CN103317821A - Manufacturing technique of melamine-faced artificial board - Google Patents
Manufacturing technique of melamine-faced artificial board Download PDFInfo
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- CN103317821A CN103317821A CN2013102731219A CN201310273121A CN103317821A CN 103317821 A CN103317821 A CN 103317821A CN 2013102731219 A CN2013102731219 A CN 2013102731219A CN 201310273121 A CN201310273121 A CN 201310273121A CN 103317821 A CN103317821 A CN 103317821A
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- wood
- based plate
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- melamine
- artificial board
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Abstract
The invention relates to a manufacturing technique of a melamine-faced artificial board. The manufacturing technique comprises the following process steps of: 1. dedusting the artificial board; 2. by taking urea-formaldehyde resin as a main raw material, mixing together with an additive, a filling agent and dye to form plain-color resin coating; 3. finishing the plain-color resin coating on the surface of the artificial board to form a plain-color resin base layer; 4. drying the finished artificial board; 5. compounding decorative paper on the surface of the dried artificial board; 6. finishing melamine resin on the surface of the decorative paper; 7. drying the artificial board with finished melamine resin; and 8. carrying out hot pressing on the dried artificial board to finally form a finished product. The manufacturing technique of the melamine-faced artificial board has the advantages of being applicable to production of small-batch and personalized-custom decorative boards, capable of using low quantitative of decorative paper with low tensile strength, saving the paper consumption and lowering the production cost, and being waterproof, scratch-proof, wear-resistant, flame-retardant, easily-cleaned for the surface of the product, and the like.
Description
[technical field]
The present invention relates to a kind of manufacturing process of dalle, be specifically related to a kind of manufacturing process of melamine decorative wood-based plate.
[background technology]
Traditional melamine decorative veneer is when producing, and what it adopted is that melamine glued membrane paper and artificial board substrate's plate are combined with each other by hot pressing, forms namely to have the decorative effect surperficial dalle that has functions such as waterproof, anti-stroke again simultaneously.In the production of melamine decorative veneer, need to use in a large number melamine glued membrane paper.The manufacturing of melamine glued membrane paper is that body paper is immersed water-soluble melamine resin by the impregnated paper production line, then by dry, makes the volatile matter evaporation in the resin, reaches desired index, and makes resin precuring, makes melamine glued membrane paper.Body paper mainly is divided into the facing paper of monochromatic paper (white, grey, yellow, green, red etc. single color) and various imitative grain patterns.The decorating base paper that the melamine decorative wood-based plate is used quantitatively be generally 80120g/m
2Monochromatic paper is generally directly produced by the paper mill, the facing paper of various imitative grain patterns will be finished by printing, and intaglio printing is adopted in the facing paper printing, the corresponding floral designs of a cover printing plate cylinder, because plate-making expense height has only batch process could reduce the printing cost of facing paper.The general length of melamine impregnated paper production line is at 50-70m, adopts the air-flotation type drying mode, and line speed is at 20-75m/min, and production efficiency height, output are big, are very suitable for large-scale production in batch.
By foregoing description, what present melamine decorative veneer adopted is to produce in batches, and the pattern pattern is more single, is not suitable for the dalle of production small lot, personalized customization.Simultaneously present melamine impregnated paper produce production. art for body paper quantitatively, breaking length, wet tensile have higher requirement, be not suitable for using the facing paper of low quantitative, low tensile strength, make that the cost of impregnated bond paper is higher, cause the waste to paper.
Therefore, for avoiding above-mentioned technical problem, the necessary manufacturing process that a kind of new melamine decorative wood-based plate is provided is to overcome described defective of the prior art.
[summary of the invention]
For addressing the above problem, the object of the present invention is to provide a kind of production cost low, be suitable for small lot, customization of individual character production, the manufacturing process of the melamine decorative wood-based plate that paper consumption is few.
For achieving the above object, the technical scheme that the present invention takes is: a kind of manufacturing process of melamine decorative wood-based plate, and it comprises following processing step: 1), dust removal process is carried out on the wood-based plate surface; 2), be primary raw material with Lauxite or based on the modified resin of Lauxite, mix and formin chromoresin coating with additive, filler, dyestuff; 3), the plain color cold coating is covered with paint, lacquer, colour wash, etc. the surface of wood-based plate and formin chromoresin bottom; 4), the wood-based plate after will covering with paint, lacquer, colour wash, etc. carries out drying; 5), facing paper is compounded in dried wood-based plate surface; 6), will add the melmac of additive or cover with paint, lacquer, colour wash, etc. the upper surface of wood-based plate based on the modified resin of melmac; 7) wood-based plate that will scribble the melmac covering with paint carries out drying; 8), dried wood-based plate is carried out hot pressing, finally form the melamine decorative wood-based plate
The manufacturing process of melamine decorative wood-based plate of the present invention further is: the wood-based plate in the described step 1) is density board, particieboard, oriented wood chipboard, glued board, core-board, real-wood integrated material, agricultural crop straw plate, bamboo board, Wooden veneer.
The manufacturing process of melamine decorative wood-based plate of the present invention further is: described step 2) and 6) in additive be specially bleeding agent, releasing agent, plasticizer and brightener, anti-zoned dose, antitack agent, curing agent, it is 0.13% with the weight ratio of resin respectively, 0.12.5%, 0.1-3%, 0.25%, 120%, 0.12%, 0.25%.According to resin kind, use location will be allowed a choice with different additives that require to plate surface behind the facing.
The manufacturing process of melamine decorative wood-based plate of the present invention further is: the covering with paint amount of the coating of described step 3) is 50-400g/m
2, the covering with paint amount of described step 6) is 30350g/m
2
The manufacturing process of melamine decorative wood-based plate of the present invention further is: the drying means of described step 4) and step 7) is: air dry, hot-air drying, infrared radiation heat drying.
The manufacturing process of melamine decorative wood-based plate of the present invention also can be: the hot compression parameters pressure 0.5--3MP of described step 8), temperature 100-230 ℃, 10360 seconds time.
Compared with prior art, the present invention has following beneficial effect: the manufacturing process of melamine decorative wood-based plate of the present invention has the small lot of being suitable for, personalized customization production, save the consumption of paper, reduce production costs, and product surface has plurality of advantages such as anti-zoned, wear-resisting, fire-retardant, easy to clean.
[specific embodiment]
The present invention is a kind of manufacturing process of melamine decorative wood-based plate, and it comprises following processing step:
1), dust removal process is carried out on the wood-based plate surface; Described wood-based plate is density board, particieboard, oriented wood chipboard, glued board, core-board, real-wood integrated material, agricultural crop straw plate, bamboo board, Wooden veneer.
2), be primary raw material with Lauxite or based on the modified resin of Lauxite, mix and formin chromoresin coating with additive, filler and dyestuff; Be primary raw material with the melmac, mix with additive and form transparent resin coating; Described additive is specially bleeding agent, releasing agent, plasticizer and brightener, anti-zoned dose, antitack agent, curing agent, and it is 0.13% with the weight ratio of resin respectively, 0.12.5%, 0.13%, 0.25%, 1-20%, 0.1-2%, 0.2-5%.According to resin kind, use location and the different additives that require to plate surface behind the facing will accept or reject to some extent.The requirement difference addition difference of purposes, base material and the subsequent technique of the consumption of described filler, dyestuff after because of the employed facing of facing.
3), the plain color cold coating is covered with paint, lacquer, colour wash, etc. the surface of wood-based plate and formin chromoresin bottom; The covering with paint amount of described plain color cold coating is 50-400g/m
2Coating method comprises manual the covering with paint and the machinery covering with paint, and manual the covering with paint comprises brushing, blade coating, and machinery is covered with paint, lacquer, colour wash, etc. and comprised aerial spraying, showering, roller coat.
4), the wood-based plate that will be coated with the plain color resin bed carries out drying, makes the precuring degree of resin reach 40-80%, described drying means is: air dry, hot-air drying, infrared radiation heat drying.
5), facing paper is compounded in dried wood-based plate surface;
6), will add the melmac of additive or cover with paint, lacquer, colour wash, etc. the upper surface of wood-based plate based on the modified resin of melmac, the covering with paint amount is 30350g/m
2
7), will wood-based plate carry out drying and make the precuring degree of resin reach 40-85%, described drying means is: air dry, hot-air drying, infrared radiation heat drying.
8), dried wood-based plate is carried out hot pressing, finally form the melamine decorative wood-based plate; Described hot compression parameters pressure 0.5-3MP, temperature 100-230 ℃, time 10-360 second.
The above specific embodiment only is the preferred embodiment of this creation, not in order to limiting this creation, all in this creation spirit and principle within make any modification, be equal to replacement, improvement etc., all should be included within the protection domain of this creation.
Claims (7)
1. the manufacturing process of a melamine decorative wood-based plate is characterized in that: comprise following processing step:
1), dust removal process is carried out on the wood-based plate surface;
2), be primary raw material with Lauxite or based on the modified resin of Lauxite, mix and formin chromoresin coating with additive, filler, dyestuff;
3), the plain color cold coating is covered with paint, lacquer, colour wash, etc. the surface of wood-based plate and formin chromoresin bottom;
4), the wood-based plate after will covering with paint, lacquer, colour wash, etc. carries out drying;
5), facing paper is compounded in dried wood-based plate surface;
6), will add the melmac of additive or cover with paint, lacquer, colour wash, etc. the upper surface of wood-based plate based on the modified resin of melmac;
7) wood-based plate that will scribble the melmac covering with paint carries out drying;
8), dried wood-based plate is carried out hot pressing, finally form the melamine decorative wood-based plate.
2. the manufacturing process of melamine decorative wood-based plate as claimed in claim 1, it is characterized in that: the wood-based plate in the described step 1) is density board, particieboard, oriented wood chipboard, glued board, core-board, real-wood integrated material, agricultural crop straw plate, bamboo board, Wooden veneer.
3. the manufacturing process of melamine decorative wood-based plate as claimed in claim 1, it is characterized in that: described step 2) and the additive in the step 6) be specially bleeding agent, releasing agent, plasticizer, brightener, anti-zoned dose, antitack agent, curing agent, it is 0.1-3%, 0.1-2.5%, 0.13%, 0.25%, 120%, 0.1-2%, 0.2-5% with the weight ratio of resin respectively.According to resin kind, use location and different requirements to plate surface behind the facing, additive will be allowed a choice.
4. the manufacturing process of melamine decorative wood-based plate as claimed in claim 1, it is characterized in that: the covering with paint amount of the coating of described step 3) is 50-400g/m
2, the covering with paint amount of described step 6) is 30350g/m
2
5. the manufacturing process of melamine decorative wood-based plate as claimed in claim 1, it is characterized in that: the facing paper of described step 5) is that the paper of impregnation does not comprise decorating base paper, melamine body paper and the paper with high absorbent capacity, and the quantitative of paper is 1290g/m
2, the pattern on the paper can form by modes such as printing, description, air brushing.
6. the manufacturing process of melamine decorative wood-based plate as claimed in claim 1, it is characterized in that: the drying means of described step 4) and step 7) is: air dry, hot-air drying, infrared radiation heat drying.
7. as claim 1) manufacturing process of described melamine decorative wood-based plate, it is characterized in that: the hot compression parameters pressure 0.53MP of described step 8), temperature 100-230 ℃, time 10-360 second.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310273121.9A CN103317821B (en) | 2013-07-02 | 2013-07-02 | A kind of manufacturing process of melamine decorative wood-based plate |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310273121.9A CN103317821B (en) | 2013-07-02 | 2013-07-02 | A kind of manufacturing process of melamine decorative wood-based plate |
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| Publication Number | Publication Date |
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| CN103317821A true CN103317821A (en) | 2013-09-25 |
| CN103317821B CN103317821B (en) | 2015-11-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310273121.9A Expired - Fee Related CN103317821B (en) | 2013-07-02 | 2013-07-02 | A kind of manufacturing process of melamine decorative wood-based plate |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104760111A (en) * | 2015-03-30 | 2015-07-08 | 广西宾阳县荣良新材料科技有限公司 | Anti-flaming chipboard and production method thereof |
| CN105034097A (en) * | 2015-07-23 | 2015-11-11 | 成都帝龙新材料有限公司 | Method for manufacturing paint-free mirror board |
| CN106808555A (en) * | 2015-11-27 | 2017-06-09 | 迪芬巴赫机械工程有限公司 | Method and apparatus and multilayered material sheet for producing multilayered material sheet |
| CN110696115A (en) * | 2019-09-12 | 2020-01-17 | 佛山市天湘家居装饰有限公司 | Artificial board decorative surface radiography processing technology |
| CN111926623A (en) * | 2020-08-20 | 2020-11-13 | 苏州伍得人造板设备有限公司 | Melamine veneer compounding process |
| CN111976256A (en) * | 2020-08-20 | 2020-11-24 | 苏州伍得人造板设备有限公司 | Film manufacturing process for laminated cladding material |
| CN112920676A (en) * | 2021-01-22 | 2021-06-08 | 冯洺章 | Method for simultaneously forming paint film and printing color pattern on woodware |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06115019A (en) * | 1992-10-07 | 1994-04-26 | Soko Seiren Kk | Decorative cloth and its production |
| CN1119234A (en) * | 1995-07-20 | 1996-03-27 | 方天云 | Phenolics-covered shuttering and processing method thereof |
| CN2730622Y (en) * | 2004-07-23 | 2005-10-05 | 吴健 | Wooden core compoiste board with decorative surface |
-
2013
- 2013-07-02 CN CN201310273121.9A patent/CN103317821B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH06115019A (en) * | 1992-10-07 | 1994-04-26 | Soko Seiren Kk | Decorative cloth and its production |
| CN1119234A (en) * | 1995-07-20 | 1996-03-27 | 方天云 | Phenolics-covered shuttering and processing method thereof |
| CN2730622Y (en) * | 2004-07-23 | 2005-10-05 | 吴健 | Wooden core compoiste board with decorative surface |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104760111A (en) * | 2015-03-30 | 2015-07-08 | 广西宾阳县荣良新材料科技有限公司 | Anti-flaming chipboard and production method thereof |
| CN105034097A (en) * | 2015-07-23 | 2015-11-11 | 成都帝龙新材料有限公司 | Method for manufacturing paint-free mirror board |
| CN106808555A (en) * | 2015-11-27 | 2017-06-09 | 迪芬巴赫机械工程有限公司 | Method and apparatus and multilayered material sheet for producing multilayered material sheet |
| CN110696115A (en) * | 2019-09-12 | 2020-01-17 | 佛山市天湘家居装饰有限公司 | Artificial board decorative surface radiography processing technology |
| CN111926623A (en) * | 2020-08-20 | 2020-11-13 | 苏州伍得人造板设备有限公司 | Melamine veneer compounding process |
| CN111976256A (en) * | 2020-08-20 | 2020-11-24 | 苏州伍得人造板设备有限公司 | Film manufacturing process for laminated cladding material |
| CN112920676A (en) * | 2021-01-22 | 2021-06-08 | 冯洺章 | Method for simultaneously forming paint film and printing color pattern on woodware |
Also Published As
| Publication number | Publication date |
|---|---|
| CN103317821B (en) | 2015-11-25 |
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