WO2016112585A1 - 一种桩架及其安装方法 - Google Patents
一种桩架及其安装方法 Download PDFInfo
- Publication number
- WO2016112585A1 WO2016112585A1 PCT/CN2015/074364 CN2015074364W WO2016112585A1 WO 2016112585 A1 WO2016112585 A1 WO 2016112585A1 CN 2015074364 W CN2015074364 W CN 2015074364W WO 2016112585 A1 WO2016112585 A1 WO 2016112585A1
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- WIPO (PCT)
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- telescopic
- hinged
- cylinder
- active
- column
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D7/00—Methods or apparatus for placing sheet pile bulkheads, piles, mouldpipes, or other moulds
- E02D7/02—Placing by driving
- E02D7/06—Power-driven drivers
- E02D7/14—Components for drivers inasmuch as not specially for a specific driver construction
- E02D7/16—Scaffolds or supports for drivers
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- E—FIXED CONSTRUCTIONS
- E02—HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
- E02D—FOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
- E02D2250/00—Production methods
Definitions
- the present invention relates to a pile frame, and more particularly to a pile frame that does not require self-standing force by external force, and the present invention also relates to a method of installing the pile frame.
- the pile frame is an indispensable mechanical equipment in the construction of the foundation of the building. All kinds of foundation construction machines such as pile driver and drilling machine are to be hung and installed on the pile frame for construction; the pile frame is in various pile frames.
- the track pile frame is generally composed mainly of the chassis, the fuselage, the column, the inclined support and the power hydraulic system. Since the column is long (generally 20 to 40 meters), the column needs to be dismantled and disassembled during long-distance transition transportation. After the new venue, re-install it. Therefore, the inverted pile of the track pile post is an important part of the track pile installation process.
- such well-known (such as the fifth chapter of "Pile Machinery” published by the Machinery Industry Press) track pile frame and its installation methods are as follows:
- the first type is a kind of pile frame that uses the crane to assist the operation and uses the vertical hoist to drive the pulley block to stand.
- the main crane to hang the earrings on the column assembly, pay attention to the parking position of the crane should be appropriate (recommended on the right side of the machine), the auxiliary crane is placed on the opposite side of the main crane, and the side is first hung Support rod (recommended as left support rod). (See Figure 1, Figure 2, Figure 3, Figure 4, Figure 5, and Figure 6 for details).
- the main crane lifts the column upwards and at the same time starts the hoisting of the vertical frame, and then slowly tightens the vertical wire rope to ensure that the vertical hoisting is synchronized with the crane.
- the vertical frame hoisting and slow pull-up column will be started.
- the main crane will follow the movement.
- the vertical frame wins the brake and stops the vertical frame. .
- the second type is a pile frame that uses a hoist to drive the pulley block.
- the front and rear legs of the pile frame are fully opened and extended to improve the stability of the machine.
- Pull the vertical hoist handle slowly back at medium speed. Start erecting the column. Pull up to the tensioning wire rope to fully stop the force, check whether the connecting parts, connecting wire rope, collar, pin, etc. are firm and reliable. Pull the column up to 100-200mm and brake it to see if the brake is reliable. It can be lifted several times in a row. The column rises to 780-820, and the variable hoisting handle is returned to the neutral position.
- the quality of the column of the pile frame should not be too large. Otherwise, it is impossible to achieve self-reliance by using the hoisting. Secondly, the safety of the hoisting stand is not enough.
- the third type is that when the height of the stand is small, a set of cylinders can be used for the vertical/reverse operation of the stand.
- the column, the cylinder and the fuselage are hinged into a large triangle, and the verticality of the column is adjusted by the contraction of the cylinder. (See Figure 7 for details).
- the height of the column cannot be too high, the fulcrum is low, and the stability is not high.
- the first technical problem to be solved by the present invention is to provide a pile frame which can be self-standing and has a simple and safe process.
- the second technical problem to be solved by the present invention is to provide a simple and safe installation method for the pile stand.
- the present invention provides a pile frame comprising a column, a fuselage and an inclined support, the column is hinged at a front end of the fuselage, and at least one end of the inclined support is provided with a first active or passive expansion and contraction.
- one end of the oblique support is hinged to the column, one end of the inline frame and one end of the second telescopic device having an active or passive telescopic function are respectively hinged to the body, the body a locking hole is provided, the other end of the oblique support, the first frame and the second end of the second telescopic device having an active or passive telescopic function are hinged to a hinge hole, and a pin can The hinge hole is locked with the lock hole.
- One end of the oblique support is hinged to the sliding device, and the sliding device is free to slide on the guide rail of the column and can lock the sliding device on the column with a pin.
- One end of the inline frame is hinged to the front end ear plate of the fuselage, and one end of the second telescopic device having an active or passive telescopic function is hinged to the rear end ear plate of the fuselage.
- the keyhole is provided in the middle of the fuselage.
- the first telescopic device having an active or passive telescopic function at one end of the oblique support is a first telescopic cylinder, and one end of the first telescopic cylinder is hinged with the hinge hole.
- One end of the inline frame is hinged to the front end ear plate of the fuselage, and one end of the second telescopic device having an active or passive telescopic function is hinged to the middle ear plate of the fuselage, the locking hole Located at the rear end of the fuselage.
- the first telescopic device having an active or passive telescopic function at one end of the oblique support is a second telescopic cylinder and the second telescopic cylinder is hinged to the column, and the other end of the oblique support is
- the first telescopic device having an active or passive telescopic function is a first telescopic cylinder, and one end of the first telescopic cylinder is hinged to the hinge hole.
- One end of the inline frame is hinged to the front end ear plate of the fuselage, and one end of the second telescopic device having an active or passive telescopic function is hinged to the middle ear plate of the fuselage, the locking hole Located at the rear end of the fuselage.
- the first telescopic device having an active or passive telescopic function at one end of the oblique support is a second telescopic cylinder and the second telescopic cylinder is hinged with the sliding device, and the oblique support is another
- the first telescopic device having an active or passive telescopic function at one end is a first telescopic cylinder, and one end of the first telescopic cylinder is hinged to the hinge hole.
- the first telescopic device having an active or passive telescopic function and the second telescopic device having an active or passive telescopic function are telescopic cylinders, and the telescopic cylinder is a multi-stage telescopic composite cylinder.
- the installation method of the pile frame provided by the present invention is such that when the vertical position is reached, the lifting cylinder is contracted, and when the defined position is reached, the hinge movement of the inclined support, the inline frame and the lifting cylinder is also performed.
- the hinge hole and the locking hole are locked together by the pin shaft, and the lifting cylinder is locked, and then the telescopic cylinder is adjusted to smoothly pull the column to the vertical state; or, firstshrinking the telescopic cylinder, when it reaches the limit position, contracting the lifting cylinder, when the hinge point of the diagonal support, the inline bracket and the lifting cylinder move to the fixed position of the locking hole of the fuselage, the hinge hole is used by the pin shaft After being locked with the lock hole, the lift cylinder is locked, and then the telescopic cylinder is adjusted so that the column reaches a vertical state; when it is collapsed, it is opposite to the above action.
- the oblique support, the inline frame and the lifting cylinder are hinged at one point, and can be fixed on the fuselage.
- the other end of the oblique support is hinged on the column and can slide on the column rail.
- One end or both ends of the diagonal support are telescopic cylinders, which can control the elongation and contraction of the oblique support, and one end of the inclined column slides on the column slide rail at the limit.
- the position is fixed with a pin.
- the other end of the lift cylinder is hinged to the fuselage, and the lift cylinder is free to swing with the fixed hinge point, and can be extended and contracted to control the swing of the oblique support and the inline frame.
- the lift cylinder shrinks.
- the limit position is reached, the hinge point of the diagonal support, the bracket and the lift cylinder moves to the fixed position of the fuselage.
- the lift cylinder is locked. Die State, then adjust the telescopic cylinder to smoothly pull the column to the vertical state. Or, firstly, the telescopic cylinder is contracted, and when it reaches the limit position, the lift cylinder is contracted, and when the hinge point of the diagonal support, the inline bracket and the lift cylinder is moved to the fixed position of the fuselage, the pin is fixed and then lifted. The lift cylinder is locked and the telescopic cylinder is adjusted so that the column reaches a vertical position.
- the invention has the advantages that the structure and the operation process are simple, no other auxiliary machine is needed, the cost of the stand can be reduced, and the hoisting stand is not required, and the stability is high.
- the present invention is a pile frame that can be self-supporting and has a simple and safe process.
- the installation method is a simple and stable manner, which can effectively reduce the cost and increase the efficiency of the machine work.
- FIG. 1 is a schematic view of a conventional pile frame using a winch and an auxiliary crane
- Figure 2 is a first schematic view of the stacking process of the pile frame shown in Figure 1;
- FIG 3 is a second schematic view of the pile stand vertical process shown in Figure 1;
- Figure 4 is a third step view of the pile stand vertical process shown in Figure 1;
- Figure 5 is a fourth step view of the stacking process of the pile frame shown in Figure 1;
- Figure 6 is a fifth step view of the stacking process of the pile frame shown in Figure 1;
- Figure 7 is a schematic view of a conventional pile frame using a set of cylinders
- Figure 8 is a schematic view showing the structure of the first pile frame of the present invention.
- Figure 9 is a first schematic view of the first pile stand erection process of the present invention.
- Figure 10 is a second schematic view of the first pile stand erection process of the present invention.
- Figure 11 is a third step view of the first pile stand erection process of the present invention.
- Figure 12 is a schematic view showing the structure of a second pile frame of the present invention.
- Figure 13 is a first schematic view of the second pile stand erection process of the present invention.
- Figure 14 is a second schematic view of the second pile stand erection process of the present invention.
- Figure 15 is a third step view of the second pile stand erection process of the present invention.
- a chassis 1 having a crawler walking device, a body 2, a column 3, a diagonal support 4, and a power hydraulic system 5 are included.
- the column 3 is hinged at the front end of the body 2, and one end of the frame 6 and the body 2 are The front end ear plate is hinged and can swing freely around the hinge point, one end of the lifting cylinder 7 is hinged to the rear end ear plate of the body 2 and can swing freely around the hinge point, and one end of the diagonal support 4 is hinged with the column 3, or
- One end of the inclined support 4 is hinged with the sliding device 8, the sliding device 8 is free to slide on the guide rail of the column 3, and the sliding device 8 and the column 3 can be locked by the pin shaft, and the other end of the inclined support 4 is the first telescopic cylinder 10,
- the middle of the fuselage 2 is provided with a locking hole 12, and the first telescopic cylinder 10, the other end of the in-line rack 6 and the other end of the lifting cylinder 7 are hinged with a hinge hole 11, and
- the swing of the inline frame 6 can be driven, and the operation of the column 3 can be driven by the oblique support 4.
- the expansion and contraction of the first telescopic cylinder 10 can adjust the angle of the column 3.
- the lift cylinder 7 is contracted, and when the defined position is reached, when the hinge point of the diagonal support 4, the inline frame 6 and the lift cylinder 7 is moved to the fixed position of the keyhole 12 in the middle of the body 2, After the hinge hole 11 and the lock hole 12 are locked together by the pin shaft, the lift cylinder 7 is locked, and the first telescopic cylinder 10 is adjusted to smoothly pull the column 3 to the vertical state.
- the first telescopic cylinder 10 is first contracted, and when it reaches the extreme position, the lift cylinder 7 is contracted, and when the hinges of the diagonal support 4, the inline frame 6 and the lift cylinder 7 are moved to the middle of the fuselage 2
- the hinge hole 11 and the lock hole 12 are locked together by the pin shaft to fix the rear lift cylinder 7 in a locked state, and then the first telescopic cylinder 10 is adjusted so that the column 3 reaches the vertical state. When it is down, it is opposite to the above action.
- the chassis 1, the fuselage 2, the column 3, and the oblique branch including the crawler walking device The support 4 and the power hydraulic system 5, the column 3 is hinged at the front end of the fuselage 2, one end of the bracket 6 is hinged to the front end of the fuselage 2, and is free to swing around the hinge point, and one end of the lift cylinder 7 is The middle ear plate of the fuselage 2 is hinged and can swing freely around the hinge point, one end of the diagonal support 4 is hinged with the column 3, or one end of the diagonal support 4 is a second telescopic cylinder 9 and the second telescopic cylinder 9 is hinged with the sliding device 8 The sliding device 8 is free to slide on the guide rail of the column 3, and the sliding device 8 and the column 3 can be locked by the pin shaft.
- the other end of the diagonal support 4 is the first telescopic cylinder 10, and the rear end of the body 2 is provided with a locking hole. 12.
- the first telescopic cylinder 10, the other end of the in-line frame 6, and the other end of the lift cylinder 7 are hinged to a hinge hole 11, and a pin can lock the hinge hole 11 and the lock hole 12 together.
- the swing of the inline frame 6 can be driven, and the operation of the column 3 can be driven by the oblique support 4.
- the expansion and contraction of the first telescopic cylinder 10 and the second telescopic cylinder 9 can adjust the angle of the column 3.
- the second telescopic cylinder 9 contracts, and when the defined position is reached, the lift cylinder 7 is contracted, so that the hinge points of the diagonal support 4, the inline rack 6 and the lift cylinder 7 are moved to the rear end of the fuselage 2.
- the upper end of the diagonal support 4 of the embodiment 1 may be additionally hinged to the sliding device 8 after the second telescopic cylinder 9 of the second embodiment, and it is not limited to a telescopic cylinder, which may be a telescopic device having an active or passive telescopic function.
- the telescopic cylinder of the present invention may also be a multi-stage telescopic composite cylinder.
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- Mining & Mineral Resources (AREA)
- Paleontology (AREA)
- Civil Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Placing Or Removing Of Piles Or Sheet Piles, Or Accessories Thereof (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
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Abstract
Description
Claims (10)
- 一种桩架,包括立柱(3)、机身(2)和斜支撑(4),立柱(3)铰接在机身(2)的前端,其特征是:所述的斜支撑(4)的至少一端设有第一具有主动或被动伸缩功能的伸缩装置,所述的斜支撑(4)的一端与所述的立柱(3)铰接,一字架(6)的一端和第二具有主动或被动伸缩功能的伸缩装置的一端均分别与所述的机身(2)铰接,机身(2)上设有锁孔(12),所述的斜支撑(4)、一字架(6)的另一端和所述的第二具有主动或被动伸缩功能的伸缩装置的另一端均与一个铰接孔(11)铰接,一个销轴能将所述的铰接孔(11)与所述的锁孔(12)锁死在一起。
- 根据权利要求1所述的桩架,其特征在于:所述的斜支撑(4)的一端与滑动装置(8)铰接,所述的滑动装置(8)在所述的立柱(3)的导轨上自由滑动且能用销轴将所述的滑动装置(8)锁死在所述的立柱(3)上。
- 根据权利要求1或2所述的桩架,其特征是:所述的一字架(6)的一端与所述的机身(2)的前端耳板铰接,所述的第二具有主动或被动伸缩功能的伸缩装置的一端与所述的机身(2)的后端耳板铰接,所述的锁孔(12)设在所述的机身(2)的中部。
- 根据权利要求1或2所述的桩架,其特征是:所述的斜支撑(4)的一端的所述的第一具有主动或被动伸缩功能的伸缩装置为第一伸缩油缸(10),所述的第一伸缩油缸(10)的一端均与所述的铰接孔(11)铰接。
- 根据权利要求1所述的桩架,其特征是:所述的一字架(6)的一端与机身(2)的前端耳板铰接,所述的第二具有主动或被动伸缩功能的伸缩装置的一端与所述的机身(2)的中部耳板铰接,所述的锁孔(12)设在所述的机身(2)的后端。
- 根据权利要求5所述的桩架,其特征是:所述的斜支撑(4) 的一端的所述的第一具有主动或被动伸缩功能的伸缩装置为第二伸缩油缸(9)且所述的第二伸缩油缸(9)与所述的立柱(3)铰接,斜支撑(4)的另一端的所述的第一具有主动或被动伸缩功能的伸缩装置为第一伸缩油缸(10),所述的第一伸缩油缸(10)的一端与所述的铰接孔(11)铰接。
- 根据权利要求2所述的桩架,其特征是:所述的一字架(6)的一端与机身(2)的前端耳板铰接,所述的第二具有主动或被动伸缩功能的伸缩装置的一端与所述的机身(2)的中部耳板铰接,所述的锁孔(12)设在所述的机身(2)的后端。
- 根据权利要求7所述的桩架,其特征是:所述的斜支撑(4)的一端的所述的第一具有主动或被动伸缩功能的伸缩装置为第二伸缩油缸(9)且所述的第二伸缩油缸(9)与所述的滑动装置(8)铰接,所述的斜支撑(4)的另一端的所述的第一具有主动或被动伸缩功能的伸缩装置为第一伸缩油缸(10),所述的第一伸缩油缸(10)的一端与所述的铰接孔(11)铰接。
- 根据权利要求1或2所述的桩架,其特征是:所述的第一具有主动或被动伸缩功能的伸缩装置和所述的第二具有主动或被动伸缩功能的伸缩装置为伸缩油缸,所述的伸缩油缸是多级伸缩的复合式油缸。
- 安装权利要求1所述的桩架的方法,其特征是:立桅时,举升油缸收缩,当达到限定位置时,也是斜支撑、一字架和举升油缸三者的铰点运动到机身的锁孔的固定位置时,用销轴将铰接孔与锁孔锁死在一起固定后举升油缸处于锁死状态,再调节伸缩油缸从而顺利将立柱拉到垂直状态;或者,先收缩伸缩油缸,当其达到极限位置时,收缩举升油缸,当斜支撑、一字架和举升油缸三者的铰点运动到机身的锁孔的固定位置时,用销轴将铰接孔与锁孔锁死在一起固定后举升油缸处于锁死状态,然后调节伸缩油缸,使得立柱达到垂直状态;倒桅时,则与上述动作相反。
Priority Applications (2)
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JP2017537437A JP6483268B2 (ja) | 2015-01-16 | 2015-03-17 | パイルフレームおよびその組立方法 |
KR1020177009904A KR101894388B1 (ko) | 2015-01-16 | 2015-03-17 | 파일 프레임 및 그 설치방법 |
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CN201510021701.8A CN104612152B (zh) | 2015-01-16 | 2015-01-16 | 一种桩架及其安装方法 |
CN201510021701.8 | 2015-01-16 |
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JP (1) | JP6483268B2 (zh) |
KR (1) | KR101894388B1 (zh) |
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CN107916667A (zh) * | 2017-11-16 | 2018-04-17 | 恒天九五重工有限公司 | 防桩机立柱变形的安装结构及其液压控制系统和方法 |
CN109083145A (zh) * | 2017-06-13 | 2018-12-25 | 日本车辆制造株式会社 | 打桩机 |
CN113047278A (zh) * | 2021-04-09 | 2021-06-29 | 安徽恒坤地基基础工程有限公司 | 一种倾斜打桩的方法 |
CN115233671A (zh) * | 2021-04-25 | 2022-10-25 | 东台市巨力机械制造有限公司 | 一种履带式全自动打桩机 |
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CN105089053B (zh) * | 2015-09-14 | 2017-02-01 | 山河智能装备股份有限公司 | 一种桩架及其使用安装方法 |
JP6214805B1 (ja) * | 2017-06-13 | 2017-10-18 | 日本車輌製造株式会社 | 杭打機のリーダ及びバックステーの立設方法 |
CN109441361B (zh) * | 2018-12-11 | 2024-05-14 | 山河智能装备股份有限公司 | 一种桩架及其立桅方法 |
CN109720988A (zh) * | 2018-12-13 | 2019-05-07 | 中交四航局江门航通船业有限公司 | 一种桩架吊装方法 |
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- 2015-01-16 CN CN201510021701.8A patent/CN104612152B/zh active Active
- 2015-03-17 JP JP2017537437A patent/JP6483268B2/ja active Active
- 2015-03-17 KR KR1020177009904A patent/KR101894388B1/ko active IP Right Grant
- 2015-03-17 WO PCT/CN2015/074364 patent/WO2016112585A1/zh active Application Filing
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CN101806063A (zh) * | 2009-12-11 | 2010-08-18 | 湖南山河智能机械股份有限公司 | 一种履带式桩架及其安装方法 |
CN204590018U (zh) * | 2015-01-16 | 2015-08-26 | 山河智能装备股份有限公司 | 一种桩架 |
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CN109083145A (zh) * | 2017-06-13 | 2018-12-25 | 日本车辆制造株式会社 | 打桩机 |
CN109083145B (zh) * | 2017-06-13 | 2021-04-02 | 日本车辆制造株式会社 | 打桩机 |
CN107916667A (zh) * | 2017-11-16 | 2018-04-17 | 恒天九五重工有限公司 | 防桩机立柱变形的安装结构及其液压控制系统和方法 |
CN113047278A (zh) * | 2021-04-09 | 2021-06-29 | 安徽恒坤地基基础工程有限公司 | 一种倾斜打桩的方法 |
CN115233671A (zh) * | 2021-04-25 | 2022-10-25 | 东台市巨力机械制造有限公司 | 一种履带式全自动打桩机 |
Also Published As
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CN104612152B (zh) | 2016-04-13 |
KR101894388B1 (ko) | 2018-09-04 |
KR20170057331A (ko) | 2017-05-24 |
JP6483268B2 (ja) | 2019-03-13 |
CN104612152A (zh) | 2015-05-13 |
JP2018504539A (ja) | 2018-02-15 |
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