WO2017047730A1 - ガス処理方法 - Google Patents
ガス処理方法 Download PDFInfo
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- WO2017047730A1 WO2017047730A1 PCT/JP2016/077374 JP2016077374W WO2017047730A1 WO 2017047730 A1 WO2017047730 A1 WO 2017047730A1 JP 2016077374 W JP2016077374 W JP 2016077374W WO 2017047730 A1 WO2017047730 A1 WO 2017047730A1
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- hydrogen sulfide
- gas
- oxygen
- syngas
- sulfide
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- C12N—MICROORGANISMS OR ENZYMES; COMPOSITIONS THEREOF; PROPAGATING, PRESERVING, OR MAINTAINING MICROORGANISMS; MUTATION OR GENETIC ENGINEERING; CULTURE MEDIA
- C12N1/00—Microorganisms, e.g. protozoa; Compositions thereof; Processes of propagating, maintaining or preserving microorganisms or compositions thereof; Processes of preparing or isolating a composition containing a microorganism; Culture media therefor
- C12N1/20—Bacteria; Culture media therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/86—Catalytic processes
- B01D53/8603—Removing sulfur compounds
- B01D53/8612—Hydrogen sulfide
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/14—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/14—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
- B01D53/1406—Multiple stage absorption
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/14—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
- B01D53/1487—Removing organic compounds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/46—Removing components of defined structure
- B01D53/48—Sulfur compounds
- B01D53/52—Hydrogen sulfide
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/46—Removing components of defined structure
- B01D53/72—Organic compounds not provided for in groups B01D53/48 - B01D53/70, e.g. hydrocarbons
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- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12P—FERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
- C12P1/00—Preparation of compounds or compositions, not provided for in groups C12P3/00 - C12P39/00, by using microorganisms or enzymes
- C12P1/04—Preparation of compounds or compositions, not provided for in groups C12P3/00 - C12P39/00, by using microorganisms or enzymes by using bacteria
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- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12P—FERMENTATION OR ENZYME-USING PROCESSES TO SYNTHESISE A DESIRED CHEMICAL COMPOUND OR COMPOSITION OR TO SEPARATE OPTICAL ISOMERS FROM A RACEMIC MIXTURE
- C12P7/00—Preparation of oxygen-containing organic compounds
- C12P7/02—Preparation of oxygen-containing organic compounds containing a hydroxy group
- C12P7/04—Preparation of oxygen-containing organic compounds containing a hydroxy group acyclic
- C12P7/06—Ethanol, i.e. non-beverage
- C12P7/065—Ethanol, i.e. non-beverage with microorganisms other than yeasts
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- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
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- C12P7/00—Preparation of oxygen-containing organic compounds
- C12P7/40—Preparation of oxygen-containing organic compounds containing a carboxyl group including Peroxycarboxylic acids
- C12P7/54—Acetic acid
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2252/00—Absorbents, i.e. solvents and liquid materials for gas absorption
- B01D2252/10—Inorganic absorbents
- B01D2252/103—Water
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
- B01D2253/10—Inorganic adsorbents
- B01D2253/102—Carbon
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
- B01D2253/10—Inorganic adsorbents
- B01D2253/106—Silica or silicates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
- B01D2253/10—Inorganic adsorbents
- B01D2253/106—Silica or silicates
- B01D2253/108—Zeolites
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2256/00—Main component in the product gas stream after treatment
- B01D2256/16—Hydrogen
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2256/00—Main component in the product gas stream after treatment
- B01D2256/20—Carbon monoxide
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/10—Single element gases other than halogens
- B01D2257/104—Oxygen
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/30—Sulfur compounds
- B01D2257/304—Hydrogen sulfide
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/50—Carbon oxides
- B01D2257/504—Carbon dioxide
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/70—Organic compounds not provided for in groups B01D2257/00 - B01D2257/602
- B01D2257/702—Hydrocarbons
- B01D2257/7027—Aromatic hydrocarbons
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/14—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by absorption
- B01D53/1456—Removing acid components
- B01D53/1468—Removing hydrogen sulfide
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12R—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES C12C - C12Q, RELATING TO MICROORGANISMS
- C12R2001/00—Microorganisms ; Processes using microorganisms
- C12R2001/01—Bacteria or Actinomycetales ; using bacteria or Actinomycetales
Definitions
- the present invention relates to a method for treating a gas containing hydrogen sulfide and oxygen, and more particularly to a gas treatment method for removing or reducing the concentration of hydrogen sulfide and oxygen in the gas.
- Patent Document 1 a valuable material such as ethanol is generated by a fermenting action of anaerobic microorganisms using a syngas containing carbon monoxide and hydrogen.
- the syngas contains components such as hydrogen sulfide and oxygen. Since these components may be harmful to microorganisms, it is described that they are removed in a pretreatment step.
- an object of the present invention is to reduce the equipment size and cost by removing or reducing the concentration of hydrogen sulfide and oxygen in a gas with a simple configuration.
- the method of the present invention is a method for treating a gas containing hydrogen sulfide and oxygen as components to be removed or reduced in concentration, Measuring the hydrogen sulfide content and oxygen content in the gas; A step of contacting a transition metal-containing substance that becomes a product capable of reacting with the other of hydrogen sulfide and oxygen by a reaction with one of hydrogen sulfide and oxygen, and a gas after or before the measurement; In accordance with the measurement result, a step of selecting whether to perform or omit or simplify the additional step for removing the other or reducing the concentration; It is characterized by including.
- transition metal constituting the transition metal-containing material examples include iron (Fe), manganese (Mn), and zinc (Zn). Preferably, it is iron (Fe) or manganese (Mn).
- transition metal-containing substance examples include transition metal oxides such as iron oxide, manganese oxide, and zinc oxide, and transition metal sulfides such as iron sulfide, manganese sulfide, and zinc sulfide. Iron oxide, manganese oxide, iron sulfide, or manganese sulfide is preferable.
- iron oxide reacts with hydrogen sulfide and changes to iron sulfide (Equations 1 and 2).
- the product iron sulfide is capable of reacting with oxygen (O 2 ). This reaction returns the iron sulfide to the original iron oxide (Equations 3-5).
- iron oxide acts catalytically in the hydrogen sulfide and oxygen removal treatment reaction.
- both of the hydrogen sulfide and oxygen can be removed almost or to some extent by the contact step.
- the additional step can be omitted or simplified. Therefore, the equipment for the additional process can be reduced in size or omitted, and the equipment cost can be reduced.
- Manganese oxide reacts with hydrogen sulfide and changes to manganese sulfide. And manganese sulfide reacts with oxygen (O 2 ) and changes to manganese oxide. Therefore, manganese, like iron, acts catalytically in the hydrogen sulfide and oxygen removal treatment reaction.
- Zinc oxide reacts with hydrogen sulfide to turn into zinc sulfide. And zinc sulfide reacts with oxygen (O 2 ) and changes to zinc sulfate (ZnSO 4 ). Zinc sulfate does not react with hydrogen sulfide. For this reason, although it is difficult to use zinc catalytically in the hydrogen sulfide and oxygen removal treatment reaction for a long period of time, it is expected to work for one way from zinc oxide through zinc sulfide to zinc sulfate.
- a transition metal oxide (iron oxide, manganese oxide, zinc oxide, etc.) that becomes a product capable of reacting with oxygen by reaction with hydrogen sulfide is brought into contact with the gas, It is preferable to select whether to deoxygenate the gas after contact or to omit or simplify deoxygenation according to the measurement result.
- the oxygen content is smaller than the hydrogen sulfide content, the omission or simplification of the deoxygenation is selected, and when the oxygen content is larger than the hydrogen sulfide content, the execution of the deoxygenation is selected. (Deoxygenation necessity selection step).
- a transition metal sulfide (iron sulfide, manganese sulfide, etc.) that becomes a product capable of reacting with hydrogen sulfide by reaction with oxygen is brought into contact with the gas, and according to the measurement result, You may decide to dehydrogenate the gas after the contact or to omit or simplify the desulfurization.
- a transition metal oxide iron oxide, manganese oxide, zinc oxide, etc.
- a transition metal oxide that becomes a product capable of reacting with oxygen by reaction with hydrogen sulfide
- the measurement result or the gas It is preferable to select whether to add hydrogen sulfide or a sulfur compound other than hydrogen sulfide to the gas before or during the contact, or to omit the addition, depending on the requirements of the utilization part of No selection process).
- the oxygen content is smaller than the hydrogen sulfide content, omission of the addition may be selected, and when the oxygen content is larger than the hydrogen sulfide content, execution of the addition may be selected.
- the gas before or during the contact rich in hydrogen sulfide, not only hydrogen sulfide but also oxygen can be sufficiently removed or the concentration can be reduced.
- a transition metal sulfide iron sulfide, manganese sulfide, etc.
- sulfur compounds other than hydrogen sulfide include sodium sulfide (Na 2 S).
- the gas utilization part include a culture tank for culturing a gas-assimilating microorganism in a liquid medium.
- the gas after the treatment is preferably supplied to a liquid medium for culturing the gas-assimilating microorganism.
- the gas assimilating microorganisms ingest CO in the gas and ferment valuable materials.
- Gas-assimilating microorganisms can be stably cultured by supplying the target gas to the liquid medium after removing oxygen or the like or reducing the concentration.
- hydrogen sulfide contains sulfur (S), which is an element necessary for gas assimilating microorganisms, and does not need to be removed originally.
- sulfur (S) is a representative substance that poisons these catalysts.
- the method including the deoxygenation necessity selection step or the sulfur compound addition necessity selection step it is not always necessary to use a catalyst for removing oxygen and the like, and hydrogen sulfide is contained in the gas. Even if it remains a little, there is no problem. Therefore, the burden on the removal equipment is reduced, and at the same time, it is not necessary to add the sulfur compound addition equipment, and a synergistic effect can be expected by reducing the addition amount.
- an additional step for removing only the other gas component of hydrogen sulfide and oxygen is not required, or the size can be reduced. Therefore, the facility can be reduced in size and the facility cost can be reduced.
- FIG. 1 is a block diagram schematically showing a valuable material generating system according to the first embodiment of the present invention.
- FIG. 2 is a block diagram schematically showing a valuable material generating system according to the second embodiment of the present invention.
- the valuable material generation system 1 includes a gas processing unit 3 and a culture tank 4.
- a syngas generation unit 2 is provided in the previous stage of the valuable material generation system 1.
- the syngas generator 2 in this embodiment is a waste treatment facility. Examples of waste include municipal waste, tires, biomass, wood chips, and plastic waste.
- the syngas generator 2 is provided with a melting furnace. In the melting furnace, the waste is burned by high-concentration oxygen gas and decomposed to a low molecular level. Finally, a syngas g (a gas to be processed) is generated.
- syngas g derived from waste contains CO and H 2 as useful components. Furthermore, syngas g is a target substance to be removed or reduced in concentration, in addition to hydrogen sulfide (H 2 S) and oxygen (O 2 ), CO 2 , moisture (H 2 O), solid impurities, naphthalene, benzene (BTEX) ), Acetylene (C 2 H 2 ) and the like.
- the gas processing unit 3 includes a syngas g channel 3a.
- a water scrubber 10, a gas chiller 11, a filter 12, a pre-stage measurement unit 13, a desulfurization unit 14, a PSA 15 (pressure-swing adsorption), a deoxygenation unit 16, a deacetylene unit 17, and a post-stage measurement are provided in the gas flow path 3a.
- Units 18 are sequentially provided.
- the former measurement unit 13 includes a concentration measurement unit and an integration processing unit.
- the concentration measuring unit measures the concentration of hydrogen sulfide and the concentration of oxygen in the syngas g.
- the integration processing unit integrates each of the hydrogen sulfide concentration measurement value and the oxygen concentration measurement value over a certain measurement time. The time integral value corresponds to the hydrogen sulfide content and the oxygen content in the syngas g that has passed through the upstream measurement unit 13 within the measurement time.
- the desulfurization unit 14 is provided with a desulfurization agent 14a.
- a transition metal oxide transition metal-containing reactant
- the transition metal include iron (Fe), manganese (Mn), and zinc (Zn).
- iron or manganese is preferable.
- iron is used as the transition metal.
- the desulfurizing agent 14a is composed of iron oxide (Fe 2 O 3 , FeO). Thereby, material cost can be reduced and handling can be facilitated.
- the PSA 15 is provided with zeolite, silica gel, activated carbon or the like as an adsorbent.
- the oxygen scavenger 16 is provided with an oxygen scavenger 16a.
- As the oxygen scavenger 16a for example, a copper catalyst is used.
- the deoxygenation unit 16 is provided with a heater 16h. The heating set temperature of the heater 16h is, for example, about 150 to 400 ° C.
- a metal catalyst for the oxygen scavenger 16a platinum (Pt), nickel (Ni), or the like may be used instead of copper (Cu).
- the gas flow path 3a is provided with a short circuit 3b.
- the front and back of the deoxidation part 16 are short-circuited by the short circuit 3b.
- a directional control valve 3v (selection means) including a three-way valve is provided at a branch portion of the short circuit 3b.
- the deacetylene unit 17 is provided with a noble metal such as palladium (Pd) or platinum (Pt) as an acetylene removal catalyst.
- a noble metal such as palladium (Pd) or platinum (Pt) as an acetylene removal catalyst.
- the post-measurement unit 18 includes a concentration measurement unit and an integration processing unit, similarly to the pre-measurement unit 13.
- a culture tank 4 is connected to the subsequent stage of the gas processing unit 3.
- a liquid medium is stored in the culture tank 4.
- Anaerobic gas-utilizing microorganisms are cultured in this liquid medium.
- the gas assimilating microorganism for example, anaerobic bacteria disclosed in the above-mentioned Patent Document 1, International Publication No. 2011/087380, US Patent US2013 / 0065282, and the like can be used.
- valuable materials such as ethanol (C 2 H 5 OH) are generated from the syngas g.
- a purification section including a distillation column is provided at the rear stage of the culture tank 4.
- the syngas g is generated by burning the waste in the syngas generator 2 (gas generation step).
- This syngas g is introduced into the gas processing unit 3.
- the syngas g is purified by removing or reducing the concentration of the target substance in the syngas g.
- water scrubber 10 removes water-soluble impurities and the like in the syngas g.
- moisture (H 2 O), naphthalene and the like in the syngas g are removed. Note that a slight amount of moisture may be left for the deoxygenation step (formula 3) described later.
- the filter 12 solid impurities and the like in the syngas g are removed.
- the pre-stage measurement unit 13 measures the concentration of hydrogen sulfide and oxygen in the syngas g, and integrates this with time, so that the hydrogen sulfide in the syngas g that has passed through the pre-measurement unit 13 within a certain measurement time and Calculate the oxygen content.
- syngas g is introduced into the desulfurization section 14 and brought into contact with a desulfurization agent 14a made of iron oxide.
- a desulfurization agent 14a made of iron oxide.
- the following reaction occurs (desulfurization process).
- hydrogen sulfide (one gas component) in the syngas g can be removed (or reduced in concentration). And iron sulfide is produced
- the product iron sulfide can react with oxygen (O 2 ) as shown below. Thereby, oxygen (the other gas component) in the syngas g can also be removed (or reduced in concentration) (deoxygenation step).
- oxygen the other gas component
- iron sulfide returns to iron oxide by reaction with oxygen.
- the short circuit 3b is opened by the direction control valve 3v and the flow path 3c to the deoxygenation unit 16 is shut off. Thereby, the syngas g is passed through the short circuit 3b. Therefore, the additional deoxidation process in the deoxidation part 16 is abbreviate
- oxygen content is somewhat smaller than the hydrogen sulfide content
- oxygen is sufficiently removed in the desulfurization section 14, so there is no need for additional deoxygenation in the deoxygenation section 16. Even if the oxygen content is smaller than the hydrogen sulfide content, if the oxygen content is close to the hydrogen sulfide content, an additional deoxygenation step in the deoxygenation unit 16 may be executed as a precaution. .
- acetylene in the syngas g is removed in the deacetylene unit 17.
- the composition of the syngas g is measured in the rear measurement unit 18.
- the residual amount of hydrogen sulfide and oxygen in the syngas g is measured.
- PSA hydrogen sulfide removing device
- an oxygen removing device copper catalyst
- whether or not deoxygenation is required may be selected according to the measurement result at the latter measurement unit 18. . That is, when the oxygen content measured by the post-measurement unit 18 is greater than a predetermined amount, the syngas g is introduced into the deoxygenation unit 16 to select execution of an additional deoxygenation step, and the post-measurement unit 18 When the oxygen content measured in step 1 is smaller than the predetermined amount, the additional deoxygenation step may be omitted by passing the syngas g through the short circuit 3b.
- syngas g is supplied to the liquid medium in the culture tank 4.
- the gas-assimilating microorganism can be stably cultured.
- a part of the culture solution is introduced from the culture tank 4 into a distillation tower (not shown) and distilled (purification step). Thereby, valuables such as ethanol can be extracted.
- the dedicated deoxygenation unit 16 can be reduced in size or simplified, and the required amount of the deoxygenation agent 16a can be reduced or the use frequency can be suppressed. You can. Further, the heating capacity of the heater 16h can be reduced.
- deoxygenation with iron sulfide in the desulfurization unit 14 does not require heating, it is not necessary to provide a heater in the desulfurization unit 14. Therefore, the equipment cost can be kept low. Furthermore, since the desulfurizing agent 14a can be regenerated at the same time as consumption, the life of the desulfurizing agent 14a can be extended.
- a hydrogen sulfide addition unit 20 is added to the valuable material generation system 1B of the second embodiment.
- the hydrogen sulfide addition unit 20 includes a hydrogen sulfide supply source 21, an addition path 22, and an on-off valve 23. Hydrogen sulfide is stored in the hydrogen sulfide supply source 21.
- An addition path 22 extends from the hydrogen sulfide supply source 21.
- An opening / closing valve 23 is provided in the addition path 22. The downstream end of the addition path 22 is connected to the desulfurization section 14.
- the deoxygenation unit 16 is omitted. Neither the short circuit 3b nor the direction control valve 3v is provided.
- the addition of hydrogen sulfide to the syngas g as an additional step for removing oxygen in the syngas g It is selected whether to omit the addition (selection step). Specifically, when the molar content of oxygen is larger than the molar content of hydrogen sulfide in the pre-stage measurement unit 13, execution of addition is selected. That is, by opening the on-off valve 23, hydrogen sulfide from the hydrogen sulfide supply source 21 is added to the desulfurization unit 14 via the addition path 22.
- the addition amount is determined based on, for example, the difference between the oxygen content and the hydrogen sulfide content in the upstream measurement unit 13.
- the syngas g in the desulfurization section 14 can always be rich in hydrogen sulfide (oxygen content ⁇ hydrogen sulfide content). Therefore, not only hydrogen sulfide in the syngas g can be removed by the desulfurization reaction of the desulfurizing agent 14a (iron oxide), but also the oxygen in the syngas g can be sufficiently removed by the reaction product iron sulfide.
- the deoxidation part 16 can be omitted or simplified. Even in the case where the deoxygenation part 16 is provided, it is sufficient for the deoxygenation part 16 to be small.
- manganese oxide may be used instead of iron oxide, zinc oxide may be used, or a mixture thereof may be used.
- a deoxygenation unit made of iron sulfide or manganese sulfide may be provided instead of the desulfurization unit 14, or a dedicated desulfurization unit may be provided instead of the deoxygenation unit 16.
- the dedicated desulfurization section is omitted or simplified.
- execution of desulfurization at the dedicated desulfurization section is selected. You may decide to do it.
- a deoxygenation unit made of iron sulfide or manganese sulfide may be provided instead of the desulfurization unit 14, and an oxygen supply source may be provided instead of the hydrogen sulfide supply source 21.
- oxygen may be added to the syngas g from the oxygen supply source to make it rich in oxygen (oxygen content> hydrogen sulfide content).
- the addition path 22 may be joined to the gas flow path 3a between the upstream measurement unit 13 and the desulfurization unit 14.
- Hydrogen sulfide from the hydrogen sulfide supply source 21 may be added to the gas flow path 3 a between the upstream measurement unit 13 and the desulfurization unit 14.
- the valuable material for production in the culture tank 4 is not limited to ethanol, and may be acetic acid, methanol, or the like.
- the syngas g may be a byproduct gas (converter, blast furnace gas, etc.) of an ironworks.
- the gas generator 2 is not limited to a waste treatment facility, and may be an iron mill, a coal power plant, or the like.
- the present invention can be applied to, for example, an ethanol generation system that generates ethanol from syngas generated by incineration of industrial waste.
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Abstract
Description
本発明は、かかる事情に鑑み、簡易な構成でガス中の硫化水素及び酸素を除去又は濃度低減することで、設備を小規模化しコストダウンを図ることを目的とする。
前記ガス中の硫化水素含有量及び酸素含有量を測定する工程と、
硫化水素及び酸素のうち一方との反応により硫化水素及び酸素のうち他方と反応可能な生成物となる遷移金属含有物質と、前記測定後又は前記測定前のガスとを接触させる工程と、
前記測定結果に応じて、前記他方の除去又は濃度低減のための付加工程を実行するか省略又は簡略化するかを選択する工程と、
を含むことを特徴とする。
前記遷移金属含有物質としては、酸化鉄、酸化マンガン、酸化亜鉛等の遷移金属酸化物、或いは、硫化鉄、硫化マンガン、硫化亜鉛等の遷移金属硫化物が挙げられる。好ましくは、酸化鉄、若しくは酸化マンガン、又は硫化鉄、若しくは硫化マンガンである。
Fe2O3・3H2O+3H2S→Fe2S3+6H2O (式1)
FeO+H2S → FeS+H2O (式2)
生成物の硫化鉄は、酸素(O2)と反応可能である。この反応によって硫化鉄が元の酸化鉄に戻る(式3~5)。
Fe2S3+3/2O2+nH2O→Fe2O3・nH2O+3S
→Fe2O3+nH2O+3S (式3)
4FeS+7O2→2Fe2O3+4SO2 (式4)
2FeS+3O2→2FeO+2SO2 (式5)
また、反応物が硫化鉄である場合は、酸素との反応によって酸化鉄が生成される(式3~式5)。生成物の酸化鉄が硫化水素と反応して元の硫化鉄に戻る(式1、2)。
したがって、酸化鉄(又は硫化鉄)の少なくとも一部は、硫化水素及び酸素の除去処理反応において触媒的に働く。このため、ガス中の硫化水素と酸素の組成比等によっては、前記接触工程によって硫化水素と酸素の両方を殆ど又はある程度除去することができる。その場合、前記付加工程を省略又は簡略化できる。よって、前記付加工程のための設備を小型化ないしは省略でき、設備コストを削減できる。
前記測定結果に応じて、前記接触後のガスを脱酸素するか脱酸素を省略又は簡略化するかを選択することが好ましい。
酸素含有量が硫化水素含有量よりも小さいときは、前記脱酸素の省略又は簡略化を選択し、酸素含有量が硫化水素含有量よりも大きいときは、前記脱酸素の実行を選択することにしてもよい(脱酸素の要否選択工程)。
或いは、前記接触工程では、酸素との反応により硫化水素と反応可能な生成物となる遷移金属硫化物(硫化鉄、硫化マンガン等)と、前記ガスとを接触させ、前記測定結果に応じて、前記接触後のガスを脱硫化水素するか脱硫化水素を省略又は簡略化するかを選択することにしてもよい。
酸素含有量が硫化水素含有量よりも小さいときは、前記添加の省略を選択し、酸素含有量が硫化水素含有量よりも大きいときは、前記添加の実行を選択することにしてもよい。これによって、前記接触前又は前記接触中のガスを硫化水素リッチにすることで、硫化水素だけでなく酸素をも十分に除去又は濃度低減処理できる。
或いは、前記接触工程では、酸素との反応により硫化水素と反応可能な生成物となる遷移金属硫化物(硫化鉄、硫化マンガン等)と、前記ガスとを接触させ、前記測定結果に応じて、前記接触前又は前記接触中のガスに酸素を添加するか前記添加を省略するかを選択することにしてもよい。
硫化水素以外の硫黄化合物としては、例えば硫化ナトリウム(Na2S)が挙げられる。
前記ガスの利用部としては、液状の培地中でガス資化性微生物を培養する培養槽が挙げられる。
なお、硫化水素は、ガス資化性微生物に必要な元素である硫黄(S)を含んでおり、本来除去する必要はない。ところが、前記ガスに対する脱酸素や脱アセチレンの処理を貴金属もしくは卑金属触媒を用いて行う場合、硫黄(S)はこれらの触媒に対して被毒させる代表的物質となる。従って、硫化水素をppmレベル、もしくは触媒によってはppbレベルまで低減する必要が出てくる。シンガス等のガス中には数十ppmを超える濃度で硫化水素が含まれている場合が多いために、これを数ppm~ppbレベルまで濃度低減しようとすると、そのコストは非常に高くなると想定される。さらには、ガス資化性微生物に必要な硫黄(S)を、別途硫化ナトリウム等を添加して補うことになる。すなわち、一旦除去した硫黄(S)を再度補給するという非効率なシステムとなってしまう。
一方、前記脱酸素の要否選択工程又は前記硫黄化合物添加の要否選択工程を含む方法によれば、酸素等の除去のために必ずしも触媒を使用しなくても済み、硫化水素がガス中に多少残存しても問題がなくなる。したがって、除去設備の負担が軽くなると同時に、硫黄化合物添加設備においても添加の必要が無くなったり、添加量を減らしたりすることで、相乗効果が期待できる。
<第1実施形態>
図1に示すように、有価物生成システム1は、ガス処理部3と、培養槽4を備えている。有価物生成システム1の前段にシンガス生成部2が設けられている。この実施形態におけるシンガス生成部2は、廃棄物処理施設である。廃棄物としては、都市ゴミ、タイヤ、バイオマス、木質チップ、プラスチックごみ等が挙げられる。シンガス生成部2には溶融炉が設けられている。溶融炉において、廃棄物が高濃度の酸素ガスによって燃焼されて低分子レベルまで分解される。最終的に、シンガスg(処理対象のガス)が生成される。
ここでは、遷移金属として、鉄が用いられている。脱硫剤14aは、酸化鉄(Fe2O3、FeO)にて構成されている。これによって、材料コストを低減でき、かつ取り扱いを容易化できる。
脱酸素部16には、脱酸素剤16aが設けられている。脱酸素剤16aとしては、例えば銅触媒が用いられている。脱酸素部16には、ヒーター16hが備えられている。ヒーター16hの加熱設定温度は、例えば150~400℃程度である。
脱酸素剤16aの金属触媒として、銅(Cu)に代えて、白金(Pt)、ニッケル(Ni)等を用いてもよい。
図示は省略するが、培養槽4の後段には、蒸留塔を含む精製部が設けられている。
シンガス生成部2において廃棄物を燃焼させることによってシンガスgが生成される(ガス生成工程)。
詳しくは、先ず、水スクラバー10においてシンガスg中の水溶性不純物等を除去する。
次に、ガスチラー11において、シンガスg中の水分(H2O)及びナフタレン等を除去する。なお、水分は、後述する脱酸素工程(式3)等のために若干量、残留させてもよい。
次に、フィルター12において、シンガスg中の固形不純物等を除去する。
次に、前段計測部13において、シンガスg中の硫化水素及び酸素の濃度を計測し、これを時間積分することによって、ある測定時間内に前段計測部13を通過したシンガスg中の硫化水素及び酸素の含有量を算出する。
次に、シンガスgを脱硫部14に導入し、酸化鉄からなる脱硫剤14aと接触させる。これによって、次のような反応が起きる(脱硫化水素工程)。
Fe2O3・3H2O+3H2S→Fe2S3+6H2O (式1)
FeO+H2S → FeS+H2O (式2)
この結果、シンガスg中の硫化水素(一方のガス成分)を除去(又は濃度低減)できる。かつ、反応生成物として硫化鉄が生成される。
Fe2S3+3/2O2+nH2O→Fe2O3・nH2O+3S
→Fe2O3+nH2O+3S (式3)
4FeS+7O2→2Fe2O3+4SO2 (式4)
2FeS+3O2→2FeO+2SO2 (式5)
しかも、硫化鉄は、酸素との反応によって、酸化鉄に戻る。つまり、酸化鉄の少なくとも一部は、硫化水素及び酸素の除去処理反応において、触媒的な働きをすると言える。したがって、シンガスg中の酸素含有量が硫化水素含有量よりもある程度小さいときは、脱硫部14において硫化水素だけでなく酸素をも十分に除去することができる。
次に、前段計測部13における前記測定結果に応じて、シンガスg中の酸素除去のための付加工程を実行するか省略又は簡略化するかを選択する。すなわち、前記接触工程後のシンガスgを更に脱酸素するか脱酸素を省略又は簡略化するかを選択する(脱酸素の要否選択)。
酸素含有量が硫化水素含有量よりもある程度小さいときは、脱硫部14において酸素が十分に除去されているから、脱酸素部16において追加的に脱酸素する必要がない。
なお、酸素含有量<硫化水素含有量ではあっても、酸素含有量=硫化水素含有量に近いときは、念のため、脱酸素部16における追加の脱酸素工程を実行することにしてもよい。
次に、後段計測部18においてシンガスgの組成を計測する。特に、シンガスgの硫化水素及び酸素の残留量を計測する。
硫化水素や酸素等が残留していたときは、別途、硫化水素除去装置(PSA)や酸素除去装置(銅触媒)等で除去処理することが好ましい。その場合でも、残留量は僅かであると考えられるから、別途の除去処理の負荷は小さく、装置構成を簡略化できる。
予めシンガスg中の酸素等の不純物質を除去しておくことで、ガス資化性微生物を安定的に培養できる。
さらに、脱硫剤14aを消費と同時に再生できるから、脱硫剤14aの寿命を延ばすことができる。
<第2実施形態>
図2に示すように、第2実施形態の有価物生成システム1Bには、硫化水素添加部20が付加されている。硫化水素添加部20は、硫化水素供給源21と、添加路22と、開閉弁23を含む。硫化水素供給源21には硫化水素が蓄えられている。硫化水素供給源21から添加路22が延びている。添加路22には、開閉弁23が設けられている。添加路22の下流端は、脱硫部14に接続されている。
具体的には、前段計測部13において酸素のモル含有量が硫化水素のモル含有量よりも大きかったときは、添加実行を選択する。すなわち、開閉弁23を開くことで、硫化水素供給源21からの硫化水素を、添加路22を経て脱硫部14に添加する。添加量は、例えば、前段計測部13における酸素含有量と硫化水素含有量の差に基づいて決める。これによって、脱硫部14におけるシンガスgを常に硫化水素リッチ(酸素含有量<硫化水素含有量)にすることができる。したがって、脱硫剤14a(酸化鉄)の脱硫化水素反応によってシンガスg中の硫化水素を除去できるだけでなく、反応生成物の硫化鉄によってシンガスg中の酸素を十分に除去することができる。
例えば、脱硫部14の脱硫剤14aとして、酸化鉄に代えて、酸化マンガンを用いてもよく、或いは酸化亜鉛を用いてもよく、これらの混合物を用いてもよい。
有価物生成システム1Bにおいて、添加路22が、前段計測部13と脱硫部14との間のガス流路3aに合流されていてもよい。硫化水素供給源21からの硫化水素を、前段計測部13と脱硫部14との間のガス流路3aに添加してもよい。
シンガスgは、製鉄所の副生ガス(転炉、高炉ガス等)であってもよい。
ガス生成部2は、廃棄物処理施設に限られず、製鉄所や石炭発電所等であってもよい。
2 シンガス生成部
3 ガス処理部
3a ガス流路
3b 短絡路
3c 脱酸素部16への流路
3v 方向制御弁
4 培養槽(利用部)
10 水スクラバー
11 ガスチラー
12 フィルター
13 前段計測部
14 脱硫部
14a 脱硫剤
15 PSA
16 脱酸素部
16a 脱酸素剤
16h ヒーター
17 脱アセチレン部
18 後段計測部
20 硫化水素添加部
21 硫化水素供給源
22 添加路
23 開閉弁
g シンガス(処理対象のガス)
Claims (5)
- 硫化水素及び酸素を除去又は濃度低減対象成分として含むガスを処理する方法であって、
前記ガス中の硫化水素含有量及び酸素含有量を測定する工程と、
硫化水素及び酸素のうち一方との反応により硫化水素及び酸素のうち他方と反応可能な生成物となる遷移金属含有物質と、前記測定後又は前記測定前のガスとを接触させる工程と、
前記測定結果に応じて、前記他方の除去又は濃度低減のための付加工程を実行するか省略又は簡略化するかを選択する工程と、
を含むことを特徴とするガス処理方法。 - 前記接触工程では、硫化水素との反応により酸素と反応可能な生成物となる遷移金属酸化物と、前記ガスとを接触させ、
前記測定結果に応じて、前記接触後のガスを脱酸素するか脱酸素を省略又は簡略化するかを選択することを特徴とする請求項1に記載のガス処理方法。 - 前記接触工程では、硫化水素との反応により酸素と反応可能な生成物となる遷移金属酸化物と、前記ガスとを接触させ、
前記測定結果または前記ガスの利用部の要求に応じて、前記接触前又は前記接触中のガスに硫化水素若しくは硫化水素以外の硫黄化合物を添加するか前記添加を省略するかを選択することを特徴とする請求項1に記載のガス処理方法。 - 前記遷移金属含有物質を構成する遷移金属が、鉄、マンガン、又は亜鉛であることを特徴とする請求項1~3の何れか1項に記載のガス処理方法。
- 前記処理後のガスを、ガス資化性微生物を培養する液状の培地に供給することを特徴とする請求項1~4の何れか1項に記載のガス処理方法。
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- 2016-09-16 US US15/759,390 patent/US10786782B2/en active Active
- 2016-09-16 CA CA2998332A patent/CA2998332A1/en not_active Abandoned
- 2016-09-16 WO PCT/JP2016/077374 patent/WO2017047730A1/ja active Application Filing
- 2016-09-16 EP EP16846601.9A patent/EP3351296A4/en not_active Withdrawn
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WO2017170417A1 (ja) * | 2016-03-28 | 2017-10-05 | 積水化学工業株式会社 | 圧力変動吸着式ガス分離方法及びガス分離装置 |
US10960344B2 (en) | 2016-03-28 | 2021-03-30 | Sekisui Chemical Co., Ltd. | Method and apparatus for separating gas by pressure swing adsorption |
JP2019004753A (ja) * | 2017-06-23 | 2019-01-17 | 積水化学工業株式会社 | ガス処理システムおよびガス処理装置 |
Also Published As
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CA2998332A1 (en) | 2017-03-23 |
US10786782B2 (en) | 2020-09-29 |
CN108025255A (zh) | 2018-05-11 |
US20180257034A1 (en) | 2018-09-13 |
EP3351296A4 (en) | 2019-05-22 |
EP3351296A1 (en) | 2018-07-25 |
JPWO2017047730A1 (ja) | 2018-07-05 |
JP6802171B2 (ja) | 2020-12-16 |
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