CN102825939A - Manufacturing method of ultra-large plate glass pattern and processing equipment thereof - Google Patents
Manufacturing method of ultra-large plate glass pattern and processing equipment thereof Download PDFInfo
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- CN102825939A CN102825939A CN2012102918644A CN201210291864A CN102825939A CN 102825939 A CN102825939 A CN 102825939A CN 2012102918644 A CN2012102918644 A CN 2012102918644A CN 201210291864 A CN201210291864 A CN 201210291864A CN 102825939 A CN102825939 A CN 102825939A
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Abstract
The invention discloses a manufacturing method of an ultra-large plate glass pattern and processing equipment thereof, and the method comprises the following steps: (1) coating a resin layer on a surface of cleaned glass, heating for drying and curing to form a resin layer on the glass surface; (2) putting the glass on a vacuum thermal transfer work bench with the glass resin layer facing upwards, paving thermal sublimation transfer paper on the glass resin layer, covering an air proof cloth on the glass and the transfer paper to form a vacuum chamber between the air proof cloth and the work bench surface, performing vacuum-pumping; (3) putting the work bench with the glass and the transfer paper into a heating furnace for heating so as to allow the printing ink on the transfer paper to be heated, sublimate and penetrate into the resin layer; (4) when the transfer printing finishes, cooling the glass, peeling the transfer paper after cooling, and coating protection paint on the surface of the resin layer to obtain the finished product. The product of the invention has a maximum dimension of up to 1830 mm*2440 mm; the method and equipment of the invention are suitable for processing of large-specification glass products, have good product quality and high working efficiency.
Description
Technical field
The present invention relates to a kind of manufacturing approach and process equipment thereof of super large plate glass pattern.
Background technology
At present; Building decoration craft glass is all made through technologies such as etching, air brushing, spray carving, serigraphys basically; Can not lifelike image ground exhibiting product, the production technology that has causes bigger pollution to environment, and it is existing that what use hot transfer printing production technology generally all is processing small size plate glass; Can't realize the hot transfer printing of carrying out to large scale plate glass, production efficiency is low.
Summary of the invention
The manufacturing approach and the process equipment thereof that the purpose of this invention is to provide the high super large plate glass pattern of a kind of production efficiency.
For achieving the above object, the technical scheme that the present invention adopts is:
A kind of manufacturing approach of super large plate glass pattern may further comprise the steps:
(1) gets the glass that cleans up, make it form one deck resin at glass surface at glass surface coated with resins layer and heating, drying curing;
(2) on vacuum hot transferred workbench, press the glass resin layer at last placement glass, glass resin layer upper berth heat release sublimation transfer paper, glass and transfer paper place the rear pressing cover gas-impermeable cloth, make gas-impermeable cloth and workbench surface form vacuum chamber, vacuumize;
The workbench that (3) will be placed with glass and transfer paper is inserted heating furnace and is heated, and the printing ink heating sublimation on the transfer paper is infiltrated in the resin bed;
(4) transfer printing is cooled off glass after finishing, and removes transfer paper after the cooling and apply protective paint at resin layer surface to get product.
In the step (2), the placement that is layering of glass and transfer paper.
Glass is clear glass described in the step (1), and said resin is a gloss oil; Gas-impermeable cloth is a vacuum cloth in the step (2); Protective paint is a white in the step (4).
Heating-up temperature is 180～220 ℃ described in the step (3); Vacuum is 0.8～1MPa in the step (2).
Be used to make the process equipment of said super large plate glass pattern, comprise vacuum hot transferred workbench, heating system, vacuum system; Workbench is provided with by gas-impermeable cloth and workbench surface and fastens the vacuum chamber that forms, and vacuum chamber is connected with vacuum system; Heating system comprises heating furnace, is provided with heater in the heating furnace.
Said vacuum hot transferred workbench slides and is arranged on the support.
Said heater is located at the inside heating furnace top, and the heater below is provided with thermal diffuser, and the heating furnace upper wall is provided with thermo cycler.
Said vacuum system comprises vavuum pump, and vavuum pump is connected with the vacuum pressure jar, and the vacuum pressure jar is connected with said vacuum chamber.
Said support lays respectively at heating furnace below and heating furnace both sides.
Said gas-impermeable cloth is a vacuum cloth.
The invention has the beneficial effects as follows:
1. product size maximum of the present invention can be fit to the processing of big specification glass product to 1830mm*2440mm; Product of the present invention is compared with stone material, and cost is low, has very big competitive advantage;
2. the mode that is layering through glass and transfer paper of the present invention need not be used sticker, can prevent between transfer paper and the glass wrinkling or bubble occurs;
3. under the vacuum state glass is heated, heat radiation is even, and the thermal efficiency is high, can prevent effectively because of heating the uneven quality problems that produce;
4. the present invention once can carry out hot transfer printing processing, high efficiency to polylith glass.
Description of drawings
Fig. 1 is a structural representation of the present invention.
The specific embodiment
As shown in Figure 1, a kind of manufacturing approach of super large plate glass pattern may further comprise the steps:
(1) get the clear glass 3 that cleans up, make it form one deck resin at glass surface at glass 3 surface-coated resin beds and heating, drying curing, said resin can adopt gloss oil, varnish or other clear dopes;
(2) on vacuum hot transferred workbench 2, press the glass resin layer at last placement glass 3, glass resin layer upper berth heat release sublimation transfer paper 4; Be layering and place polylith glass 3 and transfer paper 4; It is vacuum cloth 5 (surfaces coated is covered with sizing material not, also can adopt silastic fabric etc.) that glass 3 and transfer paper 4 place the rear pressing cover gas-impermeable cloth, makes vacuum cloth 5 and workbench surface form vacuum chamber 6; Vacuumize, vacuum is 0.8～1MPa;
The workbench that (3) will be placed with glass 3 and transfer paper 4 is inserted in the heating furnace 8 and is heated; Printing ink heating sublimation on the transfer paper 4 is infiltrated in the resin bed; Heating-up temperature is 180～220 ℃, and heat time heating time can be according to the accommodation of how much carrying out of placement amount of glass;
(4) transfer printing is cooled off glass after finishing, and removes transfer paper cleaning back after the cooling and apply white protective paint at resin layer surface to get product; White paint is done protective layer can make lucuriant in design, clear patterns.
Be used to make the process equipment of said super large plate glass pattern, comprise vacuum hot transferred workbench 2, heating system, vacuum system; It is that vacuum cloth 5 fastens the vacuum chamber 6 (vacuum cloth 5 is crimped on the workbench 2 through pressing plate, vacuumizes the back and forms vacuum chamber 6) that forms with the workbench surface that workbench 2 is provided with by gas-impermeable cloth, and vacuum chamber 6 is connected with vacuum system; Heating system comprises heating furnace 8, and heating furnace 8 inner and upper are provided with heater 9, and heater 9 belows are provided with thermal diffuser 10, and heating furnace 8 upper walls are provided with thermo cycler 7.Vacuum hot transferred workbench 2 slides and is arranged on the support 1, and support 1 lays respectively at the below and heating furnace 8 both sides of heating furnace 8.Vacuum system comprises vavuum pump 11, and vavuum pump 11 is connected with vacuum pressure jar 12, and vacuum pressure jar 12 is connected with vacuum chamber 6.Among the present invention, heater 9 uses far-infrared heater.
The present invention is adapted to all kinds of pattern plate glass of the following all size of 1830*2440, and board making such as metal are applied widely, good transferring effect, and lucuriant in design, clear patterns, extremely attractive in appearance, product market competitiveness is strong.
Claims (10)
1. the manufacturing approach of a super large plate glass pattern is characterized in that, may further comprise the steps:
(1) gets the glass that cleans up, make it form one deck resin at glass surface at glass surface coated with resins layer and heating, drying curing;
(2) on vacuum hot transferred workbench, press the glass resin layer at last placement glass, glass resin layer upper berth heat release sublimation transfer paper, glass and transfer paper place the rear pressing cover gas-impermeable cloth, make gas-impermeable cloth and workbench surface form vacuum chamber, vacuumize;
The workbench that (3) will be placed with glass and transfer paper is inserted heating furnace and is heated, and the printing ink heating sublimation on the transfer paper is infiltrated in the resin bed;
(4) transfer printing is cooled off glass after finishing, and removes transfer paper after the cooling and apply protective paint at resin layer surface to get product.
2. the manufacturing approach of super large plate glass pattern as claimed in claim 1 is characterized in that, in the step (2), and the placement that is layering of glass and transfer paper.
3. according to claim 1 or claim 2 the manufacturing approach of super large plate glass pattern is characterized in that glass is clear glass described in the step (1), and said resin is a gloss oil; Gas-impermeable cloth is a vacuum cloth in the step (2); Protective paint is a white in the step (4).
4. the manufacturing approach of super large plate glass pattern as claimed in claim 3 is characterized in that, heating-up temperature is 180～220 ℃ described in the step (3); Vacuum is 0.8～1MPa in the step (2).
5. be used to make the process equipment of the said super large plate glass of claim 1 pattern, it is characterized in that, comprise vacuum hot transferred workbench, heating system, vacuum system; Workbench is provided with by gas-impermeable cloth and workbench surface and fastens the vacuum chamber that forms, and vacuum chamber is connected with vacuum system; Heating system comprises heating furnace, is provided with heater in the heating furnace.
6. the process equipment of super large plate glass pattern as claimed in claim 5 is characterized in that, said vacuum hot transferred workbench slides and is arranged on the support.
7. like the process equipment of claim 5 or 6 described super large plate glass patterns, it is characterized in that said heater is located at the inside heating furnace top, the heater below is provided with thermal diffuser, and the heating furnace upper wall is provided with thermo cycler.
8. the process equipment of super large plate glass pattern as claimed in claim 7 is characterized in that said vacuum system comprises vavuum pump, and vavuum pump is connected with the vacuum pressure jar, and the vacuum pressure jar is connected with said vacuum chamber.
9. the process equipment of super large plate glass pattern as claimed in claim 8 is characterized in that, said support lays respectively at heating furnace below and heating furnace both sides.
10. the process equipment of super large plate glass pattern as claimed in claim 9 is characterized in that, said gas-impermeable cloth is a vacuum cloth.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012102918644A CN102825939A (en) | 2012-08-16 | 2012-08-16 | Manufacturing method of ultra-large plate glass pattern and processing equipment thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012102918644A CN102825939A (en) | 2012-08-16 | 2012-08-16 | Manufacturing method of ultra-large plate glass pattern and processing equipment thereof |
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| CN102825939A true CN102825939A (en) | 2012-12-19 |
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| CN2012102918644A Pending CN102825939A (en) | 2012-08-16 | 2012-08-16 | Manufacturing method of ultra-large plate glass pattern and processing equipment thereof |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103212506A (en) * | 2013-03-26 | 2013-07-24 | 安徽省皖美装饰玻璃有限公司 | Automatic paint spraying machine for glass |
| CN103753996A (en) * | 2014-02-10 | 2014-04-30 | 吕联景 | Method for forming surface patterns of artificial marble |
| CN103879134A (en) * | 2014-03-17 | 2014-06-25 | 殷殿荣 | Continuous heat transfer printing technology suitable for single glass block and special device |
| CN106183500A (en) * | 2016-07-18 | 2016-12-07 | 佛山市高明绿色德化工有限公司 | A kind of process of impressing pattern on glass |
| CN106626738A (en) * | 2016-12-30 | 2017-05-10 | 上海春戈玻璃有限公司 | Glass continuous heat transfer printing equipment |
| CN108164158A (en) * | 2018-01-24 | 2018-06-15 | 东莞市尚艺玻璃制品有限公司 | Glass stone manufacturing process |
| WO2021126094A1 (en) * | 2019-12-20 | 2021-06-24 | Leowkijsiri Phalatt | Textured materials and manufacturing method thereof |
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| CN1339361A (en) * | 2001-07-13 | 2002-03-13 | 刘宗信 | Method for producing glass with pattern |
| CN2764612Y (en) * | 2004-10-13 | 2006-03-15 | 华南理工大学 | Vacuum heat transfer machine |
| CN101423337A (en) * | 2007-11-01 | 2009-05-06 | 赵立雄 | Method for producing double-sided colourprinting safety glass |
| CN201941245U (en) * | 2011-01-28 | 2011-08-24 | 济南美图标识材料有限公司 | Full-color three-dimensional vacuum thermal transfer printing machine |
| CN201941244U (en) * | 2011-01-28 | 2011-08-24 | 济南美图标识材料有限公司 | Vertical-reciprocating type three-dimensional vacuum thermal transfer printing machine |
| CN102575828A (en) * | 2009-12-08 | 2012-07-11 | 弗莱克斯电子有限责任公司 | Diffusion decoration technology |
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| CN1339361A (en) * | 2001-07-13 | 2002-03-13 | 刘宗信 | Method for producing glass with pattern |
| CN2764612Y (en) * | 2004-10-13 | 2006-03-15 | 华南理工大学 | Vacuum heat transfer machine |
| CN101423337A (en) * | 2007-11-01 | 2009-05-06 | 赵立雄 | Method for producing double-sided colourprinting safety glass |
| CN102575828A (en) * | 2009-12-08 | 2012-07-11 | 弗莱克斯电子有限责任公司 | Diffusion decoration technology |
| CN201941245U (en) * | 2011-01-28 | 2011-08-24 | 济南美图标识材料有限公司 | Full-color three-dimensional vacuum thermal transfer printing machine |
| CN201941244U (en) * | 2011-01-28 | 2011-08-24 | 济南美图标识材料有限公司 | Vertical-reciprocating type three-dimensional vacuum thermal transfer printing machine |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103212506A (en) * | 2013-03-26 | 2013-07-24 | 安徽省皖美装饰玻璃有限公司 | Automatic paint spraying machine for glass |
| CN103753996A (en) * | 2014-02-10 | 2014-04-30 | 吕联景 | Method for forming surface patterns of artificial marble |
| CN103753996B (en) * | 2014-02-10 | 2015-11-11 | 吕联景 | A kind of formation method of artificial marble surface pattern |
| CN103879134A (en) * | 2014-03-17 | 2014-06-25 | 殷殿荣 | Continuous heat transfer printing technology suitable for single glass block and special device |
| CN103879134B (en) * | 2014-03-17 | 2016-05-18 | 殷殿荣 | A kind of Continuous Heat transfer printing process and special equipment that is applicable to monolithic glass |
| CN106183500A (en) * | 2016-07-18 | 2016-12-07 | 佛山市高明绿色德化工有限公司 | A kind of process of impressing pattern on glass |
| CN106626738A (en) * | 2016-12-30 | 2017-05-10 | 上海春戈玻璃有限公司 | Glass continuous heat transfer printing equipment |
| CN106626738B (en) * | 2016-12-30 | 2019-05-24 | 上海春戈玻璃有限公司 | A kind of glass Continuous Heat transfer apparatus |
| CN108164158A (en) * | 2018-01-24 | 2018-06-15 | 东莞市尚艺玻璃制品有限公司 | Glass stone manufacturing process |
| WO2021126094A1 (en) * | 2019-12-20 | 2021-06-24 | Leowkijsiri Phalatt | Textured materials and manufacturing method thereof |
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Application publication date: 20121219 |