WO2016143088A1 - Rope damage diagnostic examination device and rope damage diagnostic examination method - Google Patents
Rope damage diagnostic examination device and rope damage diagnostic examination method Download PDFInfo
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- WO2016143088A1 WO2016143088A1 PCT/JP2015/057145 JP2015057145W WO2016143088A1 WO 2016143088 A1 WO2016143088 A1 WO 2016143088A1 JP 2015057145 W JP2015057145 W JP 2015057145W WO 2016143088 A1 WO2016143088 A1 WO 2016143088A1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/72—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables
- G01N27/82—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws
- G01N27/90—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws using eddy currents
- G01N27/9013—Arrangements for scanning
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/72—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables
- G01N27/82—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws
- G01N27/90—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws using eddy currents
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/72—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables
- G01N27/82—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws
- G01N27/83—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating magnetic variables for investigating the presence of flaws by investigating stray magnetic fields
Definitions
- the present invention relates to an elevator rope damage diagnosis inspection apparatus and an elevator rope damage diagnosis inspection method for inspecting a breakage or a diameter reduction of a rope for hanging an elevator cage.
- the E-shaped iron core (3) in Patent Document 1 has three leg portions (31, 32, 33), and U-shaped grooves (31U, 32U, 33U) are formed on the bottom surfaces thereof. Has been. Further, excitation coils (41, 42) are wound around the iron core (3), and a detection coil (43) is wound around the leg portion (33).
- the wire rope (2) to be inspected is fitted in the grooves (31U, 32U, 33U), and the iron core (3) is connected to the exciting coils (41, 42). ) Along the wire rope (2). And when a leg part (33) passes the damaged part (21) of a wire rope (2), a damaged part (21) can be detected because a voltage generate
- Patent Document 1 the output generated from the detection coil changes depending on the magnetic characteristics of the rope in addition to the shape of the damage. Therefore, although damage can be detected, other than damage may be detected due to variations in the magnetic characteristics of the rope.
- such a conventional technique may detect a variation in the magnetic characteristics of the rope, not an abnormality in the shape of the rope (wire breakage, diameter reduction). As a result, there has been a problem that the detection accuracy is lowered or it is difficult to quantify the degree of damage.
- the present invention has been made in order to solve the above-described problems, and quantitatively detects a rope shape abnormality more accurately than the prior art without depending on variations in magnetic characteristics.
- An object of the present invention is to obtain a rope damage diagnosis and inspection apparatus and a rope damage diagnosis and inspection method.
- a rope damage diagnosis and inspection apparatus is a rope damage diagnosis and inspection apparatus that inspects an abnormality in the shape of a rope that suspends an elevator car.
- the rope damage diagnosis and inspection apparatus is attached to a rope and uses a magnetic field for bringing the rope into a magnetic saturation state.
- the first yoke to be applied, the first alternating current source that outputs a constant alternating current, and the axial coil are configured to supply a constant current from the first alternating current source to the axial coil.
- an AC magnetic field applicator that generates an eddy current and an eddy current magnetic field in the rope, and a leak that measures the leakage magnetic flux of the rope during the application of the AC magnetic field
- the AC magnetic field applicator for the magnetic flux measuring instrument controls the AC magnetic field applicator for the magnetic flux measuring instrument, the first voltage measuring instrument that measures the voltage of the axial coil during application of the AC magnetic field, and the rope that is magnetically saturated by the first yoke.
- a value proportional to the voltage from the voltage measured by the first voltage measuring device is detected by detecting whether or not the rope is broken from the magnitude of the leakage magnetic flux measured by the leakage magnetic flux measuring device.
- a controller for calculating the cross-sectional area of the rope and inspecting the rope for abnormal shape from the presence / absence of breakage and the cross-sectional area.
- the rope damage diagnosis and inspection method is a rope damage diagnosis and inspection method for inspecting an abnormality in the shape of a rope that suspends an elevator car, and applies a magnetic field to the rope to make the rope magnetically saturated.
- a second step of applying an alternating magnetic field to the rope that has become magnetically saturated a third step of measuring the leakage flux of the rope during application of the alternating magnetic field, and the measured leakage flux
- an alternating magnetic field is applied to a rope that is in a magnetic saturation state, and during the application of the alternating magnetic field, the presence or absence of a rope breakage is detected from the measurement result of the magnitude of the leakage magnetic flux of the rope.
- the cross-sectional area of the rope is calculated from the measurement result of the voltage that fluctuates due to the eddy current magnetic field generated in the axial direction, and the configuration of the rope is inspected for the presence of breakage and the cross-sectional area.
- Embodiment 1 of this invention It is a block diagram of the rope damage diagnostic inspection apparatus in Embodiment 1 of this invention. It is a figure for demonstrating the principle of the disconnection detection in Embodiment 1 of this invention. It is the figure which showed the 1st magnetic characteristic of the rope in Embodiment 1 of this invention. It is the figure which showed the 2nd magnetic characteristic of the rope in Embodiment 1 of this invention. In Embodiment 1 of this invention, it is a figure for demonstrating the relationship between the penetration
- Embodiment 1 of this invention it is a figure for demonstrating the relationship between the penetration
- FIG. 1 is a configuration diagram of a rope damage diagnosis and inspection apparatus according to Embodiment 1 of the present invention.
- the rope damage diagnosis / inspection apparatus according to the first embodiment includes a first yoke 10, a second yoke 20, an axial coil 30, a magnetic sensor array 40, an alternating current source 50, and a voltage measuring device 60. .
- the first yoke 10 is a yoke for applying a first magnetic field to the rope 1 by being attached to the rope 1 to be inspected, and includes a magnet 11.
- a direct current magnetic field is applied to the rope 1 via the first yoke 10 as a first magnetic field, whereby the rope 1 can be magnetically saturated.
- a pulse magnetic field is applied as a first magnetic field to the rope 1 via the first yoke 10, and this also magnetically saturates the rope 1. Can do.
- a DC magnetic field is applied as an example.
- the second yoke 20 is a yoke for applying an alternating magnetic field to the rope 1. Specifically, by supplying a constant alternating current from the alternating current source 50 to the axial coil 30 wound around the second yoke 20, the alternating magnetic field is applied to the rope 1 via the second yoke 20. Can be applied. As a result, an eddy current is generated in the rope 1 and an eddy current magnetic field due to the eddy current is also generated.
- the magnetic sensor array 40 is a leakage flux measuring instrument that measures the leakage flux of the eddy current magnetic field from the breaking portion of the rope 1 and detects the breaking when an alternating magnetic field is applied via the second yoke 20.
- the direction of the magnetic field detected using the magnetic sensor array 40 may be not only the radial direction but also the axial direction and the circumferential direction. Details of the principle of break detection will be described later.
- a Hall element As such a leakage magnetic flux measuring instrument, a Hall element, a magnetoresistive element (AMR, GMR, TMR), or a coil can be used instead of the magnetic sensor array 40. Furthermore, when a coil is used as the leakage flux measuring instrument, a single coil may be used.
- the voltage measuring device 60 measures the voltage V of the axial coil 30 that fluctuates due to the eddy current magnetic field when an AC magnetic field is applied via the second yoke 20, and measures the cross-sectional area S of the rope 1 proportional to the voltage V. Details of the principle of cross-sectional area measurement will be described later.
- the rope damage diagnostic inspection apparatus has a controller 70. Then, the controller 70 controls the output from the AC current source 50, and executes the break detection process and the cross-sectional area measurement process based on the measurement results by the magnetic sensor array 40 and the voltage measuring device 60.
- FIG. 2 is a diagram for explaining the principle of disconnection detection in the first embodiment of the present invention. Specifically, an explanatory diagram showing a state in which the magnetic sensor array 40 detects a change in an eddy current magnetic field. It is.
- the controller 70 measures the change of the eddy current magnetic field by the magnetic sensor array 40, and when the magnitude of the change deviates from the allowable value, the rope 70 It can be detected that 1 breakage has occurred.
- the AC magnetic flux in the rope 1 by the axial coil 30 is proportional to the rope cross-sectional area and the rope permeability ⁇ .
- the rope 1 is mainly made of iron, and its magnetic properties change depending on the temperature, material, rolling, etc. during manufacture. Also, the magnetic characteristics change depending on the tension applied to the rope.
- FIG. 3 is a diagram showing a first magnetic characteristic of the rope 1 according to the first embodiment of the present invention.
- the first magnetic characteristic shown in FIG. 3 is a magnetic characteristic by a BH curve in which the horizontal axis represents the applied magnetic field H and the vertical axis represents the magnetic field in the rope 1.
- FIG. 4 is a diagram showing a second magnetic characteristic of the rope 1 according to the first embodiment of the present invention.
- the second magnetic characteristic shown in FIG. 4 is a magnetic characteristic based on a ⁇ -H curve with the applied magnetic field H on the horizontal axis and the permeability ⁇ on the vertical axis.
- the magnetic permeability ⁇ corresponds to the slope of the BH curve shown in FIG.
- the magnetic permeability ⁇ in the applied magnetic field H1 shown in FIG. 4 is affected by the magnetic characteristics of each rope 1 and varies greatly.
- the internal magnetic flux of the rope 1 is saturated by applying a DC magnetic field, and the applied magnetic field H2 shown in FIG. 4 is obtained.
- the controller 70 can measure the cross-sectional area in a state where the variation of the magnetic permeability ⁇ is small and the influence of the magnetic characteristics that are different for each rope 1 is suppressed.
- a DC magnetic field is applied to the rope 1 via the first yoke 10 to saturate the internal magnetic flux B of the rope 1.
- the controller 70 can obtain the cross-sectional area S from the following calculation formula (1) regarding the axial coil 30.
- n is the number of coil turns per unit length
- H rf is an AC magnetic field.
- the controller 70 controls the axial coil 30 wound around the second yoke 20 so that a constant alternating current is supplied from the alternating current source 50.
- n ⁇ ⁇ H rf in the above equation (1) Can be a known constant value. Therefore, the controller 70 can measure a value proportional to the cross-sectional area S by measuring the voltage V of the axial coil 30 with the voltage measuring device 60.
- the eddy current magnetic field is generated by the electromagnetic induction action of the exciting magnetic field by the axial coil 30, it is generated in the direction to cancel the exciting magnetic field. Therefore, the exciting magnetic field that reaches the inside of the rope 1 becomes smaller as the inside of the rope is reduced by the eddy current magnetic field. As a result, the eddy current becomes smaller toward the inside of the rope 1.
- the depth (skin depth) ⁇ at which the magnitude of the eddy current decreases to 1 / e from the value on the rope surface is expressed by the following equation (2).
- ⁇ 1 / ⁇ ( ⁇ ⁇ ⁇ ⁇ ⁇ ⁇ f) (2)
- each coefficient in the above equation (2) is as follows.
- ⁇ Magnetic permeability
- ⁇ Electrical conductivity
- f Frequency of excitation magnetic field
- FIG. 5 is a diagram for explaining the relationship between the penetration of eddy currents into the rope 1 and the strength of the magnetic field when the rope 1 is in a state of no magnetic field in the first embodiment of the present invention.
- FIG. 6 is a diagram for explaining the relationship between the penetration of eddy currents into the rope 1 and the strength of the magnetic field when the rope 1 is in a strong magnetic field in the first embodiment of the present invention. .
- a DC magnetic field is applied to the rope to saturate the internal magnetic flux of the rope. Then, by applying an alternating magnetic field to the saturated rope, rope breakage detection and cross-sectional area measurement are performed. As a result, it is possible to realize an improvement in the accuracy of breakage detection and cross-sectional area measurement while suppressing the influence due to the difference in magnetic characteristics for ropes having different magnetic characteristics.
- Embodiment 2 a rope damage diagnostic inspection apparatus that realizes the above-described features 1 and 2 with a configuration different from that of the first embodiment will be described.
- FIG. 7 is a configuration diagram of a rope damage diagnostic inspection apparatus according to Embodiment 2 of the present invention.
- the rope damage diagnosis and inspection apparatus according to the second embodiment includes a first yoke 10, a second yoke 20, an axial coil 30, a circumferential coil 41, alternating current sources 50 and 51, and voltage measuring devices 60 and 61. It is configured.
- the controller 70 is not shown.
- the rope damage diagnosis and inspection apparatus includes a circumferential coil 41 instead of the magnetic sensor array 40, and an alternating current source 51 and a voltage measuring device. 61 is newly provided.
- the cross-sectional area measurement is the same as in the previous embodiment, but the break detection is performed using the circumferential coil 41 arranged in the vicinity of the rope 1.
- the controller 70 applies the alternating magnetic field generated by the alternating current source 50, the axial coil 30, and the second yoke 20 to the rope 1, and measures the leakage magnetic flux by the magnetic sensor array 40. By doing so, the breakage was detected.
- the controller 70 applies an alternating magnetic field generated by the alternating current source 51 and the circumferential coil 41 to the rope 1 and measures the leakage magnetic flux by the circumferential coil 41. By doing so, rupture detection is performed.
- FIG. 8 is a diagram for explaining the principle of disconnection detection in the second embodiment of the present invention. Specifically, the circumferential coil 41 generates an alternating magnetic field 2 and changes the eddy current magnetic field. It is explanatory drawing which showed the state detected.
- the controller 70 generates the AC magnetic field 2 by the AC current source 51 and the circumferential coil 41 and applies it to the rope 1 when performing break detection, and when measuring the cross-sectional area.
- an AC magnetic field 1 is generated by the AC current source 50, the axial coil 30, and the second yoke 20 and applied to the rope 1.
- the axial coil 30 when the AC magnetic field 2 is being applied by the circumferential coil 41 in order to perform the fracture detection operation, the axial coil 30 is not operated and a current is passed through the axial coil 30. It is controlled by the controller 70 so as not to exist. On the contrary, when the AC magnetic field 1 is being applied by the axial coil 30 in order to measure the cross-sectional area, the controller 70 does not operate the circumferential coil so that no current flows through the circumferential coil 41. Be controlled.
- the controller 70 When performing the disconnection detection in the second embodiment, the controller 70 causes an eddy current to flow in the axial direction by applying an alternating magnetic field 2 in the circumferential direction as shown in FIG. And the controller 70 detects the change of the eddy current magnetic field in a fracture
- FIG. 9 is a flowchart showing a series of processing for fracture detection and cross-sectional area measurement according to Embodiment 2 of the present invention.
- the series of processes in FIG. 9 is executed by the controller 70 included in the rope damage diagnostic inspection apparatus.
- the operation of FIG. 9 is based on the premise that the internal magnetic flux of the rope 1 is saturated by application of a DC magnetic field or a pulse magnetic field.
- step S ⁇ b> 901 the controller 70 applies an alternating current magnetic field 2 to the rope 1 by supplying a constant alternating current to the circumferential coil 41 from the alternating current source 51.
- step S ⁇ b> 902 the controller 70 detects the voltage V ⁇ b> 2 of the circumferential coil 41 via the voltage measuring device 61, thereby executing break detection. Specifically, the controller 70 determines that a break has occurred when the voltage V2 exceeds a voltage level corresponding to the allowable change amount of the eddy current magnetic field.
- step S903 the controller 70 stops supplying an AC constant current from the AC current source 51 to the circumferential coil 41, ends the break detection process, and performs a cross-sectional area measurement process after step S911. Migrate to
- step S911 the controller 70 supplies the AC magnetic field 1 to the rope 1 by supplying an AC constant current from the AC current source 50 to the axial coil 30.
- step S912 the controller 70 detects the voltage V1 of the axial coil 30 through the voltage measuring device 60, thereby executing cross-sectional area measurement. Specifically, the controller 70 measures the cross-sectional area based on the mathematical formula (1) described above.
- step S913 the controller 70 stops supplying the constant AC current from the AC current source 50 to the axial coil 30, ends the cross-sectional area measurement process, and performs the break process after step S901. Return.
- a DC magnetic field is applied to the rope so that the internal magnetic flux of the rope is saturated. Then, by applying an alternating magnetic field to the saturated rope, rope breakage detection and cross-sectional area measurement are performed.
- a circumferential coil is used when detecting breakage. As a result, it becomes possible to further improve the detection accuracy of breakage as compared with the first embodiment.
- Embodiment 3 FIG. In the third embodiment, a rope damage diagnostic inspection apparatus that realizes the above-described feature 1 and feature 2 with a configuration different from that of the first and second embodiments will be described.
- FIG. 10 is a configuration diagram of a rope damage diagnostic inspection apparatus according to Embodiment 3 of the present invention.
- the rope damage diagnosis and inspection apparatus according to the third embodiment includes a first yoke 10, an axial coil 31, a magnetic sensor array 40, an AC current source 50, and a voltage measuring device 60.
- the rope damage diagnosis and inspection apparatus is arranged around the rope 1 instead of the axial coil 30 wound around the second yoke 20.
- An axial coil 31 is provided.
- break detection and cross-sectional area measurement are the same as those in the first embodiment, and a description thereof will be omitted.
- the second yoke 20 is not required by adopting a configuration in which the axial coil 31 is disposed around the rope 1. As a result, the absorption of the DC magnetic field by the yoke can be eliminated, and variations in the magnetic permeability ⁇ can be suppressed.
- FIG. 11 is a perspective view of the axial coil 31 according to the third embodiment of the present invention. As shown on the right side of FIG. 10 together with FIG. 11, the axial coil 31 can be easily attached to and detached from the rope 1 by adopting a two-part configuration.
- the configuration is such that the axial coil is arranged around the rope and the second yoke for applying the alternating magnetic field is not required.
- the absorption of the DC magnetic field by the yoke can be eliminated, the influence of the variation of the magnetic permeability ⁇ can be suppressed, and further improvement in the accuracy of fracture detection and cross-sectional area measurement can be realized.
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Abstract
Description
特許文献1において、検出用コイルから生じる出力は、損傷の形状の他に、ロープの磁気特性により変化する。そのため、損傷の検知はできるものの、ロープの磁気特性のバラツキにより、損傷以外も検知してしまうおそれがある。 However, the prior art has the following problems.
In
図1は、本発明の実施の形態1におけるロープ損傷診断検査装置の構成図である。本実施の形態1におけるロープ損傷診断検査装置は、第1ヨーク10、第2ヨーク20、軸方向コイル30、磁気センサアレイ40、交流電流源50、および電圧測定器60を備えて構成されている。
FIG. 1 is a configuration diagram of a rope damage diagnosis and inspection apparatus according to
図2は、本発明の実施の形態1における断線検出の原理を説明するための図であり、具体的には、磁気センサアレイ40により、渦電流磁界の変化を検出する状態を示した説明図である。 <About the principle of break detection>
FIG. 2 is a diagram for explaining the principle of disconnection detection in the first embodiment of the present invention. Specifically, an explanatory diagram showing a state in which the
軸方向コイル30によるロープ1内の交流磁束は、ロープ断面積とロープの透磁率μに比例する。ここで、ロープ1は、主に鉄でできており、製造時の温度、材料、圧延などにより、磁気特性が変化する。また、ロープにかかる張力によっても、磁気特性が変化する。 <About the principle of cross-sectional area measurement>
The AC magnetic flux in the
L=n×φ=n×μHrf×S (1)
ここで、nは、単位長さあたりのコイル巻数であり、Hrfは、交流磁界である。 Next, the controller 70 can obtain the cross-sectional area S from the following calculation formula (1) regarding the
L = n × φ = n × μH rf × S (1)
Here, n is the number of coil turns per unit length, and H rf is an AC magnetic field.
n×μHrf
は、既知の一定値とすることができる。従って、コントローラ70は、電圧測定器60により、軸方向コイル30の電圧Vを測定することで、断面積Sに比例した値を計測することが可能となる。 In the first embodiment, the controller 70 controls the
Can be a known constant value. Therefore, the controller 70 can measure a value proportional to the cross-sectional area S by measuring the voltage V of the
δ=1/√(π×μ×σ×f) (2)
ここで、上式(2)における各係数は、以下のものである。
π:円周率
μ:透磁率
σ:電気伝導率
f:励磁磁界の周波数 The depth (skin depth) δ at which the magnitude of the eddy current decreases to 1 / e from the value on the rope surface is expressed by the following equation (2).
δ = 1 / √ (π × μ × σ × f) (2)
Here, each coefficient in the above equation (2) is as follows.
π: Circumference μ: Magnetic permeability σ: Electrical conductivity f: Frequency of excitation magnetic field
(特徴1)ロープ1に直流磁界を印加することにより、ロープ1の磁気特性のバラツキを抑えることができ、断面積の計測を高精度に行うことができる。
(特徴2)ロープ1に直流磁界を印加することにより、ロープ1の透磁率μを下げることができ、この結果、交流磁界がロープ内部に侵入しやすくなり、ロープ1の破断検出精度を高めることが可能となる。 From the above description, the technical features of the present invention are summarized as follows.
(Characteristic 1) By applying a DC magnetic field to the
(Characteristic 2) By applying a DC magnetic field to the
本実施の形態2では、先の実施の形態1とは異なる構成により、上述した特徴1、特徴2を実現するロープ損傷診断検査装置について説明する。 Embodiment 2. FIG.
In the second embodiment, a rope damage diagnostic inspection apparatus that realizes the above-described
図8は、本発明の実施の形態2における断線検出の原理を説明するための図であり、具体的には、周方向コイル41により、交流磁界2を発生させるとともに、渦電流磁界の変化を検出する状態を示した説明図である。 <About the principle of fracture detection in Embodiment 2>
FIG. 8 is a diagram for explaining the principle of disconnection detection in the second embodiment of the present invention. Specifically, the
本実施の形態3では、先の実施の形態1、2とは異なる構成により、上述した特徴1、特徴2を実現するロープ損傷診断検査装置について説明する。 Embodiment 3 FIG.
In the third embodiment, a rope damage diagnostic inspection apparatus that realizes the above-described
Claims (9)
- エレベータのかごを吊すロープの形状異常を検査するロープ損傷診断検査装置であって、
前記ロープに装着され、前記ロープを磁気飽和状態とするための磁界を前記ロープに対して印加する第1のヨークと、
交流の一定電流を出力する第1の交流電流源と、
軸方向コイルを有して構成され、前記第1の交流電流源から前記軸方向コイルに一定電流が供給されることで、前記ロープの軸方向に対して交流磁界を印加し、前記ロープ内に渦電流および渦電流磁界を発生させる交流磁界印加器と、
前記交流磁界の印加中における前記ロープの漏れ磁束を計測する漏れ磁束計測器と、
前記交流磁界の印加中における前記軸方向コイルの電圧を測定する第1の電圧測定器と、
前記第1のヨークにより前記磁気飽和状態となった前記ロープに対して、前記交流磁界印加器を制御することで前記交流磁界を印加させ、前記漏れ磁束計測器により計測された前記漏れ磁束の大きさから前記ロープの破断の有無を検出し、前記第1の電圧測定器により測定された前記電圧から、前記電圧に比例する値として前記ロープの断面積を算出し、前記破断の有無および前記断面積から前記ロープの形状異常を検査するコントローラと
を備えたロープ損傷診断検査装置。 A rope damage diagnostic inspection device for inspecting the shape abnormality of a rope for hanging an elevator car,
A first yoke attached to the rope and applying a magnetic field to the rope to bring the rope into a magnetic saturation state;
A first alternating current source that outputs a constant alternating current;
An axial coil is configured, and a constant current is supplied from the first alternating current source to the axial coil, so that an alternating magnetic field is applied to the axial direction of the rope, An alternating magnetic field applicator for generating eddy currents and eddy current magnetic fields;
A leakage flux measuring instrument for measuring the leakage flux of the rope during application of the alternating magnetic field;
A first voltage measuring device for measuring a voltage of the axial coil during application of the alternating magnetic field;
The AC magnetic field is applied to the rope that is in the magnetic saturation state by the first yoke by controlling the AC magnetic field applicator, and the magnitude of the leakage magnetic flux measured by the leakage magnetic flux measuring instrument. Then, the presence or absence of breakage of the rope is detected, and the cross-sectional area of the rope is calculated as a value proportional to the voltage from the voltage measured by the first voltage measuring device. A rope damage diagnosis and inspection device comprising: a controller that inspects the rope shape abnormality from the area. - 前記交流磁界印加器は、前記軸方向コイルが巻回された第2のヨークとして構成され、前記コントローラによる制御に基づいて前記軸方向コイルに対して前記第1の交流電流源から一定電流が供給されることで、前記ロープに装着された前記第2のヨークを介して前記ロープに対して前記交流磁界を印加する
請求項1に記載のロープ損傷診断検査装置。 The AC magnetic field applicator is configured as a second yoke around which the axial coil is wound, and a constant current is supplied from the first AC current source to the axial coil based on control by the controller. The rope damage diagnosis and inspection apparatus according to claim 1, wherein the AC magnetic field is applied to the rope via the second yoke attached to the rope. - 前記交流磁界印加器は、前記ロープに対して前記軸方向コイルを巻回するように装着して構成され、前記コントローラによる制御に基づいて前記軸方向コイルに対して前記第1の交流電流源から一定電流が供給されることで、前記ロープに対して前記交流磁界を印加する
請求項1に記載のロープ損傷診断検査装置。 The AC magnetic field applicator is configured to be mounted so as to wind the axial coil around the rope, and from the first AC current source to the axial coil based on control by the controller. The rope damage diagnostic inspection apparatus according to claim 1, wherein the AC magnetic field is applied to the rope by supplying a constant current. - 前記軸方向コイルは、2分割されたコイルで構成されている
請求項3に記載のロープ損傷診断検査装置。 The rope damage diagnostic inspection apparatus according to claim 3, wherein the axial coil is configured by a coil divided into two. - 前記漏れ磁束計測器は、磁気センサアレイで構成され、前記ロープの径方向、軸方向、周方向のいずれかの方向における前記漏れ磁束を計測するように配置されている
請求項1から4のいずれか1項に記載のロープ損傷診断検査装置。 The leakage magnetic flux measuring device is configured by a magnetic sensor array, and is arranged to measure the leakage magnetic flux in any one of a radial direction, an axial direction, and a circumferential direction of the rope. The rope damage diagnostic inspection apparatus according to claim 1. - 前記漏れ磁束計測器は、周方向コイルで構成され、
前記周方向コイルに対して交流の一定電流を出力するために第2の交流電流源と、
前記周方向コイルの電圧を測定する第2の電圧測定器と
をさらに備え、
前記交流磁界印加器は、
前記軸方向コイルが巻回された第2のヨークを有し、前記断面積を測定する際に、前記コントローラによる制御に基づいて前記第1の交流電流源から前記軸方向コイルに一定電流が供給されることで、前記ロープに装着された前記第2のヨークを介して前記ロープに対して前記交流磁界として第1交流磁界を印加する第1交流磁界印加器と、
前記破断の有無を判断する際に、前記コントローラによる制御に基づいて前記第2の交流電流源から前記周方向コイルに一定電流が供給されることで、前記ロープに対して前記交流磁界として第2交流磁界を印加する第2交流磁界印加器と
を含んで構成され、
前記コントローラは、
前記断面積を測定する際には、前記第1のヨークにより前記磁気飽和状態となった前記ロープに対して、前記第1交流磁界印加器を制御することで前記第1交流磁界を印加させ、前記第1の電圧測定器により測定された電圧から、前記電圧に比例する値として前記ロープの断面積を算出し、
前記破断の有無を判断する際には、前記第1のヨークにより前記磁気飽和状態となった前記ロープに対して、前記第2交流磁界印加器を制御することで前記第2交流磁界を印加させ、前記第2の電圧測定器により測定された電圧から前記ロープの破断の有無を検出する
請求項1に記載のロープ損傷診断検査装置。 The leakage flux measuring instrument is composed of a circumferential coil,
A second alternating current source for outputting an alternating constant current to the circumferential coil;
A second voltage measuring device that measures the voltage of the circumferential coil; and
The AC magnetic field applicator is:
A second yoke around which the axial coil is wound, and when measuring the cross-sectional area, a constant current is supplied from the first alternating current source to the axial coil based on control by the controller A first AC magnetic field applicator that applies a first AC magnetic field as the AC magnetic field to the rope via the second yoke attached to the rope;
When determining the presence or absence of the breakage, a second current is supplied as the AC magnetic field to the rope by supplying a constant current from the second AC current source to the circumferential coil based on the control by the controller. A second AC magnetic field applicator for applying an AC magnetic field,
The controller is
When measuring the cross-sectional area, the first AC magnetic field is applied to the rope that has been saturated with the first yoke by controlling the first AC magnetic field applicator, From the voltage measured by the first voltage measuring device, calculate the cross-sectional area of the rope as a value proportional to the voltage,
When determining the presence or absence of the break, the second AC magnetic field is applied to the rope that has been saturated with the first yoke by controlling the second AC magnetic field applicator. The rope damage diagnosis and inspection device according to claim 1, wherein presence or absence of breakage of the rope is detected from a voltage measured by the second voltage measuring device. - 前記第1のヨークは、永久磁石を有し、前記ロープに対して直流磁界を印加する
請求項1から6のいずれか1項に記載のロープ損傷診断検査装置。 The rope damage diagnostic inspection apparatus according to any one of claims 1 to 6, wherein the first yoke has a permanent magnet and applies a DC magnetic field to the rope. - 前記第1のヨークは、電磁石を有し、前記ロープに対してパルス磁界を印加する
請求項1から6のいずれか1項に記載のロープ損傷診断検査装置。 The rope damage diagnostic inspection apparatus according to any one of claims 1 to 6, wherein the first yoke includes an electromagnet and applies a pulse magnetic field to the rope. - エレベータのかごを吊すロープの形状異常を検査するロープ損傷診断検査方法であって、
前記ロープを磁気飽和状態とするための磁界を前記ロープに対して印加する第1ステップと、
前記磁気飽和状態となった前記ロープに対して、交流磁界を印加させる第2ステップと、
前記交流磁界の印加中における前記ロープの漏れ磁束を計測する第3ステップと、
計測された前記漏れ磁束の大きさから前記ロープの破断の有無を検出する第4ステップと、
前記交流磁界の印加中において、前記ロープの軸方向に発生する渦電流磁界により変動する電圧を測定する第5ステップと、
測定された前記電圧に比例する値として前記ロープの断面積を算出する第6ステップと、
前記第4ステップによる前記破断の有無の検出結果、および前記ステップ6による前記断面積の算出結果から、前記ロープの形状異常を判断する第7ステップと
を有するロープ損傷診断検査方法。 A rope damage diagnostic inspection method for inspecting an abnormal shape of a rope for hanging an elevator car,
Applying a magnetic field to the rope to bring the rope into a magnetic saturation state;
A second step of applying an alternating magnetic field to the rope in the magnetic saturation state;
A third step of measuring leakage flux of the rope during application of the alternating magnetic field;
A fourth step of detecting presence or absence of breakage of the rope from the measured magnitude of the leakage magnetic flux;
A fifth step of measuring a voltage that fluctuates due to an eddy current magnetic field generated in the axial direction of the rope during application of the alternating magnetic field;
A sixth step of calculating a cross-sectional area of the rope as a value proportional to the measured voltage;
A rope damage diagnosis and inspection method comprising: a seventh step of determining an abnormality in the shape of the rope from the detection result of the presence or absence of the fracture in the fourth step and the calculation result of the cross-sectional area in the step 6.
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