CN220883623U - Wear-resisting self-cleaning skin induction attitude board - Google Patents
Wear-resisting self-cleaning skin induction attitude board Download PDFInfo
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- CN220883623U CN220883623U CN202322666765.6U CN202322666765U CN220883623U CN 220883623 U CN220883623 U CN 220883623U CN 202322666765 U CN202322666765 U CN 202322666765U CN 220883623 U CN220883623 U CN 220883623U
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- wear
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- skin
- impregnated paper
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- 238000004140 cleaning Methods 0.000 title claims abstract description 22
- 230000006698 induction Effects 0.000 title claims description 3
- 229920000877 Melamine resin Polymers 0.000 claims abstract description 25
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 claims abstract description 16
- 239000000758 substrate Substances 0.000 claims abstract description 14
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 7
- 239000010959 steel Substances 0.000 claims abstract description 7
- 239000004640 Melamine resin Substances 0.000 claims description 9
- 239000003292 glue Substances 0.000 claims description 8
- 239000002023 wood Substances 0.000 claims description 7
- 229920005989 resin Polymers 0.000 claims description 6
- 239000011347 resin Substances 0.000 claims description 6
- 238000007731 hot pressing Methods 0.000 claims description 5
- 239000011120 plywood Substances 0.000 claims description 5
- 238000005470 impregnation Methods 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- 238000013329 compounding Methods 0.000 claims description 2
- 239000010410 layer Substances 0.000 description 60
- 238000000576 coating method Methods 0.000 description 14
- 239000011248 coating agent Substances 0.000 description 13
- 230000000694 effects Effects 0.000 description 13
- 238000003825 pressing Methods 0.000 description 10
- 238000005299 abrasion Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 5
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 4
- 239000004698 Polyethylene Substances 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 150000007974 melamines Chemical class 0.000 description 3
- -1 polyethylene Polymers 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
- 230000003014 reinforcing effect Effects 0.000 description 3
- 230000037303 wrinkles Effects 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 238000005034 decoration Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000009408 flooring Methods 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 229920005749 polyurethane resin Polymers 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007723 die pressing method Methods 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 239000011527 polyurethane coating Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
Abstract
The utility model discloses a wear-resistant self-cleaning skin-induced ecological board which comprises a board body, wherein the board body comprises a substrate layer positioned in the middle, and a balance layer and a wear-resistant impregnated paper layer which are symmetrically arranged on two sides of the substrate layer from inside to outside in sequence, the wear-resistant impregnated paper layer comprises melamine impregnated paper and a wear-resistant layer coated on the surface of one side of the melamine impregnated paper far away from the balance layer, and the wear-resistant impregnated paper layer is molded on the outer side surface of the wear-resistant impregnated paper layer through a skin-sensitive steel plate to form a skin-sensitive decorative layer with a wrinkled texture. The wear-resistant self-cleaning skin-friendly ecological plate can greatly improve the surface wear resistance and self-cleaning performance of the skin-friendly ecological plate on the basis of not changing the existing skin-friendly ecological plate.
Description
Technical field:
The utility model relates to the technical field of furniture boards, in particular to a wear-resistant self-cleaning skin-induced attitude board.
The background technology is as follows:
the ecological board mainly refers to a melamine impregnated bond paper veneer plywood or a joinery board, the surface of the ecological board adopts an impregnated paper layer, the oil decoration link can be omitted, the patterns and patterns are rich, the process is simple, the ecological board is more and more favored by consumers, and the development prospect is wide. The skin-feel ecological plate is an ecological plate coated with a skin-feel coating or covered with a skin-feel material. Skin feel is mainly due to the fact that special structures (such as wrinkles, concave-convex and the like) on the surface of an object enable human skin to generate certain self-perception, and according to the forming mechanism of a skin feel coating, the forming of skin feel furniture can be divided into a mould pressing method and a finishing method. The coating method is to coat the surface of the plate with the wrinkle paint, and the cured coating has specific textures or concave-convex structures by different surface and internal reaction conditions in the curing process, however, the paint has poor wear resistance and scratch resistance, large production pollution, poor pollution resistance and corrosion resistance, relatively high production cost and inconvenient maintenance in the use process of furniture. The mould pressing method is similar to the traditional furniture surface decoration, the skin-feel coating is prefabricated on the impregnated paper, and then a special steel plate is used for mould pressing glue to be stuck on the surface of the plate, so that the skin-feel coating with certain fold textures is obtained on the surface of the plate, the skin-feel effect is mainly determined by a mould, namely the steel plate, and the existing skin-feel-state plate is produced in large scale by adopting the mould pressing method. However, due to the special folds on the surface of the skin-induced attitude plate, after the skin-induced attitude plate is subjected to external force, the folds are easily concentrated and broken, so that the surface of the skin-induced attitude plate is easily worn, the skin-induced attitude plate is easily scratched in the processes of cutting and transporting, scratches are left, and the production yield is seriously affected. The skin sense plate gradually loses skin sense effect and inconvenient maintenance along with continuous abrasion of the surface coating in daily life, the service life of the product is greatly determined by the surface abrasion resistance, and meanwhile, dirt is easy to be hidden in daily use due to the special surface texture, so that cleaning and treatment are not facilitated, and the skin sense plate is also a main pain point of a skin sense ecological plate product, and influences customer experience.
In order to solve the problem that the ecological plate is not wear-resistant, long-term exploration is performed, and various solutions are proposed. For example, chinese patent application number 2021233146067 discloses a domestic ecological plate of wearability, including the plate body, the lateral wall of plate body is provided with polyethylene wear-resisting coating, and the outer wall laminating of polyethylene wear-resisting coating has the rubber pad. According to the scheme, the polyethylene wear-resistant coating is coated, so that good wear-resistant and corrosion-resistant effects can be achieved on the plate body, severe abrasion of the plate body in a long-time use process is avoided, and therefore the service life of the plate body is prolonged, but the cost of the scheme is increased more, and the additional use of the coating is needed; the utility model discloses a dampproofing ecological plate that wear-resisting protection was scratched of chinese patent application number 2022206870094, including first waterproof layer, second waterproof layer and wooden layer, first waterproof layer sets up in the top on wooden layer, the second waterproof layer sets up in the below on wooden layer, the top surface on wooden layer sets up the reinforcing wire net, the reinforcing wire net is nylon net, glass fiber net or wire mesh respectively. According to the scheme, the first waterproof layer and the second waterproof layer are structurally reinforced through the reinforcing net, so that the structural strength is improved, and meanwhile, the abrasion resistance and scratch resistance effects are improved; the wear-resisting ecological plate disclosed in the Chinese patent application with the application number 2014204808728 comprises a plate body, wherein the plate body comprises a wooden base plate, the wooden base plate is any one of a joinery plate and a plywood, a wooden single plate is arranged on two sides or one of two sides of the wooden base plate, impregnated wood grain paper is arranged on one side, far away from the wooden base plate, of the wooden single plate, the impregnated wood grain paper and the wooden single plate are connected into a whole, and a wear-resisting structure is arranged on one side, far away from the wooden single plate, of the impregnated wood grain paper. According to the scheme, the aluminum oxide wear-resistant paper layer is arranged on the surface layer of the wood grain paper or aluminum oxide is sprayed on the impregnated wood grain paper, so that the surface wear resistance and scratch resistance of the ecological plate are improved. However, the scheme needs to additionally heat and press a layer of wear-resistant paper, which is unfavorable for production operation, and secondly, the surface of the impregnated paper is sprayed with wear-resistant materials which are easy to fall off and cannot be protected for a long time.
The above solution improves to some extent the prior art, but also has at least the following drawbacks: unreasonable design, high cost, limited effect or no long-term maintenance. The prior art is mainly aimed at the special surface structure of the skin-sensing ecological plate which is not considered by the common ecological plate, and the prior art is not well suitable for solving the special problem of the skin-sensing ecological plate.
The utility model comprises the following steps:
The utility model aims to solve the technical problems of low surface hardness, wear resistance and difficult cleaning of a skin-sensing ecological plate by applying wear-resistant impregnated paper to the skin-sensing ecological plate to replace the conventional common melamine impregnated paper, and the wear resistance and self-cleaning of the surface of the skin-sensing ecological plate are greatly improved on the basis of not changing the conventional skin-sensing ecological plate.
The technical scheme is that the wear-resistant self-cleaning skin-induced ecological board comprises a board body, wherein the board body comprises a substrate layer in the middle, and a balance layer and a wear-resistant impregnated paper layer which are symmetrically arranged on two sides of the substrate layer from inside to outside in sequence, the wear-resistant impregnated paper layer comprises melamine impregnated paper and a wear-resistant layer coated on the surface of one side, far away from the balance layer, of the melamine impregnated paper, and the wear-resistant impregnated paper layer is molded on the outer side surface of the wear-resistant impregnated paper layer through a skin-sensitive steel plate to form a skin-sensitive decorative layer with a wrinkle texture.
According to the utility model, the wear-resistant layer is arranged on the outer side surface of the melamine impregnated paper to form the wear-resistant impregnated paper, and the skin-feel finishing layer is arranged by utilizing the production line of the skin-feel ecological plate, so that the formed skin-feel ecological plate has the wear-resistant effect on the premise of realizing the skin-feel effect, and the surface wear resistance and self-cleaning performance of the skin-feel ecological plate are greatly improved.
Preferably, the wear-resistant layer is a wear-resistant resin layer. The wear-resistant resin layer is a polyurethane coating or a modified melamine resin layer, wherein the modified melamine resin layer is formed by adding aluminum oxide into melamine resin for modification, and is commonly used for plastic floors but not applied to skin-induced state plates.
Preferably, the melamine impregnated paper is made of a plain base paper or a printed decorative paper layer impregnated with melamine resin.
Preferably, the substrate layer is an ENF-grade joinery board or plywood substrate.
Preferably, the balance layer is a high-density board or a technical wood veneer. So as to improve the surface quality of the plate and ensure the surface flatness of the plate.
Further, the balance layer and the impregnation-resistant paper layer are laminated and then are subjected to hot pressing and compounding, and then the skin-feel finishing layer is arranged.
Furthermore, the base material layer and the balance layer are compounded by E 0 glue or aldehyde-free glue in a hot-pressing way. The single-sided adhesive coating amount is 180-220g/m 2.
Compared with the prior art, the utility model has the beneficial effects that: according to the utility model, the wear-resistant impregnated paper is adopted to replace the traditional melamine impregnated paper, and the skin-feel finishing layer is formed by mould pressing on the outer surface of the wear-resistant impregnated paper, so that the wear-resistant ecological plate has the wear-resistant effect on the premise of realizing the skin-feel effect, and the surface wear resistance and self-cleaning performance of the skin-feel ecological plate are greatly improved.
Description of the drawings:
fig. 1 is a schematic structural view of the present utility model.
Fig. 2 is a layer structure schematic diagram of the wear-resistant impregnated paper layer.
The specific embodiment is as follows:
the utility model is further described in terms of specific embodiments in conjunction with the following drawings:
example 1
As shown in fig. 1 and 2, the utility model provides a wear-resistant self-cleaning skin-induced ecological board, which comprises a board body, wherein the board body comprises a substrate layer 1 positioned in the middle, a balance layer 2 and a wear-resistant impregnated paper layer 3 which are symmetrically arranged on the substrate from inside to outside in sequence, the balance layer 2 and the wear-resistant impregnated paper layer 3 are arranged on two sides of the substrate layer 1, the wear-resistant impregnated paper layer 3 comprises melamine impregnated paper 31 and a wear-resistant layer 32 coated on the surface of the melamine impregnated paper, which is far away from the balance layer, and the wear-resistant impregnated paper layer 3 is molded on the outer side surface of the wear-resistant impregnated paper layer through a skin-sensitive steel plate to form a skin-sensitive decorative layer with a wrinkled texture.
In this embodiment, the substrate layer 1 is a plywood and the balance layer 2 is a high density board. The wear-resistant impregnated paper layer 3 is prepared by impregnating plain base paper in a melamine resin pool for primary impregnation, drying the impregnated paper in a baking oven (100 ℃), spraying wear-resistant resin on the upper surface of the primary impregnated paper, rolling the melamine resin on the lower surface of the primary impregnated paper, and drying the impregnated paper in the baking oven (90 ℃) to obtain the wear-resistant impregnated paper layer, wherein the impregnation amount of a finished product is 165%; the wear-resistant resin is aqueous polyurethane resin, and has strong wear resistance and dirt resistance.
Then high-temperature high-pressure paper is pasted, the wear-resistant impregnated paper layer 3 is pasted on one side of a high-density board with the thickness of 1.2mm by adopting high temperature high pressure, a skin-feel steel plate is adopted, the mould pressing temperature is 200 ℃, and the unit pressure is 4.5MPa, so that the veneer with the skin-feel decorative surface layer with the fold textures is obtained by pressing for 25 s;
And then gluing and combining: uniformly coating aldehyde-free glue on a 15.5mm thick veneer through a glue spreader, wherein the single-sided glue coating amount is 200g/m 2, and then placing veneer on the upper surface and the lower surface of the veneer to obtain a slab;
Cold pressing: placing the slab for 10min, starting cold pressing, and keeping for 90min at unit pressure of 0.4 MPa;
And (5) further hot pressing: feeding the cold-pressed slab into a hot press, and keeping the temperature at 95 ℃ and the unit pressure at 0.4MPa for 8min;
And finally, trimming.
The skin-sensing ecological plate is manufactured by adopting wear-resistant impregnated paper to replace traditional melamine impregnated paper, and the skin-sensing decorative layer is formed by die pressing on the outer surface of the wear-resistant impregnated paper, so that the skin-sensing ecological plate has the wear-resistant effect on the premise of realizing the skin-sensing effect, and the surface wear resistance and self-cleaning performance of the skin-sensing ecological plate are greatly improved.
Example 2
Unlike example 1, which is different from the selection of the abrasion-resistant resin, a modified melamine resin, which is commonly used for plastic flooring to enhance the abrasion resistance of the flooring, is selected instead of the polyurethane resin, and is modified by adding aluminum oxide to the melamine resin.
According to the utility model, the wear-resistant impregnated paper is adopted to replace the traditional melamine impregnated paper, and the skin-feel finishing layer is formed by mould pressing on the outer surface of the wear-resistant impregnated paper, so that the wear-resistant ecological plate has the wear-resistant effect on the premise of realizing the skin-feel effect, and the surface wear resistance and self-cleaning performance of the skin-feel ecological plate are greatly improved.
The foregoing is illustrative of the preferred embodiments of the present utility model, and is not to be construed as limiting the claims. All equivalent structures or equivalent flow path changes made by the specification of the utility model are included in the protection scope of the utility model.
Claims (7)
1. The utility model provides a wear-resisting self-cleaning skin induction attitude board, includes the plate body, its characterized in that: the board body comprises a substrate layer in the middle, and a balance layer and a wear-resistant impregnated paper layer which are symmetrically arranged on two sides of the substrate layer from inside to outside in sequence, wherein the wear-resistant impregnated paper layer comprises melamine impregnated paper and a wear-resistant layer coated on one side surface of the melamine impregnated paper, which is far away from the balance layer, and the wear-resistant impregnated paper layer is molded on the outer side surface of the wear-resistant impregnated paper layer through a skin-sensitive steel plate to form a skin-sensitive finish layer with fold textures.
2. A wear resistant self-cleaning skin-friendly sheet as claimed in claim 1, wherein: the wear-resistant layer is a wear-resistant resin layer.
3. A wear resistant self-cleaning skin-friendly sheet as claimed in claim 1, wherein: the melamine impregnated paper is formed by impregnating plain base paper or a printed decorative paper layer with melamine resin.
4. A wear resistant self-cleaning skin-friendly sheet as claimed in claim 1, wherein: the substrate layer is an ENF-grade joinery board or plywood substrate.
5. A wear resistant self-cleaning skin-friendly sheet as claimed in claim 4, wherein: the balance layer is a high-density board or a technical wood veneer.
6. A wear resistant self-cleaning skin-friendly sheet as claimed in claim 5, wherein: and the balance layer and the impregnation-resistant paper layer are laminated and then are subjected to hot pressing and compounding.
7. A wear resistant self-cleaning skin-friendly sheet as claimed in claim 1, wherein: and the base material layer and the balance layer are compounded by E 0 glue or aldehyde-free glue in a hot-pressing manner.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322666765.6U CN220883623U (en) | 2023-10-07 | 2023-10-07 | Wear-resisting self-cleaning skin induction attitude board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322666765.6U CN220883623U (en) | 2023-10-07 | 2023-10-07 | Wear-resisting self-cleaning skin induction attitude board |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220883623U true CN220883623U (en) | 2024-05-03 |
Family
ID=90842688
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322666765.6U Active CN220883623U (en) | 2023-10-07 | 2023-10-07 | Wear-resisting self-cleaning skin induction attitude board |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220883623U (en) |
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2023
- 2023-10-07 CN CN202322666765.6U patent/CN220883623U/en active Active
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