CN102241042A - Method for producing synchronous grain raised wood floor - Google Patents
Method for producing synchronous grain raised wood floor Download PDFInfo
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- CN102241042A CN102241042A CN2011101492758A CN201110149275A CN102241042A CN 102241042 A CN102241042 A CN 102241042A CN 2011101492758 A CN2011101492758 A CN 2011101492758A CN 201110149275 A CN201110149275 A CN 201110149275A CN 102241042 A CN102241042 A CN 102241042A
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Abstract
The invention relates to a method for producing a wood floor. Particularly, the invention relates to a method for producing a synchronous grain raised wood floor. The method comprises the following steps: preparing a wood substrate; printing patterns onto the wood substrate; and hot-pressing and forming the wood substrate with printed patterns by using a mold-pressing steel plate with raised grains synchronous to the patterns. A pseudo-classic wood floor which is produced by using the method provided by the invention has the advantages that the texture of natural wood is maintained and the grain and raised effect of the pseudo-classic wood floor is similar to the grain and raised effect generated after natural wood is drawn and polished for removing floppy wood among wood annual rings. Besides, the method provided by the invention can be used for efficiently utilizing low-grade fast-growing wood such as poplar, birch, and the like, reducing the logging of natural forest and protecting environment.
Description
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Technical field
The present invention relates to a kind of production method of timber floor.More specifically, the present invention relates to relate to a kind of production method of synchronous line embossment timber floor.
Technical background
Ancient imitation floor board is by special process surface treatment to be become uneven, as presenting the concavo-convex and antiquated vestige of nature through the washing of a lot of years years, has antique effect and dense history culture sense, liked by the consumer.
Existing a kind of ancient imitation floor board adopts at particieboard, middle density and high density beaver board or multi-plywood surface pastes thicker natural famous and precious wooden skin, through wire drawing, polish away soft wooden between the annual rings of timber, thereby produce archaized wood floor with anaglyph.Not all wood kind can be used for making this archaized wood floor, has only those wood grains clear, and abrasion resistance is good, and the timber that is fit to deep processing and itself has texture just can become the raw material of this archaized wood floor.At present, the raw material of this archaized wood floor generally all are the wood kinds from external import, and kind is comparatively rare, and output is also less, but consumption is big, therefore cost an arm and a leg.And cutting down rare seeds in a large number also is the key object of local government's environment supervision.
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Summary of the invention
The objective of the invention is to, the deficiency at existing archaized wood floor provides a kind of archaized wood floor, i.e. the production method of synchronous line embossment timber floor.It is base material that the production method of the archaized wood floor among the present invention adopts low-grade fast growing wood, as but be not limited to poplar, birch, and on base material the direct texture of the famous and precious timber of printing natural mold pressing synchronous relief decorative pattern again, make it obtain sheet material or wooden skin that existing natural timber texture has magnificent anaglyph again, promote product specification.
For achieving the above object, the production method of the synchronous line embossment timber floor among the present invention comprises: prepare wood substrate; Print the images on the wood substrate; With will print figuratum wood substrate and adopt the mold pressing steel plate thermocompression forming that has with the synchronous impression of described pattern.
In the thermocompression forming step, the pressure of employing is 1-25MPa, and relief mould compressed steel plate is heated to 50-280 ℃, and clamp time is 10-60 second.
In a kind of specific embodiment of the present invention, described wood substrate is poplar or birch lumber or multi-plywood.
In the another kind of specific embodiment of the present invention, described wood substrate is that poplar or the particieboard of birch, middle density beaver board, high density beaver board are pasted in the surface.
The production method of the synchronous line embossment timber floor among the present invention has kept the texture of natural timber, and texture and anaglyph are similar through wire drawing, the texture that polishes away the soft wooden production between the annual rings of timber and anaglyph with natural timber.In addition, the present invention can efficiently utilize low-grade fast growing woods such as poplar, birch, reduces the natural forest felling, the protection environment.Also have, the present invention can promote the value of low-grade timber such as particieboard, middle density beaver board, high density beaver board or multi-plywood or poplar, birch.
The invention still further relates to the archaized wood floor that a kind of employing said method is produced.
Description of drawings
Fig. 1 is the perspective view of a kind of synchronous line embossment timber floor of the present invention;
Fig. 2 is the stereochemical structure decomposing schematic representation of another synchronous line embossment timber floor of the present invention;
Fig. 3 is the stereochemical structure decomposing schematic representation of another synchronous line embossment timber floor of the present invention.
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The specific embodiment
The present invention will be further described below in conjunction with accompanying drawing.Should be clear, the specific embodiment of the present invention described in the accompanying drawing only for explanation usefulness of the present invention, is not construed as limiting the invention.Protection scope of the present invention is limited by appending claims.
Fig. 1 is the perspective view of a kind of synchronous line embossment timber floor of the present invention.As shown in Figure 1, synchronously line embossment timber floor 10 comprise wood substrate 1 and and be directly printed onto patterned layer 2 on the wood substrate 1, and the figuratum wood substrate 1 of described printing is through having the mold pressing steel plate thermocompression forming with the synchronous impression of described pattern 2.Described wood substrate 1 is selected the birch plate for use, and its thickness can be 2-20mm, preferred 10-18mm.Can certainly select for use other low-grade speed to give birth to sheet material, as have the poplar plate or the multi-plywood of above-mentioned thickness.
During archaized wood floor 10 in the production drawing 1, at first prepare wood substrate 1, the high-grade wood pattern that adopts four-color presses to select patterned layer 2 is directly printed onto on the surface of wood substrate 1 with having certain permeability printing ink then.Described high-grade wood pattern includes but not limited to the Yellow River and Huai He River wood pattern, walnut pattern, teak pattern, saunders red pattern and the wooden pattern of acid branch.
In order to obtain antique effect true to nature, after above-mentioned wood substrate 1 is completed for printing, again synchronous relief decorative pattern on the hot pressing steel plate is aimed at printing pattern layer 2 pressurization 10-25MPa, simultaneously wood substrate 1 lower steel plate is heated to 180-280 ℃, embossment hot pressing steel plate is heated to 180-280 ℃, keep 10-60 second, the archaized wood floor that the pressure release cooling obtains finalizing the design with anaglyph.
In order to obtain bright and clean surface, can adopt polishing machine to polish away trickle corner angle and burr that the embossment mold pressing causes gently, can handle plate surface by painting technology at last.
If above-mentioned synchronous line embossment timber floor 10 has the thickness on floor commonly used, just can directly adopt this area method commonly used to carry out ground and mat formation as house decorative material.If its thinner thickness (thick as 2-5mm) then can be used as surface layer and adopts other layer on this area method commonly used and floor compound, to obtain to have the synchronous line embossment timber floor that needs thickness.
Fig. 2 is the stereochemical structure decomposing schematic representation of another synchronous line embossment timber floor of the present invention.As shown in Figure 2, line embossment timber floor 20 comprises that wood substrate comprises particieboard, middle density beaver board, high density beaver board 4 and the natural timber thin plate 1,3 that sticks on described particieboard, middle density beaver board, high density beaver board two sides synchronously, as poplar thin plate or birch thin plate, described poplar thin plate or birch gauge of sheet can be 1mm-2mm.Described compound good wood substrate can carry out high-grade wood pattern printing and employing according to the aforementioned process using four-color press of describing at the synchronous line embossment timber floor among Fig. 1 and have with mold pressing steel plate thermocompression forming, polishing deburring, the painted surface of the synchronous impression of described pattern and handle.
Fig. 3 is the stereochemical structure decomposing schematic representation of another synchronous line embossment timber floor of the present invention.As shown in Figure 3, synchronously line embossment timber floor 30 comprise except have shown in Fig. 2 structure, also have one deck balance paper 5 in the bottom of described synchronous line embossment timber floor 30, also have one deck abrasion-proof paper 6 topmost.During synchronous line embossment timber floor in construction drawing 3, at first compound good wood substrate is adopted four-color press to carry out high-grade wood pattern 2 printings.If desired, can carry out drying handles.On the moulding press lower steel plate, place a balance paper 5 then, be placed on the wood substrate plate that is printed on pattern on the balance paper 5 and make be printed on pattern 2 the surface upwards, on be printed on the surface of pattern 2, place an abrasion-proof paper 6 again, synchronous relief decorative pattern on the mold pressing steel plate is aimed at printed patterns be forced into 10-25MP/mm2, simultaneously lower steel plate is heated to 180-280 ℃, relief mould compressed steel plate is heated to 180-280 ℃, keep 10-60 second, the pressure release cooling obtains one and has balance layer and the synchronous synchronous line embossment timber floor 30 of wearing layer, high-grade grain pattern and embossment.
Embodiment 1
With the thick full poplar plywood of 15mm through sanding, after the polishing, with four-color press selected teak pattern is directly printed onto on the surface with having certain permeability printing ink, again synchronous relief decorative pattern on the mold pressing steel plate is aimed at printed patterns pressurization 18MPa, simultaneously full poplar plywood lower steel plate is heated to 245 ℃, relief mould compressed steel plate is heated to 230 ℃, kept for 25 seconds, a week is cooled off in pressure release, polish away trickle corner angle and the burr that the embossment mold pressing causes gently with polishing machine, plate surface is handled the full poplar archaized wood floor that promptly obtains having synchronous line anaglyph by painting technology at last.
Embodiment 2
The two sides is pasted with the thick particieboard of 12mm of the thick poplar thin plate of 1.5mm through sanding, after the polishing, with four-color press selected the Yellow River and Huai He River wood pattern is directly printed onto on the surface with having certain permeability printing ink, again synchronous relief decorative pattern on the mold pressing steel plate is aimed at printed patterns pressurization 22MPa, simultaneously the particieboard lower steel plate is heated to 245 ℃, relief mould compressed steel plate is heated to 230 ℃, kept for 25 seconds, a week is cooled off in pressure release, polish away trickle corner angle and the burr that the embossment mold pressing causes gently with polishing machine, by painting technology plate surface is handled promptly obtaining having synchronous line anaglyph particieboard-poplar archaized wood floor at last.
Embodiment 3
The two sides is pasted with the thick high density fiberboard of 12mm of the thick poplar thin plate of 1.5mm through sanding, after the polishing, with four-color press selected walnut pattern is directly printed onto on the surface with having certain permeability printing ink, again synchronous relief decorative pattern on the mold pressing steel plate is aimed at printed patterns pressurization 25MPa, simultaneously the particieboard lower steel plate is heated to 180 ℃, relief mould compressed steel plate is heated to 190 ℃, kept for 45 seconds, a week is cooled off in pressure release, polish away trickle corner angle and the burr that the embossment mold pressing causes gently with polishing machine, plate surface is handled the high density fiberboard-poplar archaized wood floor that promptly obtains having synchronous line anaglyph by painting technology at last.
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Embodiment 4
Thick 18mm birch plate sanding with moisture content 12%, after the polishing, with four-color press selected saunders red pattern is directly printed onto on the surface with having certain permeability printing ink, again synchronous relief decorative pattern on the mold pressing steel plate is aimed at printed patterns pressurization 14MPa, simultaneously birch plate lower steel plate is heated to 275 ℃, relief mould compressed steel plate is heated to 265 ℃, kept for 20 seconds, a week is cooled off in pressure release, polish away trickle corner angle and the burr that the embossment mold pressing causes gently with polishing machine, by painting technology plate surface is handled promptly obtaining having the full birch archaized wood floor of synchronous line anaglyph at last.
Embodiment 5
To handle with smooth typing through boiling, layer of non-woven fabric is posted at the back side, moisture content 12%, the positive sanding of thick 2.5mm rotary-cut poplar thin plate, after the polishing, the wooden pattern of acid branch that to select with four-color press is directly printed onto on the surface with having certain permeability printing ink, again synchronous relief decorative pattern on the mold pressing steel plate is aimed at printed patterns pressurization 10MPa, simultaneously lower steel plate is heated to 205 ℃, relief mould compressed steel plate is heated to 205 ℃, kept for 10 seconds, a week is cooled off in pressure release, polishes away trickle corner angle and the burr that the embossment mold pressing causes gently with polishing machine and gets poplar thin plate modelled after an antique.Described poplar thin plate modelled after an antique can adopt methods known in the art to be compound in the surface of other sheet material, makes ancient imitation floor board, furniture-plates, decorative panel.
Embodiment 6
After the two sides being pasted with the thick high density fiberboard sanding of 12mm, polishing of the thick poplar thin plate of 1.5mm, with four-color press selected walnut pattern is directly printed onto on the surface with having certain permeability printing ink, sheet material enters drying shed and is dried to moisture content 5% taking-up, places a 25g/m on the press lower steel plate
2Commercial intensified wooden floor balance paper is placed on the above-mentioned dried plate that is printed on pattern on the balance paper and makes and prints patterned surface upwards, places a 25g/m more onboard
2Commercial laminated flooring abrasion-proof paper, synchronous relief decorative pattern on the mold pressing steel plate is aimed at printed patterns pressurization 18MPa, simultaneously the plate lower steel plate is heated to 195 ℃, relief mould compressed steel plate is heated to 205 ℃, kept for 20 seconds, a week is cooled off in pressure release, obtains one and has balance layer and the synchronous high-density plate of wearing layer, wood grain and embossment.The high-density plate of gained can be used for production floor, furniture or other ornament materials.
Being used for the heating-up temperature of steel plate of the hot press of finalizing the design among the present invention can adjust in 50-280 ℃ scope according to the material and the degree of drying of employing timber.Applied pressure also can be adjusted in the scope of 1-25MPa according to the material and the degree of drying of employing timber on the mold pressing steel plate.
Based on description of the preferred embodiment of the present invention, should be clear, be not limited only to the specific detail set forth in the top specification by the present invention that appending claims limited, what do not break away from aim of the present invention or scope may reach purpose of the present invention equally to many conspicuous changes of the present invention.
Claims (4)
1. the production method of a synchronous line embossment timber floor comprises:
Prepare wood substrate;
Print the images on the wood substrate; With
The figuratum wood substrate of printing is adopted the mold pressing steel plate thermocompression forming that has with the synchronous impression of described pattern.
2. according to the production method of the synchronous line embossment timber floor described in the claim 1, it is characterized in that the pressure that described thermocompression forming adopts is 1-25MPa, the mold pressing steel plate is heated to 50-280 ℃, and clamp time is 10-60 second.
3. the production method of synchronous line embossment timber floor according to claim 1 is characterized in that, the pattern of described patterned layer is any natural wood texture or layout.
4. the archaized wood floor that adopts the production method of the synchronous line embossment timber floor of claim 1-3 described in each to produce.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101492758A CN102241042A (en) | 2011-06-03 | 2011-06-03 | Method for producing synchronous grain raised wood floor |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2011101492758A CN102241042A (en) | 2011-06-03 | 2011-06-03 | Method for producing synchronous grain raised wood floor |
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| CN102241042A true CN102241042A (en) | 2011-11-16 |
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| CN2011101492758A Pending CN102241042A (en) | 2011-06-03 | 2011-06-03 | Method for producing synchronous grain raised wood floor |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102587619A (en) * | 2012-03-21 | 2012-07-18 | 江苏森豪仕软木有限公司 | Soft wood printing floor and production method soft wood printing floor |
| CN103862976A (en) * | 2013-11-16 | 2014-06-18 | 西北农林科技大学 | Surface embossing method for wheat straw particle board |
| CN106307817A (en) * | 2016-09-30 | 2017-01-11 | 石伟仁 | Method for making vamp simulation textures |
| CN109822708A (en) * | 2017-11-23 | 2019-05-31 | 圣象地板（句容）有限公司 | The production technology of wire drawing embossing solid wooden compound floor |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102587619A (en) * | 2012-03-21 | 2012-07-18 | 江苏森豪仕软木有限公司 | Soft wood printing floor and production method soft wood printing floor |
| CN102587619B (en) * | 2012-03-21 | 2014-03-26 | 江苏森豪仕软木有限公司 | Soft wood printing floor and production method soft wood printing floor |
| CN103862976A (en) * | 2013-11-16 | 2014-06-18 | 西北农林科技大学 | Surface embossing method for wheat straw particle board |
| CN106307817A (en) * | 2016-09-30 | 2017-01-11 | 石伟仁 | Method for making vamp simulation textures |
| CN109822708A (en) * | 2017-11-23 | 2019-05-31 | 圣象地板（句容）有限公司 | The production technology of wire drawing embossing solid wooden compound floor |
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Application publication date: 20111116 |