CN103481723B - A kind of method of large-scale production relief decorative picture - Google Patents

A kind of method of large-scale production relief decorative picture Download PDF

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Publication number
CN103481723B
CN103481723B CN201310355773.7A CN201310355773A CN103481723B CN 103481723 B CN103481723 B CN 103481723B CN 201310355773 A CN201310355773 A CN 201310355773A CN 103481723 B CN103481723 B CN 103481723B
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product
decorative picture
base plate
thickness
relief decorative
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CN103481723A (en
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邓启文
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Abstract

The invention belongs to adornment field, be specifically related to a kind of method of large-scale production relief decorative picture, mainly comprise (1) selection, (2) molding, (3) are shaping, (4) surface treatment and the several operation of (5) bonding base plate mounting.Method of the present invention has that process links is few, mechanization degree is high, with short production cycle, product weight light, picture quality advantages of higher.

Description

A kind of method of large-scale production relief decorative picture
Technical field
The invention belongs to adornment field, be specifically related to a kind of method of large-scale production relief decorative picture.
Background technology
Along with growth in the living standard, people to living, work and the finishing requirements of playground more and more higher.The decoration painting of various forms and specification gains great popularity.The demand of decoration painting not only quantitatively significantly rises, and the requirement of quality and grade is also more and more higher.Decoration painting is in the market various in style, a feast for the eyes, but with regard to picture two kinds nothing but, a kind of is plane, and a kind of is embossment.Plane decoration is drawn main by device fabrications such as printings, and relief decorative picture mainly relies on and made by hand.And for the person of making by hand of relief decorative picture, the making of relief decorative picture, not only requires that the person of making by hand will have skilled technical ability, and labour intensity is high, and productivity effect is obviously low.Even use the method for mould cast to raise the efficiency, still need the operation through series of complexes such as formula, condiment, making beating, grouting, drying, repairing, surface preparation, priming paint, polishing, finish paint, modification, assembling and mountings just can produce product.Therefore, preparation method ubiquity production cycle of existing relief decorative picture long, occupied ground and the problem such as fund state is serious, production cost is high and product percent of pass is low, can not meet market to the scale of relief decorative picture, low cost and high-quality requirement.The publication number flash relief painting that has been the disclosure of the invention of CN101574891A, comprise housing, light source and raised table, described housing is the box like structure that one side is provided with opening, and raised table is translucent construction, be arranged on the opening part of housing, the rear side of raised table is provided with movable reflex reflector.This invention technology is difficult to see clearly, affect the problem of appreciation effect when being mainly used in the dark solving the existence of existing relief painting, do not relate to the technique of relief painting.
The comparison of prior art and the inventive method sees the following form (for area be 1 ㎡, the concavo-convex difference of embossment is the identical product of 3 ㎝):
Method Process links Mechanization degree Production cycle Product weight Picture quality
The present invention 5 High 3 working days ≤2kg Good
Prior art 12 Low 10 working days >6kg Generally
As can be seen from upper table relatively in, method of the present invention has that process links is few, mechanization degree is high, with short production cycle, product weight light, picture quality advantages of higher.
Summary of the invention
For the shortcoming and defect that above-mentioned prior art exists, the object of the present invention is to provide a kind of production method with certain anaglyph decoration painting, to meet the scale of relief decorative picture, low cost and high-quality requirement.
The object of the invention is to be implemented by the following technical programs:
A method for large-scale production relief decorative picture, selection that master operation comprises (1), (2) molding, (3) are shaping, (4) surface treatment and (5) bonding base plate mounting.The method has feature that is reasonable in design, technology maturation, can scale, low cost, high-quality ground produce various decoration painting, as traditional Chinese Painting, oil painting, modern painting, writing brush word plaque etc.
Technical scheme of the present invention is as follows specifically:
A method for large-scale production relief decorative picture, mainly comprises following operation:
(1) selection
Select thermoplastic sheets, specific requirement also comprises:
A. the thickness of material: relief decorative picture product area≤1 ㎡ and concavo-convex difference≤5 ㎝ of embossment, the thickness of the selection of material needs≤2 ㎜; Relief decorative picture product area > 1 ㎡ and concavo-convex poor > 5 ㎝ of embossment, the thickness of the selection of material needs > 2 ㎜,
B. the shrinkage factor of material: relief decorative picture product area≤1 ㎡ and concavo-convex difference≤5 ㎝ of embossment, the shrinkage factor of the selection of material needs≤1%; Relief decorative picture product area > 1 ㎡ and concavo-convex poor > 5 ㎝ of embossment, the shrinkage factor of the selection of material needs≤0.7%,
C. the surface of material needs solvent resistant, needs to do paint process to material surface in manufacturing process, so the material of organic solvent-resistant will be selected,
D. the thickness uniformity of material: material thickness tolerance needs≤4% ~ 6%, otherwise there will be temperature inequality, produces internal stress, relief decorative picture deformation of products can be caused even to ftracture.
From above four aspect selection materials targetedly, can be greatly cost-saving, product percent of pass is high, reduces produced problem in producing.
(2) molding
A. mould kind is selected: thickness≤2 ㎜'s of the selection of material, adopts single mode; Thickness G reatT.GreaT.GT 2 ㎜'s of the selection of material, adopt matched moulds,
B. the concavo-convex difference of the embossment in mould, determines according to used surface processing equipment performance, as used UV spray drawing machine, concavo-convex difference≤5 ㎜ of embossment, otherwise the color effect of product can be affected, other imitative noble metals, imitative wood, stone effect, the concavo-convex difference of embossment can > 5 ㎜
C. the angle of embossing pattern and baseplane need without exception >=90 °, otherwise the not easily demoulding; The height of embossing pattern is excessively tortuous, makes every effort to round and smooth and avoids wedge angle,
D. the convergent-divergent of die drawing paper size: the length of the actual size=mould of product and thickness × 2 of wide difference+material.Because relief decorative picture formed product of the present invention is all outside mould, the actual size of product is greater than layout design size, therefore, will consider when design drawing, particularly uses the product of UV air brushing.Although can be thinning, negligible after material extending.
E. the method for mould is done: make mould according to existing conventional die-manufacturing method.Have multiple method, conventional method is that soft mold made by recycle silicon glue first according to drawing greasy filth sculpture depanning kind, makes production mould by the method that epoxy resin or the low material of other intensity high shrinkages are poured into a mould.Also can take machinery or hand engraving with timber or high density plate material, not repeat one by one at this.
(3) shaping
A. forming method: adopt plant equipment shaping without exception, single mode adopts vacuum to inhale platen press, and matched moulds adopts extrusion.Market has relevant device sell, by specification operates.
B. forming temperature: depend on the Material texture and material thickness of selecting sheet material.Because the Material texture of the thermoplastic sheets selected is different with material thickness, different to the requirement of temperature and warm-up time.Aborning, according to different materials, the record of material ceiling temperature and lower limit temperature to be made, to grasp best forming temperature.The sheet material that table 1 is different-thickness is heated to the time needed for same temperature.Table 2 is the best forming temperature of part different materials.
Table 1
Sheet thickness/㎜ 0.5 1.5 2.5
Be heated to 121 DEG C of required time/s 18 36 48
The unit thickness heat time (s/ ㎜) 26 24 19.2
Table 2
Sheet material title Best forming temperature/DEG C
PVC 58-84
PE 82-120
PP 95-120
PS 90-118
ABS 96-110
PMMA 82-115
C. the demoulding: shaping goods must be cooled to the demoulding of below deformation temperature ability, otherwise product can be out of shape.General at 40 DEG C-50 DEG C, the too low then not easily demoulding.
In addition also have shaping points for attention: the became uneven the most easily producing product time shaping, its main cause is that drawing-off suffered by each several part is different, and in addition, drawing-off or the speed speed pulling sheet material also can affect the thickness of goods.In general, the speed of drawing-off should be fast as much as possible, and this is to shaping own favourable with shortening molding cycle.The speed of drawing-off also depends on the temperature of sheet material, and the drawing-off of thin material type is general all faster than thick material type.
(4) surface treatment
Surface treatment of the present invention all adopts equipment to complete.Be divided into:
The air brushing of a.UV color, UV spray drawing machine can painted air brushing very accurately on the basse-taille of embossment concavo-convex difference≤5 ㎜.If but the concavo-convex difference of embossment is excessive, then air brushing precision is inadequate, and effect is bad.Do colored traditional Chinese Painting, oil painting, modern painting etc. and mainly adopt this surface treatment.During air brushing, product aligning is wanted accurately.
B. imitative noble metal effect, some shaping thermoplastics rear surfaces slightly deal with can carry out silver mirror process.Silver mirror effect processing method has a variety of, by existing customary technical operation, does not repeat one by one at this.After obtaining silver mirror effect, more as required product is modified into the material effect of the different noble metals such as imitative gold, silver, palladium, copper.
C. imitative wood, stone effect, inhales the method for pressing be pasted on product surface by commercially available wood grain, bag decorating film vacuum as required, can obtain timber true to nature, stone effect.
(5) bonding base plate mounting
Because the back side of product after thermal plasticity slice's material forming is all depth pits not of uniform size, in order to base plate is sealed up in the product back side by the attractive in appearance of product, the material of base plate is selected as required, has three-ply board, fiberboard, aluminium-plastic panel etc.Thickness should >=2 ㎜.Flat with product, very, tough, light, firm, cost is low etc. for choice criteria.Be bonded with three kinds of methods, a. direct notch product being snapped in frame, then lastblock base plate is sealed below, with nail gun bottom board nail on moulding, note, can not nail be beaten on thermoplastic sheets, otherwise can split, b. by yellow glue, AB glue, glass cements etc. are coated in the back side or the base plate one side upwards of product, then product is pressed on base plate, after glue is dry, c. back side pit is needed to fill and lead up, select pu expanded material, pour into after deployed in pit, then be covered with base plate and press weight, want first to make air-vent in the position that base plate is suitable, after the solidification of pu expanded material, base plate is and product cements, then the expanded material overflowed in air-vent is scalped.After product has been stained with base plate, mounting frames up and can carry out according to a conventional method, does not repeat them here, obtains described relief decorative picture.
As preferably, according to the method for a kind of large-scale production relief decorative picture of the present invention, wherein, the kind of described relief decorative picture comprises and is not limited to traditional Chinese Painting, oil painting, modern painting, writing brush word plaque etc.
As preferably, according to the method for a kind of large-scale production relief decorative picture of the present invention, wherein, described thermoplastic sheets comprises and is not limited to PP, PE, PET, PS, PVC, ABS, PMMA etc.On the make to do and select targetedly.
As preferably; according to the method for a kind of large-scale production relief decorative picture of the present invention; wherein; best forming temperature in described step (3) is: selecting during PVC material is 58-84 DEG C; be 82-120 DEG C when selecting PE material, be 95-120 DEG C when selecting PP material, selecting during PS material is 90-118 DEG C; be 96-110 DEG C when selecting ABS material, selecting during PMMA material is 82-115 DEG C.
As preferably, according to the method for a kind of large-scale production relief decorative picture of the present invention, wherein, the UV color air brushing in described step (4) is mainly used in the surface treatment doing colored traditional Chinese Painting, oil painting, modern painting etc.
In the present invention, main terms is explained:
The concavo-convex difference of so-called embossment refers to that relief decorative picture product is under level condition, the peak of embossing pattern and the vertical range of base plate plane.
Mould in the present invention is divided into single mode and matched moulds two kinds, and wherein: namely single mode is commonly called as " formpiston ", namely matched moulds is commonly called as " matched molds ".
So-called material ceiling temperature refers to that sheet material degraded does not occur and can not occur too sagging maximum temperature on holding frame.So-called material lower limit temperature refers to that sheet material non-whitening in drafting process does not have the temperature of open defect.
So-called contraposition is accurate, and the pattern height that the product after namely shaping is wanted and is input in spray drawing machine overlaps.
Compared with prior art, the present invention has following advantage:
Detailed description of the invention
Below in conjunction with embodiment, further illustrate content of the present invention.Should be appreciated that enforcement of the present invention is not limited to the following examples, any pro forma accommodation make the present invention and/or change all will fall into scope.
In the present invention, if not refer in particular to, all equipment and raw material etc. all can be buied from market or the industry is conventional.Method in following embodiment, if no special instructions, is the conventional method of this area.
embodiment 1produce 80 ㎝ × 80 ㎝, oil painting that the concavo-convex difference of embossment is 3 ㎜
A method for large-scale production relief decorative picture, mainly comprises following operation:
(1) selection, select PMMA material, material thickness is 1.8 ㎜, and shrinkage factor is <1%, and material thickness tolerance is <6%,
(2) make mould, die size is length 80 ㎝-1.8 ㎜ × 2, and width is 80 ㎝-1.8 ㎜ × 2, and the concavo-convex difference of mould embossment is 3 ㎜,
(3) shaping, first by select PMMA heating materials to 90 DEG C, then by heating after material overlay on mould, start Packing Machine, shaping, when temperature drops to 50 DEG C, the demoulding.
(4) surface treatment, be put on UV spray drawing machine spray booth by the product after shaping, to good position, machine, air brushing completes.
(5) bonding base plate mounting, snaps in the product having sprayed color in the oil painting frame chosen, covers the fiberboard that lastblock 3 ㎜ is thick at this back side, with nail gun by fiber board bolt on oil painting frame, a width has embossment concave-convex effect.Coloury oil painting completes.
embodiment 2produce 80 ㎝ × 200 ㎝, imitative noble metal calligraphy and painting that the concavo-convex difference of embossment is 2 ㎝
A method for large-scale production relief decorative picture, mainly comprises following operation:
(1) selection, select PVC material, material thickness is 2.5 ㎜, and shrinkage factor is <0.7%, and material thickness tolerance is <4%,
(2) make mould, die size, without convergent-divergent, first makees formpiston, then makees former, and former put into by formpiston, has the space of 2.5 ㎜, is fixed by matched moulds in extruder to good position.
(3) shaping, above the former being placed on matched moulds after the PVC material of selection is heated to 80 DEG C, machine, allow formpiston depress, when temperature drops to 45 DEG C, remove formpiston.
(4) surface treatment, cleans the product surface after shaping and dries, carry out silver mirror process, be modified into gold again after obtaining silver mirror effect by the technology of Vacuum Deposition.
(5) bonding base plate mounting, coats appropriate yellow glue by the product back side, is pressed on the three-ply board that a slice thickness is 3 ㎜ when glue face is tack-free, three-ply board surrounding has pasted the wallpaper having decorative effect, after glue is dry, load onto picture frame, a dazzling simulating golden colour word plaque completes.
embodiment 3produce 100 ㎝ × 240 ㎝, imitative woodcarving product that the concavo-convex difference of embossment is 5 ㎝
A method for large-scale production relief decorative picture, mainly comprises following operation:
(1) selection, select ABS material, material thickness is 3 ㎜, and shrinkage factor is <0.7%, and material thickness tolerance is <4%,
(2) make mould, die size, without convergent-divergent, first makees formpiston, then makees former, and former put into by formpiston, has the space of 3 ㎜, is fixed by matched moulds in extruder to good position.
(3) shaping, above the former being placed on matched moulds after the ABS material of selection is heated to 105 DEG C, machine, allow formpiston depress, when temperature drops to 45 DEG C, remove formpiston.
(4) surface treatment, keeps flat the product after shaping, is covered with the wood grain PVC film chosen above, presses surrounding, push in Packing Machine, machine, and namely PVC film is bonded on product firmly.
(5) bonding base plate mounting, by the appropriate deployed (commercially available prod of pu expanded material, the product of a lot of manufacturer all can be used, as Shandong Lecron New Energy Saving Materials Co., Ltd. of producer, Shanghai Dongda Polyurethane Co., Ltd etc., title: pu expanded material, this material has component A and B component, need allocate by producer's operation instruction), pour the pit at the product back side into, be covered with out the density board that leachy 3 ㎜ are thick, density board presses weight, about 20 minutes recession duplicate removal things, load onto picture frame, a width is imitated woodcarving production and is completed.
Above preferred embodiment, just for instruction and explanation of content of the present invention, does not form the restriction to content of the present invention.Although inventor enumerates in more detail to invention has been, but, the content that those skilled in the art discloses according to summary of the invention part and embodiment, various amendment can be made or/and it is obvious for supplementing or adopting similar mode to substitute to described specific embodiment, and technique effect of the present invention can be realized, therefore, repeat no longer one by one herein.The term occurred in the present invention, for the elaboration of technical solution of the present invention and understanding, is not construed as limiting the invention.

Claims (5)

1. a method for large-scale production relief decorative picture, is characterized in that mainly comprising following operation:
(1) selection
Select thermoplastic sheets, specific requirement also comprises:
A. the thickness of material: relief decorative picture product area≤1 ㎡ and concavo-convex difference≤5 ㎝ of embossment, thickness≤2 ㎜ of the selection of material; Relief decorative picture product area > 1 ㎡ and concavo-convex poor > 5 ㎝ of embossment, thickness G reatT.GreaT.GT 2 ㎜ of the selection of material,
B. the shrinkage factor of material: relief decorative picture product area≤1 ㎡ and concavo-convex difference≤5 ㎝ of embossment, shrinkage factor≤1% of the selection of material; Relief decorative picture product area > 1 ㎡ and concavo-convex poor > 5 ㎝ of embossment, shrinkage factor≤0.7% of the selection of material,
C. will there be solvent resistant on the surface of material,
D. the thickness uniformity of material: material thickness tolerance≤4%,
(2) molding
A. mould kind is selected: thickness≤2 ㎜'s of the selection of material, adopts single mode; Thickness G reatT.GreaT.GT 2 ㎜'s of the selection of material, adopt matched moulds,
B. the concavo-convex difference of the embossment in mould, determines according to used surface processing equipment performance,
C. the angle of embossing pattern and baseplane without exception >=90 °, the height of embossing pattern is excessively tortuous, makes every effort to round and smooth and avoids wedge angle,
D. the convergent-divergent of die drawing paper size: the length of the actual size=mould of product and thickness × 2 of wide difference+material,
E. the method for mould is done: make mould according to existing conventional die-manufacturing method,
(3) shaping
A. forming method: adopt plant equipment shaping without exception, single mode adopts vacuum to inhale platen press, and matched moulds adopts extrusion,
B. forming temperature: depend on the Material texture and material thickness of selecting sheet material,
C. the demoulding: shaping goods must be cooled to deformation temperature with bottom knockout, generally at 40 DEG C-50 DEG C,
(4) surface treatment
Surface treatment all adopts equipment to complete, and is divided into:
The air brushing of a.UV color, adopts the painted air brushing on the basse-taille of embossment concavo-convex difference≤5 ㎜ of UV spray drawing machine, and during air brushing, product aligning is wanted accurately,
B. imitative noble metal effect, carries out silver mirror process after shaping thermoplastics, after obtaining silver mirror effect, more as required product is modified into the material effect of imitative gold, silver, palladium, copper noble metal,
C. imitative wood, stone effect, inhales the method for pressing be pasted on product surface by commercially available wood grain, bag decorating film vacuum as required, can obtain timber true to nature, stone effect,
(5) bonding base plate mounting
Base plate is sealed up at the product back side, and the material of base plate is selected as required, has three-ply board, fiberboard, aluminium-plastic panel, and thickness answers >=2 ㎜; Be bonded with three kinds of methods, product is directly snapped in the notch of frame by a., then seals lastblock base plate below, with nail gun bottom board nail on moulding, yellow glue, AB glue, glass cement are coated in the back side or the base plate one side upwards of product by b., then will
Product is pressed on base plate, after glue is dry, c. needs the back side pit of product after thermal plasticity slice's material forming to fill and lead up, and selects pu expanded material, pour into after deployed in pit, then be covered with base plate and press weight, first to make air-vent in the position that base plate is suitable, after the solidification of pu expanded material, base plate is and product cements, then scalp the expanded material overflowed in air-vent, after product has been stained with base plate, mounting frames up and obtains described relief decorative picture.
2. according to the method for a kind of large-scale production relief decorative picture described in claim 1, it is characterized in that, the kind of described relief decorative picture comprises and is not limited to traditional Chinese Painting, oil painting, modern painting, writing brush word plaque.
3. according to the method for a kind of large-scale production relief decorative picture described in claim 1, it is characterized in that, described thermoplastic sheets comprises and is not limited to PP, PE, PET, PS, PVC, ABS, PMMA.
4. according to the method for a kind of large-scale production relief decorative picture described in claim 1; it is characterized in that; best forming temperature in described step (3) is: selecting during PVC material is 58-84 DEG C; selecting during PE material is 82-120 DEG C; selecting during PP material is 95-120 DEG C; be 90-118 DEG C when selecting PS material, be 96-110 DEG C when selecting ABS material, selecting during PMMA material is 82-115 DEG C.
5. according to the method for a kind of large-scale production relief decorative picture described in claim 1, it is characterized in that, the UV color air brushing in described step (4) is mainly used in the surface treatment doing colored traditional Chinese Painting, oil painting, modern painting.
CN201310355773.7A 2013-08-16 2013-08-16 A kind of method of large-scale production relief decorative picture Expired - Fee Related CN103481723B (en)

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CN105666656A (en) * 2016-01-21 2016-06-15 卓达新材料科技集团河北有限公司 Method for manufacturing stone panel model mold
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CN1240722A (en) * 1998-07-02 2000-01-12 危伯傲 Technology for making manually spliced relief wall picture
CN1273185A (en) * 1999-05-07 2000-11-15 魏德龙 Relief-style oil painting and its making method
KR20090072171A (en) * 2007-12-28 2009-07-02 허봉락 Intaglio molding product for displaying and manufacturing method thereof
CN102343758A (en) * 2011-05-23 2012-02-08 邓启文 Production method of gypsum relief product

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Publication number Priority date Publication date Assignee Title
CN1240722A (en) * 1998-07-02 2000-01-12 危伯傲 Technology for making manually spliced relief wall picture
CN1273185A (en) * 1999-05-07 2000-11-15 魏德龙 Relief-style oil painting and its making method
KR20090072171A (en) * 2007-12-28 2009-07-02 허봉락 Intaglio molding product for displaying and manufacturing method thereof
CN102343758A (en) * 2011-05-23 2012-02-08 邓启文 Production method of gypsum relief product

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