WO2017047298A1 - Mixer vehicle - Google Patents
Mixer vehicle Download PDFInfo
- Publication number
- WO2017047298A1 WO2017047298A1 PCT/JP2016/073610 JP2016073610W WO2017047298A1 WO 2017047298 A1 WO2017047298 A1 WO 2017047298A1 JP 2016073610 W JP2016073610 W JP 2016073610W WO 2017047298 A1 WO2017047298 A1 WO 2017047298A1
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- WO
- WIPO (PCT)
- Prior art keywords
- mixer
- drum
- ready
- mixed concrete
- mixer drum
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/42—Apparatus specially adapted for being mounted on vehicles with provision for mixing during transport
- B28C5/4203—Details; Accessories
- B28C5/4206—Control apparatus; Drive systems, e.g. coupled to the vehicle drive-system
- B28C5/422—Controlling or measuring devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/42—Apparatus specially adapted for being mounted on vehicles with provision for mixing during transport
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60P—VEHICLES ADAPTED FOR LOAD TRANSPORTATION OR TO TRANSPORT, TO CARRY, OR TO COMPRISE SPECIAL LOADS OR OBJECTS
- B60P3/00—Vehicles adapted to transport, to carry or to comprise special loads or objects
- B60P3/16—Vehicles adapted to transport, to carry or to comprise special loads or objects for carrying mixed concrete, e.g. having rotatable drums
Definitions
- the present invention relates to a mixer truck.
- Patent Document 1 discloses a conventional mixer truck.
- This mixer vehicle includes a vehicle body, a mixer drum, and a rotating device.
- the vehicle body has a mount.
- the mixer drum has an opening into which a ready-mixed concrete is introduced, opened at the rear end, and is rotatably mounted on the gantry of the vehicle body in a forward tilt posture.
- the mixer drum has two spiral drum blades fixed to the inner wall surface. When this mixer drum rotates forward, the ready mixed concrete is moved forward by the drum blade.
- the mixer drum has a seal pipe fixed inside the drum blade on the opening side.
- the rotating device rotates the mixer drum.
- the ready-mixed concrete can be agitated by rotating the mixer drum forward while preventing the ready-mixed concrete from overflowing from the opening of the mixer drum by the seal pipe.
- the present invention has been made in view of the above-described conventional situation, and provides a mixer vehicle capable of suppressing overflow of ready-mixed concrete from an opening of a mixer drum when traveling uphill. This is a problem to be solved.
- the mixer vehicle of the present invention includes a vehicle body, a mixer drum, a rotating device, an angle acquisition device, and a control device.
- the vehicle body has a mount.
- the mixer drum has an opening into which the ready-mixed concrete is thrown open at the rear end, and is rotatably mounted on the gantry in a tilted position.
- the mixer drum has a spiral drum blade fixed to the inner wall surface. When the mixer drum rotates forward, the ready-mixed concrete thrown in by the drum blade moves forward.
- the rotating device rotates the mixer drum.
- the angle acquisition device acquires the inclination angle of the gantry in the front-rear direction.
- the control device executes slope control that increases the rotational speed of the mixer drum in the normal rotation when the tilt angle acquired by the angle acquisition device is equal to or greater than a predetermined angle with the gantry tilted downward from the front end. To do.
- the mixer vehicle rotation device of the present invention includes a hydraulic motor, a hydraulic pump, and a drive device.
- the hydraulic motor rotates the mixer drum.
- the hydraulic pump can change the amount of hydraulic oil supplied to and discharged from the hydraulic motor by changing the discharge capacity of the hydraulic oil.
- the drive device rotates the hydraulic pump.
- the mixer vehicle rotating device of the present invention includes a hydraulic motor, a hydraulic pump, and a driving device.
- the hydraulic motor rotates the mixer drum.
- the hydraulic motor can change the rotational speed of the mixer drum by changing the discharge capacity of the hydraulic oil.
- the hydraulic pump supplies and discharges hydraulic oil to and from the hydraulic motor.
- the drive device rotates the hydraulic pump.
- the control apparatus for a mixer truck executes slope control when the amount of ready-mixed concrete put into the mixer drum exceeds a predetermined amount.
- the mixer vehicle angle acquisition device of the present invention includes a storage device that stores map information for determining the inclination angle of a road, and a position specifying device that specifies the traveling position of the mixer vehicle.
- the angle acquisition device acquires the tilt angle in the front-rear direction of the gantry from the map information stored in the storage device and the travel position specified by the position specifying device.
- FIG. It is the schematic which shows the mixer truck of Embodiment 1 and 2.
- FIG. It is the schematic which shows the state which the mixer truck of Embodiment 1 and 2 drive
- 1 is a system diagram of a mixer truck according to a first embodiment.
- 5 is a flowchart illustrating slope control for changing the discharge capacity of the hydraulic motor in the mixer vehicle of the first embodiment.
- It is a system diagram of the mixer truck of the second embodiment.
- Embodiments 1 and 2 embodying the mixer truck of the present invention will be described with reference to the drawings.
- the mixer truck of the first embodiment includes a vehicle body 10, a mixer drum 20, a hopper 30, a chute 35, a rotating device 40, an angle acquisition device 50, and a weight sensor. 60 and a control device 70.
- the vehicle body 10 includes a cabin 11, a gantry 13, and an engine 80.
- the cabin 11 is provided on the front side of the vehicle body 10.
- the gantry 13 is provided on the vehicle body 10 behind the cabin 11.
- the engine 80 is a drive device that drives the vehicle body 10 and rotates the hydraulic pump 43 as will be described later.
- the engine 80 is disposed below the cabin 11.
- the mixer drum 20 includes a drum body 21, a drive shaft 23, and two drum blades 25.
- the drum body 21 is cylindrical.
- the drum body 21 has an opening 27 at the rear end.
- the drum body 21 has a front end closed by a closing portion 29.
- the mixer drum 20 rotates on the pedestal 13 in a forward tilt posture in which the opening 27 of the drum body 21 is positioned above the rear end of the vehicle body 10 and the opening 27 of the drum body 21 is lifted above the closing part 29. It is installed freely.
- the drive shaft 23 is connected to the center of the closing portion 29 of the drum body 21 and extends outward from the drum body 21.
- the drive shaft 23 extends on the center line of the rotation shaft of the mixer drum 20.
- Each drum blade 25 is helically fixed along the inner wall surface of the drum body 21 with a predetermined interval. Each drum blade 25 rotates with the drum body 21.
- the hopper 30 has an input port 31 that opens while spreading upward.
- the hopper 30 has a discharge port 33 having a lower end opened forward and downward.
- the hopper 30 has a discharge port 33 facing the center of the opening 27 of the drum body 21.
- the ready-mixed concrete that is input from the input port 31 of the hopper 30 is input into the drum body 21 through the discharge port 33 of the hopper 30.
- the chute 35 has a semi-cylindrical shape and extends long with the inner surface facing upward.
- the base end of the chute 35 is disposed below the opening 27 of the drum body 21.
- the chute 35 is supported so that its distal end is rotatable in the horizontal and vertical directions with the base end as the center.
- the chute 35 can guide the ready mixed concrete discharged from the opening 27 of the drum body 21 to a desired position.
- the rotating device 40 has a hydraulic motor 41, a hydraulic pump 43, and an engine 80 as a driving device.
- the hydraulic motor 41 is mounted on the mount 13.
- the hydraulic motor 41 is connected to the drive shaft 23 of the mixer drum 20 via the speed reducer 37.
- the hydraulic pump 43 is also mounted on the mount 13.
- the hydraulic pump 43 is connected to a power take-out shaft 81 of the engine 80.
- the hydraulic pump 43 is a two-speed type that can switch the discharge capacity of the hydraulic oil in two stages of large and small.
- the hydraulic pump 43 has a regulator 43A for switching the discharge capacity.
- the hydraulic pump 43 and the hydraulic motor 41 each have two inflow and outflow ports (ports) for hydraulic oil.
- a hydraulic circuit that forms a closed circuit is configured by a flow path 45 that communicates the inflow and outflow ports of the hydraulic pump 43 and the hydraulic motor 41.
- the hydraulic circuit can circulate the hydraulic oil in both directions by switching the hydraulic oil supply / discharge direction of the hydraulic pump 43 and the hydraulic motor 41. That is, when the hydraulic oil is circulated in one direction of the hydraulic circuit, the drum body 21 rotates forward and the ready-mixed concrete is stirred while moving forward in the drum body 21. When hydraulic oil is circulated in multiple directions of the hydraulic circuit, the drum body 21 rotates in the reverse direction, and the ready-mixed concrete moves backward in the drum body 21 and is discharged from the opening 27.
- this mixer vehicle the property of the ready-mixed concrete put into the drum body 21 is normal when the running road is not a steep uphill, that is, when the control device 70 is not executing slope control described later.
- the mixer drum 20 is agitated by rotating it forward at a slow rotational speed. For this reason, this mixer car supplies and discharges hydraulic oil to and from the hydraulic motor 41 in a state in which the hydraulic oil discharge capacity of the hydraulic pump 43 is switched to a small value during normal traveling.
- the angle acquisition device 50 is mounted on the gantry 13 as shown in FIGS. 1 and 2.
- This angle acquisition device 50 is a digital inclinometer. This angle acquisition device 50 can acquire the inclination angle in the front-rear direction of the mixer 13.
- the weight sensor 60 is provided between the drum body 21 and a frame 15 that rotatably supports the drum body 21.
- the weight sensor 60 can detect the weight change of the ready-mixed concrete when the ready-mixed concrete is put into the drum body 21 and can detect the weight of the ready-mixed concrete.
- the control device 70 is mounted on the gantry 13.
- the control device 70 starts control of the hydraulic pump 43 when the engine 80 is driven and the hydraulic pump 43 rotates so that the mixer drum 20 rotates forward.
- the control device 70 starts control, as shown in FIG. 4, first, the weight (input amount) of the ready-mixed concrete input to the drum body 21 detected by the weight sensor 60 is equal to or greater than a predetermined weight (V). It is determined whether or not there is (step S1).
- the predetermined weight is a weight calculated from the maximum volume of the ready-mixed concrete that does not overflow from the opening 27 of the drum body 21 even when traveling on a steep uphill, and is determined by the size of the drum body 21. Is done.
- the mixer vehicle If the weight (input amount) of the ready-mixed concrete detected by the weight sensor 60 is lighter (smaller in volume) than the predetermined weight (V), the mixer vehicle is capable of moving the drum body 21 even when traveling on a steep uphill. The ready mixed concrete does not overflow from the opening 27. For this reason, the control device 70 does not execute the slope control described later, and the state in which the discharge capacity of the hydraulic pump 43 is switched to a small value (the tilt of the hydraulic pump 43 so as to reduce the discharge capacity) as in the normal travel. In a state where the angular position is changed), hydraulic oil is supplied to and discharged from the hydraulic motor 41 (step S5).
- step S6 the mixer drum 20 rotates forward at a slow rotational speed (step S6) and travels while stirring the ready-mixed concrete.
- the control device 70 returns from step S6 to step S1, and continues to control the hydraulic pump 43 until the engine 80 stops and the rotation of the hydraulic pump 43 stops.
- control device 70 is in a state where the frame 13 of the mixer truck is inclined downward from the front end toward the rear when the weight (input amount) of the ready-mixed concrete detected by the weight sensor 60 is equal to or greater than a predetermined weight (V).
- step S2 it is determined whether the inclination angle acquired by the angle acquisition device 50 is equal to or greater than a predetermined angle (A).
- This predetermined angle is the maximum inclination angle of the gantry 13 in a range where the drum body 21 into which the ready-mixed concrete having a predetermined weight (V) is thrown back and the ready-mixed concrete does not overflow from the opening 27, It is determined by the size and shape of the drum body 21.
- step S5 Since the ready-mixed concrete does not overflow from the opening 27 of the drum body 21 when the inclination angle acquired by the angle acquisition device 50 is during normal traveling smaller than the predetermined angle (A), the discharge capacity of the hydraulic pump 43 The hydraulic oil is supplied to and discharged from the hydraulic motor 41 in a state in which is switched to small (step S5). For this reason, in this mixer truck, the mixer drum 20 rotates forward at a slow rotational speed (step S6) and travels while stirring the ready-mixed concrete.
- the control device 70 switches the discharge capacity of the hydraulic pump 43 to a large level and executes slope control (step S3). That is, the tilt angle position of the hydraulic pump 43 is changed so that the discharge capacity of the hydraulic pump 43 increases.
- the protruding capacity of the hydraulic pump 43 is increased, the hydraulic oil supplied to and discharged from the hydraulic motor 41 increases, and the rotational speed of the hydraulic motor 41 increases. That is, the forward rotation speed of the mixer drum 20 is increased (step S4).
- the control device 70 returns from step S4 to step S1, and continues to control the hydraulic pump 43 until the engine 80 stops and the rotation of the hydraulic pump 43 stops.
- the mixer truck includes the vehicle body 10, the mixer drum 20, the rotation device 40, the angle acquisition device 50, and the control device 70.
- the vehicle body 10 has a mount 13.
- the mixer drum 20 has an opening portion 27 into which ready-mixed concrete is introduced at the rear end of the drum body 21, and is rotatably mounted on the gantry 13 in a forward inclined posture.
- the mixer drum 20 has a spiral drum blade 25 fixed to the inner wall surface of the drum main body 21. When the drum drum 20 rotates forward, the ready-mixed concrete thrown in by the drum blade 25 moves forward.
- the rotating device 40 rotates the mixer drum 20.
- the angle acquisition device 50 acquires the inclination angle of the gantry 13 in the front-rear direction.
- the control device 70 causes the rotation device 40 to rotate the mixer drum 20 in the normal direction. Execute slope control to increase the speed.
- the mixer vehicle When this mixer car travels uphill, the gantry 13 is inclined downward from the front end toward the rear. At this time, if the inclination angle acquired by the angle acquisition device 50 is equal to or greater than the predetermined angle (A), the mixer vehicle increases the rotational speed of the mixer drum 20 in the normal rotation. That is, when this mixer car travels on a steep uphill, the rotational speed of the forward rotation of the mixer drum 20 increases, and therefore the force to move the ready-mixed concrete in the drum body 21 of the mixer drum 20 in the forward direction becomes strong. It is possible to suppress the ready-mixed concrete from being agitated in the drum body 21 so as to be separated from the opening 27 and overflowing from the opening 27.
- the ready-mixed concrete can be prevented from overflowing from the opening 27 of the mixer drum 20.
- the rotating device 40 of the mixer truck includes a hydraulic motor 41, a hydraulic pump 43, and an engine 80 that is a driving device.
- the hydraulic motor 41 rotates the mixer drum 20.
- the hydraulic pump 43 is a two-speed type that can switch the discharge capacity of the hydraulic oil in two stages, large and small, and switches the amount of hydraulic oil supplied to and discharged from the hydraulic motor 41 in two stages.
- the engine 80 rotates the hydraulic pump 43. For this reason, when the mixer vehicle travels uphill, the gantry 13 is inclined downward from the front end toward the rear, and the inclination angle acquired by the angle acquisition device 50 is equal to or greater than a predetermined angle (A).
- the rotation speed of the mixer drum 20 can be increased.
- the mixer vehicle can increase the rotational speed of the normal rotation of the mixer drum 20 without increasing the output of the engine 80, and when the vehicle runs on an uphill, it is ready from the opening 27 of the mixer drum 20. It is possible to suppress the overflow of concrete.
- control device 70 for the mixer truck executes slope control when the amount of ready-mixed concrete put into the drum body 21 exceeds a predetermined weight (V).
- V a predetermined weight
- the controller 70 controls the slope only when ready-mixed concrete having a weight that may overflow from the opening 27 of the mixer drum 20 is thrown into the drum body 21 when traveling on the uphill. Is executed. For this reason, this mixer truck can prevent agitation of ready-mixed concrete more than necessary, and can reduce the property change of ready-mixed concrete.
- the rotation device 140 can switch the hydraulic oil discharge capacity of the hydraulic oil 143 that does not change and the hydraulic oil discharge capacity in two stages of large and small.
- the point of having a high speed hydraulic motor 141 and a regulator 141A for switching the discharge capacity of the hydraulic motor 141 and the point that the control device 170 controls the hydraulic motor 141 are different from the first embodiment.
- Other configurations are the same as those of the first embodiment, and the same configurations as those of the first embodiment are denoted by the same reference numerals and detailed description thereof is omitted.
- This mixer car has a property of ready-mixed concrete put into the drum body 21 during normal driving where the road on which the vehicle is traveling is not a steep uphill, that is, when the control device 170 is not executing slope control described later.
- the mixer drum 20 is agitated by rotating it forward at a slow rotational speed. For this reason, the mixer vehicle is in a state where the discharge capacity of the hydraulic oil of the hydraulic motor 141 is switched to a large value during normal traveling.
- This control device 170 starts control of the hydraulic motor 141 when the engine 80 is driven so that the mixer drum 20 rotates in the forward direction, the hydraulic pump 143 rotates, and hydraulic oil is supplied to and discharged from the hydraulic motor 141.
- the control device 170 starts control, as shown in FIG. 6, first, the weight (input amount) of the ready-mixed concrete input to the drum body 21 detected by the weight sensor 60 is not less than a predetermined weight (V). It is determined whether or not there is (step S11).
- the predetermined weight is a weight calculated from the maximum volume of the ready-mixed concrete that does not overflow from the opening 27 of the drum body 21 even when traveling on a steep uphill, and is determined by the size of the drum body 21. Is done.
- the mixer vehicle If the weight (input amount) of the ready-mixed concrete detected by the weight sensor 60 is lighter (smaller in volume) than the predetermined weight (V), the mixer vehicle is capable of moving the drum body 21 even when traveling on a steep uphill. The ready mixed concrete does not overflow from the opening 27. For this reason, the control device 170 does not execute slope control, which will be described later, and is in a state in which the discharge capacity of the hydraulic motor 141 is switched to a large value (as in normal driving) A state in which the angular position is changed) (step S15). For this reason, in this mixer truck, the mixer drum 20 rotates forward at a slow rotational speed (step S16) and travels while stirring the ready-mixed concrete. Control device 170 returns from step S16 to step S11, and continues control of hydraulic motor 141 until engine 80 stops and rotation of hydraulic motor 141 stops.
- step S12 it is determined whether the inclination angle acquired by the angle acquisition device 50 is equal to or greater than a predetermined angle (A).
- This predetermined angle is the maximum inclination angle of the gantry 13 in a range where the drum body 21 into which the ready-mixed concrete having a predetermined weight (V) is thrown back and the ready-mixed concrete does not overflow from the opening 27, It is determined by the size and shape of the drum body 21.
- step S15 Since the ready-mixed concrete does not overflow from the opening 27 of the drum body 21 when the inclination angle acquired by the angle acquisition device 50 is during normal traveling smaller than the predetermined angle (A), the discharge capacity of the hydraulic motor 141 is not increased. Is switched to a large state (step S15). For this reason, in this mixer truck, the mixer drum 20 rotates forward at a slow rotational speed (step S16) and travels while stirring the ready-mixed concrete.
- the control device 170 switches the discharge capacity of the hydraulic motor 141 to a small value and executes slope control (step S13). That is, the tilt angle position of the hydraulic motor 141 is changed so that the discharge capacity of the hydraulic motor 141 is reduced.
- the hydraulic motor 141 rotates with a small amount of hydraulic oil supplied and discharged, so that the rotational speed of the hydraulic motor 141 increases. That is, the forward rotation speed of the mixer drum 20 is increased (step S14).
- the control device 170 returns from step S14 to step S11, and continues to control the hydraulic pump 143 until the engine 80 stops and the rotation of the hydraulic pump 143 stops.
- the control device 170 for the mixer vehicle of the second embodiment also rotates the rotation device 140. Executes the slope control for increasing the forward rotation speed of the mixer drum 20. For this reason, this mixer car also has a strong force to move the ready-mixed concrete in the drum body 21 of the mixer drum 20 in the forward direction because the rotational speed of the forward rotation of the mixer drum 20 increases when traveling on a steep uphill.
- the ready-mixed concrete can be prevented from overflowing from the opening 27 by being stirred in the drum body 21 so as to be separated from the opening 27.
- the ready-mixed concrete can be prevented from overflowing from the opening 27 of the mixer drum 20 when the mixer vehicle of the second embodiment also travels uphill.
- the rotating apparatus 140 for the mixer vehicle is a two-speed type in which the hydraulic motor 141 can switch the discharge capacity of the hydraulic oil in two stages of large and small, and the rotational speed of the mixer drum 20 can be changed. For this reason, when the mixer 13 travels uphill, the pedestal 13 is inclined downward from the front end toward the rear, and when the inclination angle acquired by the angle acquisition device 50 is equal to or greater than a predetermined angle, the hydraulic motor By switching the discharge capacity of 141 to a small value, the rotation speed of the mixer drum 20 can be increased. In this way, the mixer vehicle can increase the forward rotation speed of the mixer drum 20 without increasing the amount of hydraulic oil supplied to and discharged from the hydraulic motor 141 by the hydraulic pump 143. The ready mixed concrete can be prevented from overflowing from the opening 27 of the mixer drum 20.
- the angle acquisition device is a digital inclinometer, but the angle acquisition device is a storage device that stores map information, and a position specifying device that specifies the traveling position of the mixer vehicle (for example, A global positioning system (GPS)), and the tilt angle in the front-rear direction of the gantry may be acquired from the map information and the travel position.
- GPS global positioning system
- the traveling direction is grasped from the traveling position identified by the position identifying device, and the road on which the mixer vehicle travels based on the map information stored in the storage device, and the altitude data (data) along the direction in which the mixer vehicle on the road travels.
- the inclination angle may be acquired. Or you may memorize
- this mixer truck can suppress the ready-mixed concrete from overflowing from the opening of the mixer drum when traveling uphill.
- the weight sensor is provided to grasp the amount of ready-mixed concrete by weight.
- the sensor for measuring the volume of ready-mixed concrete in the drum body is provided to measure the amount of ready-mixed concrete by volume You may grasp.
- the mixer vehicle is equipped with a weight sensor to grasp the amount of ready-mixed concrete put into the drum body. You do not have to prepare for the car. In this case, the amount (weight or volume) of the ready-mixed concrete measured on the equipment side when the ready-mixed concrete is put into the drum body may be input to the control device and used.
- the rotating device has a two-speed hydraulic pump or hydraulic motor that can switch the discharge capacity in two stages of large and small, but the discharge capacity can be changed continuously.
- a possible hydraulic pump or hydraulic motor may be used.
- the control device may continuously change the discharge capacity of the hydraulic pump or hydraulic motor according to the amount of ready-mixed concrete input and the inclination angle of the gantry.
- the rotating device that rotates the mixer drum is configured by a hydraulic device having a hydraulic motor and a hydraulic pump. However, the mixer drum may be rotated electrically.
- the driving device that rotates the hydraulic pump is the engine that travels the vehicle body, but the hydraulic pump may be rotated by an engine or an electric motor that is different from the engine that travels the vehicle body. .
- the mixer drum can be rotated by rotating the hydraulic pump even when the engine is stopped.
- the mixer drum rotation speed was increased by increasing the discharge capacity of the hydraulic pump or decreasing the discharge capacity of the hydraulic motor. To increase the rotational speed of the mixer drum.
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Abstract
Description
実施形態1のミキサ車は、図1及び図2に示すように、車体10、ミキサドラム20、ホッパ(hopper)30、シュート(chute)35、回転装置40、角度取得装置50、重量センサ(sensor)60、及び制御装置70を備えている。車体10は、キャビン(cabin)11、架台13、及びエンジン(engine)80を有している。キャビン11は車体10の前側に設けられている。架台13はキャビン11より後ろ側の車体10に設けられている。エンジン80は、車体10を走行させるとともに、後述するように油圧ポンプ43を回転させる駆動装置である。エンジン80はキャビン11の下側に配置されている。 <Embodiment 1>
As shown in FIGS. 1 and 2, the mixer truck of the first embodiment includes a
実施形態2のミキサ車は、図5及び図6に示すように、回転装置140が作動油の吐出容量が変わらない油圧ポンプ143と、作動油の吐出容量を大小2段階に切り替えることができる2速式の油圧モータ141と、油圧モータ141の吐出容量を切り替えるレギュレータ141Aとを有している点、及び制御装置170が油圧モータ141を制御する点が、実施形態1と相違する。他の構成は実施形態1と同様であり、実施形態1と同一な構成は同じ符号を付し、詳細な説明を省略する。 <Embodiment 2>
In the mixer truck of the second embodiment, as shown in FIGS. 5 and 6, the
(1)実施形態1及び2では、角度取得装置がデジタル傾斜計であったが、角度取得装置が、地図情報を記憶した記憶装置と、ミキサ車の走行位置を特定する位置特定装置(例えば、グローバル・ポジショニング・システム(grobal positioning system,GPS)を利用したもの)とを有し、地図情報と走行位置から架台の前後方向の傾斜角度を取得してもよい。つまり、位置特定装置で特定される走行位置から走行方向を把握し、記憶装置に記憶した地図情報でミキサ車が走行する道路と、その道路のミキサ車が走行する方向に沿った標高データ(data)の変化によって、ミキサ車が走行する道路が上り坂であるか下り坂であるかを判別して、その傾斜角度を取得してもよい。又は、道路の傾斜角度を直接的にデータとして持っている地図情報を記憶装置に記憶して利用してもよい。この場合、ミキサ車の架台の傾斜角度はミキサ車が走行する道路の傾斜角度に等しいため、ミキサ車の架台の傾斜角度を取得することができ、坂道制御を的確に実行することができる。よって、このミキサ車は上り坂を走行した際にミキサドラムの開口部からレディミクストコンクリートが溢れ出ることを抑制することができる。
(2)実施形態1及び2では、重量センサを設けレディミクストコンクリートの量を重量で把握したが、ドラム本体内のレディミクストコンクリートの体積を測定するセンサを設けてレディミクストコンクリートの量を体積で把握してもよい。
(3)実施形態1及び2では、ドラム本体に投入されたレディミクストコンクリートの量を把握するためにミキサ車に重量センサを備えていたが、レディミクストコンクリートの量を把握する重量センサ等をミキサ車に備えなくてもよい。この場合、ドラム本体にレディミクストコンクリートを投入した際に投入した機器側で計測されたレディミクストコンクリートの量(重量又は体積)を制御装置に入力して利用するとよい。
(4)実施形態1及び2では、回転装置が吐出容量を大小2段階に切り替えることができる2速式の油圧ポンプ又は油圧モータを有していたが、連続的に吐出容量を変更することができる油圧ポンプ又は油圧モータを利用してもよい。この場合、レディミクストコンクリートの投入量や、架台の傾斜角度に応じて、制御装置が油圧ポンプ又は油圧モータの吐出容量を連続的に変更させてもよい。
(5)実施形態1及び2では、ミキサドラムを回転する回転装置が油圧モータ及び油圧ポンプを有する油圧装置で構成されていたが、電動でミキサドラムを回転させてもよい。
(6)実施形態1及び2では、油圧ポンプを回転させる駆動装置が車体を走行させるエンジンであったが、車体を走行させるエンジンとは別のエンジン又は電動モータによって油圧ポンプを回転してもよい。この場合、エンジンが停止していても油圧ポンプを回転させてミキサドラムを回転させることができる。
(7)実施形態1及び2では、油圧ポンプの吐出容量を多くしたり、油圧モータの吐出容量を少なくしたりして、ミキサドラムの回転速度を速くしたが、エンジン(駆動装置)の回転数を上げて、ミキサドラムの回転速度を速くしてもよい。 The present invention is not limited to Embodiments 1 and 2 described with reference to the above description and drawings. For example, the following embodiments are also included in the technical scope of the present invention.
(1) In Embodiments 1 and 2, the angle acquisition device is a digital inclinometer, but the angle acquisition device is a storage device that stores map information, and a position specifying device that specifies the traveling position of the mixer vehicle (for example, A global positioning system (GPS)), and the tilt angle in the front-rear direction of the gantry may be acquired from the map information and the travel position. That is, the traveling direction is grasped from the traveling position identified by the position identifying device, and the road on which the mixer vehicle travels based on the map information stored in the storage device, and the altitude data (data) along the direction in which the mixer vehicle on the road travels. ) To determine whether the road on which the mixer vehicle is traveling is uphill or downhill, and the inclination angle may be acquired. Or you may memorize | store and use the map information which has the inclination angle of a road as data directly in a memory | storage device. In this case, since the inclination angle of the mixer truck base is equal to the inclination angle of the road on which the mixer truck travels, the inclination angle of the mixer truck base can be acquired, and the slope control can be executed accurately. Therefore, this mixer truck can suppress the ready-mixed concrete from overflowing from the opening of the mixer drum when traveling uphill.
(2) In Embodiments 1 and 2, the weight sensor is provided to grasp the amount of ready-mixed concrete by weight. However, the sensor for measuring the volume of ready-mixed concrete in the drum body is provided to measure the amount of ready-mixed concrete by volume You may grasp.
(3) In the first and second embodiments, the mixer vehicle is equipped with a weight sensor to grasp the amount of ready-mixed concrete put into the drum body. You do not have to prepare for the car. In this case, the amount (weight or volume) of the ready-mixed concrete measured on the equipment side when the ready-mixed concrete is put into the drum body may be input to the control device and used.
(4) In the first and second embodiments, the rotating device has a two-speed hydraulic pump or hydraulic motor that can switch the discharge capacity in two stages of large and small, but the discharge capacity can be changed continuously. A possible hydraulic pump or hydraulic motor may be used. In this case, the control device may continuously change the discharge capacity of the hydraulic pump or hydraulic motor according to the amount of ready-mixed concrete input and the inclination angle of the gantry.
(5) In Embodiments 1 and 2, the rotating device that rotates the mixer drum is configured by a hydraulic device having a hydraulic motor and a hydraulic pump. However, the mixer drum may be rotated electrically.
(6) In Embodiments 1 and 2, the driving device that rotates the hydraulic pump is the engine that travels the vehicle body, but the hydraulic pump may be rotated by an engine or an electric motor that is different from the engine that travels the vehicle body. . In this case, the mixer drum can be rotated by rotating the hydraulic pump even when the engine is stopped.
(7) In Embodiments 1 and 2, the mixer drum rotation speed was increased by increasing the discharge capacity of the hydraulic pump or decreasing the discharge capacity of the hydraulic motor. To increase the rotational speed of the mixer drum.
Claims (5)
- 架台を有する車体と、
レディミクストコンクリートが投入される開口部が後端に開口し、前記架台に前傾姿勢で回転自在に搭載され、内壁面に固定された螺旋状のドラムブレードを有しており、正回転すると前記ドラムブレードによって内部に投入されたレディミクストコンクリートが前方向に移動するミキサドラムと、
前記ミキサドラムを回転させる回転装置と、
前記架台の前後方向の傾斜角度を取得する角度取得装置と、
前記架台が前端から後方に向けて下り傾斜した状態で前記角度取得装置が取得した傾斜角度が所定の角度以上になると、前記回転装置が前記ミキサドラムの正回転の回転速度を速くする坂道制御を実行する制御装置と、
を備えていることを特徴とするミキサ車。 A vehicle body having a mount;
An opening into which ready-mixed concrete is thrown opens at the rear end, is rotatably mounted on the gantry in a forward-tilting posture, and has a spiral drum blade fixed to the inner wall surface. A mixer drum in which the ready-mixed concrete thrown into the interior by the drum blade moves forward;
A rotating device for rotating the mixer drum;
An angle acquisition device for acquiring an inclination angle of the gantry in the front-rear direction;
When the gantry tilts downward from the front end toward the rear, and the tilt angle acquired by the angle acquisition device is equal to or greater than a predetermined angle, the rotator executes slope control to increase the rotational speed of the mixer drum in the normal rotation. A control device,
A mixer vehicle characterized by comprising: - 前記回転装置は、前記ミキサドラムを回転駆動する油圧モータと、作動油の吐出容量を変更して油圧モータに給排する作動油の量を変更する油圧ポンプと、前記油圧ポンプを回転する駆動装置とを有していることを特徴とする請求項1記載のミキサ車。 The rotating device includes a hydraulic motor that rotationally drives the mixer drum, a hydraulic pump that changes a discharge capacity of hydraulic oil and changes an amount of hydraulic oil supplied to and discharged from the hydraulic motor, and a driving device that rotates the hydraulic pump. The mixer vehicle according to claim 1, further comprising:
- 前記回転装置は、前記ミキサドラムを回転駆動し、作動油の吐出容量を変更して前記ミキサドラムの回転速度を変更する油圧モータと、前記油圧モータに作動油を給排する油圧ポンプと、前記油圧ポンプを回転する駆動装置とを有していることを特徴とする請求項1記載のミキサ車。 The rotating device rotationally drives the mixer drum, changes a hydraulic oil discharge capacity to change the rotational speed of the mixer drum, a hydraulic pump that supplies and discharges hydraulic oil to and from the hydraulic motor, and the hydraulic pump The mixer vehicle according to claim 1, further comprising a drive device that rotates the vehicle.
- 前記制御装置は、前記ミキサドラム内に投入されたレディミクストコンクリートの量が所定の量を超えている場合、前記坂道制御を実行させることを特徴とする請求項1乃至3のいずれか1項記載のミキサ車。 The said control apparatus performs the said slope control, when the quantity of the ready-mixed concrete thrown in in the said mixer drum exceeds predetermined amount, The said slope control is performed. Mixer car.
- 前記角度取得装置は、道路の傾斜角度が判る地図情報を記憶した記憶装置と、走行位置を特定する位置特定装置とを有しており、前記地図情報と前記走行位置から前記架台の前後方向の傾斜角度を取得することを特徴とする請求項1乃至3のいずれか1項記載のミキサ車。 The angle acquisition device includes a storage device that stores map information in which the inclination angle of a road is known, and a position specifying device that specifies a travel position, and the map information and the travel position indicate the front-rear direction of the gantry. The mixer vehicle according to any one of claims 1 to 3, wherein an inclination angle is acquired.
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JP2015183707A JP6093823B1 (en) | 2015-09-17 | 2015-09-17 | Mixer truck |
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KR102408972B1 (en) | 2021-07-16 | 2022-06-14 | 서금석 | Remicon transport carrier system |
CN115256647B (en) * | 2022-07-29 | 2023-07-25 | 三一电动车科技有限公司 | Tank control method and device and mixer truck |
GB2622095A (en) * | 2022-09-02 | 2024-03-06 | Total Vehicle Solutions Group Ltd | Spillage prediction for concrete mixers |
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