体芯片正面朝上粘附于所述粘合层表面。Optionally, in the step S2, at least one semiconductor chip is adhered face down on the surface of the adhesive layer, and at least one semiconductor chip is adhered face up on the surface of the adhesive layer.
可选地,所述导电柱的横截面包括多边形、圆形及椭圆形中的至少一种;所述支撑体的横截面包括多边形、圆形及椭圆形中的至少一种。Optionally, the cross section of the conductive pillar includes at least one of a polygon, a circle, and an ellipse; the cross section of the support body includes at least one of a polygon, a circle, and an ellipse.
可选地,所述互连结构中,各导电柱呈点阵排列。Optionally, in the interconnect structure, each of the conductive pillars is arranged in a lattice.
可选地,所述互连结构的形成方法包括以下步骤:Optionally, the method for forming the interconnect structure includes the following steps:
(1)形成所述支撑结构;(1) forming the support structure;
(2)在所述支撑结构中形成若干第二通孔;(2) forming a plurality of second through holes in the support structure;
(3)在所述第二通孔中填充金属,得到所述导电柱。(3) filling the second via hole with a metal to obtain the conductive pillar.
可选地,所述互连结构的形成方法包括以下步骤:Optionally, the method for forming the interconnect structure includes the following steps:
(1)提供一基板,在所述基板表面形成若干垂直设立的导电柱;(1) providing a substrate, forming a plurality of vertically disposed conductive pillars on the surface of the substrate;
(2)形成包覆所述导电柱的模塑材料;(2) forming a molding material covering the conductive pillar;
(3)去除所述导电柱上表面多余的模塑材料并移除所述基板以暴露出所述导电柱下表面,剩余的模塑材料构成所述支撑件。(3) removing excess molding material on the upper surface of the conductive post and removing the substrate to expose the lower surface of the conductive post, and the remaining molding material constitutes the support.
可选地,于所述步骤(1)中,通过电镀法或拉丝法在所述基板表面形成所述导电柱。Optionally, in the step (1), the conductive pillar is formed on the surface of the substrate by an electroplating method or a wire drawing method.
可选地,本发明的芯片封装方法还包括步骤S7:在所述再分布引线层表面形成凸点下金属层,并在所述凸点下金属层表面形成焊球凸点。Optionally, the chip packaging method of the present invention further includes a step S7: forming an under bump metal layer on the surface of the redistribution wiring layer, and forming a solder ball bump on the surface of the under bump metal layer.
本发明还提供一种芯片封装结构,包括:The invention also provides a chip package structure, comprising:
塑封层;Plastic seal layer
嵌于所述塑封层中的至少两个半导体芯片及至少一个互连结构;所述互连结构包括支撑体及上下贯穿所述支撑体的若干导电柱;At least two semiconductor chips embedded in the plastic sealing layer and at least one interconnect structure; the interconnect structure includes a support body and a plurality of conductive pillars penetrating the support body up and down;
形成于所述塑封层上表面的第一介质层及下表面的第二介质层;所述第一介质层及第二 介质层中形成有若干与半导体芯片电性引出及所述导电柱所对应的第一通孔;a first dielectric layer formed on an upper surface of the plastic seal layer and a second dielectric layer on a lower surface; the first dielectric layer and the second dielectric layer Forming a plurality of first via holes corresponding to the semiconductor chip electrically and the conductive pillars in the dielectric layer;
由填充于所述第一通孔内的导电金属及分布于所述第一介质层及第二介质层表面的金属线路构成的再分布引线层。And a redistribution wiring layer composed of a conductive metal filled in the first via hole and a metal line distributed on the surfaces of the first dielectric layer and the second dielectric layer.
可选地,所述芯片封装结构中,至少有一个芯片正面朝上设置,且至少有一个半导体芯片正面朝下设置。Optionally, in the chip package structure, at least one of the chips is disposed face up, and at least one of the semiconductor chips is disposed face down.
如上所述,本发明的芯片封装结构及封装方法,具有以下有益效果:本发明通过在封装过程中加入互连结构,可以有效增加再分布面积。通过所述互连结构的帮助,再分布面积不局限于半导体芯片正面(焊盘暴露的一面),还可以扩展到半导体芯片背面。更重要的是,在封装过程中,不一定全部的半导体芯片都需要正面朝上或正面朝下,即可以部分半导体芯片正面朝上、部分半导体芯片正面朝下设置。通过本发明的芯片封装方法,再分布面积可以得到最大化,实现芯片与芯片之间的互连,并有效节约生产成本。As described above, the chip package structure and the packaging method of the present invention have the following advantageous effects: the present invention can effectively increase the redistribution area by adding an interconnect structure during the packaging process. With the aid of the interconnect structure, the redistribution area is not limited to the front side of the semiconductor chip (the exposed side of the pad), but can also be extended to the back side of the semiconductor chip. More importantly, in the packaging process, not all of the semiconductor chips need to be face up or face down, that is, part of the semiconductor chip faces up and part of the semiconductor chip faces down. Through the chip packaging method of the invention, the redistribution area can be maximized, the interconnection between the chip and the chip can be realized, and the production cost can be effectively saved.
附图说明DRAWINGS
图1显示为本发明的芯片封装方法的工艺流程图。FIG. 1 shows a process flow diagram of a chip packaging method of the present invention.
图2显示为本发明的芯片封装方法在载体表面形成粘合层的示意图。2 is a schematic view showing the formation of an adhesive layer on the surface of a carrier by the chip packaging method of the present invention.
图3显示为本发明的芯片封装方法在所述粘合层表面粘附至少两个半导体芯片及至少一个互连结构的示意图。3 is a schematic view showing the method of the present invention for attaching at least two semiconductor chips and at least one interconnect structure to the surface of the adhesive layer.
图4~图7显示为所述互连结构的几种横截面示意图。4 through 7 show several cross-sectional schematic views of the interconnect structure.
图8~图10显示为所述互连结构的一种形成方法的示意图。8 to 10 are schematic views showing a method of forming the interconnect structure.
图11~图12显示为所述互连结构的一种形成方法的示意图。11 to 12 are schematic views showing a method of forming the interconnect structure.
图13显示为本发明的芯片封装方法在所述粘合层表面形成塑封层的示意图。Figure 13 is a schematic view showing the formation of a plastic sealing layer on the surface of the adhesive layer by the chip packaging method of the present invention.
图14显示为本发明的芯片封装方法去除所述载体及粘合层的示意图。FIG. 14 is a schematic view showing the removal of the carrier and the adhesive layer by the chip packaging method of the present invention.
图15显示为本发明的芯片封装方法在所述塑封层上表面形成第一介质层、下表面形成第二介质层,并在所述第一介质层及第二介质层中形成若干与半导体芯片电性引出及所述导电柱所对应的第一通孔的示意图。15 shows a chip encapsulation method of the present invention, a first dielectric layer is formed on the upper surface of the plastic encapsulation layer, a second dielectric layer is formed on the lower surface, and a plurality of semiconductor chips are formed in the first dielectric layer and the second dielectric layer. A schematic diagram of electrical extraction and a first via corresponding to the conductive post.
图16显示为本发明的芯片封装方法基于所述第一介质层及第二介质层对所述半导体芯片及所述互连结构形成再分布引线层,实现芯片间互连的示意图。16 shows a schematic diagram of a chip packaging method according to the present invention for forming a redistribution wiring layer on the semiconductor chip and the interconnect structure based on the first dielectric layer and the second dielectric layer to realize inter-chip interconnection.
图17~图18显示为本发明的芯片封装方法在所述再分布引线层表面形成凸点下金属层,并在所述凸点下金属层表面形成焊球凸点的示意图。17 to FIG. 18 are schematic diagrams showing the formation of a bump underlying metal layer on the surface of the redistribution lead layer according to the chip packaging method of the present invention, and forming solder bumps on the surface of the bump under the metal layer.
图19显示为本发明的芯片封装方法切割出独立的芯片封装结构的示意图。 FIG. 19 is a schematic view showing the chip package method of the present invention cutting out a separate chip package structure.
元件标号说明Component label description
S1~S6                   步骤S1~S6 steps
1                        载体1 carrier
2                        粘合层2 adhesive layer
3                        半导体芯片3 semiconductor chip
4                        互连结构4 interconnection structure
5                        支撑体5 support
6                        导电柱6 conductive column
7                        第二通孔7 second through hole
8                        基板8 substrate
9                        模塑材料9 molding materials
10                       塑封层10 plastic seal
11                       第一介质层11 first dielectric layer
12                       第二介质层12 second dielectric layer
13                       第一通孔13 first through hole
14                       再分布引线层14 redistributing the lead layer
15                       第三介质层15 third dielectric layer
16                       第三通孔16 third through hole
17                       凸点下金属层17 under bump metal layer
18                       焊球凸点18 solder bumps
具体实施方式detailed description
以下通过特定的具体实例说明本发明的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本发明的其他优点与功效。本发明还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本发明的精神下进行各种修饰或改变。The embodiments of the present invention are described below by way of specific examples, and those skilled in the art can readily understand other advantages and effects of the present invention from the disclosure of the present disclosure. The present invention may be embodied or applied in various other specific embodiments, and various modifications and changes can be made without departing from the spirit and scope of the invention.
请参阅图1至图19。需要说明的是,本实施例中所提供的图示仅以示意方式说明本发明的基本构想,遂图式中仅显示与本发明中有关的组件而非按照实际实施时的组件数目、形状及尺寸绘制,其实际实施时各组件的型态、数量及比例可为一种随意的改变,且其组件布局型态也可能更为复杂。 Please refer to Figure 1 to Figure 19. It should be noted that the illustrations provided in the present embodiment merely illustrate the basic concept of the present invention in a schematic manner, and only the components related to the present invention are shown in the drawings, instead of the number and shape of components in actual implementation. Dimensional drawing, the actual type of implementation of each component's type, number and proportion can be a random change, and its component layout can be more complicated.
实施例一 Embodiment 1
本发明提供一种芯片封装方法,请参阅图1,显示为该方法的工艺流程图,包括以下步骤:The present invention provides a chip packaging method. Referring to FIG. 1, a process flow diagram of the method is shown, including the following steps:
S1:提供一载体,在所述载体表面形成粘合层;S1: providing a carrier, forming an adhesive layer on the surface of the carrier;
S2:在所述粘合层表面粘附至少两个半导体芯片及至少一个互连结构;所述互连结构包括支撑体及上下贯穿所述支撑体的若干导电柱;S2: adhering at least two semiconductor chips and at least one interconnect structure on a surface of the adhesive layer; the interconnect structure comprises a support body and a plurality of conductive pillars penetrating the support body up and down;
S3:在所述粘合层表面形成塑封层,其中,所述半导体芯片及所述互连结构嵌于所述塑封层内并暴露出上表面;S3: forming a plastic seal layer on the surface of the adhesive layer, wherein the semiconductor chip and the interconnect structure are embedded in the plastic seal layer and expose the upper surface;
S4:分离所述粘合层与塑封层,以去除所述载体及粘合层;S4: separating the adhesive layer and the plastic sealing layer to remove the carrier and the adhesive layer;
S5:在所述塑封层上表面形成第一介质层、下表面形成第二介质层,并在所述第一介质层及第二介质层中形成若干与半导体芯片电性引出及所述导电柱所对应的第一通孔;S5: forming a first dielectric layer on the upper surface of the plastic sealing layer, forming a second dielectric layer on the lower surface, and forming a plurality of electrical leads and the conductive pillars in the first dielectric layer and the second dielectric layer Corresponding first through hole;
S6:基于所述第一介质层及第二介质层对所述半导体芯片及所述互连结构形成再分布引线层,实现芯片间互连。S6: forming a redistribution wiring layer on the semiconductor chip and the interconnect structure based on the first dielectric layer and the second dielectric layer to implement inter-chip interconnection.
首先请参阅图2,执行步骤S1:提供一载体1,在所述载体1表面形成粘合层2。Referring first to FIG. 2, step S1 is performed: a carrier 1 is provided, and an adhesive layer 2 is formed on the surface of the carrier 1.
具体的,所述载体1可以为后续制作粘合层2及粘贴半导体芯片3及互连结构4提供刚性的结构或基体,其材料可选自金属、半导体(例如Si)、聚合物或玻璃中的至少一种。作为示例,所述载体1选用玻璃。Specifically, the carrier 1 may be a structure or a substrate for providing a bonding layer 2 and a bonding semiconductor chip 3 and an interconnection structure 4, and the material thereof may be selected from a metal, a semiconductor (for example, Si), a polymer or a glass. At least one of them. As an example, the carrier 1 is made of glass.
所述粘合层2在后续工艺中作为半导体芯片3、互连结构4与载体1之间的分离层,其最好选用具有光洁表面的粘合材料制成,其必须与半导体芯片3及互连结构4具有一定的结合力,以保证半导体芯片3及互连结构4在后续工艺中不会产生移动等情况,另外,其与载体1亦具有较强的结合力,一般来说,其与载体1的结合力需要大于与半导体芯片3及互连结构4的结合力。作为示例,所述粘合层2的材料选自双面均具有粘性的胶带或通过旋涂工艺制作的粘合胶等。所述胶带优选采用UV胶带,其在UV光照射后很容易被撕离。The adhesive layer 2 serves as a separation layer between the semiconductor chip 3, the interconnect structure 4 and the carrier 1 in a subsequent process, which is preferably made of a bonding material having a smooth surface, which must be combined with the semiconductor chip 3 and The connecting structure 4 has a certain bonding force to ensure that the semiconductor chip 3 and the interconnect structure 4 do not move in a subsequent process, and in addition, it has a strong bonding force with the carrier 1, and generally, The bonding force of the carrier 1 needs to be greater than the bonding force with the semiconductor chip 3 and the interconnection structure 4. As an example, the material of the adhesive layer 2 is selected from a tape which is adhesive on both sides or an adhesive which is produced by a spin coating process or the like. The tape is preferably a UV tape which is easily peeled off after UV light irradiation.
然后请参阅图3,执行步骤S2:在所述粘合层2表面粘附至少两个半导体芯片3及至少一个互连结构4;所述互连结构4包括支撑体及上下贯穿所述支撑体的若干导电柱。Referring to FIG. 3, step S2 is performed to adhere at least two semiconductor chips 3 and at least one interconnect structure 4 on the surface of the adhesive layer 2; the interconnect structure 4 includes a support body and vertically penetrates the support body Several conductive columns.
具体的,所述半导体芯片3包括但不限于存储器件、显示器件、输入组件、分立元件、电源、稳压器等器件。所述半导体芯片3的数量可以为两个或更多,直至一个晶圆所能承载的半导体芯片3数量。Specifically, the semiconductor chip 3 includes, but is not limited to, a memory device, a display device, an input component, a discrete component, a power supply, a voltage regulator, and the like. The number of the semiconductor chips 3 may be two or more up to the number of semiconductor chips 3 that one wafer can carry.
具体的,可以将所有半导体芯片3正面朝上粘附于所述粘合层2表面,或者将所有半导体芯片3正面朝下粘附于所述粘合层2表面。此处,所述半导体芯片3的正面指的是所述半导体芯片3形成有器件以及电极引出的一面。 Specifically, all of the semiconductor chips 3 may be adhered face-up to the surface of the adhesive layer 2, or all of the semiconductor chips 3 may be adhered face down on the surface of the adhesive layer 2. Here, the front surface of the semiconductor chip 3 refers to the side on which the semiconductor chip 3 is formed with the device and the electrode is taken out.
特别的,本发明中,不一定全部的半导体芯片都需要正面朝上或正面朝下,即可以至少有一个半导体芯片正面朝下粘附于所述粘合层表面,且至少有一个半导体芯片正面朝上粘附于所述粘合层表面。In particular, in the present invention, not all of the semiconductor chips need to be face up or face down, that is, at least one semiconductor chip may be adhered face down on the surface of the adhesive layer, and at least one semiconductor chip front side Adhered upward to the surface of the adhesive layer.
作为示例,图3显示了所述粘合层2表面粘附有4个半导体芯片3的情形,其分为两组,每组中均有一个半导体芯片正面朝上、另一个半导体芯片正面朝下,每组中的两个芯片均需要在后续的封装过程中完成互连。需要指出的是,此处仅为示例,在实际封装过程中,每组封装结构中的芯片数量及排布方式可更为复杂,此处不应过分限制本发明的保护范围。As an example, FIG. 3 shows a case where the surface of the adhesive layer 2 is adhered with four semiconductor chips 3, which are divided into two groups, each of which has one semiconductor chip facing up and the other semiconductor chip facing down. Two chips in each group need to be interconnected in the subsequent packaging process. It should be noted that, here is only an example, in the actual packaging process, the number and arrangement of chips in each group of package structures may be more complicated, and the scope of protection of the present invention should not be unduly limited herein.
具体的,所述互连结构4的高度最好与所述半导体芯片相同或大致相同。所述导电柱的横截面包括多边形、圆形及椭圆形中的至少一种;所述支撑体的横截面包括多边形、圆形及椭圆形中的至少一种。Specifically, the height of the interconnect structure 4 is preferably the same as or substantially the same as the semiconductor chip. The cross section of the conductive pillar includes at least one of a polygon, a circle, and an ellipse; the cross section of the support includes at least one of a polygon, a circle, and an ellipse.
作为示例,图4~图7显示了所述互连结构的几种横截面示意图,其中,图4显示为所述支撑体5及所述导电柱6的横截面均为四方形的示意图,图5显示为所述支撑体5的横截面为四方形、所述导电柱6的横截面为圆形的示意图,图6显示为所述支撑体5的横截面为圆形、所述导电柱6的横截面为四方形的示意图,图7显示为所述支撑体5及所述导电柱6的横截面均为圆形的示意图。As an example, FIGS. 4-7 show several cross-sectional schematic views of the interconnect structure, wherein FIG. 4 shows a schematic view of the support body 5 and the conductive post 6 having a square cross section. 5 is a schematic view showing that the cross section of the support body 5 is square, the cross section of the conductive pillar 6 is circular, and FIG. 6 shows that the cross section of the support body 5 is circular, and the conductive pillar 6 The cross section of the cross section is a square diagram, and FIG. 7 shows a schematic view in which the cross section of the support body 5 and the conductive post 6 are both circular.
作为示例,所述互连结构中,各导电柱6呈点阵排列。需要指出的是,此处所述点阵排列是指所述互连结构的横截面中,各导电柱的排列具有周期性。图4~图7仅为示例,在其它实施例中,所述支撑体5及所述导电柱6也可具备其它形状及排列方式,只要满足所述导电柱6上下贯穿所述支撑体5即可,此处不应过分限制本发明的保护范围。As an example, in the interconnect structure, each of the conductive pillars 6 is arranged in a lattice. It should be noted that the lattice arrangement described herein means that the arrangement of the conductive pillars has a periodicity in the cross section of the interconnect structure. 4 to 7 are only examples. In other embodiments, the support body 5 and the conductive pillars 6 may have other shapes and arrangements, as long as the conductive pillars 6 are vertically penetrated through the support body 5 Yes, the scope of protection of the present invention should not be unduly limited herein.
作为示例,所述互连结构的形成方法包括以下步骤:As an example, the method of forming the interconnect structure includes the following steps:
如图8所示,执行步骤(1):形成所述支撑结构5。As shown in FIG. 8, step (1) is performed: the support structure 5 is formed.
所述支撑结构5的材料包括但不限于玻璃、聚合物、氧化硅、氮化硅等,优选采用低K(介电常数K≤3.9)或超低K(介电常数K<3或K<2.5)介电材料。根据材料的不同,可采用注塑工艺、旋涂、化学气相沉积、等离子气相沉积等方法形成所述支撑结构。The material of the support structure 5 includes, but is not limited to, glass, polymer, silicon oxide, silicon nitride, etc., preferably using low K (dielectric constant K ≤ 3.9) or ultra low K (dielectric constant K < 3 or K < 2.5) Dielectric material. The support structure may be formed by an injection molding process, spin coating, chemical vapor deposition, plasma vapor deposition or the like depending on the material.
所述支撑结构5还可采用光敏聚酰亚胺、光敏苯并环丁烯、光敏聚苯并恶唑等光敏材料,其同样具有低K的特征,其在作为介电材料的同时又可作为光刻胶层,可直接通过曝光、显影等步骤在其中得到通孔。The support structure 5 can also adopt photosensitive materials such as photosensitive polyimide, photosensitive benzocyclobutene, photosensitive polybenzoxazole, etc., which also have the characteristics of low K, and can be used as a dielectric material at the same time The photoresist layer can be directly obtained through the steps of exposure, development, and the like.
如图9所示,执行步骤(2),在所述支撑结构5中形成若干第二通孔7。形成所述第二通孔7的方法包括但不限于激光钻孔、机械钻孔、深反应离子刻蚀、曝光显影等。As shown in FIG. 9, step (2) is performed to form a plurality of second through holes 7 in the support structure 5. Methods of forming the second through holes 7 include, but are not limited to, laser drilling, mechanical drilling, deep reactive ion etching, exposure development, and the like.
如图10所示,在所述第二通孔7中填充金属,得到所述导电柱6。所述导电柱6的材料选自Al、Cu、Sn、Ni、Au及Ag中的至少一种。在所述第二通孔7中填充金属的方法包括 但不限于电镀、化学镀、物理气相沉积、化学气相沉积法等。As shown in FIG. 10, the second via hole 7 is filled with metal to obtain the conductive pillar 6. The material of the conductive pillar 6 is selected from at least one of Al, Cu, Sn, Ni, Au, and Ag. A method of filling metal in the second through hole 7 includes However, it is not limited to electroplating, electroless plating, physical vapor deposition, chemical vapor deposition, and the like.
在另一实施例中,所述互连结构也可采用如下步骤形成:In another embodiment, the interconnect structure can also be formed by the following steps:
如图11所示,执行步骤(1):提供一基板8,在所述基板8表面形成若干垂直设立的导电柱6。As shown in FIG. 11, step (1) is performed: a substrate 8 is provided, and a plurality of vertically disposed conductive pillars 6 are formed on the surface of the substrate 8.
具体的,可通过电镀法或拉丝法在所述基板表面形成所述导电柱6。Specifically, the conductive pillars 6 may be formed on the surface of the substrate by an electroplating method or a wire drawing method.
如图12所示,执行步骤(2):形成包覆所述导电柱6的模塑材料9。所述模塑材料采用热固性材料,包括但不限于环氧树脂、聚酰亚胺、硅胶等。可采用压缩成形、注压成形实现该过程。As shown in FIG. 12, step (2) is performed: forming a molding material 9 covering the conductive pillars 6. The molding material employs a thermosetting material including, but not limited to, an epoxy resin, a polyimide, a silica gel, or the like. This process can be carried out by compression molding or injection molding.
然后执行步骤(3),去除所述导电柱6上表面多余的模塑材料并移除所述基板8以暴露出所述导电柱6下表面,剩余的模塑材料构成所述支撑件5,从而得到如图10所示的互连结构。Then performing step (3), removing excess molding material on the upper surface of the conductive pillar 6 and removing the substrate 8 to expose the lower surface of the conductive pillar 6, and the remaining molding material constitutes the support member 5, Thereby an interconnection structure as shown in FIG. 10 is obtained.
需要指出的是,以上两种方法均可同时形成多个所述互连结构,最后通过切割得到单个的所述互连结构。It should be noted that the above two methods can simultaneously form a plurality of the interconnect structures, and finally obtain a single of the interconnect structures by cutting.
再请参阅图13,执行步骤S3:在所述粘合层2表面形成塑封层10,其中,所述半导体芯片3及所述互连结构4嵌于所述塑封层10内并暴露出上表面。Referring to FIG. 13, step S3 is performed to form a molding layer 10 on the surface of the adhesive layer 2, wherein the semiconductor chip 3 and the interconnect structure 4 are embedded in the molding layer 10 and expose the upper surface. .
需要指出的是,所述粘合层2表面粘附的多个半导体芯片3与互连结构4的高度可以不一致,在形成所述塑封层10时,为了暴露出所有所述半导体芯片3及所述互连结构4的上表面,可对所述塑封层采用研磨、局部激光开口等工艺。其中,各个半导体芯片3及互连结构4的高度可以根据实际需要进行合理调节。It should be noted that the heights of the plurality of semiconductor chips 3 adhered to the surface of the adhesive layer 2 and the interconnect structure 4 may be inconsistent, in order to expose all of the semiconductor chips 3 and the For the upper surface of the interconnect structure 4, a process such as grinding, partial laser opening, or the like may be applied to the plastic sealing layer. The height of each of the semiconductor chips 3 and the interconnect structure 4 can be reasonably adjusted according to actual needs.
具体的,所述塑封层10选用热固性材料,例如硅胶、环氧树脂等常用塑封材料。形成所述塑封层10的方法可选自但不限于压缩成形(compressive molding)、印刷(paste printing)、转送成形(transfer molding)、液体密封成形(liquid encapsulant molding)、真空压合(vacuum lamination)、旋涂(spin coating)等方法中的任意一种。Specifically, the plastic sealing layer 10 is made of a thermosetting material, such as a common molding material such as silica gel or epoxy resin. The method of forming the plastic seal layer 10 may be selected from, but not limited to, compressive molding, paste printing, transfer molding, liquid encapsulant molding, vacuum lamination. Any one of methods such as spin coating.
例如,转送成形(transfer molding)是塑料的成形方法之一,它是将闭合后的金属模型加热,从细管浇口压入熔融状树脂使之硬化成形的方法,较压缩成形的成形精度高,并可生成非常复杂形状的成形品。而且在一处装入树脂进行一次操作可以同时在连通的金属模中取得数个成形品。这一成形方法主要用于酚醛树脂、尿素树脂、密胺、环氧树脂与聚酯等热固性树脂的成形,所以也称之为热固性树脂的注压成形。For example, transfer molding is one of plastic molding methods, which is a method in which a closed metal mold is heated and pressed into a molten resin from a fine tube gate to be hardened and formed, and the forming precision is higher than that of compression molding. And can produce molded parts of very complicated shapes. Further, it is possible to simultaneously obtain a plurality of molded articles in a connected metal mold by performing one operation of charging the resin at one place. This molding method is mainly used for forming a thermosetting resin such as a phenol resin, a urea resin, a melamine, an epoxy resin, and a polyester, and is therefore also referred to as a press molding of a thermosetting resin.
接着请参阅图14,执行步骤S4:分离所述粘合层2与塑封层10,以去除所述载体1及粘合层2。Next, referring to FIG. 14, step S4 is performed: separating the adhesive layer 2 and the molding layer 10 to remove the carrier 1 and the adhesive layer 2.
具体的,分离所述粘合层2与塑封层10的方法选自但不限于化学腐蚀、机械剥离、机械 研磨、热烘烤、紫外光照射、激光烧蚀、化学机械抛光、及湿法剥离中的至少一种。例如,若所述粘合层2采用UV胶带,则可首先采用紫外光照射使所述UV胶带粘性降低,然后通过撕离的方式使所述载体1及所述粘合层2脱离所述塑封层10、芯片3及互连结构4,相对于减薄工艺,如研磨、腐蚀等来说,这种分离方法更为简单,易于操作,可以大大降低工艺成本。Specifically, the method for separating the adhesive layer 2 and the plastic sealing layer 10 is selected from, but not limited to, chemical etching, mechanical peeling, and mechanical At least one of grinding, hot baking, ultraviolet light irradiation, laser ablation, chemical mechanical polishing, and wet peeling. For example, if the adhesive layer 2 is made of UV tape, the UV tape may be firstly reduced in viscosity by ultraviolet light irradiation, and then the carrier 1 and the adhesive layer 2 are detached from the plastic seal by tearing off. The layer 10, the chip 3 and the interconnect structure 4 are simpler and easier to operate than the thinning process, such as grinding, etching, etc., and the process cost can be greatly reduced.
然后再请参阅图15,执行步骤S5:在所述塑封层10上表面形成第一介质层11、下表面形成第二介质层12,并在所述第一介质层11及第二介质层12中形成若干与半导体芯片3电性引出及所述导电柱6所对应的第一通孔13。Referring to FIG. 15 again, step S5 is performed: forming a first dielectric layer 11 on the upper surface of the plastic sealing layer 10, forming a second dielectric layer 12 on the lower surface, and forming the second dielectric layer 12 on the upper dielectric layer 11 and the second dielectric layer 12 A plurality of first via holes 13 corresponding to the semiconductor chip 3 and the conductive pillars 6 are formed.
具体的,所述第一介质层11与第二介质层12可采用相同或不同的材料,优选采用低K或超低K材料,包括但不限于氧化硅、磷硅玻璃、硅氧碳化合物、聚酰亚胺、苯并环丁烯、聚苯并恶唑等。根据材料的不同,可选用旋涂、热化学气相沉积、等离子增强化学气相沉积等方法形成所述第一介质层11与第二介质层12。形成所述第一通孔13的方法包括但不限于激光钻孔、机械钻孔、深反应离子刻蚀。若所述第一介质层11与第二介质层12采用光敏材料,还可直接通过曝光、显影得到所述第一通孔13,从而简化工艺步骤。Specifically, the first dielectric layer 11 and the second dielectric layer 12 may be the same or different materials, preferably low-k or ultra-low-K materials, including but not limited to silicon oxide, phosphosilicate glass, silicon oxycarbon compound, Polyimide, benzocyclobutene, polybenzoxazole, and the like. The first dielectric layer 11 and the second dielectric layer 12 may be formed by spin coating, thermal chemical vapor deposition, plasma enhanced chemical vapor deposition, or the like, depending on the material. Methods of forming the first vias 13 include, but are not limited to, laser drilling, mechanical drilling, deep reactive ion etching. If the first dielectric layer 11 and the second dielectric layer 12 are made of a photosensitive material, the first through holes 13 can be directly obtained by exposure and development, thereby simplifying the process steps.
最后请参阅图16,执行步骤S6:基于所述第一介质层11及第二介质层123对所述半导体芯片及所述互连结构4形成再分布引线层14,实现芯片间互连。Finally, referring to FIG. 16, step S6 is performed to form a redistribution wiring layer 14 on the semiconductor chip and the interconnect structure 4 based on the first dielectric layer 11 and the second dielectric layer 123 to realize inter-chip interconnection.
具体的,形成所述再分布引线层14的方法包括但不限于物理气相沉积法、化学气相沉积法、电镀及化学镀中的至少一种;所述再分布引线层14可以为单层或多层,其材料选自但不限于Al、Cu、Sn、Ni、Au及Ag中的至少一种。Specifically, the method for forming the redistribution wiring layer 14 includes, but is not limited to, at least one of physical vapor deposition, chemical vapor deposition, electroplating, and electroless plating; the redistribution wiring layer 14 may be a single layer or more The layer, the material of which is selected from, but not limited to, at least one of Al, Cu, Sn, Ni, Au, and Ag.
如图16所示,所述再分布引线层14包括填充于所述第一通孔13内的导电栓塞及形成于所述第一介质层11及第二介质层12表面的金属线路。所述导电栓塞与所述金属线路可分别形成,也可一起形成。作为示例,首先通过沉积、电镀等工艺在所述第一通孔13内填充金属导体,形成所述导电栓塞;然后利用光刻技术在所述第一介质层上通过溅射和电镀形成所需的金属线路图案。As shown in FIG. 16, the redistribution wiring layer 14 includes a conductive plug filled in the first through hole 13 and a metal line formed on the surfaces of the first dielectric layer 11 and the second dielectric layer 12. The conductive plugs may be formed separately from the metal lines or may be formed together. As an example, the first via hole 13 is first filled with a metal conductor by a process such as deposition, plating, or the like to form the conductive plug; and then formed by sputtering and electroplating on the first dielectric layer by photolithography. Metal circuit pattern.
由于所述半导体芯片3正面及背面均分布有再分布引线层14,同一半导体芯片或不同半导体芯片正面及背面的再分布引线层通过所述互连结构相连,从而使得再分布面积最大化,并且在不增加芯片尺寸的情况下轻松完成芯片间的互连,不仅提高封装性能,还降低了封装成本。Since the redistribution wiring layer 14 is distributed on the front and back sides of the semiconductor chip 3, the redistribution wiring layers of the front surface and the back surface of the same semiconductor chip or different semiconductor chips are connected through the interconnection structure, thereby maximizing the redistribution area, and Easily complete inter-chip interconnects without increasing chip size, which not only improves package performance, but also reduces package cost.
进一步的,本发明的芯片封装方法还包括步骤S7:如图17及图18所示,在所述再分布引线层14表面形成凸点下金属层17,并在所述凸点下金属层17表面形成焊球凸点18。Further, the chip packaging method of the present invention further includes a step S7: forming a lower under bump metal layer 17 on the surface of the redistribution wiring layer 14 and a metal layer 17 under the bump as shown in FIGS. 17 and 18. Solder ball bumps 18 are formed on the surface.
具体的,所述步骤S7包括: Specifically, the step S7 includes:
步骤S7-1:如图17所示,在所述第一介质层11及第二介质层12表面形成覆盖所述再分布引线层14的第三介质层15,并在所述第三介质层15中形成若干第三通孔16;Step S7-1: forming a third dielectric layer 15 covering the redistribution wiring layer 14 on the surface of the first dielectric layer 11 and the second dielectric layer 12, and in the third dielectric layer, as shown in FIG. Forming a plurality of third through holes 16 in 15;
步骤S7-2:如图18所示,基于所述第三介质层15及所述第三通孔16形成所述凸点下金属层17及所述焊球凸点18。Step S7-2: The under bump metal layer 17 and the solder ball bumps 18 are formed based on the third dielectric layer 15 and the third via holes 16 as shown in FIG.
所述凸点下金属层17可以阻止焊球凸点18与集成电路之间的扩散,并实现更低的接触电阻。通常,所述凸点下金属层17可以为单层或多层金属。作为示例,所述凸点下金属层17为Ti/Cu复合层。所述焊球凸点18的材料包括但不限于Ag、Cu等导电金属。The under bump metal layer 17 can prevent diffusion between the solder bumps 18 and the integrated circuit and achieve lower contact resistance. Generally, the under bump metal layer 17 may be a single layer or a plurality of layers of metal. As an example, the under bump metal layer 17 is a Ti/Cu composite layer. The material of the solder bumps 18 includes, but is not limited to, conductive metals such as Ag, Cu, and the like.
如图19所示,最后可通过切割工艺分离各组半导体芯片互连封装结构。As shown in FIG. 19, each set of semiconductor chip interconnection package structures can be finally separated by a dicing process.
实施例二 Embodiment 2
本发明还提供一种芯片封装结构,如图19所示,该芯片封装结构包括:The present invention also provides a chip package structure, as shown in FIG. 19, the chip package structure includes:
塑封层10; Plastic sealing layer 10;
嵌于所述塑封层10中的至少两个半导体芯片3及至少一个互连结构4;所述互连结构4包括支撑体及上下贯穿所述支撑体的若干导电柱;At least two semiconductor chips 3 embedded in the plastic sealing layer 10 and at least one interconnect structure 4; the interconnect structure 4 includes a support body and a plurality of conductive pillars penetrating the support body up and down;
形成于所述塑封层10上表面的第一介质层11及下表面的第二介质层12;所述第一介质层11及第二介质层12中形成有若干与半导体芯片3电性引出及所述导电柱所对应的第一通孔;a first dielectric layer 11 formed on an upper surface of the plastic sealing layer 10 and a second dielectric layer 12 on a lower surface; a plurality of electrically formed semiconductor chips 3 are electrically formed in the first dielectric layer 11 and the second dielectric layer 12 a first through hole corresponding to the conductive column;
由填充于所述第一通孔内的导电金属及分布于所述第一介质层12及第二介质层13表面的金属线路构成的再分布引线层14。A redistribution wiring layer 14 is formed of a conductive metal filled in the first via hole and a metal line distributed on the surfaces of the first dielectric layer 12 and the second dielectric layer 13.
具体的,所述再分布引线层14表面还可形成有凸点下金属层17,所述凸点下金属层17表面形成有焊球凸点18。其中,所述第一介质层11及第二介质层12表面形成有覆盖所述再分布引线层14的第三介质层15,所述第三介质层15中形成有容纳所述凸点下金属层17的第三通孔。Specifically, the surface of the redistribution lead layer 14 may further be formed with an under bump metal layer 17, and the solder bump bumps 18 are formed on the surface of the under bump metal layer 17. The third dielectric layer 15 covering the redistribution wiring layer 14 is formed on the surface of the first dielectric layer 11 and the second dielectric layer 12, and the third dielectric layer 15 is formed to accommodate the under bump metal. The third through hole of layer 17.
特别的,本发明的芯片封装结构中,不一定全部的半导体芯片都需要正面朝上或正面朝下,即可以至少有一个半导体芯片正面朝下设置,且至少有一个半导体芯片正面朝下设置。In particular, in the chip package structure of the present invention, not all of the semiconductor chips need to face up or face down, that is, at least one of the semiconductor chips may be disposed face down, and at least one of the semiconductor chips may be disposed face down.
作为示例,图19显示了所述芯片封装结构中包括2个半导体芯片的情形,其中一个半导体芯片正面朝上、另一个半导体芯片正面朝下,每个半导体芯片正面及背面均形成有再分布引线层14,从而在相同器件尺寸下大大扩展了再分布面积,且两个半导体芯片之间通过所述互连结构轻松实现互连。As an example, FIG. 19 shows a case where two semiconductor chips are included in the chip package structure, in which one semiconductor chip faces upward and the other semiconductor chip faces downward, and redistribution leads are formed on the front and back sides of each semiconductor chip. Layer 14, thereby greatly expanding the redistribution area under the same device dimensions, and interconnection between the two semiconductor chips is easily achieved by the interconnection structure.
具体的,所述互连结构4的高度最好与所述半导体芯片相同或大致相同。所述导电柱的横截面包括多边形、圆形及椭圆形中的至少一种;所述支撑体的横截面包括多边形、圆形及 椭圆形中的至少一种。Specifically, the height of the interconnect structure 4 is preferably the same as or substantially the same as the semiconductor chip. The cross section of the conductive pillar includes at least one of a polygon, a circle, and an ellipse; the cross section of the support includes a polygon, a circle, and At least one of the elliptical shapes.
作为示例,图4~图7显示了所述互连结构的几种横截面示意图,其中,图4显示为所述支撑体5及所述导电柱6的横截面均为四方形的示意图,图5显示为所述支撑体5的横截面为四方形、所述导电柱6的横截面为圆形的示意图,图6显示为所述支撑体5的横截面为圆形、所述导电柱6的横截面为四方形的示意图,图7显示为所述支撑体5及所述导电柱6的横截面均为圆形的示意图。As an example, FIGS. 4-7 show several cross-sectional schematic views of the interconnect structure, wherein FIG. 4 shows a schematic view of the support body 5 and the conductive post 6 having a square cross section. 5 is a schematic view showing that the cross section of the support body 5 is square, the cross section of the conductive pillar 6 is circular, and FIG. 6 shows that the cross section of the support body 5 is circular, and the conductive pillar 6 The cross section of the cross section is a square diagram, and FIG. 7 shows a schematic view in which the cross section of the support body 5 and the conductive post 6 are both circular.
作为示例,所述互连结构中,各导电柱6呈点阵排列。需要指出的是,此处所述点阵排列是指所述互连结构的横截面中,各导电柱的排列具有周期性。图4~图7仅为示例,在其它实施例中,所述支撑体5及所述导电柱6也可具备其它形状及排列方式,只要满足所述导电柱6上下贯穿所述支撑体5即可,此处不应过分限制本发明的保护范围。As an example, in the interconnect structure, each of the conductive pillars 6 is arranged in a lattice. It should be noted that the lattice arrangement described herein means that the arrangement of the conductive pillars has a periodicity in the cross section of the interconnect structure. 4 to 7 are only examples. In other embodiments, the support body 5 and the conductive pillars 6 may have other shapes and arrangements, as long as the conductive pillars 6 are vertically penetrated through the support body 5 Yes, the scope of protection of the present invention should not be unduly limited herein.
所述互连结构中,所述支撑体5优选采用低K材料(介电常数K≤3.9),包括但不限于玻璃、聚合物、氧化硅、氮化硅等。所述导电柱6的材料选自Al、Cu、Sn、Ni、Au及Ag中的至少一种。所述第一介质层11与第二介质层12可采用相同或不同的材料,优选采用低K或超低K材料,包括但不限于氧化硅、磷硅玻璃、硅氧碳化合物、聚酰亚胺、苯并环丁烯、聚苯并恶唑中的任意一种。In the interconnect structure, the support 5 is preferably made of a low-k material (dielectric constant K ≤ 3.9), including but not limited to glass, polymer, silicon oxide, silicon nitride, and the like. The material of the conductive pillar 6 is selected from at least one of Al, Cu, Sn, Ni, Au, and Ag. The first dielectric layer 11 and the second dielectric layer 12 may be made of the same or different materials, preferably low-k or ultra-low-K materials, including but not limited to silicon oxide, phosphosilicate glass, silicon oxycarbon, polyacryl Any of an amine, a benzocyclobutene, and a polybenzoxazole.
本发明的芯片封装结构可以在不增加器件尺寸的情况下大幅扩展再分布面积,提高封装性能。The chip package structure of the present invention can greatly expand the redistribution area and improve the package performance without increasing the size of the device.
综上所述,本发明通过在封装过程中加入互连结构,可以有效增加再分布面积。通过所述互连结构的帮助,再分布面积不局限于半导体芯片正面(焊盘暴露的一面),还可以扩展到半导体芯片背面。更重要的是,在封装过程中,不一定全部的半导体芯片都需要正面朝上或正面朝下,即可以部分半导体芯片正面朝上、部分半导体芯片正面朝下设置。通过本发明的芯片封装方法,再分布面积可以得到最大化,实现芯片与芯片之间的互连,并有效节约生产成本。所以,本发明有效克服了现有技术中的种种缺点而具高度产业利用价值。In summary, the present invention can effectively increase the redistribution area by adding an interconnect structure during the packaging process. With the aid of the interconnect structure, the redistribution area is not limited to the front side of the semiconductor chip (the exposed side of the pad), but can also be extended to the back side of the semiconductor chip. More importantly, in the packaging process, not all of the semiconductor chips need to be face up or face down, that is, part of the semiconductor chip faces up and part of the semiconductor chip faces down. Through the chip packaging method of the invention, the redistribution area can be maximized, the interconnection between the chip and the chip can be realized, and the production cost can be effectively saved. Therefore, the present invention effectively overcomes various shortcomings in the prior art and has high industrial utilization value.
上述实施例仅例示性说明本发明的原理及其功效,而非用于限制本发明。任何熟悉此技术的人士皆可在不违背本发明的精神及范畴下,对上述实施例进行修饰或改变。因此,举凡所属技术领域中具有通常知识者在未脱离本发明所揭示的精神与技术思想下所完成的一切等效修饰或改变,仍应由本发明的权利要求所涵盖。 The above-described embodiments are merely illustrative of the principles of the invention and its effects, and are not intended to limit the invention. Modifications or variations of the above-described embodiments may be made by those skilled in the art without departing from the spirit and scope of the invention. Therefore, all equivalent modifications or changes made by those skilled in the art without departing from the spirit and scope of the invention will be covered by the appended claims.

Claims (10)

  1. 一种芯片封装方法,其特征在于,包括以下步骤:A chip packaging method, comprising the steps of:
    S1:提供一载体,在所述载体表面形成粘合层;S1: providing a carrier, forming an adhesive layer on the surface of the carrier;
    S2:在所述粘合层表面粘附至少两个半导体芯片及至少一个互连结构;所述互连结构包括支撑体及上下贯穿所述支撑体的若干导电柱;S2: adhering at least two semiconductor chips and at least one interconnect structure on a surface of the adhesive layer; the interconnect structure comprises a support body and a plurality of conductive pillars penetrating the support body up and down;
    S3:在所述粘合层表面形成塑封层,其中,所述半导体芯片及所述互连结构嵌于所述塑封层内并暴露出上表面;S3: forming a plastic seal layer on the surface of the adhesive layer, wherein the semiconductor chip and the interconnect structure are embedded in the plastic seal layer and expose the upper surface;
    S4:分离所述粘合层与塑封层,以去除所述载体及粘合层;S4: separating the adhesive layer and the plastic sealing layer to remove the carrier and the adhesive layer;
    S5:在所述塑封层上表面形成第一介质层、下表面形成第二介质层,并在所述第一介质层及第二介质层中形成若干与半导体芯片电性引出及所述导电柱所对应的第一通孔;S5: forming a first dielectric layer on the upper surface of the plastic sealing layer, forming a second dielectric layer on the lower surface, and forming a plurality of electrical leads and the conductive pillars in the first dielectric layer and the second dielectric layer Corresponding first through hole;
    S6:基于所述第一介质层及第二介质层对所述半导体芯片及所述互连结构形成再分布引线层,实现芯片间互连。S6: forming a redistribution wiring layer on the semiconductor chip and the interconnect structure based on the first dielectric layer and the second dielectric layer to implement inter-chip interconnection.
  2. 根据权利要求1所述的芯片封装方法,其特征在于:于所述步骤S2中,至少有一个半导体芯片正面朝下粘附于所述粘合层表面,且至少有一个半导体芯片正面朝上粘附于所述粘合层表面。The chip packaging method according to claim 1, wherein in the step S2, at least one of the semiconductor chips is adhered face down on the surface of the adhesive layer, and at least one of the semiconductor chips is bonded to the front side. Attached to the surface of the adhesive layer.
  3. 根据权利要求1所述的芯片封装方法,其特征在于:所述导电柱的横截面包括多边形、圆形及椭圆形中的至少一种;所述支撑体的横截面包括多边形、圆形及椭圆形中的至少一种。The chip packaging method according to claim 1, wherein the cross section of the conductive pillar comprises at least one of a polygon, a circle and an ellipse; the cross section of the support body comprises a polygon, a circle and an ellipse; At least one of the shapes.
  4. 根据权利要求1所述的芯片封装方法,其特征在于:所述互连结构中,各导电柱呈点阵排列。The chip packaging method according to claim 1, wherein in the interconnect structure, each of the conductive pillars is arranged in a lattice.
  5. 根据权利要求1所述的芯片封装方法,其特征在于:所述互连结构的形成方法包括以下步骤:The chip packaging method according to claim 1, wherein the forming method of the interconnect structure comprises the following steps:
    (1)形成所述支撑结构;(1) forming the support structure;
    (2)在所述支撑结构中形成若干第二通孔;(2) forming a plurality of second through holes in the support structure;
    (3)在所述第二通孔中填充金属,得到所述导电柱。(3) filling the second via hole with a metal to obtain the conductive pillar.
  6. 根据权利要求1所述的芯片封装方法,其特征在于:所述互连结构的形成方法包括以下步骤: The chip packaging method according to claim 1, wherein the forming method of the interconnect structure comprises the following steps:
    (1)提供一基板,在所述基板表面形成若干垂直设立的导电柱;(1) providing a substrate, forming a plurality of vertically disposed conductive pillars on the surface of the substrate;
    (2)形成包覆所述导电柱的模塑材料;(2) forming a molding material covering the conductive pillar;
    (3)去除所述导电柱上表面多余的模塑材料并移除所述基板以暴露出所述导电柱下表面,剩余的模塑材料构成所述支撑件。(3) removing excess molding material on the upper surface of the conductive post and removing the substrate to expose the lower surface of the conductive post, and the remaining molding material constitutes the support.
  7. 根据权利要求6所述的芯片封装方法,其特征在于:于所述步骤(1)中,通过电镀法或拉丝法在所述基板表面形成所述导电柱。The chip packaging method according to claim 6, wherein in the step (1), the conductive pillar is formed on the surface of the substrate by a plating method or a wire drawing method.
  8. 根据权利要求1所述的芯片封装方法,其特征在于:还包括步骤S7:在所述再分布引线层表面形成凸点下金属层,并在所述凸点下金属层表面形成焊球凸点。The chip packaging method according to claim 1, further comprising a step S7 of: forming an under bump metal layer on the surface of the redistribution wiring layer, and forming a solder bump on the surface of the bump under the metal layer .
  9. 一种芯片封装结构,其特征在于,包括:A chip package structure, comprising:
    塑封层;Plastic seal layer
    嵌于所述塑封层中的至少两个半导体芯片及至少一个互连结构;所述互连结构包括支撑体及上下贯穿所述支撑体的若干导电柱;At least two semiconductor chips embedded in the plastic sealing layer and at least one interconnect structure; the interconnect structure includes a support body and a plurality of conductive pillars penetrating the support body up and down;
    形成于所述塑封层上表面的第一介质层及下表面的第二介质层;所述第一介质层及第二介质层中形成有若干与半导体芯片电性引出及所述导电柱所对应的第一通孔;a first dielectric layer formed on the upper surface of the plastic sealing layer and a second dielectric layer on the lower surface; wherein the first dielectric layer and the second dielectric layer are formed with a plurality of semiconductor chips electrically connected to the conductive pillars First through hole;
    由填充于所述第一通孔内的导电金属及分布于所述第一介质层及第二介质层表面的金属线路构成的再分布引线层。And a redistribution wiring layer composed of a conductive metal filled in the first via hole and a metal line distributed on the surfaces of the first dielectric layer and the second dielectric layer.
  10. 根据权利要求9所述的芯片封装结构,其特征在于:所述芯片封装结构中,至少有一个芯片正面朝上设置,且至少有一个半导体芯片正面朝下设置。 The chip package structure according to claim 9, wherein at least one of the chip package structures is disposed face up, and at least one of the semiconductor chips is disposed face down.
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