CN103317821B - A kind of manufacturing process of melamine decorative wood-based plate - Google Patents
A kind of manufacturing process of melamine decorative wood-based plate Download PDFInfo
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- CN103317821B CN103317821B CN201310273121.9A CN201310273121A CN103317821B CN 103317821 B CN103317821 B CN 103317821B CN 201310273121 A CN201310273121 A CN 201310273121A CN 103317821 B CN103317821 B CN 103317821B
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Abstract
The present invention relates to a kind of manufacturing process of melamine decorative wood-based plate, comprise following processing step: 1, dedusting is carried out to wood-based plate; 2, take Lauxite as primary raw material, be mixed to form plain color cold coating with additive, filler, dyestuff; 3, plain color cold coating is covered with paint, lacquer, colour wash, etc. the surface of wood-based plate and formin chromoresin bottom; 4, the wood-based plate after covering with paint is carried out drying; 5, facing paper is compounded in dried wood-based plate surface; 6, melmac is covered with paint, lacquer, colour wash, etc. on facing paper surface; 7, drying is carried out to the wood-based plate covering with paint, lacquer, colour wash, etc. melmac; 8, dried wood-based plate is carried out hot pressing, finally form finished product.The manufacturing process of melamine decorative wood-based plate of the present invention has the dalle production being applicable to small lot, customization of individual character, the facing paper that light basis weight, tensile strength are low can be used, save the consumption of paper, reduce production cost, and product surface have waterproof, the advantage such as anti-zoned, wear-resisting, fire-retardant, easy to clean.
Description
[technical field]
The present invention relates to a kind of manufacturing process of dalle, be specifically related to a kind of manufacturing process of melamine decorative wood-based plate.
[background technology]
Not only traditional melamine decorative veneer is when producing, and what it adopted is melamine glued membrane paper and artificial board substrate's plate are combined with each other by hot pressing, forms that to have decorative effect simultaneously surperficial but also have the dalle of waterproof, the function such as scratch-resistant.Need to use melamine glued membrane paper in a large number in the production of melamine decorative veneer.The manufacture of melamine glued membrane paper is that body paper is immersed water-soluble melamine resin by impregnated paper production line, then by dry, the volatile matter in resin is evaporated, reaches required index, and make resin precuring, make melamine glued membrane paper.Body paper is mainly divided into the facing paper of monochromatic paper (white, grey, yellow, green, red etc. single color) and various imitative grain pattern.The decorating base paper that melamine decorative wood-based plate is used be quantitatively generally 80120g/m
2monochromatic paper is generally directly produced by paper mill, the facing paper of various imitative grain pattern will have been come by printing, and facing paper printing adopts intaglio printing, the corresponding floral designs of a set of printing plate cylinder, owing to making a plate costly, only have batch production could reduce the printing cost of facing paper.The general length of melamine impregnated paper production line is at 50-70m, and adopt air-flotation type drying mode, line speed is at 20-75m/min, and production efficiency is high, output is large, is very suitable for large-scale production in batch.
By foregoing description, what current melamine decorative veneer adopted is batch production, and pattern pattern is more single, is not suitable for the dalle of production small lot, personalized customization.Simultaneously current melamine impregnated paper generation production. art has higher requirement for quantitative, breaking length, the wet tensile of body paper, be not suitable for the facing paper using light basis weight, low tensile strength, make the cost of impregnated bond paper higher, cause the waste to paper.
Therefore, for avoiding above-mentioned technical problem, the necessary manufacturing process providing a kind of new melamine decorative wood-based plate, to overcome described defect of the prior art.
[summary of the invention]
For solving the problem, the object of the present invention is to provide a kind of production cost low, being suitable for small lot, customization of individual characterization is produced, the manufacturing process of the melamine decorative wood-based plate that paper consumption is few.
For achieving the above object, the technical scheme that the present invention takes is: a kind of manufacturing process of melamine decorative wood-based plate, and it comprises following processing step: 1), to wood-based plate surface carry out dust removal process; 2), with Lauxite or the modified resin based on Lauxite for primary raw material, mix and formin chromoresin coating with additive, filler, dyestuff; 3), plain color cold coating is covered with paint, lacquer, colour wash, etc. the surface of wood-based plate and formin chromoresin bottom; 4), the wood-based plate after covering with paint is carried out drying; 5), facing paper is compounded in dried wood-based plate surface; 6), the melmac of additive or the modified resin based on melmac will be added cover with paint, lacquer, colour wash, etc. the upper surface of wood-based plate; 7) wood-based plate scribbling melmac covering with paint is carried out drying; 8), by dried wood-based plate hot pressing is carried out, final formation melamine decorative wood-based plate
The manufacturing process of melamine decorative wood-based plate of the present invention is further: described step 1) in wood-based plate be density board, particieboard, oriented wood chipboard, glued board, core-board, real-wood integrated material, agri-fiber based panel, bamboo board, Wooden veneer.
The manufacturing process of melamine decorative wood-based plate of the present invention is further: described step 2) and 6) in additive be specially bleeding agent, releasing agent, plasticizer and brightener, anti-zoned dose, antitack agent, curing agent, it is 0.13% respectively with the weight ratio of resin, 0.12.5%, 0.1-3%, 0.25%, 120%, 0.12%, 0.25%.According to resin types, use location and the difference of plate surface after facing is required that additive will be allowed a choice.
The manufacturing process of melamine decorative wood-based plate of the present invention is further: described step 3) the covering with paint amount of coating be 50-400g/m
2, described step 6) covering with paint amount be 30350g/m
2.
The manufacturing process of melamine decorative wood-based plate of the present invention is further: described step 4) and step 7) drying means be: natural drying, heated air drying, heating by infrared radiation are dry.
The manufacturing process of melamine decorative wood-based plate of the present invention also can be: described step 8) hot compression parameters pressure 0.5--3MP, temperature 100-230 DEG C, 10360 seconds time.
Compared with prior art, the present invention has following beneficial effect: the manufacturing process of melamine decorative wood-based plate of the present invention have be suitable for small lot, personalized customization produce, save the consumption of paper, reduce production cost, and product surface have the plurality of advantages such as anti-zoned, wear-resisting, fire-retardant, easy to clean.
[detailed description of the invention]
The present invention is a kind of manufacturing process of melamine decorative wood-based plate, and it comprises following processing step:
1), dust removal process is carried out to wood-based plate surface; Described wood-based plate is density board, particieboard, oriented wood chipboard, glued board, core-board, real-wood integrated material, agri-fiber based panel, bamboo board, Wooden veneer.
2), with Lauxite or the modified resin based on Lauxite for primary raw material, mix and formin chromoresin coating with additive, filler and dyestuff; Take melmac as primary raw material, mix with additive and form transparent resin coating; Described additive be specially bleeding agent, releasing agent, plasticizer and brightener, anti-zoned dose, antitack agent, curing agent, it is 0.13% respectively with the weight ratio of resin, 0.12.5%, 0.13%, 0.25%, 1-20%, 0.1-2%, 0.2-5%.According to resin types, use location and the difference of plate surface after facing is required that additive will be accepted or rejected to some extent.The requirement of purposes, base material and subsequent technique after the facing that the consumption of described filler, dyestuff uses because of facing is different and addition is different.
3), plain color cold coating is covered with paint, lacquer, colour wash, etc. the surface of wood-based plate and formin chromoresin bottom; The covering with paint amount of described plain color cold coating is 50-400g/m
2.Coating method comprises manual covering with paint and machinery covering with paint, and manual covering with paint comprises brushing, blade coating, and machinery is covered with paint, lacquer, colour wash, etc. and comprised aerial spraying, showering, roller coat.
4), by the wood-based plate being coated with plain color resin bed carry out drying, make the procuring degree of resin reach 40-80%, described drying means is: natural drying, heated air drying, heating by infrared radiation drying.
5), facing paper is compounded in dried wood-based plate surface;
6), will add the melmac of additive or the modified resin based on melmac and cover with paint, lacquer, colour wash, etc. the upper surface of wood-based plate, covering with paint amount is 30350g/m
2
7), by wood-based plate carry out drying and make the procuring degree of resin reach 40-85%, described drying means is: natural drying, heated air drying, heating by infrared radiation are dry.
8), by dried wood-based plate hot pressing is carried out, final formation melamine decorative wood-based plate; Described hot compression parameters pressure 0.5-3MP, temperature 100-230 DEG C, time 10-360 second.
Above detailed description of the invention is only the preferred embodiment of this creation, and not in order to limit this creation, any amendment made within all spirit in this creation and principle, equivalent replacement, improvement etc., within the protection domain that all should be included in this creation.
Claims (5)
1. a manufacturing process for melamine decorative wood-based plate, is characterized in that: comprise following processing step:
1), dust removal process is carried out to wood-based plate surface;
2), with Lauxite or the modified resin based on Lauxite for primary raw material, mix and formin chromoresin coating with additive, filler, dyestuff;
3), plain color cold coating is covered with paint, lacquer, colour wash, etc. the surface of wood-based plate and formin chromoresin bottom;
4), the wood-based plate after covering with paint is carried out drying;
5), facing paper is compounded in dried wood-based plate surface;
6), the melmac of additive or the modified resin based on melmac will be added cover with paint, lacquer, colour wash, etc. the upper surface of wood-based plate;
7) wood-based plate scribbling melmac covering with paint is carried out drying;
8), by dried wood-based plate hot pressing is carried out, final formation melamine decorative wood-based plate; Described hot compression parameters pressure 0.5-3MPa, temperature 100-230 DEG C, time 10-360 second;
Wherein, described step 2) and step 6) in additive be specially bleeding agent, releasing agent, plasticizer, brightener, anti-zoned dose, antitack agent, curing agent, it is 0.1-3%, 0.1-2.5%, 0.1-3%, 0.2-5%, 1-20%, 0.1-2%, 0.2-5% with the weight ratio of resin respectively.
2. the manufacturing process of melamine decorative wood-based plate as claimed in claim 1, is characterized in that: described step 1) in wood-based plate be density board, oriented wood chipboard, glued board, core-board, real-wood integrated material, agri-fiber based panel, bamboo board, Wooden veneer.
3. the manufacturing process of melamine decorative wood-based plate as claimed in claim 1, is characterized in that: described step 3) the covering with paint amount of coating be 50-400g/m
2, described step 6) covering with paint amount be 30-350g/m
2.
4. the manufacturing process of melamine decorative wood-based plate as claimed in claim 1, it is characterized in that: described step 5) facing paper be that the paper of non-impregnation comprises decorating base paper, melamine raw paper and has the paper of high absorbent capacity, paper be quantitatively 12-90g/m
2, the pattern on paper is formed by printing, description, air brushing mode.
5. the manufacturing process of melamine decorative wood-based plate as claimed in claim 1, is characterized in that: described step 4) and step 7) drying means be: natural drying, heated air drying, heating by infrared radiation drying.
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CN201310273121.9A CN103317821B (en) | 2013-07-02 | 2013-07-02 | A kind of manufacturing process of melamine decorative wood-based plate |
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CN201310273121.9A CN103317821B (en) | 2013-07-02 | 2013-07-02 | A kind of manufacturing process of melamine decorative wood-based plate |
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CN103317821B true CN103317821B (en) | 2015-11-25 |
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CN104760111B (en) * | 2015-03-30 | 2017-07-11 | 广西宾阳县荣良新材料科技有限公司 | A kind of fire-resistant-chipboard and its production method |
CN105034097A (en) * | 2015-07-23 | 2015-11-11 | 成都帝龙新材料有限公司 | Method for manufacturing paint-free mirror board |
DE102015120653B4 (en) * | 2015-11-27 | 2023-05-04 | Dieffenbacher GmbH Maschinen- und Anlagenbau | Method and system for producing a multi-layer material panel and multi-layer material panel |
CN110696115A (en) * | 2019-09-12 | 2020-01-17 | 佛山市天湘家居装饰有限公司 | Artificial board decorative surface radiography processing technology |
CN111926623A (en) * | 2020-08-20 | 2020-11-13 | 苏州伍得人造板设备有限公司 | Melamine veneer compounding process |
CN111976256A (en) * | 2020-08-20 | 2020-11-24 | 苏州伍得人造板设备有限公司 | Film manufacturing process for laminated cladding material |
CN112920676A (en) * | 2021-01-22 | 2021-06-08 | 冯洺章 | Method for simultaneously forming paint film and printing color pattern on woodware |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN1119234A (en) * | 1995-07-20 | 1996-03-27 | 方天云 | Phenolics-covered shuttering and processing method thereof |
CN2730622Y (en) * | 2004-07-23 | 2005-10-05 | 吴健 | Wooden core compoiste board with decorative surface |
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JPH06115019A (en) * | 1992-10-07 | 1994-04-26 | Soko Seiren Kk | Decorative cloth and its production |
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Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1119234A (en) * | 1995-07-20 | 1996-03-27 | 方天云 | Phenolics-covered shuttering and processing method thereof |
CN2730622Y (en) * | 2004-07-23 | 2005-10-05 | 吴健 | Wooden core compoiste board with decorative surface |
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