WO2017003014A1 - Procédé pour successivement faire réagir-régénérer et préparer une oléfine de type fluide après prétraitement avec un gaz réducteur - Google Patents

Procédé pour successivement faire réagir-régénérer et préparer une oléfine de type fluide après prétraitement avec un gaz réducteur Download PDF

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WO2017003014A1
WO2017003014A1 PCT/KR2015/008671 KR2015008671W WO2017003014A1 WO 2017003014 A1 WO2017003014 A1 WO 2017003014A1 KR 2015008671 W KR2015008671 W KR 2015008671W WO 2017003014 A1 WO2017003014 A1 WO 2017003014A1
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catalyst
hydrocarbon
olefin
reducing gas
unit
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PCT/KR2015/008671
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English (en)
Korean (ko)
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최원춘
박용기
공수진
박선영
홍웅기
박덕수
김철진
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한국화학연구원
에스케이가스 주식회사
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Publication of WO2017003014A1 publication Critical patent/WO2017003014A1/fr

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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C2/00Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms
    • C07C2/02Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms by addition between unsaturated hydrocarbons
    • C07C2/04Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms by addition between unsaturated hydrocarbons by oligomerisation of well-defined unsaturated hydrocarbons without ring formation
    • C07C2/06Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms by addition between unsaturated hydrocarbons by oligomerisation of well-defined unsaturated hydrocarbons without ring formation of alkenes, i.e. acyclic hydrocarbons having only one carbon-to-carbon double bond
    • C07C2/08Catalytic processes
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C4/00Preparation of hydrocarbons from hydrocarbons containing a larger number of carbon atoms
    • C07C4/02Preparation of hydrocarbons from hydrocarbons containing a larger number of carbon atoms by cracking a single hydrocarbon or a mixture of individually defined hydrocarbons or a normally gaseous hydrocarbon fraction
    • C07C4/06Catalytic processes
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C7/00Purification; Separation; Use of additives
    • C07C7/20Use of additives, e.g. for stabilisation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/584Recycling of catalysts

Definitions

  • the present invention relates to a process for continuous reaction-regeneration and flow olefins after reducing gas pretreatment.
  • Olefins such as ethylene and propylene are widely used in the petrochemical industry. Generally these olefins are obtained in the pyrolysis process of naphtha. However, the petrochemical industry requires higher amounts of olefins, so olefins are also produced through dehydrogenation processes using catalysts of lower hydrocarbons.
  • Catalytic catalytic dehydrogenation processes for the production of olefins utilize various types of lower hydrocarbon compounds as raw materials and show excellent olefin production yields.
  • the hydrocarbon is in contact with the catalyst, even though the olefin yield is high, the numerical value decreases with time, and thus there is a problem in that the conversion rate of the hydrocarbon and the yield of the olefin as a whole decrease.
  • a circulating fluidized bed process for shortening the contact time of hydrocarbon and catalyst has been proposed.
  • the hydrocarbon generates by-products such as carbon dioxide and carbon monoxide, which are not olefins, rapidly reacting with the catalyst at the initial stage of the reaction. There is this.
  • Pretreatment of the catalyst by supplying a reducing gas to a catalyst for preparing olefins from hydrocarbons (step 1);
  • step 2 Preparing an olefin from a hydrocarbon using the catalyst pretreated in step 1 (step 2);
  • step 3 Separating the catalyst used in step 2 from the prepared olefin and regenerating the separated catalyst (step 3); And
  • step 4 Recycling the catalyst regenerated in step 3 to the process of step 1 (step 4);
  • the above steps 1 to 4 are repeatedly performed to provide a continuous reaction-regeneration and fluidized olefin production method for continuously regenerating the catalyst and preparing the olefin.
  • a hydrocarbon supply unit supplying a hydrocarbon to the hydrocarbon reaction unit
  • a reducing gas supply unit for supplying a reducing gas capable of causing an exothermic reaction with oxygen species contained in the catalyst
  • a catalyst supply unit supplying the catalyst pretreated in the catalyst pretreatment unit to the hydrocarbon reaction unit;
  • It provides a continuous reaction-regeneration and fluidized olefin production apparatus for performing the production method comprising a; air reaction unit for regenerating the catalyst separated in the separation unit.
  • a hydrocarbon supply unit supplying a hydrocarbon to the hydrocarbon reaction unit
  • a reducing gas supply unit for supplying a reducing gas capable of causing an exothermic reaction with oxygen species contained in the catalyst
  • a catalyst supply unit supplying the catalyst pretreated in the catalyst pretreatment unit to the hydrocarbon reaction unit;
  • step 1 Supplying a reducing gas to the catalyst pretreatment unit to pretreat the catalyst for preparing the olefin from the hydrocarbon (step 1);
  • step 2 Supplying the catalyst pretreated in step 1 to the hydrocarbon reaction part through a catalyst supply part, and supplying a hydrocarbon raw material to a hydrocarbon reaction part through a hydrocarbon supply part to prepare an olefin from a hydrocarbon (step 2);
  • step 3 Separating the catalyst used in step 2 and the prepared olefin in the separation unit, and then introducing the separated catalyst into the air reaction unit to regenerate the catalyst (step 3); And
  • step 4 introducing the catalyst regenerated in step 3 into the catalyst pretreatment unit (step 4).
  • the reducing gas is a by-product produced during the preparation of the olefin from the hydrocarbon in step 2, it provides a method for recycling by-products generated during the production of olefin from a hydrocarbon.
  • a process for supplying a reducing gas to the catalyst and pretreatment is added as compared to the conventional process, thereby improving the selectivity and yield of the olefin.
  • the hydrocarbon is prevented from contacting the catalyst at the beginning of the reaction to be converted into unnecessary by-products, thereby facilitating the process of converting the hydrocarbon into olefins, and enabling efficient utilization of the catalyst.
  • FIG. 2 is a schematic representation of an apparatus for implementing the method of the present invention
  • Example 7 is a graph showing a comparison according to the presence or absence of reducing gas pretreatment of the catalyst in Example 6 and Comparative Example 2 of the present invention.
  • Pretreatment of the catalyst by supplying a reducing gas to a catalyst for preparing olefins from hydrocarbons (step 1);
  • step 2 Preparing an olefin from a hydrocarbon using the catalyst pretreated in step 1 (step 2);
  • step 3 Separating the catalyst used in step 2 from the prepared olefin and regenerating the separated catalyst (step 3); And
  • step 4 Recycling the catalyst regenerated in step 3 to the process of step 1 (step 4);
  • the above steps 1 to 4 are repeatedly performed to provide a continuous reaction-regeneration and fluidized olefin production method for continuously regenerating the catalyst and preparing the olefin.
  • step 1 is a step of pretreating the catalyst by supplying a reducing gas to a catalyst for preparing an olefin from a hydrocarbon.
  • the production process of the invention relates in particular to a dehydrogenation process for producing olefins from hydrocarbons.
  • the catalyst is generally used when preparing the olefin, and when preparing the olefin from the hydrocarbon through the catalyst in the prior art as shown in the graph of FIG. It can be seen that the temperature gradually decreases after that.
  • an initial part of the reaction for example, about 5 seconds from the start of the reaction, corresponds to an unnecessary part for preparing the olefin.
  • step 1 focuses on the generation of by-products when the temperature of the catalyst increases in the prior art, that is, in the graph of FIG. 1, and a section in which the temperature is increased by pretreatment of the catalyst before being supplied to the hydrocarbon. This is because the olefin can be produced immediately without a by-product section when the catalyst is fed with hydrocarbon.
  • the pretreatment of step 1 may be performed by contacting the catalyst and the reducing gas for 0.5 to 5 seconds.
  • the time range during which the contact is carried out specifies the extent to which the temperature of the catalyst is raised approximately, thereby pretreating the catalyst to an optimal state for olefin production. have.
  • step 1 when the contact between the catalyst and the reducing gas is less than 0.5 seconds, the optimization of the catalyst according to the pretreatment of step 1 may not be achieved. When the contact between the catalyst and the reducing gas exceeds 5 seconds, the yield of the olefin is rather increased. Degradation problems may occur.
  • the reducing gas of step 1 may include at least one hydrocarbon having a linear or branched C 1 to C 4 alkane structure.
  • the reducing gas of step 1 may include at least one hydrocarbon having a linear or branched C 1 to C 4 alkene structure,
  • the reducing gas of step 1 may include a gas such as carbon monoxide, hydrogen, ethylene, ethane, methane.
  • the gas, such as carbon monoxide may react with oxygen on the surface of the highly reactive catalyst to pretreat the catalyst, and the temperature of the catalyst may increase due to the exotherm generated by the pretreatment.
  • the catalyst of step 1 for example a metal oxide catalyst, may be a chemical reaction of hydrogen, which is a kind of reducing gas, and M x O y + H 2 ⁇ M x ' O y ' + H 2 O.
  • the reaction is an exothermic reaction in which water is generated, thereby increasing the temperature of the catalyst.
  • the reducing gas of step 1 may be a by-product generated when preparing the olefin from a hydrocarbon.
  • carbon monoxide, hydrogen, ethylene, ethane, methane and the like are usually generated as by-products.
  • the production method of the present invention can be used as a reducing gas for pretreatment of the catalyst such as carbon monoxide generated as a by-product, there is an effect that can reduce the cost of the manufacturing process.
  • step 2 is a step of preparing an olefin from a hydrocarbon using the catalyst pretreated in step 1 above.
  • the catalyst of step 2 is pretreated by a reducing gas before reacting with hydrocarbons, so that the olefin can be produced more efficiently compared to the catalyst in the prior art, that is, a catalyst that has been introduced into the olefin production process without pretreatment. have.
  • the catalyst in the state of which the temperature is increased through the pretreatment of step 1 may be produced without a by-product section.
  • the olefin can be produced from a hydrocarbon. This not only enables the mass production of olefins, but also increases the efficiency in terms of economics of the process.
  • the contact time between the pretreated catalyst and the raw material hydrocarbon may be 0.5 to 10 seconds, preferably 2 to 3 seconds.
  • the contact time of the hydrocarbon and the catalyst is less than 0.5 seconds, there is a problem that the conversion rate of the hydrocarbon is lowered, and if the contact time is more than 10 seconds, the amount of active lattice oxygen participating in the reaction among the lattice oxygen of the catalyst is drastically reduced. Problems may occur in which the selectivity of olefins is reduced.
  • the catalyst in contact with the hydrocarbon in step 2, that is, the catalyst pretreated in step 1 may be a metal oxide catalyst, in this case, the reaction in which the olefin is prepared from the hydrocarbon may be represented by the following scheme 1.
  • M is at least one metal selected from the group consisting of chromium, vanadium, manganese, iron, cobalt, molybdenum, copper, zinc, cerium and nickel,
  • the catalyst used in the above steps 1 and 2 may be a metal oxide, as shown in the above scheme, for example, may be in a form supported on a carrier.
  • the metal oxide catalyst is an oxygen species carrier, and when the oxygen species carrier is used as a catalyst, a reaction occurs in which lattice oxygen on the catalyst reacts with hydrogen released from the hydrocarbon to generate water and olefins. Accordingly, the olefin selectivity is high, and the oxidative exothermic reaction of the desorbed hydrogen, which compensates for the lack of reaction energy due to the dehydrogenation endothermic reaction, proceeds, and the manufacturing method thereof is also simple, so that there is an advantage in that economical and mass production is possible.
  • the carrier may be, for example, alumina, but is not limited thereto.
  • the catalyst may be selected by selecting an appropriate material that can be used as a carrier of the catalyst.
  • step 3 is a step of separating the catalyst reacted in step 2 with the prepared olefin and regenerating the separated catalyst.
  • the metal oxide may be regenerated through the catalyst reacted in Step 2, for example, the reaction represented by Scheme 2 below.
  • M x ' O y ' of Scheme 2 means a catalyst on which the reaction as in Scheme 1 is carried out
  • Scheme 2 is a reaction to the reaction with oxygen after the catalyst reacted with the hydrocarbon is separated from the olefin through the separation unit It is shown to be performed by.
  • step 4 is a step of recycling the catalyst regenerated in step 3 to the process of step 1.
  • step 3 of the present invention By feeding the catalyst regenerated in step 3 of the present invention back to the process of step 1, the catalyst is recycled, thereby making it possible to produce olefins more economically.
  • step 3 since the reaction in which the catalyst is regenerated in step 3 is exothermic, it is possible to raise the temperature of the catalyst through the generated heat energy, and thus, pretreatment may be performed more smoothly through the reducing gas in step 1 being recycled.
  • the production method of the present invention can not only improve the yield of olefin production through the pretreatment of the catalyst, but also can regenerate and repeatedly use the catalyst used in the production of olefin, thereby further improving the economics of the process.
  • the olefin can be continuously produced.
  • the production method of the present invention is a method that can produce olefins more economically than in the prior art, in which there was no pretreatment for the catalyst. Therefore, in the case of the olefin according to the present invention there is an advantage that is more economical than the prior art.
  • a hydrocarbon supply unit supplying a hydrocarbon to the hydrocarbon reaction unit
  • a reducing gas supply unit for supplying a reducing gas capable of causing an exothermic reaction with oxygen species contained in the catalyst
  • a catalyst supply unit supplying the catalyst pretreated in the catalyst pretreatment unit to the hydrocarbon reaction unit;
  • It provides a continuous reaction-regeneration and fluidized olefin production apparatus comprising a; air reaction unit for regenerating the catalyst separated in the separation unit.
  • a reducing gas capable of causing an exothermic reaction with active oxygen species included in the catalyst is supplied to the catalyst pretreatment unit 60.
  • the catalyst pretreated by the reducing gas in the catalyst pretreatment unit is supplied to the hydrocarbon reaction unit 30 through a catalyst supply unit 40, and the reaction in which the olefin is generated from the supplied hydrocarbon is performed in the hydrocarbon reaction unit. .
  • the olefin produced in the hydrocarbon reaction unit may be obtained by being separated from the catalyst used in the separation unit 50, and the catalyst separated in the separation unit may be supplied to the air reaction unit 20 to be regenerated.
  • the catalyst regenerated in the air reaction unit 20 may be supplied again to the catalyst pretreatment unit 60, and then supplied to the hydrocarbon reaction unit again after the pretreatment.
  • the manufacturing apparatus is a device for performing the olefin production method of the present invention as described above, it is possible to produce the olefin from the hydrocarbon while performing the pretreatment process of the catalyst through a reducing gas, by the pre-treatment more than before Olefin can be produced in high yields.
  • a hydrocarbon supply unit supplying a hydrocarbon to the hydrocarbon reaction unit
  • a reducing gas supply unit for supplying a reducing gas capable of causing an exothermic reaction with oxygen species contained in the catalyst
  • a catalyst supply unit supplying the catalyst pretreated in the catalyst pretreatment unit to the hydrocarbon reaction unit;
  • step 1 Supplying a reducing gas to the catalyst pretreatment unit to pretreat the catalyst for preparing the olefin from the hydrocarbon (step 1);
  • step 2 Supplying the catalyst pretreated in step 1 to the hydrocarbon reaction part through a catalyst supply part, and supplying a hydrocarbon raw material to a hydrocarbon reaction part through a hydrocarbon supply part to prepare an olefin from a hydrocarbon (step 2);
  • step 3 Separating the catalyst used in step 2 and the prepared olefin in the separation unit, and then introducing the separated catalyst into the air reaction unit to regenerate the catalyst (step 3); And
  • step 4 introducing the catalyst regenerated in step 3 into the catalyst pretreatment unit (step 4).
  • the reducing gas is a by-product produced during the preparation of the olefin from the hydrocarbon in step 2, it provides a method for recycling by-products generated during the production of olefin from a hydrocarbon.
  • the recycling method of the present invention includes the same technical features as described in the method for producing and manufacturing the olefins described above, but relates to a method for recycling the by-product as a reducing gas for pretreatment of the catalyst, Since it is as described above except used as a reducing gas, the description thereof is omitted.
  • the recycling method of the present invention is to use by-products, ie, by-products of carbon monoxide, hydrogen, methane, ethane, ethylene and the like generated as a reducing gas for pretreatment of the catalyst when preparing olefins from hydrocarbons.
  • Step 1 ⁇ -Al 2 O 3 having a size of 45-120 um obtained by spray drying and calcining an alumina sol was prepared as a carrier.
  • Step 2 To impregnate the metal oxide on the carrier prepared in Step 1, a wet impregnation method was used. Specifically, the alumina carrier prepared in step 1 was immersed in dilute CrO 3 precursor solution, it was left at room temperature for 12 hours, and then the alumina carrier was dried in a 120 ° C. oven.
  • the dried carrier was calcined at 700 ° C. for 6 hours, whereby 17.5 wt% Chromium oxide / Alumina (Al 2 O 3 ) Catalyst was prepared.
  • Step 1 Pretreatment of hydrogen (H 2 ) with the catalyst through a reducing gas supply prior to supplying the chromium oxide / alumina (Al 2 O 3 ) catalyst prepared in the above preparation to the reaction via the catalyst supply To the temperature, and the temperature of the catalyst passing through the catalyst supply was raised to 660 °C.
  • Step 2 The catalyst heated in step 1 was supplied to the hydrocarbon reaction section, and propane was supplied to the hydrocarbon reaction section through the hydrocarbon supply section to prepare propylene.
  • Step 3 The catalyst reacted with propylene prepared in step 2 was separated in a separation unit to obtain propylene, and the reacted catalyst was fed back into the air reaction unit to regenerate.
  • Step 4 The catalyst regenerated in the air reaction unit was repeatedly performed in step 1, and then supplied to the hydrocarbon reaction unit.
  • Propylene was prepared in the same manner as in Example 1 except for supplying carbon monoxide (CO) instead of hydrogen as the reducing gas in Step 1 of Example 1 of the present invention.
  • CO carbon monoxide
  • Propylene was prepared in the same manner as in Example 1 except for supplying methane (CH 4 ) instead of hydrogen as a reducing gas in Step 1 of Example 1 of the present invention.
  • Propylene was prepared in the same manner as in Example 1 except that ethylene (C 2 H 4 ) instead of hydrogen was supplied as the reducing gas in Step 1 of Example 1 of the present invention.
  • Propylene was prepared in the same manner as in Example 1 except that ethane (C 2 H 6 ) instead of hydrogen was supplied as the reducing gas in Step 1 of Example 1 of the present invention.
  • Propylene was prepared in the same manner as in Example 1 except that no reducing gas was used in Step 1 of Example 1 of the present invention.
  • Chromium oxide / Alumina (Al 2 O 3 ) prepared in the preparation example of the present invention 0.4 g of the catalyst was fixed on a fritz in a reactor made of quartz, and the furnace temperature was maintained at 630 ° C., followed by propane. The space velocity was 8,230 liter C3 / (kg cat -hr), through which propylene was produced.
  • Example 1 Example 2
  • Example 3 Example 3 Reducing gas H 2 CO CH 4 CH 4 Reduction Gas Supply (mol / Cr mol) 0.0443 0.0394 0.0361 0.0354 Catalyst Supply Part Catalyst Temperature ( o C) 597 660 660 661 660 Catalyst / propane ratio (weight / weight) 31.5 26.2 21 27.6 24.1 Propane Conversion Rate (%) 42.2 49.0 42.32 45.33 39.09 Propylene Yield (%) 30.76 34.15 30.95 34.69 31.04
  • Example 3 Example 4 Example 5 Reducing gas CH 4 C 2 H 4 C 2 H 6 Reduction Gas Supply (mol / Cr mol) 0.0529 0.0537 0.0762 Catalyst Supply Part Catalyst Temperature ( o C) 670 670 670 Catalyst / propane ratio (weight / weight) 38.6 38 37.5 Propane Conversion Rate (%) 47.53 51.01 50.01 Propylene Yield (%) 35.19 40.08 44.51
  • the propylene yield increased from 30.76% to 44.51% as the catalyst was pretreated with reducing gas.

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Abstract

La présente invention concerne un procédé permettant successivement de faire réagir-régénérer et préparer une oléfine de type fluide après un pré-traitement avec un gaz réducteur, et plus spécifiquement, un procédé permettant successivement de faire réagir-régénérer et préparer une oléfine de type fluide, le procédé comprenant les étapes consistant à : pré-traiter un catalyseur en lui administrant un gaz réducteur, le catalyseur servant à préparer l'oléfine à partir de l'hydrocarbure (étape 1); préparer une oléfine à partir de l'hydrocarbure à l'aide du catalyseur pré-traité de l'étape 1 (étape 2); séparer le catalyseur utilisé dans l'étape 2 et l'oléfine préparée, puis régénérer le catalyseur séparé (étape 3); et faire recirculer le catalyseur régénéré dans l'étape 3 pour le processus de l'étape 1 (étape 4), les étapes 1 à 4 étant réalisées de manière répétée de façon à régénérer le catalyseur et à préparer l'oléfine successivement. Comparé aux procédés classiques, le procédé de préparation de la présente invention comporte, en plus, une phase de pré-traitement d'un catalyseur en administrant à celui-ci un gaz réducteur, ce qui permet d'améliorer la sélectivité et le rendement de l'oléfine. En outre, l'invention permet d'éviter la conversion de l'hydrocarbure en sous-produit inutile par contact du catalyseur à un stade réactionnel trop précoce, ce qui facilite la conversion de l'hydrocarbure en oléfine et permet d'utiliser efficacement le catalyseur.
PCT/KR2015/008671 2015-06-30 2015-08-19 Procédé pour successivement faire réagir-régénérer et préparer une oléfine de type fluide après prétraitement avec un gaz réducteur WO2017003014A1 (fr)

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PCT/KR2016/000612 WO2017003059A1 (fr) 2015-06-30 2016-01-20 Procédé à étapes successives de réaction-régéneration et de préparation d'oléfine

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KR102179574B1 (ko) 2017-06-07 2020-11-16 에스케이가스 주식회사 환원 전처리를 포함하는 올레핀 제조 방법
KR102179176B1 (ko) 2017-06-07 2020-11-16 에스케이가스 주식회사 순환유동층 공정을 이용한 올레핀의 제조방법
KR20200083760A (ko) 2018-12-28 2020-07-09 에스케이가스 주식회사 순환유동층 공정을 이용한 올레핀의 제조방법
CN111804199B (zh) * 2020-07-31 2022-06-03 广东博智林机器人有限公司 搅拌结构及具有其的搅拌器

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JPS58177922A (ja) * 1982-04-12 1983-10-18 Mitsubishi Gas Chem Co Inc オレフインの製造方法
JPH01110635A (ja) * 1987-08-08 1989-04-27 China Petro Chem Corp Res Inst Of Petroleum Processing 炭化水素の接触転化によるガス状オレフインの製造方法
JPH08198782A (ja) * 1994-10-18 1996-08-06 Basf Ag オレフィン系不飽和化合物を製造するための再生方法
JPH0975734A (ja) * 1995-09-11 1997-03-25 Mitsubishi Gas Chem Co Inc 触媒の再生方法
JP2010531221A (ja) * 2007-06-25 2010-09-24 サウディ ベーシック インダストリーズ コーポレイション 二酸化炭素の合成ガスへの接触水素化

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