CN103909718A - Rose-texture artificial board and production method thereof - Google Patents
Rose-texture artificial board and production method thereof Download PDFInfo
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- CN103909718A CN103909718A CN201410136713.0A CN201410136713A CN103909718A CN 103909718 A CN103909718 A CN 103909718A CN 201410136713 A CN201410136713 A CN 201410136713A CN 103909718 A CN103909718 A CN 103909718A
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Abstract
The invention provides a rose-texture artificial board and a production method thereof. The method comprises the following steps: assembling a rose-texture stainless steel template and a buffering cushion into a single-layered hot press and putting the buffering cushion between a hot pressing plate of the hot press and the rose-texture stainless steel template; sequentially paving rose-texture dipping adhesive film paper and a base material plate from top to bottom to form a board blank of the artificial board; carrying out hot pressing by the hot press and controlling a hot pressing temperature to be 183-188 DEG C; carrying out hot pressing under the conditions that the hot pressing pressure is 26-28kg/cm<2> and the hot pressing time is 21-28 seconds; and carrying out airing plate cooling and surface balance pressure treatment. The rose-texture artificial board provided by the invention has the excellent performances of wear resistance, scratching resistance, cigarette firing resistance, pollution resistance and the like; meanwhile, the heating temperature for producing is low, the time is short and the energy sources are greatly saved; the rose-texture artificial board is an embossment dipping adhesive film paper veneer artificial board with an imitated rose texture; in a production process, glue is not used, so that the rose-texture artificial board is environmentally friendly and the cost is saved; the board has the characteristics of vivid texture, beautiful and fashionable appearance and good decorative effect.
Description
Technical field
The present invention relates to a kind of decorative product, relate in particular to a kind of rose line Surface decorated woodbased panels with paper impregnated thermosetting resins and preparation method thereof.
Background technology
At present, impregnated bond paper wood-based panel product is in the majority with sub-light (sheen) and wood grain embossment two series products in the market.And for young consumers, when pursuit interior decoration reaches the generous effect of aesthetic feeling, given prominence to personalized requirement, and existing sub-light (sheen) and wood grain relief carving decorative surface plate cannot satisfy the demands of consumers completely.Market does not have the sheet material of the personalized profile of animal rose line, because its processing technology complexity, quality is unreliable.The template of prior art wood-based plate processing can not Reusability, and needs to adopt glue bonding applique surface paper, 200 ℃-240 ℃ of the temperature of heating, thousand grams/cm of hot pressing pressure 10-15, approximately 40 seconds time.While heating, easily occur the problems such as finishing paper foaming, production technology falls behind simultaneously.
Summary of the invention
The object of the invention is a kind of rose line wood-based plate and manufacture method thereof, enrich the kind of this series products, further to satisfy the demands of consumers, its fidelity is high, and quality is well not yielding, production method science, energy-and time-economizing, do not use glue, environmental protection and saving cost expands the application of Surface decorated woodbased panels with paper impregnated thermosetting resins in furniture and indoor hardware fitting simultaneously.
A kind of rose line Wood-based plate production method, comprises step:
(1) rose line Stainless Molding Board, cushion pad are assembled in single-layer hot press, raw material is delivered to assigned address, between the heating platen of hot press and rose line Stainless Molding Board, put into cushion pad;
(2) the first rose line impregnated bond paper, backing material plate, the second rose line impregnated bond paper successively from top to down are mated formation and be combined into artificial board blank;
(3) carry out hot pressing by hot press, control 183 ℃-188 ℃ of hot pressing temperatures, thousand grams/cm of hot pressing pressure 26-30, under the condition of hot pressing time 21s-28s, described artificial board blank is carried out to hot pressing, form rose line Surface decorated woodbased panels with paper impregnated thermosetting resins;
(4) process through deburring bag slurry from the sheet material of hot press output, finally put into cooling the balancing machine cooling and surface balance pressure treatment of plate of drying in the air.
Further, in step (3), in the upper hot pressboard of hot press and lower hot pressing board, two heat cycles pipes that have roundabout shape are set separately; In described two heat cycles pipes that have a roundabout shape, conduction oil flow direction is contrary, makes the transmission of conduction oil heat faster and evenly, and rose line Stainless Molding Board is heated evenly, and prevents flexural deformation.
In step (4), described cooling balancing machine comprises frame, turns over lever system, motor, final drive shaft, ring chain; Describedly turn over many rows that lever system arranged by fixed intervals and turn over bar and form, many rows turn over bar and connect the transmission that circulates of annular chain traction by motor, final drive shaft; Every row turns over bar and forms by the many identical bars that turn over, be arranged in frame and keep same straight line, two arrange the fixed intervals of turning between bar for clamping the rose line Surface decorated woodbased panels with paper impregnated thermosetting resins after heating, by ring chain shuttling movement, the rose line Surface decorated woodbased panels with paper impregnated thermosetting resins of heat is transported to the other end and has just turned cold from the one end of turning over lever system by turning over bar.
In step (2), the static that adopts electrostatic generator to produce is applied on rose line impregnated bond paper, rose line impregnated bond paper is brought static smooth being adsorbed on backing material plate immediately, can entirely be adsorbed on backing material plate by Automatic-expanding after making original irregular rose line impregnated bond paper add static.Backing material plate in described step (2) is particieboard or medium density fibre board (MDF), and big or small and described rose line Stainless Molding Board matches.
Described rose line Stainless Molding Board is rectangle, specification: 2635mm*1460mm*4.8mm, template surface presents multiple rose decorative patterns, and described rose decorative pattern is slightly highlighted in template basal plane, template basal plane glossiness is 100-105, rose decorative pattern glossiness 105-110.
A kind of rose line Surface decorated woodbased panels with paper impregnated thermosetting resins of producing according to said method of the present invention, described rose line wood-based plate is to be mated formation from top to down successively by the first rose line impregnated bond paper, backing material plate, the second rose line impregnated bond paper, forms by the hot pressing of rose line Stainless Molding Board; Wherein control 180 ℃-190 ℃ of hot pressing temperatures, hot pressing pressure 25-30kg/cm2, hot pressing time 20s-30s.Further, after rose line impregnated bond paper is coupled with static, smooth being adsorbed on backing material plate mated formation.
Described rose line wood-based plate surface presents multiple rose decorative patterns, and described rose decorative pattern is lower than template basal plane 0.10-0.15mm, and template basal plane glossiness is 100-105, spill rose decorative pattern glossiness 105-110.Described rose line wood-based plate is processed through deburring bag slurry, finally puts into cooling the balancing machine cooling and surface balance pressure treatment of plate of drying in the air.
Described rose card surface graining paper used, obtains rose line impregnated bond paper through melmac dipping post-drying; The grammes per square metre of described rose line impregnated bond paper is 70～90 grams/m, the spread 130～160% of melmac.
The manufacture craft main distinction and the advantage of the present invention and conventional wood-based plate are: the hot pressing temperature that rose line adopts is lower than 25 ℃-40 ℃ of existing wood-based plates, thousand grams/cm of the large 12-15 of hot pressing pressure, experiment through thousands of times just obtains this control parameter, substrate is not easy distortion and warps, hot pressing time is shorter than prior art, greatly saves electric power.In the upper hot pressboard of hot press and lower hot pressing board, two heat cycles pipes that have roundabout shape are set separately, in pipe, conduction oil flow direction is contrary, makes the transmission of conduction oil heat faster and evenly, and rose line Stainless Molding Board is heated evenly, and prevents flexural deformation.The static that adopts in addition electrostatic generator to produce is applied on rose line impregnated bond paper, and rose line impregnated bond paper is brought static smooth being adsorbed on backing material plate immediately, can gauffer and have bubble.
Additional advantages of the present invention are: rose decorative pattern panel has the excellent properties such as wear-resisting, scratch-resistant, resistance to cigarette calcination, anti-pollution.In manufacturing process, do not make to fasten with glue, prevent the volatilization of glue poison gas, there is environment protecting, meanwhile, rose decorative pattern panel is the embossment Surface decorated woodbased panels with paper impregnated thermosetting resins that a class has imitative rose texture, adopts the rose line Stainless Molding Board of specially made structure striped when production, can Reusability up to ten thousand times, greatly saved die cost, such sheet material has the feature of texture true to nature, fashion attractive in appearance, good decorating effect, to cater to consumer demand.
The specific embodiment
A kind of rose line Surface decorated woodbased panels with paper impregnated thermosetting resins preparation method provided by the invention, comprises step:
(1) rose line Stainless Molding Board, cushion pad are assembled in single-layer hot press, raw material is delivered to assigned address, between the heating platen of hot press and rose line Stainless Molding Board, put into cushion pad.
(2) rose line impregnated bond paper, backing material plate, rose line impregnated bond paper successively from top to down are mated formation and be combined into artificial board blank.
Because prior art bond paper is mated formation on artificial board surface, as without specially treated, between bond paper and artificial plate, do not have adhesion, and contact-making surface leaves hole.In course of conveying, can produce air-flow, and air-flow is by the hole between bond paper and wood-based plate, and bond paper is shifted.Bond paper is originally after impregnated melamine resin simultaneously, and Paper Brittleness is larger, is easily torn breakage by air-flow.
The static that the present invention adopts electrostatic generator to produce is applied on rose line impregnated bond paper, rose line impregnated bond paper is brought static smooth being adsorbed on backing material plate immediately, can entirely be adsorbed on backing material plate by Automatic-expanding after making original irregular rose line impregnated bond paper add static.Guarantee that bond paper and artificial board complete after assembly, in course of conveying, avoid bond paper to tear breakage or position skew, guarantee product quality and production efficiency with this.
(3) carry out hot pressing by hot press, control 183 ℃-188 ℃ of hot pressing temperatures, thousand grams/cm of hot pressing pressure 26-30, under the condition of hot pressing time 21s-28s, described artificial board blank is carried out to hot pressing, form rose line Surface decorated woodbased panels with paper impregnated thermosetting resins.
Conventional hot-press machine heating platen all adopts single conduction oil circulation pipe or Electric heating, and single conduction oil circulation pipe is worn to the other end from one end of heating platen.Surface decorated woodbased panels with paper impregnated thermosetting resins hot press is, by conduction oil, heat is passed to cushion pad and steel form, then is acted in pressurization by steel form, heat is passed to impregnating resin and makes its melting and sclerosis, completes overlaying of Surface decorated woodbased panels with paper impregnated thermosetting resins.But adopt single conduction oil circulation pipe, thermal conductance oil is from the process of the end to end of thermal conductance oil circulating pipe, thermal conductance oil temperature declines to some extent, to cause so the each region heat conduction of whole heating platen inconsistent, the steel form being connected with heating platen is slow because of be heated inequality and heat transfer, expands with heat and contract with cold and causes diastrophic phenomenon.
Prior art is improved, and the present invention, in step (3), arranges separately two heat cycles pipes that have roundabout shape in the upper hot pressboard of hot press and lower hot pressing board; In described two heat cycles pipes that have a roundabout shape, conduction oil flow direction is contrary, makes the transmission of conduction oil heat faster and evenly, and rose line Stainless Molding Board is heated evenly, and prevents flexural deformation.
Carry out hot pressing by hot press, the first control mode is to control 183 ℃ of hot pressing temperatures, 26,000 grams/cm of hot pressing pressures, hot pressing time 21s; The second control mode is to control 185 ℃ of hot pressing temperatures, 27,000 grams/cm of hot pressing pressures, hot pressing time 23s; The third control mode is to control 186 ℃ of hot pressing temperatures, 28,000 grams/cm of hot pressing pressures, hot pressing time 25s; The 4th kind of control mode is to control 188 ℃ of hot pressing temperatures, 30,000 grams/cm of hot pressing pressures, hot pressing time 28s; The 5th kind of control mode is to control 184 ℃ of hot pressing temperatures, 28,000 grams/cm of hot pressing pressures, hot pressing time 25s.Above-mentioned hot pressing temperature, hot pressing pressure, hot pressing time parameter can be adjusted arbitrarily according to production real needs in scope of disclosure.
For improving the quality of products, also comprise that step (4) processes through deburring bag slurry from the sheet material of hot press output, finally put into cooling the balancing machine cooling and surface balance pressure treatment of plate of drying in the air.Hot pressing process rose line Surface decorated woodbased panels with paper impregnated thermosetting resins is out and surface balance pressure treatment cooling by the follow-up plate that dries in the air also, through drying in the air the cooling balance of panel assembly decoration panel after treatment, surface with temperature reduce rapidly, plate surface temperature can be down to room temperature from approaching 200 ℃, can effectively prevent thermal stress to produce the problems such as distortion warps.
Described cooling balancing machine comprises frame, turns over lever system, motor, final drive shaft, ring chain; Describedly turn over many rows that lever system arranged by fixed intervals and turn over bar and form, many rows turn over bar and connect the transmission that circulates of annular chain traction by motor, final drive shaft; Every row turns over bar and forms by three identical bars that turn over, be arranged in frame and keep same straight line, two arrange the fixed intervals of turning between bar for clamping the rose line Surface decorated woodbased panels with paper impregnated thermosetting resins after heating, by ring chain shuttling movement, the rose line Surface decorated woodbased panels with paper impregnated thermosetting resins of heat is transported to the other end and has just turned cold from the one end of turning over lever system by turning over bar.
Described rose line Stainless Molding Board is rectangle, specification: 2635mm*1460mm*4.8mm, template surface presents multiple rose decorative patterns, and described rose decorative pattern is slightly highlighted in template basal plane, template basal plane glossiness is 100-105, rose decorative pattern glossiness 105-110.Backing material plate is particieboard or medium density fibre board (MDF), and big or small and described rose line Stainless Molding Board matches.
Key point of the present invention is that rose line Stainless Molding Board and hot compression parameters control combination are selected, the enforcement difference of the present invention and prior art:
1, process operations aspect.The present invention adopts special rose line Stainless Molding Board, and template surface presents multiple rose decorative patterns, and described rose decorative pattern is slightly highlighted in template basal plane, and template basal plane glossiness is 100-105, rose decorative pattern glossiness 105-110.And conventional production and application is conventional sub-light Stainless Molding Board, the product effect producing differs greatly.
2, technique adjustment aspect.Heat pressing process, the hot pressing time more much lower than conventional sub-tabula rasa facial ornament panel production technology hot pressing temperature that the present invention adopts reduced, and realizing in the short period overlays production, further saved energy resource consumption.
3, in the upper hot pressboard of hot press and lower hot pressing board, two heat cycles pipes that have roundabout shape are set separately, in pipe, conduction oil flow direction is contrary, make the transmission of conduction oil heat faster and even, the static that adopts in addition electrostatic generator to produce is applied on rose line impregnated bond paper, rose line impregnated bond paper is brought static smooth being adsorbed on backing material plate immediately, can gauffer and have bubble.
A kind of rose line Surface decorated woodbased panels with paper impregnated thermosetting resins of producing according to said method of the present invention, described rose line wood-based plate is to be mated formation from top to down successively by the first rose line impregnated bond paper, backing material plate, the second rose line impregnated bond paper, forms by the hot pressing of rose line Stainless Molding Board; Wherein control 180 ℃-190 ℃ of hot pressing temperatures, hot pressing pressure 25-30kg/cm2, hot pressing time 20s-30s.Further, after rose line impregnated bond paper is coupled with static, smooth being adsorbed on backing material plate mated formation, and can prevent that so wrinkling and bubble from occurring.
Described rose line wood-based plate surface presents multiple rose decorative patterns, and described rose decorative pattern is lower than template basal plane 0.10-0.15mm, and template basal plane glossiness is 100-105, spill rose decorative pattern glossiness 105-110.
Described rose card surface graining paper used, obtains rose line impregnated bond paper through melmac dipping post-drying; The grammes per square metre of described rose line impregnated bond paper is 70～90 grams/m, the spread 130～160% of melmac.
Rose decorative pattern panel of the present invention manufacturing process is simple, be convenient to mechanization batch production, cost is lower.Plate face presents many asperities, as rose, has different glossiness, and has special stereoscopic visual effect, and texture is strong, fidelity is high, fashion very attractive in appearance.Rose decorative pattern panel has the excellent properties such as wear-resisting, scratch-resistant, resistance to cigarette calcination, anti-pollution.
Claims (10)
1. a rose line Wood-based plate production method, is characterized in that, comprises step:
(1) rose line Stainless Molding Board, cushion pad are assembled in single-layer hot press, raw material is delivered to assigned address, between the heating platen of hot press and rose line Stainless Molding Board, put into cushion pad;
(2) the first rose line impregnated bond paper, backing material plate, the second rose line impregnated bond paper successively from top to down are mated formation and be combined into artificial board blank;
(3) carry out hot pressing by hot press, control 183 ℃-188 ℃ of hot pressing temperatures, thousand grams/cm of hot pressing pressure 26-30, under the condition of hot pressing time 21s-28s, described artificial board blank is carried out to hot pressing, form rose line Surface decorated woodbased panels with paper impregnated thermosetting resins;
(4) process through deburring bag slurry from the sheet material of hot press output, finally put into cooling the balancing machine cooling and surface balance pressure treatment of plate of drying in the air.
2. rose line Wood-based plate production method according to claim 1, is characterized in that, in step (3), in the upper hot pressboard of hot press and lower hot pressing board, two heat cycles pipes that have roundabout shape is set separately; In described two heat cycles pipes that have a roundabout shape, conduction oil flow direction is contrary, makes the transmission of conduction oil heat faster and evenly, and rose line Stainless Molding Board is heated evenly, and prevents flexural deformation.
3. rose line Wood-based plate production method according to claim 3, is characterized in that, in step (4), described cooling balancing machine comprises frame, turns over lever system, motor, final drive shaft, ring chain; Describedly turn over many rows that lever system arranged by fixed intervals and turn over bar and form, many rows turn over bar and connect the transmission that circulates of annular chain traction by motor, final drive shaft; Every row turns over bar and forms by the many identical bars that turn over, be arranged in frame and keep same straight line, two arrange the fixed intervals of turning between bar for clamping the rose line Surface decorated woodbased panels with paper impregnated thermosetting resins after heating, by ring chain shuttling movement, the rose line Surface decorated woodbased panels with paper impregnated thermosetting resins of heat is transported to the other end and has just turned cold from the one end of turning over lever system by turning over bar.
4. according to rose line Wood-based plate production method described in claim 1 or 2, it is characterized in that, in step (2), the static that adopts electrostatic generator to produce is applied on rose line impregnated bond paper, rose line impregnated bond paper is brought static smooth being adsorbed on backing material plate immediately, can entirely be adsorbed on backing material plate by Automatic-expanding after making original irregular rose line impregnated bond paper add static.
5. rose line Wood-based plate production method according to claim 4, is characterized in that, the backing material plate in described step (2) is particieboard or medium density fibre board (MDF), and big or small and described rose line Stainless Molding Board matches.
6. according to rose line Wood-based plate production method described in claim 1 or 2, it is characterized in that, described rose line Stainless Molding Board is rectangle, its surface arranges multiple rose decorative patterns, described rose decorative pattern is slightly highlighted in template basal plane, template basal plane glossiness is 100-105, convex rose decorative pattern glossiness 105-110.
7. a rose line wood-based plate of producing according to the method for claim 1, it is characterized in that, described rose line wood-based plate is to be mated formation from top to down successively by the first rose line impregnated bond paper, backing material plate, the second rose line impregnated bond paper, forms by the hot pressing of rose line Stainless Molding Board; Wherein control 183 ℃-188 ℃ of hot pressing temperatures, hot pressing pressure 26-30kg/cm2, hot pressing time 21s-28s.
8. according to a rose line wood-based plate for claim 7, it is characterized in that, after rose line impregnated bond paper is coupled with static, smooth being adsorbed on backing material plate mated formation.
9. one kind according to the rose line wood-based plate of claim 5, it is characterized in that, described rose line wood-based plate surface presents multiple rose decorative patterns, and described rose decorative pattern is lower than template basal plane 0.10-0.15mm, template basal plane glossiness is 100-105, spill rose decorative pattern glossiness 105-110.
10. according to rose line wood-based plate described in claim 7 or 8, it is characterized in that, by rose card surface graining paper used, obtain described rose line impregnated bond paper through melmac dipping post-drying; The grammes per square metre of described rose line impregnated bond paper is 70～90 grams/m, the spread 130～160% of melmac.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410136713.0A CN103909718B (en) | 2014-03-27 | 2014-03-27 | A kind of Flos Rosae Rugosae stricture of vagina wood-based plate and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201410136713.0A CN103909718B (en) | 2014-03-27 | 2014-03-27 | A kind of Flos Rosae Rugosae stricture of vagina wood-based plate and preparation method thereof |
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| Publication Number | Publication Date |
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| CN103909718A true CN103909718A (en) | 2014-07-09 |
| CN103909718B CN103909718B (en) | 2016-08-24 |
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| CN201410136713.0A Expired - Fee Related CN103909718B (en) | 2014-03-27 | 2014-03-27 | A kind of Flos Rosae Rugosae stricture of vagina wood-based plate and preparation method thereof |
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| CN109109429A (en) * | 2018-08-21 | 2019-01-01 | 陕西科技大学 | A kind of wood-based plate processing method |
| CN109532166A (en) * | 2018-11-22 | 2019-03-29 | 浙江晶通塑胶有限公司 | A kind of layer structure and its forming method of plastic floor |
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| CN103909718B (en) | 2016-08-24 |
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