WO2016104303A1 - エンジン用圧縮機翼 - Google Patents
エンジン用圧縮機翼 Download PDFInfo
- Publication number
- WO2016104303A1 WO2016104303A1 PCT/JP2015/085299 JP2015085299W WO2016104303A1 WO 2016104303 A1 WO2016104303 A1 WO 2016104303A1 JP 2015085299 W JP2015085299 W JP 2015085299W WO 2016104303 A1 WO2016104303 A1 WO 2016104303A1
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- WO
- WIPO (PCT)
- Prior art keywords
- coating
- engine
- compressor blade
- titanium
- film
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/02—Selection of particular materials
- F04D29/023—Selection of particular materials especially adapted for elastic fluid pumps
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/0641—Nitrides
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01D—NON-POSITIVE DISPLACEMENT MACHINES OR ENGINES, e.g. STEAM TURBINES
- F01D5/00—Blades; Blade-carrying members; Heating, heat-insulating, cooling or antivibration means on the blades or the members
- F01D5/12—Blades
- F01D5/28—Selecting particular materials; Particular measures relating thereto; Measures against erosion or corrosion
- F01D5/288—Protective coatings for blades
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/32—Rotors specially for elastic fluids for axial flow pumps
- F04D29/321—Rotors specially for elastic fluids for axial flow pumps for axial flow compressors
- F04D29/324—Blades
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/40—Casings; Connections of working fluid
- F04D29/52—Casings; Connections of working fluid for axial pumps
- F04D29/54—Fluid-guiding means, e.g. diffusers
- F04D29/541—Specially adapted for elastic fluid pumps
- F04D29/542—Bladed diffusers
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2260/00—Function
- F05D2260/60—Fluid transfer
- F05D2260/607—Preventing clogging or obstruction of flow paths by dirt, dust, or foreign particles
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/20—Oxide or non-oxide ceramics
- F05D2300/22—Non-oxide ceramics
- F05D2300/228—Nitrides
- F05D2300/2284—Nitrides of titanium
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/20—Oxide or non-oxide ceramics
- F05D2300/22—Non-oxide ceramics
- F05D2300/228—Nitrides
- F05D2300/2285—Nitrides of zirconium
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05D—INDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
- F05D2300/00—Materials; Properties thereof
- F05D2300/60—Properties or characteristics given to material by treatment or manufacturing
- F05D2300/611—Coating
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T50/00—Aeronautics or air transport
- Y02T50/60—Efficient propulsion technologies, e.g. for aircraft
Definitions
- the present disclosure relates to a compressor blade for an aircraft jet engine or a gas turbine engine, and more particularly to a compressor blade capable of maintaining good aerodynamic characteristics by naturally separating deposits on the surface of the blade.
- a combustor In an aircraft jet engine or gas turbine engine, a combustor generates high-speed high-temperature gas, the turbine extracts energy from the high-temperature gas, and the compressor is driven with a part of the energy. The compressor sucks outside air, compresses it, and supplies it to the combustor. When air is compressed adiabatically in the compressor, a high temperature of, for example, about 400 to 700 ° C. is generated.
- the outside air contains various dusts, sand, and, in some cases, volcanic ash, which inevitably flows into the compressor. Some of these are exhausted with the compressed air through the combustor, but some are also attached to the compressor blades.
- the outside air also contains moisture, sulfate, sulfite, chloride, carbonate, etc. in the form of gas or fine droplets, which can also adhere to the compressor blades. These extraneous materials change physically and chemically when exposed to high temperatures, resulting in deposits that adhere to the blade surface.
- Patent Documents 1 and 2 disclose related techniques. These coating techniques attempt to prevent foreign substances from adhering.
- the compressor blade for an engine used in an environment containing abundant foreign substances is a base of the compressor blade and a coating covering the base, the first metal being more than 0 at% and less than 100 at%. And one or more first metals selected from the group consisting of titanium, zirconium, and hafnium, and a nitride of a material consisting of the remaining silicon, and one or more selected from the group consisting of vanadium, niobium, and tantalum.
- Oxide generated at the interface between the coating and the deposit promotes the peeling of the deposit, thereby preventing the deposition of the deposit over a long period of time.
- FIG. 1 is a schematic cross-sectional view of a substrate and a coating according to one embodiment.
- FIG. 2 is a schematic cross-sectional view of a substrate and a coating according to another embodiment.
- FIG. 3A is a schematic cross-sectional view illustrating a state in which a foreign substance adheres to a film and a deposit is generated.
- FIG. 3B is a schematic cross-sectional view illustrating a state in which the coating film reacts with sulfate contained in the foreign substance to generate a release layer.
- FIG. 3C is a schematic cross-sectional view illustrating a state in which the release layer is peeled off from the film together with the deposit.
- FIG. 4 is a schematic diagram of a burner rig testing machine.
- Sulfate has a stronger oxidizing power than oxygen, and even when a high temperature environment is combined, even a highly corrosion-resistant substance such as CrAlN gradually corrodes. Corrosion results in metal oxides, but many metal oxides generated in such environments have a dense structure and are strong, and in some cases can act as anchors to the deposit. Therefore, the deposits are not prevented from sticking onto it, but rather may promote this.
- a specific metal produces a brittle oxide having a rough structure even in such an environment.
- metals include titanium, zirconium, hafnium having the same kind of chemical properties, and vanadium or niobium and tantalum having the same kind of chemical properties.
- such an oxide is generated at the interface between the deposit and the film, and has a property of promoting peeling between them (hereinafter sometimes referred to as peelability).
- peelability a property of promoting peeling between them.
- the deposit is peeled off before it grows thick, and is blown away by a compressed air stream.
- the coating can repeatedly recover a fresh surface and thus maintain the property of promoting delamination of the deposit over time.
- Such attributes can be used, for example, in the wings of compressors for aircraft jet engines or gas turbine engines to suppress deposit buildup over time.
- an engine compressor blade includes a compressor blade base 1 and a coating 3 covering the base 1.
- the base 1 is a wing of a compressor for an aircraft jet engine or a gas turbine engine, and may be either a moving blade or a stationary blade.
- the coating 3 is made of, for example, titanium-silicon nitride (Ti x Si 1-x N).
- the film thickness can be arbitrarily selected, but is thicker than 3 ⁇ m, for example, because a thicker film is more advantageous for securing the lifetime. Further, since the thinner the film, the less likely the defects are in the coating film, for example, 10 ⁇ m or less.
- Titanium and silicon contained in the coating 3 co-exist with sulfate to produce a composite oxide in a high temperature environment. Since the composite oxide containing titanium has an action of promoting the peeling of the deposit from the coating 3 as described above, the deposition of the deposit is suppressed for a long period of time.
- a film having such attributes is referred to as a peelable film in the present specification and the appended claims.
- the coating 3 is zirconium-silicon nitride (Zr x Si 1-x N) or hafnium-silicon.
- Nitride (Hf x Si 1-x N) may be included.
- the coating 3 may be a nitride of one or more metals selected from the group consisting of vanadium, niobium, and tantalum.
- the surface roughness of the film 3 is preferably 0.1 Ra or less (Ra is an arithmetic average roughness based on Japanese Industrial Standard JIS-B-0601-2001).
- the coating 3 as described above is sufficient to perform its function as long as it is exposed on the surface. Therefore, an intermediate coating 5 that can be distinguished from the coating 3 may be interposed under the coating 3.
- the intermediate coating 5 may be composed of a component different from that of the coating 3, or may include a different component, or may be composed of the same kind of components and may have a different composition.
- the intermediate film 5 may also include two or more layers that can be distinguished from each other.
- the components of the intermediate coating 5 can be selected in view of various characteristics.
- titanium-aluminum nitride (Ti y Al 1-y N) or chromium-aluminum nitride (Cr z Al 1-z N) may be applied to the intermediate coating 5 from the viewpoint of improving corrosion resistance and erosion resistance. it can.
- chromium-aluminum nitride (Cr z Al 1-z N) may be applied to the intermediate coating 5 from the viewpoint of improving corrosion resistance and erosion resistance. it can.
- a substance advantageous for improving the adhesion between the coating 3 and the substrate 1 and relaxing the stress generated at the interface may be selected and applied to the intermediate coating 5.
- three or more sets of the coating 3 and the other coating 7 may be alternately laminated to form a multilayer film as shown in FIG.
- Using a multilayer film is advantageous for relaxation of residual stress.
- a film made of titanium-silicon nitride and a film made of titanium-aluminum nitride may be alternately laminated.
- a film made of titanium-silicon nitride and a film made of vanadium nitride may be alternately stacked.
- both may be titanium-silicon nitride, and the ratio of titanium to silicon may be different.
- the other coating 7 may include two or more layers that can be distinguished from each other.
- the outermost layer is preferably the coating 3.
- each layer can have a thickness of about 10 to 20 nm.
- the coating 3 covers at least the blade surfaces of the engine compressor blades, but also covers the platform portion (in the case of a moving blade), or the inner band portion and the outer band portion (in the case of a stationary blade). Further, the coating with the coating 3 can be limited to these portions.
- the other part of the engine compressor blade is a part used for fixing to the engine, or a part that rubs against another member. If a hard coating such as nitride covers these portions, the counterpart member will be quickly worn out. Limiting the coating by the coating 3 to the blade surface and the platform portion or the inner band portion and the outer band portion is advantageous in terms of extending the life of the counterpart member.
- the deposit 9 includes dust, sand, volcanic ash, moisture, sulfate, sulfite, chloride, carbonate, and the like, and can be deposited on the coating 3 as shown in FIG. 3A.
- the oxide 11 includes a brittle substance such as titanium oxide, the deposit 9 is peeled off together with the oxide 11.
- the oxide 11 layer can be found only having a thickness of several hundred nm at most. In other words, the oxide 11 is considered to be peeled off before growing to the order of several hundred nm.
- the fresh surface of the film 3 is exposed as shown in FIG. 3C, and this surface can act to promote peeling again on the deposit to be attached next.
- the thickness of the coating 3 that is worn away at every peeling is about several hundred nm at most.
- the thickness of the film 3 is about 3 to 10 ⁇ m, the film 3 still remains even after several tens of peelings, that is, an effect can be obtained over a long period of time.
- the coating 3 on the substrate 1 can be formed by using, for example, a known arc ion plating method. Alternatively, a sputtering method or other coating methods can be used. According to the arc ion plating method, the manufacturing method is as follows.
- the base 1 and the evaporation material are introduced into the arc ion plating apparatus.
- the coating 3 is titanium-silicon nitride
- the evaporation raw material is a titanium silicon alloy ingot.
- the composition is selected according to the desired composition in the coating.
- the base body 1 When the base body 1 is a moving blade, the base body 1 is coupled to the holder by inserting the dovetail portion into the holder. This serves not only for electrical coupling, but also for shielding the dovetail from the discharge by the holder, thereby limiting the site where the coating forms. That is, the formation of the film serves to limit the blade surface and the platform surface of the blade. In the case of a stationary blade, a structure outside the outer band part or inside the inner band part is used. The formation of the film serves to limit the blade surface of the stationary blade, the outer band portion, and the inner band portion.
- the chamber is closed airtight, and the vacuum pump is operated to create an appropriate vacuum. This is useful for eliminating impurities, and for example, exhaustion is continued with a vacuum degree of about 0.01 Pa as a guide.
- the pressure is, for example, 2 to 10 Pa.
- a voltage is applied between the evaporation source and the chamber by the discharge power source to start the discharge, and at the same time, a bias voltage is applied to the substrate 1 by the bias power source.
- Titanium silicon alloy which is an evaporation raw material, becomes a cathode and discharge is generated. Titanium and silicon are vaporized, partly ionized and accelerated toward the substrate 1 by a bias voltage, and react with nitrogen in the gas phase. As a result, the coating 3 is formed.
- the burner rig testing machine generally includes a combustor 13 that generates a hot gas and a holder 15 that supports a test piece.
- a fuel nozzle 17 having a supply system for supplying kerosene and a salt water nozzle 19 having a salt water supply system are connected to the combustor 13.
- the holder 15 is configured to support a plurality of round bar-shaped test pieces P. Further, when the holder 15 is rotated around an axis orthogonal to the gas flow F by the motor 23, the plurality of test pieces P are uniformly exposed to the high temperature gas flow F.
- a round bar-shaped test piece made of Inconel 718 (inconel is a name of an alloy group commonly used by those skilled in the art), a titanium-silicon nitride (TiSiN) film formed, a vanadium nitride (VN) film formed, And those without a coating were prepared.
- Table 1 shows the relationship between the composition of the evaporation raw material (target composition) and the composition of the resulting coating for titanium-silicon nitride.
- the composition of the film is a result of elemental analysis by EPMA, and is an average of results obtained by point analysis of appropriate three points in the film in the SEM image.
- composition of the film As is clear from Table 1, a slight shift is recognized in the composition of the film as compared with the composition of the evaporation raw material. However, it is clear that the composition of the coating can be controlled according to the composition of the evaporation raw material. In the following description and the appended claims, the composition of the coating is based on the composition (target composition) of the evaporation raw material, regardless of the result of elemental analysis of the coating. In order to express the film together with its composition, it may be expressed as Ti 0.75 Si 0.25 N.
- test pieces were each subjected to a burner rig test.
- a calcium sulfate solution was supplied to the combustor as salt water.
- Each test piece was attached to the holder, and while rotating the holder, each test piece was exposed to a hot gas flow for 2 hours, and removed to measure appearance and change in weight. Thereafter, each test piece was attached to the holder again, and each test piece was exposed to a high-temperature gas flow for 40 hours while rotating the holder, and removed to measure appearance and change in weight.
- Table 2 shows the measurement results of weight change.
- the influence of the composition on the titanium-silicon nitride film was also examined.
- the composition of the evaporation raw material is differentiated to obtain a Ti 0.85 Si 0.15 N coating, a Ti 0.75 Si 0.25 N coating, and a Ti 0.60 Si 0.
- Test specimens each having a 40 N coating were prepared and each subjected to a burner rig test. Table 3 shows the measurement results of weight change.
- the test since the test is performed at a different opportunity from the above test, it cannot necessarily be compared with the above test, and should be compared and controlled within the scope of the test.
- the effect of promoting the peeling of the deposit is obtained in the range of 60 to 85 at% of titanium with respect to the entire titanium-silicon as in the case of 75 at%.
- the effect seems to be greater as the ratio of titanium is higher.
- Table 4 shows the measurement results of weight change. Since this is also conducted at a different opportunity from the previous test, it should not necessarily be compared with the previous test.
- multilayer film three sets of titanium-silicon nitride layers and other layers were alternately laminated, and the thickness of each layer was about 20 nm.
- Compressor blades for engines are provided that are hard to deposit even in an environment containing abundant foreign substances.
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Abstract
Description
Claims (5)
- 豊富な外来物質を含む環境において利用されるエンジン用圧縮機翼であって、
前記圧縮機翼の基体と、
前記基体を被覆する被膜であって、0at%を超えて100at%未満の第1の金属であってチタニウム、ジルコニウム、ハフニウムよりなる群より選択された一以上の第1の金属と残部であるシリコンとよりなる物質の窒化物と、バナジウム、ニオブ、タンタルよりなる群より選択された一以上の第2の金属の窒化物と、よりなる群より選択された何れか一以上よりなる被膜と、
を備えたエンジン用圧縮機翼。 - 請求項1のエンジン用圧縮機翼において、
前記被膜は翼面およびプラットフォーム部またはインナバンド部およびアウタバンド部に限定され且つこれらを全面的に覆うことを特徴とするエンジン用圧縮機翼。 - 請求項1または2のエンジン用圧縮機翼であって、
前記被膜と前記基体との間に介在した中間被膜をさらに備えることを特徴とするエンジン用圧縮機翼。 - 請求項3のエンジン用圧縮機翼において、前記被膜と前記中間被膜とは交互に積層された3組以上の多層膜を成すことを特徴とするエンジン用圧縮機翼。
- 請求項3のエンジン用圧縮機翼において、前記中間被膜は、チタニウム-アルミニウム窒化物、クロミウム-アルミニウム窒化物よりなる群より選択された一以上よりなることを特徴とするエンジン用圧縮機翼。
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP15872872.5A EP3199821B1 (en) | 2014-12-25 | 2015-12-17 | Compressor blade for engine |
JP2016566161A JP6408607B2 (ja) | 2014-12-25 | 2015-12-17 | エンジン用圧縮機翼 |
CA2965607A CA2965607C (en) | 2014-12-25 | 2015-12-17 | Exfoliative coating for compressor vane or blade |
US15/477,740 US10619644B2 (en) | 2014-12-25 | 2017-04-03 | Compressor vane or blade for engine |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2014262590 | 2014-12-25 | ||
JP2014-262590 | 2014-12-25 |
Related Child Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US15/477,740 Continuation US10619644B2 (en) | 2014-12-25 | 2017-04-03 | Compressor vane or blade for engine |
Publications (1)
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WO2016104303A1 true WO2016104303A1 (ja) | 2016-06-30 |
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PCT/JP2015/085299 WO2016104303A1 (ja) | 2014-12-25 | 2015-12-17 | エンジン用圧縮機翼 |
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US (1) | US10619644B2 (ja) |
EP (1) | EP3199821B1 (ja) |
JP (1) | JP6408607B2 (ja) |
CA (1) | CA2965607C (ja) |
WO (1) | WO2016104303A1 (ja) |
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GB201802468D0 (en) * | 2018-02-15 | 2018-04-04 | Rolls Royce Plc | Coated substrate |
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US20170204871A1 (en) | 2017-07-20 |
JPWO2016104303A1 (ja) | 2017-09-07 |
CA2965607C (en) | 2019-07-23 |
CA2965607A1 (en) | 2016-06-30 |
US10619644B2 (en) | 2020-04-14 |
EP3199821A1 (en) | 2017-08-02 |
EP3199821B1 (en) | 2023-08-30 |
EP3199821A4 (en) | 2018-06-06 |
JP6408607B2 (ja) | 2018-10-17 |
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