WO2016137293A1 - Method for manufacturing functional extract-containing polyvinylalcohol nanofibrous non-woven fabric by heterogeneous saponification of polyvinylacetate nanofibrous non-woven fabric - Google Patents

Method for manufacturing functional extract-containing polyvinylalcohol nanofibrous non-woven fabric by heterogeneous saponification of polyvinylacetate nanofibrous non-woven fabric Download PDF

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WO2016137293A1
WO2016137293A1 PCT/KR2016/001964 KR2016001964W WO2016137293A1 WO 2016137293 A1 WO2016137293 A1 WO 2016137293A1 KR 2016001964 W KR2016001964 W KR 2016001964W WO 2016137293 A1 WO2016137293 A1 WO 2016137293A1
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nonwoven fabric
extract
functional
nanofiber nonwoven
polyvinyl alcohol
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PCT/KR2016/001964
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French (fr)
Korean (ko)
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염정현
양성백
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경북대학교 산학협력단
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/42Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
    • D04H1/4282Addition polymers
    • D04H1/4309Polyvinyl alcohol
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/70Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
    • D04H1/72Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged
    • D04H1/728Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres the fibres being randomly arranged by electro-spinning
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M14/00Graft polymerisation of monomers containing carbon-to-carbon unsaturated bonds on to fibres, threads, yarns, fabrics, or fibrous goods made from such materials
    • D06M14/02Graft polymerisation of monomers containing carbon-to-carbon unsaturated bonds on to fibres, threads, yarns, fabrics, or fibrous goods made from such materials on to materials of natural origin
    • D06M14/04Graft polymerisation of monomers containing carbon-to-carbon unsaturated bonds on to fibres, threads, yarns, fabrics, or fibrous goods made from such materials on to materials of natural origin of vegetal origin, e.g. cellulose or derivatives thereof

Definitions

  • the present invention relates to a method for producing a functional extract-containing polyvinyl alcohol nanofiber nonwoven fabric having wrinkles and nanopores formed on the surface thereof to improve a specific surface area, wherein the functional extract-containing polyvinyl acetate nanofiber nonwoven fabric can maintain a nonwoven form. Saponifying the functional extract-containing polyvinyl acetate nanofiber nonwoven fabric in a state impregnated with the first solvent to convert the functional extract-containing polyvinyl alcohol nanofiber nonwoven fabric to a functional extract-containing polyvinyl alcohol nanofiber nonwoven fabric; It relates to a method for producing a vinyl alcohol nanofiber nonwoven fabric.
  • nanofibers having diameters of several to several hundred nanometers (nm).
  • Nanofibers are oriented simultaneously with polymerization of polymers in nanofibers, nanosized diameter nanoreactors formed by electrospinning of nanofibers, polymer solutions or melts formed using phase separation of each component of the block copolymer. Nanofibers, which are obtained, and carbon nanofibers obtained by carbonizing composite fibers of two polymers which are incompatible with each other and have a large degree of carbonization and are carbonized are being studied.
  • Electrospinning is a method of manufacturing a non-woven fabric by a method in which a polymer solution is placed in a syringe with a capillary tip to apply positive (+) charges or negative (-) charges, and to apply an opposite charge to a collector. It can be said to be the most useful way to prepare.
  • an electric field of more than the same intensity as the surface tension is applied to the polymer solution formed in the hemispherical shape at the capillary tip by the surface tension, the hemispherical polymer solution gradually forms a conical Taylor cone in the direction of the integrated plate.
  • jet in the form of a jet).
  • the single jet injected causes scattering, which is divided into many filaments due to charge repulsion, and thus forms a porous nonwoven nanofiber in the form of a nonwoven fabric having a nano diameter.
  • PVA fiber has been in the limelight as clothing and industrial fiber for more than 70 years. have.
  • a high functional material such as a polarizing film, a medical polymer and a contact lens.
  • ultra high molecular weight polyvinyl acetate having an intrinsic viscosity of more than 5 (dl / g) was synthesized by completely saponifying ultra high molecular weight polyvinyl acetate obtained by initiating vinyl acetate with ultraviolet rays and bulk polymerization at various low temperatures.
  • Imai, et al. [K. Imai, T. Shiomi, N. Oda, and H. Otsuka, J. Polym. Sci .: Polym. Chem. Ed., 24, 3225 (1986)] prepared a high molecular weight PVA from polyvinyl acetate obtained by bulk polymerization of vinyl acetate at 60 ° C. with a small amount of azobisisobutyronitrile.
  • Nakamae et al. Korean Patent No.
  • poly (vinyl pivalate) prepared by any one polymerization method selected from the group consisting of bulk copolymerization, solution copolymerization, emulsion copolymerization and suspension copolymerization of vinyl pivalate and vinyl acetate
  • a high strength microfibrillated PVA short fiber was prepared by adding a specific alkali saponifier to a copolymer and simultaneously performing mechanical shearing with various kinds of stirrers and stirring speeds.
  • the polyvinyl alcohol fiber production methods reported by the saponification process so far have been directed to the production of a fiber form having a micro-thickness, and were not manufactured in the form of nanofiber nonwoven fabrics.
  • the manufacturing methods of the polyvinyl alcohol nano nonwoven fabrics reported so far have not been associated with changing the surface of the polyvinyl alcohol nano fiber nonwoven fabrics, and in particular, the method of controlling the roughness of the surface of the polyvinyl alcohol nano fiber nonwoven fabrics. None was reported.
  • the present inventors approached in various ways to maximize the specific surface area of the nanofiber nonwoven fabric and to provide functionality such as antioxidant and contact dermatitis inhibitory effect of the functional extract, polyvinyl acetate spinning solution containing a functional extract
  • polyvinyl acetate spinning solution containing a functional extract After the production of nanofiber non-woven fabric by using the as a starting material and electrospinning, and then converted to a polyvinyl alcohol containing functional natural extract through a non-uniform saponification process, wrinkles and nano pores are formed on the surface, the specific surface area is improved At the same time confirmed that it can give the characteristics of the functional extract to complete the present invention.
  • the present invention contains a functional extract-containing polyvinyl acetate nanofiber nonwoven fabric by saponifying the functional extract-containing polyvinyl acetate nanofiber nonwoven fabric in the state impregnated in the first solvent capable of maintaining the nonwoven form
  • Polyvinyl alcohol is a semicrystalline synthetic polymer having a hydroxyl group capable of forming a hydrogen bond, and cannot be synthesized by direct polymerization of a vinyl alcohol monomer. ) Are synthesized and hydrolyzed with alkalis or acids. Polyvinyl acetate and polyvinyl alcohol have different kinds of solvents that can be dissolved. Specifically, polyvinyl acetate is dissolved in methanol, ethanol, tetrahydrofuran (THF), dimethyl sulfoxide (DMSO), benzene, acetone, ethyl acetate, methylene chloride, methyl ethyl ketone, toluene, ethylene glycol diacetate, and the like.
  • THF tetrahydrofuran
  • DMSO dimethyl sulfoxide
  • polyvinyl alcohol is soluble in water but difficult to dissolve in an organic solvent.
  • the functional extract may be obtained from various extraction solvents, and the extraction solvent may vary depending on the type of the functional ingredient. Accordingly, in preparing nanofiber nonwoven fabric by electrospinning polyvinyl alcohol, a functional extract using an organic solvent as an extraction solvent may be difficult to prepare as a uniform spinning solution together with polyvinyl alcohol.
  • the method for producing a functional extract-containing polyvinyl alcohol nanofiber nonwoven fabric according to the present invention has a wrinkled form and nano pores on the surface thereof, thereby improving the specific surface area compared to the polyvinyl alcohol nanofiber nonwoven fabric having a smooth surface.
  • a polyvinyl alcohol nanofiber nonwoven fabric containing a functional extract of a structure can be prepared, and the nanofiber nonwoven fabric can be applied to implants, synthetic fibers, packaging materials, coating agents, adhesives, polarizing films, and the like to achieve an improved effect.
  • the functional natural extract-containing polyvinyl acetate nanofiber nonwoven fabric may be prepared by electrospinning a spinning solution in which the functional natural extract and polyvinyl acetate are dissolved in a second solvent.
  • the high-viscosity spinning solution obtained by dissolving the functional extract and polyvinyl acetate in the second solvent is spun by using an electrospinning method, followed by an electrospinning method to volatilize the second solvent to produce a nanofiber nonwoven fabric.
  • the term "functional natural extract (or functional extract)” means a functional substance obtained by extraction treatment of a natural product or a synthetic compound of natural products.
  • the functional natural extract may be prepared by using the extract itself and the extract, such as an extract obtained by an extraction treatment, a diluent or concentrate of the extract, a dried product obtained by drying the extract, a crude or purified product of the extract, or a mixture thereof. Extracts of all possible formulations.
  • an extract raw material of the functional extract may be used for bokyeong, sorghum and the like.
  • a mixture (1: 1, w / w) of the Fukryeong methanol extract and sorghum methanol extract was used, limited to the preparation examples, examples and experimental examples of The mixture is referred to as a functional natural extract.
  • Poria cocos ( ⁇ ) is included Ria Caucus (Poria cocos) Taxonomic truly basidiomycete steel, copper basidiomycete subclass (Subclass mogyun), the Democratic name Mushrooms neck hole sheets and mushroom belongs to a. It is a fungus that grows mainly from the roots of pine trees. It is called Baekbok-ryeong if it is white, and red peak if it is pink. Since ancient times, it has been said that it is good for health and stabilization, and not only has the effect of stabilizing heat, but also warms the body. It is effective for peptic ulcer, muscle spasms, thirst, vertigo, mental anxiety and insomnia. It is effective in tonic, diuresis and sedation as a herbal medicine, and has been used for kidney disease, cystitis and urethritis. In addition, contact dermatitis inhibitory effect has been found.
  • Fukryeong extract has a tonic effect as well as alleviating gastric dysfunction.
  • Fukryeong extract is classified as a sedative and diuretic.
  • Fukryeong extract is used as one of the important components of herbal preparations for energy recovery.
  • Studies and experiments related to the pharmaceutical efficacy of Bok-Ryong extract in recent years have shown that Bok-Ryong extract has excellent efficacy in suppressing tumors and improves immunity and protects the stomach and intestines of people suffering from chronic diseases. Turned out.
  • Sorghum (sorghum, Sorghum bicolor L. Moench) is a perennial herb that is an annual crop of flowering plants and is mainly consumed for food in Korea.
  • Sorghum contains a large amount of functional ingredients such as dietary fiber and phenolic compounds, and phenolic compounds are composed of flavonoids, tannins, and phenolic acids, most of which are known as flavonoids, and many studies on physiological functions of sorghum have been reported recently.
  • Sorghum extracts are known to exhibit potent antioxidant activity.Study on the functionalities of sorghum extracts of 25 kinds of sorghum extracted with methanol and sequentially solvent fractionation, assayed for antioxidant and antimicrobial activity, and measured the antioxidant activity of sorghum anthocyanin. There are reports of phenolic components such as phenolic acid, flavonoids and tannins contained in research and sorghum.
  • the functional natural extract of the present invention can be extracted from natural, hybrid or variety plants of the respective plants of interest, and can be extracted from plant tissue cultures and their compounds.
  • the extraction method is not particularly limited and may be extracted according to a method commonly used in the art.
  • Non-limiting examples of the extraction method hot water extraction method, ultrasonic extraction method, filtration method, reflux extraction method and the like, these may be carried out alone or in combination of two or more methods.
  • the type of the extraction solvent used for the extraction of the functional extract may be variously selected as described above including water and an organic solvent, and preferably, a solvent capable of dissolving polyvinyl acetate, ie, a second solvent. It may be the same as the solvent, or soluble and / or miscible thereto.
  • Non-limiting examples of such extraction solvents include water; C 1 to C 4 lower alcohols such as methanol, ethanol, propyl alcohol and butyl alcohol; Polyhydric alcohols such as glycerin, butylene glycol, and propylene glycol; Hydrocarbon solvents such as methyl acetate, ethyl acetate, acetone, benzene, hexane, diethyl ether and dichloromethane; Or a mixture thereof can be used, Preferably, water, a lower alcohol, a polyhydric alcohol, a hydrocarbon solvent can be used individually or in mixture of 2 or more types. More preferably, the extraction solvent may be the same as the second solvent.
  • the extraction solvent contained in the functional extract can be used as it is, without further treatment, and the polyvinyl acetate can be dissolved using the solvent used as the extraction solvent. Since the second solvent can be reduced, and unnecessary interaction between the extraction solvent and the second solvent does not occur, the reaction efficiency can be improved.
  • the extract extracted by heat or cold extraction in the present invention is filtered to remove the suspended solid particles, for example, by filtering the particles using a nylon or the like, or filtered using a freeze filtration method, or use them as it is or lyophilization, hot air drying, It can be dried by spray drying or the like.
  • the concentration of the functional extract in the polymer solution may be 0.05 wt.% To 10 wt.%.
  • concentration is less than 0.05 wt.%, It may be difficult to exhibit the functionality of the functional extract, and when it exceeds 10 wt.%, The amount of the functional extract may be too large to control the viscosity of the polymer solution and the dispersion of the functional extract, making it difficult to form a film. It is difficult, and there is a problem that the functional extract is unevenly distributed in the produced film.
  • polyvinyl acetate can be prepared and used by the method of bulk polymerization, solution polymerization, emulsion polymerization and suspension polymerization.
  • bulk polymerization has a merit that relatively high molecular weight polyvinyl acetate can be obtained because the probability of chain transfer is low since only monomer is present in the polymerization system.
  • the second solvent is not limited as long as it is a solvent capable of dissolving polyvinyl acetate, but preferably methanol, ethanol, tetrahydrofuran (THF), dimethyl sulfoxide (DMSO), benzene, acetone, ethyl acetate, and methylene. Chloride, methyl ethyl ketone, toluene, ethylene glycol diacetate or a mixed solvent thereof.
  • the concentration of polyvinyl acetate in the spinning solution may be 1 wt.% To 30 wt.% As a factor related to the viscosity of the spinning solution. At a concentration of less than 1 wt.% Of the polyvinyl acetate, the solution is too thin so that the solution is difficult to spray, and even when sprayed, it is not easy to form the nanofiber nonwoven fabric. If it is more than 30 wt.%, It is difficult to form a nanofiber nonwoven fabric due to its high viscosity.
  • the functional extract and polyvinyl acetate can be dissolved with stirring in a bath for 0.1 hours to 5 hours at a temperature of 30 °C to 50 °C. Preferably it may be stirred for 30 minutes at a temperature of 40 °C.
  • the functional extract and / or polyvinyl acetate may not be completely dissolved, resulting in a problem that uniform spinning may not be achieved.
  • the production method according to the present invention can be stabilized by leaving the solution for 0.5 hours to 5 hours at room temperature of 20 °C to 35 °C to stabilize the spinning solution. Preferably it can be stabilized for 1 hour at a temperature of 20 °C.
  • the polymer spinning solution containing the functional extract and polyvinyl acetate is released from the capillary, while the solvent is volatilized and the fiber having a diameter of several tens to thousands of nanometers while the released polymer spinning solution flies in the air. May be stacked in a three-dimensional network structure to form nanofibers in the form of a nonwoven fabric.
  • the electrospinning may be performed at a distance of 1 cm to 30 cm between a capillary tube and a collector and at an applied voltage of 5 kV to 40 kV. More preferably, the distance between the capillary (Tip) and the collector (Collector) is 10 cm, it can be carried out under the conditions of an applied voltage of 15 kV to 17.5 kV.
  • the applied voltage of the electrospinning apparatus is less than 5 kV, there is a problem that a bead phase and a fiber phase are mixed and the fiber diameter is not uniform.
  • the voltage exceeds 40 kV, the diameter of the fiber is Although reduced, there is a problem that the intermittently formed nanofibers can be broken form.
  • the distance between the capillary tube and the collector is less than 1 cm, the distance is so close that the spinning solution may not be able to stretch out, resulting in a large fiber diameter. There is a problem that can represent the form. If the distance between the capillary (Tip) and the collector (Collector) is more than 30cm, there is a problem that may not be radiated into the collector due to the viscosity of the polyvinyl acetate.
  • the concentration of the spinning solution, the applied voltage, and the distance between the capillary and the integrated plate should be determined in consideration of the type of electrospinning apparatus, the required properties and the functional improvement. If used out of the above range may cause a problem that is difficult to manufacture a non-woven fabric having a nano diameter.
  • the present invention by electrospinning with a conventional electrospinning apparatus, it is spun and stacked on a collector and collected in the form of a nonwoven fabric having a three-dimensional network structure.
  • a conventional electrospinning device generates a syringe for injecting a spinning solution (polymer solution), a tip for discharging a spinning solution, a collector for collecting fibers to be disposed at the bottom of the tip, and a high voltage as shown in FIG. 2. It consists of a voltage generator for supplying the supply and the device for delivering the generated voltage to the spinning solution.
  • a continuous voltage is supplied to the polymer solution contained in the syringe so that the spinning solution is spun and stacked onto the collector under high voltage through the tip at the tip of the syringe to form a nonwoven fabric.
  • the polyvinyl acetate solution containing the functional extract dissolved in methanol as shown in Table 1, by adjusting the concentration of the polyvinyl acetate and functional extract and by adjusting the voltage during electrospinning to find the optimum conditions A polyvinyl acetate nanononwoven fabric containing the functional extract was prepared.
  • the functional extract-containing polyvinyl acetate nanofiber nonwoven fabric is a solvent capable of maintaining the nonwoven fabric form, that is, the functional extract-containing polyvinyl acetate nanofiber nonwoven fabric is impregnated in a state in which the first solvent is impregnated with the functional extract-containing polyvinyl alcohol nano.
  • the manufacturing method of the present invention is not saponification in the state of dissolving the functional extract and polyvinyl acetate in the second solvent, but instead saponifying the polyvinyl acetate nanofiber nonwoven fabric containing the functional extract and maintaining the nonwoven form.
  • a functional natural extract-containing polyalcohol vinyl nanofiber nonwoven fabric having wrinkles and nano pores formed on the surface of the fibrous nonwoven fabric is formed. Therefore, it is important to use a solvent, that is, a first solvent, to maintain the functional extract-containing polyvinyl acetate nanofiber nonwoven form during saponification.
  • the functional extract-containing polyvinyl acetate nanofiber nonwoven fabric is impregnated with a first solvent to convert -OCOCH 3 group of the polyvinyl acetate nanofiber nonwoven fabric into -OH group by heterogeneous saponification, and thus the functional extract-containing polyvinyl alcohol nanofiber nonwoven fabric Can be prepared.
  • the first solvent may be an acid solution or an alkaline solution, including a dispersant and a swelling agent.
  • the dispersing agent and the swelling agent serve as a catalyst so that the non-uniform surface saponification can occur by saponifying only the surface of the polyvinyl acetate nanofiber nonwoven fabric containing the functional natural extract while maintaining the nonwoven form.
  • the acid in the acid solution for saponification may be hydrochloric acid, nitric acid, sulfuric acid or a mixture thereof, and the alkali in the alkaline solution for saponification may be sodium chloride, sodium hydroxide, potassium hydroxide, sodium bromide, sodium iodide or mixtures thereof. This is not restrictive.
  • the dispersant may be sodium sulfate, sodium sulfite, calcium sulfate, magnesium sulfate or mixtures thereof.
  • the swelling agent may be methanol, ethanol, propanol, ethylene glycol, propylene glycol, tetrahydrofuran (THF), dimethyl sulfoxide (DMSO), benzene, acetone or a mixture thereof.
  • methanol can be used that is easy to acquire, inexpensive, has a low boiling point, and is easy to handle.
  • the acid solution may be hydrochloric acid, nitric acid, sulfuric acid or a mixture thereof; Any one dispersant selected from sodium sulfate, sodium sulfite, calcium sulfate, magnesium sulfate, or mixtures thereof; Any one of swelling agents selected from methanol, ethanol, propanol, ethylene glycol, propylene glycol, tetrahydrofuran (THF), dimethyl sulfoxide (DMSO), benzene, acetone, or mixtures thereof; And water, preferably distilled water may be mixed and dissolved, but is not limited thereto.
  • the acid solution is 1 g to 30 g of hydrochloric acid, nitric acid, sulfuric acid or a mixture thereof based on 1 g of the functional natural extract-containing polyvinyl acetate nanofiber nonwoven fabric; 1 g to 30 g of any one dispersant selected from sodium sulfate, sodium sulfite, calcium sulfate, magnesium sulfate, or mixtures thereof; 1 g to 30 g of any swelling agent selected from methanol, ethanol, propanol, ethylene glycol, propylene glycol, tetrahydrofuran (THF), dimethylsulfoxide (DMSO), benzene, acetone, or mixtures thereof; And 10 ml to 500 ml of water may be mixed and dissolved.
  • any one dispersant selected from sodium sulfate, sodium sulfite, calcium sulfate, magnesium sulfate, or mixtures thereof
  • 1 g to 30 g of any swelling agent selected from
  • the alkaline solution may be sodium chloride, sodium hydroxide, potassium hydroxide, sodium bromide, sodium iodide or mixtures thereof; Any one dispersant selected from sodium sulfate, sodium sulfite, calcium sulfate, magnesium sulfate, or mixtures thereof; Any one of swelling agents selected from methanol, ethanol, propanol, ethylene glycol, propylene glycol, tetrahydrofuran (THF), dimethyl sulfoxide (DMSO), benzene, acetone, or mixtures thereof; And water, preferably distilled water may be mixed and dissolved, but is not limited thereto.
  • the alkaline solution comprises 1 g to 30 g of sodium chloride, sodium hydroxide, potassium hydroxide, sodium bromide, sodium iodide or a mixture thereof based on 1 g of the polyvinyl acetate nanofiber nonwoven fabric containing the functional extract; 1 g to 30 g of any one dispersant selected from sodium sulfate, sodium sulfite, calcium sulfate, magnesium sulfate, or mixtures thereof; 1 g to 30 g of any swelling agent selected from methanol, ethanol, propanol, ethylene glycol, propylene glycol, tetrahydrofuran (THF), dimethylsulfoxide (DMSO), benzene, acetone, or mixtures thereof; And 10 ml to 500 ml of water may be mixed and dissolved.
  • any one dispersant selected from sodium sulfate, sodium sulfite, calcium sulfate, magnesium sulfate, or mixtures thereof
  • the alkaline solution is sodium chloride; Sodium sulfate; Methanol; And water, preferably distilled water may be mixed and dissolved, but is not limited thereto.
  • the degree of saponification of the present invention is preferably 60% to 99.9%.
  • the "saponification degree” shows the ratio of the unit actually saponified to a vinyl alcohol unit among the units obtained by converting into a vinyl alcohol unit by saponification, and can be measured by the method of JIS base. Specifically, it can be expressed as the ratio of the number of moles of the compound converted to -OH group to the number of moles of the compound having a total -OCOCH 3 group.
  • saponification of the functional extract-containing polyvinyl acetate nanofiber nonwoven fabric may be performed at a temperature of 5 ° C. to 80 ° C. for 1 hour to 6 hours. Preferably it can be saponified for 1 to 6 hours at a temperature of 30 to 40 °C, most preferably saponified for 3 hours at a temperature of 40 °C.
  • the saponification step is performed at a temperature range of 5 ° C. to 80 ° C. to maximize the activation of methanol, for example, as a swelling agent that serves as a catalyst.
  • the boiling point of methanol is about 64.7 ° C. At higher temperatures, methanol evaporates.
  • the temperature of the saponification step is less than 5 °C degree of saponification is about 50%, the degree of saponification may be 99.9% at 50 °C.
  • a polyvinyl alcohol nanofiber nonwoven fabric containing a functional extract having a saponification degree of 99.9% is formed even if the temperature is raised to 80 ° C. unless the boiling point of the swelling agent is exceeded.
  • the saponification in the saponification step for 1 to 6 hours is to prepare a polyvinyl alcohol nanofiber nonwoven fabric containing a functional extract having a saponification degree of 60% to 99.9%.
  • the ratio of -OCOCH 3 group to -OH group may be increased. If the saponification time is less than 1 hour, the degree of saponification is about 30%, and the saponification reaction time is insufficient to achieve a saponification degree of 60% to 99.9%.
  • a polyvinyl alcohol nanofiber nonwoven fabric containing a saponification degree of 99.9% can be prepared, so that the saponification time also contains a 99.9% saponification degree of functional extract.
  • Polyvinyl alcohol nano fiber nonwovens can be prepared. However, it is not economical to carry out the reaction for more than 6 hours.
  • the present invention provides a polyvinyl alcohol nanofiber nonwoven fabric containing a functional extract having wrinkles formed on the surface of the nonwoven fabric and having nanopores having a porosity of 50% to 95%.
  • the depth of the wrinkles of the functional extract-containing polyvinyl alcohol nanofiber nonwoven fabric may be formed of 10 nm to 10 ⁇ m.
  • the depth of the wrinkles of the functional natural extract-containing polyvinyl alcohol nanofiber nonwoven fabric may be formed from 10 nm to 10 ⁇ m.
  • the effect of increasing the specific surface area of the polyvinyl alcohol nanofiber nonwoven fabric due to the wrinkles formed on the surface is insignificant, and the wrinkles of the polyvinyl alcohol nanofiber nonwoven fabric
  • the depth of more than 10 ⁇ m has a disadvantage that the wrinkles of the polyvinyl alcohol nanofiber nonwoven fabric is too large to form a fiber, even if the fiber is formed, the physical properties are lowered.
  • Wrinkles are formed on the surface of the nonwoven fabric of the present invention, and the functional extract-containing polyvinyl alcohol nanofiber nonwoven fabric having nanopores having a porosity of 50% to 95% can be prepared by the manufacturing method according to the present invention. .
  • the uneven wrinkles on the nonwoven surface have a directionality. It is not visible but has many folded shapes to maximize the specific surface area of the nonwoven fabric.
  • the functional extract content may be increased in the polyvinyl alcohol nanofiber nonwoven fabric, and the functional extract-containing polyvinyl alcohol nanofiber nonwoven fabric may increase the contact area with a material in contact with the nanofiber nonwoven fabric. Interactions such as contact strength and mass transfer can also have beneficial effects.
  • the polyvinyl alcohol nanofiber nonwoven fabric containing a functional extract of a novel form having wrinkles formed on the nonwoven fabric and having nanopores having a porosity of 50% to 95% has an improved specific surface area such as filter material, reinforcing fiber, It can be used in a variety of fields, such as carriers, implants, synthetic fibers, packaging materials for culturing biological tissues can be expected to better properties.
  • the prepared functional extract-containing polyvinyl alcohol nanofiber nonwoven fabric may be given the functionality of natural extracts such as antioxidant, contact dermatitis inhibitory effect.
  • the polyvinyl alcohol nanofiber nonwoven fabric of the conventional polyvinyl alcohol nanofibrous nonwoven fabric of the functional extract prepared by the non-uniform saponification reaction in the present invention compared to the cylindrical shape of each of the fibrous crushed or crumpled
  • the uneven wrinkles are not directional but have many folded shapes, maximizing the specific surface area of the nanofiber nonwoven fabric.
  • wrinkles are formed on the surface of the polyvinyl alcohol nanofiber nonwoven fabric, so that the specific surface area is improved and at the same time, a new polyvinyl alcohol nanofiber nonwoven fabric provided with the functionality of the functional extract can be produced.
  • Figure 1 shows a schematic diagram of the functional extract-containing polyvinyl acetate nanofiber nonwoven fabric of the present invention after the saponification step is made of a functional extract-containing polyvinyl alcohol nanofiber nonwoven fabric.
  • Figure 2 shows a schematic diagram of the electrospinning apparatus of the present invention.
  • FIG. 3 is a scanning electron micrograph of a non-uniform saponified polyvinyl alcohol nanofiber nonwoven fabric prepared according to an alkali solution amount. The temperature is the same at 40 ° C saponification time 3 hours.
  • Figure 4 is a scanning electron micrograph of the non-uniform saponified polyvinyl alcohol nanofiber nonwoven fabric prepared according to the saponification time. Alkaline solution required for saponification is the same with NaOH (10 g), Na 2 SO 4 (10 g), MeOH (10 g), temperature 40 °C.
  • 5 is a view showing the results of the patch test to evaluate the skin safety by applying the prepared functional natural extract-containing polyvinyl alcohol nanofiber nonwoven fabric to the skin.
  • Preparation Examples 1 to 14 an experiment for preparing a polyvinyl acetate nanofiber nonwoven fabric containing a functional extract was performed.
  • the polyvinyl acetate spinning solution containing the functional extract dissolved in methanol was prepared by adjusting process variables to prepare the polyvinyl acetate nanofiber nonwoven fabric containing the functional extract under optimum conditions.
  • a functional extract a mixture (1: 1, w / w) of the Boeryeong methanol extract and the sorghum methanol extract was used, and it is referred to as a functional natural extract only in preparation examples, examples and experimental examples.
  • Polyvinyl acetate was added to a 99% purity methanol solvent (38.315 ml), stirred at 40 ° C. for 30 minutes, and then stabilized for 1 hour.
  • 1 wt.% Functional natural extract was added to the solution and 30 minutes at 40 ° C. After stirring for a while, the prepared polyvinyl acetate spinning solution containing the functional natural extract was dried at room temperature for about an hour, and then the nanofiber nonwoven fabric after electrospinning by controlling the voltage (17.5 kV) and the distance (10 cm) between the tip and the collector. was prepared.
  • a polyvinyl acetate nanofiber nonwoven fabric containing functional natural extract was prepared in the same manner as in Preparation Example 1 except that the concentration of polyvinyl acetate was adjusted to 4 wt.%.
  • a polyvinyl acetate nanofiber nonwoven fabric containing a functional natural extract was prepared in the same manner as in Preparation Example 1 except that the concentration of polyvinyl acetate was adjusted to 5 wt.%.
  • a polyvinyl acetate nanofiber nonwoven fabric containing a functional natural extract was prepared in the same manner as in Preparation Example 1 except that the concentration of polyvinyl acetate was adjusted to 6 wt.%.
  • a polyvinyl acetate nanofiber nonwoven fabric containing a functional natural extract was prepared in the same manner as in Preparation Example 1 except that the concentration of polyvinyl acetate was adjusted to 7 wt.%.
  • a polyvinyl acetate nanofiber nonwoven fabric containing a functional natural extract was prepared in the same manner as in Preparation Example 1 except that the concentration of polyvinyl acetate was adjusted to 8 wt.%.
  • a polyvinyl acetate nanofiber nonwoven fabric containing a functional natural extract was prepared in the same manner as in Preparation Example 1 except that the concentration of polyvinyl acetate was adjusted to 9 wt.%.
  • a polyvinyl acetate nanofiber nonwoven fabric containing a functional natural extract was prepared in the same manner as in Preparation Example 1, except that the electrospinning voltage was adjusted to 15 kV.
  • a polyvinyl acetate nanofiber nonwoven fabric containing functional natural extract was prepared in the same manner as in Preparation Example 8 except that the concentration of polyvinyl acetate was adjusted to 4 wt.%.
  • a polyvinyl acetate nanofiber nonwoven fabric containing functional natural extract was prepared in the same manner as in Preparation Example 8 except that the concentration of polyvinyl acetate was adjusted to 5 wt.%.
  • a polyvinyl acetate nanofiber nonwoven fabric containing functional natural extract was prepared in the same manner as in Preparation Example 8 except that the concentration of polyvinyl acetate was adjusted to 6 wt.%.
  • a polyvinyl acetate nanofiber nonwoven fabric containing functional natural extract was prepared in the same manner as in Preparation Example 8 except that the concentration of polyvinyl acetate was adjusted to 7 wt.%.
  • a polyvinyl acetate nanofiber nonwoven fabric containing functional natural extract was prepared in the same manner as in Preparation Example 8 except that the concentration of polyvinyl acetate was adjusted to 8 wt.%.
  • a polyvinyl acetate nanofiber nonwoven fabric containing functional natural extract was prepared in the same manner as in Preparation Example 8 except that the concentration of polyvinyl acetate was adjusted to 9 wt.%.
  • the functional natural extract-containing polyvinyl acetate nanofiber nonwoven fabric prepared in Preparation Example 1 was saponified to prepare an experiment to prepare a functional natural extract-containing polyvinyl alcohol nanofiber nonwoven fabric.
  • the polyvinyl acetate nanofiber nonwoven fabric containing the functional natural extract prepared in Preparation Example 1 was added to a nanofiber nonwoven fabric subjected to saponification using an alkali solution in distilled water, stirred again, and then dried at room temperature, followed by polyvinyl alcohol nano containing the functional natural extract. Fibrous nonwovens were prepared.
  • Example 1 Preparation of functional natural extracts containing polyvinyl acetate nanofibers functional natural extract containing a polyvinyl alcohol nanofiber non-woven fabric by non-woven fabric non-homogeneous saponification of
  • the nanofiber nonwoven fabric was washed several times with distilled water, and the washed nanofiber nonwoven fabric was dried at room temperature for 12 hours to prepare a polyvinyl alcohol nanofiber nonwoven fabric containing saponified functional natural extract.
  • Example 2 Preparation of functional natural extracts containing polyvinyl acetate nanofibers functional natural extract containing a polyvinyl alcohol nanofiber non-woven fabric by non-woven fabric non-homogeneous saponification of
  • a polyvinyl alcohol nanofiber nonwoven fabric containing functional natural extract was prepared in the same manner as in Example 1 except that the saponification reaction time was adjusted to 2 hours.
  • Example 3 Preparation of functional natural extracts containing polyvinyl acetate nanofibers functional natural extract containing a polyvinyl alcohol nanofiber non-woven fabric by non-woven fabric non-homogeneous saponification of
  • a polyvinyl alcohol nanofiber nonwoven fabric containing functional natural extract was prepared in the same manner as in Example 1 except that the saponification reaction time was adjusted to 3 hours.
  • Example 4 Preparation of functional natural extracts containing polyvinyl acetate nanofibers functional natural extract containing a polyvinyl alcohol nanofiber non-woven fabric by non-woven fabric non-homogeneous saponification of
  • a polyvinyl alcohol nanofiber nonwoven fabric containing functional natural extract was prepared in the same manner as in Example 1 except that the saponification reaction time was adjusted to 6 hours.
  • Example 5 Preparation of functional natural extracts containing polyvinyl acetate nanofibers functional natural extract containing a polyvinyl alcohol nanofiber non-woven fabric by non-woven fabric non-homogeneous saponification of
  • a polyvinyl alcohol nanofiber nonwoven fabric containing a functional natural extract was prepared in the same manner as in Example 1 except that the saponification reaction temperature was adjusted to 30 ° C.
  • Example 6 Preparation of functional natural extracts containing polyvinyl acetate nanofibers functional natural extract containing a polyvinyl alcohol nanofiber non-woven fabric by non-woven fabric non-homogeneous saponification of
  • a polyvinyl alcohol nanofiber nonwoven fabric containing functional natural extract was prepared in the same manner as in Example 5 except that the saponification reaction time was adjusted to 2 hours.
  • Example 7 Preparation of functional natural extracts containing polyvinyl acetate nanofibers functional natural extract containing a polyvinyl alcohol nanofiber non-woven fabric by non-woven fabric non-homogeneous saponification of
  • a functional natural extract-containing polyvinyl alcohol nanofiber nonwoven fabric was prepared in the same manner as in Example 5 except that the saponification reaction time was adjusted to 3 hours.
  • Example 8 Preparation of functional natural extracts containing polyvinyl acetate nanofibers functional natural extract containing a polyvinyl alcohol nanofiber non-woven fabric by non-woven fabric non-homogeneous saponification of
  • a polyvinyl alcohol nanofiber nonwoven fabric containing functional natural extract was prepared in the same manner as in Example 5 except that the saponification reaction time was adjusted to 6 hours.
  • Example 9 Preparation of functional natural extracts containing polyvinyl acetate nanofibers functional natural extract containing a polyvinyl alcohol nanofiber non-woven fabric by non-woven fabric non-homogeneous saponification of
  • a polyvinyl alcohol nanofiber nonwoven fabric containing functional natural extract was prepared in the same manner as in Example 9 except that the saponification reaction time was adjusted to 2 hours.
  • a polyvinyl alcohol nanofiber nonwoven fabric containing functional natural extract was prepared in the same manner as in Example 9 except that the saponification reaction time was adjusted to 3 hours.
  • a polyvinyl alcohol nanofiber nonwoven fabric containing functional natural extract was prepared in the same manner as in Example 9 except that the saponification reaction time was adjusted to 6 hours.
  • Example 1 100 mL 10 g 10 g 10 g 40 °C 1 hours
  • Example 2 100 mL 10 g 10 g 10 g 40 °C 2 hours
  • Example 3 100 mL 10 g 10 g 10 g 40 °C 3 hours
  • Example 4 100 mL 10 g 10 g 10 g 40 °C 6 hours
  • Example 5 100 mL 10 g 10 g 10 g 30 °C 1 hours
  • Example 6 100 mL 10 g 10 g 10 g 30 °C 2 hours
  • Example 7 100 mL 10 g 10 g 10 g 30 °C 3 hours
  • Example 8 100 mL 10 g 10 g 10 g 30 °C 6 hours
  • Example 9 50 mL 5 g 5 g 5 g 40 °C 1 hours
  • Example 11 50 mL 5 g 5 g 5 g 40 °C 3 hours
  • Experimental Example 1 relates to the surface morphology analysis of the functional natural extract-containing polyvinyl alcohol nanofiber nonwoven fabric
  • Experimental Example 2 is the functionality of the functional natural extract-containing polyvinyl alcohol nanofiber nonwoven fabric It's about analysis. More specifically, it is shown in Experimental Examples 1 to 2 below.
  • FIG. 3 is a scanning electron micrograph of a non-uniform saponified functional natural extract-containing polyvinyl alcohol nanofiber nonwoven fabric prepared according to an alkali solution amount. The temperature is the same at 40 ° C saponification time 3 hours.
  • Alkaline solution required for saponification is the same with NaOH (10 g), Na 2 SO 4 (10 g), MeOH (10 g), temperature 40 °C.
  • FIG. 5 is a view showing the results of a patch test for skin safety evaluation by applying the prepared functional natural extract-containing polyvinyl alcohol nanofiber nonwoven fabric to the skin
  • FIG. 6 is a table showing criteria for judging the international contact dermatitis study group. .
  • the patch test was carried out using a Finn chamber on scanpor tape on the skin of the arm using a polyvinyl alcohol nanofiber nonwoven fabric (b) and a polyvinyl alcohol nanofiber nonwoven fabric (a) containing functional natural extracts stored at room temperature for 2 weeks. The skin reaction is visually confirmed after 24 hours of closed patching, and the criteria for evaluation are based on the judgment of the International Contact Dermatitis Study Group.
  • FIG. 7 is a scanning electron micrograph of the prepared non-uniform saponified polyvinyl alcohol nanofiber nonwoven fabric. Referring to Figure 7, it can be seen that the diameter of the fiber is formed in the size range of 80 nm to 2,000 nm under the condition of 13 wt.% Concentration.

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Abstract

The present invention relates to a method for manufacturing a functional extract-containing polyvinylalcohol nanofibrous non-woven fabric, which has an improved specific surface area by creases and nanopores formed in a surface thereof and, specifically, to a method for manufacturing a functional extract-containing polyvinylalcohol nanofibrous non-woven fabric having creases and nanopores formed in a surface thereof, the method comprising a step of, while immersing a functional extract-containing polyvinylacetate nanofibrous non-woven fabric in a first solvent capable of maintaining the non-woven fabric form of the functional extract-containing polyvinylacetate nanofibrous non-woven fabric, saponifying the functional extract-containing polyvinylacetate nanofibrous non-woven fabric to convert the functional extract-containing polyvinylacetate nanofibrous non-woven fabric into a functional extract-containing polyvinylalcohol nanofibrous non-woven fabric having creases and nanopores formed in a surface thereof.

Description

폴리아세트산비닐 나노 섬유 부직포의 불균일계 비누화에 의한 기능성 추출물 함유 폴리비닐알코올 나노 섬유 부직포의 제조방법Method for producing polyvinyl alcohol nanofiber nonwoven fabric containing functional extract by heterogeneous saponification of polyvinyl acetate nanofiber nonwoven fabric
본 발명은 표면 상에 주름 및 나노 기공이 형성되어 비표면적이 향상된 기능성 추출물 함유 폴리비닐알코올 나노 섬유 부직포의 제조방법에 관한 것으로, 기능성 추출물 함유 폴리아세트산비닐 나노 섬유 부직포가 부직포 형태를 유지시킬 수 있는 제1용매에 함침시킨 상태에서 기능성 추출물 함유 폴리아세트산비닐 나노 섬유 부직포를 비누화하여 기능성 추출물 함유 폴리비닐알코올 나노 섬유 부직포로 전환시키는 단계를 포함하는, 표면 상에 주름 및 나노 기공이 형성된 기능성 추출물 함유 폴리비닐알코올 나노 섬유 부직포의 제조방법에 관한 것이다.The present invention relates to a method for producing a functional extract-containing polyvinyl alcohol nanofiber nonwoven fabric having wrinkles and nanopores formed on the surface thereof to improve a specific surface area, wherein the functional extract-containing polyvinyl acetate nanofiber nonwoven fabric can maintain a nonwoven form. Saponifying the functional extract-containing polyvinyl acetate nanofiber nonwoven fabric in a state impregnated with the first solvent to convert the functional extract-containing polyvinyl alcohol nanofiber nonwoven fabric to a functional extract-containing polyvinyl alcohol nanofiber nonwoven fabric; It relates to a method for producing a vinyl alcohol nanofiber nonwoven fabric.
21세기를 선도할 첨단 산업에서는 환경친화성, 초경량성, 극한기능성, 복합기능성 등과 같은 다기능이 복합된 새로운 개념의 소재가 요구되고 있으며, 최근 여러 첨단 산업분야에서 나노기술의 급격한 부각과 함께 섬유분야에도 수 내지 수백 나노미터(nm) 규모의 직경을 갖는 나노섬유(nanofiber)의 제조 기술에 대하여 많은 관심이 모아지고 있다.In the high-tech industry to lead the 21st century, new concept materials that combine multi-functions such as environmental friendliness, ultra-light weight, extreme functionality, and complex functionality are required. Much attention is paid to the manufacturing technology of nanofibers having diameters of several to several hundred nanometers (nm).
현재까지 나노섬유는 블록 공중합체 각 성분의 상분리 현상을 이용하여 형성된 나노섬유, 고분자용액 또는 용융체의 전기방사(electrospinning)에 의한 나노섬유, 나노 크기의 직경을 지닌 나노 반응기에서 고분자의 중합과 동시에 배향되어 얻어지는 나노섬유, 또한 서로 상용성이 없고 탄화정도가 크게 다른 두 고분자의 복합섬유를 제조하고 이를 탄화시켜 얻는 탄소 나노섬유 등의 제조방법들이 연구되고 있다.To date, nanofibers are oriented simultaneously with polymerization of polymers in nanofibers, nanosized diameter nanoreactors formed by electrospinning of nanofibers, polymer solutions or melts formed using phase separation of each component of the block copolymer. Nanofibers, which are obtained, and carbon nanofibers obtained by carbonizing composite fibers of two polymers which are incompatible with each other and have a large degree of carbonization and are carbonized are being studied.
이중 제조공정의 경제성 및 단순성, 다양한 제품기술 응용성을 고려할 때 전기방사에 의한 나노섬유 제조가 가장 유력한 기술로 평가되고 있다.Considering the economic feasibility and simplicity of the manufacturing process, and the application of various product technologies, the production of nanofibers by electrospinning is considered as the most powerful technology.
전기방사는 고분자용액을 모세관 팁(capillary tip)이 달린 주사기에 담아 (+) 전하나 (-) 전하를 가하고 집적판(collector)에 반대 전하를 가하여 형성된 전기장에 의해 섬유를 제조하는 방법으로 나노부직포를 제조할 수 있는 가장 유용한 방법이라고 할 수 있다. 표면장력에 의해 모세관 팁에 반구모양으로 형성된 고분자용액에 표면장력과 같은 세기 이상의 전기장이 가해질 경우 반구모양의 고분자용액은 집적판 방향으로 서서히 원추형의 테일러 콘(Taylor cone)이 형성되어 단일 제트(single jet) 형태로 분사된다. 분사된 단일 제트는 전하반발력에 의해서 많은 필라멘트로 나누어지는 산포(splaying) 현상이 일어나게 되고, 이로 인해 나노 직경을 가지는 부직포 형태의 다공성 부직포 형태의 나노섬유를 형성하게 된다.Electrospinning is a method of manufacturing a non-woven fabric by a method in which a polymer solution is placed in a syringe with a capillary tip to apply positive (+) charges or negative (-) charges, and to apply an opposite charge to a collector. It can be said to be the most useful way to prepare. When an electric field of more than the same intensity as the surface tension is applied to the polymer solution formed in the hemispherical shape at the capillary tip by the surface tension, the hemispherical polymer solution gradually forms a conical Taylor cone in the direction of the integrated plate. jet in the form of a jet). The single jet injected causes scattering, which is divided into many filaments due to charge repulsion, and thus forms a porous nonwoven nanofiber in the form of a nonwoven fabric having a nano diameter.
최근 1931년 독일의 헤르만에 의해 처음 제조된[독일특허, 제685,048(1931)] 폴리비닐알코올(PVA) 섬유는 그 후 70여 년간 의류용과 산업용 섬유로서 각광받고 있으며, 그에 대한 지속적인 연구가 진행되고 있다. 특히 최근에는 편광필름, 의료용 고분자 및 콘텍트렌즈 등 고기능성 재료로 사용되고 있다.First manufactured by German Hermann in 1931 (German Patent No. 685,048 (1931)), polyvinyl alcohol (PVA) fiber has been in the limelight as clothing and industrial fiber for more than 70 years. have. In particular, recently, it has been used as a high functional material such as a polarizing film, a medical polymer and a contact lens.
미국 특허 제4,963,138호에 의하면, 아세트산비닐을 자외선으로 개시시켜 여러 저온에서 벌크중합하여 얻어진 초고분자량의 폴리아세트산비닐을 완전 비누화하여 고유점성도가 5(dl/g)을 넘는 초고분자량의 PVA를 합성하였고, Imai 등[K. Imai, T. Shiomi, N. Oda, and H. Otsuka, J. Polym. Sci.: Polym. Chem. Ed., 24, 3225(1986)]은 아세트산비닐을 60℃에서 극소량의 아조비스이소부티로니트릴을 개시제로 벌크중합하여 얻은 폴리아세트산비닐로부터 고분자량의 PVA를 제조하였다.According to U.S. Patent No. 4,963,138, ultra high molecular weight polyvinyl acetate (PVA) having an intrinsic viscosity of more than 5 (dl / g) was synthesized by completely saponifying ultra high molecular weight polyvinyl acetate obtained by initiating vinyl acetate with ultraviolet rays and bulk polymerization at various low temperatures. , Imai, et al. [K. Imai, T. Shiomi, N. Oda, and H. Otsuka, J. Polym. Sci .: Polym. Chem. Ed., 24, 3225 (1986)] prepared a high molecular weight PVA from polyvinyl acetate obtained by bulk polymerization of vinyl acetate at 60 ° C. with a small amount of azobisisobutyronitrile.
또한, Nakamae 등[K. Nakamae et al, Polymer, 33, 2581(1992)]은 ADMVN을 개시제로 삼플루오르화 아세트산비닐을 -78℃에서 자외선조사 용액중합하여 얻은 전구체를 비누화하여 교대배열다이애드기 함량이 63%인 고 교대배열 PVA를 제조하였으며, 한국 등록특허 10-1024173에서는 피발산비닐과 아세트산비닐을 벌크공중합, 용액공중합, 유화공중합 및 현탁공중합으로 이루어진 군에서 선택된 어느 하나의 중합법에 의하여 제조한 폴리(피발산비닐/아세트산비닐) 공중합체에 특정한 알칼리 비누화제를 투입하고 동시에 교반기의 종류 및 교반속도 등을 다양하게 조합하여 기계적 전단 조작을 실시함으로써 고강도의 마이크로피브릴화 PVA 단섬유를 제조하였다.In addition, Nakamae et al. [K. Nakamae et al., Polymer, 33, 2581 (1992), described the high shift of 63% of the alternating diad group by saponifying a precursor obtained by polymerizing ADMVN with an ultraviolet irradiation solution of vinyl trifluoride acetate at -78 ° C. An array PVA was prepared, and in Korean Patent No. 10-1024173, poly (vinyl pivalate) prepared by any one polymerization method selected from the group consisting of bulk copolymerization, solution copolymerization, emulsion copolymerization and suspension copolymerization of vinyl pivalate and vinyl acetate A high strength microfibrillated PVA short fiber was prepared by adding a specific alkali saponifier to a copolymer and simultaneously performing mechanical shearing with various kinds of stirrers and stirring speeds.
또한, 일본공개특허 평4-108109호에 의하면, 입체장애를 일으키는 측쇄기를 갖고 있는 단량체를 중합하여 제조된 모중합체를 비누화시켜 교대배열기가 풍부한 고분자량의 PVA를 제조한 다음, 이를 분리, 세척 및 건조한 후 다시 용매에 녹여 용액방사한 뒤 이를 연신 및 건조하여 PVA 섬유를 얻었다.Further, according to Japanese Patent Application Laid-Open No. 4-108109, saponification of a mother polymer prepared by polymerizing a monomer having a side chain group causing steric hindrance to prepare a high molecular weight PVA rich in alternating array groups, and then separating, washing and After drying, the resultant was dissolved in a solvent to spin the solution, which was then stretched and dried to obtain PVA fibers.
그러나, 지금까지 보고된 비누화공정에 의한 폴리비닐알코올 섬유 제조방법들은 마이크로 두께를 갖는 섬유형태를 제조하는 것에 관한 것이었으며, 나노 섬유 부직포의 형태로 제조되는 것이 아니었다. 또한, 지금까지 보고된 폴리비닐알코올 나노부직포의 제조방법들은 폴리비닐알코올 나노 섬유 부직포의 표면을 변화시키는 것과는 관련이 없었으며, 특히, 폴리비닐알코올 나노 섬유 부직포의 표면의 거칠기를 제어하는 방법에 대해서는 보고된 바가 없었다. 더 나아가, 천연 추출물의 특성이 부여되면서 폴리비닐알코올 나노 섬유 부직포의 표면의 거칠기를 제어할 수 있는 방법에 대해서도 보고된 바가 없었다.However, the polyvinyl alcohol fiber production methods reported by the saponification process so far have been directed to the production of a fiber form having a micro-thickness, and were not manufactured in the form of nanofiber nonwoven fabrics. In addition, the manufacturing methods of the polyvinyl alcohol nano nonwoven fabrics reported so far have not been associated with changing the surface of the polyvinyl alcohol nano fiber nonwoven fabrics, and in particular, the method of controlling the roughness of the surface of the polyvinyl alcohol nano fiber nonwoven fabrics. Nothing was reported. Furthermore, there has been no report on how to control the roughness of the surface of the polyvinyl alcohol nanofiber nonwoven fabric with the properties of the natural extract.
이에, 본 발명자들은 나노 섬유 부직포의 비표면적을 극대화시키고, 기능성 추출물의 항산화성 및 접촉성 피부염 억제작용 등의 기능성을 부여하기 위하여 다양한 방법으로 접근한 결과, 기능성 추출물을 함유한 폴리아세트산비닐 방사용액을 출발물질로 사용하여 이를 전기방사하여 나노 섬유 부직포를 제조한 후, 불균일계 비누화 공정을 거쳐 기능성 천연추출물 함유 폴리비닐알코올로 전환시키면 표면에 주름 및 나노 기공이 형성되면서 비표면적이 향상되는 현상이 일어나며 동시에 기능성 추출물의 특성을 부여할 수 있음을 확인하여 본 발명을 완성하였다.Accordingly, the present inventors approached in various ways to maximize the specific surface area of the nanofiber nonwoven fabric and to provide functionality such as antioxidant and contact dermatitis inhibitory effect of the functional extract, polyvinyl acetate spinning solution containing a functional extract After the production of nanofiber non-woven fabric by using the as a starting material and electrospinning, and then converted to a polyvinyl alcohol containing functional natural extract through a non-uniform saponification process, wrinkles and nano pores are formed on the surface, the specific surface area is improved At the same time confirmed that it can give the characteristics of the functional extract to complete the present invention.
본 발명의 목적은 표면 상에 주름 및 나노 기공이 형성되어 비표면적이 향상되며 동시에 기능성 천연추출물의 기능성이 부여된 폴리비닐알코올 나노 섬유 부직포 및 이의 제조방법을 제공하는 것이다.It is an object of the present invention to provide a polyvinyl alcohol nanofiber nonwoven fabric having a wrinkle and nanopores formed on a surface thereof, to which a specific surface area is improved, and at the same time, to which functionality of a functional natural extract is provided.
상기 목적을 달성하기 위하여, 본 발명은 기능성 추출물 함유 폴리아세트산비닐 나노 섬유 부직포가 부직포 형태를 유지시킬 수 있는 제1용매에 함침시킨 상태에서 기능성 추출물 함유 폴리아세트산비닐 나노 섬유 부직포를 비누화하여 기능성 추출물 함유 폴리비닐알코올 나노 섬유 부직포로 전환시키는 단계를 포함하는, 표면 상에 주름 및 나노 기공이 형성된 기능성 추출물 함유 폴리비닐알코올 나노 섬유 부직포의 제조방법을 제공한다.In order to achieve the above object, the present invention contains a functional extract-containing polyvinyl acetate nanofiber nonwoven fabric by saponifying the functional extract-containing polyvinyl acetate nanofiber nonwoven fabric in the state impregnated in the first solvent capable of maintaining the nonwoven form Provided is a method for producing a functional extract-containing polyvinyl alcohol nanofiber nonwoven fabric having wrinkles and nano pores formed on its surface, including converting the polyvinyl alcohol nanofiber nonwoven fabric.
폴리비닐알코올(PVA)은 수소결합을 형성할 수 있는 히드록시기를 가지는 반결정성 합성고분자로서, 비닐알콜 단량체의 직접중합에 의해서는 합성할 수 없고, 비닐아세트산계의 단량체를 이용하여 폴리아세트산비닐(PVAc)을 합성하고 이들을 알칼리나 산으로 가수분해하는 방법으로 제조한다. 폴리아세트산비닐과 폴리비닐알코올은 용해될 수 있는 용매의 종류가 상이하다. 구체적으로, 폴리아세트산비닐은 메탄올, 에탄올, 테트라히드로퓨란(THF), 디메틸설폭사이드(DMSO), 벤젠, 아세톤, 에틸 아세테이트, 메틸렌 클로라이드, 메틸 에틸 케톤, 톨루엔, 에틸렌 글라이콜 디아세테이트 등에 용해될 수 있으나 물에 용해되기 어렵다. 또한, 폴리비닐알코올은 물에 용해 가능하나 유기 용매에는 용해되기 어렵다. 기능성 추출물은 다양한 추출용매로부터 얻을 수 있으며, 기능성 성분의 종류에 따라 추출용매가 달라질 수 있다. 이에 따라, 폴리비닐알코올을 전기방사하여 나노 섬유 부직포를 제조함에 있어서, 유기 용매를 추출용매로 하는 기능성 추출물은 폴리비닐알코올과 함께 균일한 방사용액으로 제조하기 어려울 수 있다.Polyvinyl alcohol (PVA) is a semicrystalline synthetic polymer having a hydroxyl group capable of forming a hydrogen bond, and cannot be synthesized by direct polymerization of a vinyl alcohol monomer. ) Are synthesized and hydrolyzed with alkalis or acids. Polyvinyl acetate and polyvinyl alcohol have different kinds of solvents that can be dissolved. Specifically, polyvinyl acetate is dissolved in methanol, ethanol, tetrahydrofuran (THF), dimethyl sulfoxide (DMSO), benzene, acetone, ethyl acetate, methylene chloride, methyl ethyl ketone, toluene, ethylene glycol diacetate, and the like. Can be difficult to dissolve in water. In addition, polyvinyl alcohol is soluble in water but difficult to dissolve in an organic solvent. The functional extract may be obtained from various extraction solvents, and the extraction solvent may vary depending on the type of the functional ingredient. Accordingly, in preparing nanofiber nonwoven fabric by electrospinning polyvinyl alcohol, a functional extract using an organic solvent as an extraction solvent may be difficult to prepare as a uniform spinning solution together with polyvinyl alcohol.
본 발명에서는 도 1과 같이 기능성 천연추출물을 폴리아세트산비닐과 함께 용해시켜 방사용액을 제조한 후, 이를 전기방사하고 불균일 비누화시키는 방식을 통해 폴리비닐알코올 나노 섬유 부직포를 제조함으로써, 유기 용매를 추출용매로 하는 기능성 추출물이 함유된 폴리비닐알코올 나노 섬유 부직포를 제조할 수 있는 장점이 있다. 또한, 물을 추출용매로 하는 기능성 추출물의 경우에도 메탄올, 에탄올 등의 알코올에 용해 가능한 폴리아세트산비닐과 함께 방사용액으로 제조가 가능하다. 따라서, 본 발명은 다양한 추출용매로부터 얻어지는 기능성 추출물이 균일하게 함유된 폴리비닐알코올 나노 섬유 부직포를 제조할 수 있다.In the present invention, as shown in Figure 1 by dissolving a functional natural extract with polyvinyl acetate to prepare a spinning solution, by producing a polyvinyl alcohol nanofiber non-woven fabric by electrospinning and heterogeneous saponification, organic solvent is extracted solvent There is an advantage to produce a polyvinyl alcohol nanofiber nonwoven fabric containing a functional extract to. In addition, even in the case of a functional extract using water as an extraction solvent, it can be produced as a spinning solution together with polyvinyl acetate soluble in alcohol such as methanol and ethanol. Accordingly, the present invention can produce a polyvinyl alcohol nanofiber nonwoven fabric uniformly containing functional extracts obtained from various extraction solvents.
더 나아가, 본 발명에 따른 기능성 추출물 함유 폴리비닐알코올 나노 섬유 부직포의 제조방법은 표면에 주름진 형태 및 나노 기공을 가짐으로써, 기존의 매끈한 표면을 가진 폴리비닐알코올 나노 섬유 부직포에 비해 비표면적이 향상된 새로운 구조의 기능성 추출물 함유 폴리비닐알코올 나노 섬유 부직포를 제조할 수 있고, 이러한 나노 섬유 부직포를 이식체, 합성섬유, 포장재, 코팅제, 접착제, 편광필름 등에 응용하여 보다 향상된 효과를 낼 수 있다.Furthermore, the method for producing a functional extract-containing polyvinyl alcohol nanofiber nonwoven fabric according to the present invention has a wrinkled form and nano pores on the surface thereof, thereby improving the specific surface area compared to the polyvinyl alcohol nanofiber nonwoven fabric having a smooth surface. A polyvinyl alcohol nanofiber nonwoven fabric containing a functional extract of a structure can be prepared, and the nanofiber nonwoven fabric can be applied to implants, synthetic fibers, packaging materials, coating agents, adhesives, polarizing films, and the like to achieve an improved effect.
본 발명에서, 상기 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포는 기능성 천연추출물 및 폴리아세트산비닐을 제2용매에 용해한 방사 용액을 전기방사하여 제조하는 것일 수 있다. 구체적으로, 기능성 추출물 및 폴리아세트산비닐을 제2용매에 용해시켜 얻게 되는 높은 점성의 방사 용액을, 전기방사장치를 이용하여 방사한 후 제2용매를 휘발시켜 나노 섬유 부직포를 제조하는 전기방사법에 의해 제조될 수 있다.In the present invention, the functional natural extract-containing polyvinyl acetate nanofiber nonwoven fabric may be prepared by electrospinning a spinning solution in which the functional natural extract and polyvinyl acetate are dissolved in a second solvent. Specifically, the high-viscosity spinning solution obtained by dissolving the functional extract and polyvinyl acetate in the second solvent is spun by using an electrospinning method, followed by an electrospinning method to volatilize the second solvent to produce a nanofiber nonwoven fabric. Can be prepared.
본 발명에서 사용되는 용어, "기능성 천연추출물 (또는, 기능성 추출물)"은 천연물 또는 천연물 성분을 합성한 합성물의 추출처리에 의하여 얻어지는 기능성 물질을 의미한다. 상기 기능성 천연추출물은, 추출처리에 의하여 얻어지는 추출액, 상기 추출액의 희석액이나 농축액, 상기 추출액을 건조하여 얻어지는 건조물, 상기 추출액의 조정제물이나 정제물, 또는 이들의 혼합물 등, 추출액 자체 및 추출액을 이용하여 형성 가능한 모든 제형의 추출물을 포함한다.As used herein, the term "functional natural extract (or functional extract)" means a functional substance obtained by extraction treatment of a natural product or a synthetic compound of natural products. The functional natural extract may be prepared by using the extract itself and the extract, such as an extract obtained by an extraction treatment, a diluent or concentrate of the extract, a dried product obtained by drying the extract, a crude or purified product of the extract, or a mixture thereof. Extracts of all possible formulations.
본 발명에서, 기능성 추출물의 추출 원료로는 복령, 수수 등을 사용할 수 있다. 본 발명의 일 실시예에서는 복령 메탄올 추출물과 수수 메탄올 추출물의 혼합물(1:1, w/w)을 사용 사용하였고, 상기 제조예, 실시예 및 실험예에 한정하여 복령 메탄올 추출물과 수수 메탄올 추출물의 혼합물을 기능성 천연추출물로 칭한다.In the present invention, as an extract raw material of the functional extract may be used for bokyeong, sorghum and the like. In one embodiment of the present invention was used a mixture (1: 1, w / w) of the Fukryeong methanol extract and sorghum methanol extract, limited to the preparation examples, examples and experimental examples of The mixture is referred to as a functional natural extract.
복령(茯)의 학명은 포리아 코커스(Poria cocos)로서 분류학적으로 진정담자균강, 동담자균아강(모균아강), 민주름버섯목, 구멍장이버섯과에 속한다. 주로 소나무 뿌리에서 자라난 균핵으로, 내부의 색깔에 따라서 백색이면 백복령, 담홍색이면 적봉령이라 한다. 예로부터, 지라를 건강하게 하고, 안정제로 쓰이며, 태열안정의 효과가 있을 뿐만 아니라 몸을 따뜻하게 한다고 전해지고 있다. 소화성 궤양, 근육경련, 갈증, 현훈, 정신불안, 실면증에 효과적이며, 한약재로 강장, 이뇨, 진정 등에 효능이 있어, 신장병, 방광염, 요도염에 이용되었다. 또한 접촉성 피부염 억제작용 효과가 밝혀져 있다.The scientific name of Poria cocos (茯) is included Ria Caucus (Poria cocos) Taxonomic truly basidiomycete steel, copper basidiomycete subclass (Subclass mogyun), the Democratic name Mushrooms neck hole sheets and mushroom belongs to a. It is a fungus that grows mainly from the roots of pine trees. It is called Baekbok-ryeong if it is white, and red peak if it is pink. Since ancient times, it has been said that it is good for health and stabilization, and not only has the effect of stabilizing heat, but also warms the body. It is effective for peptic ulcer, muscle spasms, thirst, vertigo, mental anxiety and insomnia. It is effective in tonic, diuresis and sedation as a herbal medicine, and has been used for kidney disease, cystitis and urethritis. In addition, contact dermatitis inhibitory effect has been found.
복령 추출물은 위기능 장애를 완화시키는 효과뿐만 아니라 강장 효과를 가진다. 한방의학에서 복령 추출물은 진정제 및 이뇨제로 분류된다. 또한, 복령 추출물은 기력 회복을 위한 한방조제의 중요한 성분중의 하나로서 사용된다. 최근 몇 년 동안의 복령 추출물의 약제학적 효능과 관련된 연구 및 실험에 따르면, 복령 추출물은 종양억제에 탁월한 효능이 있으며, 만성질환으로 고통받는 사람의 면역력을 향상시키고 위와 장을 보하는 효과가 있는 것으로 밝혀졌다.Fukryeong extract has a tonic effect as well as alleviating gastric dysfunction. In oriental medicine, Fukryeong extract is classified as a sedative and diuretic. In addition, Fukryeong extract is used as one of the important components of herbal preparations for energy recovery. Studies and experiments related to the pharmaceutical efficacy of Bok-Ryong extract in recent years have shown that Bok-Ryong extract has excellent efficacy in suppressing tumors and improves immunity and protects the stomach and intestines of people suffering from chronic diseases. Turned out.
수수(sorghum, Sorghum bicolor L. Moench)는 화본과의 한해살이풀로 중요한 잡곡의 하나이며, 우리나라에서는 주로 식용으로 소비되고 있다. 수수는 식이섬유, 페놀화합물 등의 기능성 성분을 다량 함유하고 있으며 페놀화합물은 플라보노이드, 탄닌, 페놀산 등으로 구성되어 있고 대부분 플라보노이드로 알려져 있으며, 최근 수수의 생리적 기능성에 관한 연구들이 많이 보고되고 있다. 수수 추출물은 강력한 항산화 활성을 나타내는 것으로 알려져 있으며 수수의 기능성에 대한 연구로는 25종의 수수를 메탄올 추출하여 순차적으로 용매 분획한 후 항산화 및 항균활성을 검정한 연구, 수수 안토시아닌의 항산화 활성을 측정한 연구, 수수에 함유되어 있는 페놀산, 플라보노이드, 탄닌 등의 페놀성분에 대한 보고가 있다.Sorghum (sorghum, Sorghum bicolor L. Moench) is a perennial herb that is an annual crop of flowering plants and is mainly consumed for food in Korea. Sorghum contains a large amount of functional ingredients such as dietary fiber and phenolic compounds, and phenolic compounds are composed of flavonoids, tannins, and phenolic acids, most of which are known as flavonoids, and many studies on physiological functions of sorghum have been reported recently. Sorghum extracts are known to exhibit potent antioxidant activity.Study on the functionalities of sorghum extracts of 25 kinds of sorghum extracted with methanol and sequentially solvent fractionation, assayed for antioxidant and antimicrobial activity, and measured the antioxidant activity of sorghum anthocyanin. There are reports of phenolic components such as phenolic acid, flavonoids and tannins contained in research and sorghum.
본 발명의 상기 기능성 천연추출물은, 상기 각각의 해당 식물의 천연, 잡종 또는 변종 식물로부터 추출될 수 있고, 식물 조직 배양물 및 이의 합성물로부터도 추출이 가능하다.The functional natural extract of the present invention can be extracted from natural, hybrid or variety plants of the respective plants of interest, and can be extracted from plant tissue cultures and their compounds.
본 발명의 기능성 추출물의 추출에 있어서, 상기 추출하는 방법은 특별히 제한되지 아니하며, 당해 기술 분야에서 통상적으로 사용하는 방법에 따라 추출할 수 있다. 상기 추출 방법의 비제한적인 예로는, 열수 추출법, 초음파 추출법, 여과법, 환류 추출법 등을 들 수 있으며, 이들은 단독으로 수행되거나 2 종 이상의 방법을 병용하여 수행될 수 있다.In the extraction of the functional extract of the present invention, the extraction method is not particularly limited and may be extracted according to a method commonly used in the art. Non-limiting examples of the extraction method, hot water extraction method, ultrasonic extraction method, filtration method, reflux extraction method and the like, these may be carried out alone or in combination of two or more methods.
본 발명에서 상기 기능성 추출물의 추출에 사용되는 추출용매의 종류는 상기한 바와 같이 물과 유기용매를 포함하여 다양하게 선택될 수 있으며, 바람직하게는 폴리아세트산비닐을 용해시킬 수 있는 용매, 즉 제2용매와 동일하거나 이에 용해 및/또는 혼화 가능한 것일 수 있다. 상기 추출 용매의 비제한적인 예로는 물; 메탄올, 에탄올, 프로필알코올, 부틸알코올 등의 C1 내지 C4의 저급 알코올; 글리세린, 부틸렌글리콜, 프로필렌글리콜 등의 다가 알코올; 및 메틸아세테이트, 에틸아세테이트, 아세톤, 벤젠, 헥산, 디에틸에테르, 디클로로메탄 등의 탄화수소계 용매; 또는 이들의 혼합물을 사용할 수 있으며, 바람직하게, 물, 저급알코올, 다가 알코올, 탄화수소계 용매를 단독으로 사용하거나 2종 이상 혼합하여 사용할 수 있다. 더욱 바람직하게는 상기 추출 용매는 상기 제2용매와 동일할 수 있다. 상기 추출 용매와 상기 제2용매가 동일한 경우에는 상기 기능성 추출물에 함유된 추출 용매를 별도의 처리없이 그대로 사용할 수 있고, 또한 상기 추출 용매로 사용된 용매를 이용하여 상기 폴리아세트산비닐을 용해시킬 수 있으므로 상기 제2용매를 절감할 수 있고, 또한 추출 용매와 제2용매 사이의 불필요한 상호작용이 발생하지 않으므로 반응효율을 향상시킬 수 있다.In the present invention, the type of the extraction solvent used for the extraction of the functional extract may be variously selected as described above including water and an organic solvent, and preferably, a solvent capable of dissolving polyvinyl acetate, ie, a second solvent. It may be the same as the solvent, or soluble and / or miscible thereto. Non-limiting examples of such extraction solvents include water; C 1 to C 4 lower alcohols such as methanol, ethanol, propyl alcohol and butyl alcohol; Polyhydric alcohols such as glycerin, butylene glycol, and propylene glycol; Hydrocarbon solvents such as methyl acetate, ethyl acetate, acetone, benzene, hexane, diethyl ether and dichloromethane; Or a mixture thereof can be used, Preferably, water, a lower alcohol, a polyhydric alcohol, a hydrocarbon solvent can be used individually or in mixture of 2 or more types. More preferably, the extraction solvent may be the same as the second solvent. When the extraction solvent and the second solvent are the same, the extraction solvent contained in the functional extract can be used as it is, without further treatment, and the polyvinyl acetate can be dissolved using the solvent used as the extraction solvent. Since the second solvent can be reduced, and unnecessary interaction between the extraction solvent and the second solvent does not occur, the reaction efficiency can be improved.
본 발명에서 열 추출 또는 냉침 추출한 추출물은 부유하는 고체 입자를 제거하기 위해 여과, 예를 들어 나일론 등을 이용해 입자를 걸러내거나 냉동여과법 등을 이용해 여과한 후, 그대로 사용하거나 이를 동결건조, 열풍건조, 분무건조 등을 이용해 건조시켜 사용할 수 있다.The extract extracted by heat or cold extraction in the present invention is filtered to remove the suspended solid particles, for example, by filtering the particles using a nylon or the like, or filtered using a freeze filtration method, or use them as it is or lyophilization, hot air drying, It can be dried by spray drying or the like.
본 발명에서 고분자 용액 내 기능성 추출물의 농도는 0.05 wt.% 내지 10 wt.%일 수 있다. 0.05 wt.% 미만의 농도에서는 기능성 추출물의 기능성 발휘가 어려울 수 있고, 10 wt.% 초과시에는 상기 기능성 추출물의 양이 너무 많아 고분자 용액의 점도 및 상기 기능성 추출물의 분산 제어가 어려워 필름을 형성하기가 어렵고, 또한 제조된 필름에서도 상기 기능성 추출물이 불균일하게 분포된다는 문제점이 있다.In the present invention, the concentration of the functional extract in the polymer solution may be 0.05 wt.% To 10 wt.%. When the concentration is less than 0.05 wt.%, It may be difficult to exhibit the functionality of the functional extract, and when it exceeds 10 wt.%, The amount of the functional extract may be too large to control the viscosity of the polymer solution and the dispersion of the functional extract, making it difficult to form a film. It is difficult, and there is a problem that the functional extract is unevenly distributed in the produced film.
본 발명에서 폴리아세트산비닐은 벌크중합, 용액중합, 유화중합 및 현탁중합의 방법에 의해서 제조하여 사용할 수 있다. 특히 벌크중합은 중합계 내에 단량체만 존재하기 때문에 연쇄이동이 발생할 확률이 다른 중합법에 비해 낮으므로 상대적으로 고분자량의 폴리아세트산비닐을 얻어낼 수 있다는 장점이 있다.In the present invention, polyvinyl acetate can be prepared and used by the method of bulk polymerization, solution polymerization, emulsion polymerization and suspension polymerization. Particularly, bulk polymerization has a merit that relatively high molecular weight polyvinyl acetate can be obtained because the probability of chain transfer is low since only monomer is present in the polymerization system.
본 발명에서 제2용매는 폴리아세트산비닐을 용해시킬 수 있는 용매라면 제한되지 않으나, 바람직하게는 메탄올, 에탄올, 테트라히드로퓨란(THF), 디메틸설폭사이드(DMSO), 벤젠, 아세톤, 에틸 아세테이트, 메틸렌 클로라이드, 메틸 에틸 케톤, 톨루엔, 에틸렌 글라이콜 디아세테이트 또는 이들의 혼합용매일 수 있다.In the present invention, the second solvent is not limited as long as it is a solvent capable of dissolving polyvinyl acetate, but preferably methanol, ethanol, tetrahydrofuran (THF), dimethyl sulfoxide (DMSO), benzene, acetone, ethyl acetate, and methylene. Chloride, methyl ethyl ketone, toluene, ethylene glycol diacetate or a mixed solvent thereof.
상기 방사 용액 내 폴리아세트산비닐의 농도는 방사 용액의 점성과 관련된 인자로서, 1 wt.% 내지 30 wt.%일 수 있다. 상기 폴리아세트산비닐이 1 wt.% 미만의 농도에서는 용액이 너무 묽어서 상기 용액이 분사가 되기 힘들며, 분사가 되더라도 나노 섬유 부직포를 형성하기가 쉽지 않다. 30 wt.% 초과시에는 높은 점도로 인해 나노 섬유 부직포를 형성하기가 어려운 문제점이 있다.The concentration of polyvinyl acetate in the spinning solution may be 1 wt.% To 30 wt.% As a factor related to the viscosity of the spinning solution. At a concentration of less than 1 wt.% Of the polyvinyl acetate, the solution is too thin so that the solution is difficult to spray, and even when sprayed, it is not easy to form the nanofiber nonwoven fabric. If it is more than 30 wt.%, It is difficult to form a nanofiber nonwoven fabric due to its high viscosity.
상기 기능성 추출물 및 폴리아세트산비닐은 30℃ 내지 50℃의 온도에서 0.1 시간 내지 5시간 중탕으로 교반하면서 용해시킬 수 있다. 바람직하게는 40℃의 온도에서 30분 동안 교반할 수 있다. 상기의 범위를 벗어나 사용하게 되면 기능성 추출물 및/또는 폴리아세트산비닐이 완전히 완전한 용해가 되지 않아 균일한 방사가 이루어지지 못하는 문제가 야기될 수 있다.The functional extract and polyvinyl acetate can be dissolved with stirring in a bath for 0.1 hours to 5 hours at a temperature of 30 ℃ to 50 ℃. Preferably it may be stirred for 30 minutes at a temperature of 40 ℃. When used out of the above range, the functional extract and / or polyvinyl acetate may not be completely dissolved, resulting in a problem that uniform spinning may not be achieved.
또한, 본 발명에 따른 제조방법은 상기 방사 용액을 안정화시키기 위하여 20℃ 내지 35℃의 상온에서 0.5시간 내지 5시간 동안 용액을 방치하여 안정화시킬 수 있다. 바람직하게는 20℃의 온도에서 1시간 동안 안정화할 수 있다.In addition, the production method according to the present invention can be stabilized by leaving the solution for 0.5 hours to 5 hours at room temperature of 20 ℃ to 35 ℃ to stabilize the spinning solution. Preferably it can be stabilized for 1 hour at a temperature of 20 ℃.
이후 전기방사에 의해, 상기 기능성 추출물과 폴리아세트산비닐을 포함하는 고분자 방사용액이 모세관에서 방출되며, 방출된 고분자 방사용액이 공기 중에 날아가는 동안 용매는 휘발되고 수십 내지 수천 나노미터 크기의 직경을 갖는 섬유가 3차원의 네트워크 구조로 적층되어 부직포 형태의 나노 섬유를 형성할 수 있다.Then, by electrospinning, the polymer spinning solution containing the functional extract and polyvinyl acetate is released from the capillary, while the solvent is volatilized and the fiber having a diameter of several tens to thousands of nanometers while the released polymer spinning solution flies in the air. May be stacked in a three-dimensional network structure to form nanofibers in the form of a nonwoven fabric.
상기 전기방사는 모세관(Tip)과 집적판(Collector) 사이의 거리를 1 cm 내지 30 cm로 하고, 인가전압 5 kV 내지 40 kV의 조건에서 수행할 수 있다. 보다 바람직하게는 모세관(Tip)과 집적판(Collector) 사이의 거리를 10 cm로 하고, 인가전압 15 kV 내지 17.5 kV의 조건에서 실시할 수 있다.The electrospinning may be performed at a distance of 1 cm to 30 cm between a capillary tube and a collector and at an applied voltage of 5 kV to 40 kV. More preferably, the distance between the capillary (Tip) and the collector (Collector) is 10 cm, it can be carried out under the conditions of an applied voltage of 15 kV to 17.5 kV.
전기방사장치의 인가전압이 5 kV 미만일 때는, 비드(bead)상과 섬유상이 혼재된 형태를 나타내고 섬유 직경이 균일하지 못한 형태를 띌 수 있는 문제점이 있고, 40 kV 초과 시에는, 섬유의 직경은 감소하지만, 간헐적으로 형성된 나노섬유가 끊어진 형태을 보일 수 있는 문제점이 있다.When the applied voltage of the electrospinning apparatus is less than 5 kV, there is a problem that a bead phase and a fiber phase are mixed and the fiber diameter is not uniform. When the voltage exceeds 40 kV, the diameter of the fiber is Although reduced, there is a problem that the intermittently formed nanofibers can be broken form.
모세관(Tip)과 집적판(Collector) 사이의 거리가 1 cm 미만일 경우, 거리가 가까워 방사용액이 미처 다 신장되지 못하여 섬유 직경이 크게 나타날 수 있고, 제조된 섬유의 직경이 균일하지 못하며 섬유 간에 뭉치는 형태를 나타낼 수 있다는 문제점이 있다. 모세관(Tip)과 집적판(Collector) 사이의 거리가 30cm 초과일 경우, 폴리아세트산비닐의 점도로 인하여 집적판(Collector)으로 미처 방사되지 못할 수 있는 문제점이 있다.If the distance between the capillary tube and the collector is less than 1 cm, the distance is so close that the spinning solution may not be able to stretch out, resulting in a large fiber diameter. There is a problem that can represent the form. If the distance between the capillary (Tip) and the collector (Collector) is more than 30cm, there is a problem that may not be radiated into the collector due to the viscosity of the polyvinyl acetate.
이러한 방사용액의 농도, 인가전압, 모세관과 집적판 사이의 거리는 전기방사장치의 종류, 요구되는 물성 및 기능성 향상을 총괄적으로 고려하여 정해져야 한다. 상기의 범위를 벗어나 사용하게 되면 나노 직경을 가지는 부직포가 제조되기 어려운 문제가 발생할 수 있다.The concentration of the spinning solution, the applied voltage, and the distance between the capillary and the integrated plate should be determined in consideration of the type of electrospinning apparatus, the required properties and the functional improvement. If used out of the above range may cause a problem that is difficult to manufacture a non-woven fabric having a nano diameter.
본 발명에서는, 통상의 전기방사장치로 전기방사함으로써 컬렉터 상으로 방사, 적층되어 3차원의 망상구조를 갖는 부직포의 형태로 포집한다.In the present invention, by electrospinning with a conventional electrospinning apparatus, it is spun and stacked on a collector and collected in the form of a nonwoven fabric having a three-dimensional network structure.
구체적으로 통상의 전기방사장치는 도 2에 도시된 바와 같이 방사용액(고분자 용액)을 주입하는 주사기, 방사용액을 토출하는 팁, 상기 팁 하단에 위치하여 방사되는 섬유들을 포집하는 콜렉터, 고전압을 발생시켜 공급하는 전압발생장치 및 발생된 전압을 방사용액으로 전달하는 장치들로 구성되어 있다.Specifically, a conventional electrospinning device generates a syringe for injecting a spinning solution (polymer solution), a tip for discharging a spinning solution, a collector for collecting fibers to be disposed at the bottom of the tip, and a high voltage as shown in FIG. 2. It consists of a voltage generator for supplying the supply and the device for delivering the generated voltage to the spinning solution.
주사기에 담긴 고분자 용액에 연속적인 전압이 공급되어 방사용액은 주사기 끝에 달린 팁을 통해 고전압이 걸린 컬렉터 상으로 방사, 적층되어 부직포가 형성된다.A continuous voltage is supplied to the polymer solution contained in the syringe so that the spinning solution is spun and stacked onto the collector under high voltage through the tip at the tip of the syringe to form a nonwoven fabric.
본 발명의 실시예에서는 메탄올에 용해된 기능성 추출물 함유 폴리아세트산비닐 용액을 표 1에 기재한 바와 같이 폴리아세트산비닐과 기능성 추출물의 농도를 조절하고 전기방사시 전압을 조절하는 것에 의해서 최적 조건을 찾아내어 기능성 추출물 함유 폴리아세트산비닐 나노부직포를 제조하였다.In the embodiment of the present invention, the polyvinyl acetate solution containing the functional extract dissolved in methanol, as shown in Table 1, by adjusting the concentration of the polyvinyl acetate and functional extract and by adjusting the voltage during electrospinning to find the optimum conditions A polyvinyl acetate nanononwoven fabric containing the functional extract was prepared.
상기 제조된 기능성 추출물 함유 폴리아세트산비닐 나노 섬유 부직포를 부직포 형태를 유지시킬 수 있는 용매, 즉 제1용매에 함침시킨 상태에서 기능성 추출물 함유 폴리아세트산비닐 나노 섬유 부직포를 비누화여 기능성 추출물 함유 폴리비닐알코올 나노 섬유 부직포로 전환시킴으로써, 표면 상에 주름 및 나노 기공이 형성된 기능성 추출물 함유 폴리비닐알코올 나노 섬유 부직포를 제조할 수 있다.The functional extract-containing polyvinyl acetate nanofiber nonwoven fabric is a solvent capable of maintaining the nonwoven fabric form, that is, the functional extract-containing polyvinyl acetate nanofiber nonwoven fabric is impregnated in a state in which the first solvent is impregnated with the functional extract-containing polyvinyl alcohol nano. By converting to a fiber nonwoven fabric, a functional extract-containing polyvinyl alcohol nanofiber nonwoven fabric having wrinkles and nanopores formed on its surface can be produced.
본 발명의 제조방법은 기능성 추출물 및 폴리아세트산비닐을 제2용매에 용해시킨 상태에서 비누화시키는 것이 아니라 기능성 추출물 함유 폴리아세트산비닐 나노 섬유 부직포를 제조한 후 부직포 형태를 유지한 채로 비누화시킨 것으로, 놀랍게도 나노 섬유 부직포 표면에 주름 및 나노 기공이 형성된 기능성 천연추출물 함유 폴리알코올비닐 나노 섬유 부직포가 형성된다. 따라서 비누화시 상기 기능성 추출물 함유 폴리아세트산비닐 나노 섬유 부직포 형태를 유지할 수 있도록 하는 용매, 즉 제1용매를 사용하는 것이 중요하다.The manufacturing method of the present invention is not saponification in the state of dissolving the functional extract and polyvinyl acetate in the second solvent, but instead saponifying the polyvinyl acetate nanofiber nonwoven fabric containing the functional extract and maintaining the nonwoven form. A functional natural extract-containing polyalcohol vinyl nanofiber nonwoven fabric having wrinkles and nano pores formed on the surface of the fibrous nonwoven fabric is formed. Therefore, it is important to use a solvent, that is, a first solvent, to maintain the functional extract-containing polyvinyl acetate nanofiber nonwoven form during saponification.
구체적으로, 상기 기능성 추출물 함유 폴리아세트산비닐 나노 섬유 부직포를 제1용매에 함침시켜 불균일계 비누화에 의해 폴리아세트산비닐 나노 섬유 부직포의 -OCOCH3기를 -OH기로 변환시켜 기능성 추출물 함유 폴리비닐알코올 나노 섬유 부직포를 제조할 수 있다.Specifically, the functional extract-containing polyvinyl acetate nanofiber nonwoven fabric is impregnated with a first solvent to convert -OCOCH 3 group of the polyvinyl acetate nanofiber nonwoven fabric into -OH group by heterogeneous saponification, and thus the functional extract-containing polyvinyl alcohol nanofiber nonwoven fabric Can be prepared.
본 발명에서, 상기 제1용매는 분산제 및 팽윤제를 포함하는, 산 용액 또는 알칼리 용액일 수 있다. 상기 분산제 및 팽윤제는 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포가 부직포 형태를 그대로 유지하면서 표면만이 비누화됨으로써 불균일 표면 비누화가 일어날 수 있도록 촉매 역할을 한다.In the present invention, the first solvent may be an acid solution or an alkaline solution, including a dispersant and a swelling agent. The dispersing agent and the swelling agent serve as a catalyst so that the non-uniform surface saponification can occur by saponifying only the surface of the polyvinyl acetate nanofiber nonwoven fabric containing the functional natural extract while maintaining the nonwoven form.
상기 비누화를 위한 산 용액 중 산은 염산, 질산, 황산 또는 이들의 혼합물일 수 있고, 상기 비누화를 위한 알칼리 용액 중 알칼리는 염화나트륨, 수산화나트륨, 수산화칼륨, 브롬화 나트륨, 요오드화 나트륨 또는 이들의 혼합물일 수 있으나, 이에 제한되지 않는다.The acid in the acid solution for saponification may be hydrochloric acid, nitric acid, sulfuric acid or a mixture thereof, and the alkali in the alkaline solution for saponification may be sodium chloride, sodium hydroxide, potassium hydroxide, sodium bromide, sodium iodide or mixtures thereof. This is not restrictive.
상기 분산제는 황산나트륨, 아황산나트륨, 황산칼슘, 황산마그네슘 또는 이들의 혼합물일 수 있다.The dispersant may be sodium sulfate, sodium sulfite, calcium sulfate, magnesium sulfate or mixtures thereof.
또한, 상기 팽윤제는 메탄올, 에탄올, 프로판올, 에틸렌글리콜, 프로필렌글리콜, 테트라히드로퓨란(THF), 디메틸설폭사이드(DMSO), 벤젠, 아세톤 또는 이들의 혼합물일 수 있다. 바람직하게는 취득이 용이하고, 가격이 저렴하며, 비점이 낮고, 취급의 용이한 메탄올을 사용할 수 있다.In addition, the swelling agent may be methanol, ethanol, propanol, ethylene glycol, propylene glycol, tetrahydrofuran (THF), dimethyl sulfoxide (DMSO), benzene, acetone or a mixture thereof. Preferably, methanol can be used that is easy to acquire, inexpensive, has a low boiling point, and is easy to handle.
상기 산 용액은 염산, 질산, 황산 또는 이들의 혼합물; 황산나트륨, 아황산나트륨, 황산칼슘, 황산마그네슘, 또는 이들의 혼합물로부터 선택되는 어느 하나의 분산제; 메탄올, 에탄올, 프로판올, 에틸렌글리콜, 프로필렌글리콜, 테트라히드로퓨란(THF), 디메틸설폭사이드(DMSO), 벤젠, 아세톤, 또는 이들의 혼합물로부터 선택되는 어느 하나의 팽윤제; 및 물, 바람직하게는 증류수를 혼합하여 용해시킨 것일 수 있으나, 이에 제한되지 않는다.The acid solution may be hydrochloric acid, nitric acid, sulfuric acid or a mixture thereof; Any one dispersant selected from sodium sulfate, sodium sulfite, calcium sulfate, magnesium sulfate, or mixtures thereof; Any one of swelling agents selected from methanol, ethanol, propanol, ethylene glycol, propylene glycol, tetrahydrofuran (THF), dimethyl sulfoxide (DMSO), benzene, acetone, or mixtures thereof; And water, preferably distilled water may be mixed and dissolved, but is not limited thereto.
더욱 바람직하게는, 상기 산 용액은, 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포 1 g 기준으로, 염산, 질산, 황산 또는 이들의 혼합물 1 g 내지 30 g; 황산나트륨, 아황산나트륨, 황산칼슘, 황산마그네슘, 또는 이들의 혼합물로부터 선택되는 어느 하나의 분산제 1 g 내지 30 g; 메탄올, 에탄올, 프로판올, 에틸렌글리콜, 프로필렌글리콜, 테트라히드로퓨란(THF), 디메틸설폭사이드(DMSO), 벤젠, 아세톤, 또는 이들의 혼합물로부터 선택되는 어느 하나의 팽윤제 1 g 내지 30 g; 및 물 10 ml 내지 500 ml를 혼합하여 용해시킨 것일 수 있다. More preferably, the acid solution is 1 g to 30 g of hydrochloric acid, nitric acid, sulfuric acid or a mixture thereof based on 1 g of the functional natural extract-containing polyvinyl acetate nanofiber nonwoven fabric; 1 g to 30 g of any one dispersant selected from sodium sulfate, sodium sulfite, calcium sulfate, magnesium sulfate, or mixtures thereof; 1 g to 30 g of any swelling agent selected from methanol, ethanol, propanol, ethylene glycol, propylene glycol, tetrahydrofuran (THF), dimethylsulfoxide (DMSO), benzene, acetone, or mixtures thereof; And 10 ml to 500 ml of water may be mixed and dissolved.
상기 알칼리 용액은 염화나트륨, 수산화나트륨, 수산화칼륨, 브롬화 나트륨, 요오드화 나트륨 또는 이들의 혼합물; 황산나트륨, 아황산나트륨, 황산칼슘, 황산마그네슘, 또는 이들의 혼합물로부터 선택되는 어느 하나의 분산제; 메탄올, 에탄올, 프로판올, 에틸렌글리콜, 프로필렌글리콜, 테트라히드로퓨란(THF), 디메틸설폭사이드(DMSO), 벤젠, 아세톤, 또는 이들의 혼합물로부터 선택되는 어느 하나의 팽윤제; 및 물, 바람직하게는 증류수를 혼합하여 용해시킨 것일 수 있으나, 이에 제한되지 않는다.The alkaline solution may be sodium chloride, sodium hydroxide, potassium hydroxide, sodium bromide, sodium iodide or mixtures thereof; Any one dispersant selected from sodium sulfate, sodium sulfite, calcium sulfate, magnesium sulfate, or mixtures thereof; Any one of swelling agents selected from methanol, ethanol, propanol, ethylene glycol, propylene glycol, tetrahydrofuran (THF), dimethyl sulfoxide (DMSO), benzene, acetone, or mixtures thereof; And water, preferably distilled water may be mixed and dissolved, but is not limited thereto.
더욱 바람직하게는, 상기 알칼리 용액은, 기능성 추출물 함유 폴리아세트산비닐 나노 섬유 부직포 1 g 기준으로, 염화나트륨, 수산화나트륨, 수산화칼륨, 브롬화 나트륨, 요오드화 나트륨 또는 이들의 혼합물 1 g 내지 30 g; 황산나트륨, 아황산나트륨, 황산칼슘, 황산마그네슘, 또는 이들의 혼합물로부터 선택되는 어느 하나의 분산제 1 g 내지 30 g; 메탄올, 에탄올, 프로판올, 에틸렌글리콜, 프로필렌글리콜, 테트라히드로퓨란(THF), 디메틸설폭사이드(DMSO), 벤젠, 아세톤, 또는 이들의 혼합물로부터 선택되는 어느 하나의 팽윤제 1 g 내지 30 g; 및 물 10 ml 내지 500 ml를 혼합하여 용해시킨 것일 수 있다. More preferably, the alkaline solution comprises 1 g to 30 g of sodium chloride, sodium hydroxide, potassium hydroxide, sodium bromide, sodium iodide or a mixture thereof based on 1 g of the polyvinyl acetate nanofiber nonwoven fabric containing the functional extract; 1 g to 30 g of any one dispersant selected from sodium sulfate, sodium sulfite, calcium sulfate, magnesium sulfate, or mixtures thereof; 1 g to 30 g of any swelling agent selected from methanol, ethanol, propanol, ethylene glycol, propylene glycol, tetrahydrofuran (THF), dimethylsulfoxide (DMSO), benzene, acetone, or mixtures thereof; And 10 ml to 500 ml of water may be mixed and dissolved.
보다 구체적으로 상기 알칼리 용액은 염화나트륨; 황산나트륨; 메탄올; 및 물, 바람직하게는 증류수를 혼합하여 용해시킨 것일 수 있으나, 이에 제한되지 않는다.More specifically, the alkaline solution is sodium chloride; Sodium sulfate; Methanol; And water, preferably distilled water may be mixed and dissolved, but is not limited thereto.
상기 산 용액 또는 알칼리 용액의 산 또는 염기 종류 및 함량의 범위를 만족하지 않을 경우 -OCOCH3기가 -OH기로 변환되면서 나노 섬유 부직포 표면에 주름이 형성되는 것이 용이하지 않을 수 있다.When the acid or base type and content of the acid solution or the alkali solution is not satisfied, it may not be easy to form wrinkles on the surface of the nanofiber nonwoven fabric as the -OCOCH 3 group is converted to the -OH group.
본 발명의 비누화도는 60% 내지 99.9%인 것이 바람직하다. 여기서 "비누화도"는 비누화에 의해 비닐알코올 단위로 변환되어 얻어지는 단위 중에서 실제로 비닐알코올 단위로 비누화되어 있는 단위의 비율을 나타내며, JIS 기재의 방법에 의해 측정될 수 있다. 구체적으로, 전체 -OCOCH3기를 가진 화합물의 몰 수에 대한 -OH기로 변환된 화합물의 몰 수의 비율로 나타낼 수 있다. The degree of saponification of the present invention is preferably 60% to 99.9%. Here, the "saponification degree" shows the ratio of the unit actually saponified to a vinyl alcohol unit among the units obtained by converting into a vinyl alcohol unit by saponification, and can be measured by the method of JIS base. Specifically, it can be expressed as the ratio of the number of moles of the compound converted to -OH group to the number of moles of the compound having a total -OCOCH 3 group.
본 발명에서 기능성 추출물 함유 폴리아세트산비닐 나노 섬유 부직포의 비누화는 5℃ 내지 80℃의 온도에서 1시간 내지 6시간 동안 수행될 수 있다. 바람직하게는 30 내지 40℃의 온도에서 1 내지 6시간 동안 비누화할 수 있으며, 가장 바람직하게는 40℃의 온도에서 3시간 동안 비누화할 수 있다.In the present invention, saponification of the functional extract-containing polyvinyl acetate nanofiber nonwoven fabric may be performed at a temperature of 5 ° C. to 80 ° C. for 1 hour to 6 hours. Preferably it can be saponified for 1 to 6 hours at a temperature of 30 to 40 ℃, most preferably saponified for 3 hours at a temperature of 40 ℃.
상기 비누화 단계에서 5℃ 내지 80℃의 온도범위에서 수행하는 것은 촉매 역할을 하는 팽윤제로서 예를 들어 메탄올의 활성화를 극대화시키기 위함이다. 메탄올의 끓는점은 약 64.7℃로서 그 이상 온도를 높이게 되면 메탄올은 증발하게 된다. 상기 비누화 단계의 온도가 5℃ 미만일 경우 비누화도는 약 50% 정도이며, 50℃에서 비누화도가 99.9%로 나타날 수 있다. 본 발명에서는 팽윤제의 끓는점을 넘지 않는 한, 80℃까지 온도를 올려주어도 99.9%의 비누화도를 가지는 기능성 추출물 함유 폴리비닐알코올 나노 섬유 부직포가 형성된다.The saponification step is performed at a temperature range of 5 ° C. to 80 ° C. to maximize the activation of methanol, for example, as a swelling agent that serves as a catalyst. The boiling point of methanol is about 64.7 ° C. At higher temperatures, methanol evaporates. If the temperature of the saponification step is less than 5 ℃ degree of saponification is about 50%, the degree of saponification may be 99.9% at 50 ℃. In the present invention, a polyvinyl alcohol nanofiber nonwoven fabric containing a functional extract having a saponification degree of 99.9% is formed even if the temperature is raised to 80 ° C. unless the boiling point of the swelling agent is exceeded.
또한, 비누화 단계에서 비누화를 1시간 내지 6시간 동안 수행하는 것은 60% 내지 99.9%의 비누화도를 가지는 기능성 추출물 함유 폴리비닐알코올 나노 섬유 부직포를 제조하기 위함이다. 기능성 추출물 함유 폴리아세트산비닐 나노 섬유 부직포를 제1용매에 투입하는 시간이 길어질수록 -OCOCH3기가 -OH기로 변환되는 비율이 커질 수 있다. 만일 비누화 시간이 1시간 미만일 경우 비누화도는 30% 정도로서, 60% 내지 99.9%의 비누화도를 달성하기에 비누화 반응시간이 부족하다. 또한, 6시간 이상 비누화 반응을 수행할 시, 비누화도가 99.9%에 달하는 기능성 추출물 함유 폴리비닐알코올 나노 섬유 부직포가 제조될 수 있으므로 그 이상의 비누화 반응시간에서도 역시 99.9%의 비누화도를 가지는 기능성 추출물 함유 폴리비닐알코올 나노 섬유 부직포가 제조될 수 있다. 다만, 6시간을 초과하여 반응을 수행하는 것은 경제적이지 못하다.In addition, the saponification in the saponification step for 1 to 6 hours is to prepare a polyvinyl alcohol nanofiber nonwoven fabric containing a functional extract having a saponification degree of 60% to 99.9%. As the time for introducing the functional extract-containing polyvinyl acetate nanofiber nonwoven fabric into the first solvent becomes longer, the ratio of -OCOCH 3 group to -OH group may be increased. If the saponification time is less than 1 hour, the degree of saponification is about 30%, and the saponification reaction time is insufficient to achieve a saponification degree of 60% to 99.9%. In addition, when the saponification reaction is carried out for 6 hours or more, a polyvinyl alcohol nanofiber nonwoven fabric containing a saponification degree of 99.9% can be prepared, so that the saponification time also contains a 99.9% saponification degree of functional extract. Polyvinyl alcohol nano fiber nonwovens can be prepared. However, it is not economical to carry out the reaction for more than 6 hours.
또 하나의 양태로서, 본 발명은 부직포 표면 상에 주름이 형성되어 있으며, 50% 내지 95% 기공도를 갖는 나노 기공이 형성된 기능성 추출물 함유 폴리비닐알코올 나노 섬유 부직포를 제공한다.As another aspect, the present invention provides a polyvinyl alcohol nanofiber nonwoven fabric containing a functional extract having wrinkles formed on the surface of the nonwoven fabric and having nanopores having a porosity of 50% to 95%.
상기 기능성 추출물 함유 폴리비닐알코올 나노 섬유 부직포의 주름의 깊이는 10 nm 내지 10 ㎛로 형성된 것일 수 있다. 상기 기능성 천연추출물 함유 폴리비닐알코올 나노 섬유 부직포의 주름의 깊이는 10 nm 내지 10 ㎛로 형성된 것일 수 있다. 상기 폴리비닐알코올 섬유 부직포의 주름의 깊이가 10 nm 미만인 경우에는 표면 상에 형성되는 주름에 의한 상기 폴리비닐알코올 나노 섬유 부직포의 비표면적 증대 효과가 미미하고, 또한 상기 폴리비닐알코올 나노 섬유 부직포의 주름의 깊이가 10 ㎛ 초과인 경우에는 상기 폴리비닐알코올 나노 섬유 부직포의 주름이 너무 커 섬유형성이 어렵고, 섬유 형성이 된다고 하더라도 물성이 저하된다는 단점이 있다.The depth of the wrinkles of the functional extract-containing polyvinyl alcohol nanofiber nonwoven fabric may be formed of 10 nm to 10 ㎛. The depth of the wrinkles of the functional natural extract-containing polyvinyl alcohol nanofiber nonwoven fabric may be formed from 10 nm to 10 ㎛. When the depth of wrinkles of the polyvinyl alcohol fiber nonwoven fabric is less than 10 nm, the effect of increasing the specific surface area of the polyvinyl alcohol nanofiber nonwoven fabric due to the wrinkles formed on the surface is insignificant, and the wrinkles of the polyvinyl alcohol nanofiber nonwoven fabric When the depth of more than 10 ㎛ has a disadvantage that the wrinkles of the polyvinyl alcohol nanofiber nonwoven fabric is too large to form a fiber, even if the fiber is formed, the physical properties are lowered.
본 발명의 부직포 표면 상에 주름이 형성이 형성되어 있으며, 50% 내지 95% 기공도를 갖는 나노 기공이 형성된 기능성 추출물 함유 폴리비닐알코올 나노 섬유 부직포는 본 발명에 따른 제조방법에 의해서 제조될 수 있다. 기존의 폴리비닐알코올 나노 섬유 부직포는 매끈한 표면을 갖도록 제조된 것에 비해 본 발명에 따른 불균일계 비누화 반응을 통해 제조된 기능성 추출물 함유 폴리비닐알코올 나노 섬유 부직포의 경우 부직포 표면상에 고르지 않은 주름이 방향성을 띄지 않고 다수 접혀 있는 모양을 띄고 있어서 부직포의 비표면적을 극대화할 수 있다. 따라서, 상기 폴리비닐알코올 나노 섬유 부직포에 상기 기능성 추출물 함유량을 증가시킬 수 있고, 또한 상기 기능성 추출물 함유 폴리비닐알코올 나노 섬유 부직포는 상기 나노 섬유 부직포와 접촉하는 물질과의 접촉면적을 증가시킬 수 있으므로, 접촉강도 및 물질전달 등의 상호작용에서도 유리한 효과를 갖을 수 있다.Wrinkles are formed on the surface of the nonwoven fabric of the present invention, and the functional extract-containing polyvinyl alcohol nanofiber nonwoven fabric having nanopores having a porosity of 50% to 95% can be prepared by the manufacturing method according to the present invention. . Compared to the conventional polyvinyl alcohol nanofiber nonwoven fabric having a smooth surface, in the case of the functional extract-containing polyvinyl alcohol nanofiber nonwoven fabric produced through the heterogeneous saponification reaction according to the present invention, the uneven wrinkles on the nonwoven surface have a directionality. It is not visible but has many folded shapes to maximize the specific surface area of the nonwoven fabric. Therefore, the functional extract content may be increased in the polyvinyl alcohol nanofiber nonwoven fabric, and the functional extract-containing polyvinyl alcohol nanofiber nonwoven fabric may increase the contact area with a material in contact with the nanofiber nonwoven fabric. Interactions such as contact strength and mass transfer can also have beneficial effects.
상기와 같이 부직포 상에 주름이 형성되어 있으며, 50% 내지 95% 기공도를 갖는 나노 기공이 형성된 신규한 형태의 기능성 추출물 함유 폴리비닐알코올 나노 섬유 부직포는 비표면적이 향상되어 필터소재, 강화 섬유, 생체조직 배양을 위한 담체, 이식체, 합성섬유, 포장재 등의 다양한 분야에 활용되어 더 우수한 성질을 기대할 수 있다.As described above, the polyvinyl alcohol nanofiber nonwoven fabric containing a functional extract of a novel form having wrinkles formed on the nonwoven fabric and having nanopores having a porosity of 50% to 95% has an improved specific surface area such as filter material, reinforcing fiber, It can be used in a variety of fields, such as carriers, implants, synthetic fibers, packaging materials for culturing biological tissues can be expected to better properties.
또한, 제조된 기능성 추출물 함유 폴리비닐알코올 나노 섬유 부직포는 항산화성, 접촉성 피부염 억제작용 효과 등 천연추출물의 기능성이 부여될 수 있다.In addition, the prepared functional extract-containing polyvinyl alcohol nanofiber nonwoven fabric may be given the functionality of natural extracts such as antioxidant, contact dermatitis inhibitory effect.
특히, 기존의 폴리비닐알코올 나노 섬유 부직포는 각각의 나노 섬유가 원기둥 모양을 하고 있는 것에 비해 본 발명에서 불균일 비누화 반응을 통해 제조된 기능성 추출물 함유 폴리비닐알코올 나노 섬유 부직포의 경우 섬유상이 쭈그러지거나 구겨져서 고르지 않은 주름이 방향성을 띄지 않고 다수 접혀 있는 모양을 띄고 있어서 나노 섬유 부직포의 비표면적을 극대화할 수 있다.In particular, the polyvinyl alcohol nanofiber nonwoven fabric of the conventional polyvinyl alcohol nanofibrous nonwoven fabric of the functional extract prepared by the non-uniform saponification reaction in the present invention compared to the cylindrical shape of each of the fibrous crushed or crumpled The uneven wrinkles are not directional but have many folded shapes, maximizing the specific surface area of the nanofiber nonwoven fabric.
본 발명의 제조방법에 의하면, 기존의 폴리비닐알코올 나노 섬유 부직포에 비해 주름이 표면에 형성되어 비표면적이 향상되며 동시에 기능성 추출물의 기능성이 부여된 새로운 폴리비닐알코올 나노 섬유 부직포를 제조할 수 있다.According to the production method of the present invention, wrinkles are formed on the surface of the polyvinyl alcohol nanofiber nonwoven fabric, so that the specific surface area is improved and at the same time, a new polyvinyl alcohol nanofiber nonwoven fabric provided with the functionality of the functional extract can be produced.
도 1은 본 발명의 기능성 추출물 함유 폴리아세트산비닐 나노 섬유 부직포가 비누화 단계를 거친 후, 기능성 추출물 함유 폴리비닐알코올 나노 섬유 부직포로 제조되는 모식도를 나타낸 것이다.Figure 1 shows a schematic diagram of the functional extract-containing polyvinyl acetate nanofiber nonwoven fabric of the present invention after the saponification step is made of a functional extract-containing polyvinyl alcohol nanofiber nonwoven fabric.
도 2는 본 발명의 전기방사 장치의 모식도를 나타낸 것이다.Figure 2 shows a schematic diagram of the electrospinning apparatus of the present invention.
도 3은 알칼리 용액량에 따라 제조된 불균일계 비누화 폴리비닐알코올 나노 섬유 부직포의 주사전자현미경 사진이다. 온도 40℃ 비누화 시간 3시간으로 동일하다.3 is a scanning electron micrograph of a non-uniform saponified polyvinyl alcohol nanofiber nonwoven fabric prepared according to an alkali solution amount. The temperature is the same at 40 ° C saponification time 3 hours.
(a) NaOH(5g), Na2SO4(5g), MeOH(5g) (a) NaOH (5 g), Na 2 SO 4 (5 g), MeOH (5 g)
(b) NaOH(10g), Na2SO4(10g), MeOH(10g) (b) NaOH (10 g), Na 2 SO 4 (10 g), MeOH (10 g)
도 4는 비누화 시간에 따라 제조된 불균일계 비누화 폴리비닐알코올 나노 섬유 부직포의 주사전자현미경 사진이다. 비누화에 필요한 알칼리용액은 NaOH(10g), Na2SO4(10g), MeOH(10g), 온도 40℃로 동일하다.Figure 4 is a scanning electron micrograph of the non-uniform saponified polyvinyl alcohol nanofiber nonwoven fabric prepared according to the saponification time. Alkaline solution required for saponification is the same with NaOH (10 g), Na 2 SO 4 (10 g), MeOH (10 g), temperature 40 ℃.
(a) 비누화 시간 1시간(a) 1 hour saponification time
(b) 비누화 시간 6시간(b) saponification time 6 hours
도 5는 제조한 기능성 천연추출물 함유 폴리비닐알코올 나노 섬유 부직포를 피부에 적용하여 피부 안전성 평가인 첩포시험을 실시한 결과를 나타낸 도면이다. 5 is a view showing the results of the patch test to evaluate the skin safety by applying the prepared functional natural extract-containing polyvinyl alcohol nanofiber nonwoven fabric to the skin.
도 6은 국제 접촉피부염 연구회의 판정에 대한 기준을 나타낸 표이다.6 is a table showing the criteria for the determination of the International Contact Dermatitis Study Group.
도 7은 제조된 불균일계 비누화 폴리비닐알코올 나노 섬유 부직포의 주사전자현미경 사진이다. 7 is a scanning electron micrograph of the prepared non-uniform saponified polyvinyl alcohol nanofiber nonwoven fabric.
이하, 본 발명의 이해를 돕기 위하여 바람직한 실시예를 제시한다. 그러나, 하기의 실시예는 본 발명을 더욱 쉽게 이해하기 위해서 제공되는 것일 뿐, 실시예에 의하여 본 발명의 내용이 한정되는 것은 아니다. 하기에서 사용되는 화합물 중 출발물질과 반응시약은 Aldrich사의 시약을 사용하였으며, 모든 용매는 순수하여 건조나 정제 없이 사용하였다. Hereinafter, preferred examples are provided to aid in understanding the present invention. However, the following examples are merely provided to more easily understand the present invention, and the contents of the present invention are not limited by the examples. Among the compounds used below, starting materials and reaction reagents were used as reagents of Aldrich. All solvents were pure and used without drying or purification.
하기 제조예 1 내지 14에서는 기능성 추출물 함유 폴리아세트산비닐 나노 섬유 부직포를 제조하기 위한 실험을 실시하였다. 메탄올에 용해된 기능성 추출물 함유 폴리아세트산비닐 방사용액을 공정변수를 조절하여 최적 조건의 기능성 추출물 함유 폴리아세트산비닐 나노 섬유 부직포를 제조하였다. 이때 기능성 추출물로서 복령 메탄올 추출물과 수수 메탄올 추출물의 혼합물(1:1, w/w)을 사용 사용하였고, 제조예, 실시예 및 실험예에 한정하여 기능성 천연추출물로 칭한다.In Preparation Examples 1 to 14, an experiment for preparing a polyvinyl acetate nanofiber nonwoven fabric containing a functional extract was performed. The polyvinyl acetate spinning solution containing the functional extract dissolved in methanol was prepared by adjusting process variables to prepare the polyvinyl acetate nanofiber nonwoven fabric containing the functional extract under optimum conditions. At this time, as a functional extract, a mixture (1: 1, w / w) of the Boeryeong methanol extract and the sorghum methanol extract was used, and it is referred to as a functional natural extract only in preparation examples, examples and experimental examples.
제조예 1: 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포의 제 Preparation Example 1 Preparation of Functional Natural Extract Polyvinyl Acetate Nanofiber Nonwoven Fabric
폴리아세트산비닐 3 wt.%를 순도 99% 메탄올 용매(38.315 ml)에 넣고 40℃에서 30분 동안 교반한 다음 1시간 안정화시키고, 기능성 천연추출물 1 wt.%를 상기 용액에 넣고 40℃에서 30분 동안 교반한 후 제조된 기능성 천연추출물 함유 폴리아세트산비닐 방사용액을 상온에서 한 시간 정도 건조시킨 다음, 전압(17.5 kV)과 Tip과 Collector 사이의 거리(10 cm)를 조절하여 전기방사 후 나노 섬유 부직포를 제조하였다.3 wt.% Polyvinyl acetate was added to a 99% purity methanol solvent (38.315 ml), stirred at 40 ° C. for 30 minutes, and then stabilized for 1 hour. 1 wt.% Functional natural extract was added to the solution and 30 minutes at 40 ° C. After stirring for a while, the prepared polyvinyl acetate spinning solution containing the functional natural extract was dried at room temperature for about an hour, and then the nanofiber nonwoven fabric after electrospinning by controlling the voltage (17.5 kV) and the distance (10 cm) between the tip and the collector. Was prepared.
제조예 2: 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포의 제 Preparation Example 2 Preparation of Polyvinyl Acetate Nanofiber Nonwoven Fabric Containing Functional Natural Extract
폴리아세트산비닐의 농도를 4 wt.%로 조절한 것을 제외하고는 상기 제조예 1과 동일하게 수행하여 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포를 제조하였다.A polyvinyl acetate nanofiber nonwoven fabric containing functional natural extract was prepared in the same manner as in Preparation Example 1 except that the concentration of polyvinyl acetate was adjusted to 4 wt.%.
제조예 3: 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포의 제 Preparation Example 3 Preparation of Functional Natural Extract Polyvinyl Acetate Nanofiber Nonwoven Fabric
폴리아세트산비닐의 농도를 5 wt.%로 조절한 것을 제외하고는 상기 제조예 1과 동일하게 수행하여 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포를 제조하였다.A polyvinyl acetate nanofiber nonwoven fabric containing a functional natural extract was prepared in the same manner as in Preparation Example 1 except that the concentration of polyvinyl acetate was adjusted to 5 wt.%.
제조예 4: 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포의 제 Preparation Example 4 Preparation of Polyvinyl Acetate Nanofiber Nonwoven Fabric Containing Functional Natural Extract
폴리아세트산비닐의 농도를 6 wt.%로 조절한 것을 제외하고는 상기 제조예 1과 동일하게 수행하여 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포를 제조하였다.A polyvinyl acetate nanofiber nonwoven fabric containing a functional natural extract was prepared in the same manner as in Preparation Example 1 except that the concentration of polyvinyl acetate was adjusted to 6 wt.%.
제조예 5: 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포의 제 Preparation Example 5 Preparation of Functional Natural Extract Polyvinyl Acetate Nanofiber Nonwoven Fabric
폴리아세트산비닐의 농도를 7 wt.%로 조절한 것을 제외하고는 상기 제조예 1과 동일하게 수행하여 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포를 제조하였다.A polyvinyl acetate nanofiber nonwoven fabric containing a functional natural extract was prepared in the same manner as in Preparation Example 1 except that the concentration of polyvinyl acetate was adjusted to 7 wt.%.
제조예 6: 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포의 제 Preparation Example 6 Preparation of Polyvinyl Acetate Nanofiber Nonwoven Fabric Containing Functional Natural Extract
폴리아세트산비닐의 농도를 8 wt.%로 조절한 것을 제외하고는 상기 제조예 1과 동일하게 수행하여 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포를 제조하였다.A polyvinyl acetate nanofiber nonwoven fabric containing a functional natural extract was prepared in the same manner as in Preparation Example 1 except that the concentration of polyvinyl acetate was adjusted to 8 wt.%.
제조예 7: 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포의 제 Preparation Example 7 Preparation of Functional Natural Extract Polyvinyl Acetate Nanofiber Nonwoven Fabric
폴리아세트산비닐의 농도를 9 wt.%로 조절한 것을 제외하고는 상기 제조예 1과 동일하게 수행하여 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포를 제조하였다.A polyvinyl acetate nanofiber nonwoven fabric containing a functional natural extract was prepared in the same manner as in Preparation Example 1 except that the concentration of polyvinyl acetate was adjusted to 9 wt.%.
제조예 8: 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포의 제 Preparation Example 8 Preparation of Polyvinyl Acetate Nanofiber Nonwoven Fabric Containing Functional Natural Extract
전기방사 전압을 15 kV로 조절한 것을 제외하고는 상기 제조예 1과 동일하게 수행하여 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포를 제조하였다.A polyvinyl acetate nanofiber nonwoven fabric containing a functional natural extract was prepared in the same manner as in Preparation Example 1, except that the electrospinning voltage was adjusted to 15 kV.
제조예 9: 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포의 제 Preparation Example 9 Preparation of Functional Natural Extract Polyvinyl Acetate Nano Fiber Nonwoven Fabric
폴리아세트산비닐의 농도를 4 wt.%로 조절한 것을 제외하고는 상기 제조예 8과 동일하게 수행하여 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포를 제조하였다.A polyvinyl acetate nanofiber nonwoven fabric containing functional natural extract was prepared in the same manner as in Preparation Example 8 except that the concentration of polyvinyl acetate was adjusted to 4 wt.%.
제조예 10: 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포의 제조 Preparation Example 10 Preparation of Functional Natural Extract Polyvinyl Acetate Nano Fiber Nonwoven Fabric
폴리아세트산비닐의 농도를 5 wt.%로 조절한 것을 제외하고는 상기 제조예 8과 동일하게 수행하여 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포를 제조하였다.A polyvinyl acetate nanofiber nonwoven fabric containing functional natural extract was prepared in the same manner as in Preparation Example 8 except that the concentration of polyvinyl acetate was adjusted to 5 wt.%.
제조예 11: 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포의 제조 Preparation Example 11 Preparation of Functional Natural Extract Polyvinyl Acetate Nano Fiber Nonwoven Fabric
폴리아세트산비닐의 농도를 6 wt.%로 조절한 것을 제외하고는 상기 제조예 8과 동일하게 수행하여 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포를 제조하였다.A polyvinyl acetate nanofiber nonwoven fabric containing functional natural extract was prepared in the same manner as in Preparation Example 8 except that the concentration of polyvinyl acetate was adjusted to 6 wt.%.
제조예 12: 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포의 제조 Preparation Example 12 Preparation of Polyvinyl Acetate Nanofiber Nonwoven Fabric Containing Functional Natural Extract
폴리아세트산비닐의 농도를 7 wt.%로 조절한 것을 제외하고는 상기 제조예 8과 동일하게 수행하여 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포를 제조하였다.A polyvinyl acetate nanofiber nonwoven fabric containing functional natural extract was prepared in the same manner as in Preparation Example 8 except that the concentration of polyvinyl acetate was adjusted to 7 wt.%.
제조예 13: 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포의 제조 Preparation Example 13 Preparation of Functional Natural Extract Polyvinyl Acetate Nanofiber Nonwoven Fabric
폴리아세트산비닐의 농도를 8 wt.%로 조절한 것을 제외하고는 상기 제조예 8과 동일하게 수행하여 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포를 제조하였다.A polyvinyl acetate nanofiber nonwoven fabric containing functional natural extract was prepared in the same manner as in Preparation Example 8 except that the concentration of polyvinyl acetate was adjusted to 8 wt.%.
제조예 14: 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포의 제조 Preparation Example 14 Preparation of Functional Natural Extract Polyvinyl Acetate Nanofiber Nonwoven Fabric
폴리아세트산비닐의 농도를 9 wt.%로 조절한 것을 제외하고는 상기 제조예 8과 동일하게 수행하여 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포를 제조하였다.A polyvinyl acetate nanofiber nonwoven fabric containing functional natural extract was prepared in the same manner as in Preparation Example 8 except that the concentration of polyvinyl acetate was adjusted to 9 wt.%.
상기 제조예 1 내지 제조예 14의 조건 및 결과를 정리하여 하기의 표 1에 나타내었다.The conditions and results of Preparation Examples 1 to 14 were collectively shown in Table 1 below.
구분division 사용된 고분자Used polymer 고분자 농도Polymer concentration 천연추출물 농도Natural Extract Concentration 전압Voltage Tip과 Collector 사이의 거리Distance between Tip and Collector
제조예 1Preparation Example 1 폴리아세트산 비닐 (PVAc)Polyvinyl Acetate (PVAc) 3 wt.%3 wt.% 1 wt.%1 wt.% 17.5 kV17.5 kV 10 cm10 cm
제조예 2Preparation Example 2 폴리아세트산 비닐(PVAc)Polyvinyl Acetate (PVAc) 4 wt.%4 wt.% 1 wt.%1 wt.% 17.5 kV17.5 kV 10 cm10 cm
제조예 3Preparation Example 3 폴리아세트산 비닐(PVAc)Polyvinyl Acetate (PVAc) 5 wt.%5 wt.% 1 wt.%1 wt.% 17.5 kV17.5 kV 10 cm10 cm
제조예 4Preparation Example 4 폴리아세트산 비닐(PVAc)Polyvinyl Acetate (PVAc) 6 wt.%6 wt.% 1 wt.%1 wt.% 17.5 kV17.5 kV 10 cm10 cm
제조예 5Preparation Example 5 폴리아세트산 비닐(PVAc)Polyvinyl Acetate (PVAc) 7 wt.%7 wt.% 1 wt.%1 wt.% 17.5 kV17.5 kV 10 cm10 cm
제조예 6Preparation Example 6 폴리아세트산 비닐(PVAc)Polyvinyl Acetate (PVAc) 8 wt.%8 wt.% 1 wt.%1 wt.% 17.5 kV17.5 kV 10 cm10 cm
제조예 7Preparation Example 7 폴리아세트산 비닐(PVAc)Polyvinyl Acetate (PVAc) 9 wt.%9 wt.% 1 wt.%1 wt.% 17.5 kV17.5 kV 10 cm10 cm
제조예 8Preparation Example 8 폴리아세트산 비닐(PVAc)Polyvinyl Acetate (PVAc) 3 wt.%3 wt.% 1 wt.%1 wt.% 15 kV15 kV 10 cm10 cm
제조예 9Preparation Example 9 폴리아세트산 비닐(PVAc)Polyvinyl Acetate (PVAc) 4 wt.%4 wt.% 1 wt.%1 wt.% 15 kV15 kV 10 cm10 cm
제조예 10Preparation Example 10 폴리아세트산 비닐(PVAc)Polyvinyl Acetate (PVAc) 5 wt.%5 wt.% 1 wt.%1 wt.% 15 kV15 kV 10 cm10 cm
제조예 11Preparation Example 11 폴리아세트산 비닐(PVAc)Polyvinyl Acetate (PVAc) 6 wt.%6 wt.% 1 wt.%1 wt.% 15 kV15 kV 10 cm10 cm
제조예 12Preparation Example 12 폴리아세트산 비닐(PVAc)Polyvinyl Acetate (PVAc) 7 wt.%7 wt.% 1 wt.%1 wt.% 15 kV15 kV 10 cm10 cm
제조예 13Preparation Example 13 폴리아세트산 비닐(PVAc)Polyvinyl Acetate (PVAc) 8 wt.%8 wt.% 1 wt.%1 wt.% 15 kV15 kV 10 cm10 cm
제조예 14Preparation Example 14 폴리아세트산 비닐(PVAc)Polyvinyl Acetate (PVAc) 9 wt.%9 wt.% 1 wt.%1 wt.% 15 kV15 kV 10 cm10 cm
하기 실시예 1 내지 실시예 14에서는 제조예 1에서 제조한 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포를 비누화하여 기능성 천연추출물 함유 폴리비닐알코올 나노 섬유 부직포를 제조하기 위한 실험을 실시하였다. 제조예 1에서 제조한 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포를 알칼리 용액을 이용하여 비누화 공정을 한 나노 섬유 부직포를 증류수에 넣어 다시 교반시킨 다음, 상온에 건조시켜 기능성 천연추출물 함유 폴리비닐알코올 나노 섬유 부직포를 제조하였다. In Examples 1 to 14, the functional natural extract-containing polyvinyl acetate nanofiber nonwoven fabric prepared in Preparation Example 1 was saponified to prepare an experiment to prepare a functional natural extract-containing polyvinyl alcohol nanofiber nonwoven fabric. The polyvinyl acetate nanofiber nonwoven fabric containing the functional natural extract prepared in Preparation Example 1 was added to a nanofiber nonwoven fabric subjected to saponification using an alkali solution in distilled water, stirred again, and then dried at room temperature, followed by polyvinyl alcohol nano containing the functional natural extract. Fibrous nonwovens were prepared.
실시예 1: 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포의 균일계 비누화를 통한 기능성 천연추출물 함유 폴리비닐알코올 나노 섬유 부직포의 제조 Example 1: Preparation of functional natural extracts containing polyvinyl acetate nanofibers functional natural extract containing a polyvinyl alcohol nanofiber non-woven fabric by non-woven fabric non-homogeneous saponification of
전기방사법을 이용해 제조된 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포의 비누화 공정을 위해, 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포 1 g 기준으로, 증류수(100 mL), NaOH(10 g), Na2SO4(10 g), MeOH(10 g)을 부드럽게 교반시켜 알칼리 용액을 제조하였다. 제조된 알칼리 용액에 기능성 천연추출물 함유 폴리아세트산 나노 섬유 부직포를 넣고 40℃에서 1시간 비누화 반응을 실시하였다. 비누화 반응 후 나노 섬유 부직포를 여러 번 증류수로 세척을 실시하고 세척된 나노 섬유 부직포를 12시간 동안 상온에서 건조시켜 비누화 된 기능성 천연추출물 함유 폴리비닐알코올 나노 섬유 부직포를 제조하였다.For saponification of the functional natural extract-containing polyvinyl acetate nanofiber nonwoven fabric prepared by electrospinning, based on 1 g of the functional natural extract-containing polyvinyl acetate nanofiber nonwoven fabric, distilled water (100 mL), NaOH (10 g), Na An alkaline solution was prepared by gently stirring 2 SO 4 (10 g), MeOH (10 g). A functional natural extract-containing polyacetic acid nanofiber nonwoven fabric was added to the prepared alkaline solution, and the saponification reaction was performed at 40 ° C. for 1 hour. After the saponification reaction, the nanofiber nonwoven fabric was washed several times with distilled water, and the washed nanofiber nonwoven fabric was dried at room temperature for 12 hours to prepare a polyvinyl alcohol nanofiber nonwoven fabric containing saponified functional natural extract.
실시예 2: 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포의 균일계 비누화를 통한 기능성 천연추출물 함유 폴리비닐알코올 나노 섬유 부직포의 제조 Example 2: Preparation of functional natural extracts containing polyvinyl acetate nanofibers functional natural extract containing a polyvinyl alcohol nanofiber non-woven fabric by non-woven fabric non-homogeneous saponification of
비누화 반응 시간을 2시간으로 조절한 것을 제외하고는 상기 실시예 1과 동일하게 수행하여 기능성 천연추출물 함유 폴리비닐알코올 나노 섬유 부직포를 제조하였다.A polyvinyl alcohol nanofiber nonwoven fabric containing functional natural extract was prepared in the same manner as in Example 1 except that the saponification reaction time was adjusted to 2 hours.
실시예 3: 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포의 균일계 비누화를 통한 기능성 천연추출물 함유 폴리비닐알코올 나노 섬유 부직포의 제조 Example 3: Preparation of functional natural extracts containing polyvinyl acetate nanofibers functional natural extract containing a polyvinyl alcohol nanofiber non-woven fabric by non-woven fabric non-homogeneous saponification of
비누화 반응 시간을 3시간으로 조절한 것을 제외하고는 상기 실시예 1과 동일하게 수행하여 기능성 천연추출물 함유 폴리비닐알코올 나노 섬유 부직포를 제조하였다.A polyvinyl alcohol nanofiber nonwoven fabric containing functional natural extract was prepared in the same manner as in Example 1 except that the saponification reaction time was adjusted to 3 hours.
실시예 4: 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포의 균일계 비누화를 통한 기능성 천연추출물 함유 폴리비닐알코올 나노 섬유 부직포의 제조 Example 4: Preparation of functional natural extracts containing polyvinyl acetate nanofibers functional natural extract containing a polyvinyl alcohol nanofiber non-woven fabric by non-woven fabric non-homogeneous saponification of
비누화 반응 시간을 6시간으로 조절한 것을 제외하고는 상기 실시예 1과 동일하게 수행하여 기능성 천연추출물 함유 폴리비닐알코올 나노 섬유 부직포를 제조하였다.A polyvinyl alcohol nanofiber nonwoven fabric containing functional natural extract was prepared in the same manner as in Example 1 except that the saponification reaction time was adjusted to 6 hours.
실시예 5: 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포의 균일계 비누화를 통한 기능성 천연추출물 함유 폴리비닐알코올 나노 섬유 부직포의 제조 Example 5: Preparation of functional natural extracts containing polyvinyl acetate nanofibers functional natural extract containing a polyvinyl alcohol nanofiber non-woven fabric by non-woven fabric non-homogeneous saponification of
비누화 반응 온도를 30℃로 조절한 것을 제외하고는 상기 실시예 1과 동일하게 수행하여 기능성 천연추출물 함유 폴리비닐알코올 나노 섬유 부직포를 제조하였다.A polyvinyl alcohol nanofiber nonwoven fabric containing a functional natural extract was prepared in the same manner as in Example 1 except that the saponification reaction temperature was adjusted to 30 ° C.
실시예 6: 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포의 균일계 비누화를 통한 기능성 천연추출물 함유 폴리비닐알코올 나노 섬유 부직포의 제조 Example 6: Preparation of functional natural extracts containing polyvinyl acetate nanofibers functional natural extract containing a polyvinyl alcohol nanofiber non-woven fabric by non-woven fabric non-homogeneous saponification of
비누화 반응 시간을 2시간으로 조절한 것을 제외하고는 상기 실시예 5와 동일하게 수행하여 기능성 천연추출물 함유 폴리비닐알코올 나노 섬유 부직포를 제조하였다.A polyvinyl alcohol nanofiber nonwoven fabric containing functional natural extract was prepared in the same manner as in Example 5 except that the saponification reaction time was adjusted to 2 hours.
실시예 7: 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포의 균일계 비누화를 통한 기능성 천연추출물 함유 폴리비닐알코올 나노 섬유 부직포의 제조 Example 7: Preparation of functional natural extracts containing polyvinyl acetate nanofibers functional natural extract containing a polyvinyl alcohol nanofiber non-woven fabric by non-woven fabric non-homogeneous saponification of
비누화 반응 시간을 3시간으로 조절한 것을 제외하고는 상기 실시예 5와 동일하게 수행하여 기능성 천연추출물 함유 폴리비닐알코올 나노 섬유 부직포를 제조하였다.A functional natural extract-containing polyvinyl alcohol nanofiber nonwoven fabric was prepared in the same manner as in Example 5 except that the saponification reaction time was adjusted to 3 hours.
실시예 8: 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포의 균일계 비누화를 통한 기능성 천연추출물 함유 폴리비닐알코올 나노 섬유 부직포의 제조 Example 8: Preparation of functional natural extracts containing polyvinyl acetate nanofibers functional natural extract containing a polyvinyl alcohol nanofiber non-woven fabric by non-woven fabric non-homogeneous saponification of
비누화 반응 시간을 6시간으로 조절한 것을 제외하고는 상기 실시예 5와 동일하게 수행하여 기능성 천연추출물 함유 폴리비닐알코올 나노 섬유 부직포를 제조하였다.A polyvinyl alcohol nanofiber nonwoven fabric containing functional natural extract was prepared in the same manner as in Example 5 except that the saponification reaction time was adjusted to 6 hours.
실시예 9: 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포의 균일계 비누화를 통한 기능성 천연추출물 함유 폴리비닐알코올 나노 섬유 부직포의 제조 Example 9: Preparation of functional natural extracts containing polyvinyl acetate nanofibers functional natural extract containing a polyvinyl alcohol nanofiber non-woven fabric by non-woven fabric non-homogeneous saponification of
증류수(50 mL), NaOH(5 g), Na2SO4(5 g), MeOH(5 g)로 제조된 알칼리 용액을 사용한 것을 제외하고는 상기 실시예 1과 동일하게 수행하여 기능성 천연추출물 함유 폴리비닐알코올 나노 섬유 부직포를 제조하였다.Containing functional natural extract in the same manner as in Example 1 except for using an alkaline solution prepared with distilled water (50 mL), NaOH (5 g), Na 2 SO 4 (5 g), MeOH (5 g) Polyvinyl alcohol nanofiber nonwoven fabric was prepared.
실시예 10: 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포의 불균일계 비누화를 통한 기능성 천연추출물 함유 폴리비닐알코올 나노 섬유 부직포의 제조 Example 10 Preparation of Functional Natural Extract-Containing Polyvinyl Alcohol Nanofiber Nonwoven Fabrics through Heterogeneous Saponification of Functional Natural Extract-Containing Polyvinyl Acetate Nanofiber Nonwoven Fabrics
비누화 반응 시간을 2시간으로 조절한 것을 제외하고는 상기 실시예 9와 동일하게 수행하여 기능성 천연추출물 함유 폴리비닐알코올 나노 섬유 부직포를 제조하였다.A polyvinyl alcohol nanofiber nonwoven fabric containing functional natural extract was prepared in the same manner as in Example 9 except that the saponification reaction time was adjusted to 2 hours.
실시예 11: 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포의 불균일계 비누화를 통한 기능성 천연추출물 함유 폴리비닐알코올 나노 섬유 부직포의 제조 Example 11 Preparation of Functional Natural Extract-Containing Polyvinyl Alcohol Nanofiber Nonwoven Fabric through Heterogeneous Saponification of Functional Natural Extract-Containing Polyvinyl Acetate Nanofiber Nonwoven Fabric
비누화 반응 시간을 3시간으로 조절한 것을 제외하고는 상기 실시예 9와 동일하게 수행하여 기능성 천연추출물 함유 폴리비닐알코올 나노 섬유 부직포를 제조하였다.A polyvinyl alcohol nanofiber nonwoven fabric containing functional natural extract was prepared in the same manner as in Example 9 except that the saponification reaction time was adjusted to 3 hours.
실시예 12: 기능성 천연추출물 함유 폴리아세트산비닐 나노 섬유 부직포의 불균일계 비누화를 통한 기능성 천연추출물 함유 폴리비닐알코올 나노 섬유 부직포의 제조 Example 12 Preparation of Functional Natural Extract-Containing Polyvinyl Alcohol Nanofiber Nonwoven Fabrics through Heterogeneous Saponification of Functional Natural Extract-Containing Polyvinyl Acetate Nanofiber Nonwoven Fabrics
비누화 반응 시간을 6시간으로 조절한 것을 제외하고는 상기 실시예 9와 동일하게 수행하여 기능성 천연추출물 함유 폴리비닐알코올 나노 섬유 부직포를 제조하였다.A polyvinyl alcohol nanofiber nonwoven fabric containing functional natural extract was prepared in the same manner as in Example 9 except that the saponification reaction time was adjusted to 6 hours.
상기 실시예 1 내지 실시예 12의 조건 및 결과를 정리하여 하기의 표 2에 나타내었다.The conditions and results of Examples 1 to 12 are summarized in Table 2 below.
구분division 증류수Distilled water 알칼리 용액Alkaline solution 온도Temperature 비누화 반응시간Saponification reaction time
NaOHNaOH Na2SO4 Na 2 SO 4 MeOHMeOH
실시예 1Example 1 100 mL100 mL 10 g10 g 10 g10 g 10 g10 g 40℃40 ℃ 1 시간1 hours
실시예 2Example 2 100 mL100 mL 10 g10 g 10 g10 g 10 g10 g 40℃40 ℃ 2 시간2 hours
실시예 3Example 3 100 mL100 mL 10 g10 g 10 g10 g 10 g10 g 40℃40 ℃ 3 시간3 hours
실시예 4Example 4 100 mL100 mL 10 g10 g 10 g10 g 10 g10 g 40℃40 ℃ 6 시간6 hours
실시예 5Example 5 100 mL100 mL 10 g10 g 10 g10 g 10 g10 g 30℃30 ℃ 1 시간1 hours
실시예 6Example 6 100 mL100 mL 10 g10 g 10 g10 g 10 g10 g 30℃30 ℃ 2 시간2 hours
실시예 7Example 7 100 mL100 mL 10 g10 g 10 g10 g 10 g10 g 30℃30 ℃ 3 시간3 hours
실시예 8Example 8 100 mL100 mL 10 g10 g 10 g10 g 10 g10 g 30℃30 ℃ 6 시간6 hours
실시예 9Example 9 50 mL50 mL 5 g5 g 5 g5 g 5 g5 g 40℃40 ℃ 1 시간1 hours
실시예 10Example 10 50 mL50 mL 5 g5 g 5 g5 g 5 g5 g 40℃40 ℃ 2 시간2 hours
실시예 11Example 11 50 mL50 mL 5 g5 g 5 g5 g 5 g5 g 40℃40 ℃ 3 시간3 hours
실시예 12Example 12 50 mL50 mL 5 g5 g 5 g5 g 5 g5 g 40℃40 ℃ 6 시간6 hours
상기 실험을 통해, 증류수 50 내지 100 mL, NaOH 5 내지 10 g, Na2SO4 5 내지 10 g, MeOH 5 내지 10 g을 포함하는 알칼리 용액에 투입하여 온도 30 내지 40℃, 비누화 시간 1간 내지 6시간에 의해 불균일계 비누화 하는 단계에 의해 제조된 천연추출물 함유 폴리비닐알코올 나노 섬유 부직포의 경우 비누화도가 60% 내지 99.9%를 가지는 천연추출물 함유 폴리비닐알코올 나노 섬유 부직포가 형성됨을 확인하였다. 특히, 증류수 100 mL, NaOH 10 g, Na2SO4 10 g, MeOH 10 g을 포함하는 알칼리 용액에 투입하여 온도 40℃, 비누화 시간 3시간에 의해 기능성 천연추출물 함유 불균일계 비누화 하는 단계에 의해 제조된 기능성 천연추출물 함유 폴리비닐알코올 나노 섬유 부직포의 경우 비누화도가 99.9%를 가지는 천연추출물 함유 폴리비닐알코올 나노 섬유 부직포가 형성됨을 확인하였다.Through the above experiment, 50 to 100 mL of distilled water, 5 to 10 g of NaOH, 5 to 10 g of Na 2 SO 4, and 5 to 10 g of MeOH were added to an alkali solution containing a temperature of 30 to 40 ° C. and a saponification time of 1 to In the case of the natural extract-containing polyvinyl alcohol nanofiber nonwoven fabric prepared by the step of heterogeneous saponification by 6 hours, it was confirmed that the natural extract-containing polyvinyl alcohol nanofiber nonwoven fabric having a saponification degree of 60% to 99.9% was formed. In particular, prepared by the step of the non-uniform saponification containing a functional natural extract by adding to an alkaline solution containing 100 mL of distilled water, 10 g of NaOH, 10 g of Na 2 SO 4, 10 g of MeOH by temperature 40 ℃, saponification time 3 hours. In the case of the functional natural extract-containing polyvinyl alcohol nanofiber nonwoven fabric, it was confirmed that the natural extract-containing polyvinyl alcohol nanofiber nonwoven fabric having a saponification degree of 99.9% was formed.
본 발명의 효과를 뒷받침하기 위한 실험예로, 실험예 1은 기능성 천연추출물 함유 폴리비닐알코올 나노 섬유 부직포의 표면 형태 분석에 관한 것이고, 실험예 2는 기능성 천연추출물 함유 폴리비닐알코올 나노 섬유 부직포의 기능성 분석에 관한 것이다. 더 자세하게는 하기 실험예1 내지 2에 제시하였다.As an experimental example to support the effect of the present invention, Experimental Example 1 relates to the surface morphology analysis of the functional natural extract-containing polyvinyl alcohol nanofiber nonwoven fabric, Experimental Example 2 is the functionality of the functional natural extract-containing polyvinyl alcohol nanofiber nonwoven fabric It's about analysis. More specifically, it is shown in Experimental Examples 1 to 2 below.
실험예 1: 기능성 천연추출물 함유 폴리비닐알코올 나노 섬유 부직포의 표면 형태 분석 Experimental Example 1 Surface Morphology Analysis of Polyvinyl Alcohol Nanofiber Nonwoven Fabric Containing Functional Natural Extracts
알칼리 용액량 및 비누화 시간에 따른 기능성 천연추출물 함유 폴리비닐알코올 나노 섬유 부직포의 표면 형태를 분석하였다. 그 결과를 도 3 및 도 4에 나타내었다.The surface morphology of the polyvinyl alcohol nanofiber nonwoven fabric containing the functional natural extract according to the alkali solution amount and saponification time was analyzed. The results are shown in FIGS. 3 and 4.
도 3은 알칼리 용액량에 따라 제조된 불균일계 비누화 기능성 천연추출물 함유 폴리비닐알코올 나노 섬유 부직포의 주사전자현미경 사진이다. 온도 40℃ 비누화 시간 3시간으로 동일하다.3 is a scanning electron micrograph of a non-uniform saponified functional natural extract-containing polyvinyl alcohol nanofiber nonwoven fabric prepared according to an alkali solution amount. The temperature is the same at 40 ° C saponification time 3 hours.
(a) NaOH(5g), Na2SO4(5g), MeOH(5g) (a) NaOH (5 g), Na 2 SO 4 (5 g), MeOH (5 g)
(b) NaOH(10g), Na2SO4(10g), MeOH(10g) (b) NaOH (10 g), Na 2 SO 4 (10 g), MeOH (10 g)
도 4는 비누화 시간에 따라 제조된 불균일계 비누화 기능성 천연추출물 함유 폴리비닐알코올 나노 섬유 부직포의 주사전자현미경 사진이다. 비누화에 필요한 알칼리용액은 NaOH(10g), Na2SO4(10g), MeOH(10g), 온도 40℃로 동일하다.4 is a scanning electron micrograph of a non-uniform saponified functional natural extract-containing polyvinyl alcohol nanofiber nonwoven fabric prepared according to saponification time. Alkaline solution required for saponification is the same with NaOH (10 g), Na 2 SO 4 (10 g), MeOH (10 g), temperature 40 ℃.
(a) 비누화 시간 1시간(a) 1 hour saponification time
(b) 비누화 시간 6시간(b) saponification time 6 hours
상기 도 3 및 도 4를 통해, 본 발명의 기능성 천연추출물 함유 폴리비닐알코올 나노 섬유 부직포 표면상에 고르지 않은 주름이 방향성을 띄지 않고 다수 접혀 있는 모양을 띄고 있어서 나노 섬유 부직포의 비표면적이 극대화되었음을 확인할 수 있다.3 and 4, it is confirmed that the uneven wrinkles on the surface of the functional natural extract-containing polyvinyl alcohol nanofiber nonwoven fabric of the present invention are not directional but folded in a large number, thereby maximizing the specific surface area of the nanofiber nonwoven fabric. Can be.
실험예 2: 기능성 천연추출물 함유 폴리비닐알코올 나노 섬유 부직포의 기능성 분석 Experimental Example 2: Functional analysis of polyvinyl alcohol nanofiber nonwoven fabric containing functional natural extract
도 5는 제조한 기능성 천연추출물 함유 폴리비닐알코올 나노 섬유 부직포를 피부에 적용하여 피부 안전성 평가인 첩포시험을 실시한 결과를 나타낸 도면이고, 도 6은 국제 접촉피부염 연구회의 판정에 대한 기준을 나타낸 표이다.FIG. 5 is a view showing the results of a patch test for skin safety evaluation by applying the prepared functional natural extract-containing polyvinyl alcohol nanofiber nonwoven fabric to the skin, and FIG. 6 is a table showing criteria for judging the international contact dermatitis study group. .
상기 기능성 천연추출물로는 전술한 바와 같이 복령 및 수수 추출물을 이용하였고, 상기 실시예 1에서 제조한 기능성 천연추출물 함유 폴리비닐알코올 나노 섬유 부직포를 이용하여 첩포시험을 실시하였다. As the functional natural extracts were used as described above Fukryeong and sorghum extract, and the patch test was carried out using the functional natural extract-containing polyvinyl alcohol nanofiber nonwoven fabric prepared in Example 1.
도 5 및 도 6을 참조하면, 상기 첩포시험 결과, 피부에 대한 트러블이 발생하지 않았으며 접촉성 피부염도 유발되지 않음을 확인할 수 있었다. 첩포 시험은 상온에서 2주 보관한 보관한 기능성 천연추출물 함유 폴리비닐알코올 나노 섬유 부직포(b)와 일반 폴리비닐알코올 나노 섬유 부직포(a)를 팔안쪽 부위의 피부에 Finn chamber on scanpor tape를 사용하여 24시간 동안 밀폐 첩포 한 후 피부의 반응을 육안으로 확인 하며, 판정 기준은 국제 접촉피부염 연구회의 판정을 기준으로 판정한다.5 and 6, as a result of the patch test, it was confirmed that no trouble with the skin did not occur and contact dermatitis was not induced. The patch test was carried out using a Finn chamber on scanpor tape on the skin of the arm using a polyvinyl alcohol nanofiber nonwoven fabric (b) and a polyvinyl alcohol nanofiber nonwoven fabric (a) containing functional natural extracts stored at room temperature for 2 weeks. The skin reaction is visually confirmed after 24 hours of closed patching, and the criteria for evaluation are based on the judgment of the International Contact Dermatitis Study Group.
24시간 동안 밀폐 제조된 나노 섬유 부직포인 일반 폴리비닐알코올 나노 섬유 부직포(a)를 첩포한 경우에는 공기가 순환되지 않고, 피부에 홍반이 나타난 반면, 복령 및 수수 추출물을 함유한 폴리비닐알코올 나노 섬유 부직포(b)를 첩포한 경우에는 주름이 많아, 피부와 접촉하는 면에 복령 및 수수추출물에 의한 기능성(항균성 및 항산화성)이 부여되므로 홍반이 나타나지 않았다.When the polyvinyl alcohol nanofiber nonwoven fabric (a), a nanofiber nonwoven fabric hermetically sealed for 24 hours, is patched with air, the air does not circulate and erythema appears on the skin, while polyvinyl alcohol nanofibers containing Fukryeong and sorghum extracts When the non-woven fabric (b) is patched, there are many wrinkles, and erythema does not appear because the functional (antibacterial and antioxidant properties) by Bokyeong and sorghum extract are given to the surface in contact with the skin.
도 7은 제조된 불균일계 비누화 폴리비닐알코올 나노 섬유 부직포의 주사전자현미경 사진이다. 도 7을 참조하면, 농도 13 wt.%의 조건에서 섬유의 직경은 80 nm에서 2,000 nm의 범위의 크기로 형성됨을 확인할 수 있었다.7 is a scanning electron micrograph of the prepared non-uniform saponified polyvinyl alcohol nanofiber nonwoven fabric. Referring to Figure 7, it can be seen that the diameter of the fiber is formed in the size range of 80 nm to 2,000 nm under the condition of 13 wt.% Concentration.

Claims (18)

  1. 기능성 추출물 함유 폴리아세트산비닐 나노 섬유 부직포가 부직포 형태를 유지시킬 수 있는 제1용매에 함침시킨 상태에서 기능성 추출물 함유 폴리아세트산비닐 나노 섬유 부직포를 비누화하여 기능성 추출물 함유 폴리비닐알코올 나노 섬유 부직포로 전환시키는 단계를 포함하는, 표면 상에 주름 및 나노 기공이 형성된 기능성 추출물 함유 폴리비닐알코올 나노 섬유 부직포의 제조방법.Converting the functional extract-containing polyvinyl acetate nanofiber nonwoven into a functional extract-containing polyvinyl alcohol nanofiber nonwoven in a state where the functional extract-containing polyvinyl acetate nanofiber nonwoven is impregnated in a first solvent capable of maintaining the nonwoven form A method of producing a functional extract-containing polyvinyl alcohol nanofiber nonwoven fabric comprising a wrinkle and nano pores formed on the surface.
  2. 제1항에 있어서, 상기 기능성 추출물 함유 폴리아세트산비닐 나노 섬유 부직포는 기능성 추출물 및 폴리아세트산비닐을 제2용매에 용해한 방사 용액을 전기방사하여 제조하는 것임을 특징으로 하는, 기능성 추출물 함유 폴리비닐알코올 나노 섬유 부직포의 제조방법.The polyvinyl alcohol nanofiber of claim 1, wherein the functional extract-containing polyvinyl acetate nanofiber nonwoven fabric is prepared by electrospinning a functional extract and a spinning solution in which polyvinyl acetate is dissolved in a second solvent. Method for manufacturing nonwoven fabrics.
  3. 제2항에 있어서, 상기 기능성 추출물은 상기 제2용매와 동일한 용매를 추출 용매를 사용하는 것인, 기능성 추출물 함유 폴리비닐알코올 필름의 제조방법.According to claim 2, wherein the functional extract is a method of producing a functional extract-containing polyvinyl alcohol film, using the same solvent as the extraction solvent of the second solvent.
  4. 제2항에 있어서, 상기 기능성 추출물은 복령, 수수, 어성초, 도인, 도인피, 판람근, 리기다, 상황, 망태버섯, 운지버섯, 영지버섯, 신이화, 포공영, 율피, 동백유, 피톤치드, 버드나무, 자작나무, 소나무, 느릅나무, 조팝나무, 자귀나무, 감자, 감초, 고삼, 갈조, 구아검, 굴, 그레이프씨드, 꿀, 녹차, 당근, 당약, 동백유, 들국화, 딸기, 로즈마리, 로커스트빈검, 마카데미아넛 오일, 마트리카리아, 전분, 비피두스, 사플로워오일, 상백피, 세이지, 수세미, 식물성 스쿠알렌, 실크, 아카시아, 쌀, 쑥, 아몬드, 아보카도, 아이비, 알로에, 옥수수, 올리브, 우유단백질, 울금, 유용성 감초, 인삼, 작약, 장미, 창포, 천궁, 치자, 코코넛, 파슬리, 헨나, 호스테일, 호호바, 황토, 천연유기유황, 포도씨, 석류, 베타 카로틴, 비타민, 허브, 생강, 지부자, 지골피, 판람근, 자초, 연잎 추출물, 및 이의 합성물 또는 이들 하나 이상의 혼합물인 것을 특징으로 하는, 기능성 천연추출물 함유 폴리비닐알코올 나노 섬유 부직포의 제조방법.The method of claim 2, wherein the functional extract is Fukryeong, sorghum, Eoseongcho, Doin, Doinpi, Panrameungi, Rigida, Sichuan, mantle mushroom, cloud fingering, Ganoderma lucidum, Sinyihwa, pogongyoung, Yulpi, camellia oil, phytoncide, willow, Birch, pine, elm, meadowsweet, purple, potato, licorice, red ginseng, brown alga, guar gum, oyster, grape seed, honey, green tea, carrot, sugar, camellia oil, wild chrysanthemum, strawberry, rosemary, locust bean gum, maca Damian Nut Oil, Matricaria, Starch, Bifidus, Saffron Oil, Morus, Sage, Loofah, Vegetable Squalane, Silk, Acacia, Rice, Mugwort, Almond, Avocado, Ivy, Aloe, Corn, Olive, Milk Protein, Turmeric, oil-soluble licorice, ginseng, peony, rose, iris, horoscope, gardenia, coconut, parsley, henna, hostile, jojoba, ocher, natural organic sulfur, grape seed, pomegranate, beta carotene, vitamin, herb, ginger, branch, zigolpi , Pansymus, soybean, lotus leaf A method for producing a functional natural extract-containing polyvinyl alcohol nanofiber nonwoven fabric, characterized in that the extract, a mixture thereof or one or more thereof.
  5. 제2항에 있어서, 상기 제2용매는 메탄올, 에탄올, 테트라히드로퓨란(THF), 디메틸설폭사이드(DMSO), 벤젠, 아세톤, 에틸 아세테이트, 메틸렌 클로라이드, 메틸 에틸 케톤, 톨루엔, 에틸렌 글라이콜 디아세테이트 또는 이들의 혼합용매인 것을 특징으로 하는, 기능성 천연추출물 함유 폴리비닐알코올 나노 섬유 부직포의 제조방법.The method of claim 2, wherein the second solvent is methanol, ethanol, tetrahydrofuran (THF), dimethyl sulfoxide (DMSO), benzene, acetone, ethyl acetate, methylene chloride, methyl ethyl ketone, toluene, ethylene glycol di A method of producing a functional natural extract-containing polyvinyl alcohol nanofiber nonwoven fabric, characterized in that it is an acetate or a mixed solvent thereof.
  6. 제2항에 있어서, 상기 방사 용액 내 폴리아세트산비닐의 농도는 1 wt.% 내지 30 wt.%인 것을 특징으로 하는, 기능성 추출물 함유 폴리비닐알코올 나노 섬유 부직포의 제조방법.The method according to claim 2, wherein the concentration of polyvinyl acetate in the spinning solution is 1 wt.% To 30 wt.%.
  7. 제2항에 있어서, 상기 전기방사는 모세관과 집적판 사이의 거리를 1 cm 내지 30 cm로 하고, 인가전압 5 kV 내지 40 kV의 조건에서 수행하는 것을 특징으로 하는, 기능성 추출물 함유 폴리비닐알코올 나노 섬유 부직포의 제조방법.According to claim 2, The electrospinning is characterized in that the distance between the capillary tube and the integrated plate to 1 cm to 30 cm, it is carried out under the conditions of the applied voltage 5 kV to 40 kV, functional extract-containing polyvinyl alcohol nano Method for producing fibrous nonwovens.
  8. 제1항에 있어서, 상기 제1용매는 분산제 및 팽윤제를 포함하는, 산 용액 또는 알칼리 용액인 것을 특징으로 하는, 기능성 추출물 함유 폴리비닐알코올 나노 섬유 부직포의 제조방법.The method of claim 1, wherein the first solvent is an acid solution or an alkaline solution, including a dispersant and a swelling agent.
  9. 제8항에 있어서, 상기 분산제는 황산나트륨, 아황산나트륨, 황산칼슘, 황산마그네슘 또는 이들의 혼합물인 것을 특징으로 하는, 기능성 추출물 함유 폴리비닐알코올 나노 섬유 부직포의 제조방법.The method of claim 8, wherein the dispersing agent is sodium sulfate, sodium sulfite, calcium sulfate, magnesium sulfate, or a mixture thereof.
  10. 제8항에 있어서, 상기 팽윤제는 메탄올, 에탄올, 프로판올, 에틸렌글리콜, 프로필렌글리콜, 테트라히드로퓨란(THF), 디메틸설폭사이드(DMSO), 벤젠, 아세톤 또는 이들의 혼합물인 것을 특징으로 하는, 기능성 추출물 함유 폴리비닐알코올 나노 섬유 부직포의 제조방법.The swelling agent of claim 8, wherein the swelling agent is methanol, ethanol, propanol, ethylene glycol, propylene glycol, tetrahydrofuran (THF), dimethyl sulfoxide (DMSO), benzene, acetone, or a mixture thereof. Method for producing polyvinyl alcohol nanofiber nonwoven fabric containing extract.
  11. 제8항에 있어서, 상기 산 용액은 염산, 질산, 황산 또는 이들의 혼합물; 황산나트륨, 아황산나트륨, 황산칼슘, 황산마그네슘, 또는 이들의 혼합물로부터 선택되는 어느 하나의 분산제; 메탄올, 에탄올, 프로판올, 에틸렌글리콜, 프로필렌글리콜, 테트라히드로퓨란(THF), 디메틸설폭사이드(DMSO), 벤젠, 아세톤, 또는 이들의 혼합물로부터 선택되는 어느 하나의 팽윤제; 및 물을 혼합하여 제조된 것을 특징으로 하는, 기능성 추출물 함유 폴리비닐알코올 나노 섬유 부직포의 제조방법.The method of claim 8, wherein the acid solution is hydrochloric acid, nitric acid, sulfuric acid or a mixture thereof; Any one dispersant selected from sodium sulfate, sodium sulfite, calcium sulfate, magnesium sulfate, or mixtures thereof; Any one of swelling agents selected from methanol, ethanol, propanol, ethylene glycol, propylene glycol, tetrahydrofuran (THF), dimethyl sulfoxide (DMSO), benzene, acetone, or mixtures thereof; And a method of producing a functional extract-containing polyvinyl alcohol nanofiber nonwoven fabric, which is prepared by mixing water.
  12. 제8항에 있어서, 상기 알칼리 용액은 염화나트륨, 수산화나트륨, 수산화칼륨, 브롬화 나트륨, 요오드화 나트륨 또는 이들의 혼합물; 황산나트륨, 아황산나트륨, 황산칼슘, 황산마그네슘, 또는 이들의 혼합물로부터 선택되는 어느 하나의 분산제; 메탄올, 에탄올, 프로판올, 에틸렌글리콜, 프로필렌글리콜, 테트라히드로퓨란(THF), 디메틸설폭사이드(DMSO), 벤젠, 아세톤, 또는 이들의 혼합물로부터 선택되는 어느 하나의 팽윤제; 및 물을 혼합하여 제조된 것을 특징으로 하는, 기능성 추출물 함유 폴리비닐알코올 나노 섬유 부직포의 제조방법.The method of claim 8, wherein the alkaline solution is sodium chloride, sodium hydroxide, potassium hydroxide, sodium bromide, sodium iodide or mixtures thereof; Any one dispersant selected from sodium sulfate, sodium sulfite, calcium sulfate, magnesium sulfate, or mixtures thereof; Any one of swelling agents selected from methanol, ethanol, propanol, ethylene glycol, propylene glycol, tetrahydrofuran (THF), dimethyl sulfoxide (DMSO), benzene, acetone, or mixtures thereof; And a method of producing a functional extract-containing polyvinyl alcohol nanofiber nonwoven fabric, which is prepared by mixing water.
  13. 제8항에 있어서, 상기 제1용매는 염화나트륨; 황산나트륨; 메탄올; 및 물을 혼합하여 용해시킨 알칼리 용액인 것인, 기능성 추출물 함유 폴리비닐알코올 나노 섬유 부직포의 제조방법.The method of claim 8, wherein the first solvent is sodium chloride; Sodium sulfate; Methanol; And an alkaline solution in which water is mixed and dissolved to prepare a functional extract-containing polyvinyl alcohol nanofiber nonwoven fabric.
  14. 제1항에 있어서, 상기 비누화 하는 단계는 5℃ 내지 80℃의 온도범위에서 1시간 내지 6시간 동안 수행되는 것을 특징으로 하는, 기능성 추출물 함유 폴리비닐알코올 나노 섬유 부직포의 제조방법.The method of claim 1, wherein the saponification step is performed for 1 hour to 6 hours at a temperature range of 5 ℃ to 80 ℃, a method for producing a polyvinyl alcohol nano fiber nonwoven fabric containing a functional extract.
  15. 제1항 내지 제14항 중 어느 한 항의 제조방법으로 제조된, 표면 상에 주름이 형성되어 있으며, 50% 내지 95% 기공도를 갖는 나노 기공이 형성된 기능성 추출물 함유 폴리비닐알코올 나노 섬유 부직포.A polyvinyl alcohol nanofiber nonwoven fabric containing functional extracts having wrinkles formed on the surface thereof and having nanopores having a porosity of 50% to 95%, prepared by the method of any one of claims 1 to 14.
  16. 제15항에 있어서, 상기 폴리비닐알코올 나노 섬유 부직포의 주름의 깊이는 10 nm 내지 10 ㎛인 것을 특징으로 하는, 기능성 추출물 함유 폴리비닐알코올 나노 섬유 부직포.16. The polyvinyl alcohol nanofiber nonwoven fabric of claim 15, wherein the depth of the pleats of the polyvinyl alcohol nanofiber nonwoven fabric is 10 nm to 10 µm.
  17. 제15항에 있어서, 상기 기능성 천연추출물은 복령, 수수, 어성초, 도인, 도인피, 판람근, 리기다, 상황, 망태버섯, 운지버섯, 영지버섯, 신이화, 포공영, 율피, 동백유, 피톤치드, 버드나무, 자작나무, 소나무, 느릅나무, 조팝나무, 자귀나무, 감자, 감초, 고삼, 갈조, 구아검, 굴, 그레이프씨드, 꿀, 녹차, 당근, 당약, 동백유, 들국화, 딸기, 로즈마리, 로커스트빈검, 마카데미아넛 오일, 마트리카리아, 전분, 비피두스, 사플로워오일, 상백피, 세이지, 수세미, 식물성 스쿠알렌, 실크, 아카시아, 쌀, 쑥, 아몬드, 아보카도, 아이비, 알로에, 옥수수, 올리브, 우유단백질, 울금, 유용성 감초, 인삼, 작약, 장미, 창포, 천궁, 치자, 코코넛, 파슬리, 헨나, 호스테일, 호호바, 황토, 천연유기유황, 포도씨, 석류, 베타 카로틴, 비타민, 허브, 생강, 지부자, 지골피, 판람근, 자초, 연잎 추출물, 및이의 합성물 또는 이들 하나 이상의 혼합물인 것을 특징으로 하는, 기능성 추출물 함유 폴리비닐알코올 나노 섬유 부직포.The method of claim 15, wherein the functional natural extract is Bokryeong, sorghum, Eoseongcho, Doin, Doinpi, Panrameungi, Rigida, Sichuan, mantle mushroom, cloud fingerling, Ganoderma lucidum, Sinyihwa, Pogongyoung, Yulpi, camellia oil, phytoncide, willow , Birch, pine, elm, meadowsweet, alder, potato, licorice, red ginseng, brown seaweed, guar gum, oyster, grape seed, honey, green tea, carrot, sugar, camellia oil, wild chrysanthemum, strawberry, rosemary, locust bean gum, Macadamia Nut Oil, Matricaria, Starch, Bifidus, Saffron Oil, Morus, Sage, Scrubber, Vegetable Squalane, Silk, Acacia, Rice, Mugwort, Almond, Avocado, Ivy, Aloe, Corn, Olive, Milk Protein , Turmeric, oil-soluble licorice, ginseng, peony, rose, iris, horoscope, gardenia, coconut, parsley, henna, hostile, jojoba, ocher, natural organic sulfur, grape seed, pomegranate, beta carotene, vitamin, herb, ginger, branch, Phalanx, Panlamus, A functional extract-containing polyvinyl alcohol nanofiber nonwoven fabric, characterized in that the lotus leaf extract, and a composite or a mixture thereof.
  18. 제15항에 있어서, 상기 기능성 추출물의 농도는 0.05 wt.% 내지 10 wt.%인 것을 특징으로 하는, 기능성 추출물 함유 폴리비닐알코올 나노 섬유 부직포.The polyvinyl alcohol nanofiber nonwoven fabric of claim 15, wherein the concentration of the functional extract is 0.05 wt.% To 10 wt.%.
PCT/KR2016/001964 2015-02-27 2016-02-26 Method for manufacturing functional extract-containing polyvinylalcohol nanofibrous non-woven fabric by heterogeneous saponification of polyvinylacetate nanofibrous non-woven fabric WO2016137293A1 (en)

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