CN103991112A - Hand-grasping-pattern melamine-impregnated paper veneer wood-based panel and manufacturing method thereof - Google Patents
Hand-grasping-pattern melamine-impregnated paper veneer wood-based panel and manufacturing method thereof Download PDFInfo
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- CN103991112A CN103991112A CN201410136711.1A CN201410136711A CN103991112A CN 103991112 A CN103991112 A CN 103991112A CN 201410136711 A CN201410136711 A CN 201410136711A CN 103991112 A CN103991112 A CN 103991112A
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Abstract
The invention provides a hand-grasping-pattern melamine-impregnated paper veneer wood-based panel and a manufacturing method of the hand-grasping-pattern melamine-impregnated paper veneer wood-based panel. The manufacturing method comprises the steps that wood grain decorative paper is impregnated in melamine, then dried, and is processed in a dust-blowing unfolding mode; a buffering pad is put between a hot press plate of a hot press and a hand-grasping-pattern stainless steel template and is heated to 179-186 DEG C, and the temperature is kept for a period of time; a wood-based panel blank is obtained in a combination mode; hot pressing is carried out through the hot press, and the hand-grasping-pattern melamine-impregnated paper veneer wood-based panel is formed under the conditions of hot press temperature of 179-189 DEG C, system pressure of 17-20 MPa and hot press time of 18-25 s. The hand-grasping-pattern melamine-impregnated paper veneer wood-based panel is simple in manufacturing procedure, can be produced conveniently in a mechanical and batch mode, is low in cost, and saves electricity and time. According to the veneer wood-based panel, the surface of the veneer wood-based panel has multiple concave and convex patterns which have different glosses, so that the veneer wood-based panel has a special stereoscopic vision effect, and is good in texture, high in simulation performance, and quite beautiful and fashionable in appearance.
Description
Technical field
The present invention relates to a kind of decorative product, relate in particular to a kind of hand and grab line Surface decorated woodbased panels with paper impregnated thermosetting resins and preparation method thereof.
Background technology
Existing Surface decorated woodbased panels with paper impregnated thermosetting resins, its surface gloss is single, and fidelity is not high, can not show the stereoeffect that solid wood is cut open.Patent CN102689335A discloses the manufacture method of the alternate face artificial board of a kind of high and low light, step is as follows: after by the abrasion-proof paper on wood-based plate surface, facing paper, balance paper, impregnating resin solution is dried respectively and mat formation on request and be combined into artificial board blank with high density or medium density fiber plate substrate, send on the lower bolster of hot press; To be shaped with the cope match-plate pattern of burr template as press, the upper and lower template by hot press is to the artificial board blank pressurization of heating.On the die pressing surface of the cope match-plate pattern of this invention, be shaped with many burrs corresponding with the facing figure line of wood-based plate, the glossiness of burr end face chromium coating is 500-600, the die pressing surface remainder chromium coating glossiness 50-150 of cope match-plate pattern.
The shortcoming of this invention is that balance paper, high density or medium density fiber plate substrate, facing paper, abrasion-proof paper are mated formation from bottom to up and are combined into artificial board blank successively, sending into hot press overlays, adopt multiple material to produce, operation is more, to operation, makes troubles.The reason that causes this shortcoming is to consider the stability of product quality and indeformable, adopts symmetrical structure when veneer, is that base material two sides is adopted to equivalent material veneer, but in order to reduce costs, the positive facing paper that pastes, balance paper is pasted at the back side, to prevent sheet deformation.Meanwhile, for increasing plate surface anti-wear performance, on facing paper, increased abrasion-proof paper.
Employing heat pressing process is: hot pressing temperature is 190-230 ℃, and pressure is 8 * 106Pa-10 * 106Pa, and the time is 16-40 second.The hot pressing temperature adopting is higher than 180-195 ℃ of conventional Surface decorated woodbased panels with paper impregnated thermosetting resins hot pressing temperature, and hot pressing time is the longest is 40 seconds, easily like this causes sheet material deformation, and the quantity of energy of consumption increases, and causes the increase of cost.
Summary of the invention
The object of this invention is to provide that a kind of preparation method is simple, cost hand lower, that make is grabbed line Surface decorated woodbased panels with paper impregnated thermosetting resins, its fidelity is high, and the high low light of facing is alternate, and quality is well not yielding, has the Wood-based Panel Production method of solid wood section stereoeffect.Production method science, energy-and time-economizing, is not used glue, and environmental protection and saving cost improves a plurality of steps of production technology simultaneously in a large number.
Hand is grabbed a preparation method for line Surface decorated woodbased panels with paper impregnated thermosetting resins, comprises step:
(1) graining paper is flooded to post-drying through melmac, and by the open and flat processing of drifting dust;
(2) hand is grabbed to line Stainless Molding Board and put into hot press, the heating platen of hot press and hand are grabbed between line Stainless Molding Board and are put into cushion pad, are slowly warming up to 179 ℃-186 ℃, keep temperature a period of time; Can make like this hand grab the slow mound preheating of line Stainless Molding Board, keep dimensionally stable.
(3) the first graining paper, backing material plate, the second graining paper successively from top to down are mated formation and is combined into artificial board blank; In the transfer transportation to backing material plate, by rack-mounted a plurality of vacuum cups, carry out transfer operation, and to each backing material plate dust removal process of blowing;
In step (3), the static that adopts electrostatic generator to produce is applied on graining paper, and static is with immediately by graining paper and Automatic-expanding is smooth is adsorbed on backing material plate.
(4) by hot press, carry out hot pressing, under the condition that 179 ℃-189 ℃ of hot pressing temperatures of control, system pressure 17-20MPa, hot pressing time are 18-25s, described artificial board blank is carried out to hot pressing, form hand and grab line Surface decorated woodbased panels with paper impregnated thermosetting resins.
In step (4), also comprise two circulation pipe heat treated, in the upper hot pressboard of hot press and lower hot pressing board, two heat cycles pipes that have roundabout shape are set separately; In described two heat cycles pipes that have a roundabout shape, conduction oil flow direction is contrary, makes conduction oil heat opponent grab the transmission of line Stainless Molding Board faster and evenly.
Further, after step 4, also comprise that step 5 is as follows: from the sheet material of hot press output, through deburring bag slurry, process, finally put into cooling the balancing machine cooling and surface balance pressure treatment of plate of drying in the air.
In step 5, described cooling balancing machine comprises frame, turns over lever system, motor, final drive shaft, ring chain; Describedly turn over many rows that lever system arranged by fixed intervals and turn over bar and form, many rows turn over bar and connect the transmission that circulates of annular chain traction by motor, final drive shaft; Every row turns over bar and forms by the many identical bars that turn over, be arranged in frame and keep same straight line, two rows turn over fixed intervals between bar and grab line Surface decorated woodbased panels with paper impregnated thermosetting resins and carry out surface balance pressure treatment for clamping hand after heating, by ring chain shuttling movement, the hand of heat is grabbed line Surface decorated woodbased panels with paper impregnated thermosetting resins and is transported to the other end and has just turned cold from the one end of turning over lever system by turning over bar.
Described hand is grabbed line Stainless Molding Board surface and is presented many dimpled grains, and described dimpled grain face is lower than template basal plane 0.10-0.20mm, and template basal plane glossiness is 11-12, dimpled grain glossiness 2-3.Described backing material plate is particieboard or medium density fibre board (MDF), and big or small and described hand is grabbed line Stainless Molding Board and matched.
The present invention also provides a kind of hand of producing according to said method to grab line Surface decorated woodbased panels with paper impregnated thermosetting resins, at the heating platen of hot press and hand, grabs between line Stainless Molding Board and puts into cushion pad, is warming up to 179 ℃-186 ℃, keeps temperature a period of time; It is to be formed by the hot pressing of mating formation from top to down successively of the first graining paper, backing material plate, the second graining paper that described hand is grabbed line Surface decorated woodbased panels with paper impregnated thermosetting resins, and it is 18-25s that 179 ℃-189 ℃ of temperature, system pressure 17-20MPa, hot pressing time are controlled in hot pressing.
Described graining paper forms through melmac dipping post-drying; The grammes per square metre of described graining paper is 70～90 grams/m, the spread 130～160% of melmac.
Advantage of the present invention is: manufacturing process is simple, be convenient to mechanization batch production, cost is lower.Decoration panel sheet metal layer of the present invention is simple in structure, and plate face presents many asperities, has different glossiness, and has special stereoscopic visual effect, and texture is strong, fidelity is high, fashion very attractive in appearance.Production method of the present invention is in the transfer transportation to backing material plate, by rack-mounted a plurality of vacuum cups, carry out transfer operation, remove the foreign matters such as plate bits residual on wood-based plate plate face, dust, and prevent that the phenomenon of multiple wood-based plates of absorption from appearring in Disposable, with steady production, improve production efficiency and product quality.
Substrate is not easy distortion and warps, and hot pressing time is shorter than prior art, greatly saves electric power.In the upper hot pressboard of hot press and lower hot pressing board, two heat cycles pipes that have roundabout shape are set separately, in pipe, conduction oil flow direction is contrary, makes the transmission of conduction oil heat faster and evenly, and Stainless Molding Board is heated evenly, and prevents flexural deformation.Adopt in addition the static that electrostatic generator produces to be applied on impregnated bond paper, impregnated bond paper is with static smooth being adsorbed on backing material plate immediately, can gauffer and have bubble.
The specific embodiment
A kind of hand provided by the invention is grabbed the preparation method of line Surface decorated woodbased panels with paper impregnated thermosetting resins, comprises step:
(1) graining paper is flooded to post-drying through melmac, and by the open and flat processing of drifting dust;
(2) hand is grabbed to line Stainless Molding Board and put into hot press, the heating platen of hot press and hand are grabbed between line Stainless Molding Board and are put into cushion pad, are slowly warming up to 179 ℃-186 ℃, keep temperature a period of time; Can make like this hand grab the preheating of line Stainless Molding Board, keep dimensionally stable.
(3) the first graining paper, backing material plate, the second graining paper successively from top to down are mated formation and is combined into artificial board blank; In the transfer transportation to backing material plate, by rack-mounted a plurality of vacuum cups, carry out transfer operation, and at frame side, blowing dust collector is installed, to each backing material plate dust removal process of blowing;
As a kind of improved procedure, in step (3), the static that adopts electrostatic generator to produce is applied on graining paper, and static is with immediately by graining paper and Automatic-expanding is smooth is adsorbed on backing material plate.
(4) by hot press, carry out hot pressing, under the condition that 179 ℃-189 ℃ of hot pressing temperatures of control, system pressure 17-20MPa, hot pressing time are 18-25s, described artificial board blank is carried out to hot pressing, form hand and grab line Surface decorated woodbased panels with paper impregnated thermosetting resins.
By hot press, carry out hot pressing, the first control mode is to control 179 ℃ of hot pressing temperatures, hot pressing pressure 17MPa, hot pressing time 18s; The second control mode is to control 181 ℃ of hot pressing temperatures, hot pressing pressure 18MPa, hot pressing time 24s; The third control mode is to control 179 ℃ of hot pressing temperatures, hot pressing pressure 18MPa, hot pressing time 20s; The 4th kind of control mode is to control 185 ℃ of hot pressing temperatures, hot pressing pressure 19MPa, hot pressing time 24s; The 5th kind of control mode is to control 189 ℃ of hot pressing temperatures, hot pressing pressure 20MPa, hot pressing time 25s.Above-mentioned hot pressing temperature, hot pressing pressure, hot pressing time parameter can be adjusted arbitrarily according to production real needs in scope of disclosure.
As a kind of modified embodiment, in step (4), also comprise two circulation pipe heat treated, in the upper hot pressboard of hot press and lower hot pressing board, two heat cycles pipes that have roundabout shape are set separately; In described two heat cycles pipes that have a roundabout shape, conduction oil flow direction is contrary, makes conduction oil heat opponent grab the transmission of line Stainless Molding Board faster and evenly.
Further, after step 4, also comprise that step 5 is as follows: from the sheet material of hot press output, through deburring bag slurry, process, finally put into cooling the balancing machine cooling and surface balance pressure treatment of plate of drying in the air.
In step 5, described cooling balancing machine comprises frame, turns over lever system, motor, final drive shaft, ring chain; Describedly turn over many rows that lever system arranged by fixed intervals and turn over bar and form, many rows turn over bar and connect the transmission that circulates of annular chain traction by motor, final drive shaft; Every row turns over bar and forms by the many identical bars that turn over, be arranged in frame and keep same straight line, two rows turn over fixed intervals between bar and grab line Surface decorated woodbased panels with paper impregnated thermosetting resins and carry out surface balance pressure treatment for clamping hand after heating, by ring chain shuttling movement, the hand of heat is grabbed line Surface decorated woodbased panels with paper impregnated thermosetting resins and is transported to the other end and has just turned cold from the one end of turning over lever system by turning over bar.
Described hand is grabbed line Stainless Molding Board surface and is presented many dimpled grains, and described dimpled grain face is lower than template basal plane 0.10-0.20mm, and template basal plane glossiness is 11-12, dimpled grain glossiness 2-3.Described backing material plate is particieboard or medium density fibre board (MDF), and big or small and described hand is grabbed line Stainless Molding Board and matched.
The present invention also provides a kind of hand of producing according to said method to grab line Surface decorated woodbased panels with paper impregnated thermosetting resins, at the heating platen of hot press and hand, grabs between line Stainless Molding Board and puts into cushion pad, is warming up to 179 ℃-186 ℃, keeps temperature a period of time; It is to be formed by the hot pressing of mating formation from top to down successively of the first graining paper, backing material plate, the second graining paper that described hand is grabbed line Surface decorated woodbased panels with paper impregnated thermosetting resins, and it is 18-25s that 179 ℃-189 ℃ of temperature, system pressure 17-20MPa, hot pressing time are controlled in hot pressing.
Described graining paper forms through melmac dipping post-drying; The grammes per square metre of described graining paper is 70～90 grams/m, the spread 130～160% of melmac.
Key technology innovation of the present invention is the selection that hand is grabbed line Stainless Molding Board and heat pressing process combination.Enforcement difference and the advantage thereof of the present invention and prior art are:
1, raw material aspect.Prior art has been used abrasion-proof paper, facing paper, balance paper, and raw material types is more, required auxiliary equipment or the corresponding increase of manual operation operation.The positive back side of the artificial plate of the present invention adopts identical facing paper, and structure sheaf is simple, and glue useless, is convenient to automatic batch production.
2, steel form aspect.The manufacture template of the alternate face artificial board of a kind of high and low light that patent CN102689335A is related, comprise cope match-plate pattern, lower bolster, the die pressing surface chromium plating of described cope match-plate pattern, on the die pressing surface of described cope match-plate pattern, be shaped with many burrs corresponding with the facing figure line of wood-based plate, described burr end face exceeds cope match-plate pattern basal plane 0.15-0.25mm, the glossiness of described burr end face chromium coating is 500-600, the glossiness 50-150 of cope match-plate pattern die pressing surface remainder chromium coating, such glossiness contrasts the difficult making of large steel form.Hand used in the present invention is grabbed line template and is adopted steel plate model AISI630, specification: 2635mm*1450mm*5.0mm, and template surface presents many dimpled grains, and described dimpled grain face is lower than template basal plane 0.10-0.20mm.Template basal plane glossiness is 11-12, dimpled grain glossiness 2-3.
3, technique adjustment aspect.The related hot pressing temperature of patent CN102689335A is 190-230 ℃, and the time is 16-40s.The present invention adopts conventional decoration panel production technology: 179 ℃-189 ℃ of hot pressing temperatures, hot pressing time 18-25s, low temperature is easily controlled, and can reduce energy resource consumption, further realizes the short period to overlay production, also prevents sheet material high temperature deformation simultaneously.
4, hot pressing process hand is out grabbed also and surface balance pressure treatment cooling by the follow-up plate that dries in the air of line Surface decorated woodbased panels with paper impregnated thermosetting resins, decoration panel after the cooling Balance Treatment of the panel assembly that dries in the air, surface with temperature reduce rapidly, plate surface temperature can be down to room temperature from approaching 200 ℃, can effectively prevent thermal stress to produce the problems such as distortion warps.
Claims (9)
1. hand is grabbed a preparation method for line Surface decorated woodbased panels with paper impregnated thermosetting resins, it is characterized in that, comprises step:
(1) graining paper is flooded to post-drying through melmac, and by the open and flat processing of drifting dust;
(2) hand is grabbed to line Stainless Molding Board and put into hot press, the heating platen of hot press and hand are grabbed between line Stainless Molding Board and are put into cushion pad, are slowly warming up to 179 ℃-186 ℃, keep temperature a period of time;
(3) the first graining paper, backing material plate, the second graining paper successively from top to down are mated formation and is combined into artificial board blank; In the transfer transportation to backing material plate, by rack-mounted a plurality of vacuum cups, carry out transfer operation, and to each backing material plate dust removal process of blowing;
(4) by hot press, carry out hot pressing, under the condition that 179 ℃-189 ℃ of hot pressing temperatures of control, system pressure 17-20MPa, hot pressing time are 18-25s, described artificial board blank is carried out to hot pressing, form hand and grab line Surface decorated woodbased panels with paper impregnated thermosetting resins.
2. hand is grabbed the preparation method of line Surface decorated woodbased panels with paper impregnated thermosetting resins according to claim 1, it is characterized in that, in step (4), also comprise two circulation pipe heat treated, in the upper hot pressboard of hot press and lower hot pressing board, two heat cycles pipes that have roundabout shape are set separately; In described two heat cycles pipes that have a roundabout shape, conduction oil flow direction is contrary, makes conduction oil heat opponent grab the transmission of line Stainless Molding Board faster and evenly.
3. according to hand described in claim 1 or 2, grab the preparation method of line Surface decorated woodbased panels with paper impregnated thermosetting resins, it is characterized in that, after step 4, also comprise that step 5 is as follows:
(5) from the sheet material of hot press output, through deburring bag slurry, process, finally put into cooling the balancing machine cooling and surface balance pressure treatment of plate of drying in the air.
4. hand is grabbed the preparation method of line Surface decorated woodbased panels with paper impregnated thermosetting resins according to claim 3, it is characterized in that, in step 5, described cooling balancing machine comprises frame, turns over lever system, motor, final drive shaft, ring chain; Describedly turn over many rows that lever system arranged by fixed intervals and turn over bar and form, many rows turn over bar and connect the transmission that circulates of annular chain traction by motor, final drive shaft; Every row turns over bar and forms by the many identical bars that turn over, be arranged in frame and keep same straight line, two rows turn over fixed intervals between bar and grab line Surface decorated woodbased panels with paper impregnated thermosetting resins and carry out surface balance pressure treatment for clamping hand after heating, by ring chain shuttling movement, the hand of heat is grabbed line Surface decorated woodbased panels with paper impregnated thermosetting resins and is transported to the other end and has just turned cold from the one end of turning over lever system by turning over bar.
5. hand is grabbed the preparation method of line Surface decorated woodbased panels with paper impregnated thermosetting resins according to claim 3, it is characterized in that, described hand is grabbed line Stainless Molding Board surface and is presented many dimpled grains, and described dimpled grain face is lower than template basal plane 0.10-0.20mm, template basal plane glossiness is 11-12, dimpled grain glossiness 2-3.
6. hand is grabbed the preparation method of line Surface decorated woodbased panels with paper impregnated thermosetting resins according to claim 1, it is characterized in that, in step (3), the static that adopts electrostatic generator to produce is applied on graining paper, and static is with immediately by graining paper and Automatic-expanding is smooth is adsorbed on backing material plate.
7. hand is grabbed the preparation method of line Surface decorated woodbased panels with paper impregnated thermosetting resins according to claim 1, it is characterized in that, the backing material plate in described step 3 is particieboard or medium density fibre board (MDF), and big or small and described hand is grabbed line Stainless Molding Board and matched.
8. the hand of producing according to the method for claim 1 is grabbed a line Surface decorated woodbased panels with paper impregnated thermosetting resins, it is characterized in that, at the heating platen of hot press and hand, grabs between line Stainless Molding Board and puts into cushion pad, is warming up to 179 ℃-186 ℃, keeps temperature a period of time; It is to be formed by the hot pressing of mating formation from top to down successively of the first graining paper, backing material plate, the second graining paper that described hand is grabbed line Surface decorated woodbased panels with paper impregnated thermosetting resins, and it is 18-25s that 179 ℃-189 ℃ of temperature, system pressure 17-20MPa, hot pressing time are controlled in hot pressing.
9. hand is grabbed line Surface decorated woodbased panels with paper impregnated thermosetting resins according to claim 8, it is characterized in that, described graining paper forms through melmac dipping post-drying; The grammes per square metre of described graining paper is 70～90 grams/m, the spread 130～160% of melmac.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410136711.1A CN103991112A (en) | 2014-03-27 | 2014-03-27 | Hand-grasping-pattern melamine-impregnated paper veneer wood-based panel and manufacturing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410136711.1A CN103991112A (en) | 2014-03-27 | 2014-03-27 | Hand-grasping-pattern melamine-impregnated paper veneer wood-based panel and manufacturing method thereof |
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| CN103991112A true CN103991112A (en) | 2014-08-20 |
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| CN201410136711.1A Pending CN103991112A (en) | 2014-03-27 | 2014-03-27 | Hand-grasping-pattern melamine-impregnated paper veneer wood-based panel and manufacturing method thereof |
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| CN110315608A (en) * | 2019-07-09 | 2019-10-11 | 广西大学 | Face artificial board manufacturing process |
| CN111037673A (en) * | 2019-12-31 | 2020-04-21 | 广东耀东华装饰材料科技有限公司 | Manufacturing method of deformation-free, bottom-impermeable and cracking-resistant single-side synchronous grain-aligned decorative sheet |
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| CN111037673A (en) * | 2019-12-31 | 2020-04-21 | 广东耀东华装饰材料科技有限公司 | Manufacturing method of deformation-free, bottom-impermeable and cracking-resistant single-side synchronous grain-aligned decorative sheet |
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