WO2016171210A1 - 車両用ディスクブレーキ装置 - Google Patents
車両用ディスクブレーキ装置 Download PDFInfo
- Publication number
- WO2016171210A1 WO2016171210A1 PCT/JP2016/062628 JP2016062628W WO2016171210A1 WO 2016171210 A1 WO2016171210 A1 WO 2016171210A1 JP 2016062628 W JP2016062628 W JP 2016062628W WO 2016171210 A1 WO2016171210 A1 WO 2016171210A1
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- WO
- WIPO (PCT)
- Prior art keywords
- piston
- shim plate
- brake
- disc
- hole
- Prior art date
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- 210000000078 claw Anatomy 0.000 claims description 23
- 238000006243 chemical reaction Methods 0.000 description 12
- 230000007246 mechanism Effects 0.000 description 11
- 230000009471 action Effects 0.000 description 3
- 230000001105 regulatory effect Effects 0.000 description 3
- 238000006073 displacement reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000004044 response Effects 0.000 description 2
- 238000007789 sealing Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/14—Actuating mechanisms for brakes; Means for initiating operation at a predetermined position
- F16D65/16—Actuating mechanisms for brakes; Means for initiating operation at a predetermined position arranged in or on the brake
- F16D65/18—Actuating mechanisms for brakes; Means for initiating operation at a predetermined position arranged in or on the brake adapted for drawing members together, e.g. for disc brakes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/02—Braking members; Mounting thereof
- F16D65/04—Bands, shoes or pads; Pivots or supporting members therefor
- F16D65/092—Bands, shoes or pads; Pivots or supporting members therefor for axially-engaging brakes, e.g. disc brakes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/02—Braking members; Mounting thereof
- F16D65/04—Bands, shoes or pads; Pivots or supporting members therefor
- F16D65/092—Bands, shoes or pads; Pivots or supporting members therefor for axially-engaging brakes, e.g. disc brakes
- F16D65/095—Pivots or supporting members therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D65/00—Parts or details
- F16D65/02—Braking members; Mounting thereof
- F16D65/04—Bands, shoes or pads; Pivots or supporting members therefor
- F16D65/092—Bands, shoes or pads; Pivots or supporting members therefor for axially-engaging brakes, e.g. disc brakes
- F16D65/095—Pivots or supporting members therefor
- F16D65/097—Resilient means interposed between pads and supporting members or other brake parts
- F16D65/0971—Resilient means interposed between pads and supporting members or other brake parts transmitting brake actuation force, e.g. elements interposed between brake piston and pad
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D2121/00—Type of actuator operation force
- F16D2121/02—Fluid pressure
- F16D2121/04—Fluid pressure acting on a piston-type actuator, e.g. for liquid pressure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D2121/00—Type of actuator operation force
- F16D2121/02—Fluid pressure
- F16D2121/08—Fluid pressure acting on a membrane-type actuator, e.g. for gas pressure
- F16D2121/10—Fluid pressure acting on a membrane-type actuator, e.g. for gas pressure for releasing a normally applied brake
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D2121/00—Type of actuator operation force
- F16D2121/18—Electric or magnetic
- F16D2121/24—Electric or magnetic using motors
Definitions
- the present invention includes a vehicle disc brake device, particularly a brake disc, a pair of friction pads facing each other with the brake disc interposed therebetween, and a pair of arm portions respectively disposed on the back side of both friction pads.
- a brake caliper that is slidably supported by a fixed bracket, a piston that is slidably fitted into a cylinder hole provided in one arm portion of the brake caliper, and can press one friction pad;
- the present invention relates to a disc brake device including a shim plate that is mounted on the back plate of the friction pad and interposed between the back plate and the piston, and pressurizing means that can apply pressure to the piston.
- a single protrusion that engages the front surface of the piston is provided on the back plate of the friction pad, and a fitting hole that engages with the protrusion is provided. It is provided on the shim plate to prevent not only the piston but also the shim plate from rotating.
- the piston when a large rotational force is applied to the piston due to the pressurizing operation of the electric actuator, the piston tries to rotate within the range of the engagement play between the piston and the pad back plate, and the rotational force closely contacts the front surface of the piston.
- the shim plate is transmitted to the shim plate and attempts to rotate the shim plate.
- the rotation of the shim plate cannot be reliably regulated by simply relying on the fitting of one set of protrusions and fitting holes as described above.
- the plate may rotate. In that case, there is a problem that the durability of the shim plate is lowered by forcing an excessive load on the claw portion or the like for locking the shim plate to the friction pad back plate.
- the present invention has been made in view of such circumstances, and an object thereof is to provide a vehicle disc brake device that can solve the above-described problems.
- the present invention has a brake disk, a pair of friction pads facing each other with the brake disk interposed therebetween, and a pair of arm portions respectively disposed on the back side of the both friction pads.
- a brake caliper that is slidably supported by a fixed bracket, and a piston that is slidably fitted in a cylinder hole provided in one arm portion of the brake caliper and can press one friction pad,
- a disk brake device for a vehicle comprising: a shim plate mounted on the back plate of one friction pad and interposed between the back plate and the piston; and a pressurizing means capable of applying a pressing force while applying a rotational force to the piston.
- a plurality of protrusions protruding toward the piston are provided at intervals on the back plate of the friction pad facing the piston across the shim plate, and the rotational force
- a plurality of fitting holes in which the plurality of protrusions respectively is fitted so that the shim plate is prevented from the piston and co-rotation is the first feature to be provided in the shim plate.
- the shim plate may be disposed on one side and the other side in the circumferential direction of the brake disc from the cylinder hole when viewed from a projection plane orthogonal to the rotation axis of the brake disc.
- the at least one fitting hole and the at least one other fitting hole extend on one side and the other side in the circumferential direction of the brake disc across the cylinder hole when viewed from the projection surface.
- the second feature is that they are arranged.
- At least one of the fitting holes is formed as a long hole that is long in a linear direction connecting the axis of the cylinder hole and the protrusion when viewed from the projection plane.
- the third feature is that the inner diameter in the minor axis direction of the long hole is substantially the same as the outer diameter of the projection fitted into the long hole.
- the at least one fitting hole is formed at one end of the shim plate in the circumferential direction of the brake disk, and the brake plate of the shim plate
- a fourth feature is that the at least one other fitting hole is formed at the other end in the disk circumferential direction.
- the present invention is such that at least one fitting hole and at least one other fitting hole are viewed on a projection plane orthogonal to the rotation axis of the brake disk,
- a fifth feature is that the cylinder hole is disposed on one side and the other side of the cylinder hole on one diameter line with the cylinder hole interposed therebetween.
- the at least one fitting hole is formed as a long hole extending in a direction along the one diameter line, and the inner diameter of the long hole in the short axis direction is
- the sixth feature is that the length is substantially the same as the outer diameter of the protrusion fitted in the long hole.
- the pressurizing means is an electric actuator capable of exerting a driving force when energized, and is provided on the back surface of the piston in the cylinder hole.
- the seventh feature is that a hydraulic chamber capable of introducing a hydraulic pressure capable of pressurizing the piston independently of the electric actuator is defined.
- the back plate may be attached to any one of an inner side edge or an outer side edge of the shim plate in the brake disk radial direction.
- An eighth feature is that a locking claw that is elastically locked to the corresponding side edge is integrally provided.
- the inner diameter in the minor axis direction of the long hole is substantially the same as the outer diameter of the protrusion fitted into the long hole.
- the phrase “is present” includes the case where the inner diameter is exactly the same length as the outer diameter, and the inner diameter is slightly larger than the outer diameter (that is, the backlash of the fitting portion is the present invention). It is a concept that is also included in the case where it is slightly large enough to cause no problem in achieving the above effect.
- the vehicle includes: a shim plate interposed between the back plate of the friction pad and the piston; and a pressurizing unit that can apply a pressing force while applying a rotational force to the piston.
- the back plate of the friction pad facing the piston across the shim plate is provided with a plurality of protrusions protruding toward the piston side, and the shim plate rotates together with the piston by the rotational force.
- the shim plate When the shim plate is provided with a plurality of fitting holes for fitting the plurality of protrusions so as to prevent this, when a large rotational force is applied to the piston by the pressurizing operation of the pressurizing means
- co-rotation of the shim plate, and therefore relative rotation with respect to the friction pad can be reliably controlled by fitting a plurality of sets of protrusions / fitting holes. Thereby, the load burden of each part (for example, latching part with a friction pad, etc.) of a shim board is reduced, and it can contribute to the durability improvement of a shim board.
- the shim plate extends from the cylinder hole to one side and the other side in the circumferential direction of the brake disc when viewed from a projection plane orthogonal to the rotation axis of the brake disc, and includes at least one shim plate.
- the fitting hole and at least one other fitting hole are respectively arranged on one side and the other side in the circumferential direction of the brake disc across the cylinder hole when viewed from the projection surface,
- a plurality of fitting holes and thus a plurality of protrusions can be arranged with a relatively high degree of freedom, and at a position spaced from the axis of the cylinder hole in the disk circumferential direction. And can be effectively prevented from co-rotating with the piston of the shim plate.
- the fitting hole is formed by a long hole that is long in a straight line connecting the axis of the cylinder hole and the protrusion when viewed from the projection plane, and the inner diameter of the long hole in the short axis direction.
- the length of the protrusion is substantially the same as the outer diameter of the protrusion, the protrusion is inserted in the longitudinal direction of the long hole while preventing the joint rotation of the shim plate by fitting the protrusion with the fitting hole made of the long hole.
- At least one fitting hole is provided at one end of the shim plate in the circumferential direction of the brake disc, and at the other end of the shim plate in the circumferential direction of the brake disc. Since at least one other fitting hole is formed, it is possible to place fitting holes, and thus protrusions, at both ends of the shim plate sufficiently spaced in the circumferential direction of the disk from the axis of the cylinder hole. Can be more effectively prevented.
- the at least one fitting hole and the other at least one fitting hole are on one diameter line of the cylinder hole when viewed from a projection plane orthogonal to the rotation axis of the brake disk. Since the cylinder hole is arranged on one side and the other side of the cylinder hole, the protrusion and the fitting hole are arranged on the one side and the other side of the cylinder hole and in the radial direction from the axis of the cylinder hole. It can be made to fit in the separated position, and the joint rotation of the shim plate can be effectively prevented.
- the fitting hole is formed as a long hole long in the direction along the one diameter line, and the inner diameter of the long hole in the minor axis direction is substantially the same as the outer diameter of the protrusion. Therefore, by fitting the fitting hole consisting of the long hole and the protrusion, the protrusions are relatively slid in the longitudinal direction of the long hole while preventing the co-rotation of the shim plate in the same direction. The dimensional tolerance between the friction pad back plate and the shim plate can be absorbed without difficulty, and the assembly work can be performed accurately.
- the pressurizing means is an electric actuator capable of exerting a driving force by energization, and a large rotational force acts on the piston during the pressurizing operation of the pressurizing means.
- the plurality of sets of protrusions / fitting holes can be surely regulated, it is possible to effectively prevent the co-rotation of the shim plate and enhance the durability.
- the side plate corresponding to the back plate is provided on either the inner side edge or the outer side edge of the shim plate in the brake disk radial direction. Since the locking claw that locks to the back plate is integrally provided and the locking claw elastically contacts and locks the back plate, the support strength of the shim plate to the back plate can be increased, This is effective in preventing deformation and drop-out of the shim plate, and the number of the locking claws can be reduced as much as possible, so that the yield at the time of forming the shim plate is improved and cost saving is achieved.
- FIG. 1 is a longitudinal sectional view of an essential part showing one embodiment of a vehicle disc brake device according to the present invention.
- FIG. 2 is a partially broken plan view of the disc brake device (as viewed from the arrow 2 in FIG. 1).
- FIG. 3 is a partially cutaway side view of the disc brake device as viewed from the second arm side (viewed in the direction of arrow 3 in FIG. 1).
- First embodiment 4 is a cross-sectional view taken along line 4-4 of FIG.
- First embodiment 5 is a cross-sectional view taken along line 5-5 of FIG.
- First embodiment 6 is a cross-sectional view taken along line 6-6 of FIG.
- FIG. 7 is an exploded perspective view of the first and second friction pads and their peripheral components.
- the vehicle disc brake device can obtain a service brake state by hydraulic pressure and can obtain a parking brake state by a driving force of the electric motor M.
- the brake disc D which rotates integrally with the wheel of a wheel (not shown), the brake caliper C, and the brake disc D are arranged so as to face each other and interposed between the brake disc D and the brake caliper C.
- a pair of friction pads P, P ′ is provided.
- the brake caliper C is arranged so as to straddle the brake disc D, and is supported by a brake bracket B fixed to the vehicle body side so as to be slidable in a direction along the axis of the brake disc D (that is, the axis of the axle).
- Ca, an intermediate bridge portion Cm extending from the first arm portion Ca to the opposite side across the brake disk D, and a second arm portion Cb suspended from the extension end of the intermediate bridge portion Cm are integrated.
- a pair of slide pins 1, 1 extending parallel to the axis of the brake disc D and fixed to both ends of the first arm portion Ca in the circumferential direction of the disc are slidably supported in the pin holes Ba of the brake bracket B.
- the boots 2 and 2 surrounding the exposed portions of the slide pins 1 and 1 are provided between the first arm portion Ca and the brake bracket B.
- the intermediate bridge Cm is provided with an inspection window 18 for visually inspecting the wear state of the friction pads P and P ′.
- the first friction pad P facing the one side surface of the brake disk D on the first arm Ca side has a lining 3 that is slidably in contact with the brake disk D and can exert a frictional force. 4 is configured.
- the second friction pad P ′ facing the other side of the brake disc D on the second arm portion Cb side has a lining 3 ′ that is slidable on the brake disc D and can exert a frictional force. It is provided on a back plate 4 'made of a metal.
- a concave groove g extending in the disk radial direction is formed on the contact surface of each lining 3, 3 ′ with the brake disk D, but this concave groove g can be omitted if necessary.
- both friction pads P, P' extend in the circumferential direction of the brake disc D, and both ends 4a, 4a; 4a ', 4a' of the back plates 4, 4 ' In the circumferential direction of the disk D, it extends longer than the linings 3 and 3 '. Then, both end portions 4a, 4a; 4a ', 4a' of the respective back plates 4, 4 'are brake discs via guide plates 10 in support grooves Bs, Bs provided in the brake bracket B corresponding thereto. It engages so as to be slidable only in the direction along the axis of D and not relatively rotatable. Thus, the friction pads P and P ′ are held by the brake bracket B so as to be able to move only in the direction along the axis of the brake disc D.
- the first arm portion Ca of the brake caliper C has a bottomed cylinder hole Ch that has an axis O that is parallel to the axis of the brake disc D, opens to the first friction pad P side, and is closed on the opposite side.
- the cross section is provided as a circular shape.
- a bearing hole 5a through which an operating shaft 6 of an electric actuator A described later is rotatably passed is provided at the center of the bottom wall 5 of the cylinder hole Ch. Between the bearing hole 5a and the operating shaft 6, there is a gap therebetween.
- a sealing member 7 for sealing is interposed.
- a bottomed cylindrical piston PI whose front end is closed slides in the axial direction so that its front end wall 9 abuts the back plate 4 of the first friction pad P with the shim plate S interposed therebetween.
- a hydraulic chamber 8 as a hydraulic chamber is defined between the back surface of the piston PI and the bottom wall 5.
- a rotation restricting means 10 for preventing the rotation of the piston PI in the cylinder hole Ch is interposed, The specific structure will be described later.
- the shim plate S superposed on the back surface of the first friction pad P includes a shim main body Sm having a generally rectangular shape that is slightly wider in the disk circumferential direction and the radial direction than the piston PI.
- the shim body Sm has a pair of extending portions Sa and Sb that extend from both ends in the circumferential direction of the disk, and is formed in a substantially T shape as a whole.
- the shim body Sm is elastically locked to the lower side of the back plates 4 and 4 'of the friction pads P and P' at positions spaced apart from each other in the disk circumferential direction on the side edge of the inner side in the disk radial direction.
- a pair of lower locking claws Sma and Smb are integrally formed, and at the center of the side edge of the shim body Sm on the outer side in the radial direction of the disk, the upper side of the back plates 4 and 4 'of the friction pads P and P'
- a single upper locking claw Smc that is elastically locked to is integrally formed.
- the locking claws Sma, Smb, Smc elastically abut against and engage with the back plates 4, 4 ', thereby moving to the back plates 4, 4'. It is possible to increase the supporting strength of the shim plate S and to prevent the shim plate S from being deformed / dropped off.
- An engagement protrusion 4u that engages with the upper locking claw Smc to suppress lateral displacement is provided on the upper part of the back plate 4, 4 'of each friction pad P, P'.
- Engagement protrusions 4d and 4d ' are provided at the lower part of ′ so as to engage with the pair of lower locking claws Sma and Smb to suppress lateral displacement.
- the above-mentioned lower locking claws Sma, Smb or upper portions are provided as locking claws provided integrally with the shim plate S and elastically locked to the back plates 4, 4 '.
- An embodiment (not shown) in which only one of the latching claws Smc is employed and any one of the other latching claws is omitted is also conceivable, and this configuration corresponds to the eighth feature of the present invention.
- any one of the locking claws elastically abuts and engages with the corresponding side edge of the back plate 4 or 4 ′.
- the strength of supporting the shim plate S to 4 and 4 'enhanced which is effective in preventing deformation and dropout of the shim plate S, but also the number of engaging claws can be reduced as much as possible.
- the yield at the time of molding is improved and cost saving is achieved.
- the first arm portion Ca is provided with a hydraulic port 13 for guiding the hydraulic pressure to the hydraulic chamber 8, and the output side of a master cylinder (not shown) is connected to the external open end of the hydraulic port 13 via a hydraulic conduit 14.
- reference numeral 15 denotes a plug that is detachably attached to the first arm portion Ca in order to release air from the hydraulic chamber 8.
- the introduced hydraulic pressure advances the piston PI.
- the first friction pad P is pressed against one side of the brake disk D
- the second arm portion Cb of the brake caliper C is pressed against the second friction pad P ′ by the reaction force to brake the second friction pad P ′. Press contact with the other side of the disk D.
- a braking force acts on the brake disc D, and hence the wheels, from both friction pads P and P ′.
- the operating principle is the same as that of a conventionally known disc brake.
- the pressurizing means for the piston PI an electric pressurizing means that is independent from the hydraulic pressurizing means described above is provided, and this latter pressurizing means is the pressurizing means of the present invention. Configure the means. And in this embodiment, the electric actuator A explained in full detail below is used as this latter pressurization means.
- the electric actuator A includes an electric motor M that can exhibit a driving force when energized, an operating shaft 6 that is rotationally driven by the electric motor M via a reduction mechanism (not shown), and rotation of the operating shaft 6. And a motion conversion mechanism T disposed in the hydraulic chamber 8 to convert the motion into a linear (forward) motion of the piston PI.
- the motor case of the electric motor M is coupled to the outer end portion of the first arm portion Ca, and the speed reduction mechanism is housed inside the case.
- the motion conversion mechanism T includes a male screw portion 6a formed on the outer periphery of one end of the operating shaft 6 that has entered the hydraulic chamber 8, a nut member 21 screwed into the male screw portion 6a, and an outer periphery of the nut member 21. And a locking groove 25 group formed on the inner peripheral surface of the piston PI so as to fit the portion in an axially slidable and non-rotatable manner.
- the nut member 21 has an engagement portion 21a having an outer periphery of a regular square at the front end, and the front end surface of the engagement portion 21a contacts the inner surface of the front end wall 9 of the piston PI.
- an outward flange portion 6 f facing the surface of the bottom wall 5 facing the hydraulic chamber 8 is integrally projected, and between the flange portion 6 f and the bottom wall 5.
- a thrust bearing 22 and a washer 23 are interposed.
- a locking groove 25 that is an integral multiple of the number of four corners of the engaging portion 21a (twice in this embodiment) is provided in the circumferential direction.
- the corner portions are provided at equal intervals in the circumferential direction while extending in the axial direction so that the corner portions are selectively engaged at a plurality of positions shifted in phase. That is, the inner periphery of the piston PI is formed to have a shape corresponding to the outer periphery shape of the engaging portion 21a and a plurality of regular polygons whose phases are shifted from each other. In this embodiment, the phase is 45. It is formed in a star shape with two regular squares that are offset.
- the rotational driving force in the other direction is transmitted from the motor output side to the operating shaft 6 by switching the energization to the electric motor M, the rotational force of the operating shaft 6 prevents relative rotation between the piston PI and the nut member 21. In this state, it is converted into a reverse drive force for the piston PI, whereby the piston PI slides rearward in the axial direction and the braking state is released.
- the rotation restricting means 10 is provided between the back plate 4 of the first friction pad P supported while being restricted by the support groove Bs of the brake bracket B, and the piston PI.
- the shim plate S is formed with a first fitting hole h1 for fitting the first protrusion t1, and a pair of engaging grooves 9a arranged on one diameter line are formed on the front surface of the front end wall 9 of the piston PI. It is formed.
- the rotation of the piston PI in the cylinder hole Ch is restricted by the engagement of the first protrusion t1 with the one engagement groove 9a.
- the rotation restricting means 10 is constituted by the engaging groove 9a and the first protrusion t1.
- a plurality (two in the illustrated example) of second protrusions t2 and t2 ′ protruding toward the piston PI side are integrally provided on the back plate 4 of the first friction pad P at intervals.
- the shim plate S is provided with a plurality (two in the illustrated example) of second fitting holes h2 and h2 'for fitting the second protrusions t2 and t2', respectively.
- the shim plate is caused by a large rotational reaction force acting on the piston PI from the motion conversion mechanism T when the electric actuator A is operated by fitting the second protrusions t2 and t2 'with the second fitting holes h2 and h2'. It is reliably prevented that S rotates with the piston PI.
- the shim plate S has a pair of extension portions Sa and Sb extending from both ends of the shim main body portion Sm in the disk circumferential direction, and the end portions of the extension portions Sa and Sb, that is, the shim plate.
- Second fitting holes h2 and h2 ' are respectively formed at both ends of S in the longitudinal direction.
- Each of the second fitting holes h2 and h2 ' is on an imaginary straight line L1 passing through the axis O of the cylinder hole Ch and extending in the circumferential direction of the disk when viewed in a projection plane orthogonal to the rotation axis of the brake disk D.
- each of the second fitting holes h2 and h2 ' is formed as a long hole that is long in the disk circumferential direction (that is, the direction in which the virtual straight line L1 extends), and the inner diameter of the long hole in the short axis direction is The length is set to be approximately the same as the outer diameter of the second protrusions t2 and t2 'having a circular cross section corresponding to the long hole.
- the pair of second protrusions t2 and t2 ′ are arranged in line symmetry with respect to a straight line in the disk radial direction passing through the axis O of the cylinder hole Ch as viewed in the projection plane,
- the pair of second fitting holes h2 and h2 ' are also arranged symmetrically with respect to the same straight line as the axis of symmetry, but the pair of second protrusions t2 and t2' and the pair of second fitting holes h2 and h2 are arranged.
- ′ Does not necessarily need to be arranged in line symmetry as described above.
- the shim plate S ′ interposed between the back surface of the second friction pad P ′ and the second arm portion Cb has basically the same structure as the shim plate S on the first friction pad P side.
- the second protrusions t2 and t2 ' are not provided on the back plate 4' of the second friction pad P ', and the second fitting holes h2 and h2' are not formed on the shim plate S '.
- the operation of this embodiment will be described.
- a braking hydraulic pressure is introduced from a master cylinder (not shown) to the hydraulic chamber 8 according to a braking operation, and the piston PI is advanced by the introduced hydraulic pressure.
- the brake disc D can be clamped between the friction pads P and P ′ to exert a braking action.
- it also functions as a parking brake. To get.
- the electric actuator A is energized in response to the parking command operation to operate the electric motor M, and the rotational force of the motor M is converted into the forward driving force for the piston PI by the motion conversion mechanism T.
- the brake disc D is clamped between the friction pads P and P ′ so that a parking brake state can be obtained.
- the piston PI receives a large rotational reaction force.
- the piston PI is engaged with the first friction pad P, whose rotation is restricted by the brake bracket B, via the rotation restricting means 10, but the engagement portion (that is, the first protrusion t1 is engaged). Since there is some play in the engagement portion with the groove 9a), the piston PI tries to rotate within the range of the play, and the shim plate S that is in close contact with the piston PI front surface is rotated in the same direction. That is, it tries to rotate together with the piston PI.
- a plurality of second protrusions t2 and t2 'protruding toward the piston PI are provided on the back plate 4 of the first friction pad P facing the piston PI with the shim plate S interposed therebetween.
- a plurality of second fitting holes h2 and h2 'for fitting the second protrusions t2 and t2' are provided in the shim plate S, and the rotational force of the electric actuator A is determined by the fitting.
- the shim plate S can be restricted from rotating together with the piston PI.
- the shim plate S rotates together with the piston PI, and accordingly, the relative rotation with respect to the pad back plate 4 is caused by a plurality of sets of protrusions t2, Since t2 'and fitting holes h2 and h2' can be reliably regulated, each part of shim plate S (for example, locking claws Sma, Smb, Smc for engaging with pad back plate 4, pad back plate 4 and The durability of the shim plate S is improved without excessive load acting on the contact surface.
- the shim plate S extends from the cylinder hole Ch to one side and the other side in the circumferential direction of the disc when viewed from the projection plane orthogonal to the rotation axis of the brake disc D, and at least one (see FIG.
- the second fitting hole h2 (one in the illustrated example) and at least one other (one in the illustrated example) second fitting hole h2 'sandwich the cylinder hole Ch when viewed from the projection plane. Dispersed and arranged on one side and the other side in the disk circumferential direction.
- a plurality of second fitting holes h2, h2 ′ and a plurality of the plurality of second fitting holes h2, h2 ′ are utilized by utilizing a wide extension region of the shim plate S extending on both sides of the cylinder hole Ch in the circumferential direction of the disk.
- the second protrusions t2 and t2 ′ can be arranged with a relatively high degree of freedom, and the fitting holes h2 and h2 ′ and the protrusions t2 and t2 ′ are separated from the axis O of the cylinder hole Ch in the disk circumferential direction.
- the shim plate S can be fitted to each other at the position, and the joint rotation with the piston PI of the shim plate S can be more effectively prevented.
- the second fitting holes h2 and h2 ' are formed as long holes that are long in the circumferential direction of the disk, and the inner diameter of the long holes h2 and h2' in the short axis direction is a second protrusion having a circular cross section.
- the length is substantially the same as the outer diameter of t2 and t2 ′. Therefore, the second fitting hole h2 can be prevented while reliably preventing the joint rotation of the shim plate S by fitting the second fitting holes h2, h2 'formed of the long holes and the second protrusions t2, t2'.
- H2 ' can slide the second protrusions t2 and t2' relative to each other, so that the dimensional tolerance between the pad back plate 4 and the shim plate S in the same direction can be absorbed without difficulty. It can be done accurately.
- the second fitting holes h2 and h2 ′ are respectively formed at the end portions of the extended regions of the shim plate S (that is, the extended portions Sa and Sb), from the axis O of the cylinder hole Ch in the disk circumferential direction.
- the fitting holes h2 and h2 ′, and thus the projections t2 and t2 ′, can be arranged at both ends of the shim plate S in the longitudinal direction which are sufficiently separated from each other, and the co-rotation of the shim plate S can be more effectively prevented.
- the electric actuator A as the pressurizing unit is used as the pressurizing unit for the parking brake.
- maintaining a wheel in a stationary state for example, at the time of a stop in an idling stop state.
- the second fitting holes h2 and h2 ′ are virtual straight lines that pass through the axis O of the cylinder hole Ch and extend along the circumferential direction of the disk when viewed in a projection plane orthogonal to the rotation axis of the brake disk D.
- the cylinder hole Ch is disposed on one side and the other side of the cylinder hole Ch on L1
- another embodiment of the present invention includes a second protrusion t2, t2 'and a second fitting hole. This includes h2 and h2 'shifted from the virtual straight line L1.
- the second protrusions t2 and t2 ′ and the second fitting holes h2 and h2 ′ are sandwiched between the cylinder hole Ch on one diameter line inclined with respect to the disk circumferential direction of the cylinder hole Ch when viewed from the projection surface.
- the second fitting holes h2 and h2 ′ are formed as long holes in the direction along the one diameter line, and the short holes are short. If the inner diameter in the axial direction (that is, the direction perpendicular to the one diameter line) is set to be substantially the same as the outer diameter of the second protrusions t2 and t2 ′ having a circular cross section, the co-rotation of the shim plate S can be ensured. While preventing, the effect which can absorb the dimensional tolerance of the pad back plate 4 and the shim board S in the direction along the said one diameter line without difficulty can be achieved.
- the second protrusions t2 and t2 ′ and the second fitting holes h2 and h2 ′ may be arranged at positions shifted from the one diameter line when viewed on the projection surface.
- the second fitting holes h2 and h2 ′ may be formed as long holes that are long in the linear direction connecting the axis O of the cylinder hole Ch and the second protrusions t2 and t2 ′ when viewed from the projection plane.
- the second fitting holes h2 and h2 ' are formed as long holes.
- the second fitting holes h2 and h2' are not necessarily formed as long holes.
- the second fitting holes h2 and h2 ′ are formed in a circular hole whose inner diameter is substantially the same as the outer diameter of the second protrusions t2 and t2 ′ (including a case where the outer diameter is slightly larger). Even in this case, it is possible to prevent the shim plate S from rotating together with the piston PI by fitting the second fitting holes h2 and h2 'with the second protrusions t2 and t2'.
- a predetermined play is set between the first protrusion t1 of the pad back plate 4 and the first fitting hole h1 of the shim plate S.
- this play is set smaller.
- the first protrusion t1 and the first fitting hole h1 may be one of the plurality of protrusions and the plurality of fitting holes according to the present invention. Included in one.
- a predetermined play is set between the engagement groove 9a of the piston front end wall 9 and the first protrusion t1 of the pad back plate 4. This play can be set smaller or zero. May be set.
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Braking Arrangements (AREA)
Abstract
Description
B・・・・・ブラケットとしてのブレーキブラケット
C・・・・・ブレーキキャリパ
Ca・・・・一方の腕部としての第1腕部
Ca′・・・腕部としての第2腕部
Ch・・・・シリンダ孔
D・・・・・ブレーキディスク
P・・・・・一方の摩擦パッドとしての第1摩擦パッド
P′・・・・摩擦パッドとしての第2摩擦パッド
PI・・・・ピストン
S・・・・・シム板
Sma,Smb・・係止爪としての上部係止爪
Smc・・・係止爪としての下部係止爪
h2,h2′・・嵌合孔としての第2嵌合孔
t2,t2′・・突起としての第2突起
4・・・・・裏板
8・・・・・液圧室としての油圧室
Claims (8)
- ブレーキディスク(D)と、そのブレーキディスク(D)を挟んで相対向する一対の摩擦パッド(P,P′)と、その両摩擦パッド(P,P′)の背面側にそれぞれ配置される一対の腕部(Ca,Ca′)を有して固定のブラケット(B)に摺動可能に支持されるブレーキキャリパ(C)と、そのブレーキキャリパ(C)の一方の腕部(Ca)に設けたシリンダ孔(Ch)に摺動可能に嵌合されて一方の摩擦パッド(P)を押圧し得るピストン(PI)と、該一方の摩擦パッド(P)の裏板(4)に装着されて裏板(4)及びピストン(PI)間に介在するシム板(S)と、ピストン(PI)に対して回転力を作用させつつ加圧力を付与し得る加圧手段(A)とを備える車両用ディスクブレーキ装置であって、
前記シム板(S)を挟んで前記ピストン(PI)と対向する前記裏板(4)には、ピストン(PI)側に突出する複数の突起(t2,t2′)が互いに間隔をおいて設けられ、 前記回転力で前記シム板(S)が前記ピストン(PI)と共回りするのを阻止するように前記複数の突起(t2,t2′)をそれぞれ嵌合させる複数の嵌合孔(h2,h2′)が、前記シム板(S)に設けられることを特徴とする車両用ディスクブレーキ装置。 - 前記シム板(S)は、前記ブレーキディスク(D)の回転軸線と直交する投影面で見て、前記シリンダ孔(Ch)よりブレーキディスク(D)周方向の一方側と他方側にそれぞれ延びており、少なくとも1つの前記嵌合孔(h2)と、他の少なくとも1つの前記嵌合孔(h2′)とが、前記投影面で見て、前記シリンダ孔(Ch)を挟んでブレーキディスク(D)周方向の一方側と他方側とにそれぞれ配置されることを特徴とする、請求項1に記載の車両用ディスクブレーキ装置。
- 少なくとも1つの前記嵌合孔(h2,h2′)は、前記投影面で見て、前記シリンダ孔(Ch)の軸線(O)と前記突起(t2,t2′)とを結ぶ直線方向に長い長孔で形成され、その長孔の短軸方向の内径が、該長孔に嵌合させる前記突起(t2,t2′)の外径と略同じ長さであることを特徴とする、請求項2に記載の車両用ディスクブレーキ装置。
- 前記シム板(S)の、ブレーキディスク(D)周方向で一方側の端部に前記少なくとも1つの前記嵌合孔(h2)が、また同シム板(S)の、ブレーキディスク(D)周方向で他方側の端部に前記他の少なくとも1つの前記嵌合孔(h2′)がそれぞれ形成されることを特徴とする、請求項2又は3に記載の車両用ディスクブレーキ装置。
- 少なくとも1つの前記嵌合孔(h2)と、他の少なくとも1つの前記嵌合孔(h2′)とが、前記ブレーキディスク(D)の回転軸線と直交する投影面で見て、前記シリンダ孔(Ch)の一直径線上で該シリンダ孔(Ch)を挟んでその一方側と他方側とにそれぞれ配置されることを特徴とする、請求項1に記載の車両用ディスクブレーキ装置。
- 少なくとも1つの前記嵌合孔(h2,h2′)は、前記一直径線に沿う方向に長い長孔で形成され、その長孔の短軸方向の内径が、該長孔に嵌合させる前記突起(t2,t2′)の外径と略同じ長さであることを特徴とする、請求項5に記載の車両用ディスクブレーキ装置。
- 前記加圧手段は、通電により駆動力を発揮し得る電動アクチュエータ(A)であり、前記シリンダ孔(Ch)内で前記ピストン(PI)の背面には、そのピストン(PI)を前記電動アクチュエータ(A)から独立して加圧し得る液圧を導入可能な液圧室(8)が画成されることを特徴とする、請求項1~6の何れかに記載の車両用ディスクブレーキ装置。
- 前記シム板(S)の、ブレーキディスク(D)径方向で内方側の側縁部または外方側の側縁部のうちの何れか一方に、前記裏板(4)の対応する側縁部に弾性的に係止する係止爪(Sma,Smb,Smc)が一体に設けられることを特徴とする、請求項1に記載の車両用ディスクブレーキ装置。
Priority Applications (4)
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EP16783231.0A EP3287659B1 (en) | 2015-04-24 | 2016-04-21 | Disc brake device for vehicle |
US15/564,961 US10352384B2 (en) | 2015-04-24 | 2016-04-21 | Disc brake device for a vehicle |
CN201680023490.4A CN107532664B (zh) | 2015-04-24 | 2016-04-21 | 车辆用盘式制动装置 |
JP2017514183A JP6542878B2 (ja) | 2015-04-24 | 2016-04-21 | 車両用ディスクブレーキ装置 |
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JP2015-088941 | 2015-04-24 | ||
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EP (1) | EP3287659B1 (ja) |
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WO2017081147A1 (de) * | 2015-11-12 | 2017-05-18 | Knorr-Bremse Systeme für Nutzfahrzeuge GmbH | Scheibenbremse und bremsbelagsatz |
WO2019133596A1 (en) * | 2017-12-28 | 2019-07-04 | Kelsey-Hayes Company | Uni-directional anti-rotation member for a disc brake assembly with an electric parking brake |
JP2022007447A (ja) * | 2020-06-26 | 2022-01-13 | 日立Astemo株式会社 | ディスクブレーキ |
CN115071657A (zh) * | 2021-03-16 | 2022-09-20 | 株式会社万都 | 电动驻车制动器 |
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CN109073010A (zh) * | 2016-04-18 | 2018-12-21 | 日信工业株式会社 | 车辆用盘式制动器 |
DE112019003747B4 (de) * | 2018-07-23 | 2022-12-22 | Hitachi Astemo, Ltd. | Scheibenbremse |
KR102249396B1 (ko) * | 2019-11-14 | 2021-05-07 | 현대모비스 주식회사 | 브레이크 장치용 브레이크 패드 |
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Also Published As
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CN107532664A (zh) | 2018-01-02 |
JP6542878B2 (ja) | 2019-07-10 |
JPWO2016171210A1 (ja) | 2018-02-15 |
CN107532664B (zh) | 2019-07-19 |
EP3287659A1 (en) | 2018-02-28 |
US10352384B2 (en) | 2019-07-16 |
EP3287659A4 (en) | 2019-01-09 |
US20180094682A1 (en) | 2018-04-05 |
EP3287659B1 (en) | 2023-03-15 |
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