EP3234079B1 - High-temperature lubricants - Google Patents
High-temperature lubricants Download PDFInfo
- Publication number
- EP3234079B1 EP3234079B1 EP15801328.4A EP15801328A EP3234079B1 EP 3234079 B1 EP3234079 B1 EP 3234079B1 EP 15801328 A EP15801328 A EP 15801328A EP 3234079 B1 EP3234079 B1 EP 3234079B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- group
- oil
- temperature grease
- temperature
- hydrogenated
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000314 lubricant Substances 0.000 title claims description 31
- 239000003921 oil Substances 0.000 claims description 31
- 239000004519 grease Substances 0.000 claims description 29
- 239000000203 mixture Substances 0.000 claims description 24
- 230000001050 lubricating effect Effects 0.000 claims description 20
- 239000000654 additive Substances 0.000 claims description 17
- 239000002562 thickening agent Substances 0.000 claims description 15
- 150000002790 naphthalenes Chemical class 0.000 claims description 12
- 239000003963 antioxidant agent Substances 0.000 claims description 11
- 229920006007 hydrogenated polyisobutylene Polymers 0.000 claims description 9
- UFWIBTONFRDIAS-UHFFFAOYSA-N naphthalene-acid Natural products C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 claims description 9
- 238000005516 engineering process Methods 0.000 claims description 8
- -1 fatty acid triglycerides Chemical class 0.000 claims description 7
- 239000000344 soap Substances 0.000 claims description 7
- 238000005096 rolling process Methods 0.000 claims description 5
- 239000007787 solid Substances 0.000 claims description 5
- 239000004202 carbamide Substances 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 230000000737 periodic effect Effects 0.000 claims description 4
- 229920000642 polymer Polymers 0.000 claims description 4
- 150000001875 compounds Chemical class 0.000 claims description 3
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 3
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 3
- 229910002012 Aerosil® Inorganic materials 0.000 claims description 2
- 229920000089 Cyclic olefin copolymer Polymers 0.000 claims description 2
- 239000004642 Polyimide Substances 0.000 claims description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 2
- 150000007933 aliphatic carboxylic acids Chemical class 0.000 claims description 2
- 235000012216 bentonite Nutrition 0.000 claims description 2
- 150000004696 coordination complex Chemical class 0.000 claims description 2
- 150000001991 dicarboxylic acids Chemical class 0.000 claims description 2
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 2
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Chemical class C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 claims description 2
- 239000000194 fatty acid Substances 0.000 claims description 2
- 229930195729 fatty acid Natural products 0.000 claims description 2
- 239000002480 mineral oil Substances 0.000 claims description 2
- 235000010446 mineral oil Nutrition 0.000 claims description 2
- 229920013639 polyalphaolefin Polymers 0.000 claims description 2
- 229920001721 polyimide Polymers 0.000 claims description 2
- CYIDZMCFTVVTJO-UHFFFAOYSA-N pyromellitic acid Chemical class OC(=O)C1=CC(C(O)=O)=C(C(O)=O)C=C1C(O)=O CYIDZMCFTVVTJO-UHFFFAOYSA-N 0.000 claims description 2
- 150000004760 silicates Chemical class 0.000 claims description 2
- 150000003871 sulfonates Chemical class 0.000 claims description 2
- 239000004711 α-olefin Substances 0.000 claims description 2
- 239000004411 aluminium Substances 0.000 claims 1
- 229910052782 aluminium Inorganic materials 0.000 claims 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims 1
- 238000009434 installation Methods 0.000 claims 1
- 238000005007 materials handling Methods 0.000 claims 1
- 125000002444 phloroglucinyl group Chemical class [H]OC1=C([H])C(O[H])=C(*)C(O[H])=C1[H] 0.000 claims 1
- 239000003381 stabilizer Substances 0.000 claims 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N urea group Chemical group NC(=O)N XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims 1
- 229920002367 Polyisobutene Polymers 0.000 description 22
- 239000003925 fat Substances 0.000 description 21
- 238000012360 testing method Methods 0.000 description 14
- 238000001704 evaporation Methods 0.000 description 12
- 230000008020 evaporation Effects 0.000 description 12
- 230000000052 comparative effect Effects 0.000 description 11
- 238000005260 corrosion Methods 0.000 description 8
- 230000007797 corrosion Effects 0.000 description 8
- 150000001412 amines Chemical class 0.000 description 7
- 125000003118 aryl group Chemical group 0.000 description 7
- 239000002199 base oil Substances 0.000 description 7
- ULQISTXYYBZJSJ-UHFFFAOYSA-N 12-hydroxyoctadecanoic acid Chemical compound CCCCCCC(O)CCCCCCCCCCC(O)=O ULQISTXYYBZJSJ-UHFFFAOYSA-N 0.000 description 6
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 6
- 125000000217 alkyl group Chemical group 0.000 description 6
- 150000002149 estolides Chemical class 0.000 description 6
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 6
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 5
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 4
- 125000001931 aliphatic group Chemical group 0.000 description 4
- 230000003078 antioxidant effect Effects 0.000 description 4
- 125000004432 carbon atom Chemical group C* 0.000 description 4
- 150000002148 esters Chemical class 0.000 description 4
- 230000003647 oxidation Effects 0.000 description 4
- 238000007254 oxidation reaction Methods 0.000 description 4
- FSYKKLYZXJSNPZ-UHFFFAOYSA-N sarcosine Chemical compound C[NH2+]CC([O-])=O FSYKKLYZXJSNPZ-UHFFFAOYSA-N 0.000 description 4
- 238000000926 separation method Methods 0.000 description 4
- QGLWBTPVKHMVHM-KTKRTIGZSA-N (z)-octadec-9-en-1-amine Chemical compound CCCCCCCC\C=C/CCCCCCCCN QGLWBTPVKHMVHM-KTKRTIGZSA-N 0.000 description 3
- 229940114072 12-hydroxystearic acid Drugs 0.000 description 3
- 229910019142 PO4 Inorganic materials 0.000 description 3
- UCKMPCXJQFINFW-UHFFFAOYSA-N Sulphide Chemical compound [S-2] UCKMPCXJQFINFW-UHFFFAOYSA-N 0.000 description 3
- 238000000354 decomposition reaction Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- IOQPZZOEVPZRBK-UHFFFAOYSA-N octan-1-amine Chemical compound CCCCCCCCN IOQPZZOEVPZRBK-UHFFFAOYSA-N 0.000 description 3
- 235000021317 phosphate Nutrition 0.000 description 3
- 238000006116 polymerization reaction Methods 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 2
- 108010077895 Sarcosine Proteins 0.000 description 2
- 239000012963 UV stabilizer Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 2
- 239000007866 anti-wear additive Substances 0.000 description 2
- 125000002619 bicyclic group Chemical group 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- 150000004985 diamines Chemical class 0.000 description 2
- DMBHHRLKUKUOEG-UHFFFAOYSA-N diphenylamine Chemical class C=1C=CC=CC=1NC1=CC=CC=C1 DMBHHRLKUKUOEG-UHFFFAOYSA-N 0.000 description 2
- 235000011180 diphosphates Nutrition 0.000 description 2
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 2
- 210000001035 gastrointestinal tract Anatomy 0.000 description 2
- 239000008240 homogeneous mixture Substances 0.000 description 2
- 230000003301 hydrolyzing effect Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000011089 mechanical engineering Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000011814 protection agent Substances 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 125000005591 trimellitate group Chemical group 0.000 description 2
- 239000003981 vehicle Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 1
- XXKHDSGLCLCFSC-UHFFFAOYSA-N 2,3-diphenylphenol Chemical compound C=1C=CC=CC=1C=1C(O)=CC=CC=1C1=CC=CC=C1 XXKHDSGLCLCFSC-UHFFFAOYSA-N 0.000 description 1
- DIOYAVUHUXAUPX-ZHACJKMWSA-N 2-[methyl-[(e)-octadec-9-enoyl]amino]acetic acid Chemical compound CCCCCCCC\C=C\CCCCCCCC(=O)N(C)CC(O)=O DIOYAVUHUXAUPX-ZHACJKMWSA-N 0.000 description 1
- FZZMTSNZRBFGGU-UHFFFAOYSA-N 2-chloro-7-fluoroquinazolin-4-amine Chemical compound FC1=CC=C2C(N)=NC(Cl)=NC2=C1 FZZMTSNZRBFGGU-UHFFFAOYSA-N 0.000 description 1
- DHTAIMJOUCYGOL-UHFFFAOYSA-N 2-ethyl-n-(2-ethylhexyl)-n-[(4-methylbenzotriazol-1-yl)methyl]hexan-1-amine Chemical compound C1=CC=C2N(CN(CC(CC)CCCC)CC(CC)CCCC)N=NC2=C1C DHTAIMJOUCYGOL-UHFFFAOYSA-N 0.000 description 1
- TVZRAEYQIKYCPH-UHFFFAOYSA-N 3-(trimethylsilyl)propane-1-sulfonic acid Chemical compound C[Si](C)(C)CCCS(O)(=O)=O TVZRAEYQIKYCPH-UHFFFAOYSA-N 0.000 description 1
- 239000004255 Butylated hydroxyanisole Substances 0.000 description 1
- 239000004322 Butylated hydroxytoluene Substances 0.000 description 1
- NLZUEZXRPGMBCV-UHFFFAOYSA-N Butylhydroxytoluene Chemical compound CC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 NLZUEZXRPGMBCV-UHFFFAOYSA-N 0.000 description 1
- 102100039496 Choline transporter-like protein 4 Human genes 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 238000004252 FT/ICR mass spectrometry Methods 0.000 description 1
- 101000889282 Homo sapiens Choline transporter-like protein 4 Proteins 0.000 description 1
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical group CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 1
- BACYUWVYYTXETD-UHFFFAOYSA-N N-Lauroylsarcosine Chemical compound CCCCCCCCCCCC(=O)N(C)CC(O)=O BACYUWVYYTXETD-UHFFFAOYSA-N 0.000 description 1
- XQVWYOYUZDUNRW-UHFFFAOYSA-N N-Phenyl-1-naphthylamine Chemical compound C=1C=CC2=CC=CC=C2C=1NC1=CC=CC=C1 XQVWYOYUZDUNRW-UHFFFAOYSA-N 0.000 description 1
- KEQFTVQCIQJIQW-UHFFFAOYSA-N N-Phenyl-2-naphthylamine Chemical compound C=1C=C2C=CC=CC2=CC=1NC1=CC=CC=C1 KEQFTVQCIQJIQW-UHFFFAOYSA-N 0.000 description 1
- NSIZEBLQRVFIDP-UHFFFAOYSA-N NC(N)=O.NC(N)=O.NC(N)=O.NC(N)=O.NC(N)=O.NC(N)=O Chemical compound NC(N)=O.NC(N)=O.NC(N)=O.NC(N)=O.NC(N)=O.NC(N)=O NSIZEBLQRVFIDP-UHFFFAOYSA-N 0.000 description 1
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- RYYWUUFWQRZTIU-UHFFFAOYSA-N Thiophosphoric acid Chemical class OP(O)(S)=O RYYWUUFWQRZTIU-UHFFFAOYSA-N 0.000 description 1
- XXFCIFBVVVYKSU-UHFFFAOYSA-N [S].CCC Chemical compound [S].CCC XXFCIFBVVVYKSU-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 125000002947 alkylene group Chemical group 0.000 description 1
- ARCGXLSVLAOJQL-UHFFFAOYSA-N anhydrous trimellitic acid Natural products OC(=O)C1=CC=C(C(O)=O)C(C(O)=O)=C1 ARCGXLSVLAOJQL-UHFFFAOYSA-N 0.000 description 1
- 150000005840 aryl radicals Chemical class 0.000 description 1
- 150000001565 benzotriazoles Chemical class 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- IAQRGUVFOMOMEM-UHFFFAOYSA-N butene Natural products CC=CC IAQRGUVFOMOMEM-UHFFFAOYSA-N 0.000 description 1
- 235000019282 butylated hydroxyanisole Nutrition 0.000 description 1
- CZBZUDVBLSSABA-UHFFFAOYSA-N butylated hydroxyanisole Chemical compound COC1=CC=C(O)C(C(C)(C)C)=C1.COC1=CC=C(O)C=C1C(C)(C)C CZBZUDVBLSSABA-UHFFFAOYSA-N 0.000 description 1
- 229940043253 butylated hydroxyanisole Drugs 0.000 description 1
- 235000010354 butylated hydroxytoluene Nutrition 0.000 description 1
- 229940095259 butylated hydroxytoluene Drugs 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000002894 chemical waste Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000000084 colloidal system Substances 0.000 description 1
- 239000008139 complexing agent Substances 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- WUWCPAFUBHNEIE-FLMAWVMFSA-N dialphatocopherol Chemical compound OC1=C(C)C(C)=C2O[C@@](CCC[C@H](C)CCC[C@H](C)CCCC(C)C)(C)CCC2=C1C.OC1=C(C)C(C)=C2O[C@@](CCC[C@H](C)CCC[C@H](C)CCCC(C)C)(C)CCC2=C1C WUWCPAFUBHNEIE-FLMAWVMFSA-N 0.000 description 1
- 125000005442 diisocyanate group Chemical group 0.000 description 1
- XPPKVPWEQAFLFU-UHFFFAOYSA-J diphosphate(4-) Chemical compound [O-]P([O-])(=O)OP([O-])([O-])=O XPPKVPWEQAFLFU-UHFFFAOYSA-J 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000009472 formulation Methods 0.000 description 1
- 229910021389 graphene Inorganic materials 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000000265 homogenisation Methods 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 1
- 238000005984 hydrogenation reaction Methods 0.000 description 1
- 150000002462 imidazolines Chemical class 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000010687 lubricating oil Substances 0.000 description 1
- 238000005461 lubrication Methods 0.000 description 1
- 239000006078 metal deactivator Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 125000002950 monocyclic group Chemical group 0.000 description 1
- 239000002071 nanotube Substances 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000002530 phenolic antioxidant Substances 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- AQSJGOWTSHOLKH-UHFFFAOYSA-N phosphite(3-) Chemical class [O-]P([O-])[O-] AQSJGOWTSHOLKH-UHFFFAOYSA-N 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
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- 239000000376 reactant Substances 0.000 description 1
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- 229940043230 sarcosine Drugs 0.000 description 1
- 108700004121 sarkosyl Proteins 0.000 description 1
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- 238000010998 test method Methods 0.000 description 1
- 238000005979 thermal decomposition reaction Methods 0.000 description 1
- 150000004764 thiosulfuric acid derivatives Chemical class 0.000 description 1
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 1
- RUELTTOHQODFPA-UHFFFAOYSA-N toluene 2,6-diisocyanate Chemical compound CC1=C(N=C=O)C=CC=C1N=C=O RUELTTOHQODFPA-UHFFFAOYSA-N 0.000 description 1
- 150000003852 triazoles Chemical class 0.000 description 1
- IKXFIBBKEARMLL-UHFFFAOYSA-N triphenoxy(sulfanylidene)-$l^{5}-phosphane Chemical compound C=1C=CC=CC=1OP(OC=1C=CC=CC=1)(=S)OC1=CC=CC=C1 IKXFIBBKEARMLL-UHFFFAOYSA-N 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M111/00—Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential
- C10M111/04—Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential at least one of them being a macromolecular organic compound
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
- C10M169/044—Mixtures of base-materials and additives the additives being a mixture of non-macromolecular and macromolecular compounds
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
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- C10M105/02—Well-defined hydrocarbons
- C10M105/06—Well-defined hydrocarbons aromatic
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M105/00—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
- C10M105/08—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing oxygen
- C10M105/32—Esters
- C10M105/36—Esters of polycarboxylic acids
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M107/00—Lubricating compositions characterised by the base-material being a macromolecular compound
- C10M107/02—Hydrocarbon polymers; Hydrocarbon polymers modified by oxidation
- C10M107/08—Hydrocarbon polymers; Hydrocarbon polymers modified by oxidation containing butene
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M109/00—Lubricating compositions characterised by the base-material being a compound of unknown or incompletely defined constitution
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M111/00—Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential
- C10M111/06—Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential at least one of them being a compound of the type covered by group C10M109/00
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/06—Metal compounds
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- C10N2050/10—Semi-solids; greasy
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- C10N2060/02—Reduction, e.g. hydrogenation
Definitions
- the invention relates to high-temperature lubricants, in particular greases based on alkyl aromatics, a fully hydrogenated or hydrogenated polyisobutylene or a mixture thereof and a thickener.
- the invention also relates to the use of this high-temperature grease for continuous use temperatures of up to 250 ° C.
- the lubricants have to fulfill a large number of other tasks: They have to cool, reduce friction, wear and power transmission, protect against corrosion and at the same time have a sealing effect.
- the high-temperature greases should be quiet.
- lubricants are not suitable for high-temperature applications because they are destroyed at high temperatures, for example via oxidation and / or thermal decomposition reactions and polymerizations, and their lubricating properties are severely restricted. During decomposition reactions, the lubricant is split into low-molecular volatile components. Their evaporation leads to undesirable changes in viscosity, loss of oil and excessive vapor formation. From this results in a loss of lubricating effect. The lubricants also lose their lubricating effect through polymerization due to the formation of insoluble polymerization products.
- Synthetic esters are often used as base oils for high-temperature applications because they have very good oxidative, hydrolytic and thermal stability.
- the lubricants In order to meet the diverse requirements of high-temperature applications, the lubricants must have, among other things, high stability, low coefficients of friction and high wear resistance. In order to be able to guarantee uniform lubrication even at high temperatures, a liquid lubricating film must remain between metal parts during the entire processing process. For this reason, the lubricant must only evaporate a little at the maximum processing temperature, form few residues and form as few cracking residues as possible.
- lubricants ensure that a separating, load-transferring lubricating film is built up between parts sliding or rolling on each other. This ensures that the metallic surfaces do not touch each other and therefore no wear occurs.
- the lubricants must therefore meet high requirements. These include extreme operating conditions such as very high or very low speeds, high temperatures caused by high speeds or external heating, very low temperatures, for example with bearings that work in a cold environment or that are used in the air and Space travel occur. Modern lubricants should also be able to be used under so-called clean room conditions in order to avoid room pollution from abrasion or the consumption of lubricants.
- Lubricants when using modern lubricants, it should be avoided that they evaporate and thus "clog", ie that they become solid after a short application and no longer show any lubricating effect. Special requirements are also placed on lubricants when they are used in such a way that the running surfaces of the bearings are not attacked by low friction, the bearing surfaces run quietly, and long running times are achieved without relubrication. Lubricants also have to withstand the effects of forces such as centrifugal force, gravity and vibrations.
- a lubricating grease can stimulate vibrations in the rolling bearing when it participates in circulation (rolling over, flexing), which are "lubricant noises" in the medium 300 to 1,800 Hz and high 1,800 to 10,000 Hz frequency bands, compared to the bearing noise in the low frequency band at 50 to 300 Hz.
- the lubricant noise is superimposed by the noise peaks that occur when hard particles roll over the rolling elements in the form of shock pulses on the bearing ring.
- the evaluation of the noise behavior is based on the SKF BeQuiet + method.
- a fats are known which are in gel form, which are difficult to produce in a homogeneous and stable form. These difficulties can be caused, for example, by the thickening agent used or the base oil.
- a fat is provided that is homogeneous, stable and effective and that the desired properties are achieved by the fact that lesser amounts of thickening agents and other additives are present in the fat.
- a hydrogenated polymer of butene or isobutylene with a relatively low molecular weight was used and a small amount of thickener in the form of Al complex soaps was used.
- the object of the present invention is to provide a high-temperature grease which meets the above-mentioned requirements.
- the lubricating grease should exhibit a good lubricating effect over a long period of time at a high temperature.
- the cracking residues formed should not be laked up, but should be able to be dissolved again by fresh fat.
- the high-temperature lubricant should have good hydrolytic stability, be corrosion- and wear-resistant, as well as good oxidation resistance and good low-temperature behavior adapted to the requirements. This is defined for lubricating oils by the pour point and for lubricating greases by the flow pressure at low temperatures.
- the high-temperature grease should exhibit good noise behavior, have long running times and essentially cause no signs of wear on the devices.
- the high-temperature grease according to the invention is distinguished by excellent performance.
- the high-temperature grease according to the invention shows high thermal stability combined with a long service life and good lubricating properties.
- the viscosity, measured at 40 ° C., of the aliphatic substituted naphthalene is preferably from 30 to 600 mm 2 / s, more preferably from 30 to 300 m 2 / s.
- the high temperature grease according to the invention can contain a second oil which comprises an alkyl aromatic.
- An aromatic is preferably used.
- an aromatic is understood to mean a monocyclic, bicyclic or tricyclic ring system with four to fifteen carbon atoms, the monocyclic ring system being aromatic or at least one of the rings in a bicyclic or tricyclic ring system being aromatic.
- a bicyclic ring system which preferably has 10 carbon atoms, is preferably used.
- the aromatic is preferably substituted by one or more aliphatic substituents.
- the aromatic is particularly preferably substituted with one to four aliphatic substituents and in particular with two or three aliphatic substituents.
- an alkyl group is a saturated aliphatic hydrocarbon group having 1 to 30, preferably 3 to 20, more preferably 4 to 17 and in particular 6 to 15 carbon atoms.
- An alkyl group can be linear or branched and is optionally substituted with one or more of the above-mentioned substituents.
- the lubricating grease particularly preferably contains at least one aliphatically substituted naphthalene, in particular at least one alkyl-substituted naphthalene.
- the naphthalene is preferably substituted with one to four aliphatic substituents and in particular with two or three aliphatic substituents.
- the viscosity, measured at 40 ° C., of the aliphatic substituted naphthalene is preferably from 30 to 600 mm 2 / s, more preferably from 30 to 300 m 2 / s.
- the high-temperature grease according to the invention further comprises a polyisobutylene.
- the polyisobutylene can be used in hydrogenated or fully hydrogenated form, and a mixture of hydrogenated and fully hydrogenated polyisobutylene can also be used. Fully hydrogenated polyisobutylenes are preferably used.
- the polyisobutylene is present in the composition in an amount of 6 to 45 percent by weight, preferably 10 to 45 percent % By weight, in particular 15 to 45% by weight, are used.
- the polyisobutylene has a number average molecular weight of 115 to 10,000 g / mol, preferably 160 to 5000 g / mol.
- the high-temperature grease according to the invention also comprises from 0.1 to 10% by weight, additives, which are used individually or in combination and are selected from the group consisting of corrosion protection additives, antioxidants, wear protection additives, UV stabilizers, inorganic or organic solid lubricants.
- the high-temperature grease according to the invention also comprises a thickening agent.
- the thickener in the high-temperature grease of the lubricant composition according to the invention is either a reaction product of a diisocyanate, preferably 2,4-diisocyanatotoluene, 2,6-diisocyanatotoluene, 4,4'-diisocyanatodiphenylmethane, 2,4'-diisocyanatophenylmethane, 4,4'-diisocyanatodi- phenyl, 4,4'-diisocyanato-3-3'-dimethylphenyl, 4,4'-diisocyanato-3,3'-dimethylphenylmethane, which can be used individually or in combination, with an amine of the general formula R ' 2 -NR , or a diamine of the general formula R ' 2 -NR-NR' 2 , where R is an aryl, alky
- additives for high-temperature oils and greases the following additives have particularly good physical and chemical properties:
- antioxidants can reduce or even prevent the oxidation of the oil or fat according to the invention, especially when it is used. In the event of oxidation, undesirable free radicals can arise and, as a result, more decomposition reactions of the high-temperature lubricant occur.
- the high temperature fat is stabilized by adding antioxidants.
- Antioxidants particularly suitable according to the invention are the following compounds: Styrenated diphenylamines, diaromatic amines, phenolic resins, thiophenolic resins, phosphites, butylated hydroxytoluene, butylated hydroxyanisole, phenyl-alphanaphthylamine, phenyl-beta-naphthylamine, octylated / butylated diphenylamine, dialpha-tocopherol, phenyl-phenyl-phenol, sulfur-propane, phenyl-tert-butyl-phenyl compounds , Phenolic compounds and mixtures of these components.
- the high-temperature grease can also contain corrosion protection additives, metal deactivators or ion complexing agents. These include triazoles, imidazolines, N-methylglycine (sarcosine), benzotriazole derivatives, N, N-bis (2-ethylhexyl) -ar-methyl-1H-benzotriazole-1-methanamine; n-Methyl-N (1-oxo-9-octadecenyl) glycine, mixture of phosphoric acid and mono- and diisooctyl esters reacted with (C 11-14 ) -alkylamines, mixture of phosphoric acid and mono- and diisooctyl esters reacted with tert-alkylamine and primary (C 12-14 ) amines, dodecanoic acid, triphenyl phosphorothionate and amine phosphates.
- metal deactivators or ion complexing agents include triazoles, imidazolines,
- IRGAMET® 39 IRGACOR® DSS G, amine O; SARKOSYL® O (Ciba), COBRATEC® 122, CUVAN® 303, VANLUBE® 9123, CI-426, CI-426EP, CI-429 and CI-498.
- anti-wear additives are amines, amine phosphates, phosphates, thiophosphates, phosphorothionates and mixtures of these components.
- the commercially available anti-wear additives include IRGALUBE® TPPT, IRGALUBE® 232, IRGALUBE® 349, IRGALUBE® 211 and ADDITIN® RC3760 Liq 3960, FIRC-SHUN® FG 1505 and FG 1506, NA-LUBE® KR-015FG, LUBEBOND .®, FLUORBOND ® FG, SYNALOX® 40-D, ACHESON® FGA 1820 and ACHESON® FGA 1810.
- the grease can contain solid lubricants such as PTFE, BN, pyrophosphate, Zn oxide, Mg oxide, pyrophosphates, thiosulfates, Mg carbonate, Ca carbonate, Ca stearate, Zn sulfide, Mo sulfide, W sulfide, Sn -Sulfide, graphite, graphene, nanotubes, SiO 2 modifications or a mixture thereof.
- solid lubricants such as PTFE, BN, pyrophosphate, Zn oxide, Mg oxide, pyrophosphates, thiosulfates, Mg carbonate, Ca carbonate, Ca stearate, Zn sulfide, Mo sulfide, W sulfide, Sn -Sulfide, graphite, graphene, nanotubes, SiO 2 modifications or a mixture thereof.
- the high-temperature grease according to the invention can contain, as a further base oil, an oil, preferably selected from the group consisting of mineral oil, aliphatic carboxylic acid and dicarboxylic acid esters, fatty acid triglycerides, pyromellitic acid esters, diphenyl ethers, phloroglucinic esters and / or poly-alpha-olefins, alpha-olefin copolymers.
- an oil preferably selected from the group consisting of mineral oil, aliphatic carboxylic acid and dicarboxylic acid esters, fatty acid triglycerides, pyromellitic acid esters, diphenyl ethers, phloroglucinic esters and / or poly-alpha-olefins, alpha-olefin copolymers.
- the high-temperature grease according to the invention due to its physical and chemical properties, is excellent for use in chains, roller and plain bearings, in vehicle technology, conveyor technology, mechanical engineering, office technology and in industrial systems and machines, but also in the Areas of household machines and consumer electronics. Due to its good temperature resistance, it can also be used at high operating temperatures of up to 260 ° C, preferably at temperatures of 150 to 250 ° C.
- the invention also relates to a method for producing the above-described high-temperature grease, in which the base oils and the additives are mixed with one another.
- Estolides or aliphatically substituted naphthalenes are placed in a stirred tank. At 100 ° C., the polyisobutylene and, if necessary, a further oil are added with stirring. Then the mixture is stirred for 1 hour to obtain a homogeneous mixture. The anti-wear agents and the antioxidant are added to the kettle at 60 ° C. while stirring. After approx. 1 hour, the finished oil can be filled into the containers provided.
- the base oil is placed in a stirred tank. At 100 ° C., the polyisobutylene and, if necessary, a further oil and the thickener are added with stirring. The thickener results from an in situ reaction of the reactants used in the base oil. The mixture is then heated to 150 ° C. to 210 ° C., stirred for several hours and cooled again. In the cooling process at approx. 60 ° C, the necessary wear protection agents, antioxidants and corrosion protection agents are added. A homogeneous mixture of the fat is obtained by the final homogenization step using a roller, colloid mill or the Gaulin.
- compositions of the high temperature greases are shown in Table 6. ⁇ u> Table 6 ⁇ /u> Type Li complex Li complex Li complex Di-urea Di-urea Di-urea Reference example 3
- Example 7 Reference example 8 Trimellitic acid ester [% by weight] 60 0 0 65.2 0 0 Estolide [wt.%] 0 0 56 0 0 65.2 alkylated naphthalene [wt.%] 0 64 0 0 65.2 0 fully hydrogenated polyisobutylene [% by weight] 26th 25th 25th 25th 25th 25th 25th Additive package [wt.%] 4th 1 4th 1 1 1 Thickener concentration [wt.%] 10 10 15.0 8.8 8.8 8.8
- the thickeners used in Examples 3 to 8 are: Reference example 3: LiOH, 12-hydroxystearic acid, azelaic acid, Example 4: LiOH, 12-hydroxystearic acid, azelaic acid, Reference example 5: LiOH, 12-hydroxystearic acid, azelaic acid, Reference example 6: Di-urea; Methylene-diphenyl-diisocyanate (MDI), octylamine, oleylamine Example 7: Di-urea; MDI, octylamine, oleylamine Reference example 8: Di-urea; MDI, octylamine, oleylamine
- Oil separation has a decisive influence on the lubricating effect of a grease. It must be ensured that, on the one hand, the oil separation is not too high and the oil runs out of the bearing and is therefore no longer available to the tribo-system and, on the other hand, no oil separation can be observed and the lubricating effect of the grease is lost.
- the oil separation should ideally be between 0.5 and 8 wt .-%, so that an optimal Can form a lubricating film in the bearing.
- the greases in the examples were subjected to an FE 9 roller bearing test according to DIN 51 821, in which the service life of the greases examined is determined and the upper service temperature of lubricating greases in roller bearings at medium speeds and medium axial loads is determined.
- Table 8 shows that the running times due to the use of PIB in conjunction with various base oils have long running times and are therefore suitable for high application temperatures in continuous operation.
- Table 11 shows that there are significant differences when using fully hydrogenated and partially hydrogenated PIB. For example, it is no longer possible to partially dissolve the residue on the basis of the partially hydrogenated PIB, while the oil with the fully hydrogenated PIB has very good redissolving properties.
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Description
Die Erfindung betrifft Hochtemperaturschmierstoffe, insbesondere Fette auf Basis von Alkylaromaten, einem vollhydrierten oder hydrierten Polyisobutylen oder einer Mischung daraus und einem Verdickungsmittel. Die Erfindung betrifft ferner die Verwendung dieses Hochtemperaturfetts für Dauereinsatztemperaturen von bis zu 250°C.The invention relates to high-temperature lubricants, in particular greases based on alkyl aromatics, a fully hydrogenated or hydrogenated polyisobutylene or a mixture thereof and a thickener. The invention also relates to the use of this high-temperature grease for continuous use temperatures of up to 250 ° C.
Neben der Schmierwirkung müssen die Schmierstoffe noch eine Vielzahl weiterer Aufgaben erfüllen: Sie müssen kühlen, Reibung, Verschleiß und Kraftübertragung verringern, vor Korrosion schützen und gleichzeitig eine dichtende Wirkung aufweisen. Darüber hinaus sollten die Hochtemperaturfette geräuscharm sein.In addition to the lubricating effect, the lubricants have to fulfill a large number of other tasks: They have to cool, reduce friction, wear and power transmission, protect against corrosion and at the same time have a sealing effect. In addition, the high-temperature greases should be quiet.
Herkömmliche Schmierstoffe sind für Hochtemperaturanwendungen nicht geeignet, da sie bei hohen Temperaturen beispielsweise über Oxidations- und/oder thermische Zersetzungsreaktionen und Polymerisationen zerstört werden und ihre schmierenden Eigenschaften stark eingeschränkt werden. Bei Zersetzungsreaktionen wird der Schmierstoff in niedermolekulare flüchtige Komponenten gespalten. Deren Verdampfen führt zu unerwünschten Viskositätsänderungen, Ölverlust und zur übermäßigen Dampfbildung. Hieraus resultiert ein Verlust der Schmierwirkung. Auch durch Polymerisation verlieren die Schmierstoffe ihre Schmierwirkung aufgrund der Bildung unlöslicher Polymerisationsprodukte.Conventional lubricants are not suitable for high-temperature applications because they are destroyed at high temperatures, for example via oxidation and / or thermal decomposition reactions and polymerizations, and their lubricating properties are severely restricted. During decomposition reactions, the lubricant is split into low-molecular volatile components. Their evaporation leads to undesirable changes in viscosity, loss of oil and excessive vapor formation. From this results in a loss of lubricating effect. The lubricants also lose their lubricating effect through polymerization due to the formation of insoluble polymerization products.
Das Entfernen dieser Verschmutzungen erhöht die Wartungsarbeiten und produziert chemische Abfallstoffe, die aufwendig entsorgt werden müssen. Aufgrund der vermehrten Reinigungs- und Wartungsarbeiten erhöhen sich die Ausfallzeiten. Insgesamt führt die Verwendung von ungeeigneten Schmierstoffen bei Hochtemperaturanwendungen zu höheren Kosten, da die Arbeitsgeräte verschmutzen und ein höherer Bedarf an Schmierstoffen besteht. Darüber hinaus sinkt die Produktqualität.Removing this contamination increases maintenance work and produces chemical waste that is laborious to dispose of. Due to the increased cleaning and maintenance work, the downtimes increase. Overall, the use of unsuitable lubricants in high-temperature applications leads to higher costs, since the tools become dirty and there is a higher demand for lubricants. In addition, the product quality decreases.
Als Basisöle für Hochtemperaturanwendungen werden oftmals synthetische Ester eingesetzt, da diese über eine sehr gute oxidative, hydrolytische und thermische Stabilität verfügen.Synthetic esters are often used as base oils for high-temperature applications because they have very good oxidative, hydrolytic and thermal stability.
Um den vielfältigen Anforderungen bei Hochtemperaturanwendungen gerecht zu werden, müssen die Schmierstoffe unter anderem eine hohe Stabilität, niedrige Reibungsbeiwerte und hohe Verschleißfestigkeiten aufweisen. Um eine gleichmäßige Schmierung auch bei hohen Temperaturen gewährleisten zu können, muss während des gesamten Verarbeitungsprozesses ein flüssiger Schmierfilm zwischen Metallteilen bestehen bleiben. Deshalb darf der Schmierstoff bei der maximalen Verarbeitungstemperatur nur wenig verdampfen, wenig Rückstände bilden und möglichst wenig Vercrackungsrückstände bilden.In order to meet the diverse requirements of high-temperature applications, the lubricants must have, among other things, high stability, low coefficients of friction and high wear resistance. In order to be able to guarantee uniform lubrication even at high temperatures, a liquid lubricating film must remain between metal parts during the entire processing process. For this reason, the lubricant must only evaporate a little at the maximum processing temperature, form few residues and form as few cracking residues as possible.
Hohe Temperaturen treten oftmals bei der Verwendung in Ketten, Wälz- und Gleitlagern, in der Fahrzeugtechnik, der Fördertechnik, dem Maschinenbau, der Bürotechnik sowie in industriellen Anlagen und Maschinen, aber auch in den Bereichen der Haushaltsmaschinen und der Unterhaltungselektronik.High temperatures often occur when used in chains, roller and plain bearings, in vehicle technology, conveyor technology, mechanical engineering, office technology and in industrial systems and machines, but also in the areas of household machines and entertainment electronics.
In Wälz- und Gleitlagern sorgen Schmierstoffe dafür, dass zwischen aufeinander gleitenden oder abrollenden Teilen ein trennender, lastübertragender Schmierfilm aufgebaut wird. Damit wird erreicht, dass die metallischen Oberflächen sich nicht berühren und somit auch kein Verschleiß auftritt. Die Schmierstoffe müssen deshalb hohen Anforderungen genügen. Dazu gehören extreme Betriebsbedingungen, wie sehr hohe oder sehr niedrige Drehzahlen, hohe Temperaturen, die durch hohe Drehzahlen oder durch Fremderwärmung bedingt sind, sehr tiefe Temperaturen, beispielsweise bei Lagern, die in kalter Umgebung arbeiten oder, die bei der Verwendung in der Luft- und Raumfahrt auftreten. Ebenso sollten die modernen Schmierstoffe unter sogenannten Reinraumbedingungen einsetzbar sein, um die Raumverschmutzung durch den Abrieb bzw. den Verbrauch an Schmierstoffen zu vermeiden. Außerdem sollte bei der Anwendung der modernen Schmierstoffe vermieden werden, dass sie verdampfen und damit "verlacken", d.h., dass sie nach kurzer Anwendung fest werden und keine Schmierwirkung mehr zeigen. An Schmierstoffe werden auch besondere Anforderungen bei der Anwendung dahingehend gestellt, dass die Laufflächen der Lager durch geringe Reibung nicht angegriffen werden, die Lagerflächen geräuscharm laufen, sowie langen Laufzeiten ohne Nachschmierung erreicht werden. Auch müssen Schmierstoffe Krafteinwirkungen, wie Fliehkraft, Schwerkraft und Schwingungen widerstehen.In roller and plain bearings, lubricants ensure that a separating, load-transferring lubricating film is built up between parts sliding or rolling on each other. This ensures that the metallic surfaces do not touch each other and therefore no wear occurs. The lubricants must therefore meet high requirements. These include extreme operating conditions such as very high or very low speeds, high temperatures caused by high speeds or external heating, very low temperatures, for example with bearings that work in a cold environment or that are used in the air and Space travel occur. Modern lubricants should also be able to be used under so-called clean room conditions in order to avoid room pollution from abrasion or the consumption of lubricants. In addition, when using modern lubricants, it should be avoided that they evaporate and thus "clog", ie that they become solid after a short application and no longer show any lubricating effect. Special requirements are also placed on lubricants when they are used in such a way that the running surfaces of the bearings are not attacked by low friction, the bearing surfaces run quietly, and long running times are achieved without relubrication. Lubricants also have to withstand the effects of forces such as centrifugal force, gravity and vibrations.
Wichtige Kenngröße für eine lange Funktionsdauer eines fettgeschmierten Wälzlagers im Hochtemperaturbereich ist neben der oberen Gebrauchstemperatur das Geräuschverhalten des Schmierstoffes. Ein Schmierfett kann bei Umlaufteilnahme (Überrollung, Walkung) Schwingungen im Wälzlager anregen, die als "Schmierstoffgeräusche" in den Frequenzbändern Medium 300 bis 1.800 Hz und High 1.800 bis 10.000 Hz, gegenüber den Lagergeräuschen im Frequenzband Low bei 50 bis 300 Hz liegen. Das Schmierstoffgeräusch wird von den Geräuschspitzen überlagert, die bei der Überrollung von harten Partikeln durch die Wälzkörper in Form von Stoßimpulsen auf dem Lagerring entstehen. Die Bewertung des Geräuschverhaltens erfolgt nach der SKF-BeQuiet+ - Methode.An important parameter for a long service life of a grease-lubricated roller bearing in the high temperature range is, in addition to the upper service temperature, the noise behavior of the lubricant. A lubricating grease can stimulate vibrations in the rolling bearing when it participates in circulation (rolling over, flexing), which are "lubricant noises" in the medium 300 to 1,800 Hz and high 1,800 to 10,000 Hz frequency bands, compared to the bearing noise in the low frequency band at 50 to 300 Hz. The lubricant noise is superimposed by the noise peaks that occur when hard particles roll over the rolling elements in the form of shock pulses on the bearing ring. The evaluation of the noise behavior is based on the SKF BeQuiet + method.
Die Fettgeräuschklassen werden wie folgt eingeteilt:
- GNX: etwas schlechter als GN1 (sehr schlechtes Geräuschverhalten)
- GN1: >95% aller Peaks sind <=40 µm/s (schlechtes Geräuschverhalten)
- GN2: >95% aller Peaks sind <=20 µm/s; > 98% aller Peaks sind <= 40 µm/s (mittleres Geräuschverhalten)
- GN3: >95% aller Peaks sind <=10 µm/s; > 98% aller Peaks sind <= 20 µm/s; > 100% aller Peaks sind <= 40 µm/s (gutes Geräuschverhalten)
- GN4: >95% aller Peaks sind <= 5 µm/s; > 98% aller Peaks sind <= 10 µm/s; > 100% aller Peaks sind <= 20 µm/s (sehr gutes Geräuschverhalten)
- GNX: slightly worse than GN1 (very poor noise behavior)
- GN1: > 95% of all peaks are <= 40 µm / s (poor noise behavior)
- GN2: > 95% of all peaks are <= 20 µm / s; > 98% of all peaks are <= 40 µm / s (average noise behavior)
- GN3: > 95% of all peaks are <= 10 µm / s; > 98% of all peaks are <= 20 µm / s; > 100% of all peaks are <= 40 µm / s (good noise behavior)
- GN4: > 95% of all peaks are <= 5 µm / s; > 98% of all peaks are <= 10 µm / s; > 100% of all peaks are <= 20 µm / s (very good noise behavior)
Je besser das Geräuschverhalten eines Schmierfettes, desto geringer sind die durch den Schmierstoff erzwungenen Schwingungen des Lagers. Dies ist gleichbedeutend mit einer geringen Belastung des Lagers und führt zu einer längeren Funktionsdauer der Lagerung.The better the noise behavior of a lubricating grease, the lower the vibrations of the bearing caused by the lubricant. This is synonymous with a low load on the bearing and leads to a longer functional life of the bearing.
Aus der
Die Aufgabe der vorliegenden Erfindung besteht darin, ein Hochtemperaturfett bereitzustellen, das den oben genannten Anforderungen entspricht. Insbesondere soll das Schmierfett bei hoher Temperatur über einen langen Zeitraum eine gute Schmierwirkung zeigen. Des weiteren sollen die gebildeten Vercrackungsrückstände nicht verlacken, sondern durch Frischfett wieder anlösbar sein. Ferner soll der Hochtemperaturschmierstoff eine gute hydrolytische Stabilität aufweisen, korrosions- und verschleißresistent sein, sowie eine gute Oxidationsbeständigkeit und ein an die Anforderung angepasstes gutes Tieftemperaturverhalten besitzen. Dies wir bei Schmierölen durch den Pourpoint und bei Schmierfetten durch den Fließdruck bei tiefen Temperaturen definiert. Außerdem soll das Hochtemperaturfett ein gutes Geräuschverhalten zeigen, lange Laufzeiten aufweisen und im wesentlichen keine Verschleißerscheinungen der Vorrichtungen bewirken.The object of the present invention is to provide a high-temperature grease which meets the above-mentioned requirements. In particular, the lubricating grease should exhibit a good lubricating effect over a long period of time at a high temperature. Furthermore, the cracking residues formed should not be laked up, but should be able to be dissolved again by fresh fat. Furthermore, the high-temperature lubricant should have good hydrolytic stability, be corrosion- and wear-resistant, as well as good oxidation resistance and good low-temperature behavior adapted to the requirements. This is defined for lubricating oils by the pour point and for lubricating greases by the flow pressure at low temperatures. In addition, the high-temperature grease should exhibit good noise behavior, have long running times and essentially cause no signs of wear on the devices.
Diese Aufgabe wird erfindungsgemäß durch ein Hochtemperaturfett umfassend folgende Komponenten gelöst:
- a) 91,9 bis 25 Gew.-% mindestens eines Öls aus der Gruppe der Alkylaromaten, vorzugsweise einem aliphathisch substituierten Naphthalin, ,
- b) 6 bis 45 Gew.% eines Polymers, nämlich eines hydrierten oder vollhydrierten Polyisobutylen oder einer Mischung aus hydrierten oder vollhydrierten Polyisobutylen;
- c) 0,1 bis 10 Gew.-% Additive einzeln oder in Kombination, ausgewählt aus der Gruppe bestehend aus Korrosionsschutzadditiven, Antioxidantien, Verschleißschutzadditiven, UV-Stabilisatoren, anorganischen oder organischen Feststoffschmierstoffen und
- d) 2 bis 20 Gew.-% Verdickungsmittel.
- a) 91.9 to 25% by weight of at least one oil from the group of alkyl aromatics, preferably an aliphatic substituted naphthalene,
- b) 6 to 45% by weight of a polymer, namely a hydrogenated or fully hydrogenated polyisobutylene or a mixture of hydrogenated or fully hydrogenated polyisobutylene;
- c) 0.1 to 10% by weight of additives, individually or in combination, selected from the group consisting of corrosion protection additives, antioxidants, wear protection additives, UV stabilizers, inorganic or organic solid lubricants and
- d) 2 to 20% by weight of thickener.
Überraschend wurde gefunden, dass sich das erfindungsgemäße Hochtemperaturfett durch eine hervorragende Leistungsfähigkeit auszeichnen. So zeigt das erfindungsgemäße Hochtemperaturfett eine hohe thermische Stabilität kombiniert mit einer hohen Lebensdauer und guten Schmiereigenschaften.It has surprisingly been found that the high-temperature grease according to the invention is distinguished by excellent performance. The high-temperature grease according to the invention shows high thermal stability combined with a long service life and good lubricating properties.
Die Viskosität, gemessen bei 40 °C, des aliphathisch substituierten Naphthalins beträgt vorzugsweise 30 bis 600 mm2/s, bevorzugter 30 bis 300 m2/s.The viscosity, measured at 40 ° C., of the aliphatic substituted naphthalene is preferably from 30 to 600 mm 2 / s, more preferably from 30 to 300 m 2 / s.
Das erfindungsgemäße Hochtemperaturfett kann ein zweites Öl enthalten, das einen Alkylaromaten umfasst. Bevorzugt wird ein Aromat eingesetzt. Unter einem Aromaten wird erfindungsgemäß ein monocyclisches, bicyclisches oder tricyclisches Ringsystem mit vier bis fünfzehn Kohlenstoffatomen verstanden, wobei das monocyclische Ringsystem aromatisch ist oder zumindest einer der Ringe in einem bi- oder tricylischen Ringsystem aromatisch ist. Bevorzugt wird ein bicyclisches Ringsystem, das vorzugsweise 10 Kohlenstoffatome aufweist, eingesetzt.The high temperature grease according to the invention can contain a second oil which comprises an alkyl aromatic. An aromatic is preferably used. According to the invention, an aromatic is understood to mean a monocyclic, bicyclic or tricyclic ring system with four to fifteen carbon atoms, the monocyclic ring system being aromatic or at least one of the rings in a bicyclic or tricyclic ring system being aromatic. A bicyclic ring system, which preferably has 10 carbon atoms, is preferably used.
Bevorzugt ist der Aromat mit einem oder mehreren aliphatischen Substituenten substituiert. Besonders bevorzugt ist der Aromat mit ein bis vier aliphatischen Substituenten und insbesondere mit zwei oder drei aliphatischen Substituenten substituiert.The aromatic is preferably substituted by one or more aliphatic substituents. The aromatic is particularly preferably substituted with one to four aliphatic substituents and in particular with two or three aliphatic substituents.
Eine Alkylgruppe ist erfindungsgemäß eine gesättigte aliphatische Kohlenwasserstoffgruppe mit 1 bis 30, vorzugsweise 3 bis 20, noch bevorzugter 4 bis 17 und insbesondere 6 bis 15 Kohlenstoffatomen. Eine Alkylgruppe kann linear oder verzweigt sein und ist wahlweise mit einem oder mehreren der oben genannten Substituenten substituiert.According to the invention, an alkyl group is a saturated aliphatic hydrocarbon group having 1 to 30, preferably 3 to 20, more preferably 4 to 17 and in particular 6 to 15 carbon atoms. An alkyl group can be linear or branched and is optionally substituted with one or more of the above-mentioned substituents.
Erfindungsgemäß besonders bevorzugt enthält das Schmierfett mindestens ein aliphatisch substituiertes Naphthalin, insbesondere mindestens ein alkylsubstituiertes Naphthalin. Bevorzugt ist das Naphthalin mit ein bis vier aliphatischen Substituenten substituiert und insbesondere mit zwei oder drei aliphatischen Substituenten.According to the invention, the lubricating grease particularly preferably contains at least one aliphatically substituted naphthalene, in particular at least one alkyl-substituted naphthalene. The naphthalene is preferably substituted with one to four aliphatic substituents and in particular with two or three aliphatic substituents.
Praktische Versuche haben gezeigt, dass Gemische unterschiedlich substituierter Naphthaline, das heißt Gemische aus Naphthalinen, die einen unterschiedlichen Substitutionsgrad und unterschiedliche aliphatische Substituenten aufweisen, besonders geeignet sind. Durch Variation der Mischungszusammensetzung können in diesem Fall die Eigenschaften, wie beispielsweise die Viskosität, des Hochtemperaturschmierstoffs besonders einfach eingestellt werden. Aliphatisch substituierte Naphthaline zeichnen sich ferner durch hervorragende Lösungseigenschaften und hohe thermo-oxidative Stabilität aus.Practical tests have shown that mixtures of differently substituted naphthalenes, that is to say mixtures of naphthalenes which have different degrees of substitution and different aliphatic substituents, are particularly suitable. In this case, by varying the composition of the mixture, the properties, such as the viscosity, of the high-temperature lubricant can be set particularly easily. Aliphatically substituted naphthalenes are also distinguished by excellent solution properties and high thermo-oxidative stability.
Die Viskosität, gemessen bei 40 °C, des aliphathisch substituierten Naphthalins beträgt vorzugsweise 30 bis 600 mm2/s, bevorzugter 30 bis 300 m2/s.The viscosity, measured at 40 ° C., of the aliphatic substituted naphthalene is preferably from 30 to 600 mm 2 / s, more preferably from 30 to 300 m 2 / s.
Das erfindungsgemäße Hochtemperaturfett umfasst des weiteren ein Polyisobutylen. Durch geeignete Wahl des Polyisobutylens, insbesondere im Hinblick auf Hydrierungsgrad und Molekulargewicht, können die Eigenschaften des erfindungsgemäßen Fetts, beispielsweise deren kinematische Viskosität, in erwünschter Weise beeinflusst werden. Das Polyisobutylen kann in hydrierter oder vollhydrierter Form eingesetzt werden, ebenso kann eine Mischung aus hydriertem und vollhydriertem Polyisobutylen verwendet werden. Bevorzugt werden vollhydrierte Polyisobutylene eingesetzt. Das Polyisobutylen ist in einer Menge von 6 bis 45 Gew.-% in der Zusammensetzung vorhanden, bevorzugt werden 10 bis 45 Gew.-%, insbesondere 15 bis 45 Gew.-% eingesetzt.The high-temperature grease according to the invention further comprises a polyisobutylene. A suitable choice of polyisobutylene, in particular with regard to the degree of hydrogenation and molecular weight, can influence the properties of the fat according to the invention, for example its kinematic viscosity, in the desired manner. The polyisobutylene can be used in hydrogenated or fully hydrogenated form, and a mixture of hydrogenated and fully hydrogenated polyisobutylene can also be used. Fully hydrogenated polyisobutylenes are preferably used. The polyisobutylene is present in the composition in an amount of 6 to 45 percent by weight, preferably 10 to 45 percent % By weight, in particular 15 to 45% by weight, are used.
Gemäß einer weiteren bevorzugten Ausführungsform weist das Polyisobutylen ein zahlenmittleres Molekulargewicht von 115 bis 10.000 g/mol, vorzugsweise von 160 bis 5000 g/mol auf.According to a further preferred embodiment, the polyisobutylene has a number average molecular weight of 115 to 10,000 g / mol, preferably 160 to 5000 g / mol.
Das erfindungsgemäße Hochtemperaturfett umfasst des weiteren von 0,1 bis 10 Gew.-%, Additive, die einzeln oder in Kombination eingesetzt werden und aus der Gruppe bestehend aus Korrosionsschutzadditiven, Antioxidantien, Verschleißschutzadditiven, UV-Stabilisatoren, anorganischen oder organischen Feststoffschmierstoffen, ausgewählt werden.The high-temperature grease according to the invention also comprises from 0.1 to 10% by weight, additives, which are used individually or in combination and are selected from the group consisting of corrosion protection additives, antioxidants, wear protection additives, UV stabilizers, inorganic or organic solid lubricants.
Das erfindungsgemäße Hochtemperaturfett umfasst außerdem ein Verdickungsmittel. Das Verdickungsmittel in dem erfindungsgemäßen Hochtemperaturfett der Schmierstoffzusammensetzung ist entweder ein Reaktionsprodukt aus einem Diisocyanat, vorzugsweise 2,4-Diisocyanatotoluol, 2,6-Diisocyanatotoluol, 4,4'-Diisocyanatodiphenylmethan, 2,4'-Diisocyanatophenylmethan, 4,4'-Diisocyanatodi-phenyl, 4,4'-Diisocyanato-3-3'-dimethylphenyl, 4,4'-Diisocyanato-3,3'-dimethylphenylmethan, die einzeln oder in Kombination verwendet werden können, mit einem Amin der allgemeinen Formel R'2-N-R, oder einem Diamin der allgemeinen Formel R'2-N-R-NR'2, wobei R ein Aryl-, Alkyl- oder Alkylenrest mit 2 bis 22 Kohlenstoffatomen ist und R' identisch oder verschieden ein Wasserstoff, ein Alkyl-, Alkylen- oder Arylrest ist, oder mit Gemischen aus Aminen und Diaminen oder
wird aus gewählt aus Al-Komplexseifen, Metall-Einfachseifen der Elemente der ersten und zweiten Hauptgruppe des Perriodensystems, Metall-Komplexseifen der Elemente der ersten und zweiten Hauptgruppe des Periodensystems, Bentonite, Sulfonate, Silikate, Aerosil, Polyimide oder PTFE oder einer Mischung der vorgenannten Verdickungsmittel.The high-temperature grease according to the invention also comprises a thickening agent. The thickener in the high-temperature grease of the lubricant composition according to the invention is either a reaction product of a diisocyanate, preferably 2,4-diisocyanatotoluene, 2,6-diisocyanatotoluene, 4,4'-diisocyanatodiphenylmethane, 2,4'-diisocyanatophenylmethane, 4,4'-diisocyanatodi- phenyl, 4,4'-diisocyanato-3-3'-dimethylphenyl, 4,4'-diisocyanato-3,3'-dimethylphenylmethane, which can be used individually or in combination, with an amine of the general formula R ' 2 -NR , or a diamine of the general formula R ' 2 -NR-NR' 2 , where R is an aryl, alkyl or alkylene radical having 2 to 22 carbon atoms and R ', identically or differently, is a hydrogen, an alkyl, alkylene or aryl radical is, or with mixtures of amines and diamines or
is selected from Al complex soaps, metal single soaps of the elements of the first and second main group of the periodic table, metal complex soaps of the elements of the first and second main group of the periodic table, bentonites, sulfonates, silicates, Aerosil, polyimides or PTFE or a mixture of the above Thickener.
Als Additive für Hochtemperaturöle und -fette haben die nachfolgend genannten Additive besonders gute physikalische und chemische Eigenschaften:As additives for high-temperature oils and greases, the following additives have particularly good physical and chemical properties:
Der Zusatz von Antioxidantien kann die Oxidation des erfindungsgemäßen Öls oder Fetts, insbesondere bei seinem Einsatz, verringern oder gar verhindern. Bei einer Oxidation können unerwünschte freie Radikale entstehen und infolgedessen vermehrt Zersetzungsreaktionen des Hochtemperaturschmierstoffes auftreten. Durch die Zugabe von Antioxidantien wird das Hochtemperaturfett stabilisiert.The addition of antioxidants can reduce or even prevent the oxidation of the oil or fat according to the invention, especially when it is used. In the event of oxidation, undesirable free radicals can arise and, as a result, more decomposition reactions of the high-temperature lubricant occur. The high temperature fat is stabilized by adding antioxidants.
Erfindungsgemäß besonders geeignete Antioxidantien sind die folgenden Verbindungen:
Styrolisierte Diphenylamine, diaromatische Amine, Phenolharze, Thiophenolharze, Phosphite, butyliertes Hydroxytoluol, butyliertes Hydroxyanisol, Phenyl-alphanaphthylamin, Phenyl-beta-naphthylamin, octyliertes/butyliertes Diphenylamin, dialpha-Tocopherol, di-tert.-butyl-Phenyl, Benzolpropansäure, schwefelhaltige Phenolverbindungen, Phenolverbindungen und Mischungen dieser Komponenten.Antioxidants particularly suitable according to the invention are the following compounds:
Styrenated diphenylamines, diaromatic amines, phenolic resins, thiophenolic resins, phosphites, butylated hydroxytoluene, butylated hydroxyanisole, phenyl-alphanaphthylamine, phenyl-beta-naphthylamine, octylated / butylated diphenylamine, dialpha-tocopherol, phenyl-phenyl-phenol, sulfur-propane, phenyl-tert-butyl-phenyl compounds , Phenolic compounds and mixtures of these components.
Weiterhin kann das Hochtemperaturfett Korrosionsschutzadditive, Metalldesaktivatoren oder Ionen-Komplexbildner enthalten. Hierzu zählen Triazole, Imidazoline, N-Methylglycin (Sarcosin), Benzotriazolderivate, N,N-Bis(2-ethylhexyl)-ar-methyl-1 H-benzotriazol-1-methanamin; n-Methyl-N(1-oxo-9-octadecenyl)glycin, Gemisch aus Phosphorsäure und Mono-und Diisooctylester umgesetzt mit (C11-14)-Alkylaminen, Gemisch aus Phosphorsäure und Mono-und Diisooctylester umgesetzt mit tert.-Alkylamin und primären (C12-14)-Aminen, Dodekansäure, Triphenylphosphorthionat und Aminphosphate. Kommerziell erhältliche Additive sind die folgenden: IRGAMET® 39, IRGACOR® DSS G, Amin O; SARKOSYL® O (Ciba), COBRATEC® 122, CUVAN® 303, VANLUBE® 9123, CI-426, CI-426EP, CI-429 und CI-498.The high-temperature grease can also contain corrosion protection additives, metal deactivators or ion complexing agents. These include triazoles, imidazolines, N-methylglycine (sarcosine), benzotriazole derivatives, N, N-bis (2-ethylhexyl) -ar-methyl-1H-benzotriazole-1-methanamine; n-Methyl-N (1-oxo-9-octadecenyl) glycine, mixture of phosphoric acid and mono- and diisooctyl esters reacted with (C 11-14 ) -alkylamines, mixture of phosphoric acid and mono- and diisooctyl esters reacted with tert-alkylamine and primary (C 12-14 ) amines, dodecanoic acid, triphenyl phosphorothionate and amine phosphates. Commercially available additives are the following: IRGAMET® 39, IRGACOR® DSS G, amine O; SARKOSYL® O (Ciba), COBRATEC® 122, CUVAN® 303, VANLUBE® 9123, CI-426, CI-426EP, CI-429 and CI-498.
Weitere Verschleißschutzadditive sind Amine, Aminphosphate, Phosphate, Thiophosphate, Phosphorthionate und Mischungen dieser Komponenten. Zu den kommerziell erhältlichen Verschleißschutzadditiven gehören IRGALUBE® TPPT, IRGALUBE® 232, IRGALUBE® 349, IRGALUBE® 211 und ADDITIN® RC3760 Liq 3960, FIRC-SHUN® FG 1505 und FG 1506, NA-LUBE® KR-015FG, LUBEBOND®, FLUORO® FG, SYNALOX® 40-D, ACHESON® FGA 1820 und ACHESON® FGA 1810.Further anti-wear additives are amines, amine phosphates, phosphates, thiophosphates, phosphorothionates and mixtures of these components. The commercially available anti-wear additives include IRGALUBE® TPPT, IRGALUBE® 232, IRGALUBE® 349, IRGALUBE® 211 and ADDITIN® RC3760 Liq 3960, FIRC-SHUN® FG 1505 and FG 1506, NA-LUBE® KR-015FG, LUBEBOND .®, FLUORBOND ® FG, SYNALOX® 40-D, ACHESON® FGA 1820 and ACHESON® FGA 1810.
Des weiteren kann das Fett Festschmierstoffe wie PTFE, BN, Pyrophosphat, Zn-Oxid, Mg-Oxid, Pyrophosphate, Thiosulfate, Mg-Carbonat, Ca-Carbonat, Ca-Stearat, Zn-Sulfid, Mo-sulfid, W-sulfid, Sn-Sulfid, Graphite, Graphen, Nano-Tubes, SiO2-Modifikationen oder eine Mischung daraus enthalten.Furthermore, the grease can contain solid lubricants such as PTFE, BN, pyrophosphate, Zn oxide, Mg oxide, pyrophosphates, thiosulfates, Mg carbonate, Ca carbonate, Ca stearate, Zn sulfide, Mo sulfide, W sulfide, Sn -Sulfide, graphite, graphene, nanotubes, SiO 2 modifications or a mixture thereof.
Praktische Versuche haben gezeigt, dass das erfindungsgemäße Hochtemperaturfett bis zu einer Temperatur von 250°C keine oder zu vernachlässigende Zersetzungserscheinungen aufweist. Hierunter wird verstanden, dass sich weniger als 10% des Schmierstoffs zersetzen.Practical tests have shown that the high-temperature grease according to the invention shows no or negligible decomposition phenomena up to a temperature of 250 ° C. This means that less than 10% of the lubricant decomposes.
Das erfindungsgemäße Hochtemperaturfett kann als ein weiteres Grundöl ein Öl, vorzugsweise ausgewählt aus der Gruppe bestehend aus Mineralöl, aliphatischen Carbonsäure- und Dicarbonsäureestern, Fettsäuretriglyceriden, Pyromellitsäureester, Diphenylether, Phloroglucinester und/oder Poly-alpha-olefinen, alpha-Olefinen-Copolymere enthalten.The high-temperature grease according to the invention can contain, as a further base oil, an oil, preferably selected from the group consisting of mineral oil, aliphatic carboxylic acid and dicarboxylic acid esters, fatty acid triglycerides, pyromellitic acid esters, diphenyl ethers, phloroglucinic esters and / or poly-alpha-olefins, alpha-olefin copolymers.
Praktische Versuche haben gezeigt, dass das erfindungsgemäße Hochtemperaturfett aufgrund seiner physikalischen und chemischen Eigenschaften hervorragend bei der Verwendung in Ketten, Wälz- und Gleitlagern, in der Fahrzeugtechnik, der Fördertechnik, dem Maschinenbau, der Bürotechnik sowie in industriellen Anlagen und Maschinen, aber auch in den Bereichen der Haushaltsmaschinen und der Unterhaltungselektronik ist. Aufgrund seiner guten Temperaturbeständigkeit kann er auch bei hohen Einsatztemperaturen bis 260°C, vorzugsweise bei Temperaturen von 150 bis 250°C eingesetzt werden.Practical tests have shown that the high-temperature grease according to the invention, due to its physical and chemical properties, is excellent for use in chains, roller and plain bearings, in vehicle technology, conveyor technology, mechanical engineering, office technology and in industrial systems and machines, but also in the Areas of household machines and consumer electronics. Due to its good temperature resistance, it can also be used at high operating temperatures of up to 260 ° C, preferably at temperatures of 150 to 250 ° C.
Die Erfindung betrifft ferner ein Verfahren zur Herstellung des oben beschriebenen Hochtemperaturfetts, bei dem die Grundöle und die Additive miteinander vermischt werden.The invention also relates to a method for producing the above-described high-temperature grease, in which the base oils and the additives are mixed with one another.
Die Erfindung wird nun anhand der nachfolgenden Beispiele näher erläutert.The invention will now be explained in more detail with the aid of the following examples.
Herstellung eines HochtemperaturölsProduction of a high temperature oil
Es werden Estolide oder aliphatisch substituierte Naphthaline in einem Rührkessel vorgelegt. Bei 100°C wird unter Rühren das Polyisobutylen und ggf. ein weiteres Öl hinzugegeben. Anschließend wird das Gemisch 1 h gerührt, um eine homogene Mischung zu erhalten. Die Verschleißschutzmittel und das Antioxidationsmittel werden bei 60°C unter Rühren in den Kessel zugegeben. Nach ca. 1 Stunde kann das fertige Öl in die vorgesehenen Gebinde abgefüllt werden.Estolides or aliphatically substituted naphthalenes are placed in a stirred tank. At 100 ° C., the polyisobutylene and, if necessary, a further oil are added with stirring. Then the mixture is stirred for 1 hour to obtain a homogeneous mixture. The anti-wear agents and the antioxidant are added to the kettle at 60 ° C. while stirring. After approx. 1 hour, the finished oil can be filled into the containers provided.
Zusammensetzung der Hochtemperaturöle:Composition of high temperature oils:
Die Basisdaten der Ölbeispiele können aus Tabelle 3 entnommen werden.
Des weiteren wurde das Reibverhalten der Öle im SRV in Anlehnung an DIN 51834-2 und der Verdampfungsverlust im dynamischen TGA gemessen. Die Ergebnisse werden in den Tabellen 4 und 5 gezeigt und sind graphisch in den
Das Grundöl wird in einem Rührkessel vorgelegt. Bei 100°C wird unter Rühren das Polyisobutylen und ggf. ein weiteres Öl und das Verdickungsmittel hinzugegeben. Das Verdickungsmittel entsteht durch eine in situ-Reaktion der eingesetzten Reaktanten im Grundöl. Anschließend wird das Gemisch auf 150°C bis 210°C erhitzt, mehrere Stunden gerührt und wieder abgekühlt. Im Abkühlprozeß bei ca. 60°C werden die notwendigen Verschleißschutzmittel, Antioxidationsmittel und Korrosionsschutzmittel hinzugegeben. Eine homogene Mischung des Fettes erhält man durch den abschließenden Homogenisierungsschritt über Walze, Kolloidmühle oder die Gaulin.The base oil is placed in a stirred tank. At 100 ° C., the polyisobutylene and, if necessary, a further oil and the thickener are added with stirring. The thickener results from an in situ reaction of the reactants used in the base oil. The mixture is then heated to 150 ° C. to 210 ° C., stirred for several hours and cooled again. In the cooling process at approx. 60 ° C, the necessary wear protection agents, antioxidants and corrosion protection agents are added. A homogeneous mixture of the fat is obtained by the final homogenization step using a roller, colloid mill or the Gaulin.
Die Zusammensetzungen der Hochtemperaturfette sind in Tabelle 6 gezeigt.
Bei den in den Beispielen 3 bis 8 verwendeten Verdickungsmitteln handelt es sich um:
Die allgemeinen Kenndaten der Fettmuster 3 bis 8 werden in Tabelle 7 gezeigt.
Die Verdampfungsverluste der verschiedenen Fettmuster bei 150°C nach 30 h liegen zwischen 2% und 5%, was die sehr gute thermische Stabilität dieser Fettkonzepte unterstreicht.The evaporation losses of the various fat samples at 150 ° C after 30 hours are between 2% and 5%, which underlines the very good thermal stability of these fat concepts.
Einen entscheidenden Einfluss auf die Schmierwirkung eines Fettes hat die Ölabscheidung. Dabei ist darauf zu achten, dass einerseits die Ölabscheidung nicht zu hoch ist und das Öl aus dem Lager läuft und somit dem Tribo-System nicht mehr zur Verfügung steht und anderseits keine Ölabscheidung zu beobachten ist und die Schmierwirkung des Fettes verloren geht. Die Ölabscheidung sollte idealerweise zwischen 0,5 und 8 Gew.-% liegen, damit sich ein optimaler Schmierfilm im Lager ausbilden kann.Oil separation has a decisive influence on the lubricating effect of a grease. It must be ensured that, on the one hand, the oil separation is not too high and the oil runs out of the bearing and is therefore no longer available to the tribo-system and, on the other hand, no oil separation can be observed and the lubricating effect of the grease is lost. The oil separation should ideally be between 0.5 and 8 wt .-%, so that an optimal Can form a lubricating film in the bearing.
Die Fette der Beispiele wurden einem FE 9 Wälzlagertest nach DIN 51 821 unterzogen, bei dem die Lebensdauer der untersuchten Fette ermittelt wird und die obere Gebrauchstemperatur von Schmierfetten in Wälzlagern bei mittleren Drehzahlen und mittleren axialen Belastungen bestimmt wird.The greases in the examples were subjected to an FE 9 roller bearing test according to DIN 51 821, in which the service life of the greases examined is determined and the upper service temperature of lubricating greases in roller bearings at medium speeds and medium axial loads is determined.
Die untersuchten Fette und die Ergebnisse der L10 und L50-Werte sind in Tabelle 8 gezeigt.
Die Tabelle 8 zeigt, dass die Laufzeiten durch die Verwendung von PIB in Verbindung mit verschiedenen Grundölen lange Laufzeiten aufweisen und somit für hohe Anwendungstemperaturen im Dauerbetrieb geeignet sind.Table 8 shows that the running times due to the use of PIB in conjunction with various base oils have long running times and are therefore suitable for high application temperatures in continuous operation.
Des weiteren wurde das Geräuschverhalten nach der Fette nach SKF Be Quiet + gemäß den Beispielen 3 bis 8 gemessen. Die Ergebnisse sind in Tabelle 9 angegeben.
Das Geräuschverhalten der verschiedenen Fettformulierungen wird durch die Verwendung des vollhydierten Polyisobutylens sehr positiv beeinflußt. Es können mit Ausnahme von Beispiel 6 gute bis sehr gute Geräuscheigenschaften erzielt werden.The use of fully hydrogenated polyisobutylene has a very positive effect on the noise behavior of the various fat formulations. With the exception of Example 6, good to very good noise properties can be achieved.
Die Eigenschaftes des Fetts gemäß Beispiel 3, bei dem vollhydriertes PIB verwendet wurde, wurde nun mit einem Fett (Vergleichsbeispiel 3) verglichen, dass ein PIB enthielt, bei dem noch Doppelbindungen vorhanden waren, also ein nicht vollhydriertes PIB.The properties of the fat according to Example 3, in which fully hydrogenated PIB was used, was now compared with a fat (comparative example 3) that contained a PIB in which double bonds were still present, that is to say a not fully hydrogenated PIB.
Die sonstige Zusammensetzung des Fetts gemäß Vergleichsbeispiel 3 entsprach der des Beispiels 3.
Der Vergleich der Fette mit vollhydriertem PIB und nicht vollhydriertem PIB in Tabelle 10 zeigt, dass das Fett des Beispiels 3 eine verdoppelte Laufzeit bei der FE9 Prüfung zeigt, geringere Verdampfungsverluste und ein signifikant besseres Geräuschverhalten aufweist.The comparison of the fats with fully hydrogenated PIB and not fully hydrogenated PIB in Table 10 shows that the fat of Example 3 shows a doubled running time in the FE9 test, lower evaporation losses and a significantly better one Has noise behavior.
Zum Nachweis der vorteilhaften Eigenschaften eines Öls, das vollhydriertes PIB enthält, wurde dies mit einem Öl verglichen, dass ein teilweise hydriertes PIB enthält. Tabelle 11 zeigt die Ergebnisse.
3 = Rückstand nach vollständiger Verdampfung gut anlösbar
2 = Rückstand nach vollständiger Verdampfung partiell anlösbar
1 = Rückstand nach vollständiger Verdampfung nicht anlösbar
3 = residue easily dissolvable after complete evaporation
2 = residue partially dissolvable after complete evaporation
1 = residue cannot be dissolved after complete evaporation
Tabelle 11 zeigt, dass deutliche Unterschiede bei der Verwendung von vollhydriertem und teilweise hydriertem PIB vorhanden sind. So ist das Anlösen des Rückstandes auf Basis des teilweise hydrierten PIB nicht mehr möglich, während des Öl mit dem vollhydriertem PIB sehr gute Wiederanlösungseigenschaften aufweist.Table 11 shows that there are significant differences when using fully hydrogenated and partially hydrogenated PIB. For example, it is no longer possible to partially dissolve the residue on the basis of the partially hydrogenated PIB, while the oil with the fully hydrogenated PIB has very good redissolving properties.
Claims (5)
- A high-temperature grease, comprisinga) 91.9 to 25 wt.-% of at least one oil from the group of alkylaromatics;b) 6 to 45 wt.-% of a polymer, selected from the group consisting of a hydrogenated or fully hydrogenated polyisobutylene or a mixture of hydrogenated or fully hydrogenated polyisobutylene;c) 0.1 to 10 wt.-% of additives, alone or in combination, selected from the group consisting of corrosion-protection additives, antioxidants, wear-protection additives, UV stabilisers, inorganic or organic solid lubricants andd) 2 to 20 wt.-% of thickener.
- The high-temperature grease according to claim 1, in which the oil component comprises, as further oil, a compound selected from the group consisting of mineral oil, aliphatic carboxylic acid and dicarboxylic acid esters, fatty acid triglycerides, pyromellitic acid esters, diphenyl ethers, phloroglucinol esters and/or polyalphaolefins, alpha olefin copolymers.
- The high-temperature grease according to claim 1, in which the thickener is selected from the group consisting of urea, aluminium complex soaps, metal simple soaps of the elements of the first and second main group of the periodic table, metal complex soaps of the elements of the first and second main group of the periodic table, bentonites, sulfonates, silicates, aerosil, polyimides, PTFE or a mixture of the aforementioned thickeners.
- The high-temperature grease according to claim 1, in which the alkylaromatic compound is an aliphatically substituted naphthalene.
- A use of the high-temperature grease according to one of the preceding claims for lubricating rolling contact bearings and friction bearings in automotive engineering, materials handling technology, manufacturing systems engineering, office technology and in industrial installations and machines, but also in the fields of domestic machines, consumer electronics and for lubricating chains, chain rollers and belts of continuous presses.
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DK18000076.2T DK3372660T3 (en) | 2014-12-17 | 2015-11-19 | HIGH TEMPERATURE LUBRICANTS |
PL18000075T PL3372659T3 (en) | 2014-12-17 | 2015-11-19 | High temperature lubricants |
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FR3060016B1 (en) * | 2016-12-12 | 2020-10-23 | Total Marketing Services | LUBRICATING COMPOSITION FOR INDUSTRIAL GEAR WITH FOOD CONTACT |
JP6919848B2 (en) | 2017-05-01 | 2021-08-18 | 出光興産株式会社 | Grease composition |
US20190382680A1 (en) * | 2018-06-18 | 2019-12-19 | Exxonmobil Research And Engineering Company | Formulation approach to extend the high temperature performance of lithium complex greases |
DE102018008362A1 (en) * | 2018-07-09 | 2020-01-09 | Klüber Lubrication München Se & Co. Kg | Environmentally friendly grease for steel cables |
DE102018006661A1 (en) | 2018-08-23 | 2020-02-27 | Klüber Lubrication München Se & Co. Kg | lubricant composition |
CN112521998B (en) * | 2019-09-17 | 2022-08-16 | 中国石油化工股份有限公司 | Low-noise polyurea lubricating grease composition and preparation method thereof |
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2014
- 2014-12-17 DE DE102014018718.7A patent/DE102014018718A1/en not_active Withdrawn
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2015
- 2015-11-19 ES ES18000076T patent/ES2893843T3/en active Active
- 2015-11-19 WO PCT/EP2015/002322 patent/WO2016096074A2/en active Application Filing
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- 2015-11-19 JP JP2017533019A patent/JP6448801B2/en active Active
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- 2015-11-19 MX MX2017007674A patent/MX2017007674A/en unknown
- 2015-11-19 US US15/532,350 patent/US20170327760A1/en not_active Abandoned
- 2015-11-19 BR BR112017012528-5A patent/BR112017012528A2/en not_active Application Discontinuation
- 2015-11-19 EP EP18000075.4A patent/EP3372659B1/en active Active
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HUE057256T2 (en) | 2022-05-28 |
BR112017012528A2 (en) | 2018-03-13 |
PL3372660T3 (en) | 2022-01-31 |
EP3372659A1 (en) | 2018-09-12 |
ES2893843T3 (en) | 2022-02-10 |
KR102019083B1 (en) | 2019-11-04 |
EP3372660A1 (en) | 2018-09-12 |
DE102014018718A1 (en) | 2016-06-23 |
PL3372659T3 (en) | 2021-10-25 |
MX2017007674A (en) | 2018-01-23 |
EP3372659B1 (en) | 2021-06-16 |
US20170327760A1 (en) | 2017-11-16 |
SI3372659T1 (en) | 2021-08-31 |
EP3372660B1 (en) | 2021-09-22 |
JP6448801B2 (en) | 2019-01-09 |
CN107406791B (en) | 2021-01-01 |
CN107406791A (en) | 2017-11-28 |
WO2016096074A3 (en) | 2016-09-01 |
MX2021012796A (en) | 2021-11-12 |
DK3372660T3 (en) | 2021-12-20 |
JP2017538838A (en) | 2017-12-28 |
EP3234079A2 (en) | 2017-10-25 |
KR20170085089A (en) | 2017-07-21 |
WO2016096074A2 (en) | 2016-06-23 |
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