WO2017047058A1 - Continuous casting method for slab casting piece - Google Patents
Continuous casting method for slab casting piece Download PDFInfo
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- WO2017047058A1 WO2017047058A1 PCT/JP2016/004124 JP2016004124W WO2017047058A1 WO 2017047058 A1 WO2017047058 A1 WO 2017047058A1 JP 2016004124 W JP2016004124 W JP 2016004124W WO 2017047058 A1 WO2017047058 A1 WO 2017047058A1
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- WIPO (PCT)
- Prior art keywords
- slab
- mold
- magnetic field
- immersion nozzle
- continuous casting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/10—Supplying or treating molten metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/10—Supplying or treating molten metal
- B22D11/11—Treating the molten metal
- B22D11/116—Refining the metal
- B22D11/117—Refining the metal by treating with gases
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/10—Supplying or treating molten metal
- B22D11/11—Treating the molten metal
- B22D11/114—Treating the molten metal by using agitating or vibrating means
- B22D11/115—Treating the molten metal by using agitating or vibrating means by using magnetic fields
Definitions
- Patent Document 1 attempts to control the flow of molten steel in a mold by adjusting the immersion depth and shape of the immersion nozzle discharge hole and the discharge direction from the immersion nozzle.
- an inert gas such as argon or nitrogen is blown from the tundish outflow hole to the immersion nozzle discharge hole in order to suppress the adhesion of inclusions (mainly Al 2 O 3 ) to the inner wall of the immersion nozzle. It is.
- the influence of such gas blowing on the behavior of the discharge jet is very large, and the molten steel throughput naturally has a great influence on the behavior of the discharge jet.
- the flow control effect obtained cannot be increased simply by adjusting the design items of the immersion nozzle without controlling the gas injection amount and the molten steel throughput within an appropriate range. Is not considered applicable.
- a pair of upper magnetic poles and a pair of lower magnetic poles opposed to each other across the mold long side are disposed on the back side of the mold long side, and the position of the maximum value of the DC static magnetic field applied from the upper magnetic pole is
- the discharge hole is positioned between the position of the maximum value of the DC static magnetic field applied from the lower magnetic pole, and the molten steel flow is braked by applying a DC static magnetic field between the upper magnetic pole and the lower magnetic pole,
- the discharge direction of the immersion nozzle is expressed by the formula (1) with respect to the reference plane.
- a linear moving magnetic field generator having a moving direction of the magnetic field in the mold width direction is provided on the back side of the long side of the mold, and the short side of the mold is used to apply a braking force to the molten steel flow discharged from the immersion nozzle.
- the flow control is performed by applying a moving magnetic field from the immersion nozzle side to the mold short side in order to apply a moving magnetic field from the immersion nozzle side to the immersion nozzle side, or to give an acceleration force to the molten steel flow.
- the AC traveling magnetic field strength of 500 ⁇ 900Gs; range, the intensity of the DC static magnetic field applied from the upper pole of the (Gaussian 1Gs 10 -4 T)
- the strength of the DC static magnetic field applied from the lower magnetic pole is set in the range of 3000-4500 Gs, and the strength of the AC moving magnetic field X (Gs) is continuously cast.
- the ratio X / W (Gs / mm) to the width W (mm) is controlled to be 0.30 or more and less than 0.55, and the discharge direction of the immersion nozzle is set to the AC moving magnetic field with respect to the reference plane.
- FIG. 2 is a schematic cross-sectional view showing a state of a discharge flow from an immersion nozzle in a continuous casting mold.
- the immersion depth of the immersion nozzle 4 distance from the molten steel surface in the mold to the upper end of the discharge hole
- the discharge angle of the molten steel from the horizontal direction of the discharge hole 5 is in the range of 15 to 35 °.
- a high-quality slab slab can be manufactured without using an expensive electromagnetic fluid coil equipment.
- the slab cast having a thickness in the range of 220 to 300 (mm) is targeted, and the continuous casting method according to the present embodiment can be applied to any slab having a thickness in the range.
- FIG. 6 is a schematic cross-sectional view of a continuous casting mold different from that described above.
- FIG. 7 is a schematic cross-sectional view of FIG. 6 viewed from vertically above.
- the continuous casting mold 40 for slab slabs is a pair of linear molds opposed to the continuous casting mold 20 shown in FIG.
- a moving magnetic field generator 42 is provided.
- the moving direction of the magnetic field of the linear moving magnetic field generator 42 is the mold width direction.
- the moving magnetic field is applied in the direction toward the surface and the flow in the mold is controlled by applying the acceleration force to the discharge flow 11, the direction from the immersion nozzle 4 toward the mold short side 3 as shown in FIG. A moving magnetic field is applied to.
- Such a flow control method is characterized in that a braking force or an acceleration force can be applied to the discharge flow 11 so that the discharge flow 11 can always be controlled in an appropriate state. Since the flow is symmetric, it has been found that a region with a small flow velocity occurs in the part where the left and right flow interfere.
- 17 is a low flow velocity region
- 18 is The vortex flow 19 generated by the collision of the swirling flow 15 and the reverse flow 16 is a downward flow that flows downward in the vertical direction after the discharge flow 11 collides with the solidified shell on the short side of the mold.
- the low flow velocity region 17 and the vortex 18 are shown only on one mold short side, but they also occur on the opposite mold short side. As shown in FIG.
- the present inventors have intensively studied these solutions.
- the defect of the steel product caused by the inclusions, bubbles, and mold powder is caused by the low flow velocity region 17 caused by the collision / interference between the swirling flow 15 caused by the AC moving magnetic field and the reverse flow 16 of the discharge flow 11.
- the generation of the vortex 18 Even in the flow control method in which an alternating moving magnetic field is applied to apply a horizontal swirling flow 15, collision / interference between the swirling flow 15 and the reversing flow 16 can be prevented by inclining the discharge direction of the immersion nozzle 4 from the reference plane. I found that it can be avoided.
- the inclination angle ⁇ it is preferable to reduce the inclination angle ⁇ . If the inclination angle ⁇ is too large, the flow rate of the molten steel in the vicinity of the solidified shell 9 becomes too high, and there is a concern that the growth of the solidified shell 9 is hindered, causing an operation inhibition such as a breakout. It is not preferable.
- FIG. 12 is a schematic cross-sectional view of a continuous casting mold 1 different from the above, wherein reference numeral 1 is a continuous casting mold, 2 is a mold long side, 3 is a mold short side, 4 is an immersion nozzle, and 5 is an immersion nozzle. , 6 is an upper magnetic pole, 7 is a lower magnetic pole, 8 is molten steel, 9 is a solidified shell, 10 is a molten steel surface in the mold, and 11 is a discharge flow from an immersion nozzle.
- reference numeral 1 is a continuous casting mold
- 2 is a mold long side
- 3 is a mold short side
- 4 is an immersion nozzle
- 5 is an immersion nozzle.
- 6 is an upper magnetic pole
- 7 is a lower magnetic pole
- 8 is molten steel
- 9 is a solidified shell
- 10 is a molten steel surface in the mold
- 11 is a discharge flow from an immersion nozzle.
- FIG. 15 is a diagram schematically showing the molten steel flow rate in the mold under casting conditions in which the discharge direction from the immersion nozzle is perpendicular to the mold short side.
- the inventors use a continuous casting mold 1 shown in FIG. 12, applying a DC static magnetic field and an AC moving magnetic field superimposed on the upper magnetic pole 6, applying a DC static magnetic field to the lower magnetic pole 7, and an immersion nozzle.
- the state of flow in the mold under the casting conditions in which the discharge direction from the four discharge holes 5 was parallel to the long side surface of the mold and the discharge flow 11 was perpendicular to the short side 3 of the mold was investigated.
- the flow velocity distribution in the mold under this casting condition is obtained by numerical calculation and flow velocity measurement by a test casting apparatus of 1/4 size of actual machine using a low melting point alloy (Bi-Pb-Sn-Cd alloy; melting point about 70 ° C). Confirmed repeatedly. As a result, as shown in FIG. 15, a low flow velocity region 17 in which the molten steel flow velocity becomes small is generated in the vicinity of the mold short side 3 in the width direction of the mold long side 2, which is the downstream region of the swirling flow 15 by the AC moving magnetic field. Confirmed to do. In FIG.
- reference numeral 15 denotes a swirling flow that is formed by an AC moving magnetic field and rotates in one direction clockwise or counterclockwise in the molten steel surface 10 in the mold and the vicinity thereof, and 16 is a discharge flow 11 that is short of the mold.
- 16 is a discharge flow 11 that is short of the mold.
- 17 is a low flow velocity region
- 18 is a swirl.
- a vortex flow 19 generated by the collision of the flow 15 and the reversal flow 16 is a downward flow that flows downward in the vertical direction after the discharge flow 11 collides with the solidified shell on the short side of the mold.
- the low flow velocity region 17 and the vortex 18 are shown only on one mold short side, but they also occur on the opposite mold short side.
- the present inventors have found that a swirling flow 15 caused by an AC moving magnetic field and a reversal flow 16 after a short-side solidified shell collision of the discharge flow 11 from the discharge hole 5 collide in the vicinity of the mold short side. -It has been found that a low flow velocity region 17 is generated due to the interference, bubbles and inclusions are trapped in the low flow velocity region 17 and eventually become a defect of the steel product.
- FIG. 16 is a schematic view of a state in which casting is performed by inclining the discharge direction of the immersion nozzle toward the upstream side of the swirling flow, as viewed from above.
- the AC moving magnetic field strength of the upper magnetic pole 6 was in the range of 500 to 900 (Gs), and the upper part The strength of the DC static magnetic field of the magnetic pole 6 is in the range of 2000 to 3300 (Gs), the strength of the DC static magnetic field of the lower magnetic pole 7 is in the range of 3000 to 4500 (Gs), and the AC moving magnetic field strength X (Gs of the upper magnetic pole 6 is )
- the ratio X / W (Gs / mm) of the width W (mm) of the continuously cast slab slab is controlled to be 0.30 or more and less than 0.55, as shown in FIG.
- the ratio X / W is less than 0.30, the flow velocity of the swirling flow 15 is too small with respect to the width of the slab slab, so that a sufficient effect can be obtained even if the discharge direction of the immersion nozzle 4 is inclined. Can not. Further, when the ratio X / W is 0.55 or more, a sufficient flow velocity of the swirl flow 15 can be ensured with respect to the width of the slab slab, and adverse effects such as generation of a low flow velocity region 17 due to interference with the reverse flow 16 are obtained. Therefore, the effect of tilting the discharge direction of the immersion nozzle 4 is considered to be small.
- the present inventors have conducted intensive studies and experiments, paying attention to the ratio X / W between the strength X (Gs) of the AC moving magnetic field and the width W (mm) of the slab slab to be cast. I found a relationship.
- the long side surface of the mold passes through the center of the vertical axis of the immersion nozzle 4 It was found that the inclination angle ⁇ in the discharge direction with respect to the reference plane parallel to is preferably in the range of the following equation (8). This is because the AC moving magnetic field strength X is relatively small with respect to the width W of the slab slab. It is thought that it is necessary to avoid collision and interference.
- the inclination angle ⁇ in the discharge direction of the immersion nozzle 4 may be set during continuous casting using an apparatus capable of changing the inclination angle ⁇ in the discharge direction in addition to setting before the start of continuous casting. Using this apparatus, each time the casting conditions are changed, such as changing the mold width during continuous casting, ⁇ and ⁇ are sequentially measured, and ⁇ expressed by the formula (1) or (3) to (9) A more preferable effect can be obtained by changing the discharge direction of the submerged nozzle 4 so that the inclination angle ⁇ satisfies the magnitude relationship between and ⁇ .
- step S101: No the processing shown in FIG.
- step S101: Yes the angle adjusting device measures the inclination angles ⁇ and ⁇ , and does the inclination angle ⁇ satisfy the expression (1)? It is determined whether or not (step S102).
- step S102: Yes the angle adjusting device ends the processing illustrated in FIG.
- step S103 the angle adjustment device resets the inclination angle ⁇ that satisfies the expression (1) (step S103).
- the angle adjusting device changes the discharge direction of the immersion nozzle 4 so as to obtain the reset inclination angle ⁇ (step S104), and ends the process shown in FIG.
- FIG. 18 is a flowchart showing an example different from the above. Another process for changing the inclination angle ⁇ in the discharge direction of the immersion nozzle 4 will be described with reference to FIG.
- the process shown in FIG. 18 includes a pair of upper magnetic pole 6 and a pair of lower magnetic pole 7 opposed to the back surface of the mold long side 2 across the mold long side in addition to the processing start conditions shown in FIG. Is disposed between the position of the maximum value of the DC static magnetic field applied from the upper magnetic pole 6 and the position of the maximum value of the DC static magnetic field applied from the lower magnetic pole 7, and the strength of the static magnetic field Is started when it is 1500 Gs or more and less than 3500 Gs.
- step S202 determines that the strength of the DC static magnetic field is not in the range of 1500 ⁇ Gs ⁇ 2500 but in the range of 2500 ⁇ Gs ⁇ 3500 (step S202: No)
- step S206 determines whether the inclination angle ⁇ satisfies the equation (4).
- step S206 Yes
- the angle adjusting device ends the process illustrated in FIG.
- the angle adjusting device determines whether or not the continuous casting device is in a steady casting (step S401). If the angle adjusting device determines that the continuous casting device is not in a steady casting state (step S401: No), the processing shown in FIG. When the continuous casting apparatus is in steady casting (step S401: Yes), the angle adjusting apparatus determines whether the ratio X / W is 0.30 or more and less than 0.45 (step S401: Yes). Step S402). When the angle adjustment device determines that the ratio X / W is not less than 0.30 and less than 0.45 (step S402: Yes), the angle adjustment device measures the inclination angles ⁇ and ⁇ , and the inclination angle ⁇ is expressed by equation (6). Is satisfied (step S403).
- the angle adjusting device determines whether or not the continuous casting device is in steady casting (step S501). When the angle adjusting device determines that the continuous casting device is not in a steady casting (step S501: No), the processing shown in FIG. 21 is terminated.
- the angle adjusting device determines whether the ratio X / W is equal to or greater than 0.30 and less than 0.45 when the continuous casting device is in the steady casting (step S501: Yes) (Ste S502).
- the angle adjustment device determines that the ratio X / W is not less than 0.30 and less than 0.45 (step S502: Yes)
- the angle adjustment device measures the inclination angles ⁇ and ⁇ , and the inclination angle ⁇ is expressed by equation (8). Is determined (step S503).
- step S502 determines that the ratio X / W is not 0.30 or more and less than 0.45 but 0.45 or more and less than 0.55 (step S502: No)
- step S506 determines whether the inclination angle ⁇ satisfies the expression (9) (step S506).
- step S506 determines that the inclination angle ⁇ satisfies the expression (9) (step S506: Yes)
- step S506: No the angle adjustment device resets the inclination angle ⁇ that satisfies the expression (9) (step S507).
- the angle adjusting device changes the discharge direction of the immersion nozzle 4 so as to have the reset inclination angle ⁇ (step S508), and ends the processing shown in FIG.
- the angle adjusting device includes a pair of magnetic poles 52 on the back surface of the long side, and an AC moving magnetic field having a strength within the range of 300 to 1000 Gs is applied from the magnetic poles 52, and the strength of the AC moving magnetic field and the slab
- the process of changing the inclination angle ⁇ in the discharge direction shown in FIG. 20 is executed. To do.
- the angle adjusting device includes a pair of upper magnetic pole 6 and a pair of lower magnetic poles 7 which are opposed to each other with the long side of the mold interposed therebetween, and is applied from the upper magnetic pole 6.
- the discharge hole is arranged between the position of the maximum value of the DC static magnetic field and the position of the maximum value of the DC static magnetic field applied from the lower magnetic pole 7, and the AC movement with a strength within the range of 500 to 900 Gs from the upper magnetic pole 6.
- the angle adjustment device executes the process of changing the inclination angle ⁇ corresponding to the casting condition at every predetermined time, and the inclination angle ⁇ corresponds to the casting condition (1).
- the discharge direction of the immersion nozzle 4 is changed so as to satisfy the expression.
- the discharge direction of the immersion nozzle 4 is changed by the angle adjusting device so as to satisfy the equation. Therefore, it can prevent that the slab slab containing an inclusion continues being manufactured.
- the cast slab slab is sequentially subjected to hot rolling, cold rolling, and alloyed hot dip galvanizing treatment, and the surface defects of this hot galvanized steel sheet are continuously measured using an on-line surface defect meter.
- Measured and discriminated steelmaking defects defects caused by inclusions in the slab cast) by the appearance of defects, SEM analysis, ICP analysis, etc., and 100 (m) length of the alloyed hot-dip galvanized steel sheet
- product defect index The number of defects per unit (called “product defect index”) was evaluated.
- Table 1 shows the examination results of casting conditions and product defect index in Examples 1 to 18 of the present invention and Comparative Examples 1 to 18.
- the shape of the discharge hole of the immersion nozzle is a square having a side length of 70 (mm), and the inner diameter of the immersion nozzle is 70 (mm).
- Argon gas was used as an inert gas blown from the immersion nozzle.
- the ratio A / P between the molten steel throughput P and the argon gas flow rate A was set to be in the range of 2.0 to 3.5 (NL / ton). Casting was performed under the condition that an AC moving magnetic field was applied from the magnetic pole and the molten steel discharge flow was damped.
- Examples 45 to 47 of the present invention “ ⁇ - ⁇ ” is set in the range of ⁇ 6 to 0 (°). In this case, the product defect index was slightly higher, 0.27 to 0.29 (pieces / 100 m). This is presumably due to the fact that the flow velocity was slightly applied to the molten steel flow, but these were also sufficiently good quality slabs.
- “ ⁇ ” is set in the range of 8 to 10 (°). In this case, the product defect index was slightly high, 0.27 to 0.28 (pieces / 100 m). This is presumably due to the fact that the flow velocity is slightly increased in the molten steel flow and the entrainment of the mold powder is promoted, but these were also sufficiently good quality slabs.
- the cross section of the slab was examined for these slabs, a portion where the shell growth thickness in the mold was slightly thin was found, but it did not hinder the operation stability.
- the cast slab slab has a thickness of 260 (mm), a width of 1600 (mm), and a molten steel injection flow rate of 5.0 to 6.0 (ton / min).
- the discharge angle of the discharge hole of the used two-hole immersion nozzle is 25 (°) downward, and the immersion depth of the immersion nozzle (distance from the molten steel surface in the mold to the upper end of the discharge hole) is 180 (mm) or more and 300 ( mm).
- the shape of the discharge hole of the immersion nozzle is a square having a side length of 70 (mm), and the inner diameter of the immersion nozzle is 70 (mm).
- Argon gas was used as an inert gas blown from the immersion nozzle.
- the ratio A / P between the molten steel throughput P and the argon gas flow rate A was set to be in the range of 2.0 to 3.5 (NL / ton).
- the AC moving magnetic field strength is in the range of 300 to 1000 (Gs)
- the cast slab slab is successively subjected to hot rolling, cold rolling, and alloyed hot dip galvanizing, and the surface defects of this hot galvanized steel sheet are continuously measured using an on-line surface defect meter.
- the defect appearance, SEM analysis, ICP analysis, etc. are used to discriminate steelmaking defects (defects caused by inclusions in the slab cast), and the alloyed hot-dip galvanized steel sheet is 100 (m) long.
- the number of defects per product (called “product defect index”) was evaluated.
- Table 4 shows the results of investigating the casting conditions and product defect index of Examples 50 to 71 of the present invention. Also in Table 4, the diagonal direction angle ⁇ was calculated by rounding off the second decimal place. The value of “ ⁇ ” is shown by rounding off the first decimal place.
- the product defect index is 0.45 to 0.51 (pieces / 100 m) when the immersion nozzle discharge hole is directed to the short side without being inclined by the same flow control method. ).
- the ratio X / W (Gs / mm) is 0.30 or more and less than 0.45.
- the product defect index is particularly low, 0.18 to 0.20 (pieces / 100 m). I understood it. That is, when the ratio X / W (Gs / mm) is 0.30 or more and less than 0.45, the inclination angle ⁇ (°) may be in the range of “ ⁇ 3” or more and “ ⁇ ” or less. It turned out to be preferable.
- the slab cast cast has a thickness of 220 to 300 (mm), a casting width of 1000 to 2000 (mm), and a molten steel throughput of 3.0 to 8.0. It has also been confirmed separately that the same effects as those described in this example can be obtained. It has also been confirmed that the same tendency can be obtained when the molten steel discharge angle of the immersion nozzle is in the range of 15 to 35 (°).
- the shape of the discharge hole of the immersion nozzle and the inner diameter of the immersion nozzle are not limited only to the conditions described in the present embodiment, and any one can be used as long as it is within the range that can be assumed by those skilled in the art. It does n’t matter.
- the cast slab slab is successively subjected to hot rolling, cold rolling, and alloyed hot dip galvanizing, and the surface defects of this hot galvanized steel sheet are continuously measured using an on-line surface defect meter.
- the defect appearance, SEM analysis, ICP analysis, etc. are used to discriminate steelmaking defects (defects caused by inclusions in the slab cast), and the alloyed hot-dip galvanized steel sheet is 100 (m) long.
- the number of defects per product (called “product defect index”) was evaluated.
- Table 5 shows the examination results of the casting conditions and the product defect index in the inventive examples 72 to 79 and the comparative examples 38 to 46. In Table 5, the diagonal direction angle ⁇ and the inclination angle ⁇ were calculated by rounding off the second decimal place.
- the strength of the AC moving magnetic field applied from the upper magnetic pole is 500 to 900 (Gs)
- the strength of the DC static magnetic field applied from the upper magnetic pole is 2000 to 3300 (Gs)
- Continuous casting was performed while controlling the strength of the DC static magnetic field within a range of 3000 to 4500 (Gs).
- the strength of the DC static magnetic field applied from the upper magnetic pole and the lower magnetic pole is outside these ranges, confirm that the product defect index generally increases. Yes.
- the product defect index is high even when the ratio X / W between the strength X of the AC magnetic field of the upper magnetic pole and the width W of the slab slab is less than 0.30. I have confirmed that.
- Table 5 shows the diagonal direction angle ⁇ calculated by the thickness D of the cast slab and the width W of the slab, and the inclination angle ⁇ of the discharge flow at the time of casting.
- the diagonal direction angle ⁇ was calculated by rounding off the second decimal place.
- the discharge flow from the immersion nozzle is inclined toward the upstream side of the swirl flow formed by the AC moving magnetic field.
- the product defect index was as low as 0.12 to 0.25 (pieces / 100 m), which was a favorable result.
- the ratio X / W (Gs / mm) between the strength X of the AC magnetic field of the upper magnetic pole and the width W of the slab slab is 0.55 or more.
- the product defect index was 0.30 to 0.32 (pieces / 100 m), which was slightly higher than those of Examples 72 to 79 of the present invention. This is considered to be due to the fact that the AC moving magnetic field strength X is too strong for the width W and the molten steel flow in the mold becomes somewhat unstable.
- Example 5 a test for casting about 300 (ton) of aluminum killed molten steel was performed using a slab continuous casting machine having a continuous casting mold 1 having two upper and lower magnetic poles as shown in FIG. It was.
- the slab slab to be cast has a thickness of 260 (mm), a width of 1600 to 1700 (mm), and a molten steel injection flow rate of 6.0 to 7.0 (ton / min).
- the discharge angle of the discharge hole of the used two-hole immersion nozzle is 25 (°) downward, and the immersion depth of the immersion nozzle (distance from the molten steel surface in the mold to the upper end of the discharge hole) is 180 (mm) or more and 300 ( mm).
- the shape of the discharge hole of the immersion nozzle is a square having a side length of 80 (mm), and the inner diameter of the immersion nozzle is 80 (mm).
- Argon gas was used as an inert gas blown from the immersion nozzle.
- Example 6 the discharge direction from the immersion nozzle was inclined to the upstream side of the swirling flow formed by the AC moving magnetic field.
- the strength of the AC moving magnetic field applied to the upper magnetic pole is 500 to 900 (Gs)
- the strength of the DC static magnetic field applied to the upper magnetic pole is 2000 to 3300 (Gs)
- the strength of the DC static magnetic field applied to the lower magnetic pole is 3000.
- the ratio X / W (Gs / mm) between the AC moving magnetic field strength X and the width W of the cast slab slab and the inclination angle ⁇ of the discharge flow from the submerged nozzle are within the range of 4500 (Gs).
- the casting was carried out while changing.
- the cast slab slab is successively subjected to hot rolling, cold rolling, and alloyed hot dip galvanizing, and the surface defects of this hot galvanized steel sheet are continuously measured using an on-line surface defect meter.
- the defect appearance, SEM analysis, ICP analysis, etc. are used to discriminate steelmaking defects (defects caused by inclusions in the slab cast), and the alloyed hot-dip galvanized steel sheet is 100 (m) long.
- the number of defects per product (called “product defect index”) was evaluated. Table 6 shows the results of investigating the casting conditions and product defect index in Examples 80 to 103 of the present invention.
- FIG. 26 is a diagram showing the relationship between “ ⁇ ” and “product defect index” in Invention Examples 83 to 106, with the ratio X / W value of 0.45 as a boundary. .
- the ratio X / W (Gs / mm) is set to 0.30 or more and less than 0.45.
- the product defect index is particularly low at 0.13 to 0.15 (pieces / 100 m).
- the inclination angle ⁇ (°) may be set within the range of “ ⁇ 2” or more and “ ⁇ + 5” or less. It turned out to be preferable.
- Examples 95 to 106 of the present invention are conditions where the ratio X / W (Gs / mm) is 0.45 or more and less than 0.55, and at this time, “ ⁇ - ⁇ ” is ⁇ 5 to 2 (°) Within the range, the product defect index was found to be particularly low, 0.13 to 0.15 (pieces / 100 m). That is, when the ratio X / W (Gs / mm) is 0.45 or more and less than 0.55, the inclination angle ⁇ (°) is preferably in the range of “ ⁇ 5” or more and “ ⁇ + 2” or less. I understood it.
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Abstract
Description
(a)アルミニウムなどによる溶鋼の脱酸工程で生成し、溶鋼中に懸濁している脱酸生成物。
(b)タンディッシュや浸漬ノズルで溶鋼内に吹き込まれるアルゴンガス気泡の内部に含まれる微細な酸化物。
(c)鋳型内溶鋼湯面上に添加したモールドパウダーが溶鋼中に巻き込まれた懸濁物など。 The inclusions captured on the surface layer of the slab slab include the following.
(A) A deoxidation product produced in a deoxidation step of molten steel with aluminum or the like and suspended in the molten steel.
(B) Fine oxide contained in argon gas bubbles blown into molten steel with a tundish or immersion nozzle.
(C) Suspension in which mold powder added on the molten steel surface in the mold is entrained in the molten steel.
即ち、近年の自動車外板用鋼板などの品質厳格化に伴い、これまで問題にならなかった微小な気泡やモールドパウダーの巻き込みに起因する欠陥が問題視されるようになりつつあり、従来の方法のみではこのような厳しい品質要求に十分に対応できない。特に、合金化溶融亜鉛めっき鋼板は、溶融めっき後に加熱して母材鋼板の鉄成分を亜鉛めっき層に拡散させるものであり、母材鋼板の表層性状が合金化溶融亜鉛めっき層の品質に大きく影響する。即ち、母材鋼板の表層に気泡性やモールドパウダー性の欠陥があると、小さな欠陥であっても、めっき層の厚みにむらが生じ、それが表面に筋状の欠陥として現れ、自動車外板用鋼板などのような品質要求の厳しい用途には使用できなくなる。 However, the above prior art has the following problems.
That is, with the recent stricter quality of steel plates for automobile outer panels, defects caused by entrapment of fine bubbles and mold powder that have not been a problem until now are becoming a problem. It is not possible to sufficiently meet such strict quality requirements. In particular, alloyed hot-dip galvanized steel sheets are heated after hot-dip plating to diffuse the iron component of the base steel sheet into the galvanized layer, and the surface layer properties of the base steel sheet greatly contribute to the quality of the alloyed hot-dip galvanized layer. Affect. That is, if there is a bubble or mold powder defect on the surface layer of the base steel plate, even if it is a small defect, unevenness occurs in the thickness of the plating layer, which appears as a streak defect on the surface, It can no longer be used for demanding applications such as steel sheets for industrial use.
[1]連続鋳造用鋳型内に浸漬ノズルを配置し、該浸漬ノズルに溶鋼を供給し、該溶鋼を鋳造する連続鋳造方法であって、前記浸漬ノズルは、その鉛直軸に対して対称に配置される一対の吐出孔を有し、前記浸漬ノズルの浸漬深さ(鋳型内溶鋼湯面から前記吐出孔上端までの距離)を180mm以上300mm未満、前記吐出孔の水平方向から下向きの溶鋼吐出角度を15~35°の範囲内、タンディッシュ流出孔から前記吐出孔までの間に吹き込む不活性ガスの流量A(NL/min)と溶鋼スループットP(ton/min)との比A/Pを2.0~3.5NL/tonの範囲内とし、前記浸漬ノズルの吐出方向を、前記浸漬ノズルの鉛直軸中心を通り鋳型長辺面に平行な基準面に対して(1)式の範囲内で傾斜させるスラブ鋳片の連続鋳造方法。 The features of the present invention for solving such problems are as follows.
[1] A continuous casting method in which an immersion nozzle is disposed in a continuous casting mold, molten steel is supplied to the immersion nozzle, and the molten steel is cast. The immersion nozzle is disposed symmetrically with respect to the vertical axis. The immersion depth of the immersion nozzle (distance from the molten steel surface in the mold to the upper end of the discharge hole) is 180 mm or more and less than 300 mm, and the molten steel discharge angle is downward from the horizontal direction of the discharge hole. The ratio A / P between the flow rate A (NL / min) of the inert gas blown between the tundish outflow hole and the discharge hole within the range of 15 to 35 ° and the molten steel throughput P (ton / min) is 2 In the range of 0.0 to 3.5 NL / ton, the discharge direction of the immersion nozzle is within the range of the expression (1) with respect to a reference plane passing through the vertical axis center of the immersion nozzle and parallel to the long side of the mold. Inclined slab cast slabs Production method.
但し、(1)式において、αは、前記連続鋳造用鋳型を鉛直上方から見たときの、前記浸漬ノズルの吐出方向の前記基準面に対する傾斜角度(°)であり、
θは、前記連続鋳造用鋳型を鉛直上方から見たときの、前記浸漬ノズルの鉛直軸中心から鋳型長辺と鋳型短辺との接触点へ向かう直線と前記基準面とで成す角度(鋭角)であって、下記の(2)式によって定義される角度(°)である。 θ−6 ≦ α ≦ θ + 10 (1)
However, in the formula (1), α is an inclination angle (°) with respect to the reference surface in the discharge direction of the immersion nozzle when the continuous casting mold is viewed from above.
θ is an angle (acute angle) formed by a straight line from the vertical axis center of the immersion nozzle to the contact point between the long side of the mold and the short side of the mold and the reference plane when the continuous casting mold is viewed from above. And an angle (°) defined by the following equation (2).
但し、(2)式において、Dは、連続鋳造されるスラブ鋳片の厚み(mm)であり、
Wは連続鋳造されるスラブ鋳片の幅(mm)である。
[2]連続鋳造中または連続鋳造中鋳型幅変更完了後に前記αを測定し、前記αが前記(1)式を満たさない場合に前記(1)式を満たすように前記浸漬ノズルの吐出方向を変更する[1]に記載のスラブ鋳片の連続鋳造方法。
[3]前記鋳型長辺の背面に、前記鋳型長辺を挟んで相対する一対の上部磁極と一対の下部磁極とを配置し、前記上部磁極から印加される直流静磁界の最大値の位置と前記下部磁極から印加される直流静磁界の最大値の位置との間に前記吐出孔を位置させ、前記上部磁極と前記下部磁極とで直流静磁界を印加して溶鋼流を制動することとし、前記上部磁極から印加される直流静磁界の強度が1500Gs以上2500Gs未満(ガウス;1Gs=10-4T)の場合は、前記浸漬ノズルの吐出方向を、前記基準面に対して(1)式に代えて(3)式の範囲内で傾斜させ、前記直流静磁界の強度が2500Gs以上3500Gs未満の場合は(1)式に代えて(4)式の範囲内で傾斜させる[1]に記載のスラブ鋳片の連続鋳造方法。 tan θ = (D / 2) / (W / 2) (2)
However, in Formula (2), D is the thickness (mm) of the slab slab continuously cast,
W is the width (mm) of the continuously cast slab slab.
[2] The α is measured during continuous casting or after completion of the mold width change during continuous casting, and when the α does not satisfy the equation (1), the discharge direction of the immersion nozzle is set so as to satisfy the equation (1). The continuous casting method of a slab slab according to [1] to be changed.
[3] A pair of upper magnetic poles and a pair of lower magnetic poles opposed to each other across the mold long side are disposed on the back side of the mold long side, and the position of the maximum value of the DC static magnetic field applied from the upper magnetic pole is The discharge hole is positioned between the position of the maximum value of the DC static magnetic field applied from the lower magnetic pole, and the molten steel flow is braked by applying a DC static magnetic field between the upper magnetic pole and the lower magnetic pole, When the strength of the DC static magnetic field applied from the upper magnetic pole is 1500 Gs or more and less than 2500 Gs (Gauss; 1 Gs = 10 −4 T), the discharge direction of the immersion nozzle is expressed by the formula (1) with respect to the reference plane. Instead, it is tilted within the range of the formula (3), and when the DC static magnetic field strength is 2500 Gs or more and less than 3500 Gs, it is tilted within the range of the formula (4) instead of the formula (1). Continuous casting method for slab slabs.
θ+6≦α≦θ+10・・・(4)
[4]連続鋳造中または連続鋳造中の鋳型幅変更完了後に前記αを測定し、前記直流静磁界の強度が1500Gs以上2500Gs未満の場合であって前記αが前記(3)式を満たさない場合に前記(3)式を満たすように浸漬ノズルの吐出方向を変更し、前記直流静磁界の強度が2500Gs以上3500Gs未満の場合であって前記αが前記(4)式を満たさない場合に前記(4)式を満たすように浸漬ノズルの吐出方向を変更する[3]に記載のスラブ鋳片の連続鋳造方法。
[5]前記鋳型長辺の背面に、磁場の移動方向が鋳型幅方向であるリニア型移動磁場発生装置を設け、前記浸漬ノズルから吐出される溶鋼流に制動力を与えるべく前記鋳型短辺側から前記浸漬ノズル側に向かう移動磁場を印加、或いは、溶鋼流に加速力を与えるべく前記浸漬ノズル側から前記鋳型短辺側に向かう移動磁場を印加して流動制御を行なうこととし、前記浸漬ノズルの吐出方向を、前記基準面に対して(1)式に代えて(5)式の範囲内で傾斜させる[1]に記載のスラブ鋳片の連続鋳造方法。 θ ≦ α ≦ θ + 5 (3)
θ + 6 ≦ α ≦ θ + 10 (4)
[4] When the α is measured during continuous casting or after completion of mold width change during continuous casting, and the strength of the DC static magnetic field is 1500 Gs or more and less than 2500 Gs, and the α does not satisfy the formula (3) When the discharge direction of the submerged nozzle is changed so as to satisfy the expression (3), and the strength of the DC static magnetic field is 2500 Gs or more and less than 3500 Gs, and the α does not satisfy the expression (4), 4) The continuous casting method of a slab cast according to [3], wherein the discharge direction of the immersion nozzle is changed so as to satisfy the formula.
[5] A linear moving magnetic field generator having a moving direction of the magnetic field in the mold width direction is provided on the back side of the long side of the mold, and the short side of the mold is used to apply a braking force to the molten steel flow discharged from the immersion nozzle. The flow control is performed by applying a moving magnetic field from the immersion nozzle side to the mold short side in order to apply a moving magnetic field from the immersion nozzle side to the immersion nozzle side, or to give an acceleration force to the molten steel flow. The continuous casting method of a slab slab according to [1], wherein the discharge direction of the slab is inclined with respect to the reference plane within the range of the formula (5) instead of the formula (1).
[6]連続鋳造中または連続鋳造中の鋳型幅変更完了後に前記αを測定し、前記αが前記(5)式を満たさない場合に前記(5)式を満たすように前記浸漬ノズルの吐出方向を変更する[5]に記載のスラブ鋳片の連続鋳造方法。
[7]前記鋳型長辺の背面に、前記鋳型長辺を挟んで相対する一対の磁極を配置し、前記磁極から交流移動磁界を印加して溶鋼に水平方向の旋回撹拌を与えることとし、前記交流移動磁界の強度を300~1000Gsの範囲内とした上で、前記交流移動磁界の強度X(Gs)と連続鋳造されるスラブ鋳片の幅W(mm)との比X/W(Gs/mm)が0.30以上0.45未満の場合は、前記浸漬ノズルの吐出方向を、前記基準面に対して、前記交流移動磁界によって形成される旋回流の上流側へ向けて、(1)式に代えて(6)式の範囲内で傾斜させ、前記比X/W(Gs/mm)が0.45以上0.55未満の場合は、(1)式に代えて(7)式の範囲内で傾斜させる[1]に記載のスラブ鋳片の連続鋳造方法。 θ + 2 ≦ α ≦ θ + 7 (5)
[6] The α is measured during continuous casting or after completion of the mold width change during continuous casting, and when the α does not satisfy the equation (5), the discharge direction of the immersion nozzle so as to satisfy the equation (5) The continuous casting method for a slab cast according to [5].
[7] A pair of magnetic poles opposed to each other across the mold long side is disposed on the back surface of the mold long side, and an AC moving magnetic field is applied from the magnetic pole to give horizontal swirling stirring to the molten steel, The ratio X / W (Gs / G) of the AC moving magnetic field strength X (Gs) and the width W (mm) of the continuously cast slab slab after setting the AC moving magnetic field strength within the range of 300 to 1000 Gs. mm) is 0.30 or more and less than 0.45, the discharge direction of the immersion nozzle is directed toward the upstream side of the swirl flow formed by the AC moving magnetic field with respect to the reference plane, (1) When the ratio X / W (Gs / mm) is 0.45 or more and less than 0.55, the equation (7) is substituted for (1) instead of the equation (6). The continuous casting method of a slab cast according to [1], wherein the casting is inclined within a range.
θ-6≦α≦θ-4・・・(7)
[8]連続鋳造中または連続鋳造中の鋳型幅変更完了後に前記αを測定し、前記比X/W(Gs/mm)が0.30以上0.45未満の場合であって前記αが(6)式を満たさない場合に(6)式を満たすように浸漬ノズルの吐出方向を変更し、前記比X/W(Gs/mm)が0.45以上0.55未満の場合であって前記αが前記(7)式を満たさない場合に前記(7)式を満たすように浸漬ノズルの吐出方向を変更する[7]に記載のスラブ鋳片の連続鋳造方法。
[9]前記鋳型長辺の背面に、前記鋳型長辺を挟んで相対する一対の上部磁極と一対の下部磁極とを配置し、前記上部磁極から印加される直流静磁界の最大値の位置と前記下部磁極から印加される直流静磁界の最大値の位置との間に前記吐出孔を位置させ、前記上部磁極から直流静磁界と交流移動磁界とを重畳して印加し、前記上部磁極から印加される交流移動磁界によって鋳型内溶鋼湯面に水平方向に回転する溶鋼の旋回流を形成させるとともに、前記上部磁極から印加される直流静磁界によって溶鋼流を制動し、且つ、前記下部磁極から印加される直流静磁界によって溶鋼流を制動することとし、前記交流移動磁界の強度を500~900Gs(ガウス;1Gs=10-4T)の範囲内、前記上部磁極から印加される直流静磁界の強度を2000~3300Gsの範囲内、前記下部磁極から印加される直流静磁界の強度を3000~4500Gsの範囲内とした上で、前記交流移動磁界の強度X(Gs)と連続鋳造されるスラブ鋳片の幅W(mm)との比X/W(Gs/mm)を0.30以上0.55未満に制御し、且つ、前記浸漬ノズルの吐出方向を、前記基準面に対して、前記交流移動磁界によって形成される前記溶鋼の旋回流の上流側へ向けて傾斜させる[1]に記載のスラブ鋳片の連続鋳造方法。
[10]前記比X/W(Gs/mm)が0.30以上0.45未満の場合は、前記浸漬ノズルの吐出方向を前記基準面に対して(1)式に代えて下記の(8)式の範囲内で傾斜させ、前記比X/W(Gs/mm)が0.45以上0.55未満の場合は、前記浸漬ノズルの吐出方向を前記基準面に対して(1)式に代えて下記の(9)式の範囲内で傾斜させる[9]に記載のスラブ鋳片の連続鋳造方法。 θ-3 ≦ α ≦ θ (6)
θ-6 ≦ α ≦ θ-4 (7)
[8] The α is measured during continuous casting or after completion of mold width change during continuous casting, and the ratio X / W (Gs / mm) is 0.30 or more and less than 0.45, and the α is ( 6) When the expression is not satisfied, the discharge direction of the immersion nozzle is changed so as to satisfy the expression (6), and the ratio X / W (Gs / mm) is 0.45 or more and less than 0.55. The continuous casting method of a slab slab according to [7], wherein the discharge direction of the immersion nozzle is changed so as to satisfy the expression (7) when α does not satisfy the expression (7).
[9] A pair of upper magnetic poles and a pair of lower magnetic poles opposed to each other across the mold long side are arranged on the back surface of the mold long side, and the position of the maximum value of the DC static magnetic field applied from the upper magnetic pole is The discharge hole is positioned between the position of the maximum value of the DC static magnetic field applied from the lower magnetic pole, the DC static magnetic field and the AC moving magnetic field are superimposed and applied from the upper magnetic pole, and applied from the upper magnetic pole The swirling flow of the molten steel rotating in the horizontal direction is formed on the molten steel surface in the mold by the AC moving magnetic field, and the molten steel flow is braked by the DC static magnetic field applied from the upper magnetic pole and applied from the lower magnetic pole. and damping the molten steel flow by a DC static magnetic field, the AC traveling magnetic field strength of 500 ~ 900Gs; range, the intensity of the DC static magnetic field applied from the upper pole of the (Gaussian 1Gs = 10 -4 T) In the range of 2000-3300 Gs, the strength of the DC static magnetic field applied from the lower magnetic pole is set in the range of 3000-4500 Gs, and the strength of the AC moving magnetic field X (Gs) is continuously cast. The ratio X / W (Gs / mm) to the width W (mm) is controlled to be 0.30 or more and less than 0.55, and the discharge direction of the immersion nozzle is set to the AC moving magnetic field with respect to the reference plane. The continuous casting method of a slab slab according to [1], wherein the slab slab is inclined toward the upstream side of the swirling flow of the molten steel formed by the step.
[10] When the ratio X / W (Gs / mm) is 0.30 or more and less than 0.45, the discharge direction of the immersion nozzle is changed to the formula (1) with respect to the reference plane, and the following (8) When the ratio X / W (Gs / mm) is 0.45 or more and less than 0.55, the discharge direction of the immersion nozzle is set to the expression (1) with respect to the reference plane. Instead, the continuous casting method for a slab slab according to [9], wherein the slab casting is inclined within the range of the following expression (9).
θ-5≦α≦θ+2・・・(9)
[11]連続鋳造中または連続鋳造中の鋳型幅変更完了後に前記αを測定し、前記比X/W(Gs/mm)が0.30以上0.45未満の場合であって前記αが前記(8)式を満たさない場合に前記(8)式を満たすように浸漬ノズルの吐出方向を変更し、前記比X/W(Gs/mm)が0.45以上0.55未満の場合であって前記αが前記(9)式を満たさない場合に前記(9)式を満たすように浸漬ノズルの吐出方向を変更する[10]に記載のスラブ鋳片の連続鋳造方法。 θ-2 ≦ α ≦ θ + 5 (8)
θ-5 ≦ α ≦ θ + 2 (9)
[11] The α is measured during continuous casting or after completion of the mold width change during continuous casting, and the ratio X / W (Gs / mm) is 0.30 or more and less than 0.45, where the α When the expression (8) is not satisfied, the discharge direction of the immersion nozzle is changed so as to satisfy the expression (8), and the ratio X / W (Gs / mm) is 0.45 or more and less than 0.55. When the α does not satisfy the equation (9), the discharge direction of the immersion nozzle is changed so as to satisfy the equation (9) [10].
また、図3に示すように、浸漬ノズル4の吐出方向を傾けて鋳造するとき、連続鋳造用鋳型20を鉛直上方から見たときの、浸漬ノズル4の吐出方向の基準面に対する傾斜角度をα(°)とする。 tan θ = (D / 2) / (W / 2) (2)
In addition, as shown in FIG. 3, when casting with the discharge direction of the submerged
尚、傾斜角度αがθ-6よりも小さい場合は、適切な流速を得ることができない。また、傾斜角度αがθ+10よりも大きい場合は、吐出流11が直接長辺凝固シェル9に衝突するので、ブレークアウトのリスクが大きくなる。 θ−6 ≦ α ≦ θ + 10 (1)
When the inclination angle α is smaller than θ-6, an appropriate flow rate cannot be obtained. Further, when the inclination angle α is larger than θ + 10, the
θ+6≦α≦θ+10・・・(4)
図6は、前述とは別の連続鋳造用鋳型の概略断面図である。また、図7は、図6を鉛直上方から見た概略断面図である。スラブ鋳片用の連続鋳造用鋳型40には、図1に示した連続鋳造用鋳型20に対して、さらに、鋳型長辺2の背面に、鋳型長辺2を挟んで相対する一対のリニア型移動磁場発生装置42が設けられている。リニア型移動磁場発生装置42の磁場の移動方向は、鋳型幅方向である。鋳型内に設置された浸漬ノズル4から吐出される吐出流11に制動力を与えて鋳型内流動を制御する場合には、図7(a)に示すように、鋳型短辺3から浸漬ノズル4に向かう方向に移動磁場を印加し、吐出流11に加速力を与えて鋳型内流動を制御する場合には、図7(b)に示すように、浸漬ノズル4から鋳型短辺3に向かう方向に移動磁場を印加する。このような流動制御方式は、吐出流11に制動力或いは加速力を付与して、常に吐出流11を適正な状態に制御できるという特徴があるが、基本的には浸漬ノズル4を中心として左右対称の流れとなるので、左右の流れが干渉する部分において流速の小さい領域が発生することがわかった。この場合にも、浸漬ノズル4の吐出方向の基準面に対する傾斜角度αを適切な値に制御することで、凝固シェル9への気泡や微小介在物の捕捉を抑制できることを見出した。種々の実験・調査の結果、このような移動磁場を印可する鋳型内流動制御方式の場合には、浸漬ノズル4の吐出方向を、浸漬ノズルの鉛直軸中心を通り、鋳型長辺面に平行な基準面に対して(5)式の範囲内で傾斜させることで良質なスラブ鋳片が得られることがわかった。 θ ≦ α ≦ θ + 5 (3)
θ + 6 ≦ α ≦ θ + 10 (4)
FIG. 6 is a schematic cross-sectional view of a continuous casting mold different from that described above. FIG. 7 is a schematic cross-sectional view of FIG. 6 viewed from vertically above. The
即ち、左右対称となりがちな鋳型内の流れに対して(5)式の傾斜角度に浸漬ノズル吐出方向を向けることで、適度な流速を溶鋼流に付与できるものと考えられる。 θ + 2 ≦ α ≦ θ + 7 (5)
That is, it is considered that an appropriate flow rate can be imparted to the molten steel flow by directing the immersion nozzle discharge direction at an inclination angle of the expression (5) with respect to the flow in the mold that tends to be symmetrical.
θ-6≦α≦θ-4・・・(7)
図4に示した溶鋼8に直流静磁界を印加する場合や、図6に示した吐出流11に制動力あるいは加速力を付与する場合は、基本的に鋳型内の溶鋼流は左右対称であるので、適度な旋回流速を付与すべく、浸漬ノズル4の吐出方向を鋳型長辺2側に大きく傾斜させるのが好適であった。一方、図8に示した電磁流動制御で旋回撹拌を付与する場合は、反転流16と旋回流15の衝突・干渉を抑制できる程度に傾斜させていれば十分であるので、(6)式及び(7)式に示すように傾斜角度αを小さくすることが好ましい。尚、傾斜角度αを大きくし過ぎると、凝固シェル9の近傍の溶鋼の流速が速くなりすぎて、凝固シェル9の成長が阻害されてブレークアウトのような操業阻害を引き起こすことが懸念されるので好ましくない。 θ-3 ≦ α ≦ θ (6)
θ-6 ≦ α ≦ θ-4 (7)
When a DC static magnetic field is applied to the
また、比X/W(Gs/mm)が0.45以上0.55未満の場合は、浸漬ノズル4の鉛直軸中心を通り、鋳型長辺面に平行な基準面に対する吐出方向の傾斜角度αを下記の(9)式の範囲内とするのが好ましいこともわかった。スラブ鋳片の幅Wに対して交流移動磁界強度Xが比較的大きいので、傾斜角度αを小さめに設定して吐出方向を傾けることで、旋回流15の下流側での旋回流15と反転流16との衝突・干渉を回避しつつ、上述したようにブレークアウトなどの操業安定性の阻害要因のリスクを排除できるからである。 θ-2 ≦ α ≦ θ + 5 (8)
In addition, when the ratio X / W (Gs / mm) is 0.45 or more and less than 0.55, the inclination angle α in the discharge direction with respect to a reference plane passing through the center of the vertical axis of the
また、浸漬ノズル4の吐出方向の傾斜角度αは、連続鋳造開始前に設定することに加えて、吐出方向の傾斜角度αを変更できる装置を用いて、連続鋳造中に設定してもよい。当該装置を用いて、連続鋳造中における鋳型幅の変更など鋳造条件を変更する度に、逐次αとθを測定し、(1)式または(3)式から(9)式で表されるαとθの大小関係を満足する傾斜角度αになるように浸漬ノズル4の吐出方向を変更することで、より好ましい効果が得られる。 θ-5 ≦ α ≦ θ + 2 (9)
Further, the inclination angle α in the discharge direction of the
本発明例1~18では、溶鋼スループットとアルゴンガスの流量との比A/Pが2.0~3.5(NL/ton)の範囲内となるように設定した上で「α-θ」を-6~10(°)の範囲内にすることで、製品欠陥指数が0.26~0.29(個/100m)と低くなることがわかった。つまり、傾斜角度α(°)を「θ-6」以上「θ+10」以下の範囲内とすることで、適正な流速を溶鋼流に付与でき、製品欠陥指数を低くできることがわかった。 Table 1 shows the diagonal direction angle θ calculated by the thickness D of the cast slab and the width W of the slab, and the inclination angle α of the discharge flow at the time of casting. The diagonal direction angle θ was calculated by rounding off the second decimal place. The value of “α−θ” is shown by rounding off the first decimal place.
In Examples 1 to 18 of the present invention, the ratio A / P between the molten steel throughput and the flow rate of argon gas was set to be in the range of 2.0 to 3.5 (NL / ton), and then “α-θ” It was found that the product defect index was lowered to 0.26 to 0.29 (pieces / 100 m) by setting the value in the range of −6 to 10 (°). That is, it was found that by setting the inclination angle α (°) within the range of “θ−6” or more and “θ + 10” or less, an appropriate flow rate can be imparted to the molten steel flow and the product defect index can be lowered.
2 鋳型長辺
3 鋳型短辺
4 浸漬ノズル
5 吐出孔
6 上部磁極
7 下部磁極
8 溶鋼
9 凝固シェル
10 鋳型内溶鋼湯面
11 吐出流
12 交流移動磁界発生コイル
13 直流静磁界発生コイル
14 直流静磁界発生コイル
15 旋回流
16 反転流
17 低流速領域
18 渦流
19 下降流
20 連続鋳造用鋳型
30 連続鋳造用鋳型
40 連続鋳造用鋳型
42 リニア型移動磁場発生装置
50 連続鋳造用鋳型
52 磁極 DESCRIPTION OF
Claims (11)
- 連続鋳造用鋳型内に浸漬ノズルを配置し、
該浸漬ノズルに溶鋼を供給し、該溶鋼を鋳造する連続鋳造方法であって、
前記浸漬ノズルは、その鉛直軸に対して対称に配置される一対の吐出孔を有し、前記浸漬ノズルの浸漬深さ(鋳型内溶鋼湯面から前記吐出孔上端までの距離)を180mm以上300mm未満、前記吐出孔の水平方向から下向きの溶鋼吐出角度を15~35°の範囲内、タンディッシュ流出孔から前記吐出孔までの間に吹き込む不活性ガスの流量A(NL/min)と溶鋼スループットP(ton/min)との比A/Pを2.0~3.5NL/tonの範囲内とし、前記浸漬ノズルの吐出方向を、前記浸漬ノズルの鉛直軸中心を通り鋳型長辺面に平行な基準面に対して(1)式の範囲内で傾斜させるスラブ鋳片の連続鋳造方法。
θ-6≦α≦θ+10 ・・・(1)
但し、(1)式において、αは、前記連続鋳造用鋳型を鉛直上方から見たときの、前記浸漬ノズルの吐出方向の前記基準面に対する傾斜角度(°)であり、
θは、前記連続鋳造用鋳型を鉛直上方から見たときの、前記浸漬ノズルの鉛直軸中心から鋳型長辺と鋳型短辺との接触点へ向かう直線と前記基準面とで成す角度(鋭角)であって、下記の(2)式によって定義される角度(°)である。
tanθ=(D/2)/(W/2)・・・(2)
但し、(2)式において、Dは、連続鋳造されるスラブ鋳片の厚み(mm)であり、
Wは連続鋳造されるスラブ鋳片の幅(mm)である。 Place an immersion nozzle in the continuous casting mold,
A continuous casting method for supplying molten steel to the immersion nozzle and casting the molten steel,
The immersion nozzle has a pair of discharge holes arranged symmetrically with respect to the vertical axis, and the immersion nozzle has an immersion depth (distance from the molten steel surface in the mold to the upper end of the discharge hole) of 180 mm or more and 300 mm. Less than, the molten steel discharge angle from the horizontal direction of the discharge hole in the range of 15 to 35 °, the flow rate A (NL / min) of the inert gas blown between the tundish outflow hole and the discharge hole, and the molten steel throughput The ratio A / P to P (ton / min) is in the range of 2.0 to 3.5 NL / ton, and the discharge direction of the immersion nozzle is parallel to the long side of the mold through the center of the vertical axis of the immersion nozzle. A continuous casting method of a slab slab that is inclined within the range of the expression (1) with respect to a simple reference plane.
θ−6 ≦ α ≦ θ + 10 (1)
However, in the formula (1), α is an inclination angle (°) with respect to the reference surface in the discharge direction of the immersion nozzle when the continuous casting mold is viewed from above.
θ is an angle (acute angle) formed by a straight line from the vertical axis center of the immersion nozzle to the contact point between the long side of the mold and the short side of the mold and the reference plane when the continuous casting mold is viewed from above. And an angle (°) defined by the following equation (2).
tan θ = (D / 2) / (W / 2) (2)
However, in Formula (2), D is the thickness (mm) of the slab slab continuously cast,
W is the width (mm) of the continuously cast slab slab. - 連続鋳造中または連続鋳造中鋳型幅変更完了後に前記αを測定し、
前記αが前記(1)式を満たさない場合に前記(1)式を満たすように前記浸漬ノズルの吐出方向を変更する請求項1に記載のスラブ鋳片の連続鋳造方法。 Measure the α during continuous casting or after completion of mold width change during continuous casting,
The continuous casting method of a slab slab according to claim 1, wherein the discharge direction of the immersion nozzle is changed so as to satisfy the expression (1) when the α does not satisfy the expression (1). - 前記鋳型長辺の背面に、前記鋳型長辺を挟んで相対する一対の上部磁極と一対の下部磁極とを配置し、
前記上部磁極から印加される直流静磁界の最大値の位置と前記下部磁極から印加される直流静磁界の最大値の位置との間に前記吐出孔を位置させ、前記上部磁極と前記下部磁極とで直流静磁界を印加して溶鋼流を制動することとし、
前記上部磁極から印加される直流静磁界の強度が1500Gs以上2500Gs未満(ガウス;1Gs=10-4T)の場合は、前記浸漬ノズルの吐出方向を、前記基準面に対して(1)式に代えて(3)式の範囲内で傾斜させ、前記直流静磁界の強度が2500Gs以上3500Gs未満の場合は(1)式に代えて(4)式の範囲内で傾斜させる請求項1に記載のスラブ鋳片の連続鋳造方法。
θ≦α≦θ+5 ・・・(3)
θ+6≦α≦θ+10・・・(4) On the back surface of the mold long side, a pair of upper magnetic poles and a pair of lower magnetic poles facing each other across the mold long side are arranged,
The discharge hole is positioned between the position of the maximum value of the DC static magnetic field applied from the upper magnetic pole and the position of the maximum value of the DC static magnetic field applied from the lower magnetic pole, and the upper magnetic pole and the lower magnetic pole In order to brake the molten steel flow by applying a DC static magnetic field at
When the strength of the DC static magnetic field applied from the upper magnetic pole is 1500 Gs or more and less than 2500 Gs (Gauss; 1 Gs = 10 −4 T), the discharge direction of the immersion nozzle is expressed by the formula (1) with respect to the reference plane. Instead, it is tilted within the range of the formula (3), and when the strength of the DC static magnetic field is 2500 Gs or more and less than 3500 Gs, it is tilted within the range of the formula (4) instead of the formula (1). Continuous casting method for slab slabs.
θ ≦ α ≦ θ + 5 (3)
θ + 6 ≦ α ≦ θ + 10 (4) - 連続鋳造中または連続鋳造中の鋳型幅変更完了後に前記αを測定し、
前記直流静磁界の強度が1500Gs以上2500Gs未満の場合であって前記αが前記(3)式を満たさない場合に前記(3)式を満たすように浸漬ノズルの吐出方向を変更し、
前記直流静磁界の強度が2500Gs以上3500Gs未満の場合であって前記αが前記(4)式を満たさない場合に前記(4)式を満たすように浸漬ノズルの吐出方向を変更する請求項3に記載のスラブ鋳片の連続鋳造方法。 Measure the α after completion of mold width change during continuous casting or during continuous casting,
When the intensity of the DC static magnetic field is 1500 Gs or more and less than 2500 Gs, and the α does not satisfy the equation (3), the discharge direction of the immersion nozzle is changed so as to satisfy the equation (3),
The discharge direction of the submerged nozzle is changed to satisfy the formula (4) when the strength of the DC static magnetic field is 2500 Gs or more and less than 3500 Gs and the α does not satisfy the formula (4). The continuous casting method of the slab slab as described. - 前記鋳型長辺の背面に、磁場の移動方向が鋳型幅方向であるリニア型移動磁場発生装置を設け、
前記浸漬ノズルから吐出される溶鋼流に制動力を与えるべく前記鋳型短辺側から前記浸漬ノズル側に向かう移動磁場を印加、或いは、溶鋼流に加速力を与えるべく前記浸漬ノズル側から前記鋳型短辺側に向かう移動磁場を印加して流動制御を行なうこととし、
前記浸漬ノズルの吐出方向を、前記基準面に対して(1)式に代えて(5)式の範囲内で傾斜させる請求項1に記載のスラブ鋳片の連続鋳造方法。
θ+2≦α≦θ+7・・・(5) Provided on the back side of the long side of the mold is a linear type moving magnetic field generator in which the moving direction of the magnetic field is the mold width direction,
Applying a moving magnetic field from the short side of the mold toward the immersion nozzle to give a braking force to the molten steel flow discharged from the immersion nozzle, or from the immersion nozzle side to give an acceleration force to the molten steel flow The flow control is performed by applying a moving magnetic field toward the side,
The continuous casting method of a slab cast piece according to claim 1, wherein the discharge direction of the immersion nozzle is inclined with respect to the reference plane within the range of the formula (5) instead of the formula (1).
θ + 2 ≦ α ≦ θ + 7 (5) - 連続鋳造中または連続鋳造中の鋳型幅変更完了後に前記αを測定し、
前記αが前記(5)式を満たさない場合に前記(5)式を満たすように前記浸漬ノズルの吐出方向を変更する請求項5に記載のスラブ鋳片の連続鋳造方法。 Measure the α after completion of mold width change during continuous casting or during continuous casting,
The continuous casting method of a slab slab according to claim 5, wherein the discharge direction of the immersion nozzle is changed so as to satisfy the expression (5) when the α does not satisfy the expression (5). - 前記鋳型長辺の背面に、前記鋳型長辺を挟んで相対する一対の磁極を配置し、
前記磁極から交流移動磁界を印加して溶鋼に水平方向の旋回撹拌を与えることとし、
前記交流移動磁界の強度を300~1000Gsの範囲内とした上で、前記交流移動磁界の強度X(Gs)と連続鋳造されるスラブ鋳片の幅W(mm)との比X/W(Gs/mm)が0.30以上0.45未満の場合は、前記浸漬ノズルの吐出方向を、前記基準面に対して、前記交流移動磁界によって形成される旋回流の上流側へ向けて、(1)式に代えて(6)式の範囲内で傾斜させ、前記比X/W(Gs/mm)が0.45以上0.55未満の場合は、(1)式に代えて(7)式の範囲内で傾斜させる請求項1に記載のスラブ鋳片の連続鋳造方法。
θ-3≦α≦θ ・・・(6)
θ-6≦α≦θ-4・・・(7) On the back surface of the mold long side, a pair of magnetic poles facing each other with the mold long side interposed therebetween are arranged,
By applying an AC moving magnetic field from the magnetic pole to give horizontal swirl stirring to the molten steel,
A ratio X / W (Gs) between the strength X (Gs) of the AC moving magnetic field and the width W (mm) of the continuously cast slab slab after setting the strength of the AC moving magnetic field within the range of 300 to 1000 Gs. / Mm) is 0.30 or more and less than 0.45, the discharge direction of the immersion nozzle is directed toward the upstream side of the swirl flow formed by the AC moving magnetic field with respect to the reference plane (1 When the ratio X / W (Gs / mm) is 0.45 or more and less than 0.55, the formula (7) is substituted for the formula (1) instead of the formula (6). The continuous casting method of a slab slab according to claim 1, wherein the slab slab is inclined within the range.
θ-3 ≦ α ≦ θ (6)
θ-6 ≦ α ≦ θ-4 (7) - 連続鋳造中または連続鋳造中の鋳型幅変更完了後に前記αを測定し、
前記比X/W(Gs/mm)が0.30以上0.45未満の場合であって前記αが(6)式を満たさない場合に(6)式を満たすように浸漬ノズルの吐出方向を変更し、
前記比X/W(Gs/mm)が0.45以上0.55未満の場合であって前記αが前記(7)式を満たさない場合に前記(7)式を満たすように浸漬ノズルの吐出方向を変更する請求項7に記載のスラブ鋳片の連続鋳造方法。 Measure the α after completion of mold width change during continuous casting or during continuous casting,
When the ratio X / W (Gs / mm) is 0.30 or more and less than 0.45, and the α does not satisfy the expression (6), the discharge direction of the immersion nozzle is set so as to satisfy the expression (6). change,
When the ratio X / W (Gs / mm) is 0.45 or more and less than 0.55 and the α does not satisfy the equation (7), the submerged nozzle is discharged so as to satisfy the equation (7). The continuous casting method for a slab cast according to claim 7, wherein the direction is changed. - 前記鋳型長辺の背面に、前記鋳型長辺を挟んで相対する一対の上部磁極と一対の下部磁極とを配置し、
前記上部磁極から印加される直流静磁界の最大値の位置と前記下部磁極から印加される直流静磁界の最大値の位置との間に前記吐出孔を位置させ、
前記上部磁極から直流静磁界と交流移動磁界とを重畳して印加し、前記上部磁極から印加される交流移動磁界によって鋳型内溶鋼湯面に水平方向に回転する溶鋼の旋回流を形成させるとともに、前記上部磁極から印加される直流静磁界によって溶鋼流を制動し、且つ、前記下部磁極から印加される直流静磁界によって溶鋼流を制動することとし、
前記交流移動磁界の強度を500~900Gs(ガウス;1Gs=10-4T)の範囲内、前記上部磁極から印加される直流静磁界の強度を2000~3300Gsの範囲内、前記下部磁極から印加される直流静磁界の強度を3000~4500Gsの範囲内とした上で、前記交流移動磁界の強度X(Gs)と連続鋳造されるスラブ鋳片の幅W(mm)との比X/W(Gs/mm)を0.30以上0.55未満に制御し、且つ、
前記浸漬ノズルの吐出方向を、前記基準面に対して、前記交流移動磁界によって形成される前記溶鋼の旋回流の上流側へ向けて傾斜させる請求項1に記載のスラブ鋳片の連続鋳造方法。 On the back surface of the mold long side, a pair of upper magnetic poles and a pair of lower magnetic poles facing each other across the mold long side are arranged,
The discharge hole is positioned between the position of the maximum value of the DC static magnetic field applied from the upper magnetic pole and the position of the maximum value of the DC static magnetic field applied from the lower magnetic pole,
A DC static magnetic field and an AC moving magnetic field are applied in a superimposed manner from the upper magnetic pole, and a swirling flow of the molten steel rotating in the horizontal direction is formed on the molten steel surface in the mold by the AC moving magnetic field applied from the upper magnetic pole, The molten steel flow is braked by a DC static magnetic field applied from the upper magnetic pole, and the molten steel flow is braked by a DC static magnetic field applied from the lower magnetic pole,
The AC moving magnetic field is applied from the lower magnetic pole within the range of 500 to 900 Gs (Gauss; 1 Gs = 10 −4 T), and the DC static magnetic field applied from the upper magnetic pole is within the range of 2000 to 3300 Gs. The ratio X / W (Gs) of the strength of the alternating-current moving magnetic field X (Gs) and the width W (mm) of the continuously cast slab slab is set within the range of 3000 to 4500 Gs. / Mm) to 0.30 or more and less than 0.55, and
The continuous casting method of a slab slab according to claim 1, wherein the discharge direction of the immersion nozzle is inclined toward the upstream side of the swirling flow of the molten steel formed by the AC moving magnetic field with respect to the reference surface. - 前記比X/W(Gs/mm)が0.30以上0.45未満の場合は、前記浸漬ノズルの吐出方向を前記基準面に対して(1)式に代えて下記の(8)式の範囲内で傾斜させ、
前記比X/W(Gs/mm)が0.45以上0.55未満の場合は、前記浸漬ノズルの吐出方向を前記基準面に対して(1)式に代えて下記の(9)式の範囲内で傾斜させる請求項9に記載のスラブ鋳片の連続鋳造方法。
θ-2≦α≦θ+5・・・(8)
θ-5≦α≦θ+2・・・(9) When the ratio X / W (Gs / mm) is 0.30 or more and less than 0.45, the discharge direction of the immersion nozzle is changed to the following formula (8) instead of the formula (1) with respect to the reference plane. Tilt within range,
In the case where the ratio X / W (Gs / mm) is 0.45 or more and less than 0.55, the discharge direction of the immersion nozzle is changed to the following formula (9) instead of the formula (1) with respect to the reference plane. The method for continuously casting a slab slab according to claim 9, wherein the slab slab is inclined within a range.
θ-2 ≦ α ≦ θ + 5 (8)
θ-5 ≦ α ≦ θ + 2 (9) - 連続鋳造中または連続鋳造中の鋳型幅変更完了後に前記αを測定し、
前記比X/W(Gs/mm)が0.30以上0.45未満の場合であって前記αが前記(8)式を満たさない場合に前記(8)式を満たすように浸漬ノズルの吐出方向を変更し、
前記比X/W(Gs/mm)が0.45以上0.55未満の場合であって前記αが前記(9)式を満たさない場合に前記(9)式を満たすように浸漬ノズルの吐出方向を変更する請求項10に記載のスラブ鋳片の連続鋳造方法。 Measure the α after completion of mold width change during continuous casting or during continuous casting,
When the ratio X / W (Gs / mm) is 0.30 or more and less than 0.45, and the α does not satisfy the equation (8), the submerged nozzle is discharged so as to satisfy the equation (8). Change direction,
When the ratio X / W (Gs / mm) is 0.45 or more and less than 0.55 and the α does not satisfy the equation (9), the submerged nozzle is discharged so as to satisfy the equation (9). The continuous casting method of a slab cast according to claim 10, wherein the direction is changed.
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WO2020017224A1 (en) * | 2018-07-17 | 2020-01-23 | 日本製鉄株式会社 | Molding equipment and continuous casting method |
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CN109047695B (en) * | 2018-08-01 | 2019-06-18 | 东北大学 | A kind of immersed nozzle for continuous casting mould Argon control method |
CN112658223A (en) * | 2021-01-13 | 2021-04-16 | 东北特殊钢集团股份有限公司 | Large round billet continuous casting foot-spanning roller type crystallizer electromagnetic stirrer and process |
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JP2000263199A (en) * | 1999-03-18 | 2000-09-26 | Kawasaki Steel Corp | Method for continuously casting molten steel |
JP2006000896A (en) * | 2004-06-17 | 2006-01-05 | Kobe Steel Ltd | Continuous casting method |
JP2015085370A (en) * | 2013-10-31 | 2015-05-07 | Jfeスチール株式会社 | Continuous casting method of steel |
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JPS5743489A (en) | 1981-06-25 | 1982-03-11 | Sanken Electric Co Ltd | Method of producing cirucit board |
KR100618362B1 (en) * | 2000-03-09 | 2006-08-30 | 제이에프이 스틸 가부시키가이샤 | Production method for continuous casting cast billet |
JP4932985B2 (en) * | 2000-09-08 | 2012-05-16 | Jfeスチール株式会社 | Steel continuous casting method |
US20050045303A1 (en) * | 2003-08-29 | 2005-03-03 | Jfe Steel Corporation, A Corporation Of Japan | Method for producing ultra low carbon steel slab |
JP4285345B2 (en) | 2004-07-09 | 2009-06-24 | 住友金属工業株式会社 | Continuous casting method |
JP5045132B2 (en) * | 2007-02-06 | 2012-10-10 | Jfeスチール株式会社 | Steel continuous casting method and steel plate manufacturing method |
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JP2000263199A (en) * | 1999-03-18 | 2000-09-26 | Kawasaki Steel Corp | Method for continuously casting molten steel |
JP2006000896A (en) * | 2004-06-17 | 2006-01-05 | Kobe Steel Ltd | Continuous casting method |
JP2015085370A (en) * | 2013-10-31 | 2015-05-07 | Jfeスチール株式会社 | Continuous casting method of steel |
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WO2020017224A1 (en) * | 2018-07-17 | 2020-01-23 | 日本製鉄株式会社 | Molding equipment and continuous casting method |
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CN108025354A (en) | 2018-05-11 |
EP3332889A1 (en) | 2018-06-13 |
TWI599417B (en) | 2017-09-21 |
BR112018004704A2 (en) | 2018-09-25 |
EP3332889A4 (en) | 2018-10-03 |
KR20180039686A (en) | 2018-04-18 |
JP6115690B1 (en) | 2017-04-19 |
BR112018004704B1 (en) | 2022-10-11 |
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EP3332889B1 (en) | 2020-12-09 |
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