WO2016144283A1 - A method of making decorative stretch ceilings - Google Patents

A method of making decorative stretch ceilings Download PDF

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Publication number
WO2016144283A1
WO2016144283A1 PCT/UA2015/000100 UA2015000100W WO2016144283A1 WO 2016144283 A1 WO2016144283 A1 WO 2016144283A1 UA 2015000100 W UA2015000100 W UA 2015000100W WO 2016144283 A1 WO2016144283 A1 WO 2016144283A1
Authority
WO
WIPO (PCT)
Prior art keywords
polymeric material
ceilings
profiles
making decorative
making
Prior art date
Application number
PCT/UA2015/000100
Other languages
French (fr)
Inventor
Dmytro Volodymyrovych PANGA
Original Assignee
Panga Dmytro Volodymyrovych
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Panga Dmytro Volodymyrovych filed Critical Panga Dmytro Volodymyrovych
Priority to PL15805652T priority Critical patent/PL3256295T3/en
Priority to EP15805652.3A priority patent/EP3256295B1/en
Priority to MD20170079A priority patent/MD4623C1/en
Publication of WO2016144283A1 publication Critical patent/WO2016144283A1/en

Links

Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B9/00—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38—Cutting-out; Stamping-out
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B9/00—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation
    • E04B9/30—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation characterised by edge details of the ceiling; e.g. securing to an adjacent wall
    • E04B9/303—Ceilings; Construction of ceilings, e.g. false ceilings; Ceiling construction with regard to insulation characterised by edge details of the ceiling; e.g. securing to an adjacent wall for flexible tensioned membranes
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/002—Coverings or linings, e.g. for walls or ceilings made of webs, e.g. of fabrics, or wallpaper, used as coverings or linings
    • E04F13/005—Stretched foil- or web-like elements attached with edge gripping devices

Definitions

  • This invention relates to the field of construction, particularly to the technology of making stretch ceilings out of polymeric materials, and is used for creation of interior designs for domestic and other premises.
  • perforated films with perforations over the film surface is the new recent trend in stretching finishing.
  • the arrangement of perforations and their diameter may vary, though the diversity depends on the makers of perforated films (http://demi-lune-sevastopol.ibud.ua/ru/praisy- strict/535/filters/l 8717_18833).
  • the task is solved in the way that for the method of making decorative stretch ceilings, which involves a choice of a pattern, cutting the polymeric material, its processing using a special-purpose computer-controlled machine with the pattern digitally pre-recorded in its memory, and mounting the cut and processed polymeric material by fixing the heated material into profiles, according to the invention the polymeric material is processed by cutting out patterns using a special-purpose computer-controlled machine equipped with a cutting tool, and the profiles are pre-set on a ceiling or walls or pre-assembled as a frame.
  • the patterns are created using computer programs prior to their choosing for this purpose.
  • the polymeric material cutting and processing are performed simultaneously using a special-purpose computer-controlled machine equipped with a cutting tool.
  • the processed polymeric material is mounted together with solid polymeric material, which is placed above or below the processed polymeric material.
  • profiles are used for making tray ceilings and the processed polymeric material is mounted together with solid polymeric material, which is placed above or below the processed polymeric material.
  • profiles have at least two processed polymeric materials fixed into them.
  • profiles are used for making tray ceilings with at least two processed polymeric materials fixed into them.
  • the polymeric material may be translucent, semi-translucent or opaque, may also have frost, satin or lacquer coating, marbled coating, chamois-like or silk-like coating, and be of any colour.
  • the processing of the polymeric material by a special- purpose computer-controlled machine makes it possible to record and cut out a tailored pattern from the polymeric materials of various colours and textures, which makes it possible to make custom-designed ceilings, and mounting of an additional solid polymeric material or polymeric material with a cut out pattern produces additional volume effect, improves acoustic properties, and enhances the possibilities for ceiling decoration.
  • the claimed invention has illustration with
  • figure 1 being an example of a pattern for cutting stretch ceilings
  • figure 2 being an example of a decorative stretch ceiling with a cut out pattern
  • figure 3 being an interior decorated with a stretch ceiling with a cut out pattern that was mounted using one solid polymeric material
  • figure 4 being an interior decorated with a stretch ceiling with a cut out pattern that was mounted using different polymeric materials at different levels.
  • the claimed method of making decorative stretch ceilings is implemented as follows.
  • a customer chooses a pattern for a stretch ceiling from a pattern catalogue suggested by a decorative stretch ceiling maker. Besides, a customer may create a pattern for a decorative ceiling using the help of a designer, considering the premise dimensions, lighting sources, and colour scheme for creating a volume effect.
  • the chosen or computer-designed pattern is recorded into the digital memory of a special-purpose computer-controlled machine (CNC machine) equipped with a cutting tool.
  • CNC machine computer-controlled machine
  • the machine cuts out a pattern in the polymeric material used for making stretch ceilings (included in the state of art, namely as a polymeric film, which may be of various colour and texture). It is also possible to cut the polymeric material using it.
  • the cut polymeric material with a cut out pattern is fixed in the profiles for stretch ceilings; the profiles are pre-fastened in proper places: either on a ceiling or walls (straight, wavy-grained, concrete, brick, plasterboard, bamboo etc.). Profiles of different designs made of metal (like aluminum), polymeric materials (like PVC) or timber (like medium density fibreboard, chipboard or wood) may be used. Besides, profiles out of rigid materials may be assembled as a frame that may be moved and set in different places together with the stretched polymeric material according to the customer " s choice.
  • Fastening or fixation of the polymeric material in the profiles is performed by the state of art methods like with or without a harpoon or any other method; with that the polymeric material is heated by a special-purpose heating machine to increase the area and enhance the stretch properties.
  • the stretch ceiling has a tight and flat surface with perfect cut out patterns upon its complete fixing.
  • the claimed method of making decorative ceilings makes it possible to create a variety of ceiling options.
  • the ceilings made with this method may be placed directly over any prepared and painted ceiling or against any another stretch ceiling, either solid or with a cut out pattern.
  • each polymeric material in tray ceilings may be fixed in a separate profile, and several polymeric materials may be fixed in one profile that may have one or two dapping.
  • the ceiling made using this method has low cost as it requires no additional expensive materials, and is of high quality due to the use of polymeric material processed by a special-purpose computer-controlled machine equipped with a cutting tool, which makes it possible for tailored approach to each customer with respect to the creation of a custom-made ceiling design.
  • the claimed method of making decorative stretch ceilings has been brought into use as "Apply Style” by Beltendo Commercial and Industrial Company in Odessa city.
  • the implementation of this method is performed using a unique modern computer-controlled machine, which makes it possible to avoid manual stretch ceiling cutting and provide high-quality processing of the polymeric material at any complexity of the chosen pattern.
  • Stretch ceilings made in "Apply Style” are in good demand on the construction and renovation service market.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Mechanical Engineering (AREA)
  • Finishing Walls (AREA)
  • Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
  • Milling Processes (AREA)

Abstract

A method of making decorative stretch ceilings includes the choice of a pattern, cutting the polymeric material, its further processing using a special- purpose computer-controlled machine with digital pattern pre-recorded in its memory, and mounting the cut and processed polymeric material by fixing the heated material in the profiles that are set as a frame on a ceiling or walls. The polymeric material processing is performed by cutting out the patterns using a special-purpose computer-controlled machine equipped with a cutting tool.

Description

A METHOD OF MAKING DECORATIVE STRETCH CEILINGS
This invention relates to the field of construction, particularly to the technology of making stretch ceilings out of polymeric materials, and is used for creation of interior designs for domestic and other premises.
There is a widely known technology of making the so-called "classic" stretch ceilings, according to which the pre-measurement of premises is taken, the polymeric material is cut and welded if appropriate, a frame out of profiles is set, and then the material is stretched within the frame. A durable polymeric film is stretched between the profiles that are fixed along the premise perimeter, which makes it possible to have a perfectly flat and smooth surface.
The disadvantage of such stretch ceilings is their uniformity, as it gives an impression of monotony and makes it impossible to use a tailored approach to meet the customer's preferences or the style of premises, despite the film textures and colours being rather diverse.
The use of perforated films with perforations over the film surface is the new recent trend in stretching finishing. The arrangement of perforations and their diameter may vary, though the diversity depends on the makers of perforated films (http://demi-lune-sevastopol.ibud.ua/ru/praisy- companii/535/filters/l 8717_18833).
The limited opportunity for tailored approach and creation of a custom- made ceiling design is the disadvantage of stretch ceilings with perforated films.
There is a method of making decorative ceilings out of polymeric material with an applied pattern, which suggests that pre-chosen patterns are transferred digitally and recorded in the computer memory of a printing machine control system, and then applied onto the cut polymeric material for decorative stretch ceiling. The polymeric material, in its turn, is mounted when heated by stretching the heated material onto the frame of profiles of the decorative ceiling (Ukrainian Patent No. 74161 , International Patent Classification E04B 9/04, "Welded flexible polymeric material with applied pattern for making stretching structures like decorative ceilings; decorative ceiling and the method of its making" issued on 15.1 1.2005).
The disadvantage of this method is the use of additional expensive materials like paints and varnishes for printing, as well as the need for additional processing of applied patterns to protect them against UV radiation, which in its turn makes the process of making decorative ceilings more complicated and costly. Besides, making decorative ceilings with applied patterns does not entirely meet the modern trends of the fashion industry that also influence the interior design. Recently laser engraving and ornamental cutouts on clothing, accessories, fabrics, and furniture have become a trend.
In the basis of the invention there is a task to improve the method of making decorative stretch ceilings by introducing changes to the process operations; simplifying the process of making a decorative ceiling, enhancing the functional capabilities and, consequently, improving the stretch ceiling appearance, reducing the costs, ensuring the tailored approach, and creating a custom-made ceiling design.
The task is solved in the way that for the method of making decorative stretch ceilings, which involves a choice of a pattern, cutting the polymeric material, its processing using a special-purpose computer-controlled machine with the pattern digitally pre-recorded in its memory, and mounting the cut and processed polymeric material by fixing the heated material into profiles, according to the invention the polymeric material is processed by cutting out patterns using a special-purpose computer-controlled machine equipped with a cutting tool, and the profiles are pre-set on a ceiling or walls or pre-assembled as a frame.
The patterns are created using computer programs prior to their choosing for this purpose. In this case, the polymeric material cutting and processing are performed simultaneously using a special-purpose computer-controlled machine equipped with a cutting tool.
Besides, the processed polymeric material is mounted together with solid polymeric material, which is placed above or below the processed polymeric material.
Furthermore, profiles are used for making tray ceilings and the processed polymeric material is mounted together with solid polymeric material, which is placed above or below the processed polymeric material.
Moreover, profiles have at least two processed polymeric materials fixed into them.
Besides, profiles are used for making tray ceilings with at least two processed polymeric materials fixed into them.
With that, the polymeric material may be translucent, semi-translucent or opaque, may also have frost, satin or lacquer coating, marbled coating, chamois-like or silk-like coating, and be of any colour.
The processing of polymeric material done with the pattern cut out by a special-purpose computer-controlled machine equipped with a cutting tool makes it possible to omit the use of expensive additional materials for making decorative ceilings with patterns and thus simplify the making process and, consequently, reduce the costs. Meanwhile, cutting out the pattern in the polymeric material enhances the functional capabilities of decorative ceilings, in particular, improves their acoustic properties due to the partial acoustic energy absorption. The processing of the polymeric material by a special- purpose computer-controlled machine makes it possible to record and cut out a tailored pattern from the polymeric materials of various colours and textures, which makes it possible to make custom-designed ceilings, and mounting of an additional solid polymeric material or polymeric material with a cut out pattern produces additional volume effect, improves acoustic properties, and enhances the possibilities for ceiling decoration. The claimed invention has illustration with
figure 1 being an example of a pattern for cutting stretch ceilings;
figure 2 being an example of a decorative stretch ceiling with a cut out pattern; figure 3 being an interior decorated with a stretch ceiling with a cut out pattern that was mounted using one solid polymeric material;
figure 4 being an interior decorated with a stretch ceiling with a cut out pattern that was mounted using different polymeric materials at different levels.
The claimed method of making decorative stretch ceilings is implemented as follows.
A customer chooses a pattern for a stretch ceiling from a pattern catalogue suggested by a decorative stretch ceiling maker. Besides, a customer may create a pattern for a decorative ceiling using the help of a designer, considering the premise dimensions, lighting sources, and colour scheme for creating a volume effect. The chosen or computer-designed pattern is recorded into the digital memory of a special-purpose computer-controlled machine (CNC machine) equipped with a cutting tool. The machine cuts out a pattern in the polymeric material used for making stretch ceilings (included in the state of art, namely as a polymeric film, which may be of various colour and texture). It is also possible to cut the polymeric material using it.
The cut polymeric material with a cut out pattern is fixed in the profiles for stretch ceilings; the profiles are pre-fastened in proper places: either on a ceiling or walls (straight, wavy-grained, concrete, brick, plasterboard, bamboo etc.). Profiles of different designs made of metal (like aluminum), polymeric materials (like PVC) or timber (like medium density fibreboard, chipboard or wood) may be used. Besides, profiles out of rigid materials may be assembled as a frame that may be moved and set in different places together with the stretched polymeric material according to the customer" s choice.
Fastening or fixation of the polymeric material in the profiles is performed by the state of art methods like with or without a harpoon or any other method; with that the polymeric material is heated by a special-purpose heating machine to increase the area and enhance the stretch properties. The stretch ceiling has a tight and flat surface with perfect cut out patterns upon its complete fixing.
The claimed method of making decorative ceilings makes it possible to create a variety of ceiling options. The ceilings made with this method may be placed directly over any prepared and painted ceiling or against any another stretch ceiling, either solid or with a cut out pattern. In this case, each polymeric material in tray ceilings may be fixed in a separate profile, and several polymeric materials may be fixed in one profile that may have one or two dapping.
The usage of several stretch ceilings with cut out patterns creates a volume effect that may be further enhanced and modified by means of lighting depending on its location and working mode of the light sources.
The ceiling made using this method has low cost as it requires no additional expensive materials, and is of high quality due to the use of polymeric material processed by a special-purpose computer-controlled machine equipped with a cutting tool, which makes it possible for tailored approach to each customer with respect to the creation of a custom-made ceiling design.
The claimed method of making decorative stretch ceilings has been brought into use as "Apply Style" by Beltendo Commercial and Industrial Company in Odessa city. The implementation of this method is performed using a unique modern computer-controlled machine, which makes it possible to avoid manual stretch ceiling cutting and provide high-quality processing of the polymeric material at any complexity of the chosen pattern. Stretch ceilings made in "Apply Style" are in good demand on the construction and renovation service market.

Claims

1. A method of making decorative stretch ceilings with the choice of a pattern, cutting of the polymeric material, its further processing using a special- purpose computer-controlled machine with digital pattern pre-recorded in its memory, and mounting of the cut and processed polymeric material by fixing the heated material in the profiles, characterized in that the polymeric material processing is done by cutting out the patterns using a special-purpose computer-controlled machine equipped with a cutting tool, and that the profiles are pre-mounted on a ceiling or walls or pre-assembled as a frame.
2. The method of making decorative stretch ceilings according to claim
^ characterized in that the computer-mediated creation of patterns is done prior to their choosing.
3. The method of making decorative stretch ceilings according to claims 1 and 2, characterized in that the polymeric material is cut and processed simultaneously with a special-purpose computer-controlled machine equipped with a cutting tool.
4. The method of making decorative stretch ceilings according to claims 1-3, characterized in that the processed polymeric material is mounted together with solid polymeric material, which is placed above or below the processed polymeric material.
5. The method of making decorative stretch ceilings according to claims 1-3, characterized in that the profiles are used for making tray ceilings and the processed polymeric material is mounted together with solid polymeric material, which is placed above or below the processed polymeric material.
6. The method of making decorative stretch ceilings according to claims
1-3, characterized in that at least two processed polymeric materials are fixed into the profiles.
7. The method of making decorative stretch ceilings according to claims
1-3, characterized in that the profiles are used for making tray ceilings with at least two processed polymeric materials fixed into them.
8. The method of making decorative stretch ceilings according to any of claims 1-7, characterized in that the polymeric material may be translucent, semi-translucent or opaque, may also have frost, satin or lacquer coating, marbled coating, chamois-like or silk-like coating, and be of any colour.
PCT/UA2015/000100 2015-03-06 2015-10-23 A method of making decorative stretch ceilings WO2016144283A1 (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
PL15805652T PL3256295T3 (en) 2015-03-06 2015-10-23 A method of making decorative stretch ceilings
EP15805652.3A EP3256295B1 (en) 2015-03-06 2015-10-23 A method of making decorative stretch ceilings
MD20170079A MD4623C1 (en) 2015-03-06 2015-10-23 Method of making decorative stretch seilings

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
UAU201502067U UA100225U (en) 2015-03-06 2015-03-06 A method to making decorative stretch ceiling
UAU201502067 2015-03-06

Publications (1)

Publication Number Publication Date
WO2016144283A1 true WO2016144283A1 (en) 2016-09-15

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Application Number Title Priority Date Filing Date
PCT/UA2015/000100 WO2016144283A1 (en) 2015-03-06 2015-10-23 A method of making decorative stretch ceilings

Country Status (6)

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EP (1) EP3256295B1 (en)
MD (1) MD4623C1 (en)
PL (1) PL3256295T3 (en)
RU (1) RU2621232C2 (en)
UA (1) UA100225U (en)
WO (1) WO2016144283A1 (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3761675A (en) * 1972-01-19 1973-09-25 Hughes Aircraft Co Material cutting and printing system
US20040048046A1 (en) * 2000-11-06 2004-03-11 Bernard Geis Method for producing a panel substantially stretched on a frame and resulting panel
WO2006091831A2 (en) * 2005-02-24 2006-08-31 Bpb America Inc. Customizable ceiling or wall panels and method of construction

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2799222B1 (en) * 1999-09-30 2003-03-07 Newmat Sa PRINTED WELDABLE FLEXIBLE POLYMER MATERIAL FOR MAKING TENSIONED STRUCTURES, STRUCTURES OBTAINED WITH SUCH MATERIAL AND METHOD FOR PRODUCING SUCH STRUCTURES
RU131027U1 (en) * 2013-02-26 2013-08-10 Артур Юрьевич Синев CANVAS FOR STRETCH CEILING (OPTIONS)

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3761675A (en) * 1972-01-19 1973-09-25 Hughes Aircraft Co Material cutting and printing system
US20040048046A1 (en) * 2000-11-06 2004-03-11 Bernard Geis Method for producing a panel substantially stretched on a frame and resulting panel
WO2006091831A2 (en) * 2005-02-24 2006-08-31 Bpb America Inc. Customizable ceiling or wall panels and method of construction

Also Published As

Publication number Publication date
EP3256295B1 (en) 2018-09-26
UA100225U (en) 2015-07-10
EP3256295A1 (en) 2017-12-20
MD4623C1 (en) 2019-10-31
PL3256295T3 (en) 2019-03-29
RU2621232C2 (en) 2017-06-01
MD4623B1 (en) 2019-03-31
RU2015132157A (en) 2017-02-03
MD20170079A2 (en) 2018-01-31

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