WO2016203679A1 - セル、燃料電池スタック、燃料電池システムおよび膜-電極接合体 - Google Patents
セル、燃料電池スタック、燃料電池システムおよび膜-電極接合体 Download PDFInfo
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- WO2016203679A1 WO2016203679A1 PCT/JP2016/001691 JP2016001691W WO2016203679A1 WO 2016203679 A1 WO2016203679 A1 WO 2016203679A1 JP 2016001691 W JP2016001691 W JP 2016001691W WO 2016203679 A1 WO2016203679 A1 WO 2016203679A1
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- H01M4/00—Electrodes
- H01M4/86—Inert electrodes with catalytic activity, e.g. for fuel cells
- H01M4/90—Selection of catalytic material
- H01M4/92—Metals of platinum group
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- H—ELECTRICITY
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
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- H01M4/86—Inert electrodes with catalytic activity, e.g. for fuel cells
- H01M4/8663—Selection of inactive substances as ingredients for catalytic active masses, e.g. binders, fillers
- H01M4/8673—Electrically conductive fillers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/38—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
- B01J23/40—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals of the platinum group metals
- B01J23/42—Platinum
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J23/00—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
- B01J23/38—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals
- B01J23/54—Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of noble metals combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
- B01J23/56—Platinum group metals
- B01J23/64—Platinum group metals with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
- B01J23/648—Vanadium, niobium or tantalum or polonium
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- H01M4/86—Inert electrodes with catalytic activity, e.g. for fuel cells
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- H—ELECTRICITY
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/86—Inert electrodes with catalytic activity, e.g. for fuel cells
- H01M4/8647—Inert electrodes with catalytic activity, e.g. for fuel cells consisting of more than one material, e.g. consisting of composites
- H01M4/8657—Inert electrodes with catalytic activity, e.g. for fuel cells consisting of more than one material, e.g. consisting of composites layered
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- H01M4/00—Electrodes
- H01M4/86—Inert electrodes with catalytic activity, e.g. for fuel cells
- H01M4/90—Selection of catalytic material
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/02—Details
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/02—Details
- H01M8/0202—Collectors; Separators, e.g. bipolar separators; Interconnectors
- H01M8/0204—Non-porous and characterised by the material
- H01M8/0206—Metals or alloys
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- H—ELECTRICITY
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/10—Fuel cells with solid electrolytes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/10—Fuel cells with solid electrolytes
- H01M8/1004—Fuel cells with solid electrolytes characterised by membrane-electrode assemblies [MEA]
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/10—Fuel cells with solid electrolytes
- H01M8/1016—Fuel cells with solid electrolytes characterised by the electrolyte material
- H01M8/1018—Polymeric electrolyte materials
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/86—Inert electrodes with catalytic activity, e.g. for fuel cells
- H01M2004/8678—Inert electrodes with catalytic activity, e.g. for fuel cells characterised by the polarity
- H01M2004/8684—Negative electrodes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M8/00—Fuel cells; Manufacture thereof
- H01M8/10—Fuel cells with solid electrolytes
- H01M2008/1095—Fuel cells with polymeric electrolytes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/50—Fuel cells
Definitions
- the present invention relates to a cell, a fuel cell stack, a fuel cell system, and a membrane-electrode assembly.
- this method requires a tank for storing an inert gas and a device for controlling the supply, which causes an increase in size and cost of the device. For this reason, as a method not using an inert gas, a technique for reducing the oxygen reduction performance of the anode catalyst layer has been proposed.
- a technique for reducing the oxygen reduction performance of the anode catalyst layer has been proposed.
- the fuel cell shown in Patent Document 1 at least the oxygen remaining portion of the anode catalyst layer is subjected to corrosion treatment in advance.
- the Tafel gradient of the oxygen reduction reaction of the catalyst of the anode catalyst layer is set to 73 mV / decade or more.
- An object of the present invention is to provide a fuel cell system that suppresses a decrease in power generation performance while suppressing an increase in size and cost.
- a cell according to an aspect of the present invention includes a membrane-electrode assembly and a pair of separators sandwiching the membrane-electrode assembly between each other, wherein the membrane-electrode assembly includes A polymer electrolyte membrane, an anode catalyst layer disposed on the first main surface of the polymer electrolyte membrane, and a cathode catalyst layer disposed on the second main surface of the polymer electrolyte membrane.
- the anode catalyst layer includes a first catalyst material having an activity with respect to a hydrogen oxidation reaction, and a first conductive material having different electrical resistance in a hydrogen atmosphere and in an oxygen atmosphere.
- the cathode catalyst layer includes a second catalyst material having an activity for an oxygen reduction reaction and a second conductive material different from the first conductive material, and the anode catalyst layer is in an oxygen atmosphere.
- the electrical resistance of the cell in Anode catalyst layer is more than 2 times the electrical resistance of the cell under a hydrogen atmosphere.
- the present invention has an effect that in a cell, a fuel cell stack, a fuel cell system, and a membrane-electrode assembly, it is possible to suppress a decrease in power generation performance while suppressing an increase in size and cost.
- FIG. 3A is a cross-sectional view schematically showing the MEA
- the lower diagram in FIG. 3A is a graph schematically showing the electric resistance of the cell
- FIG. 3B is a platinum / tantalum-doped oxide film in a hydrogen atmosphere
- FIG. 3C is a diagram schematically showing titanium
- FIG. 3C is a diagram schematically showing platinum / tantalum-doped titanium oxide in an oxygen atmosphere. It is sectional drawing which shows the cell of an Example roughly.
- FIG. 6A is a spectrum of measurement results by X-ray analysis (XDR) of tantalum-doped titanium oxide and platinum / tantalum-doped titanium oxide
- FIG. 6B is a platinum / tantalum-doped oxide image taken using a transmission electron microscope (TEM). It is an image of titanium.
- XDR X-ray analysis
- TEM transmission electron microscope
- FIG. 15A is a cross-sectional view of the cathode of the comparative cell before the gas replacement cycle test
- FIG. 15B is a cross-sectional view of the cathode of the cell of the example after the gas replacement cycle test
- a cell according to a first aspect of the present invention is a cell comprising a membrane-electrode assembly and a pair of separators sandwiching the membrane-electrode assembly between each other, wherein the membrane-electrode assembly
- the body includes a polymer electrolyte membrane, an anode catalyst layer disposed on the first main surface of the polymer electrolyte membrane, and a cathode catalyst layer disposed on the second main surface of the polymer electrolyte membrane.
- the anode catalyst layer includes a first catalyst material having an activity for a hydrogen oxidation reaction, and a first conductive material having different electric resistance in a hydrogen atmosphere and in an oxygen atmosphere.
- the cathode catalyst layer includes a second catalyst material having an activity for an oxygen reduction reaction, and a second conductive material different from the first conductive material, and the anode catalyst layer includes an oxygen catalyst layer.
- the electrical resistance of the cell under atmosphere is the anodic Anode catalyst layer is more than 2 times the electrical resistance of the cell under a hydrogen atmosphere.
- the anode catalyst layer has an ion conductive binder.
- the first conductive material is a conductive ceramic having resistance change characteristics
- the second conductive material is carbon
- the conductive ceramic having the resistance change characteristic contains titanium.
- the first conductive material is formed in particles, and the average primary diameter of the particles is 10 nm or more and 1000 nm or less. is there.
- the first catalyst material contains platinum or a platinum alloy.
- the first catalyst material is formed in particles, and the average primary diameter of the particles is 1 nm or more and 10 nm or less. .
- the first catalyst material is supported on the surface of the first conductive material.
- the electrical resistance of the cell in which the anode catalyst layer is in an oxygen atmosphere is such that the anode catalyst layer is in a hydrogen atmosphere. It is 9 times or more the electric resistance of the cell.
- the fuel cell stack according to the tenth aspect of the present invention is configured by stacking a plurality of cells according to any one of the first to ninth aspects.
- a fuel cell system includes a fuel cell stack configured by stacking a plurality of cells according to any one of the first to ninth aspects, and a fuel gas in a flow path of the pair of separators. And a supply device for supplying the oxidant gas.
- a membrane-electrode assembly is a polymer electrolyte membrane, an anode catalyst layer disposed on the first main surface of the polymer electrolyte membrane, and a second of the polymer electrolyte membrane.
- a cathode catalyst layer disposed on the main surface, the anode catalyst layer comprising: a first catalyst material that is active against a hydrogen oxidation reaction; an electrical resistance in a hydrogen atmosphere; and an electrical property in an oxygen atmosphere.
- a first conductive material having a different resistance, and the ratio of the electrical resistance of the anode catalyst layer in an oxygen atmosphere to the electrical resistance of the anode catalyst layer in a hydrogen atmosphere is the cathode catalyst in a hydrogen atmosphere. Greater than the ratio of the electrical resistance of the cathode catalyst layer in an oxygen atmosphere to the electrical resistance of the layer.
- a membrane-electrode assembly is a polymer electrolyte membrane, an anode catalyst layer disposed on the first main surface of the polymer electrolyte membrane, and a second of the polymer electrolyte membrane.
- FIG. 1 is a functional block diagram schematically showing the configuration of the fuel cell system 100.
- the fuel cell system 100 includes a fuel cell stack 10, a fuel gas supply device 30, and an oxidant gas supply device 50.
- the fuel cell stack 10 is a reactor that generates electricity by electrochemically reacting a fuel gas containing hydrogen and an oxidant gas (hereinafter referred to as a power generation reaction).
- the fuel cell stack 10 includes a plurality of stacked cells 11.
- the fuel gas supply device 30 is a device that supplies fuel gas to the flow path of the fuel cell stack 10.
- the fuel gas supply device 30 is connected to the flow path of the fuel cell stack 10 via the first path 31, and the fuel gas is supplied to the fuel cell stack 10 via the first path 31.
- the fuel gas supply device 30 has a function of adjusting the flow rate of the fuel gas, and this adjustment is performed by a controller (not shown).
- the fuel gas is a gas containing hydrogen.
- Examples of the fuel gas supply device 30 include a reformer, a hydrogen cylinder, and a hydrogen gas infrastructure.
- the reformer is a reactor that generates fuel gas from a raw material gas by a steam reforming method, a partial oxidation method, or an autothermal method.
- the oxidant gas supply device 50 is a device that supplies oxidant gas to the flow path of the fuel cell stack 10.
- the oxidant gas supply unit 50 is connected to the flow path of the fuel cell stack 10 through the second path 51, and the oxidant gas is supplied to the fuel cell stack 10 through the second path 51.
- the oxidant gas supply device 50 has a function of adjusting the flow rate of sending the oxidant gas, and this adjustment is performed by a controller (not shown).
- Examples of the oxidant gas include air and oxygen.
- Examples of the oxidant gas supply device 50 include a blower such as a fan or a blower that blows air, an oxygen cylinder, and the like.
- FIG. 2 is a cross-sectional view schematically showing a part of the fuel cell stack 10.
- the fuel cell stack 10 is a stack of polymer electrolyte fuel cells, and generates electricity by causing an oxidation-reduction reaction (hereinafter referred to as a power generation reaction) between fuel gas and oxidant gas.
- the fuel gas is a gas containing hydrogen.
- As the oxidant gas for example, air containing oxygen is used.
- the fuel cell stack 10 includes a plurality of stacked cells 11.
- the cell 11 is a cell having resistance change characteristics with respect to gas species (oxygen and hydrogen).
- the resistance change characteristic means that the electric resistance of the cell 11 when the anode 16 is in a hydrogen atmosphere exposed to a fuel gas or the like, and the case where the anode 16 is in an oxygen atmosphere exposed to air containing oxygen or the like.
- the electric resistance of the cell 11 is different.
- the cell 11 includes a membrane-electrode assembly (MEA) 12 and a pair of plate-like separators 13 and 14 that sandwich the MEA 12 therebetween.
- the MEA 12 has a polymer electrolyte membrane 15, an anode 16 and a cathode 17.
- the polymer electrolyte membrane 15 is formed of a material that exhibits good electrical conductivity in a wet state.
- a proton (ion) conductive ion exchange membrane formed of a fluororesin is used.
- the polymer electrolyte membrane 15 has a first main surface and a second main surface opposite to the first main surface.
- the first main surface and the second main surface are rectangular, and their area is larger than the surface of the polymer electrolyte membrane 15 other than the first main surface and the second main surface.
- the anode 16 and the cathode 17 are electrodes each having a catalyst supported on a conductive carrier.
- the anode 16 includes a gas diffusion layer 18 and a catalyst layer (anode catalyst layer) 19, and the cathode 17 includes a gas diffusion layer 18 and a catalyst layer (cathode catalyst layer) 20.
- the gas diffusion layer 18 has a current collecting action, gas permeability, and water repellency, and includes a base material 21 and a coating layer 22.
- the base material 21 has a porous structure made of a material excellent in conductivity and gas and liquid permeability, for example, a carbonaceous material. Examples of the carbonaceous material include carbon fibers such as carbon paper, carbon fiber cloth, and carbon fiber felt.
- the coating layer 22 is a layer for interposing between the base material 21 and the catalyst layers 19 and 20, reducing the contact resistance thereof, and improving the liquid permeability (drainage).
- the coating layer 22 is formed from, for example, carbon black and a water repellent.
- the anode catalyst layer 19 has resistance change characteristics with respect to oxygen and hydrogen. That is, the electric resistance of the cell 11 in which the anode catalyst layer 19 is in an oxygen atmosphere is higher than the electric resistance of the cell 11 in which the anode catalyst layer 19 is in a hydrogen atmosphere. For example, the electric resistance of the cell 11 in which the anode catalyst layer 19 is under an oxygen atmosphere exceeds twice the electric resistance of the cell 11 in which the anode catalyst layer 19 is under a hydrogen atmosphere.
- the electrical resistance ratio of the anode catalyst layer 19 is larger than the electrical resistance ratio of the cathode catalyst layer 20.
- the ratio of the electrical resistance of the anode catalyst layer 19 is the ratio of the electrical resistance of the anode catalyst layer 19 in an oxygen atmosphere to the electrical resistance of the anode catalyst layer 19 in a hydrogen atmosphere.
- the ratio of the electrical resistance of the cathode catalyst layer 20 is the ratio of the electrical resistance of the cathode catalyst layer 20 in an oxygen atmosphere to the electrical resistance of the cathode catalyst layer 20 in a hydrogen atmosphere.
- the anode catalyst layer 19 is provided on the first main surface of the polymer electrolyte membrane 15.
- the anode catalyst layer 19 includes an ion conductive binder, a first catalyst material, and a first conductive material.
- the first conductive material is a material having resistance change characteristics, for example, conductive ceramics having resistance change characteristics.
- a metal oxide is used as the conductive ceramic having resistance change characteristics, and examples thereof include titanium oxide, tin oxide, and indium oxide. Among these, conductive ceramics containing titanium are preferable from the viewpoint of chemical and electrochemical stability.
- the average primary diameter of the primary particles of the first conductive material is preferably 10 nm or more and 1000 nm or less, for example. If the particle diameter of the first conductive material is smaller than 10 nm, contact resistance between particles tends to occur, and the electric resistance of the anode catalyst layer 19 in a hydrogen atmosphere increases. On the other hand, when the particle diameter of the first conductive material is larger than 1000 nm, the electric resistance of the anode catalyst layer 19 in an oxygen atmosphere is difficult to increase, and the resistance change characteristic is decreased.
- the electrical resistance of the anode catalyst layer 19 is decreased in a hydrogen atmosphere and increased in an oxygen atmosphere, and the resistance change of the anode catalyst layer 19 is increased. The characteristics can be demonstrated.
- the shape of the primary particles of the first conductive material is not particularly limited as long as the shape can increase the specific surface area of the carrier.
- various shapes such as a spherical shape, a polyhedral shape, a plate shape or a spindle shape, or a mixture thereof can be adopted. Among these, a spherical shape is preferable.
- the first conductive material preferably has a chain-like and / or tuft-like structure in which primary particles are fused and bonded to each other. From the viewpoint of reducing the specific surface area of the support, contact resistance, and forming a conductive path, it is preferable that 80% or more of the primary particle fusion is formed by fusing 5 or more primary particles.
- the specific surface area of the carrier made of the first conductive material is preferably, for example, from 1 m 2 / g to 100 m 2 / g. Furthermore, from the viewpoint of reducing the particle size of the first catalyst material and effectively utilizing the catalyst, it is more preferable that the particle size be 10 m 2 / g or more and 100 m 2 / g or less.
- the specific surface area can be generally measured using physical adsorption such as nitrogen gas.
- the conductive ceramic may be doped with a different metal (dopant).
- dopant include niobium, tantalum, antimony, chromium, molybdenum, and tungsten.
- the content of the dopant contained in the conductive ceramic is preferably, for example, 0.1 mol% or more and 40 mol% or less, and within this range, the conductivity of the first conductive material can be maintained high. Moreover, it is preferable that the content rate of a dopant shall be 0.5 mol% or more and 30 mol% or less from a viewpoint of raising the electroconductivity of a 1st electroconductive material further, and making a specific surface area high enough.
- the dopant content can be calculated by analyzing the solution in which the anode catalyst layer 19 is dissolved by ICP emission analysis or fluorescent X-ray (XRF) analysis, and measuring the concentration of conductive ceramics and the concentration of dopant.
- the first catalyst material is a material having activity with respect to the hydrogen oxidation reaction in the power generation reaction.
- the first catalyst material there are noble metals and / or alloys thereof.
- the noble metal include platinum (Pt), ruthenium (Ru), palladium (Pd), iridium (Ir), silver (Ag), and gold (Au).
- platinum and its alloys are preferred.
- platinum and platinum alloys have activity for hydrogen oxidation reaction and also have the property of increasing the responsiveness of resistance change. Therefore, when platinum or a platinum alloy is supported on the surface of the conductive ceramic of the anode catalyst layer 19, the anode catalyst layer 19 not only functions as a catalyst for the anode 16 of the fuel cell but also exhibits excellent resistance change characteristics.
- the first catalyst material is formed in the form of particles, and the average primary diameter of the particles is, for example, preferably 1 nm to 20 nm, and more preferably 1 nm to 10 nm.
- the first catalyst material is supported on the surface of the first conductive material.
- Various methods can be used as a method for supporting the first catalyst material on the surface of the first conductive material.
- a reducing agent is added to a liquid containing a colloidal precursor containing the first catalyst material to reduce the precursor, thereby producing a colloid containing the first catalyst material.
- the first conductive material was dispersed in the colloidal solution thus obtained, and the first catalyst material was adsorbed on the surface of the first conductive material. Thereafter, the first conductive material adsorbing the first catalyst material was separated from the liquid, dried, and heat-treated in a reducing atmosphere. Thereby, the first catalyst material can be supported on the surface of the first conductive material.
- heat processing temperature at this time it is preferable that it is 150 to 1500 degreeC, for example.
- a heat treatment temperature of 150 ° C. or higher is preferable because impurities adhering to the surface of the first catalyst material are effectively removed and high catalytic activity can be obtained.
- the heat processing temperature is 1500 degrees C or less, since aggregation of a 1st catalyst material is suppressed and a big surface area is obtained, it is preferable.
- the heat treatment temperature is preferably 800 ° C. or higher and 1500 ° C. or lower.
- a heat treatment temperature of 800 ° C. or higher is preferable because a part of the first catalyst material and the first conductive material are alloyed and the electron conductivity between the first catalyst material and the first conductive material is improved. .
- the cathode catalyst layer 20 is provided on the second main surface of the polymer electrolyte membrane 15.
- the cathode catalyst layer 20 includes a second catalyst material and a second conductive material.
- the second catalyst material is a catalyst having activity for the oxygen reduction reaction, and for example, platinum or a platinum alloy is used.
- the second conductive material does not have a resistance change characteristic or has a resistance change characteristic lower than that of the first conductive material. For example, carbon black is used.
- the pair of separators 13 and 14 are arranged so that the MEA 12 is sandwiched between them.
- One separator (anode separator) 13 is provided in contact with the anode side gas diffusion layer 18 of the MEA 12.
- the other separator (cathode side separator) 14 is provided in contact with the cathode side gas diffusion layer 18 of the MEA 12.
- Each separator 13, 14 is formed of a material having conductivity, gas impermeability, thermal conductivity, durability, and the like, for example, a metal material such as compressed carbon or stainless steel.
- the anode-side separator 13 is provided with a groove-shaped first recess on one main surface facing the anode-side gas diffusion layer 18.
- a space surrounded by the first recess and the anode side gas diffusion layer 18 functions as a flow path (anode side flow path) 23 through which a gas such as fuel gas flows.
- a fuel gas supply device 30 (FIG. 1) is connected to the anode side flow path 23 through a first path 31, and fuel gas is supplied from the fuel gas supply device 30.
- a groove-shaped second recess is provided on the other main surface opposite to the one main surface of the anode-side separator 13.
- a space surrounded by the cathode-side separator 14 adjacent to the other main surface of the anode-side separator 13 and the second recess is a flow path (cooling water flow path) 25 through which water (cooling water) for cooling the MEA 12 flows. Function.
- the cathode-side separator 14 is provided with a groove-shaped third recess on one main surface facing the gas diffusion layer 18.
- a space surrounded by the third recess and the cathode side gas diffusion layer 18 functions as a flow path (cathode side flow path) 24 through which a gas such as an oxidant gas flows.
- An oxidant gas supply device 50 (FIG. 1) is connected to the cathode side flow path 24 through the second path 51, and the oxidant gas is supplied from the oxidant gas supply device 50.
- the plurality of cells 11 are stacked so that adjacent cells 11 and 111 are electrically connected in series.
- the plurality of stacked 11 and 111 are fastened at a predetermined pressure by a fastening member 26 such as a bolt.
- a fastening member 26 such as a bolt.
- a gasket 27 is disposed between the anode side separator 13 and the cathode side separator 14 so as to cover the side surfaces of the anode 16 and the cathode 17. Thereby, leakage of fuel gas and oxidant gas is prevented.
- FIG. 3A is a diagram showing a chemical reaction in MEA 12.
- the lower diagram of FIG. 3A is a graph schematically showing the electric resistance of the cell 11 using platinum / tantalum-doped titanium oxide (Pt / Ti 0.9 Ta 0.1 O 2- ⁇ ) for the anode catalyst layer 19.
- a region A in FIG. 3A is a region of a hydrogen atmosphere where fuel gas exists in the anode 16.
- Region B in FIG. 3A is an oxygen atmosphere region where air remains in the anode 16.
- FIG. 3B is a schematic view of platinum / tantalum-doped titanium oxide carrying a platinum catalyst under a hydrogen atmosphere.
- FIG. 3C is a schematic diagram of platinum / tantalum-doped titanium oxide carrying a platinum catalyst in an oxygen atmosphere.
- the anode catalyst layer that does not have resistance change characteristics is made of a conductive material that does not have resistance change characteristics such as carbon.
- the reaction of H 2 ⁇ 2H + + 2e ⁇ occurs at the anode 16, and protons H + and electrons e ⁇ are generated.
- This proton H + moves to the cathode 17 through the electrolyte membrane 15.
- a reaction of O 2 + 4H + + 4e ⁇ ⁇ 2H 2 O occurs due to proton H + from the anode 16 and electrons e ⁇ from the cathode 17 in the region B, thereby generating water.
- the electron e ⁇ moves to the region B.
- the electric resistance of the cell 11 in the region B is higher than that in the region A as shown in the lower diagram of FIG. This is due to the adsorbed oxygen species on the surface of the platinum / tantalum doped titanium oxide as shown in FIG. 3C.
- the platinum catalyst is supported on the surface of the platinum / tantalum-doped titanium oxide in a hydrogen atmosphere, but other things are not adsorbed.
- oxygen is reduced on the surface of platinum / tantalum-doped titanium oxide in an oxygen atmosphere, and chemisorbed molecules such as charged oxygen species (O 2 ⁇ , O ⁇ , O 2 ⁇ ). Will occur.
- This is adsorbed on the surface of platinum / tantalum-doped titanium oxide, and a depletion layer having band bending is formed on the surface. This band bending prevents the movement of electrons between the grain boundaries and the grains, and increases the electrical resistance of the anode 16.
- the catalytic activity of the anode 16 in the region B is lowered, and the reaction of O 2 + 4H + + 4e ⁇ ⁇ 2H 2 O hardly occurs. Accordingly, the movement of the proton H + in the region B and the reaction of Pt ⁇ Pt 2+ + 2e ⁇ and C + 2H 2 O ⁇ CO 2 + 4H + + 4e ⁇ in the cathode 17 are suppressed, and the second catalyst material and the second catalyst in the region B are suppressed. 2 Corrosion of the conductive material is suppressed.
- the electric resistance of the cell 11 in which the anode catalyst layer 19 is in an oxygen atmosphere exceeds twice the electric resistance of the cell 11 in which the anode catalyst layer 19 is in a hydrogen atmosphere.
- the electrical resistance of the anode catalyst layer 19 is selectively increased in an oxygen atmosphere while keeping the electrical resistance of the anode catalyst layer 19 low in a hydrogen atmosphere.
- the anode catalyst layer 19 of the present invention since the anode catalyst layer 19 of the present invention has both hydrogen oxidation performance and resistance change characteristics and has both functions as a single layer, the electrical resistance in a hydrogen atmosphere does not increase beyond the conventional configuration.
- the anode catalyst layer 19 has an ion conductive binder. Thereby, ion (proton) conduction in the anode catalyst layer 19 is improved, and the catalyst can be used effectively.
- the first conductive material is a conductive ceramic having resistance change characteristics
- the second conductive material is carbon.
- Carbon is excellent in electrical conductivity and its surface is hydrophobic. Therefore, by using carbon for the second conductive material, the cathode catalyst layer 20 including the second conductive material is excellent in current collecting action and is not easily affected by flooding due to generated water during power generation.
- carbon has almost no change in electrical resistance due to gas species, when an oxygen reduction reaction occurs in the anode catalyst layer 19, the cathode catalyst layer 20 deteriorates.
- the oxygen reduction reaction is reduced in the anode catalyst layer 19 by using the first conductive material having resistance change characteristics, the deterioration of the cathode catalyst layer 20 can be suppressed.
- durability of the anode catalyst layer 19 can be improved by using conductive ceramics for the first conductive material.
- the conductive ceramic having resistance change characteristics contains titanium.
- Conductive ceramics containing titanium are chemically stable even in the operating environment of the fuel cell system, in addition to the fact that the electrical resistance between the hydrogen atmosphere and the oxygen atmosphere is likely to change.
- the first conductive material is formed in the form of particles, and the average primary diameter (particle diameter) of the particles is, for example, not less than 10 nm and not more than 1000 nm. If the particle diameter of the first conductive material is smaller than 10 nm, contact resistance between particles tends to occur, and the electric resistance of the anode catalyst layer 19 in a hydrogen atmosphere increases. On the other hand, when the particle diameter of the first conductive material is larger than 1000 nm, the electric resistance of the anode catalyst layer 19 in an oxygen atmosphere is difficult to increase, and the resistance change characteristic is decreased.
- the electrical resistance of the anode catalyst layer 19 is decreased in a hydrogen atmosphere and increased in an oxygen atmosphere, and the resistance change of the anode catalyst layer 19 is increased. The characteristics can be demonstrated.
- the first catalyst material contains platinum or a platinum alloy. Platinum and platinum alloys are used as a hydrogen oxidation catalyst and have the property of increasing the responsiveness of changes in electrical resistance. Therefore, by including platinum or a platinum alloy in the first catalyst material, the power generation performance and resistance change characteristics are excellent.
- the first catalyst material is formed in the form of particles, and the average primary diameter (particle diameter) of the particles is 1 nm or more and 10 nm or less.
- the surface area of the first catalyst material can be increased, and high performance can be obtained with a small amount of catalyst.
- the first catalyst material is supported on the surface of the first conductive material having resistance change characteristics.
- the 1st catalyst material with a small particle diameter can exist stably.
- the ratio of the electrical resistance of the anode catalyst layer 19 in the oxygen atmosphere to the electrical resistance of the anode catalyst layer 19 in the hydrogen atmosphere is such that the cathode catalyst layer 20 in the oxygen atmosphere with respect to the electrical resistance of the cathode catalyst layer 20 in the hydrogen atmosphere. Greater than electrical resistance ratio.
- the electrical resistance of the cathode catalyst layer 20 does not change or hardly changes depending on the gas type.
- the electrical resistance of the anode catalyst layer 19 with respect to oxygen is larger than the electrical resistance of the anode catalyst layer 19 with respect to hydrogen.
- the electrical resistance of the anode catalyst layer 19 is lower than that in the range in which air is mixed into the anode side flow path 23, and the hydrogen oxidation performance is hardly lowered. do not do. Further, even if an oxidant gas such as air is supplied to the cathode side flow path 24, the electrical resistance of the cathode catalyst layer 20 does not increase or hardly increases. Thereby, the power generation reaction is not hindered, and a decrease in power generation performance can be suppressed.
- all the cells of the fuel cell stack 10 are configured by the cells 11 having resistance change characteristics.
- at least one cell of the cells of the fuel cell stack 10 may be the cell 11 having resistance change characteristics. That is, the fuel cell stack 10 may include a cell that does not have a resistance change characteristic or has a resistance change characteristic smaller than that of the cell 11.
- FIG. 4 is a cross-sectional view schematically showing the cell 11 of the embodiment.
- FIG. 5 is a cross-sectional view schematically showing a cell 111 of a comparative example.
- the 1st electroconductive material of the anode catalyst layer 19 of MEA12 of the cell 11 of an Example it produced as follows. First, titanium octylate and tantalum octylate were mixed so that the ratio of titanium: tantalum was 10: 1. This mixture was dissolved with a terpen to prepare a precursor solution. And the precursor solution was sprayed with the spray atomizer in the flame at the speed
- tantalum-doped titanium oxide Ti 0.9 Ta 0.1 O 2- ⁇ containing 10% tantalum in atomic ratio was synthesized and used as the first conductive material.
- a material for the anode catalyst layer 19 was produced as follows using the first conductive material.
- 15.6 g of sodium hydrogen sulfite was dissolved in 300 mL of ultrapure water.
- 5 ml of a chloroplatinic acid solution having a platinum concentration of 200.34 g / L was added and sufficiently stirred.
- ultrapure water was added thereto to dilute the total amount to 1400 mL.
- 5% aqueous sodium chloride solution was added dropwise to adjust the pH of the solution to always be 5, while 120 mL of 31% aqueous hydrogen peroxide solution was added dropwise at a rate of 2 mL / min. A solution was made.
- the first conductive material tantalum-doped titanium oxide (Ti 0.9 Ta 0.1 O 2- ⁇ ) prepared earlier was added to 300 mL of ultrapure water and dispersed by ultrasonic waves.
- This solution was mixed with a platinum colloid solution, and dispersed and stirred by ultrasonic waves.
- the platinum colloid solution in which Ti 0.9 Ta 0.1 O 2- ⁇ was dispersed was stirred for 1 hour while being kept at 80 ° C. on a hot stirrer. Thereafter, the stirred solution was cooled to room temperature and then stirred overnight.
- This solution was filtered with a membrane filter, filtered with flowing ultrapure water and ethanol, and this washing was repeated 4 times.
- the paste-like material thus obtained was dried at 80 ° C. to obtain an aggregate of Ti 0.9 Ta 0.1 O 2- ⁇ carrying platinum fine particles.
- the aggregate was ground with a mortar to obtain a powder.
- This powder was heat-treated for 2 hours in an electric furnace at 900 ° C. in which argon gas containing 4% of hydrogen was passed.
- argon gas containing 4% of hydrogen was passed.
- tantalum-doped titanium oxide (Pt / Ti 0.9 Ta 0.1 O 2- ⁇ ) carrying platinum was obtained as a material for the anode catalyst layer 19.
- the platinum loading (wt%) in Pt / Ti 0.9 Ta 0.1 O 2- ⁇ was 19.8 wt% as a result of analysis by ICP.
- an MEA was produced as follows using the material of the anode catalyst layer 19 (Pt / Ti 0.9 Ta 0.1 O 2- ⁇ ).
- a polymer electrolyte membrane 15 manufactured by Nippon Gore Co., Ltd., Gore Select III, Gore Select is a registered trademark of W. El Gore and Associates, Inc. was prepared.
- the obtained dispersion slurry was applied to the first main surface of the polymer electrolyte membrane 15 on a hot plate maintained at 60 ° C. to form the anode catalyst layer 19. At this time, the coating amount of the dispersion slurry was adjusted so that the amount of platinum contained in the anode catalyst layer 19 was 0.1 mg / cm 2 .
- the obtained dispersion slurry was applied to the second main surface of the polymer electrolyte membrane 15 on a hot plate maintained at 60 ° C., and the cathode catalyst layer 20 was formed. At this time, the coating amount of the dispersion slurry was adjusted so that the amount of platinum contained in the cathode catalyst layer 20 was 0.3 mg / cm 2 .
- a gas diffusion layer 18 (SDL Carbon Japan, GDL25BC) was disposed on each of the anode catalyst layer 19 and the cathode catalyst layer 20.
- the MEA 12 of the cell 11 of the example was manufactured by applying a pressure of 7 kgf / cm 2 at a high temperature of 120 ° C. for 30 minutes.
- MEA12 was attached to the jig
- the jig is provided with an anode separator 13 and a cathode separator 14.
- a serpentine-shaped anode-side channel 23 is formed in the anode-side separator 13, and a serpentine-shaped cathode-side channel 24 is formed in the cathode-side separator 14.
- the anode catalyst layer 119 of the comparative example is the same as the cathode catalyst layer 20 of the example except for the amount of platinum contained in the catalyst layer.
- the obtained dispersion slurry was applied to the first main surface of the polymer electrolyte membrane 15 on a hot plate maintained at 60 ° C. to form an anode catalyst layer 119. At this time, the coating amount of the dispersion slurry was adjusted so that the amount of platinum contained in the anode catalyst layer 119 was 0.1 mg / cm 2 .
- FIG. 6A is a spectrum of measurement results by X-ray analysis (XDR) of tantalum-doped titanium oxide and platinum / tantalum-doped titanium oxide.
- the upper spectrum of FIG. 6A represents the diffraction intensity of platinum / tantalum doped titanium oxide
- the lower spectrum of FIG. 6A represents the diffraction intensity of tantalum doped titanium oxide.
- FIG. 6B is an image of platinum / tantalum doped titanium oxide taken using a transmission electron microscope (TEM).
- the large diffraction peaks at 28 °, 36 °, and 55 ° in the upper spectrum and lower spectrum in FIG. 6A were identified as the (110), (101), and (211) planes of rutile titanium oxide.
- platinum is uniformly dispersed on the surface of the tantalum-doped titanium oxide.
- the average diameter and particle size distribution of platinum were 6.2 ⁇ 1.9 nm.
- the amount of platinum supported by an inductively coupled plasma mass spectrometer (ICP-MS) was 19.8% by mass.
- FIG. 7 is a diagram schematically showing a measurement system for an electrical resistance evaluation test under various gas atmospheres.
- FIG. 8 is a graph showing changes in electrical resistance of the cell 11 of the example and the cell 111 of the comparative example under various gas atmospheres. The vertical axis of this graph represents electric resistance, and the horizontal axis represents time.
- the temperature of the cell 11 of the example and the cell 111 of the comparative example is maintained at 65 ° C., and the same gas having a dew point of 75 ° C. is supplied to the anodes 16, 166 and cathode 17 at a flow rate of 2 L / min. Supplied. Three types of gases, hydrogen, nitrogen, and air, were used. The electric resistance of the cells 11 and 111 under each gas atmosphere was measured with a low resistance meter having a fixed frequency of 1 kHz.
- the electrical resistance of the cell 11 of the example showed a low value when hydrogen was supplied.
- the electric resistance of the cell 11 increased rapidly, and was about nine times that when hydrogen was supplied.
- the electric resistance of the cell 11 in which the anode catalyst layer 19 is in an oxygen atmosphere is 9 times or more the electric resistance of the cell 11 in which the anode catalyst layer 19 is in a hydrogen atmosphere.
- the electrical resistance when air was supplied was about twice that when hydrogen was supplied, and the difference in electrical resistance due to the difference in gas atmosphere was small.
- the electric resistance in the oxygen atmosphere of the cell 11 including the anode catalyst layer 19 is higher than the electric resistance in the hydrogen atmosphere as compared with the cell 111 including the anode catalyst layer 119. That is, the electric resistance of the cell 11 in which the anode catalyst layer 19 is in an oxygen atmosphere exceeds twice the electric resistance of the cell 11 in which the anode catalyst layer 19 is in a hydrogen atmosphere.
- FIG. 7 is a diagram schematically showing a measurement system for a hydrogen pump test.
- FIG. 9 is a graph showing voltage-current characteristics in the hydrogen pump test of the cell 11 of the example and the cell 111 of the comparative example. The vertical axis of this graph represents voltage (V), and the horizontal axis represents current (A / cm 2 ).
- the temperature of the cell 11 of the example and the cell 111 of the comparative example was kept at 65 ° C., and hydrogen having a dew point of 75 ° C. was supplied to the anodes 16, 117 and cathode 17 at a flow rate of 2 L / min. .
- each voltage of the cells 11 and 111 during constant current operation using an electronic load device (PLZ-664WA, manufactured by Kikusui Electronics Co., Ltd.) and a DC stabilized power supply (PS20-60A, manufactured by Techio Technology Co., Ltd.) was measured.
- the electric resistance of the cells 11 and 111 was measured in-situ with a low resistance meter having a fixed frequency of 1 kHz.
- the voltage of each cell 11, 111 is proportional to the current, so the voltage of each cell 11, 111 depends on the electrical resistance. For this reason, even if platinum / tantalum-doped titanium oxide is used for the anode 16 of the cell 11, the voltage-current characteristics of the cell 11 are not affected by factors other than electrical resistance.
- the electric resistance (electric resistance obtained by a hydrogen pump test) of each cell 11 and 111 in the steady state was obtained from the voltage-current characteristic graph shown in FIG.
- the electric resistance of the cell 11 was 0.125 ⁇ cm 2
- the electric resistance of the cell 111 was 0.094 ⁇ cm 2 .
- This electrical resistance includes the resistance of charge transfer to hydrogen oxidation and reduction at the anodes 16, 116 and the cathode 17, as well as the polymer electrolyte membrane 15, the catalyst layers 19, 119 and 20 (FIGS. 4 and 5), the gas diffusion layer. 18 and the electrical resistances of the separators 13 and 14 are included.
- the conductive materials of the anode catalyst layers 19 and 119 of the anodes 16 and 116 are different between the cell 11 and the cell 111.
- the electrical resistance of the cell 11 was in-situ measurement of low resistance meter with a 1kHz fixed frequency is 0.123Omucm 2
- the electrical resistance of the cell 111 was 0.092 ⁇ cm 2.
- the electrical resistance measured in this way mainly corresponds to the electrical resistance of the polymer electrolyte membrane 15, the catalyst layers 19, 119 and 20 (FIGS. 4 and 5), the gas diffusion layer 18 and the separators 13 and 14.
- the difference between the electrical resistance determined by the hydrogen pump test and the electrical resistance measured in-situ with a low resistance meter having a fixed frequency of 1 kHz was 2 m ⁇ cm 2 .
- This difference corresponds to the resistance of charge transfer to hydrogen oxidation and reduction at the anodes 16 and 116 and the cathode 17, and is the same for each cell 11 and 111. Since each cell 11, 111 has the same cathode 17, the charge transfer resistance caused by the reduction of hydrogen at the cathode 17 is the same. Therefore, the oxidation activity of hydrogen at the anode 16 and the anode 116 is also the same, and both overvoltages can be ignored.
- FIG. 10 is a diagram schematically showing a measurement system for a gas replacement cycle test.
- FIG. 11 is a table showing test conditions for the gas replacement cycle test.
- FIG. 12 is a graph showing the relationship between the number of gas replacement cycles of the cell 11 of the example and the cell 111 of the comparative example and the electrochemically active surface area of Pt at the cathode 17.
- the vertical axis of this graph indicates the electrochemically active surface area (ECSA) of the cathode Pt, and the horizontal axis indicates the number of cycles in the first to third modes.
- ECSA electrochemically active surface area
- the temperature of the cell 11 of the example and the cell 111 of the comparative example were kept at a temperature of 45 ° C.
- the processing in the first mode shown in FIG. 12 is executed, and dry air that has not been humidified is supplied to the anode-side channel 23 of each cell 11, 111 for 90 seconds, and 45 ° C. is supplied to the cathode-side channel 24. Humidified air with a dew point of.
- the processing in the second mode is performed after the first mode, and humidified hydrogen having a dew point of 45 ° C.
- the cathode-side channel 24 was supplied with humid air having a dew point of 45 ° C. Further, after the second mode, the third mode process is performed, and dry nitrogen that has not been humidified is supplied to the anode-side channel 23 of each cell 11, 111 for 60 seconds, and the cathode-side channel 24 is humidified. Not supplied dry nitrogen.
- This series of processing in the first to third modes was repeated as one cycle.
- ECSA m 2 g ⁇ 1
- platinum (Pt) in each cathode catalyst layer 20 of the cell 11 of the example and the cell 111 of the comparative example was measured.
- the ECSA of this Pt was calculated by dividing the amount of electricity resulting from hydrogen adsorption of Pt by the theoretical value (0.21 mC / cm 2 ) of the amount of hydrogen adsorption per unit surface area of Pt.
- the amount of electricity resulting from Pt hydrogen adsorption was obtained by measuring cyclic voltammetry using the cathode separator 14 as a working electrode and the anode separator 13 as a counter electrode and a reference electrode.
- the cells 11 and 111 are placed in a temperature environment of 45 ° C., humidified hydrogen gas having a dew point of 45 ° C. is supplied to the anode side channel 23, and the cathode side channel 24 has a dew point of 45 ° C. Humidified nitrogen gas was supplied.
- the ECSA of Pt decreases as the number of repeated processing cycles increases.
- the rate of the decrease is larger in the cell 111 of the comparative example than in the cell 11 of the example as the number of cycles increases.
- the ECSA maintenance rate after 1000 cycles was 64.7% for cell 11 and 42.4% for cell 111.
- the decrease in the platinum activity of the cathode catalyst layer 20 in the cell 11 of the example is suppressed compared to the cell 111 of the comparative example.
- FIG. 13 is a diagram schematically showing a measurement system for a power generation performance evaluation test.
- FIG. 14 is a graph showing voltage-current characteristics (IR free) in the power generation performance evaluation test of the cell 11 of the example and the cell 111 of the comparative example.
- the vertical axis of this graph represents the IR free voltage (V), and the horizontal axis represents the current (A / cm 2 ).
- the temperature of the cell 11 of the example and the cell 111 of the comparative example was kept at 65 ° C. Then, hydrogen having a dew point of 65 ° C. was flowed to the anodes 16 and 116 at a flow rate at which the hydrogen utilization rate was 70%, and air having a dew point of 65 ° C. was flowed to the cathode 17 at a flow rate at which the oxygen utilization rate was 40%. .
- each voltage of the cells 11 and 111 was measured during constant current operation using an electronic load device (PLZ-664WA, manufactured by Kikusui Electronics Co., Ltd.). During the measurement, the electric resistance of the cell was measured in-situ with a low resistance meter having a fixed frequency of 1 kHz.
- the measurement results will be described with reference to FIG.
- the voltage-current characteristics of the cells 11 and 111 before and after the test in which the series of processes in the first to third modes shown in FIG. 11 are repeated 1000 times are shown.
- the voltage before the gas replacement cycle test is referred to as a pre-voltage
- the voltage after the gas replacement cycle test is referred to as a post-voltage.
- cell 11 was slightly smaller than cell 111 for the pre-voltage. In spite of this, the cell 11 shows almost the same value as that of the cell 111, and the cell 11 shows almost the same performance as that of the cell 111. Further, the retention rate per unit mass at 0.9 V calculated from FIG. 14 was 51.4% for the cell 11 and 39.1% for the cell 111. These values are equivalent to the ECSA retention rate obtained in FIG. For this reason, the performance degradation of the cell 11 at a low current density is considered to be due to the ECSA degradation.
- the after voltage of the cell 11 is higher than the after voltage of the cell 111, and the cell 11 shows higher performance than the cell 111.
- the difference between the post voltage of the cell 11 and the post voltage of the cell 111 increases as the current density increases. This is considered to be caused by corrosion of the cathode 17 of each cell 11, 111.
- FIG. 15A is a cross-sectional view of the cathode catalyst layer 20 and the polymer electrolyte membrane 15 of the cell 111 before the gas replacement cycle test.
- FIG. 15B is a cross-sectional view of the cathode catalyst layer 20 and the polymer electrolyte membrane 15 of the cell 11 after the gas replacement cycle test.
- FIG. 15C is a cross-sectional view of the cathode catalyst layer 20 and the polymer electrolyte membrane 15 of the cell 111 after the gas replacement cycle test. These sectional views were obtained using a scanning electron microscope (SEM).
- SEM scanning electron microscope
- the cell 11 before the gas replacement cycle test is referred to as a front cell 11, and the cell 11 after the gas replacement cycle test is referred to as a rear cell 11.
- the cell 111 before the gas replacement cycle test is referred to as a front cell 111, and the cell 111 after the gas replacement cycle test is referred to as a rear cell 111.
- the thickness of the cathode catalyst layer 20 of the rear cell 11 was almost the same as that of the front cell 111.
- the thickness of the cathode catalyst layer 20 of the rear cell 111 was reduced by about 40% of that of the front cell 111.
- the cathode catalyst layer in the rear cell 111 was easily peeled off from the polymer electrolyte membrane 15. The separation of the cathode catalyst layer 20 from the polymer electrolyte membrane 15 was not observed in the rear cell 11.
- the carbon of the cathode catalyst layer 20 of the cell 111 is corroded more than the carbon of the cathode catalyst layer 20 of the cell 11. Corrosion of the cathode catalyst layer 20 causes a significant decrease in mass transfer. Therefore, the difference in performance at high current density between the cell 11 and the cell 111 is due to the difference in the degree of carbon corrosion of the cathode catalyst layer 20 in the gas replacement cycle test.
- the cell, fuel cell stack, fuel cell system, and membrane-electrode assembly of the present invention are capable of suppressing a decrease in power generation performance while suppressing an increase in size and cost, a fuel cell stack, a fuel cell system, and a membrane. -Useful as an electrode assembly or the like.
- Fuel cell stack 11 Cell 12: MEA (membrane-electrode assembly) 13: Anode side separator (separator) 14: Cathode side separator (separator) 15: Polymer electrolyte membrane 19: Anode catalyst layer 20: Cathode catalyst layer 23: Anode-side flow path (flow path) 24: cathode side channel (channel) 100: Fuel cell system
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Abstract
Description
本発明者等は、セル、燃料電池スタック、燃料電池システムおよび膜-電極接合体において、サイズおよびコストの上昇を抑えつつ、発電性能の低下の抑制することについて検討を重ねた。その結果、本発明者らは従来技術には下記のような問題があることを見出した。
本発明の第1の態様に係るセルは、膜-電極接合体と、前記膜-電極接合体を互いの間に挟む一対のセパレータと、を備えているセルであって、前記膜-電極接合体は、高分子電解質膜と、前記高分子電解質膜の第1主面上に配置されたアノード触媒層と、前記高分子電解質膜の第2主面上に配置されたカソード触媒層と、を備えており、前記アノード触媒層が、水素酸化反応に対して活性を持つ第1触媒材料と、水素雰囲気下における電気抵抗と酸素雰囲気下における電気抵抗とが異なる第1導電性材料と、を含んでおり、前記カソード触媒層が、酸素還元反応に対して活性を持つ第2触媒材料と、前記第1導電性材料とは異なる第2導電性材料とを含んでおり、前記アノード触媒層が酸素雰囲気下にある前記セルの電気抵抗は、前記アノード触媒層が水素雰囲気下にある前記セルの電気抵抗の2倍を超える。
実施の形態1に係る燃料電池システム100の構成について、図1を参照して説明する。図1は、燃料電池システム100の構成を概略的に示す機能ブロック図である。燃料電池システム100は、燃料電池スタック10、燃料ガス供給器30、および酸化剤ガス供給器50を備えている。
実施例のセル11および比較例のセル111について、電気抵抗評価試験、水素ポンプ試験、発電性能評価試験およびガス置換サイクル試験を行った。まず、この評価に用いた実施例のセル11および比較例のセル111の作成方法について、以下に説明する。図4は、実施例のセル11を概略的に示す断面図である。図5は、比較例のセル111を概略的に示す断面図である。
11 :セル
12 :MEA(膜-電極接合体)
13 :アノード側セパレータ(セパレータ)
14 :カソード側セパレータ(セパレータ)
15 :高分子電解質膜
19 :アノード触媒層
20 :カソード触媒層
23 :アノード側流路(流路)
24 :カソード側流路(流路)
100 :燃料電池システム
Claims (13)
- 膜-電極接合体と、
前記膜-電極接合体を互いの間に挟む一対のセパレータと、を備えているセルであって、
前記膜-電極接合体は、高分子電解質膜と、前記高分子電解質膜の第1主面上に配置されたアノード触媒層と、前記高分子電解質膜の第2主面上に配置されたカソード触媒層と、を備えており、
前記アノード触媒層が、水素酸化反応に対して活性を持つ第1触媒材料と、水素雰囲気下における電気抵抗と酸素雰囲気下における電気抵抗とが異なる第1導電性材料と、を含んでおり、
前記カソード触媒層が、酸素還元反応に対して活性を持つ第2触媒材料と、前記第1導電性材料とは異なる第2導電性材料とを含んでおり、
前記アノード触媒層が酸素雰囲気下にある前記セルの電気抵抗は、前記アノード触媒層が水素雰囲気下にある前記セルの電気抵抗の2倍を超える、セル。 - 前記アノード触媒層は、イオン伝導性のバインダーを有している、請求項1に記載のセル。
- 前記第1導電性材料は、抵抗変化特性を持つ導電性セラミックスであり、前記第2導電性材料がカーボンである、請求項1または2に記載のセル。
- 前記抵抗変化特性を持つ導電性セラミックスは、チタンを含んでいる、請求項3に記載のセル。
- 前記第1導電性材料が粒子状に形成されており、前記粒子の平均一次径が10nm以上1000nm以下である、請求項1~4のいずれか一項に記載のセル。
- 前記第1触媒材料が、白金または白金合金を含んでいる、請求項1~5のいずれか一項に記載のセル。
- 前記第1触媒材料が粒子状に形成されており、前記粒子の平均一次径が1nm以上10nm以下である、請求項1~6のいずれか一項に記載のセル。
- 前記第1触媒材料が、前記第1導電性材料の表面に担持されている、請求項1~7のいずれか一項に記載のセル。
- 前記アノード触媒層が酸素雰囲気下にある前記セルの電気抵抗は、前記アノード触媒層が水素雰囲気下にある前記セルの電気抵抗の9倍以上である、請求項1~8のいずれか一項に記載のセル。
- 請求項1~9のいずれか一項に記載のセルが複数、積層して構成されている、燃料電池スタック。
- 請求項1~9のいずれか一項に記載のセルが複数、積層して構成される燃料電池スタックと、
前記一対のセパレータの流路に燃料ガスおよび酸化剤ガスをそれぞれ供給する供給装置と、を備えている、燃料電池システム。 - 高分子電解質膜と、前記高分子電解質膜の第1主面上に配置されたアノード触媒層と、前記高分子電解質膜の第2主面上に配置されたカソード触媒層と、を備えており、
前記アノード触媒層は、水素酸化反応に対して活性を持つ第1触媒材料と、水素雰囲気下における電気抵抗と酸素雰囲気下における電気抵抗とが異なる第1導電性材料と、を含んでおり、
水素雰囲気下における前記アノード触媒層の電気抵抗に対する酸素雰囲気下における前記アノード触媒層の電気抵抗の比は、水素雰囲気下における前記カソード触媒層の電気抵抗に対する酸素雰囲気下における前記カソード触媒層の電気抵抗の比より大きい、膜-電極接合体。 - 高分子電解質膜と、
前記高分子電解質膜の第1主面上に配置されたアノード触媒層と、
前記高分子電解質膜の第2主面上に配置されたカソード触媒層と、を備えており、
前記アノード触媒層が、白金/タンタルドープ酸化チタンである、膜-電極接合体。
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