WO2016096074A2 - High-temperature lubricants - Google Patents

High-temperature lubricants Download PDF

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Publication number
WO2016096074A2
WO2016096074A2 PCT/EP2015/002322 EP2015002322W WO2016096074A2 WO 2016096074 A2 WO2016096074 A2 WO 2016096074A2 EP 2015002322 W EP2015002322 W EP 2015002322W WO 2016096074 A2 WO2016096074 A2 WO 2016096074A2
Authority
WO
WIPO (PCT)
Prior art keywords
oil
group
temperature
mixture
hydrogenated
Prior art date
Application number
PCT/EP2015/002322
Other languages
German (de)
French (fr)
Other versions
WO2016096074A3 (en
Inventor
Karl EGERSDÖRFER
Thomas Kilthau
Stefan Grundei
Stefan Seemeyer
Original Assignee
Klüber Lubrication München Se & Co. Kg
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Klüber Lubrication München Se & Co. Kg filed Critical Klüber Lubrication München Se & Co. Kg
Priority to EP15801328.4A priority Critical patent/EP3234079B1/en
Priority to CN201580069045.7A priority patent/CN107406791B/en
Priority to US15/532,350 priority patent/US20170327760A1/en
Priority to EP18000075.4A priority patent/EP3372659B1/en
Priority to MX2017007674A priority patent/MX2017007674A/en
Priority to BR112017012528-5A priority patent/BR112017012528A2/en
Priority to JP2017533019A priority patent/JP6448801B2/en
Priority to EP18000076.2A priority patent/EP3372660B1/en
Priority to PL18000076T priority patent/PL3372660T3/en
Priority to KR1020177016305A priority patent/KR102019083B1/en
Priority to PL18000075T priority patent/PL3372659T3/en
Publication of WO2016096074A2 publication Critical patent/WO2016096074A2/en
Publication of WO2016096074A3 publication Critical patent/WO2016096074A3/en

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    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M111/00Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential
    • C10M111/04Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential at least one of them being a macromolecular organic compound
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    • C10M105/00Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
    • C10M105/02Well-defined hydrocarbons
    • C10M105/06Well-defined hydrocarbons aromatic
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    • C10M105/00Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
    • C10M105/08Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing oxygen
    • C10M105/32Esters
    • C10M105/36Esters of polycarboxylic acids
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    • C10M107/00Lubricating compositions characterised by the base-material being a macromolecular compound
    • C10M107/02Hydrocarbon polymers; Hydrocarbon polymers modified by oxidation
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    • C10M111/00Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential
    • C10M111/06Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential at least one of them being a compound of the type covered by group C10M109/00
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    • C10M169/04Mixtures of base-materials and additives
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    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/06Metal compounds
    • C10M2201/062Oxides; Hydroxides; Carbonates or bicarbonates
    • C10M2201/0626Oxides; Hydroxides; Carbonates or bicarbonates used as thickening agents
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    • C10M2203/00Organic non-macromolecular hydrocarbon compounds and hydrocarbon fractions as ingredients in lubricant compositions
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    • C10M2203/065Well-defined aromatic compounds used as base material
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    • C10M2205/00Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
    • C10M2205/02Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
    • C10M2205/026Butene
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    • C10M2205/00Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
    • C10M2205/02Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions containing acyclic monomers
    • C10M2205/026Butene
    • C10M2205/0265Butene used as base material
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
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    • C10M2207/023Hydroxy compounds having hydroxy groups bound to carbon atoms of six-membered aromatic rings
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    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/125Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
    • C10M2207/127Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids polycarboxylic
    • C10M2207/1276Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids polycarboxylic used as thickening agent
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    • C10M2207/125Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
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    • C10M2207/301Complex esters, i.e. compounds containing at leasst three esterified carboxyl groups and derived from the combination of at least three different types of the following five types of compounds: monohydroxyl compounds, polyhydroxy xompounds, monocarboxylic acids, polycarboxylic acids or hydroxy carboxylic acids used as base material
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    • C10N2060/02Reduction, e.g. hydrogenation

Definitions

  • the invention relates to high temperature lubricants, especially oils and fats based on an aromatic ester, such as a trimellitic acid ester and mixtures of various trimellitic acid esters, alkylaromatics, estolides and a fully hydrogenated or hydrogenated polyisobutylene or a mixture thereof, a thickener.
  • the invention further relates to the use of this high temperature grease for continuous use temperatures of up to 250 ° C.
  • the lubricants must fulfill a variety of other tasks: they must cool, reduce friction, wear and power transmission, protect against corrosion and at the same time have a sealing effect.
  • the high temperature greases should be quiet.
  • Synthetic esters are often used as base oils for high-temperature applications since they have very good oxidative, hydrolytic and thermal stability.
  • the lubricants In order to meet the diverse requirements of high-temperature applications, the lubricants must have, among other things, high stability, low friction coefficients and high wear resistance. In order to ensure uniform lubrication even at high temperatures, a liquid lubricant film must remain between metal parts during the entire processing process. Therefore, the lubricant must evaporate only slightly at the maximum processing temperature, form little residue and form as few cracking residues as possible. High temperatures often occur when used in chains, rolling and plain bearings, in vehicle technology, materials handling, mechanical engineering, office technology and in industrial equipment and machinery, but also in the fields of home appliances and consumer electronics. In rolling and plain bearings, lubricants ensure that a separating, load-transmitting lubricating film is built up between sliding or rolling parts.
  • the lubricants must therefore meet high requirements. These include extreme Operating conditions such as very high or very low speeds, high temperatures due to high speeds or foreign heating, very low temperatures, for example, in camps that operate in cold environments or that occur in aerospace applications. Likewise, the modern lubricants under so-called clean room conditions should be used to avoid the pollution of the room by the abrasion or the consumption of lubricants. In addition, when using the modern lubricants should be avoided that they evaporate and thus "leach", ie that they become solid after a short time application and no longer show any lubricating effect.
  • lubricants On lubricants special requirements are placed in the application to the effect that the running surfaces of the bearings are not attacked by low friction, run the storage areas quiet, and long running times are achieved without relubrication required. Also, lubricants must withstand the effects of force such as centrifugal force, gravity and vibration.
  • a lubricating grease can stimulate vibrations in the rolling bearing during circulation participation (rolling over, rolling), which are "lubricant noises" in the frequency bands medium 300 to 1,800 Hz and high 1,800 to 10,000 Hz, compared to the bearing noise in the frequency band low at 50 to 300 Hz.
  • the lubricant noise is superimposed by the noise peaks that occur during the rolling over of hard particles by the rolling elements in the form of shock pulses on the bearing ring.
  • the noise behavior is evaluated according to the SKF BeQuiet + method.
  • the fat noise class is classified as follows:
  • GNX slightly worse than GN1 (very bad noise behavior)
  • the object of the present invention is to provide a high temperature oil and high temperature grease which meets the above requirements.
  • the Vercrackungs Wegwarnote formed should not lend, but be redissolvable by fresh fat.
  • the high-temperature lubricant should have a good hydrolytic stability, corrosion and wear resistant, as well as have a good oxidation resistance and adapted to the requirement good low temperature behavior. This is defined by the pour point for lubricating oils and by the flow pressure at low temperatures for lubricating greases.
  • the high-temperature grease should show good noise behavior, have long maturities and cause substantially no signs of wear of the devices.
  • a high-temperature oil comprising the following components: a) 93.9 to 45 wt .-% of at least one oil selected from the group consisting of alkylaromatics, preferably an aliphatic substituted naphthalene, estolides, trimellitic esters, or a mixture of different Trimellitic esters in which the alcohol group of the ester is a linear or branched alkyl group having 8 to 16 carbon atoms,
  • a high-temperature fat comprising the following components: a) 91, 9 to 25 wt .-% of at least one oil selected from the group consisting of alkylaromatics, preferably an aliphatic substituted naphthalene, estolides, trimellitic esters, or a mixture of different Trimellitic acid esters in which the alcohol group of the ester is a linear or branched alkyl group having 8 to 16 carbon atoms,
  • a polymer namely a hydrogenated or fully hydrogenated polyisobutylene or a mixture of hydrogenated or fully hydrogenated polyisobutylene;
  • additives individually or in combination, selected from the group consisting of corrosion protection additives, antioxidants, anti-wear additives, UV stabilizers, inorganic or organic solid lubricants and
  • the high-temperature oil according to the invention and the high-temperature fat according to the invention are distinguished by outstanding performance.
  • the high-temperature oil or high-temperature grease according to the invention exhibits high thermal stability combined with a long service life and good lubricating properties.
  • the high-temperature oil according to the invention comprises as ester compound an estolide or a mixture of different estolides or an aliphatically substituted naphthalene or a mixture of different aliphatically substituted naphthalenes.
  • estolides are ester compounds which are acid or enzymatically catalyzed from fatty acids, preferably oleic acid or dicarboxylic acids, or a mixture of both.
  • the acid function attacks the double bond of an adjacent oil fatty acid molecule, resulting in a higher molecular weight ester compound.
  • the terminal acid group is then usually esterified with an alcohol, preferably 2-ethyl-hexanol and then the remaining double bonds are hydrogenated or esterified with carboxylic acid, for example acetic acid.
  • alcohols such as isoamyl alcohol or Guebert alcohols are also conceivable for the esterification of the terminal acid group.
  • estolides may also be obtained via condensation of hydroxycarboxylic acids or condensation of hydroxycarboxylic acids with fatty acids, e.g. Oleic acid or stearic acid derivatives are synthesized.
  • the chain length of the hydroxycarboxylic acids or unsaturated acids used can range from C6 to C54.
  • the acids may contain other functional groups e.g. Amines, ethers, containing sulfur-containing groups.
  • an esterification with alpha-olefins or ß-Farnesen is conceivable.
  • the high temperature oil of the invention may contain a second oil comprising an alkylaromatic.
  • an aromatic is used.
  • an aromatic means a monocyclic, bicyclic or tricyclic ring system having four to fifteen carbon atoms, the monocyclic ring system being aromatic or at least one of the rings being aromatic in a bi- or tricylic ring system.
  • Preference is given to using a bicyclic ring system which preferably has 10 carbon atoms.
  • the aromatic is substituted with one or more aliphatic substituents.
  • Particularly preferred is the aromatic having one to four aliphatic substituents and in particular having two or three aliphatic substituents substituted.
  • An alkyl group according to the invention is a saturated aliphatic hydrocarbon group having 1 to 30, preferably 3 to 20, more preferably 4 to 17 and especially 6 to 15 carbon atoms.
  • An alkyl group may be linear or branched and is optionally substituted with one or more of the abovementioned substituents.
  • the lubricating oil particularly preferably contains at least one aliphatically substituted naphthalene, in particular at least one alkyl-substituted naphthalene.
  • the naphthalene is substituted with one to four aliphatic substituents and in particular with two or three aliphatic substituents.
  • Practical experiments have shown that mixtures of differently substituted naphthalenes, ie mixtures of naphthalenes, which have a different degree of substitution and different aliphatic substituents, are particularly suitable.
  • the properties, such as the viscosity, of the high-temperature lubricant can be set particularly easily.
  • Aliphatic-substituted naphthalenes are also characterized by excellent dissolution properties and high thermo-oxidative stability.
  • the viscosity, measured at 40 ° C, of the aliphatically substituted naphthalene is preferably 30 to 600 mm 2 / s, more preferably 30 to 300 m / s.
  • the high temperature oil of the invention further comprises a polyisobutylene.
  • a polyisobutylene By suitable choice of the polyisobutylene, in particular with regard to the degree of hydrogenation and molecular weight, the properties of the oil according to the invention, for example its kinematic viscosity and, above all, its formation of residues, can be influenced in a desired manner.
  • the polyisobutylene can be used in hydrogenated or fully hydrogenated form, as well as a mixture of hydrogenated and fully hydrogenated polyisobutylene can be used. Fully hydrogenated polyisobutylenes are preferably used.
  • the Polyisobutylene is present in an amount of 6 to 45 wt .-% in the composition, preferably 10 to 45 wt .-%, in particular 5 to 45 wt .-% are used.
  • the high-temperature oil according to the invention further comprises from 0.1 to 10 wt .-%, additives which are used individually or in combination and from the group consisting of anti-corrosion additives, antioxidants, anti-wear additives, UV stabilizers, inorganic or organic solid lubricants selected.
  • the high-temperature fat of the present invention comprises as an ester compound a trimellitic acid ester or a mixture of various trimellitic acid esters, wherein the alcoholic group of the ester is a linear or branched alkyl group having 8 to 16 carbon atoms.
  • the properties of the lubricant for example, the viscosity, the viscosity-temperature behavior, the oxidation resistance and residue behavior can be adjusted.
  • the high temperature grease of the invention may contain a second oil comprising an alkyl aromatic.
  • an aromatic is used.
  • an aromatic means a monocyclic, bicyclic or tricyclic ring system having four to fifteen carbon atoms, the monocyclic ring system being aromatic or at least one of the rings being aromatic in a bi- or tricylic ring system.
  • Preference is given to using a bicyclic ring system which preferably has 10 carbon atoms.
  • the aromatic is substituted with one or more aliphatic substituents.
  • the aromatic is particularly preferably substituted by one to four aliphatic substituents and in particular by two or three aliphatic substituents.
  • An alkyl group according to the invention is a saturated aliphatic hydrocarbon group having 1 to 30, preferably 3 to 20, more preferably 4 g to 17 and especially 6 to 15 carbon atoms.
  • An alkyl group may be linear or branched and is optionally substituted with one or more of the abovementioned substituents.
  • the lubricating grease particularly preferably contains at least one aliphatically substituted naphthalene, in particular at least one alkyl-substituted naphthalene.
  • the naphthalene is substituted with one to four aliphatic substituents and in particular with two or three aliphatic substituents.
  • estolides can also be used.
  • Preferred viscosities, measured at 40 ° C are between 30 and 500 mm 2 / sec. Viscosities of 30 to 140 mm 2 / sec are particularly preferred.
  • the high-temperature grease according to the invention further comprises a polyisobutylene.
  • a polyisobutylene By suitable choice of the polyisobutylene, in particular with regard to the degree of hydrogenation and molecular weight, the properties of the fat according to the invention, for example its kinematic viscosity, can be influenced in a desired manner.
  • the polyisobutylene can be used in hydrogenated or fully hydrogenated form, as well as a mixture of hydrogenated and fully hydrogenated polyisobutylene can be used. Fully hydrogenated polyisobutylenes are preferably used.
  • the polyisobutylene is in an amount of 6 to 45 wt .-% in the composition, preferably 10 to 45 wt .-%, in particular 15 to 45 wt .-% are used.
  • the polyisobutylene has a number average molecular weight of 115 to 0.000 g / mol, preferably from 160 to 5000 g / mol.
  • the high-temperature fat according to the invention further comprises from 0.1 to 10 wt .-%, additives which are used individually or in combination and from the group consisting of anti-corrosion additives, antioxidants, anti-wear additives, UV stabilizers, inorganic or organic solid lubricants selected.
  • the high-temperature fat according to the invention also comprises a thickener.
  • the thickener in the high-temperature grease of the lubricant composition according to the invention is either a reaction product of a diisocyanate, preferably 2,4-diisocyanatotoluene, 2,6-diisocyanatotoluene, 4,4'-diisocyanatodiphenylmethane, 2,4'-diisocyanatophenylmethane, 4,4'-diisocyanatotoluene.
  • Al complex soaps is selected from among Al complex soaps, metal soaps of the first and second main group elements of the perriodic system, metal complex soaps of elements of the first and second main group of the periodic table, bentonites, sulfonates, silicates, aerosil, polyimides or PTFE or a mixture of the foregoing thickener.
  • the additives mentioned below have particularly good physical and chemical properties:
  • the addition of antioxidants can reduce or even prevent the oxidation of the oil or fat according to the invention, in particular when it is used. Oxidation can lead to undesirable free radicals and, as a result, decomposition reactions of the high-temperature lubricant can occur.
  • the addition of antioxidants stabilizes the high temperature grease.
  • Antioxidants which are particularly suitable according to the invention are the following compounds:
  • Styrenated diphenylamines diaromatic amines, phenolic resins, thiophenol resins, phosphites, butylated hydroxytoluene, butylated hydroxyanisole, phenyl-alphanaphthylamine, phenyl-beta-naphthylamine, octylated / butylated diphenylamine, di-alpha-tocopherol, di-tert-butyl-phenyl, Benzenepropanoic acid, sulfur-containing phenolic compounds, phenolic compounds and mixtures of these components.
  • the high temperature grease may contain corrosion inhibiting additives, metal deactivators or ion complexing agents.
  • corrosion inhibiting additives include triazoles, imidazolines, N-methylglycine (sarcosine), benzotriazole derivatives, N, N-bis (2-ethylhexyl) -ar-methyl-1 H-benzotriazole-1-methanamine; N-methyl-N (1 -oxo-9-octadecenyl) glycine, mixture of phosphoric acid and mono- and Diisooctylester reacted with (C11-14) - alkylamines, mixture of phosphoric acid and mono- and Diisooctylester reacted with tert-alkylamine and primary (Ci2-14) amines, dodecanoic acid, triphenyl phosphorothionate and amine phosphates.
  • IRGAMET ® 39 IRGACOR ® DSS G, amine O; Sarkosyl O ® (Ciba), COBRATEC ® 122, CUVAN ® 303, VANLUBE ® 9123, CI-426, CI-426EP, Cl- 429 and CI-498th
  • anti-wear additives are amines, amine phosphates, phosphates, thiophosphates, phosphorothionates and mixtures of these components.
  • anti-wear additives include IRGALUBE ® TPPT, IRGALUBE ® 232, IRGALUBE ® 349, IRGALUBE ® 211 and ADDITIN ® RC3760 Liq 3960, FIRC-shun ® FG 1505 and FG 1506 NA-LUBE ® KR-015FG, LUBEBOND ®, FLUORO ® FG, SYNALOX ® 40-D, ACHESON FGA ® 1820 and ACHESON ® FGA 1810th
  • the grease may include solid lubricants such as PTFE, BN, pyrophosphate, Zn oxide, Mg oxide, pyrophosphates, thiosulfates, Mg carbonate, Ca carbonate, Ca stearate, Zn s
  • the high temperature oil or fat according to the invention has up to a temperature of 250 ° C no or negligible decomposition phenomena. By this is meant that less than 10% of the lubricant decomposes.
  • the high-temperature oil or fat according to the invention may contain, as another base oil, an oil, preferably selected from the group consisting of mineral oil, aliphatic carboxylic acid and dicarboxylic esters, fatty acid triglycerides, pyromellitic esters, diphenyl ethers, phloroglucinic esters and / or poly-alpha-olefins, alpha-olefin Contain copolymers.
  • an oil preferably selected from the group consisting of mineral oil, aliphatic carboxylic acid and dicarboxylic esters, fatty acid triglycerides, pyromellitic esters, diphenyl ethers, phloroglucinic esters and / or poly-alpha-olefins, alpha-olefin Contain copolymers.
  • the high temperature oil or fat according to the invention contains an estolide, preferably the main constituents of the estolide being obtained by chemical or enzymatic processes starting from native oils from the group of sunflower oil, rapeseed oil, castor oil, linseed oil, corn oil, diest oil, soybean oil, linseed oil Practical tests have shown that the high-temperature oil or fat according to the invention, due to its physical and chemical properties, is outstandingly suitable for use in chains, roller bearings and slide bearings , in the vehicle technology, the conveyor technology, the mechanical engineering, the office technology as well as in industrial plants and machines, in addition, in the ranges of household machines and the consumer electronics. Thanks to its good temperature resistance it can also be used at high operating temperatures up to 260 ° C, preferably be used at temperatures of 150 to 250 ° C.
  • the invention further relates to a process for the preparation of the above-described High temperature oils or fats, in which the base oils and the additives are mixed together.
  • Estolides or aliphatically substituted naphthalenes are initially charged in a stirred tank. At 100 ° C, the polyisobutylene and optionally a further oil is added with stirring. Subsequently, the mixture is stirred for 1 h to obtain a homogeneous mixture. The anti-wear agents and the antioxidant are added to the kettle at 60 ° C with stirring. After about 1 hour, the finished oil can be filled into the containers provided.
  • the base oil is placed in a stirred tank. At 100 ° C, the polyisobutylene and optionally a further oil and the thickener is added with stirring. lg
  • the thickener is formed by an in situ reaction of the reactants used in the base oil. Subsequently, the mixture is heated to 150 ° C to 210 ° C, stirred for several hours and cooled again. In the cooling process at about 60 ° C, the necessary anti-wear agents, antioxidants and corrosion inhibitors are added. A homogeneous mixture of the fat is obtained by the final homogenization step on roller, colloid mill or Gaulin.
  • compositions of the high temperature fats are shown in Table 6.
  • the thickeners used in Examples 3 to 8 are:
  • Example 3 LiOH, 12-hydroxystearic acid, azelaic acid,
  • Example 4 LiOH, 12-hydroxystearic acid, azelaic acid,
  • Example 5 LiOH, 12-hydroxystearic acid, azelaic acid,
  • Example 6 Di-urea; Methylene diphenyl diisocyanate (MDI), octylamine,
  • Example 7 Di-urea; MDI, octylamine, oleylamine
  • Example 8 Di-urea; MDI, octylamine, oleylamine The general characteristics of the fat patterns 3 to 8 are shown in Table 7.
  • a decisive influence on the lubricating effect of a grease has the oil separation. It is important to ensure that on the one hand, the oil separation is not too high and the oil runs out of the warehouse and thus the Tribo system is no longer available and on the other hand no oil separation is observed and the lubricating effect of the grease is lost. Ideally, the oil separation should be between 0.5 and 8% by weight in order to form an optimum lubricating film in the bearing.
  • the greases of the examples were subjected to a FE 9 rolling bearing test according to DIN 51 821 in which the service life of the greases investigated is determined and the upper service temperature of greases in roller bearings at medium speeds and average axial loads is determined. lg
  • Table 8 shows that the runtimes through the use of PIB in combination with various base oils have long run times and are thus suitable for high application temperatures in continuous operation.
  • the noise behavior of the various fat formulations is very positively influenced by the use of fully hydrogenated polyisobutylene. With the exception of Example 6, good to very good noise properties can be achieved.
  • Example 3 The property of the fat of Example 3 using fully hydrogenated PIB was now compared to a fat (Comparative Example 3) containing a PIB still having double bonds, that is, a non-fully hydrogenated PIB.
  • Example 3 grease exhibits a doubled run time in the FE9 test, has lower evaporation losses and significantly better noise performance.
  • Table 11 shows the results. Table 1 1
  • Table 1 shows that there are marked differences in the use of fully hydrogenated and partially hydrogenated PIB.
  • the dissolution of the residue based on the partially hydrogenated PIV is no longer possible, while the oil with the fully hydrogenated PIB has very good Wiederananseigenschaften.

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Abstract

The invention relates to a food-compatible high-temperature lubricant, in particular a high-temperature oil and a high-temperature grease, comprising the following components: a) at least one oil selected from a trimellitic acid ester or a mixture of various trimellitic acid esters, alkyl aromates, preferably an aliphatically substituted naphthalene or estolide; b) a hydrogenated or fully hydrogenated polyisobutylene or a mixture of hydrogenated or fully hydrogenated polyisobutylene and; c) additives, individually or in combination. In the case of the high-temperature grease, a thickening agent is added.

Description

Hochtemperaturschmierstoffe  High temperature lubricants
Beschreibung description
Die Erfindung betrifft Hochtemperaturschmierstoffe, insbesondere Öle und Fette auf Basis eines aromatischen Esters, wie eines Trimellitsäureesters und Mischungen verschiedener Trimellitsäureester, Alkylaromaten, Estoliden und einem vollhydrierten oder hydrierten Polyisobutylen oder einer Mischung daraus, einem Verdickungsmittel. Die Erfindung betrifft ferner die Verwendung dieses Hochtemperaturfetts für Dauereinsatztemperaturen von bis zu 250°C. The invention relates to high temperature lubricants, especially oils and fats based on an aromatic ester, such as a trimellitic acid ester and mixtures of various trimellitic acid esters, alkylaromatics, estolides and a fully hydrogenated or hydrogenated polyisobutylene or a mixture thereof, a thickener. The invention further relates to the use of this high temperature grease for continuous use temperatures of up to 250 ° C.
Neben der Schmierwirkung müssen die Schmierstoffe noch eine Vielzahl weiterer Aufgaben erfüllen: Sie müssen kühlen, Reibung, Verschleiß und Kraftübertragung verringern, vor Korrosion schützen und gleichzeitig eine dichtende Wirkung aufweisen. Darüber hinaus sollten die Hochtemperaturfette geräuscharm sein. In addition to the lubricating effect, the lubricants must fulfill a variety of other tasks: they must cool, reduce friction, wear and power transmission, protect against corrosion and at the same time have a sealing effect. In addition, the high temperature greases should be quiet.
Herkömmliche Schmierstoffe sind für Hochtemperaturanwendungen nicht geeignet, da sie bei hohen Temperaturen beispielsweise über Oxidations- und/oder thermische Zersetzungsreaktionen und Polymerisationen zerstört werden und ihre schmierenden Eigenschaften stark eingeschränkt werden. Bei Zersetzungsreaktionen wird der Schmierstoff in niedermolekulare flüchtige Komponenten gespalten. Deren Verdampfen führt zu unerwünschten Viskositätsänderungen, Ölverlust und zur übermäßigen Dampfbildung. Hieraus resultiert ein Verlust der Schmierwirkung. Auch durch Polymerisation verlieren die Schmierstoffe ihre Schmierwirkung aufgrund der Bildung unlöslicher Polymerisationsprodukte. Conventional lubricants are not suitable for high temperature applications because they are destroyed at high temperatures, for example by oxidation and / or thermal decomposition reactions and polymerizations and their lubricating properties are severely limited. In decomposition reactions, the lubricant is split into low molecular weight volatile components. Their evaporation leads to undesirable viscosity changes, oil loss and excessive vapor formation. This results in a loss of lubricity. Even through polymerization lose the Lubricants reduce their lubricating effect due to the formation of insoluble polymerization products.
Das Entfernen dieser Verschmutzungen erhöht die Wartungsarbeiten und produziert chemische Abfallstoffe, die aufwendig entsorgt werden müssen. Aufgrund der vermehrten Reinigungs- und Wartungsarbeiten erhöhen sich die Ausfallzeiten. Insgesamt führt die Verwendung von ungeeigneten Schmierstoffen bei Hochtemperaturanwendungen zu höheren Kosten, da die Arbeitsgeräte verschmutzen und ein höherer Bedarf an Schmierstoffen besteht. Darüber hinaus sinkt die Produktqualität. The removal of these contaminants increases the maintenance work and produces chemical waste, which must be disposed of consuming. Due to the increased cleaning and maintenance work, the downtime increases. Overall, the use of unsuitable lubricants in high-temperature applications leads to higher costs, as the tools pollute and there is a greater need for lubricants. In addition, the product quality decreases.
Als Basisöle für Hochtemperaturanwendungen werden oftmals synthetische Ester eingesetzt, da diese über eine sehr gute oxidative, hydrolytische und thermische Stabilität verfügen. Synthetic esters are often used as base oils for high-temperature applications since they have very good oxidative, hydrolytic and thermal stability.
Um den vielfältigen Anforderungen bei Hochtemperaturanwendungen gerecht zu werden, müssen die Schmierstoffe unter anderem eine hohe Stabilität, niedrige Reibungsbeiwerte und hohe Verschleißfestigkeiten aufweisen. Um eine gleichmäßige Schmierung auch bei hohen Temperaturen gewährleisten zu können, muss während des gesamten Verarbeitungsprozesses ein flüssiger Schmierfilm zwischen Metallteilen bestehen bleiben. Deshalb darf der Schmierstoff bei der maximalen Verarbeitungstemperatur nur wenig verdampfen, wenig Rückstände bilden und möglichst wenig Vercrackungsrückstände bilden. Hohe Temperaturen treten oftmals bei der Verwendung in Ketten, Wälz- und Gleitlagern, in der Fahrzeugtechnik, der Fördertechnik, dem Maschinenbau, der Bürotechnik sowie in industriellen Anlagen und Maschinen, aber auch in den Bereichen der Haushaltsmaschinen und der Unterhaltungselektronik. In Wälz- und Gleitlagern sorgen Schmierstoffe dafür, dass zwischen aufeinander gleitenden oder abrollenden Teilen ein trennender, lastübertragender Schmierfilm aufgebaut wird. Damit wird erreicht, dass die metallischen Oberflächen sich nicht berühren und somit auch kein Verschleiß auftritt. Die Schmierstoffe müssen deshalb hohen Anforderungen genügen. Dazu gehören extreme Betriebsbedingungen, wie sehr hohe oder sehr niedrige Drehzahlen, hohe Temperaturen, die durch hohe Drehzahlen oder durch Fremderwärmung bedingt sind, sehr tiefe Temperaturen, beispielsweise bei Lagern, die in kalter Umgebung arbeiten oder, die bei der Verwendung in der Luft- und Raumfahrt auftreten. Ebenso sollten die modernen Schmierstoffe unter sogenannten Reinraumbedingungen einsetzbar sein, um die Raumverschmutzung durch den Abrieb bzw. den Verbrauch an Schmierstoffen zu vermeiden. Außerdem sollte bei der Anwendung der modernen Schmierstoffe vermieden werden, dass sie verdampfen und damit "verlacken", d.h., dass sie nach kurzer Anwendung fest werden und keine Schmierwirkung mehr zeigen. An Schmierstoffe werden auch besondere Anforderungen bei der Anwendung dahingehend gestellt, dass die Laufflächen der Lager durch geringe Reibung nicht angegriffen werden, die Lagerflächen geräuscharm laufen, sowie langen Laufzeiten ohne Nachschmierung gefordert erreicht werden. Auch müssen Schmierstoffe Krafteinwirkungen, wie Fliehkraft, Schwerkraft und Schwingungen widerstehen. In order to meet the diverse requirements of high-temperature applications, the lubricants must have, among other things, high stability, low friction coefficients and high wear resistance. In order to ensure uniform lubrication even at high temperatures, a liquid lubricant film must remain between metal parts during the entire processing process. Therefore, the lubricant must evaporate only slightly at the maximum processing temperature, form little residue and form as few cracking residues as possible. High temperatures often occur when used in chains, rolling and plain bearings, in vehicle technology, materials handling, mechanical engineering, office technology and in industrial equipment and machinery, but also in the fields of home appliances and consumer electronics. In rolling and plain bearings, lubricants ensure that a separating, load-transmitting lubricating film is built up between sliding or rolling parts. This ensures that the metallic surfaces do not touch and thus no wear occurs. The lubricants must therefore meet high requirements. These include extreme Operating conditions such as very high or very low speeds, high temperatures due to high speeds or foreign heating, very low temperatures, for example, in camps that operate in cold environments or that occur in aerospace applications. Likewise, the modern lubricants under so-called clean room conditions should be used to avoid the pollution of the room by the abrasion or the consumption of lubricants. In addition, when using the modern lubricants should be avoided that they evaporate and thus "leach", ie that they become solid after a short time application and no longer show any lubricating effect. On lubricants special requirements are placed in the application to the effect that the running surfaces of the bearings are not attacked by low friction, run the storage areas quiet, and long running times are achieved without relubrication required. Also, lubricants must withstand the effects of force such as centrifugal force, gravity and vibration.
Wichtige Kenngröße für eine lange Funktionsdauer eines fettgeschmierten Wälzlagers im Hochtemperaturbereich ist neben der oberen Gebrauchstemperatur das Geräuschverhalten des Schmierstoffes. Ein Schmierfett kann bei Umlaufteilnahme (Überrollung, Walkung) Schwingungen im Wälzlager anregen, die als "Schmierstoffgeräusche" in den Frequenzbändern Medium 300 bis 1.800 Hz und High 1.800 bis 10.000 Hz, gegenüber den Lagergeräuschen im Frequenzband Low bei 50 bis 300 Hz liegen. Das Schmierstoffgeräusch wird von den Geräuschspitzen überlagert, die bei der Überrollung von harten Partikeln durch die Wälzkörper in Form von Stoßimpulsen auf dem Lagerring entstehen. Die Bewertung des Geräuschverhaltens erfolgt nach der SKF-BeQuiet+ - MethodeDie Fettgeräuschklasse werden wie folgt eingeteilt: An important parameter for a long service life of a grease-lubricated roller bearing in the high-temperature range is, in addition to the upper service temperature, the noise behavior of the lubricant. A lubricating grease can stimulate vibrations in the rolling bearing during circulation participation (rolling over, rolling), which are "lubricant noises" in the frequency bands medium 300 to 1,800 Hz and high 1,800 to 10,000 Hz, compared to the bearing noise in the frequency band low at 50 to 300 Hz. The lubricant noise is superimposed by the noise peaks that occur during the rolling over of hard particles by the rolling elements in the form of shock pulses on the bearing ring. The noise behavior is evaluated according to the SKF BeQuiet + method. The fat noise class is classified as follows:
GNX: etwas schlechter als GN1 (sehr schlechtes Geräuschverhalten) GNX: slightly worse than GN1 (very bad noise behavior)
GN1 : >95% aller Peaks sind <=40 pm/s (schlechtes Geräuschverhalten) GN1:> 95% of all peaks are <= 40 pm / s (poor noise behavior)
GN2: >95% aller Peaks sind <=20 pm/s; > 98% aller Peaks sind <= 40 pm/s (mittleres Geräuschverhalten)  GN2:> 95% of all peaks are <= 20 pm / s; > 98% of all peaks are <= 40 pm / s (average noise behavior)
GN3: >95% aller Peaks sind <=10 pm/s; > 98% aller Peaks sind <= 20 pm/s;  GN3:> 95% of all peaks are <= 10 pm / s; > 98% of all peaks are <= 20 pm / s;
> 100% aller Peaks sind <= 40 pm/s (gutes Geräuschverhalten) GN4: >95% aller Peaks sind <= 5 μηι/s; > 98% aller Peaks sind <= .10 pm/s; > 100% aller Peaks sind <= 20 μιη/s (sehr gutes Geräuschverhalten) > 100% of all peaks are <= 40 pm / s (good noise behavior) GN4:> 95% of all peaks are <= 5 μηι / s; > 98% of all peaks are <= .10 pm / s; > 100% of all peaks are <= 20 μιη / s (very good noise behavior)
Je besser das Geräuschverhalten eines Schmierfettes, desto geringer sind die durch den Schmierstoff erzwungenen Schwingungen des Lagers. Dies ist gleichbedeutend mit einer geringen Belastung des Lagers und führt zu einer längeren Funktionsdauer der Lagerung. The better the noise behavior of a grease, the lower the vibrations of the bearing forced by the lubricant. This is equivalent to a low load on the bearing and leads to a longer service life of storage.
Die Aufgabe der vorliegenden Erfindung besteht darin, ein Hochtemperaturöl und Hochtemperaturfett bereitzustellen, das den oben genannten Anforderungen entspricht. Insbesondere soll das Schmieröl- bzw. fett bei hoher Temperatur über einen langen Zeitraum eine gute Schmierwirkung zeigen. Des weiteren sollen die gebildeten Vercrackungsrückstände nicht verlacken, sondern durch Frischfett wieder anlösbar sein. Ferner soll der Hochtemperaturschmierstoff eine gute hydrolytische Stabilität aufweisen, korrosions- und verschleißresistent sein, sowie eine gute Oxidationsbeständigkeit und ein an die Anforderung angepasstes gutes Tieftemperaturverhalten besitzen. Dies wir bei Schmierölen durch den Pourpoint und bei Schmierfetten durch den Fließdruck bei tiefen Temperaturen definiert. Außerdem soll das Hochtemperaturfett ein gutes Geräuschverhalten zeigen, lange Laufzeiten aufweisen und im wesentlichen keine Verschleißerscheinungen der Vorrichtungen bewirken. The object of the present invention is to provide a high temperature oil and high temperature grease which meets the above requirements. In particular, the lubricating oil or grease at high temperature over a long period of time to show a good lubricating effect. Furthermore, the Vercrackungsrückstände formed should not lend, but be redissolvable by fresh fat. Furthermore, the high-temperature lubricant should have a good hydrolytic stability, corrosion and wear resistant, as well as have a good oxidation resistance and adapted to the requirement good low temperature behavior. This is defined by the pour point for lubricating oils and by the flow pressure at low temperatures for lubricating greases. In addition, the high-temperature grease should show good noise behavior, have long maturities and cause substantially no signs of wear of the devices.
Diese Aufgabe wird erfindungsgemäß durch ein Hochtemperaturöl umfassend folgende Komponenten gelöst: a) 93,9 bis 45 Gew.-% mindestens eines Öls, ausgewählt aus der Gruppe bestehend aus Alkylaromaten, vorzugsweise einem aliphathisch substituierten Naphthalin, Estoliden, Trimellitsäureestern, oder einem Gemisch aus verschiedenen Trimellitsäureestern, bei dem die Alkoholgruppe des Esters eine lineare oder verzweigte Alkylgruppe mit 8 bis 16 Kohlenstoffatomen ist, This object is achieved by a high-temperature oil comprising the following components: a) 93.9 to 45 wt .-% of at least one oil selected from the group consisting of alkylaromatics, preferably an aliphatic substituted naphthalene, estolides, trimellitic esters, or a mixture of different Trimellitic esters in which the alcohol group of the ester is a linear or branched alkyl group having 8 to 16 carbon atoms,
b) 6 bis 45 Gew.-% eines Polymers, nämlich eines hydrierten oder vollhydrierten Polyisobutylen oder einer Mischung aus hydrierten oder vollhydrierten Polyisobutylen; b) 6 to 45 wt .-% of a polymer, namely a hydrogenated or fully hydrogenated polyisobutylene or a mixture of hydrogenated or fully hydrogenated polyisobutylene;
c) 0,1 bis 10 Gew.-% Additive einzeln oder in Kombination, ausgewählt aus der Gruppe bestehend aus Korrosionsschutzadditiven, Antioxidantien, Verschleißschutzadditiven, UV-Stabilisatoren, anorganischen oder organischen Feststoffschmierstoffen. Diese Aufgabe wird erfindungsgemäß durch ein Hochtemperaturfett umfassend folgende Komponenten gelöst: a) 91 ,9 bis 25 Gew.-% mindestens eines Öls, ausgewählt aus der Gruppe bestehend aus Alkylaromaten, vorzugsweise einem aliphathisch substituierten Naphthalin, Estoliden, Trimellitsäureestern, oder einem Gemisch aus verschiedenen Trimellitsäureestern, bei dem die Alkoholgruppe des Esters eine lineare oder verzweigte Alkylgruppe mit 8 bis 16 Kohlenstoffatomen ist, c) 0.1 to 10 wt .-% of additives individually or in combination, selected from the group consisting of anti-corrosion additives, antioxidants, anti-wear additives, UV stabilizers, inorganic or organic solid lubricants. This object is achieved by a high-temperature fat comprising the following components: a) 91, 9 to 25 wt .-% of at least one oil selected from the group consisting of alkylaromatics, preferably an aliphatic substituted naphthalene, estolides, trimellitic esters, or a mixture of different Trimellitic acid esters in which the alcohol group of the ester is a linear or branched alkyl group having 8 to 16 carbon atoms,
b) 6 bis 45 Gew.% eines Polymers, nämlich eines hydrierten oder vollhydrierten Polyisobutylen oder einer Mischung aus hydrierten oder vollhydrierten Polyisobutylen; b) 6 to 45% by weight of a polymer, namely a hydrogenated or fully hydrogenated polyisobutylene or a mixture of hydrogenated or fully hydrogenated polyisobutylene;
c) 0,1 bis 10 Gew.-% Additive einzeln oder in Kombination, ausgewählt aus der Gruppe bestehend aus Korrosionsschutzadditiven, Antioxidantien, Verschleißschutzadditiven, UV-Stabilisatoren, anorganischen oder organischen Feststoffschmierstoffen und c) 0.1 to 10 wt .-% of additives individually or in combination, selected from the group consisting of corrosion protection additives, antioxidants, anti-wear additives, UV stabilizers, inorganic or organic solid lubricants and
d) 2 bis 20 Gew.-% Verdickungsmittel. d) 2 to 20 wt .-% thickener.
Überraschend wurde gefunden, dass sich das erfindungsgemäße Hochtemperaturöl und das erfindungsgemäße Hochtemperaturfett durch eine hervorragende Leistungsfähigkeit auszeichnen. So zeigt das erfindungsgemäße Hochtemperaturöl bzw. Hochtemperaturfett eine hohe thermische Stabilität kombiniert mit einer hohen Lebensdauer und guten Schmiereigenschaften. Surprisingly, it has been found that the high-temperature oil according to the invention and the high-temperature fat according to the invention are distinguished by outstanding performance. Thus, the high-temperature oil or high-temperature grease according to the invention exhibits high thermal stability combined with a long service life and good lubricating properties.
Das erfindungsgemäße Hochtemperaturöl umfasst als Esterverbindung ein Estolid oder eine Mischung aus verschiedenen Estoliden oder ein aliphathisch substituiertes Naphthalin oder eine Mischung aus verschiedenen aliphathisch substituierten Naphthalinen. The high-temperature oil according to the invention comprises as ester compound an estolide or a mixture of different estolides or an aliphatically substituted naphthalene or a mixture of different aliphatically substituted naphthalenes.
Die bevorzugten Viskositäten der Estolide, gemessen bei 40°C, liegen zwischen 30 und 500 mm2/sec. Besonders bevorzugt sind Viskositäten von 30 bis 140 mm2/sec. Unter Estoliden versteht man Esterverbindungen, die säure- oder enzymatisch- katalysiert aus Fettsäuren bevorzugt Ölsäure oder Dicarbonsäuren oder einem Gemisch aus beiden hergestellt werden. Dabei greift die Säurefunktion die Doppelbindung eines benachbarten Öl Fettsäuremoleküls an, so dass eine höher molekularere Esterverbindung entsteht. Die endständige Säuregruppe wird dann üblicherweise mit einem Alkohol, bevorzugt 2-Ethyl-hexanol verestert und anschließend werden die restlichen Doppelbindungen hydriert oder mit Carbonsäure z.B. Essigsäure verestert. Andere Alkohol wie z.B. Isoamylalkohol oder Guebert Alkohole sind ebenfalls für die Veresterung der endständigen Säuregruppe denkbar. The preferred viscosities of the estolides, measured at 40 ° C, are between 30 and 500 mm 2 / sec. Viscosities of 30 to 140 mm 2 / sec are particularly preferred. Estolides are ester compounds which are acid or enzymatically catalyzed from fatty acids, preferably oleic acid or dicarboxylic acids, or a mixture of both. The acid function attacks the double bond of an adjacent oil fatty acid molecule, resulting in a higher molecular weight ester compound. The terminal acid group is then usually esterified with an alcohol, preferably 2-ethyl-hexanol and then the remaining double bonds are hydrogenated or esterified with carboxylic acid, for example acetic acid. Other alcohols such as isoamyl alcohol or Guebert alcohols are also conceivable for the esterification of the terminal acid group.
Weitere Estolide können auch über eine Kondensation von Hydroxycarbonsäuren oder eine Kondensation von Hydroxycarbonsäuren mit Fettsäuren z.B. Ölsäure- oder Stearinsäurederivate synthetisiert werden. Die Kettenlänge der verwendeten Hydroxycarbonsäuren oder ungesättigte Säuren können von C6 bis C54 reichen. Die Säuren können weitere funktionelle Gruppen z.B. Amine, Ether, schwefelhaltige Gruppen enthalten. Darüber hinaus ist auch eine Veresterung mit alpha-Olefinen oder ß-Farnesen denkbar. Other estolides may also be obtained via condensation of hydroxycarboxylic acids or condensation of hydroxycarboxylic acids with fatty acids, e.g. Oleic acid or stearic acid derivatives are synthesized. The chain length of the hydroxycarboxylic acids or unsaturated acids used can range from C6 to C54. The acids may contain other functional groups e.g. Amines, ethers, containing sulfur-containing groups. In addition, an esterification with alpha-olefins or ß-Farnesen is conceivable.
Das erfindungsgemäße Hochtemperaturöl kann ein zweites Öl enthalten, das einen Alkylaromaten umfasst. Bevorzugt wird ein Aromat eingesetzt. Unter einem Aromaten wird erfindungsgemäß ein monocyclisches, bicyclisches oder tricyclisches Ringsystem mit vier bis fünfzehn Kohlenstoffatomen verstanden, wobei das monocyclische Ringsystem aromatisch ist oder zumindest einer der Ringe in einem bi- oder tricylischen Ringsystem aromatisch ist. Bevorzugt wird ein bicyclisches Ringsystem, das vorzugsweise 10 Kohlenstoffatome aufweist, eingesetzt. The high temperature oil of the invention may contain a second oil comprising an alkylaromatic. Preferably, an aromatic is used. According to the invention, an aromatic means a monocyclic, bicyclic or tricyclic ring system having four to fifteen carbon atoms, the monocyclic ring system being aromatic or at least one of the rings being aromatic in a bi- or tricylic ring system. Preference is given to using a bicyclic ring system which preferably has 10 carbon atoms.
Bevorzugt ist der Aromat mit einem oder mehreren aliphatischen Substituenten substituiert. Besonders bevorzugt ist der Aromat mit ein bis vier aliphatischen Substituenten und insbesondere mit zwei oder drei aliphatischen Substituenten substituiert. Preferably, the aromatic is substituted with one or more aliphatic substituents. Particularly preferred is the aromatic having one to four aliphatic substituents and in particular having two or three aliphatic substituents substituted.
Eine Alkylgruppe ist erfindungsgemäß eine gesättigte aliphatische Kohlenwasserstoffgruppe mit 1 bis 30, vorzugsweise 3 bis 20, noch bevorzugter 4 bis 17 und insbesondere 6 bis 15 Kohlenstoffatomen. Eine Alkylgruppe kann linear oder verzweigt sein und ist wahlweise mit einem oder mehreren der oben genannten Substituenten substituiert. An alkyl group according to the invention is a saturated aliphatic hydrocarbon group having 1 to 30, preferably 3 to 20, more preferably 4 to 17 and especially 6 to 15 carbon atoms. An alkyl group may be linear or branched and is optionally substituted with one or more of the abovementioned substituents.
Erfindungsgemäß besonders bevorzugt enthält das Schmieröl mindestens ein aliphatisch substituiertes Naphthalin, insbesondere mindestens ein alkylsubstituiertes Naphthalin. Bevorzugt ist das Naphthalin mit ein bis vier aliphatischen Substituenten substituiert und insbesondere mit zwei oder drei aliphatischen Substituenten. Praktische Versuche haben gezeigt, dass Gemische unterschiedlich substituierter Naphthaline, das heißt Gemische aus Naphthalinen, die einen unterschiedlichen Substitutionsgrad und unterschiedliche aliphatische Substituenten aufweisen, besonders geeignet sind. Durch Variation der Mischungszusammensetzung können in diesem Fall die Eigenschaften, wie beispielsweise die Viskosität, des Hochtemperaturschmierstoffs besonders einfach eingestellt werden. Aliphatisch substituierte Naphthaline zeichnen sich ferner durch hervorragende Lösungseigenschaften und hohe thermo-oxidative Stabilität aus. According to the invention, the lubricating oil particularly preferably contains at least one aliphatically substituted naphthalene, in particular at least one alkyl-substituted naphthalene. Preferably, the naphthalene is substituted with one to four aliphatic substituents and in particular with two or three aliphatic substituents. Practical experiments have shown that mixtures of differently substituted naphthalenes, ie mixtures of naphthalenes, which have a different degree of substitution and different aliphatic substituents, are particularly suitable. In this case, by varying the mixture composition, the properties, such as the viscosity, of the high-temperature lubricant can be set particularly easily. Aliphatic-substituted naphthalenes are also characterized by excellent dissolution properties and high thermo-oxidative stability.
Die Viskosität, gemessen bei 40 °C, des aliphathisch substituierten Naphthalins beträgt vorzugsweise 30 bis 600 mm2/s, bevorzugter 30 bis 300 m /s. The viscosity, measured at 40 ° C, of the aliphatically substituted naphthalene is preferably 30 to 600 mm 2 / s, more preferably 30 to 300 m / s.
Das erfindungsgemäße Hochtemperaturöl umfasst des weiteren ein Polyisobutylen. Durch geeignete Wahl des Polyisobutylens, insbesondere im Hinblick auf Hydrierungsgrad und Molekulargewicht, können die Eigenschaften des erfindungsgemäßen Öls, beispielsweise dessen kinematische Viskosität und vor allen Dingen dessen Rückstandsbildung, in erwünschter Weise beeinflusst werden. Das Polyisobutylen kann in hydrierter oder vollhydrierter Form eingesetzt werden, ebenso kann eine Mischung aus hydriertem und vollhydriertem Polyisobutylen verwendet werden. Bevorzugt werden vollhydrierte Polyisobutylene eingesetzt. Das Polyisobutylen ist in einer Menge von 6 bis 45 Gew.-% in der Zusammensetzung vorhanden, bevorzugt werden 10 bis 45 Gew.-%, insbesondere 5 bis 45 Gew.-% eingesetzt. Das erfindungsgemäße Hochtemperaturöl umfasst des weiteren von 0,1 bis 10 Gew.-%, Additive, die einzeln oder in Kombination eingesetzt werden und aus der Gruppe bestehend aus Korrosionsschutzadditiven, Antioxidantien, Verschleißschutzadditiven, UV-Stabilisatoren, anorganischen oder organischen Feststoffschmierstoffen, ausgewählt werden. The high temperature oil of the invention further comprises a polyisobutylene. By suitable choice of the polyisobutylene, in particular with regard to the degree of hydrogenation and molecular weight, the properties of the oil according to the invention, for example its kinematic viscosity and, above all, its formation of residues, can be influenced in a desired manner. The polyisobutylene can be used in hydrogenated or fully hydrogenated form, as well as a mixture of hydrogenated and fully hydrogenated polyisobutylene can be used. Fully hydrogenated polyisobutylenes are preferably used. The Polyisobutylene is present in an amount of 6 to 45 wt .-% in the composition, preferably 10 to 45 wt .-%, in particular 5 to 45 wt .-% are used. The high-temperature oil according to the invention further comprises from 0.1 to 10 wt .-%, additives which are used individually or in combination and from the group consisting of anti-corrosion additives, antioxidants, anti-wear additives, UV stabilizers, inorganic or organic solid lubricants selected.
Das erfindungsgemäße Hochtemperaturfett umfasst als eine Esterverbindung einen Trimellitsäureester oder ein Gemisch aus verschiedenen Trimellitsäureestern, wobei die Alkoholgruppe des Esters eine lineare oder verzweigte Alkylgruppe mit 8 bis 16 Kohlenstoffatomen ist. Je nach Wahl des aromatischen Esters können die Eigenschaften des Schmierstoffs, beispielsweise die Viskosität, das Viskositäts- Temperatur-Verhalten, die Oxidationsbeständigkeit und Rückstandsverhalten angepasst werden. The high-temperature fat of the present invention comprises as an ester compound a trimellitic acid ester or a mixture of various trimellitic acid esters, wherein the alcoholic group of the ester is a linear or branched alkyl group having 8 to 16 carbon atoms. Depending on the choice of the aromatic ester, the properties of the lubricant, for example, the viscosity, the viscosity-temperature behavior, the oxidation resistance and residue behavior can be adjusted.
Das erfindungsgemäße Hochtemperaturfett kann ein zweites Öl enthalten, das einen Alkylaromaten umfasst. Bevorzugt wird ein Aromat eingesetzt. Unter einem Aromaten wird erfindungsgemäß ein monocyclisches, bicyclisches oder tricyclisches Ringsystem mit vier bis fünfzehn Kohlenstoffatomen verstanden, wobei das monocyclische Ringsystem aromatisch ist oder zumindest einer der Ringe in einem bi- oder tricylischen Ringsystem aromatisch ist. Bevorzugt wird ein bicyclisches Ringsystem, das vorzugsweise 10 Kohlenstoffatome aufweist, eingesetzt. The high temperature grease of the invention may contain a second oil comprising an alkyl aromatic. Preferably, an aromatic is used. According to the invention, an aromatic means a monocyclic, bicyclic or tricyclic ring system having four to fifteen carbon atoms, the monocyclic ring system being aromatic or at least one of the rings being aromatic in a bi- or tricylic ring system. Preference is given to using a bicyclic ring system which preferably has 10 carbon atoms.
Bevorzugt ist der Aromat mit einem oder mehreren aliphatischen Substituenten substituiert. Besonders bevorzugt ist der Aromat mit ein bis vier aliphatischen Substituenten und insbesondere mit zwei oder drei aliphatischen Substituenten substituiert. Preferably, the aromatic is substituted with one or more aliphatic substituents. The aromatic is particularly preferably substituted by one to four aliphatic substituents and in particular by two or three aliphatic substituents.
Eine Alkylgruppe ist erfindungsgemäß eine gesättigte aliphatische Kohlenwasserstoffgruppe mit 1 bis 30, vorzugsweise 3 bis 20, noch bevorzugter 4 g bis 17 und insbesondere 6 bis 15 Kohlenstoffatomen. Eine Alkylgruppe kann linear oder verzweigt sein und ist wahlweise mit einem oder mehreren der oben genannten Substituenten substituiert. Erfindungsgemäß besonders bevorzugt enthält das Schmierfett mindestens ein aliphatisch substituiertes Naphthalin, insbesondere mindestens ein alkylsubstituiertes Naphthalin. Bevorzugt ist das Naphthalin mit ein bis vier aliphatischen Substituenten substituiert und insbesondere mit zwei oder drei aliphatischen Substituenten. An alkyl group according to the invention is a saturated aliphatic hydrocarbon group having 1 to 30, preferably 3 to 20, more preferably 4 g to 17 and especially 6 to 15 carbon atoms. An alkyl group may be linear or branched and is optionally substituted with one or more of the abovementioned substituents. According to the invention, the lubricating grease particularly preferably contains at least one aliphatically substituted naphthalene, in particular at least one alkyl-substituted naphthalene. Preferably, the naphthalene is substituted with one to four aliphatic substituents and in particular with two or three aliphatic substituents.
Praktische Versuche haben gezeigt, dass Gemische unterschiedlich substituierter Naphthaline, das heißt Gemische aus Naphthalinen, die einen unterschiedlichen Substitutionsgrad und unterschiedliche aliphatische Substituenten aufweisen, als besonders geeignet sind. Durch Variation der ischungszusammensetzung können in diesem Fall die Eigenschaften, wie beispielsweise die Viskosität, des Hochtemperaturschmierstoffs besonders einfach eingestellt werden. Aliphatisch substituierte Naphthaline zeichnen sich ferner durch hervorragende Lösungseigenschaften und hohe thermo-oxidative Stabilität aus. Die Viskosität, gemessen bei 40 °C, des aliphathisch substituierten Naphthalins beträgt vorzugsweise 30 bis 600 mm2/s, bevorzugter 30 bis 300 m2/s. Practical experiments have shown that mixtures of differently substituted naphthalenes, that is, mixtures of naphthalenes having a different degree of substitution and different aliphatic substituents, are particularly suitable. In this case, by varying the ishing composition, the properties, such as the viscosity, of the high-temperature lubricant can be set particularly easily. Aliphatic-substituted naphthalenes are also characterized by excellent dissolution properties and high thermo-oxidative stability. The viscosity, measured at 40 ° C, of the aliphatically substituted naphthalene is preferably 30 to 600 mm 2 / s, more preferably 30 to 300 m 2 / s.
Des weiteren können auch Estolide verwendet werden. Bevorzugte Viskositäten, gemessen bei 40°C liegen zwischen 30 und 500 mm2/sec. Besonders bevorzugt sind Viskositäten von 30 bis 140 mm2/sec. Furthermore, estolides can also be used. Preferred viscosities, measured at 40 ° C are between 30 and 500 mm 2 / sec. Viscosities of 30 to 140 mm 2 / sec are particularly preferred.
Das erfindungsgemäße Hochtemperaturfett umfasst des weiteren ein Polyisobutylen. Durch geeignete Wahl des Polyisobutylens, insbesondere im Hinblick auf Hydrierungsgrad und Molekulargewicht, können die Eigenschaften des erfindungsgemäßen Fetts, beispielsweise deren kinematische Viskosität, in erwünschter Weise beeinflusst werden. Das Polyisobutylen kann in hydrierter oder voll hydrierter Form eingesetzt werden, ebenso kann eine Mischung aus hydriertem und vollhydriertem Polyisobutylen verwendet werden. Bevorzugt werden vollhydrierte Polyisobutylene eingesetzt. Das Polyisobutylen ist in einer Menge von 6 bis 45 Gew.-% in der Zusammensetzung vorhanden, bevorzugt werden 10 bis 45 Gew.-%, insbesondere 15 bis 45 Gew.-% eingesetzt. The high-temperature grease according to the invention further comprises a polyisobutylene. By suitable choice of the polyisobutylene, in particular with regard to the degree of hydrogenation and molecular weight, the properties of the fat according to the invention, for example its kinematic viscosity, can be influenced in a desired manner. The polyisobutylene can be used in hydrogenated or fully hydrogenated form, as well as a mixture of hydrogenated and fully hydrogenated polyisobutylene can be used. Fully hydrogenated polyisobutylenes are preferably used. The polyisobutylene is in an amount of 6 to 45 wt .-% in the composition, preferably 10 to 45 wt .-%, in particular 15 to 45 wt .-% are used.
Gemäß einer weiteren bevorzugten Ausführungsform weist das Polyisobutylen ein zahlenmittleres Molekulargewicht von 115 bis 0.000 g/mol, vorzugsweise von 160 bis 5000 g/mol auf. According to a further preferred embodiment, the polyisobutylene has a number average molecular weight of 115 to 0.000 g / mol, preferably from 160 to 5000 g / mol.
Das erfindungsgemäße Hochtemperaturfett umfasst des weiteren von 0,1 bis 10 Gew.-%, Additive, die einzeln oder in Kombination eingesetzt werden und aus der Gruppe bestehend aus Korrosionsschutzadditiven, Antioxidantien, Verschleißschutzadditiven, UV-Stabilisatoren, anorganischen oder organischen Feststoffschmierstoffen, ausgewählt werden. The high-temperature fat according to the invention further comprises from 0.1 to 10 wt .-%, additives which are used individually or in combination and from the group consisting of anti-corrosion additives, antioxidants, anti-wear additives, UV stabilizers, inorganic or organic solid lubricants selected.
Das erfindungsgemäße Hochtemperaturfett umfasst außerdem ein Verdickungsmittel. Das Verdickungsmittel in dem erfindungsgemäßen Hochtemperaturfett der Schmierstoffzusammensetzung ist entweder ein Reaktionsprodukt aus einem Diisocyanat, vorzugsweise 2,4-Diisocyanatotoluol, 2,6- Diisocyanatotoluol, 4,4'-Diisocyanatodiphenylmethan, 2,4'-Diisocyanatophenyl- methan, 4,4'-Diisocyanatodi-phenyl, 4,4'-Diisocyanato-3-3'-dimethylphenyl, 4,4'- Diisocyanato-3,3'-dimethylphenylmethan, die einzeln oder in Kombination verwendet werden können, mit einem Amin der allgemeinen Formel R'2-N-R, oder einem Diamin der allgemeinen Formel R'2-N-R-NR'2, wobei R ein Aryl-, Alkyl- oder Alkylenrest mit 2 bis 22 Kohlenstoffatomen ist und R' identisch oder verschieden ein Wasserstoff, ein Alkyl-, Alkylen- oder Arylrest ist, oder mit Gemischen aus Aminen und Diaminen The high-temperature fat according to the invention also comprises a thickener. The thickener in the high-temperature grease of the lubricant composition according to the invention is either a reaction product of a diisocyanate, preferably 2,4-diisocyanatotoluene, 2,6-diisocyanatotoluene, 4,4'-diisocyanatodiphenylmethane, 2,4'-diisocyanatophenylmethane, 4,4'-diisocyanatotoluene. Diisocyanatodiphenyl, 4,4'-diisocyanato-3,3'-dimethylphenyl, 4,4'-diisocyanato-3,3'-dimethylphenylmethane, which may be used singly or in combination, with an amine of general formula R'2 -NR, or a diamine of the general formula R'2-NR-NR'2, where R is an aryl, alkyl or alkylene radical having 2 to 22 carbon atoms and R 'is identically or differently a hydrogen, an alkyl, alkylene or aryl radical, or with mixtures of amines and diamines
oder or
wird aus gewählt aus Al-Komplexseifen, Metall-Einfachseifen der Elemente der ersten und zweiten Hauptgruppe des Perriodensystems, Metall-Komplexseifen der Elemente der ersten und zweiten Hauptgruppe des Periodensystems, Bentonite, Sulfonate, Silikate, Aerosil, Polyimide oder PTFE oder einer Mischung der vorgenannten Verdickungsmittel. is selected from among Al complex soaps, metal soaps of the first and second main group elements of the perriodic system, metal complex soaps of elements of the first and second main group of the periodic table, bentonites, sulfonates, silicates, aerosil, polyimides or PTFE or a mixture of the foregoing thickener.
Als Additive für Hochtemperaturöle und -fette haben die nachfolgend genannten Additive besonders gute physikalische und chemische Eigenschaften: Der Zusatz von Antioxidantien kann die Oxidation des erfindungsgemäßen Öls oder Fetts, insbesondere bei seinem Einsatz, verringern oder gar verhindern. Bei einer Oxidation können unerwünschte freie Radikale entstehen und infolgedessen vermehrt Zersetzungsreaktionen des Hochtemperaturschmierstoffes auftreten. Durch die Zugabe von Antioxidantien wird das Hochtemperaturfett stabilisiert. As additives for high-temperature oils and fats, the additives mentioned below have particularly good physical and chemical properties: The addition of antioxidants can reduce or even prevent the oxidation of the oil or fat according to the invention, in particular when it is used. Oxidation can lead to undesirable free radicals and, as a result, decomposition reactions of the high-temperature lubricant can occur. The addition of antioxidants stabilizes the high temperature grease.
Erfindungsgemäß besonders geeignete Antioxidantien sind die folgenden Verbindungen: Antioxidants which are particularly suitable according to the invention are the following compounds:
Styrolisierte Diphenylamine, diaromatische Amine, Phenolharze, Thiophenolharze, Phosphite, butyliertes Hydroxytoluol, butyliertes Hydroxyanisol, Phenyl-alpha- naphthylamin, Phenyl-beta-naphthylamin, octyliertes/butyliertes Diphenylamin, di- alpha-Tocopherol, di-tert.-butyl-Phenyl, Benzolpropansäure, schwefelhaltige Phenolverbindungen, Phenolverbindungen und Mischungen dieser Komponenten. Styrenated diphenylamines, diaromatic amines, phenolic resins, thiophenol resins, phosphites, butylated hydroxytoluene, butylated hydroxyanisole, phenyl-alphanaphthylamine, phenyl-beta-naphthylamine, octylated / butylated diphenylamine, di-alpha-tocopherol, di-tert-butyl-phenyl, Benzenepropanoic acid, sulfur-containing phenolic compounds, phenolic compounds and mixtures of these components.
Weiterhin kann das Hochtemperaturfett Korrosionsschutzadditive, Metalldesaktivatoren oder lonen-Komplexbildner enthalten. Hierzu zählen Triazole, Imidazoline, N-Methylglycin (Sarcosin), Benzotriazolderivate, N,N-Bis(2-ethylhexyl)- ar-methyl-1 H-benzotriazol-1 -methanamin; n-Methyl-N(1 -oxo-9-octadecenyl)glycin, Gemisch aus Phosphorsäure und Mono-und Diisooctylester umgesetzt mit (C11-14)- Alkylaminen, Gemisch aus Phosphorsäure und Mono-und Diisooctylester umgesetzt mit tert.-Alkylamin und primären (Ci2-14)-Aminen, Dodekansäure, Triphenylphosphorthionat und Aminphosphate. Kommerziell erhältliche Additive sind die folgenden: IRGAMET® 39, IRGACOR® DSS G, Amin O; SARKOSYL® O (Ciba), COBRATEC® 122, CUVAN® 303, VANLUBE® 9123, CI-426, CI-426EP, Cl- 429 und CI-498. Furthermore, the high temperature grease may contain corrosion inhibiting additives, metal deactivators or ion complexing agents. These include triazoles, imidazolines, N-methylglycine (sarcosine), benzotriazole derivatives, N, N-bis (2-ethylhexyl) -ar-methyl-1 H-benzotriazole-1-methanamine; N-methyl-N (1 -oxo-9-octadecenyl) glycine, mixture of phosphoric acid and mono- and Diisooctylester reacted with (C11-14) - alkylamines, mixture of phosphoric acid and mono- and Diisooctylester reacted with tert-alkylamine and primary (Ci2-14) amines, dodecanoic acid, triphenyl phosphorothionate and amine phosphates. Commercially available additives are the following: IRGAMET ® 39, IRGACOR ® DSS G, amine O; Sarkosyl O ® (Ciba), COBRATEC ® 122, CUVAN ® 303, VANLUBE ® 9123, CI-426, CI-426EP, Cl- 429 and CI-498th
Weitere Verschleißschutzadditive sind Amine, Aminphosphate, Phosphate, Thiophosphate, Phosphorthionate und Mischungen dieser Komponenten. Zu den kommerziell erhältlichen Verschleißschutzadditiven gehören IRGALUBE® TPPT, IRGALUBE® 232, IRGALUBE® 349, IRGALUBE® 211 und ADDITIN® RC3760 Liq 3960, FIRC-SHUN® FG 1505 und FG 1506, NA-LUBE® KR-015FG, LUBEBOND®, FLUORO® FG, SYNALOX® 40-D, ACHESON® FGA 1820 und ACHESON® FGA 1810. Des weiteren kann das Fett Festschmierstoffe wie PTFE, BN, Pyrophosphat, Zn- Oxid, Mg-Oxid, Pyrophosphate, Thiosulfate, Mg-Carbonat, Ca-Carbonat, Ca- Stearat, Zn-Sulfid, Mo-sulfid, W-sulfid, Sn-Sulfid, Graphite, Graphen, Nano-Tubes, Si02-Modifikationen oder eine Mischung daraus enthalten. Further anti-wear additives are amines, amine phosphates, phosphates, thiophosphates, phosphorothionates and mixtures of these components. To the commercially available anti-wear additives include IRGALUBE ® TPPT, IRGALUBE ® 232, IRGALUBE ® 349, IRGALUBE ® 211 and ADDITIN ® RC3760 Liq 3960, FIRC-shun ® FG 1505 and FG 1506 NA-LUBE ® KR-015FG, LUBEBOND ®, FLUORO ® FG, SYNALOX ® 40-D, ACHESON FGA ® 1820 and ACHESON ® FGA 1810th Further, the grease may include solid lubricants such as PTFE, BN, pyrophosphate, Zn oxide, Mg oxide, pyrophosphates, thiosulfates, Mg carbonate, Ca carbonate, Ca stearate, Zn sulfide, Mo sulfide, W sulfide, Sn Sulfide, graphites, graphene, nano-tubes, SiO 2 modifications or a mixture thereof.
Praktische Versuche haben gezeigt, dass das erfindungsgemäße Hochtemperaturöl oder-fett bis zu einer Temperatur von 250°C keine oder zu vernachlässigende Zersetzungserscheinungen aufweist. Hierunter wird verstanden, dass sich weniger als 10% des Schmierstoffs zersetzen. Practical experiments have shown that the high temperature oil or fat according to the invention has up to a temperature of 250 ° C no or negligible decomposition phenomena. By this is meant that less than 10% of the lubricant decomposes.
Das erfindungsgemäße Hochtemperaturöl bzw. -fett kann als ein weiteres Grundöl ein Öl, vorzugsweise ausgewählt aus der Gruppe bestehend aus Mineralöl, aliphatischen Carbonsäure- und Dicarbonsäureestern, Fettsäuretriglyceriden, Pyromellitsäureester, Diphenylether, Phloroglucinester und/oder Poly-alpha- olefinen, alpha-Olefinen-Copolymere enthalten. The high-temperature oil or fat according to the invention may contain, as another base oil, an oil, preferably selected from the group consisting of mineral oil, aliphatic carboxylic acid and dicarboxylic esters, fatty acid triglycerides, pyromellitic esters, diphenyl ethers, phloroglucinic esters and / or poly-alpha-olefins, alpha-olefin Contain copolymers.
In einer besonderen Ausführungsform enthält das erfindungsgemäße Hochtemperaturöl bzw. -fett ein Estolid, wobei vorzugsweise die Hauptbestandteile des Estolides gewonnen werden durch chemische oder enzymatische Prozesse ausgehend von nativen Ölen aus der Gruppe Sonnenblumenöl, Rapsöl, Rizinusöl, Leinöl, Maisöl, Diestelöl, Sojabohnenöl, Leinsamenöl, Erdnussöl, ,,Lesqueralle"-ÖI, Palmöl, Olivenöl oder Mischungen aus den vorgenannten Ölen. Praktische Versuche haben gezeigt, dass das erfindungsgemäße Hochtemperaturöl bzw. -fett aufgrund seiner physikalischen und chemischen Eigenschaften hervorragend bei der Verwendung in Ketten, Wälz- und Gleitlagern, in der Fahrzeugtechnik, der Fördertechnik, dem Maschinenbau, der Bürotechnik sowie in industriellen Anlagen und Maschinen, aber auch in den Bereichen der Haushaltsmaschinen und der Unterhaltungselektronik ist. Aufgrund seiner guten Temperaturbeständigkeit kann er auch bei hohen Einsatztemperaturen bis 260°C, vorzugsweise bei Temperaturen von 150 bis 250°C eingesetzt werden. In a particular embodiment, the high temperature oil or fat according to the invention contains an estolide, preferably the main constituents of the estolide being obtained by chemical or enzymatic processes starting from native oils from the group of sunflower oil, rapeseed oil, castor oil, linseed oil, corn oil, diest oil, soybean oil, linseed oil Practical tests have shown that the high-temperature oil or fat according to the invention, due to its physical and chemical properties, is outstandingly suitable for use in chains, roller bearings and slide bearings , in the vehicle technology, the conveyor technology, the mechanical engineering, the office technology as well as in industrial plants and machines, in addition, in the ranges of household machines and the consumer electronics.Thanks to its good temperature resistance it can also be used at high operating temperatures up to 260 ° C, preferably be used at temperatures of 150 to 250 ° C.
Die Erfindung betrifft femer ein Verfahren zur Herstellung des oben beschriebenen Hochtemperaturöls bzw. -fetts, bei dem die Grundöle und die Additive miteinander vermischt werden. The invention further relates to a process for the preparation of the above-described High temperature oils or fats, in which the base oils and the additives are mixed together.
Die Erfindung wird nun anhand der nachfolgenden Beispiele näher erläutert. The invention will now be explained in more detail with reference to the following examples.
Beispiele 1 bis 2 Examples 1 to 2
Herstellung eines erfindungsgemäßen Hochtemperaturöls Es werden Estolide oder aliphatisch substituierte Naphthaline in einem Rührkessel vorgelegt. Bei 100°C wird unter Rühren das Polyisobutylen und ggf. ein weiteres Öl hinzugegeben. Anschließend wird das Gemisch 1 h gerührt, um eine homogene Mischung zu erhalten. Die Verschleißschutzmittel und das Antioxidationsmittel werden bei 60°C unter Rühren in den Kessel zugegeben. Nach ca. 1 Stunde kann das fertige Öl in die vorgesehenen Gebinde abgefüllt werden. Preparation of a high-temperature oil according to the invention Estolides or aliphatically substituted naphthalenes are initially charged in a stirred tank. At 100 ° C, the polyisobutylene and optionally a further oil is added with stirring. Subsequently, the mixture is stirred for 1 h to obtain a homogeneous mixture. The anti-wear agents and the antioxidant are added to the kettle at 60 ° C with stirring. After about 1 hour, the finished oil can be filled into the containers provided.
Zusammensetzung der Hochtemperaturöle: Tabelle 1 Composition of high temperature oils: Table 1
Beispiel 1 Vergleichsbeispiel 1 Example 1 Comparative Example 1
Trimellitat 0,0 63,0  Trimellitate 0.0 63.0
Estolid 1 44,0 0,0  Estolid 1 44.0 0.0
Estolid 2 19,0 0,0  Estolid 2 19.0 0.0
hydriertes PIB 30,4 30,4 hydrogenated PIB 30.4 30.4
aminisches Antioxidant 2,0 2,0 Amine Antioxidant 2.0 2.0
phenolisches Antioxidant 1 ,0 1 ,0 phenolic antioxidant 1, 0 1, 0
Verschleißschutz EP/WA 3,5 3,5  Wear protection EP / WA 3,5 3,5
Korrosionsschutz 0,1 0,1  Corrosion protection 0,1 0,1
Anlösbarkeit der sehr gut (4) sehr gut (4)  Solubility of the very good (4) very good (4)
Rückstände Tabelle 2 arrears Table 2
Beispiel 2 Vergleichsbeispiel 2 Example 2 Comparative Example 2
Trimellitat 1 0 76,0  Trimellitate 1 0 76.0
alkyliertes Naphthalin 76,0 0,0 alkylated naphthalene 76.0 0.0
hydriertes PIB 20,0 20,0 hydrogenated PIB 20.0 20.0
aminisches Antioxidant 4,0 4,0 Amine Antioxidant 4.0 4.0
Anlösbarkeit der sehr gut (4) sehr gut (4)  Solubility of the very good (4) very good (4)
Rückstände  arrears
Die Basisdaten der Ölbeispiele können aus Tabelle 3 entnommen werden. The basic data of the oil examples can be found in Table 3.
Tabelle 3 Table 3
Figure imgf000015_0001
Figure imgf000015_0001
Des weiteren wurde das Reibverhalten der Öle im SRV in Anlehnung an DIN 51834-2 und der Verdampfungsverlust im dynamischen TGA gemessen. Die Ergebnisse werden in den Tabellen 4 und 5 gezeigt und sind graphisch in den Figuren 1 und 2 wiedergegeben. Tabelle 4 Furthermore, the friction behavior of the oils in the SRV was measured on the basis of DIN 51834-2 and the evaporation loss in the dynamic TGA. The results are shown in Tables 4 and 5 and are shown graphically in Figs. Table 4
Figure imgf000016_0001
Figure imgf000016_0001
Tabelle 5 Table 5
Figure imgf000016_0002
Figure imgf000016_0002
Beispiele 3 bis 8 Examples 3 to 8
Herstellung eines erfindungsgemäßen Hochtemperaturfetts Production of a high-temperature fat according to the invention
Das Grundöl wird in einem Rührkessel vorgelegt. Bei 100°C wird unter Rühren das Polyisobutylen und ggf. ein weiteres Öl und das Verdickungsmittel hinzugegeben. lg The base oil is placed in a stirred tank. At 100 ° C, the polyisobutylene and optionally a further oil and the thickener is added with stirring. lg
Das Verdickungsmittel entsteht durch eine in situ-Reaktion der eingesetzten Reaktanten im Grundöl. Anschließend wird das Gemisch auf 150°C bis 210°C erhitzt, mehrere Stunden gerührt und wieder abgekühlt. Im Abkühlprozeß bei ca. 60°C werden die notwendigen Verschleißschutzmittel, Antioxidationsmittel und Korrosionsschutzmittel hinzugegeben. Eine homogene Mischung des Fettes erhält man durch den abschließenden Homogenisierungsschritt über Walze, Kolloidmühle oder die Gaulin. The thickener is formed by an in situ reaction of the reactants used in the base oil. Subsequently, the mixture is heated to 150 ° C to 210 ° C, stirred for several hours and cooled again. In the cooling process at about 60 ° C, the necessary anti-wear agents, antioxidants and corrosion inhibitors are added. A homogeneous mixture of the fat is obtained by the final homogenization step on roller, colloid mill or Gaulin.
Die Zusammensetzungen der Hochtemperaturfette sind in Tabelle 6 gezeigt. The compositions of the high temperature fats are shown in Table 6.
Tabelle 6 Table 6
Figure imgf000017_0001
Figure imgf000017_0001
Bei den in den Beispielen 3 bis 8 verwendeten Verdickungsmitteln handelt es sich um: The thickeners used in Examples 3 to 8 are:
Beispiel 3: LiOH, 12-Hydroxystearinsäure, Azelainsäure,  Example 3: LiOH, 12-hydroxystearic acid, azelaic acid,
Beispiel 4: LiOH, 12-Hydroxystearinsäure, Azelainsäure, Example 4: LiOH, 12-hydroxystearic acid, azelaic acid,
Beispiel 5: LiOH, 12-Hydroxystearinsäure, Azelainsäure, Example 5: LiOH, 12-hydroxystearic acid, azelaic acid,
Beispiel 6: Di-Harnstoff; Methylen-Di-phenyl-diisocyanat (MDI), Octylamin, Example 6: Di-urea; Methylene diphenyl diisocyanate (MDI), octylamine,
Oleylamin  oleylamine
Beispiel 7: Di-Harnstoff; MDI, Octylamin, Oleylamin  Example 7: Di-urea; MDI, octylamine, oleylamine
Beispiel 8: Di-Harnstoff; MDI, Octylamin, Oleylamin Die allgemeinen Kenndaten der Fettmuster 3 bis 8 werden in Tabelle 7 gezeigt. Example 8: Di-urea; MDI, octylamine, oleylamine The general characteristics of the fat patterns 3 to 8 are shown in Table 7.
Tabelle 7 Table 7
Figure imgf000018_0001
Figure imgf000018_0001
Die Verdampfungsverluste der verschiedenen Fettmuster bei 150°C nach 30 h liegen zwischen 2% und 5%, was die sehr gute thermische Stabilität dieser Fettkonzepte unterstreicht. The evaporation losses of the different fat samples at 150 ° C after 30 h are between 2% and 5%, which underlines the very good thermal stability of these fat concepts.
Einen entscheidenden Einfluss auf die Schmierwirkung eines Fettes hat die Olabscheidung. Dabei ist darauf zu achten, dass einerseits die Olabscheidung nicht zu hoch ist und das Öl aus dem Lager läuft und somit dem Tribo-System nicht mehr zur Verfügung steht und anderseits keine Olabscheidung zu beobachten ist und die Schmierwirkung des Fettes verloren geht. Die Olabscheidung sollte idealerweise zwischen 0,5 und 8 Gew.-% liegen, damit sich ein optimaler Schmierfilm im Lager ausbilden kann.  A decisive influence on the lubricating effect of a grease has the oil separation. It is important to ensure that on the one hand, the oil separation is not too high and the oil runs out of the warehouse and thus the Tribo system is no longer available and on the other hand no oil separation is observed and the lubricating effect of the grease is lost. Ideally, the oil separation should be between 0.5 and 8% by weight in order to form an optimum lubricating film in the bearing.
Die Fette der Beispiele wurden einem FE 9 Wälzlagertest nach DIN 51 821 unterzogen, bei dem die Lebensdauer der untersuchten Fette ermittelt wird und die obere Gebrauchstemperatur von Schmierfetten in Wälzlagern bei mittleren Drehzahlen und mittleren axialen Belastungen bestimmt wird. lg The greases of the examples were subjected to a FE 9 rolling bearing test according to DIN 51 821 in which the service life of the greases investigated is determined and the upper service temperature of greases in roller bearings at medium speeds and average axial loads is determined. lg
Die untersuchten Fette und die Ergebnisse der L10 und L50-Werte sind in Tabelle 8 gezeigt. The fats tested and the results of the L10 and L50 values are shown in Table 8.
Tabelle 8  Table 8
Figure imgf000019_0001
Figure imgf000019_0001
Die Tabelle 8 zeigt, dass die Laufzeiten durch die Verwendung von PIB in Verbindung mit verschiedenen Grundölen lange Laufzeiten aufweisen und somit für hohe Anwendungstemperaturen im Dauerbetrieb geeignet sind. Table 8 shows that the runtimes through the use of PIB in combination with various base oils have long run times and are thus suitable for high application temperatures in continuous operation.
Des weiteren wurde das Geräuschverhalten nach der Fette nach SKF Be Quiet + gemäß den Beispielen 3 bis 8 gemessen. Die Ergebnisse sind in Tabelle 9 angegeben. Furthermore, the noise behavior after the fats was measured according to SKF Be Quiet + according to Examples 3 to 8. The results are shown in Table 9.
Tabelle 9 Table 9
Figure imgf000019_0002
Figure imgf000019_0002
Das Geräuschverhalten der verschiedenen Fettformulierungen wird durch die Verwendung des vollhydierten Polyisobutylens sehr positiv beeinflußt. Es können mit Ausnahme von Beispiel 6 gute bis sehr gute Geräuscheigenschaften erzielt werden.  The noise behavior of the various fat formulations is very positively influenced by the use of fully hydrogenated polyisobutylene. With the exception of Example 6, good to very good noise properties can be achieved.
Die Eigenschaftes des Fetts gemäß Beispiel 3, bei dem voll hydriertes PIB verwendet wurde, wurde nun mit einem Fett (Vergleichsbeispiel 3) verglichen, dass ein PIB enthielt, bei dem noch Doppelbindungen vorhanden waren, also ein nicht vollhydriertes PIB. The property of the fat of Example 3 using fully hydrogenated PIB was now compared to a fat (Comparative Example 3) containing a PIB still having double bonds, that is, a non-fully hydrogenated PIB.
Die sonstige Zusammensetzung des Fetts gemäß Vergleichsbeispiel 3 entsprach der des Beispiels 3. Tabelle 10 The other composition of the fat according to Comparative Example 3 corresponded to that of Example 3. Table 10
Figure imgf000020_0001
Figure imgf000020_0001
Der Vergleich der Fette mit vollhydriertem PIB und nicht vollhydriertem PIB in Tabelle 10 zeigt, dass das Fett des Beispiels 3 eine verdoppelte Laufzeit bei der FE9 Prüfung zeigt, geringere Verdampfungsverluste und ein signifikant besseres Geräuschverhalten aufweist. Zum Nachweis der vorteilhaften Eigenschaften des Öls, das vollhydriertes PIB enthält, wurde dies mit einem Öl verglichen, dass ein teilweise hydriertes PIB enthält. Tabelle 11 zeigt die Ergebnisse. Tabelle 1 1 Comparison of the fats with fully hydrogenated PIB and non-fully hydrogenated PIB in Table 10 shows that the Example 3 grease exhibits a doubled run time in the FE9 test, has lower evaporation losses and significantly better noise performance. To demonstrate the beneficial properties of the oil containing fully hydrogenated PIB, this was compared to an oil containing a partially hydrogenated PIB. Table 11 shows the results. Table 1 1
Figure imgf000021_0001
Figure imgf000021_0001
4 = Rückstand nach vollständiger Verdampfung sehr gut anlösbar 4 = residue after complete evaporation very good dissolvable
3 = Rückstand nach vollständiger Verdampfung gut anlösbar  3 = residue readily dissolvable after complete evaporation
2 = Rückstand nach vollständiger Verdampfung partiell anlösbar  2 = residue partially soluble after complete evaporation
1 = Rückstand nach vollständiger Verdampfung nicht anlösbar  1 = residue can not be dissolved after complete evaporation
Tabelle 1 1 zeigt, dass deutliche Unterschiede bei der Verwendung von vollhydriertem und teilweise hydriertem PIB vorhanden sind. So ist das Anlösen des Rückstandes auf Basis des teilweise hydrierten PIV nicht mehr möglich, während des Öl mit dem vollhydriertem PIB sehr gute Wiederanlösungseigenschaften aufweist. Table 1 shows that there are marked differences in the use of fully hydrogenated and partially hydrogenated PIB. Thus, the dissolution of the residue based on the partially hydrogenated PIV is no longer possible, while the oil with the fully hydrogenated PIB has very good Wiederanlösungseigenschaften.

Claims

Hochtemperaturschmierstoff Patentansprüche High-temperature lubricant claims
1. Hochtemperaturöl umfassend 1. comprising high temperature oil
a) 93,9 bis 45 Gew.-% mindestens eines Öls, ausgewählt aus der Gruppe bestehend aus Alkylaromaten, Estoliden, Trimellitsäureestern, oder einem Gemisch aus verschiedenen Trimellitsäureestern, bei dem die Alkoholgruppe des Esters eine lineare oder verzweigte Alkylgruppe mit 8 bis 16 Kohlenstoffatomen ist;  a) 93.9 to 45 wt .-% of at least one oil selected from the group consisting of alkylaromatics, estolides, trimellitic acid esters, or a mixture of different Trimellitsäureestern, wherein the alcohol group of the ester is a linear or branched alkyl group having 8 to 16 carbon atoms is;
b) 6 bis 45 Gew.-% eines Polymers, nämlich eines hydrierten oder vollhydrierten Polyisobutylen oder einer Mischung aus hydrierten oder vollhydrierten Polyisobutylen;  b) 6 to 45 wt .-% of a polymer, namely a hydrogenated or fully hydrogenated polyisobutylene or a mixture of hydrogenated or fully hydrogenated polyisobutylene;
c) 0,1 bis 10 Gew.-% Additive einzeln oder in Kombination, ausgewählt aus der Gruppe bestehend aus Korrosionsschutzadditiven, Antioxidantien, Verschleißschutzadditiven, UV-Stabilisatoren, anorganischen oder organischen Feststoffschmierstoffen.  c) 0.1 to 10 wt .-% of additives individually or in combination, selected from the group consisting of corrosion protection additives, antioxidants, anti-wear additives, UV stabilizers, inorganic or organic solid lubricants.
2. Hochtemperaturöl nach Anspruch 1 , bei dem die Olkomponete als weiteres Öl eine Verbindung ausgewählt aus der Gruppe bestehend aus Mineralöl, aliphatischen Carbonsäure- und Dicarbonsäureestern, Fettsäuretriglyceriden, Pyromellitsäureester, Diphenylether, Phloroglucinester und/oder Poly-alpha- olefinen, alpha-Olefinen-Copolymere umfasst. 2. High-temperature oil according to claim 1, wherein the Olkomponete as another oil, a compound selected from the group consisting of mineral oil, aliphatic carboxylic acid and dicarboxylic acid esters, fatty acid triglycerides, Pyromellitsäureester, diphenyl ether, Phloroglucinester and / or poly-alpha-olefins, alpha-olefin Includes copolymers.
3. Hochtemperaturfett umfassend 3. comprising high temperature grease
a) 91 ,9 bis 25 Gew.-% mindestens eines Öls, ausgewählt aus der Gruppe bestehend aus Alkylaromaten, Estoliden, Trimellitsäureestern, oder einem Gemisch aus verschiedenen Trimellitsäureestern, bei dem die Alkoholgruppe des Esters eine lineare oder verzweigte Alkylgruppe mit 8 bis 16 Kohlenstoffatomen ist;  a) 91, 9 to 25 wt .-% of at least one oil selected from the group consisting of alkylaromatics, estolides, trimellitic esters, or a mixture of different Trimellitsäureestern, wherein the alcohol group of the ester is a linear or branched alkyl group having 8 to 16 carbon atoms is;
b) 6 bis 45 Gew.% eines Polymers, ausgewählt aus der Gruppe bestehend aus einem hydrierten oder vollhydrierten Polyisobutylen oder einer Mischung aus hydrierten oder vollhydrierten Polyisobutylen;  b) from 6 to 45% by weight of a polymer selected from the group consisting of a hydrogenated or fully hydrogenated polyisobutylene or a mixture of hydrogenated or fully hydrogenated polyisobutylene;
c) 0,1 bis 10 Gew.-% Additive einzeln oder in Kombination, ausgewählt aus der Gruppe bestehend aus Korrosionsschutzadditiven, Antioxidantien, Verschleißschutzadditiven, UV-Stabilisatoren, anorganischen oder organischen Feststoffschmierstoffen und  c) 0.1 to 10 wt .-% of additives individually or in combination, selected from the group consisting of corrosion protection additives, antioxidants, anti-wear additives, UV stabilizers, inorganic or organic solid lubricants and
d) 2 bis 20 Gew.-% Verdickungsmittel.  d) 2 to 20 wt .-% thickener.
4. Hochtemperaturfett nach Anspruch 3, bei dem die Ölkomponete als weiteres Öl eine Verbindung ausgewählt aus der Gruppe bestehend aus Mineralöl, aliphatischen Carbonsäure- und Dicarbonsäureestern, Fettsäuretriglyceriden, Pyromellitsäureester, Diphenylether, Phloroglucinester und/oder Poly-alpha- olefinen, alpha-Olefinen-Copolymere umfasst. 4. High-temperature fat according to claim 3, wherein the oil component as a further oil selected from the group consisting of mineral oil, aliphatic carboxylic acid and dicarboxylic acid esters, fatty acid triglycerides, Pyromellitsäureester, diphenyl ether, Phloroglucinester and / or poly-alpha-olefins, alpha-olefin Includes copolymers.
5. Hochtemperaturfett nach Anspruch 3, bei dem das Verdickungsmittelausgewählt wird aus der Gruppe bestehend aus Harnstoff, AI-Komplexseifen, Metall-Einfachseifen der Elemente der ersten und zweiten Hauptgruppe des Perriodensystems, Metall-Komplexseifen der Elemente der ersten und zweiten Hauptgruppe des Periodensystems, Bentonite, Sulfonate, Silikate, Aerosil, Polyimide, PTFE oder einer Mischung der vorgenannten Verdickungsmittel. 5. High temperature grease according to claim 3, wherein the thickener is selected from the group consisting of urea, AI complex soaps, metal soaps of the elements of the first and second main group of the perriodic system, metal complex soaps of the elements of the first and second main group of the periodic table, bentonites , Sulfonates, silicates, Aerosil, polyimides, PTFE or a mixture of the aforementioned thickeners.
6. Hochtemperaturöl oder Hochtemperaturfett nach Anspruch 1 oder 3, bei dem die alkylaromatische Verbindung ein aliphatisch substituiertes Naphthalin ist. 6. High temperature oil or high temperature grease according to claim 1 or 3, wherein the alkylaromatic compound is an aliphatic substituted naphthalene.
7. Verwendung des Hochtemperaturöls bzw. des Hochtemperaturfetts nach einem der vorherigen Ansprüche zum Schmieren von Wälz- und Gleitlagern, in der Fahrzeugtechnik, der Fördertechnik, dem Maschinenbau, der Bürotechnik sowie in industriellen Anlagen und Maschinen, aber auch in den Bereichen der Haushaltsmaschinen, der Unterhaltungselektronik und zur Schmierung von Ketten, Kettenlaufrollen und Bändern von kontinuierlichen7. Use of high-temperature oil or high-temperature fat after one of the preceding claims for lubricating rolling and plain bearings, in vehicle technology, materials handling, mechanical engineering, office technology and in industrial equipment and machinery, but also in the fields of home appliances, consumer electronics and lubrication of chains, track rollers and belts from continuous
Pressen. Press.
PCT/EP2015/002322 2014-12-17 2015-11-19 High-temperature lubricants WO2016096074A2 (en)

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US15/532,350 US20170327760A1 (en) 2014-12-17 2015-11-19 High temperature lubricant
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MX2017007674A MX2017007674A (en) 2014-12-17 2015-11-19 High-temperature lubricants.
BR112017012528-5A BR112017012528A2 (en) 2014-12-17 2015-11-19 high temperature lubricant
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