CN111976256A - Film manufacturing process for laminated cladding material - Google Patents
Film manufacturing process for laminated cladding material Download PDFInfo
- Publication number
- CN111976256A CN111976256A CN202010842429.0A CN202010842429A CN111976256A CN 111976256 A CN111976256 A CN 111976256A CN 202010842429 A CN202010842429 A CN 202010842429A CN 111976256 A CN111976256 A CN 111976256A
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- CN
- China
- Prior art keywords
- manufacturing process
- laminated
- film manufacturing
- melamine impregnated
- paper
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B29/00—Layered products comprising a layer of paper or cardboard
- B32B29/002—Layered products comprising a layer of paper or cardboard as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B29/005—Layered products comprising a layer of paper or cardboard as the main or only constituent of a layer, which is next to another layer of the same or of a different material next to another layer of paper or cardboard layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B29/00—Layered products comprising a layer of paper or cardboard
- B32B29/06—Layered products comprising a layer of paper or cardboard specially treated, e.g. surfaced, parchmentised
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/022—Non-woven fabric
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
- B32B2260/02—Composition of the impregnated, bonded or embedded layer
- B32B2260/028—Paper layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2260/00—Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
- B32B2260/04—Impregnation, embedding, or binder material
- B32B2260/046—Synthetic resin
Landscapes
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Laminated Bodies (AREA)
- Finishing Walls (AREA)
- Floor Finish (AREA)
Abstract
The invention discloses a film manufacturing process of a laminated coating material, which comprises the step of connecting a surface layer and a bottom layer together through hot pressing to obtain the laminated coating material, wherein the surface layer is melamine impregnated paper, the bottom layer is kraft paper, parchment paper or non-woven fabric, and the bottom layer can connect a plurality of pieces of melamine impregnated paper together. Through the mode, the obtained laminated coating material can be bent, can be used for decorating various special-shaped surfaces, can be used for decorating plates which cannot be directly decorated by melamine impregnated paper, is suitable for processing existing equipment, has the advantages of melamine impregnated paper veneers, and can avoid secondary pollution.
Description
Technical Field
The invention relates to the technical field of plate processing, in particular to a film manufacturing process for a laminated cladding material.
Background
The melamine veneer which is faced by the melamine impregnated paper has a plurality of advantages. For example, various patterns can be printed on the melamine impregnated paper at will, and the color is bright; the melamine veneer has high surface hardness, wear resistance and heat resistance, and can resist the corrosion of common solvents such as acid, alkali, grease, alcohol and the like; the melamine veneer has smooth and clean surface, is easy to maintain and clean and has better weather resistance. Therefore, melamine impregnated paper is widely used for finishing various artificial boards such as fiber boards and particle boards. The artificial board after finishing can be used for manufacturing various furniture, cabinets and the like. After the surface of the melamine impregnated paper is added with the wear-resistant material, various reinforced floors can be manufactured. However, the melamine veneer also has some problems in use, such as the edge sealing is easy to break, and the color of the edge sealing cannot be completely consistent with the surface. In addition, some artificial boards such as stone-plastic boards, glass-magnesium boards, wood-plastic boards, foam boards, gypsum boards, inorganic cement boards and the like cannot be directly faced with melamine impregnated paper. Although the ecological board can be directly faced by the melamine impregnated paper, the inferior rate of the direct facing by the melamine impregnated paper is higher because the performance difference of the natural wood is larger. In addition, melamine impregnated paper cannot finish various profiled surfaces such as wood doors, decorative moldings, and the like.
Disclosure of Invention
The technical problem mainly solved by the invention is to provide a film manufacturing process of a laminated coating material, which can solve various problems in the application of melamine impregnated paper and has good application effect.
In order to solve the technical problems, the invention adopts a technical scheme that: there is provided a film manufacturing process for laminating a clad material, comprising the steps of: and connecting the surface layer and the bottom layer together through hot pressing to obtain the laminated coating material, wherein the surface layer is melamine impregnated paper, the bottom layer is kraft paper, parchment paper or non-woven fabric, and the bottom layer can connect a plurality of pieces of melamine impregnated paper together.
In a preferred embodiment of the invention, the substrate is placed on a unwind roll prior to hot pressing.
In a preferred embodiment of the invention, the unwind roller is a constant tension unwind roller.
In a preferred embodiment of the invention, the base layer is passed onto a laying table and the top layer is laid on the base layer.
In a preferred embodiment of the invention, the hot pressing is performed by a hot press.
In a preferred embodiment of the present invention, the pressure of the hot pressing is 20Kg/cm2~60Kg/cm2The temperature is 150-200 ℃, and the hot pressing time is 10-40 s.
In a preferred embodiment of the present invention, the laminated coating material is hot-pressed, cooled by a cooling roller, and then taken up on a take-up roll.
In a preferred embodiment of the invention, the melamine impregnated paper is surface coated with an abrasion resistant material during impregnation.
In a preferred embodiment of the present invention, the wear-resistant material is aluminum oxide.
The invention has the beneficial effects that: according to the film manufacturing process of the laminated coating material, the obtained laminated coating material can be bent, can be used for decorating various special-shaped surfaces, can be used for decorating plates which cannot be directly decorated by melamine impregnated paper, is suitable for processing existing equipment, has the advantages of melamine impregnated paper veneers, and can avoid secondary pollution.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and other drawings can be obtained by those skilled in the art without inventive efforts, wherein:
FIG. 1 is a schematic structural diagram of a preferred embodiment of a film manufacturing process of a laminated clad material according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, a process for manufacturing a laminated clad material film is provided, which includes the steps of: the surface layer and the bottom layer are connected together through a hot pressing process, and the curing process between the surface layer and the bottom layer is completed simultaneously to obtain the laminated coating material, wherein the surface layer is melamine impregnated paper, and the bottom layer is kraft paper, parchment paper or non-woven fabric. Because the kraft paper, parchment paper or the non-woven fabrics of bottom are continuous coiled materials, through the hot pressing back the bottom can be with a slice melamine impregnated paper links together to the lamination cladding material also becomes the coiled material, and this coiled material setting can make things convenient for follow-up roll squeezer with the compound of lamination cladding material and base material board.
The specific process is as follows: the bottom kraft paper, parchment paper or non-woven fabric is coiled material and is stored on the constant tension unwinding roller 1. The bottom layer paper is wound on a winding roller 5 after passing through a laying platform 2, a hot press 3 and a cooling roller 4. Manually laying melamine impregnated paper on the bottom paper on a laying table, and then feeding the melamine impregnated paper and the bottom paper into a hot press together for hot pressing. According to the different types of the melamine impregnated paper and the bottom layer paper, the pressure of hot pressing is 20Kg/cm2~60Kg/cm2The hot pressing temperature is 150-200 ℃, and the hot pressing time is 10-40 s. After the hot pressing is finished, the hot press is opened, the laminated coating material 6 moves to the outside of the hot press along with the continuous bottom paper, and is wound on a winding roller after being cooled by a cooling roller. The melamine paper can be sprayed with wear-resistant materials such as aluminum oxide and the like on the surface during impregnation, so that the laminated coating material produced by the method can be used for the facing of various floors.
The invention has the beneficial effects that:
the obtained laminated coating material can be bent and can be used for decorating various special-shaped surfaces. The softest laminate cover material can cover rounded corners with a radius of 1 mm. Can be widely used for coating veneers of door pocket lines, door plate decorative lines, wall hanging plate pressing lines, door plates and the like. The surface materials of the decorative pieces are consistent, the color difference is avoided, and the patterns are continuous;
secondly, the melamine impregnated paper can be used for decorating some boards which cannot be directly decorated by melamine impregnated paper, such as stone-plastic boards, glass-magnesium boards, wood-plastic boards, foamed boards, gypsum boards, inorganic cement boards and the like;
thirdly, the laminated coating material is a coiled material, so that the coating of the coating material and the substrate plate is conveniently carried out by using a roller press;
the surface layer of the laminated coating material is melamine impregnated paper, so that the laminated coating material has all the advantages of a melamine veneer, such as capability of freely printing various patterns, bright color, high surface hardness, wear resistance, heat resistance, water resistance, capability of resisting the corrosion of common solvents such as acid, alkali, grease, alcohol and the like, smooth and clean surface, easiness in maintenance and cleaning, better weather resistance and the like;
and fifthly, natural wood grain textures can be expressed without painting a surface layer, so that secondary pollution caused by the paint is avoided.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by the present specification, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (9)
1. A process for making a film of a laminated cladding material, comprising the steps of: and connecting the surface layer and the bottom layer together through hot pressing to obtain the laminated coating material, wherein the surface layer is melamine impregnated paper, the bottom layer is kraft paper, parchment paper or non-woven fabric, and the bottom layer can connect a plurality of pieces of melamine impregnated paper together.
2. The laminate cover film manufacturing process of claim 1, wherein the base layer is disposed on a unwind roll prior to hot pressing.
3. The laminated cover material film manufacturing process of claim 2, wherein the unwind roll is a constant tension unwind roll.
4. A film manufacturing process of a laminated cover material according to claim 1, wherein the bottom layer is entered onto a laying table and the top layer is laid on the bottom layer.
5. The laminate cover film manufacturing process of claim 1, wherein the heat pressing is accomplished by a heat press.
6. The film manufacturing process of the laminated covering material according to claim 1, wherein the pressure of the heat press is 20Kg/cm2~60Kg/cm2The temperature is 150-200 ℃, and the hot pressing time is 10-40 s.
7. The film manufacturing process of the laminated clad material according to claim 1, wherein the laminated clad material is wound on a wind-up roll after being hot-pressed and cooled by a cooling roll.
8. A film manufacturing process of a laminated cover material according to claim 1, wherein the melamine impregnated paper is surface-sprayed with an abrasion resistant material at the time of impregnation.
9. The film manufacturing process of the laminated cladding material according to claim 8, wherein the wear resistant material is aluminum oxide.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202010842429.0A CN111976256A (en) | 2020-08-20 | 2020-08-20 | Film manufacturing process for laminated cladding material |
Applications Claiming Priority (1)
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CN202010842429.0A CN111976256A (en) | 2020-08-20 | 2020-08-20 | Film manufacturing process for laminated cladding material |
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CN111976256A true CN111976256A (en) | 2020-11-24 |
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CN202010842429.0A Pending CN111976256A (en) | 2020-08-20 | 2020-08-20 | Film manufacturing process for laminated cladding material |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112982033A (en) * | 2021-03-22 | 2021-06-18 | 佛山市西钢装饰材料有限公司 | Coiled material of composite melamine paper |
CN113103817A (en) * | 2021-04-01 | 2021-07-13 | 山东东宇鸿翔柜橱材料有限公司 | Deep-grain embossed OSB veneer and manufacturing process thereof |
CN113459220A (en) * | 2021-04-08 | 2021-10-01 | 广州至爱智家科技有限公司 | Double-veneer oriented structure shaving board and preparation method thereof |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102296781A (en) * | 2011-05-27 | 2011-12-28 | 苏州凯牌木业有限公司 | Impregnated-paper laminated facing material, manufacturing thereof, wood floor faced with material and manufacturing thereof |
CN103317821A (en) * | 2013-07-02 | 2013-09-25 | 金赛博阳(北京)科技有限公司 | Manufacturing technique of melamine-faced artificial board |
CN204525681U (en) * | 2015-04-08 | 2015-08-05 | 黑龙江好家木业有限责任公司 | Melamine-impregnated film paper facing bamboo wood laminated particle-board |
CN111071848A (en) * | 2020-01-07 | 2020-04-28 | 苏州伍得人造板设备有限公司 | Melamine paper and body paper composite device |
-
2020
- 2020-08-20 CN CN202010842429.0A patent/CN111976256A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102296781A (en) * | 2011-05-27 | 2011-12-28 | 苏州凯牌木业有限公司 | Impregnated-paper laminated facing material, manufacturing thereof, wood floor faced with material and manufacturing thereof |
CN103317821A (en) * | 2013-07-02 | 2013-09-25 | 金赛博阳(北京)科技有限公司 | Manufacturing technique of melamine-faced artificial board |
CN204525681U (en) * | 2015-04-08 | 2015-08-05 | 黑龙江好家木业有限责任公司 | Melamine-impregnated film paper facing bamboo wood laminated particle-board |
CN111071848A (en) * | 2020-01-07 | 2020-04-28 | 苏州伍得人造板设备有限公司 | Melamine paper and body paper composite device |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112982033A (en) * | 2021-03-22 | 2021-06-18 | 佛山市西钢装饰材料有限公司 | Coiled material of composite melamine paper |
CN113103817A (en) * | 2021-04-01 | 2021-07-13 | 山东东宇鸿翔柜橱材料有限公司 | Deep-grain embossed OSB veneer and manufacturing process thereof |
CN113459220A (en) * | 2021-04-08 | 2021-10-01 | 广州至爱智家科技有限公司 | Double-veneer oriented structure shaving board and preparation method thereof |
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Application publication date: 20201124 |
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