WO2017008175A1 - Système de séparation de matériau grossier (acier) du fin (magnétite) par désagrégation pour une réutilisation dans des opérations de broyage et de concassage, sur une chaîne de production - Google Patents

Système de séparation de matériau grossier (acier) du fin (magnétite) par désagrégation pour une réutilisation dans des opérations de broyage et de concassage, sur une chaîne de production Download PDF

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Publication number
WO2017008175A1
WO2017008175A1 PCT/CL2016/000022 CL2016000022W WO2017008175A1 WO 2017008175 A1 WO2017008175 A1 WO 2017008175A1 CL 2016000022 W CL2016000022 W CL 2016000022W WO 2017008175 A1 WO2017008175 A1 WO 2017008175A1
Authority
WO
WIPO (PCT)
Prior art keywords
drum
magnetite
steel
fine
hopper
Prior art date
Application number
PCT/CL2016/000022
Other languages
English (en)
Spanish (es)
Inventor
Max Fanor QUINTANA PAREDES
Original Assignee
Quintana Paredes Max Fanor
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Quintana Paredes Max Fanor filed Critical Quintana Paredes Max Fanor
Publication of WO2017008175A1 publication Critical patent/WO2017008175A1/fr

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C19/00—Other disintegrating devices or methods
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C19/00—Other disintegrating devices or methods
    • B02C19/11—High-speed drum mills
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
    • B04B—CENTRIFUGES
    • B04B7/00—Elements of centrifuges
    • B04B7/08—Rotary bowls
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/18—Drum screens
    • B07B1/22—Revolving drums
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B15/00—Combinations of apparatus for separating solids from solids by dry methods applicable to bulk material, e.g. loose articles fit to be handled like bulk material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/04—Sorting according to size

Definitions

  • the present invention patent discloses a Thick Material Separator System (steel) of the Fine (magnetite), breaking it down to be reused in milling and crushing operations, in production lines, and allowing separating the thick material (steel) from the fine (magnetite) ) in an efficient, safe and faster way, therefore increasing production.
  • the disclosed system allows to separate material in a range between 32 ⁇ to 230 mm. diameter.
  • the system of the invention can be used in agricultural, wood, aggregate, but especially in the mining industry and specifically in milling and crushing operations.
  • Patent DE 2817.725.5 discloses a pneumatic device for separating the fine material from the thickness comprising a rotor that generates the movement of a helical or star-type propeller, which limits the passage of thick particles, and generates clogging in the rotor with the largest and heaviest particles, therefore a considerable decrease in productivity; differing from the system of the invention that the operation is horizontal and free of discharge, therefore no clogging occurs.
  • a grinding ball cleaning, calibrating and sorting system which includes some units similar to those disclosed in the present invention, such as hopper, drum;
  • the system of the present invention solves another technical problem that is to separate the steel from the magnetite efficiently, safely and at a higher speed, increasing production; for which said system has additional horizontal belts under the free discharge chute and the discharge end of one of the horizontal belts is inserted into the drum.
  • the plates go inside the hopper in order to disintegrate the material, previously improving the feed quality to generate the separation of magnetite and steel.
  • the plates go i externally arranged and only fulfill the function of strengthening the faces of the hopper.
  • the invention solves all the problems mentioned above, and has the following additional advantages:
  • FIG. 1 shows an overview of the thin material separator system of the thickness of the invention. DETAILED DESCRIPTION OF THE INVENTION
  • the invention discloses a separating system of coarse material of the fine, breaking it down to be reused in milling and crushing operations, in production lines, allowing the magnetite steel to be separated efficiently, safely and at a higher speed, increasing production.
  • the separated material is in a range between 32 ⁇ to 230 mm. diameter.
  • the Thick Material Separator System of the invention includes:
  • a high-speed horizontal self-supporting conveyor belt (6) arranged in the discharge of the funnel-type metal hopper (1), which feeds ac) a horizontal cylindrical drum (7), on whose perimeter there is a crown (14 ), driven by a transmission chain (15) and a reduction motor (16), on the inside of the drum (7), crescent-shaped plates (2A) are arranged for the thrust of the thick material, on the outside of the drum (7) linear plates (2B) are included elliptically arranged along the cylindrical drum (7) and separated by an angle of 90 ° with respect to the circumference of the cylindrical drum (7); said drum (7) arranged with 3 or of inclination with respect to the feeding of the discharge of a belt (6A), which is installed under the free discharge chute (5A) of the cylindrical drum (7) and at an angle of 45 ° perpendicular to the drum (7) for the discharge of the fine material; in said drum (7) grooves (9) are perforated in all its internal contour, countercurrent with respect to the discharge of the material, said
  • conveyor belt (6B) arranged diagonally to the drum, supported in a movable structure; with an inclination of 45 °, which receives the thick material detached from the fine inside the drum (7), said thick material falls linearly to a storage place;
  • the cylindrical drum (7) is driven by transmission of pinion and chain (15), which allows to generate greater torque, vary the speed and make turns from left to right; additionally it facilitates the maintenance and lubrication and the change of pieces, if it is required.
  • the speed that is printed to the cylindrical drum (7) is 25 PM.
  • the cylindrical drum (7) has a diameter between 950mm and a length of 1200mm.
  • the bearings (12), mounted on the structure (11), allow to maintain the high speed of rotation of the drum (7), without interventions allowing the passage of fine and coarse material.
  • the bearings (12) are distributed as follows: four to align and are arranged in the lower area of the drum (7) and four to balance and level the horizontal cylindrical drum (7), arranged two on the outer face and two on the inside face of the drum (7).
  • the measurement of the grooves (9) can be varied, being able to have a length between 60 mm. Up to 150mm and a width between 20mm and 60mm, and generate continuity in the process.
  • the speed of the belts varies according to the raw material to be processed.
  • All engines have variable speed drives and left - right turn potentiometers.
  • the potentiometers are of left - right operational rotation since if an element such as a mill pin or cut pins falls into the chain (15) of the pinion with a constant clockwise rotation, the unit stops warning by audible and visual alarms that there is a lock, then the reverse rotation is carried out through the potentiometer, generating the easy removal of the locked element (s).
  • the system of the invention has self-sustaining energy since it includes a series of batteries and a panel of distribution of energy and solar panels, which constitutes a considerable saving of energy which translates into significant economic savings.
  • the system has sprinklers (12) around the funnel-type metal hopper (1) and the conveyor belts (6; 6A and 6B).
  • Said sprinklers (12) are activated by means of saturation sensors, which operate controlled through software, giving way to the flow of water through a selenoid valve and a pump.
  • the system of the invention is operated and monitored by software specially created for these purposes. This allows you to generate records periodically from anywhere in the world having a Wi Fi connection, and thus generate reports of the effective hours of work of the System.
  • the invention also discloses a Method for the installation of the system for separating coarse material from the fine which includes the following steps:
  • the step of aligning and leveling the surface of the metal hopper (1) with the drum (7) is fundamental and not obvious because otherwise the material would not run at the required speed and the feed belt (6) would not feed inside of the drum producing only spillage of material both on the sides and in the frontal area of the discharge, causing the system to abruptly stop; Due to safety reasons, the system completely stops generating considerable operational and productive losses.
  • the invention discloses the method for the assembly of the thin material separator system, which includes the steps of:
  • three crescent-shaped plates (2A) for the thrust of the thick material, and on the outside of the drum (7) include four linear plates (2B) elliptically arranged at along said drum (7) and separated by an angle of 90 ° with respect to the circumference of the cylindrical drum (7); h) insert the conveyor belt (6A), 1200mm below the free discharge chute (5A) and with an inclination of 45 °;
  • the step of positioning the four lower bearings (12) one at each end of the structure (4 A), is essential to mount the separator system of thin material of the thickness, since if they are not installed aligned and leveled the equipment can not operate .
  • the separating system of coarse material of the fine can be used in the separation of aggregates and crushed material, for which it is due to:
  • the cylindrical drum (7) must be increased in diameter and length by approximately 20% and 40% respectively.
  • the number of grooves (9) of the contour of the cylindrical drum (7) must also be varied, maintaining the counter-current direction with respect to the discharge of the material, and the rectangular configuration and arranged diagonally and symmetrically, varying the space between them. , arranging them at 60 mm;

Landscapes

  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Crushing And Grinding (AREA)
  • Combined Means For Separation Of Solids (AREA)

Abstract

L'invention concerne un système de séparation de matériau grossier (acier) du fin (magnétite) par désagrégation pour une réutilisation dans des opérations de broyage et de concassage, sur des chaînes de production, permettant de séparer le matériau grossier (acier) du fin (magnétite) de manière efficace, sécurisée et à une vitesse supérieure augmentant ainsi la production. Le système selon l'invention peut être utilisé dans l'industrie agricole, du bois, des agrégats, mais spécifiquement dans l'industrie minière et les opérations de broyage et de concassage. Ledit système comprend a) une trémie métallique de type entonnoir d'une capacité de 4m3 avec une décharge conique qui comprend une chute de déchargement libre au niveau de sa partie inférieure et est montée sur huit ressorts oscillants, situés sur la circonférence de la trémie deux par faces, ladite trémie étant portée par une structure métallique de type mécanique ; b) une courroie de transport auto-portante horizontale à vitesse élevée disposée dans la décharge de la trémie laquelle alimente c) un tambour cylindrique horizontal, dans le périmètre duquel se trouve une couronne poussée par une chaîne de transmission et un moteur réducteur, dans la partie interne du tambour étant disposées des platines en forme de demi-lune pour pousser le matériau grossier, à l'extérieur du tambour étant disposées des platines linéaires agencées de manière elliptique le long du tambour et séparées d'un angle de 90° par rapport à la circonférence de celui-ci, d) une courroie de transport disposée de manière diagonale au tambour portée par une structure mobile ; avec une inclinaison de 45°, laquelle courroie reçoit le matériau grossier détaché du fin à l'intérieur du tambour ; e) un terminal graphique et un panneau de commande et de connexion IP ; f) un logiciel créé spécialement pour commander le système. L'invention concerne également des méthodes d'installation et de montage du système séparateur de matériau grossier (acier) du fin (magnétite).
PCT/CL2016/000022 2015-07-10 2016-05-06 Système de séparation de matériau grossier (acier) du fin (magnétite) par désagrégation pour une réutilisation dans des opérations de broyage et de concassage, sur une chaîne de production WO2017008175A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CL2015001964A CL2015001964A1 (es) 2015-07-10 2015-07-10 Sistema separador de material grueso (acero) del fino (magnetita) disgregándolo para ser reutilizado en operaciones de molienda y chancado, en líneas de producción, permite que la operación de separación se haga de manera eficiente, segura y a mayor velocidad aumentando la producción.
CL1964-2015 2015-07-10

Publications (1)

Publication Number Publication Date
WO2017008175A1 true WO2017008175A1 (fr) 2017-01-19

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CL2016/000022 WO2017008175A1 (fr) 2015-07-10 2016-05-06 Système de séparation de matériau grossier (acier) du fin (magnétite) par désagrégation pour une réutilisation dans des opérations de broyage et de concassage, sur une chaîne de production

Country Status (3)

Country Link
CL (1) CL2015001964A1 (fr)
PE (1) PE20180803A1 (fr)
WO (1) WO2017008175A1 (fr)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107470000A (zh) * 2017-09-24 2017-12-15 武汉市沃农肥业有限公司 一种物料二次粉碎机
CN107824423A (zh) * 2017-11-11 2018-03-23 安徽帝元现代农业投资发展有限公司 一种用于生物质秸秆炭生产的除杂装置
CN107838001A (zh) * 2017-11-11 2018-03-27 安徽帝元现代农业投资发展有限公司 一种生物质秸秆炭生产中的除杂方法
CN108080281A (zh) * 2017-12-25 2018-05-29 李雨林 一种具有筛选功能的采矿装置
CN109264118A (zh) * 2018-11-07 2019-01-25 惠州丰盛食品有限公司 一种运用于食品生产的分拣包装一体化装置
CN109731636A (zh) * 2019-03-22 2019-05-10 哈尔滨工程北米科技有限公司 一种智能识别谷物碾磨装置

Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3405873A (en) * 1964-12-07 1968-10-15 Vickers Seerdrum Ltd Refuse treating apparatus
US3614003A (en) * 1964-11-19 1971-10-19 Tonolli & C Spa A Apparatus for selectively crushing of storage batteries and separating the component materials
US4043901A (en) * 1975-12-03 1977-08-23 Gauld Equipment Sales Company Wood chip screens
US4389020A (en) * 1977-01-06 1983-06-21 Bureau De Recherches Geologique Et Minieres Rotary screens
US4533054A (en) * 1983-01-13 1985-08-06 Magnetic Separation Systems, Inc. Rotary fuel homogenizer and use thereof
EP0339490A2 (fr) * 1988-04-29 1989-11-02 Maschinenfabrik Magdeburg-Buckau GmbH Dispositif pour le tri de gravats
ES2030421T3 (es) * 1986-12-23 1992-11-01 Werner Doppstadt Dispositivo de cribado, por la separacion con criba, de tierra de mantillo de material organico podrido.
US5285905A (en) * 1992-07-16 1994-02-15 Laprade Real R Screening assembly for soil
US6360894B1 (en) * 1999-08-31 2002-03-26 Finlay Hydrascreens Ltd. Double skin trommel
US20040182758A1 (en) * 2003-03-19 2004-09-23 Mccloskey James Paschal System and method for folding conveyors
GB2466215A (en) * 2008-12-12 2010-06-16 Mbl Ip Wet recyclable material processing
US8011606B1 (en) * 2008-09-24 2011-09-06 Chrestenson Robert A Portable system and method for separating and recycling gypsum and non-ferrous waste discharge from a steady stream of comminuted gypsum wallboard
CL2012002021A1 (es) * 2012-07-20 2013-08-30 Paredes Max Fanor Quintana Sistema limpiador, calibrador y clasificador de bolas de molienda, que aumenta la produccion y mejora la calidad de limpieza de las bolas, constituido por cuatro unidades: la primera unidad que contiene una tolva montada sobre un kit de resortes, una segunda unidad que incluye una correa vertical de alimentacion de un bolson secundario, una tercera unidad conformada por un bolson secundario, una cuarta unidad que incluye un tromel accionado por un piñon; metodo.

Patent Citations (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3614003A (en) * 1964-11-19 1971-10-19 Tonolli & C Spa A Apparatus for selectively crushing of storage batteries and separating the component materials
US3405873A (en) * 1964-12-07 1968-10-15 Vickers Seerdrum Ltd Refuse treating apparatus
US4043901A (en) * 1975-12-03 1977-08-23 Gauld Equipment Sales Company Wood chip screens
US4389020A (en) * 1977-01-06 1983-06-21 Bureau De Recherches Geologique Et Minieres Rotary screens
US4533054A (en) * 1983-01-13 1985-08-06 Magnetic Separation Systems, Inc. Rotary fuel homogenizer and use thereof
ES2030421T3 (es) * 1986-12-23 1992-11-01 Werner Doppstadt Dispositivo de cribado, por la separacion con criba, de tierra de mantillo de material organico podrido.
EP0339490A2 (fr) * 1988-04-29 1989-11-02 Maschinenfabrik Magdeburg-Buckau GmbH Dispositif pour le tri de gravats
US5285905A (en) * 1992-07-16 1994-02-15 Laprade Real R Screening assembly for soil
US6360894B1 (en) * 1999-08-31 2002-03-26 Finlay Hydrascreens Ltd. Double skin trommel
US20040182758A1 (en) * 2003-03-19 2004-09-23 Mccloskey James Paschal System and method for folding conveyors
US8011606B1 (en) * 2008-09-24 2011-09-06 Chrestenson Robert A Portable system and method for separating and recycling gypsum and non-ferrous waste discharge from a steady stream of comminuted gypsum wallboard
GB2466215A (en) * 2008-12-12 2010-06-16 Mbl Ip Wet recyclable material processing
CL2012002021A1 (es) * 2012-07-20 2013-08-30 Paredes Max Fanor Quintana Sistema limpiador, calibrador y clasificador de bolas de molienda, que aumenta la produccion y mejora la calidad de limpieza de las bolas, constituido por cuatro unidades: la primera unidad que contiene una tolva montada sobre un kit de resortes, una segunda unidad que incluye una correa vertical de alimentacion de un bolson secundario, una tercera unidad conformada por un bolson secundario, una cuarta unidad que incluye un tromel accionado por un piñon; metodo.

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107470000A (zh) * 2017-09-24 2017-12-15 武汉市沃农肥业有限公司 一种物料二次粉碎机
CN107824423A (zh) * 2017-11-11 2018-03-23 安徽帝元现代农业投资发展有限公司 一种用于生物质秸秆炭生产的除杂装置
CN107838001A (zh) * 2017-11-11 2018-03-27 安徽帝元现代农业投资发展有限公司 一种生物质秸秆炭生产中的除杂方法
CN108080281A (zh) * 2017-12-25 2018-05-29 李雨林 一种具有筛选功能的采矿装置
CN109264118A (zh) * 2018-11-07 2019-01-25 惠州丰盛食品有限公司 一种运用于食品生产的分拣包装一体化装置
CN109731636A (zh) * 2019-03-22 2019-05-10 哈尔滨工程北米科技有限公司 一种智能识别谷物碾磨装置
CN109731636B (zh) * 2019-03-22 2024-02-13 哈尔滨工程北米科技有限公司 一种智能识别谷物碾磨装置

Also Published As

Publication number Publication date
CL2015001964A1 (es) 2015-09-11
PE20180803A1 (es) 2018-05-09

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