JP3999095B2 - Remaining amount detection device in fluid supply device - Google Patents

Remaining amount detection device in fluid supply device Download PDF

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Publication number
JP3999095B2
JP3999095B2 JP2002293428A JP2002293428A JP3999095B2 JP 3999095 B2 JP3999095 B2 JP 3999095B2 JP 2002293428 A JP2002293428 A JP 2002293428A JP 2002293428 A JP2002293428 A JP 2002293428A JP 3999095 B2 JP3999095 B2 JP 3999095B2
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Japan
Prior art keywords
pressure
remaining amount
fluid
stirring
hopper
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JP2002293428A
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Japanese (ja)
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JP2004124630A (en
Inventor
良和 堀之内
義久 原田
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Shinmaywa Industries Ltd
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Shinmaywa Industries Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、流動体供給装置において、ホッパに貯留している流動体の残量を検知する残量検知装置に関するものである。
【0002】
【従来の技術】
従来、流動体供給装置における残量検知装置としては、例えば特許文献1に開示されているように、散布車のホッパー内に収容する凍結防止剤の投入量を設定したのち、散布車の運転中においてホッパーから凍結防止剤を搬出するコンベアの速度と該コンベアの搬送終端上に配設したゲートの開度、及びそのゲート幅と凍結防止剤の比重とから散布量を演算し、この散布量と前記ホッパー内に投入した凍結防止剤の量とからホッパー内の凍結防止剤の残量を算出表示させるようにしている。
【0003】
【特許文献1】
特公平7−84728号公報
【0004】
【発明が解決しようとする課題】
しかしながら、上記従来のものでは、ゲート開度とコンベアの速度を検出する検出装置をそれぞれ設けなければならず、装置全体の構造が複雑になる。また、ゲート幅などを予め設定する必要があるとともに、制御装置では予め設定した設定値や、上記各検出装置からの検出信号に基づいて演算を行うために制御が複雑になっており、故障を起こすおそれも大きく、信頼性にかけるという問題があった。
【0005】
本発明は、上記問題点に鑑みてなされたもので、その目的とするところは、簡単な構成で、しかも確実に流動体の残量が検出できて信頼性の高い流動体供給装置における残量検知装置を提供することにある。
【0006】
【課題を解決するための手段】
請求項1に係る発明の流動体供給装置における残量検知装置は、ホッパ内に貯留された流動体を必要に応じて攪拌装置により攪拌しながら排出装置を通じて外部に供給する流動体供給装置において、前記攪拌装置は、油圧回路の油圧ポンプからの圧油の供給により駆動する油圧モータの回転駆動で攪拌部材を回転させて流動体を攪拌させるように構成されてなり、一方、上記油圧回路には上記圧油の圧力を検出する圧力検出器が設けられ、該圧力検出器による圧力の検出結果に基づいて流動体の残量を検知するものである。
【0007】
請求項2に係る発明の流動体供給装置における残量検知装置は、前記圧力検出器は、少なくとも1個の圧力スイッチを備えてなり、該圧力スイッチにより圧油が所定圧以下になったことを検出した際に流動体の残量不足を報知手段によって報知するものである。
【0008】
【発明の実施の形態】
以下、本発明の実施の形態を図面を参照して説明する。なお、本実施の形態では、流動体供給装置として凍結防止用の散布剤を供給する供給装置を例に採って説明する。
【0009】
図1は、供給装置の全体構成を示している。
【0010】
この供給装置1は、例えば路上に凍結防止用の散布剤を撒くためのもので、車輌Cに搭載されている。
【0011】
具体的には、供給装置1は、上記散布剤を貯留するホッパ2と、ホッパ2の底部に設けられた排出装置としての散布手段3とを備えている。
【0012】
ホッパ2は、上面が開口されており、この上面開口2aから散布剤を投入して貯留する。上面開口2aは、開閉自在なカバー材21によりに覆われており、ホッパ2内への雨や雪の侵入を防止するようにしている。
【0013】
散布手段3は、ホッパ2の底部に設けられた搬送スクリュー31と、搬送スクリューの後部搬出端に連設されたシュート32と、シュート32の下端に設けられた回転盤33とを備えている。
【0014】
搬送スクリュー31は、図示しない油圧モータの回転駆動によりホッパ2の底部に導かれた散布剤を車輌後方に搬送してシュート32に投入するようになされている。
【0015】
シュート32は、散布剤を搬送スクリュー31の搬出端から路上の所定高さに配置された上記回転盤33に導くためのもので、搬送手段31の搬出端から若干後方斜めに傾斜した状態で垂設されている。
【0016】
回転盤33は、図示しない駆動装置により垂直軸を中心にして回転自在に構成されており、この回転盤33上には搬送スクリュー31からシュート32を通じて供給された散布剤とともに、ホッパ2の側部に設けられた溶液タンク(図示しない)から溶液が供給されるようになされている。
【0017】
従って、車輌Cを所定の速度で走行させながら、搬送スクリュー31によりホッパ2内の散布剤をシュート32を通じて回転盤33上に供給するとともに、溶液を回転盤33上に供給することにより、散布剤と溶液とを混合させながら路上に均一に散布することができ、これによって路面の凍結を防止することができる。
【0018】
ところで、前記ホッパ2内には攪拌装置4が設けられている。攪拌装置4は、前記搬送スクリュー31の上方に当該搬送スクリュー31と平行な状態で水平に配置されている。具体的には、攪拌装置4は、図2に示すように攪拌部材を構成するホッパ2内に回転自在な状態で水平に軸支された攪拌軸41、並びにこの攪拌軸41に放射状に設けられた複数の攪拌羽根42と、攪拌軸41の一端部に設けられた油圧モータ43とで構成されている。
【0019】
油圧モータ43は、後述する油圧回路に設けられた油圧ポンプからの圧油の供給により攪拌軸41に連結された駆動軸が正逆方向に回転自在になされている。
【0020】
従って、油圧モータ43の上述した回転により、攪拌軸41及び攪拌羽根42を回転させることによって、搬送スクリュー31の上方において貯留した散布剤を攪拌する。これによりホッパ2内で生じる散布剤のブリッジ現象を解消するとともに、搬送スクリュー31へ散布剤を円滑に導いて当該搬送スクリュー31による散布剤の供給を円滑に且つ安定的に行うことができるようにしている。
【0021】
図3は、上述した油圧モータ43を回転駆動させるための油圧回路を示している。
【0022】
図3において、Pは油圧ポンプであって、この油圧ポンプPの吸込側はオイルタンクTに連通されるとともに、吐出側が供給路44により切換弁45を介して前記油圧モータ43に連通されている。
【0023】
切換弁45は、3位置切換式の電磁弁であり、図3に示す中立位置で油圧ポンプPからの圧油をオイルタンクTに戻し、図3における右位置で油圧ポンプPからの圧油を油圧モータ43に供給して当該油圧モータ43を一方の方向に回転(正回転)させ、図3における左位置で油圧ポンプPからの圧油を油圧モータ43に供給して当該油圧モータ43を他方の方向に回転(逆回転)させるようにしている。
【0024】
そして、この切換弁45は、図4に示す制御装置5によって当該制御装置5に入力される操作信号に基づいてこの切換弁45に設けられたソレノイドを励磁・消磁することによって上述した各位置に切換えられる。
【0025】
このように構成された油圧回路には、油圧ポンプPと前記切換弁45との間となる供給路44に圧力スイッチ6が設けられている。
【0026】
圧力スイッチ6は、上記供給路44内の圧油の圧力が所定圧以下になった時にONからOFFに切換わるように設定されている。
【0027】
この圧力スイッチ6の切換わりによるOFF信号が検知信号として図4に示す制御装置5に出力され、制御装置5では以下のような制御が行われる。
【0028】
制御装置5には、上述した圧力スイッチ6からの検知信号の他、図示はしないが散布作業スイッチからの操作信号が入力される。
【0029】
そして、制御装置5ではこの操作信号に基づいて油圧ポンプPを駆動させるとともに、切換弁45に作動信号を出力する。これにより切換弁45が中立位置から右位置もしくは左位置に切換えられ、攪拌装置4を作動させる他、散布手段3の搬送スクリュー31を駆動させて、前述したように散布剤等を路上に散布する。
【0030】
このようにして散布剤をホッパ2から散布することにより、ホッパ2内の散布剤が減少してくると、攪拌装置4にかかる散布剤の攪拌による負荷が徐々に小さくなってくる。これに伴って供給路44内の圧油の圧力も徐々に低下することになり、当該圧力が所定圧以下になった時に圧力スイッチ6がOFFに切換わり、この信号が制御装置5に入力される。そして、制御装置5ではこの信号に基づいて報知手段としての例えば表示ランプ51に作動信号を出力して当該表示ランプ51を点灯もしくは点滅させる。
【0031】
つまり、ホッパ2内において散布剤がある一定のレベルまで減少した時に、これに伴って減少する圧油の圧力を検知することによって、散布剤の残量を検知して表示ランプ51を通じて作業者に報知するようにしている。従って、予め散布剤の減少に伴う圧油の圧力変化を把握しておき、これに基づいて圧力スイッチ6が切換わるタイミングを調整しておくことで、散布剤が所望の残量に達した際にこれを検知するように設定することができる。
【0032】
なお、攪拌装置4は、散布作業に伴って連続的に作動させてもよいし、ある一定の時間単位で間歇的に作動させるようにしてもよい。
【0033】
また、制御装置5には、図4に示すように攪拌操作スイッチSWからの操作信号が入力されている。そして、制御装置5では、攪拌操作スイッチSWからの操作信号に基づいて、前記切換弁45を切換えて前記攪拌装置4を所定時間だけ攪拌作動させる。これにより、散布作業を行っていない場合でも攪拌装置4を作動させて、上述したホッパ2内の散布剤の残量を確認することができる。
【0034】
このように攪拌装置4の油圧モータ43の駆動に寄与する油圧回路の供給路44内の圧油の圧力に基づいて散布剤の残量を検出することで、圧力スイッチ6による検出だけで簡単な装置構造によって、しかも確実に残量を検知することができる。
【0035】
なお、本実施の形態では、1つの圧力スイッチ6により残量を検知するようにしたが、圧力スイッチ6を複数個設け、散布剤の減少に伴って各圧力スイッチを段階的に切換えることにより、散布剤の残量を段階的に表示させることもできる。
【0036】
また、圧力センサにより圧力値の変化を測定し、この圧力値に基づいて制御装置5で散布剤の残量を重量値に換算して表示することも可能である。
【0037】
さらに、報知手段としては、表示ランプの他、ブザーなど作業者に報知することができる手段であればよい。
【0038】
また、流動体供給装置は、散布剤などの粒状体のみならず、粉体や液体など流動体を供給するものであれば、前述した残量検知装置を適用することができる。
【0039】
【発明の効果】
以上述べたように、本発明の流動体供給装置における残量検知装置よれば、油圧回路の油圧ポンプからの圧油の供給により駆動する油圧モータの回転駆動で攪拌部材を回転させて流動体を攪拌させるように構成し、上記油圧回路に圧油の圧力を検出する圧力検出器を設け、該圧力検出器による圧力の検出結果に基づいて流動体の残量を検知することで、簡単な装置構造によって、しかも確実に残量を検知することができ、信頼性の高い残量検知装置を提供することができる。
【図面の簡単な説明】
【図1】車輌に搭載された供給装置の一例を示す斜視図である。
【図2】ホッパに設けられた攪拌装置を示す側面図である。
【図3】残量検知装置を備えた攪拌装置の油圧回路図である。
【図4】同じく残量検知装置を備えた攪拌装置の制御系を示すブロック図である。
【符号の説明】
1 供給装置(流動体供給装置)
2 ホッパ
3 散布手段(排出装置)
4 攪拌装置
43 油圧モータ
5 制御装置
6 圧力スイッチ(圧力検出器)
P 油圧ポンプ
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a remaining amount detection device for detecting a remaining amount of a fluid stored in a hopper in a fluid supply device.
[0002]
[Prior art]
Conventionally, as a remaining amount detection device in a fluid supply device, for example, as disclosed in Patent Document 1, after setting the amount of an antifreezing agent accommodated in a hopper of a spray vehicle, the spray vehicle is in operation. The amount of spraying is calculated from the speed of the conveyor carrying the antifreezing agent from the hopper, the opening degree of the gate disposed on the conveying end of the conveyor, and the gate width and the specific gravity of the antifreezing agent. The remaining amount of the antifreezing agent in the hopper is calculated and displayed from the amount of the antifreezing agent charged into the hopper.
[0003]
[Patent Document 1]
Japanese Examined Patent Publication No. 7-84728 [0004]
[Problems to be solved by the invention]
However, in the above-mentioned conventional one, a detection device for detecting the gate opening and the speed of the conveyor must be provided, and the structure of the entire device becomes complicated. In addition, it is necessary to set the gate width and the like in advance, and in the control device, the control is complicated because the calculation is performed based on the set value set in advance and the detection signal from each of the detection devices. There was a high risk of it being raised, and there was a problem of applying reliability.
[0005]
The present invention has been made in view of the above-described problems, and the object of the present invention is to provide a remaining amount in a highly reliable fluid supply apparatus with a simple configuration and capable of reliably detecting the remaining amount of the fluid. It is to provide a detection device.
[0006]
[Means for Solving the Problems]
The remaining amount detection device in the fluid supply device of the invention according to claim 1 is the fluid supply device that supplies the fluid stored in the hopper to the outside through the discharge device while stirring the fluid by the stirring device as necessary. The agitation device is configured to agitate the fluid by rotating the agitation member by a rotational drive of a hydraulic motor driven by the supply of pressure oil from a hydraulic pump of the hydraulic circuit , while the hydraulic circuit includes A pressure detector for detecting the pressure of the pressure oil is provided, and the remaining amount of the fluid is detected based on the pressure detection result by the pressure detector.
[0007]
According to a second aspect of the present invention, the pressure detector includes at least one pressure switch, and the pressure switch reduces the pressure oil to a predetermined pressure or less. When the detection is made, the shortage of the remaining amount of the fluid is notified by the notification means.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, embodiments of the present invention will be described with reference to the drawings. In the present embodiment, a supply device that supplies a spray agent for preventing freezing will be described as an example of the fluid supply device.
[0009]
FIG. 1 shows the overall configuration of the supply apparatus.
[0010]
The supply device 1 is mounted on the vehicle C, for example, for spreading a spray for preventing freezing on the road.
[0011]
Specifically, the supply device 1 includes a hopper 2 that stores the spraying agent, and a spraying means 3 as a discharge device provided at the bottom of the hopper 2.
[0012]
The upper surface of the hopper 2 is opened, and a spraying agent is charged and stored through the upper surface opening 2a. The upper surface opening 2 a is covered with a cover material 21 that can be freely opened and closed so as to prevent rain and snow from entering the hopper 2.
[0013]
The spraying means 3 includes a conveying screw 31 provided at the bottom of the hopper 2, a chute 32 connected to the rear carry-out end of the conveying screw, and a turntable 33 provided at the lower end of the chute 32.
[0014]
The conveying screw 31 conveys the spraying agent guided to the bottom of the hopper 2 by the rotational drive of a hydraulic motor (not shown) to the rear of the vehicle and throws it into the chute 32.
[0015]
The chute 32 is for guiding the spray agent from the carrying-out end of the conveying screw 31 to the rotating plate 33 disposed at a predetermined height on the road, and is suspended in a state inclined slightly rearward from the carrying-out end of the conveying means 31. It is installed.
[0016]
The turntable 33 is configured to be rotatable about a vertical axis by a driving device (not shown). On the turntable 33, along with the spraying agent supplied from the conveying screw 31 through the chute 32, the side portion of the hopper 2. The solution is supplied from a solution tank (not shown) provided in the container.
[0017]
Accordingly, while the vehicle C is traveling at a predetermined speed, the spraying agent in the hopper 2 is supplied onto the rotating plate 33 through the chute 32 by the conveying screw 31 and the solution is supplied onto the rotating plate 33, whereby the spraying agent is supplied. And the solution can be uniformly sprayed on the road while mixing, thereby preventing the road surface from freezing.
[0018]
Incidentally, a stirring device 4 is provided in the hopper 2. The stirring device 4 is disposed horizontally above the conveying screw 31 in a state parallel to the conveying screw 31. Specifically, as shown in FIG. 2, the stirring device 4 is provided in the hopper 2 constituting the stirring member so as to be rotatable and horizontally supported by the stirring shaft 41, and radially provided on the stirring shaft 41. The plurality of stirring blades 42 and a hydraulic motor 43 provided at one end of the stirring shaft 41 are configured.
[0019]
In the hydraulic motor 43, a drive shaft connected to the stirring shaft 41 is rotatable in forward and reverse directions by supplying pressure oil from a hydraulic pump provided in a hydraulic circuit described later.
[0020]
Therefore, the spraying agent stored above the conveying screw 31 is agitated by rotating the agitation shaft 41 and the agitation blade 42 by the rotation of the hydraulic motor 43 described above. As a result, the spraying agent bridging phenomenon occurring in the hopper 2 is eliminated, and the spraying agent is smoothly guided to the conveying screw 31 so that the feeding agent 31 can be supplied smoothly and stably. ing.
[0021]
FIG. 3 shows a hydraulic circuit for rotating the hydraulic motor 43 described above.
[0022]
In FIG. 3, P is a hydraulic pump. The suction side of the hydraulic pump P communicates with the oil tank T, and the discharge side communicates with the hydraulic motor 43 via the switching valve 45 via the supply path 44. .
[0023]
The switching valve 45 is a three-position switching type electromagnetic valve that returns the pressure oil from the hydraulic pump P to the oil tank T at the neutral position shown in FIG. 3, and the pressure oil from the hydraulic pump P at the right position in FIG. The hydraulic motor 43 is supplied to rotate the hydraulic motor 43 in one direction (forward rotation), and the hydraulic oil from the hydraulic pump P is supplied to the hydraulic motor 43 at the left position in FIG. It is made to rotate in the direction (reverse rotation).
[0024]
The switching valve 45 is moved to each position described above by exciting and demagnetizing a solenoid provided in the switching valve 45 based on an operation signal input to the control device 5 by the control device 5 shown in FIG. Switched.
[0025]
In the hydraulic circuit configured as described above, a pressure switch 6 is provided in a supply path 44 between the hydraulic pump P and the switching valve 45.
[0026]
The pressure switch 6 is set to be switched from ON to OFF when the pressure of the pressure oil in the supply path 44 becomes a predetermined pressure or less.
[0027]
An OFF signal resulting from the switching of the pressure switch 6 is output as a detection signal to the control device 5 shown in FIG. 4, and the control device 5 performs the following control.
[0028]
In addition to the detection signal from the pressure switch 6 described above, an operation signal from a spraying work switch (not shown) is input to the control device 5.
[0029]
The control device 5 drives the hydraulic pump P based on this operation signal and outputs an operation signal to the switching valve 45. As a result, the switching valve 45 is switched from the neutral position to the right position or the left position, and the stirring device 4 is operated and the conveying screw 31 of the spraying means 3 is driven to spray the spraying agent and the like on the road as described above. .
[0030]
By spreading the spraying agent from the hopper 2 in this way, if the spraying agent in the hopper 2 decreases, the load due to the stirring of the spraying agent on the stirring device 4 gradually decreases. Along with this, the pressure of the pressure oil in the supply passage 44 also gradually decreases. When the pressure falls below a predetermined pressure, the pressure switch 6 is turned off, and this signal is input to the control device 5. The Based on this signal, the control device 5 outputs an operation signal to, for example, the display lamp 51 serving as a notification means, and turns on or blinks the display lamp 51.
[0031]
That is, when the spraying agent is reduced to a certain level in the hopper 2, the remaining amount of the spraying agent is detected by detecting the pressure of the pressure oil that decreases with this, and the operator is notified through the display lamp 51. I am trying to inform you. Therefore, when the pressure change of the pressure oil accompanying the decrease of the spraying agent is grasped in advance and the timing at which the pressure switch 6 is switched based on this is adjusted, the spraying agent reaches the desired remaining amount. Can be set to detect this.
[0032]
In addition, the stirring apparatus 4 may be operated continuously with the spraying operation, or may be operated intermittently in a certain unit of time.
[0033]
In addition, as shown in FIG. 4, an operation signal from the stirring operation switch SW is input to the control device 5. Then, the control device 5 switches the switching valve 45 on the basis of an operation signal from the stirring operation switch SW and causes the stirring device 4 to perform the stirring operation for a predetermined time. Thereby, even when the spraying operation is not performed, the stirring device 4 can be operated to check the remaining amount of the spraying agent in the hopper 2 described above.
[0034]
As described above, the remaining amount of the spraying agent is detected based on the pressure of the pressure oil in the supply path 44 of the hydraulic circuit that contributes to the driving of the hydraulic motor 43 of the agitating device 4, so that it is simple only by detection by the pressure switch 6. The remaining amount can be reliably detected by the device structure.
[0035]
In the present embodiment, the remaining amount is detected by one pressure switch 6, but by providing a plurality of pressure switches 6 and switching each pressure switch stepwise as the spraying agent decreases, The remaining amount of spraying agent can also be displayed in stages.
[0036]
It is also possible to measure a change in the pressure value with a pressure sensor and display the remaining amount of spraying agent converted into a weight value by the control device 5 based on the pressure value.
[0037]
Further, the notification means may be any means that can notify the operator, such as a buzzer, in addition to the display lamp.
[0038]
Further, the above-described remaining amount detection device can be applied as long as the fluid supply device supplies not only a granular material such as a spraying agent but also a fluid such as powder or liquid.
[0039]
【The invention's effect】
As described above, according to the remaining amount detection device in the fluid supply device of the present invention, the fluid is supplied by rotating the stirring member by the rotational drive of the hydraulic motor driven by the supply of the pressure oil from the hydraulic pump of the hydraulic circuit. A simple device configured to agitate and to provide a pressure detector for detecting the pressure of pressure oil in the hydraulic circuit , and detecting the remaining amount of fluid based on the pressure detection result by the pressure detector. According to the structure, the remaining amount can be reliably detected, and a highly reliable remaining amount detecting device can be provided.
[Brief description of the drawings]
FIG. 1 is a perspective view showing an example of a supply device mounted on a vehicle.
FIG. 2 is a side view showing a stirring device provided in the hopper.
FIG. 3 is a hydraulic circuit diagram of a stirring device including a remaining amount detection device.
FIG. 4 is a block diagram showing a control system of a stirring device that is similarly provided with a remaining amount detection device.
[Explanation of symbols]
1 Supply device (fluid supply device)
2 Hopper 3 Spraying means (discharge device)
4 Stirring device 43 Hydraulic motor 5 Control device 6 Pressure switch (pressure detector)
P Hydraulic pump

Claims (2)

ホッパ内に貯留された流動体を必要に応じて攪拌装置により攪拌しながら排出装置を通じて外部に供給する流動体供給装置において、
前記攪拌装置は、油圧回路の油圧ポンプからの圧油の供給により駆動する油圧モータの回転駆動で攪拌部材を回転させて流動体を攪拌させるように構成されてなり、一方、上記油圧回路には上記圧油の圧力を検出する圧力検出器が設けられ、該圧力検出器による圧力の検出結果に基づいて流動体の残量を検知することを特徴とする流動体供給装置における残量検知装置。
In the fluid supply device that supplies the fluid stored in the hopper to the outside through the discharge device while stirring by the stirring device as necessary,
The agitation device is configured to agitate the fluid by rotating the agitation member by a rotational drive of a hydraulic motor driven by the supply of pressure oil from a hydraulic pump of the hydraulic circuit , while the hydraulic circuit includes A remaining amount detection device in a fluid supply apparatus, wherein a pressure detector for detecting the pressure of the pressure oil is provided, and the remaining amount of the fluid is detected based on a pressure detection result by the pressure detector.
前記圧力検出器は、少なくとも1個の圧力スイッチを備えてなり、該圧力スイッチにより圧油が所定圧以下になったことを検出した際に流動体の残量不足を報知手段によって報知することを特徴とする請求項1記載の流動体供給装置における残量検知装置。The pressure detector includes at least one pressure switch, and when the pressure switch detects that the pressure oil has become equal to or lower than a predetermined pressure, the notification means notifies the fluid remaining shortage. The remaining amount detection apparatus in the fluid supply apparatus according to claim 1, wherein:
JP2002293428A 2002-10-07 2002-10-07 Remaining amount detection device in fluid supply device Expired - Fee Related JP3999095B2 (en)

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JP5449979B2 (en) * 2009-10-26 2014-03-19 西日本高速道路株式会社 Powder spreading vehicle

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