EP3372660B1 - High temperature lubricants - Google Patents
High temperature lubricants Download PDFInfo
- Publication number
- EP3372660B1 EP3372660B1 EP18000076.2A EP18000076A EP3372660B1 EP 3372660 B1 EP3372660 B1 EP 3372660B1 EP 18000076 A EP18000076 A EP 18000076A EP 3372660 B1 EP3372660 B1 EP 3372660B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- oil
- group
- temperature
- additives
- esters
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000314 lubricant Substances 0.000 title claims description 34
- 239000003921 oil Substances 0.000 claims description 59
- 239000000203 mixture Substances 0.000 claims description 35
- 239000004519 grease Substances 0.000 claims description 28
- 239000000654 additive Substances 0.000 claims description 24
- 150000002149 estolides Chemical class 0.000 claims description 22
- 229920006007 hydrogenated polyisobutylene Polymers 0.000 claims description 16
- -1 fatty acid triglycerides Chemical class 0.000 claims description 15
- 239000003963 antioxidant agent Substances 0.000 claims description 14
- 239000002562 thickening agent Substances 0.000 claims description 11
- 238000005516 engineering process Methods 0.000 claims description 9
- 150000002148 esters Chemical class 0.000 claims description 8
- 239000007787 solid Substances 0.000 claims description 8
- 125000001931 aliphatic group Chemical group 0.000 claims description 6
- 235000014113 dietary fatty acids Nutrition 0.000 claims description 6
- 239000000194 fatty acid Substances 0.000 claims description 6
- 229930195729 fatty acid Natural products 0.000 claims description 6
- 229920000642 polymer Polymers 0.000 claims description 6
- 239000000344 soap Substances 0.000 claims description 6
- 239000007866 anti-wear additive Substances 0.000 claims description 5
- 239000004202 carbamide Substances 0.000 claims description 4
- 230000000737 periodic effect Effects 0.000 claims description 4
- 239000004711 α-olefin Substances 0.000 claims description 4
- 150000001875 compounds Chemical class 0.000 claims description 3
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Chemical class C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 claims description 3
- 238000005461 lubrication Methods 0.000 claims description 3
- 238000011089 mechanical engineering Methods 0.000 claims description 3
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- 229910002012 Aerosil® Inorganic materials 0.000 claims description 2
- 239000004642 Polyimide Substances 0.000 claims description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 2
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- 150000004696 coordination complex Chemical class 0.000 claims description 2
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- 150000003871 sulfonates Chemical class 0.000 claims description 2
- 229920000089 Cyclic olefin copolymer Polymers 0.000 claims 2
- 125000002444 phloroglucinyl group Chemical class [H]OC1=C([H])C(O[H])=C(*)C(O[H])=C1[H] 0.000 claims 2
- 239000003381 stabilizer Substances 0.000 claims 2
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- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 8
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- 125000004432 carbon atom Chemical group C* 0.000 description 7
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- 235000011180 diphosphates Nutrition 0.000 description 2
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- PHTQWCKDNZKARW-UHFFFAOYSA-N isoamylol Chemical compound CC(C)CCO PHTQWCKDNZKARW-UHFFFAOYSA-N 0.000 description 2
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- 239000000944 linseed oil Substances 0.000 description 2
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- JIABEENURMZTTI-UHFFFAOYSA-N 1-isocyanato-2-[(2-isocyanatophenyl)methyl]benzene Chemical compound O=C=NC1=CC=CC=C1CC1=CC=CC=C1N=C=O JIABEENURMZTTI-UHFFFAOYSA-N 0.000 description 1
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- DIOYAVUHUXAUPX-ZHACJKMWSA-N 2-[methyl-[(e)-octadec-9-enoyl]amino]acetic acid Chemical compound CCCCCCCC\C=C\CCCCCCCC(=O)N(C)CC(O)=O DIOYAVUHUXAUPX-ZHACJKMWSA-N 0.000 description 1
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- DHTAIMJOUCYGOL-UHFFFAOYSA-N 2-ethyl-n-(2-ethylhexyl)-n-[(4-methylbenzotriazol-1-yl)methyl]hexan-1-amine Chemical compound C1=CC=C2N(CN(CC(CC)CCCC)CC(CC)CCCC)N=NC2=C1C DHTAIMJOUCYGOL-UHFFFAOYSA-N 0.000 description 1
- TVZRAEYQIKYCPH-UHFFFAOYSA-N 3-(trimethylsilyl)propane-1-sulfonic acid Chemical compound C[Si](C)(C)CCCS(O)(=O)=O TVZRAEYQIKYCPH-UHFFFAOYSA-N 0.000 description 1
- 239000004255 Butylated hydroxyanisole Substances 0.000 description 1
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Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M111/00—Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential
- C10M111/04—Lubrication compositions characterised by the base-material being a mixture of two or more compounds covered by more than one of the main groups C10M101/00 - C10M109/00, each of these compounds being essential at least one of them being a macromolecular organic compound
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M105/00—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
- C10M105/02—Well-defined hydrocarbons
- C10M105/06—Well-defined hydrocarbons aromatic
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M105/00—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound
- C10M105/08—Lubricating compositions characterised by the base-material being a non-macromolecular organic compound containing oxygen
- C10M105/32—Esters
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- C10N2030/02—Pour-point; Viscosity index
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- C10N2040/02—Bearings
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- C10N2040/14—Electric or magnetic purposes
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- C10N2050/00—Form in which the lubricant is applied to the material being lubricated
- C10N2050/10—Semi-solids; greasy
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- C10N2060/02—Reduction, e.g. hydrogenation
Definitions
- the invention also relates to the use of this high-temperature grease for continuous use temperatures of up to 250 ° C.
- the lubricants have to fulfill a number of other tasks: They have to cool, reduce friction, wear and power transmission, protect against corrosion and at the same time have a sealing effect.
- the high-temperature greases should be quiet.
- Conventional lubricants are not suitable for high-temperature applications because they are destroyed at high temperatures, for example via oxidation and / or thermal decomposition reactions and polymerizations, and their lubricating properties are severely restricted.
- the lubricant is split into low-molecular volatile components. Their evaporation leads to undesirable changes in viscosity, loss of oil and excessive vapor formation. This results in a loss of the lubricating effect. They also lose through polymerization Lubricants their lubricating effect due to the formation of insoluble polymerisation products.
- Synthetic esters are often used as base oils for high-temperature applications because they have very good oxidative, hydrolytic and thermal stability.
- the lubricants In order to meet the diverse requirements of high-temperature applications, the lubricants must have, among other things, high stability, low coefficients of friction and high wear resistance. In order to be able to guarantee uniform lubrication even at high temperatures, a liquid lubricating film must remain between metal parts during the entire processing process. For this reason, the lubricant must only evaporate a little at the maximum processing temperature, form few residues and form as few cracking residues as possible.
- lubricants ensure that a separating, load-transferring lubricating film is built up between parts sliding or rolling on each other. This ensures that the metallic surfaces do not touch each other and therefore no wear occurs.
- the lubricants must therefore meet high requirements. This includes extreme Operating conditions such as very high or very low speeds, high temperatures caused by high speeds or external heating, very low temperatures, for example with bearings that work in a cold environment or that occur during use in the aerospace industry. Modern lubricants should also be able to be used under so-called clean room conditions in order to avoid room pollution from abrasion or the consumption of lubricants.
- Lubricants when using modern lubricants, it should be avoided that they evaporate and thus "clog", ie that they become solid after a short application and no longer show any lubricating effect. Special requirements are also placed on lubricants when they are used in such a way that the running surfaces of the bearings are not attacked by low friction, the bearing surfaces run quietly, and long running times are achieved without relubrication. Lubricants also have to withstand the effects of forces such as centrifugal force, gravity and vibrations.
- the object of the present invention is to provide a high-temperature oil and high-temperature grease which meets the above-mentioned requirements.
- the lubricating oil or grease should show a good lubricating effect at high temperature over a long period of time.
- the cracking residues formed should not be laked up, but should be able to be dissolved again by fresh fat.
- the high-temperature lubricant should have good hydrolytic stability, be corrosion- and wear-resistant, as well as good oxidation resistance and good low-temperature behavior adapted to the requirements. This is defined for lubricating oils by the pour point and for lubricating greases by the flow pressure at low temperatures.
- the high-temperature grease should exhibit good noise behavior, have long running times and essentially cause no signs of wear on the devices.
- the high-temperature oil according to the invention and the high-temperature grease according to the invention are distinguished by excellent performance.
- the high-temperature oil or high-temperature grease according to the invention thus exhibits high thermal stability combined with a long service life and good lubricating properties.
- the high-temperature oil according to the invention comprises an estolide or a mixture of different estolides as the ester compound.
- the preferred viscosities of the estolides measured at 40 ° C., are between 30 and 500 mm 2 / sec. Viscosities of 30 to 140 mm 2 / sec are particularly preferred.
- Estolides are understood as meaning ester compounds which are prepared with acid or enzymatic catalysis from fatty acids, preferably oleic acid or dicarboxylic acids, or a mixture of both.
- the acid function attacks the double bond of a neighboring oil fatty acid molecule, so that a higher molecular ester compound is formed.
- the terminal acid group is then usually esterified with an alcohol, preferably 2-ethylhexanol, and then the remaining double bonds are hydrogenated or esterified with carboxylic acid, e.g. acetic acid.
- Other alcohols such as isoamyl alcohol or Guebert alcohols are also conceivable for the esterification of the terminal acid group.
- estolides can also be synthesized via a condensation of hydroxycarboxylic acids or a condensation of hydroxycarboxylic acids with fatty acids, for example oleic acid or stearic acid derivatives.
- the chain length of the hydroxycarboxylic acids or unsaturated acids used can range from C 6 to C 54 .
- the acids can contain further functional groups, for example amines, ethers, sulfur-containing groups.
- esterification with alpha-olefins or beta-farneses is also conceivable.
- the high temperature oil according to the invention can contain a second oil which comprises an alkyl aromatic.
- An aromatic is preferably used.
- an aromatic is understood to mean a monocyclic, bicyclic or tricyclic ring system with four to fifteen carbon atoms, the monocyclic ring system being aromatic or at least one of the rings in a bicyclic or tricyclic ring system being aromatic.
- a bicyclic ring system which preferably has 10 carbon atoms, is preferably used.
- the aromatic is preferably substituted by one or more aliphatic substituents.
- the aromatic with one to four aliphatic substituents and in particular with two or three aliphatic substituents is particularly preferred substituted.
- an alkyl group is a saturated aliphatic hydrocarbon group having 1 to 30, preferably 3 to 20, more preferably 4 to 17 and in particular 6 to 15 carbon atoms.
- An alkyl group can be linear or branched and is optionally substituted with one or more of the above-mentioned substituents.
- the lubricating oil particularly preferably contains at least one aliphatically substituted naphthalene, in particular at least one alkyl-substituted naphthalene.
- the naphthalene is preferably substituted with one to four aliphatic substituents and in particular with two or three aliphatic substituents.
- the viscosity, measured at 40 ° C., of the aliphatic substituted naphthalene is preferably from 30 to 600 mm 2 / s, more preferably from 30 to 300 m 2 / s.
- the high-temperature oil according to the invention also comprises a fully hydrogenated polyisobutylene.
- a suitable choice of polyisobutylene in particular with regard to the degree of hydrogenation and molecular weight, can influence the properties of the oil according to the invention, for example its kinematic viscosity and, above all, its residue formation, in the desired manner.
- the polyisobutylene is used in fully hydrogenated form; a mixture of hydrogenated and fully hydrogenated polyisobutylene can also be used. That Polyisobutylene is present in the composition in an amount of 6 to 45% by weight, 10 to 45% by weight, in particular 15 to 45% by weight, are preferably used.
- the high-temperature oil according to the invention also comprises from 0.1 to 10% by weight, additives, which are used individually or in combination and are selected from the group consisting of corrosion protection additives, antioxidants, wear protection additives, UV stabilizers, inorganic or organic solid lubricants.
- the high-temperature grease according to the invention comprises 91.9 to 25% by weight of an oil from the group of the estolides.
- the high temperature grease according to the invention can contain a second oil which comprises an alkyl aromatic.
- An aromatic is preferably used.
- an aromatic is understood to mean a monocyclic, bicyclic or tricyclic ring system with four to fifteen carbon atoms, the monocyclic ring system being aromatic or at least one of the rings in a bicyclic or tricyclic ring system being aromatic.
- a bicyclic ring system which preferably has 10 carbon atoms, is preferably used.
- the aromatic is preferably substituted by one or more aliphatic substituents.
- the aromatic is particularly preferably substituted with one to four aliphatic substituents and in particular with two or three aliphatic substituents.
- an alkyl group is a saturated aliphatic hydrocarbon group having 1 to 30, preferably 3 to 20, more preferably 4 up to 17 and in particular 6 to 15 carbon atoms.
- An alkyl group can be linear or branched and is optionally substituted with one or more of the above-mentioned substituents.
- the lubricating grease particularly preferably contains at least one aliphatically substituted naphthalene, in particular at least one alkyl-substituted naphthalene.
- the naphthalene is preferably substituted with one to four aliphatic substituents and in particular with two or three aliphatic substituents.
- the viscosity, measured at 40 ° C., of the aliphatic substituted naphthalene is preferably from 30 to 600 mm 2 / s, more preferably from 30 to 300 m 2 / s.
- the high-temperature grease according to the invention contains at least one oil from the group of estolides.
- Preferred viscosities measured at 40 ° C., are between 30 and 500 mm 2 / sec. Viscosities of 30 to 140 mm 2 / sec are particularly preferred.
- the high-temperature grease according to the invention also comprises a fully hydrogenated one
- Polyisobutylene A suitable choice of polyisobutylene, in particular with regard to the degree of hydrogenation and molecular weight, can influence the properties of the fat according to the invention, for example its kinematic viscosity, in the desired manner.
- the polyisobutylene is in fully hydrogenated
- a mixture of hydrogenated and fully hydrogenated polyisobutylene can also be used.
- Fully hydrogenated polyisobutylenes are preferably used.
- the polyisobutylene is in an amount of 6 to 45% by weight are present in the composition, preferably 10 to 45% by weight, in particular 15 to 45% by weight, are used.
- the polyisobutylene has a number average molecular weight of 115 to 10,000 g / mol, preferably 160 to 5000 g / mol.
- the high-temperature grease according to the invention also comprises from 0.1 to 10% by weight, additives, which are used individually or in combination and are selected from the group consisting of corrosion protection additives, antioxidants, wear protection additives, UV stabilizers, inorganic or organic solid lubricants.
- the high-temperature grease according to the invention also comprises a thickening agent.
- the thickener in the high-temperature grease of the lubricant composition according to the invention is either a reaction product of a diisocyanate, preferably 2,4-diisocyanatotoluene, 2,6-diisocyanatotoluene, 4,4'-diisocyanatodiphenylmethane, 2,4'-diisocyanatophenylmethane, 4,4'-diisocyanatodi- phenyl, 4,4'-diisocyanato-3-3'-dimethylphenyl, 4,4'-diisocyanato-3,3'-dimethylphenylmethane, which can be used individually or in combination, with an amine of the general formula R ' 2 -NR , or a diamine of the general formula R ' 2 -NR-NR' 2 , where R is an aryl, alky
- antioxidants can reduce or even prevent the oxidation of the oil or fat according to the invention, especially when it is used. In the event of oxidation, undesirable free radicals can arise and, as a result, more decomposition reactions of the high-temperature lubricant occur.
- the high temperature fat is stabilized by adding antioxidants.
- Antioxidants particularly suitable according to the invention are the following compounds: Styrenated diphenylamines, diaromatic amines, phenolic resins, thiophenolic resins, phosphites, butylated hydroxytoluene, butylated hydroxyanisole, phenyl-alphanaphthylamine, phenyl-beta-naphthylamine, octylated / butylated diphenylamine, dialpha-tocopherol, phenyl-phenyl-phenol, sulfur-propane, phenyl-tert-butyl-phenyl compounds , Phenolic compounds and mixtures of these components.
- the high-temperature grease can also contain corrosion protection additives, metal deactivators or ion complexing agents. These include triazoles, imidazolines, N-methylglycine (sarcosine), benzotriazole derivatives, N, N-bis (2-ethylhexyl) -ar-methyl-1H-benzotriazole-1-methanamine; n-Methyl-N (1-oxo-9-octadecenyl) glycine, mixture of phosphoric acid and mono- and diisooctyl esters reacted with (C 11-14 ) -alkylamines, mixture of phosphoric acid and mono- and diisooctyl esters reacted with tert-alkylamine and primary (C 12-14 ) amines, dodecanoic acid, triphenyl phosphorothionate and amine phosphates.
- metal deactivators or ion complexing agents include triazoles, imidazolines,
- IRGAMET® 39 IRGACOR® DSS G, amine O; SARKOSYL® O (Ciba), COBRATEC® 122, CUVAN® 303, VANLUBE® 9123, CI-426, CI-426EP, CI-429 and CI-498.
- anti-wear additives are amines, amine phosphates, phosphates, thiophosphates, phosphorothionates and mixtures of these components.
- the commercially available anti-wear additives include IRGALUBE® TPPT, IRGALUBE® 232, IRGALUBE® 349, IRGALUBE® 211 and ADDITIN® RC3760 Liq 3960, FIRC-SHUN® FG 1505 and FG 1506, NA-LUBE® KR-015FG, LUBEBOND .®, FLUORBOND ® FG, SYNALOX® 40-D, ACHESON® FGA 1820 and ACHESON® FGA 1810.
- the grease can contain solid lubricants such as PTFE, BN, pyrophosphate, Zn oxide, Mg oxide, pyrophosphates, thiosulfates, Mg carbonate, Ca carbonate, Ca stearate, Zn sulfide, Mo sulfide, W sulfide, Sn -Sulfide, graphite, graphene, nanotubes, SiO 2 modifications or a mixture thereof.
- solid lubricants such as PTFE, BN, pyrophosphate, Zn oxide, Mg oxide, pyrophosphates, thiosulfates, Mg carbonate, Ca carbonate, Ca stearate, Zn sulfide, Mo sulfide, W sulfide, Sn -Sulfide, graphite, graphene, nanotubes, SiO 2 modifications or a mixture thereof.
- the high-temperature oil or fat according to the invention can be used as a further base oil, preferably selected from the group consisting of mineral oil, aliphatic carboxylic acid and dicarboxylic acid esters, fatty acid triglycerides, pyromellitic acid esters, diphenyl ethers, phloroglucinic esters and / or poly-alpha-olefins, alpha-olefins Contain copolymers.
- the high-temperature oil or grease according to the invention due to its physical and chemical properties, is excellent for use in chains, roller and plain bearings, in vehicle technology, conveyor technology, mechanical engineering, office technology and in industrial systems and machines, but also in the areas of household machines and entertainment electronics. Due to its good temperature resistance, it can also be used at high operating temperatures of up to 260 ° C, preferably at temperatures of 150 to 250 ° C.
- the invention also relates to a method of making that described above High temperature oil or grease in which the base oils and the additives are mixed with one another.
- Estolides or aliphatically substituted naphthalenes are placed in a stirred tank. At 100 ° C., the polyisobutylene and, if necessary, a further oil are added with stirring. Then the mixture is stirred for 1 hour to obtain a homogeneous mixture. The anti-wear agents and the antioxidant are added to the kettle at 60 ° C. while stirring. After approx. 1 hour, the finished oil can be filled into the containers provided.
- Example 2 is not according to the invention.
- the base oil is placed in a stirred tank. At 100 ° C., the polyisobutylene and, if necessary, a further oil and the thickener are added with stirring. The thickener results from an in situ reaction of the reactants used in the base oil. The mixture is then heated to 150 ° C. to 210 ° C., stirred for several hours and cooled again. In the cooling process at approx. 60 ° C, the necessary wear protection agents, antioxidants and corrosion protection agents are added. A homogeneous mixture of the fat is obtained by the final homogenization step using a roller, colloid mill or the Gaulin.
- compositions of the high temperature greases are shown in Table 6. ⁇ u> Table 6 ⁇ /u> Type Li complex Li complex Li complex Di-urea Di-urea Di-urea Example 3 Example 4 Example 5 Example 6 Example 7 Example 8 Trimellitic acid ester [% by weight] 60 0 0 65.2 0 0 Estolide [wt.%] 0 0 56 0 0 65.2 alkylated naphthalene [wt.%] 0 64 0 0 65.2 0 fully hydrogenated polyisobutylene [% by weight] 26th 25th 25th 25th 25th 25th 25th 25th Additive package [wt.%] 4th 1 4th 1 1 1 Thickener concentration [wt.%] 10 10 15.0 8.8 8.8 8.8
- Oil separation has a decisive influence on the lubricating effect of a grease. It must be ensured that, on the one hand, the oil separation is not too high and the oil runs out of the bearing and is therefore no longer available to the tribo-system and, on the other hand, no oil separation can be observed and the lubricating effect of the grease is lost.
- the oil separation should ideally be between 0.5 and 8% by weight so that an optimal lubricating film can form in the bearing.
- the greases in the examples were subjected to an FE 9 roller bearing test according to DIN 51 821, in which the service life of the greases examined is determined and the upper service temperature of lubricating greases in roller bearings at medium speeds and medium axial loads is determined.
- Example 8 The examined fats and the results of the L10 and L50 values are in Table 8 The fats tested and the results of the L10 and L50 values are shown in Table 8. ⁇ u> Table 8 ⁇ /u> Example 3 Example 4 Example 5 Example 6 Example 7 Example 8 FE 9 [180 ° C, 6000 rpm, 1500N] L 50 (h) 249 > 100 207 146 > 100 > 100 L 10 (h) 169 > 50 138 72 > 50 > 50
- Table 8 shows that the running times due to the use of PIB in conjunction with various base oils have long running times and are therefore suitable for high application temperatures in continuous operation.
- Example 3 Comparative example 3 FE 9 [180 ° C, 6000 rpm, 1500N].
- L 50 (h) 249 126 L 10 (h) 169 72 Noise test [BeQuiet + SKF] GN4 GN1 Loss of evaporation [DIN ISO 58397] 170 ° C / 24h 4.3 5.1 Evaporation loss [DIN ISO 58397] 180 ° C / 24h 6.9 7.4 Walk penetration according to 60 DT [DIN ISO 2137] 284 301 Milled penetration according to 100000 DT [DIN ISO 2137] 324 356 Corrosion effect of lubricants on copper [DIN ISO 51811] 150 ° C / 24h 1a n / A Oil cut-off 150 ° C / 30h; [% By weight] [ASTM D 6184 7.4 8.4 Oil cut-off 150 ° C / 40h; [% By weight] [ASTM
- Table 11 shows that there are significant differences when using fully hydrogenated and partially hydrogenated PIB. For example, it is no longer possible to partially dissolve the residue on the basis of the partially hydrogenated PIV, while the oil with the fully hydrogenated PIB has very good redissolving properties.
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Description
Basis von Estoliden, Additiven und vollhydriertem Polyisobutylen oder einer Mischung aus hydriertem und vollhydriertem Polyisobutylen. Die Erfindung betrifft ferner die Verwendung dieses Hochtemperaturfetts für Dauereinsatztemperaturen von bis zu 250°C.Based on estolides, additives and fully hydrogenated polyisobutylene or a mixture of hydrogenated and fully hydrogenated polyisobutylene. The invention also relates to the use of this high-temperature grease for continuous use temperatures of up to 250 ° C.
Neben der Schmierwirkung müssen die Schmierstoffe noch eine Vielzahl weiterer Aufgaben erfüllen: Sie müssen kühlen, Reibung, Verschleiß und Kraftübertragung verringern, vor Korrosion schützen und gleichzeitig eine dichtende Wirkung aufweisen. Darüber hinaus sollten die Hochtemperaturfette geräuscharm sein. Herkömmliche Schmierstoffe sind für Hochtemperaturanwendungen nicht geeignet, da sie bei hohen Temperaturen beispielsweise über Oxidations- und/oder thermische Zersetzungsreaktionen und Polymerisationen zerstört werden und ihre schmierenden Eigenschaften stark eingeschränkt werden. Bei Zersetzungsreaktionen wird der Schmierstoff in niedermolekulare flüchtige Komponenten gespalten. Deren Verdampfen führt zu unerwünschten Viskositätsänderungen, Ölverlust und zur übermäßigen Dampfbildung. Hieraus resultiert ein Verlust der Schmierwirkung. Auch durch Polymerisation verlieren die Schmierstoffe ihre Schmierwirkung aufgrund der Bildung unlöslicher Polymerisationsprodukte.In addition to the lubricating effect, the lubricants have to fulfill a number of other tasks: They have to cool, reduce friction, wear and power transmission, protect against corrosion and at the same time have a sealing effect. In addition, the high-temperature greases should be quiet. Conventional lubricants are not suitable for high-temperature applications because they are destroyed at high temperatures, for example via oxidation and / or thermal decomposition reactions and polymerizations, and their lubricating properties are severely restricted. During decomposition reactions, the lubricant is split into low-molecular volatile components. Their evaporation leads to undesirable changes in viscosity, loss of oil and excessive vapor formation. This results in a loss of the lubricating effect. They also lose through polymerization Lubricants their lubricating effect due to the formation of insoluble polymerisation products.
Das Entfernen dieser Verschmutzungen erhöht die Wartungsarbeiten und produziert chemische Abfallstoffe, die aufwendig entsorgt werden müssen. Aufgrund der vermehrten Reinigungs- und Wartungsarbeiten erhöhen sich die Ausfallzeiten. Insgesamt führt die Verwendung von ungeeigneten Schmierstoffen bei Hochtemperaturanwendungen zu höheren Kosten, da die Arbeitsgeräte verschmutzen und ein höherer Bedarf an Schmierstoffen besteht. Darüber hinaus sinkt die Produktqualität.Removing this contamination increases maintenance work and produces chemical waste that is laborious to dispose of. Due to the increased cleaning and maintenance work, the downtimes increase. Overall, the use of unsuitable lubricants in high-temperature applications leads to higher costs, since the tools become dirty and there is a higher demand for lubricants. In addition, the product quality decreases.
Als Basisöle für Hochtemperaturanwendungen werden oftmals synthetische Ester eingesetzt, da diese über eine sehr gute oxidative, hydrolytische und thermische Stabilität verfügen.Synthetic esters are often used as base oils for high-temperature applications because they have very good oxidative, hydrolytic and thermal stability.
Um den vielfältigen Anforderungen bei Hochtemperaturanwendungen gerecht zu werden, müssen die Schmierstoffe unter anderem eine hohe Stabilität, niedrige Reibungsbeiwerte und hohe Verschleißfestigkeiten aufweisen. Um eine gleichmäßige Schmierung auch bei hohen Temperaturen gewährleisten zu können, muss während des gesamten Verarbeitungsprozesses ein flüssiger Schmierfilm zwischen Metallteilen bestehen bleiben. Deshalb darf der Schmierstoff bei der maximalen Verarbeitungstemperatur nur wenig verdampfen, wenig Rückstände bilden und möglichst wenig Vercrackungsrückstände bilden.In order to meet the diverse requirements of high-temperature applications, the lubricants must have, among other things, high stability, low coefficients of friction and high wear resistance. In order to be able to guarantee uniform lubrication even at high temperatures, a liquid lubricating film must remain between metal parts during the entire processing process. For this reason, the lubricant must only evaporate a little at the maximum processing temperature, form few residues and form as few cracking residues as possible.
Hohe Temperaturen treten oftmals bei der Verwendung in Ketten, Wälz- und Gleitlagern, in der Fahrzeugtechnik, der Fördertechnik, dem Maschinenbau, der Bürotechnik sowie in industriellen Anlagen und Maschinen, aber auch in den Bereichen der Haushaltsmaschinen und der Unterhaltungselektronik.High temperatures often occur when used in chains, roller and plain bearings, in vehicle technology, conveyor technology, mechanical engineering, office technology and in industrial systems and machines, but also in the areas of household machines and entertainment electronics.
In Wälz- und Gleitlagern sorgen Schmierstoffe dafür, dass zwischen aufeinander gleitenden oder abrollenden Teilen ein trennender, lastübertragender Schmierfilm aufgebaut wird. Damit wird erreicht, dass die metallischen Oberflächen sich nicht berühren und somit auch kein Verschleiß auftritt. Die Schmierstoffe müssen deshalb hohen Anforderungen genügen. Dazu gehören extreme Betriebsbedingungen, wie sehr hohe oder sehr niedrige Drehzahlen, hohe Temperaturen, die durch hohe Drehzahlen oder durch Fremderwärmung bedingt sind, sehr tiefe Temperaturen, beispielsweise bei Lagern, die in kalter Umgebung arbeiten oder, die bei der Verwendung in der Luft- und Raumfahrt auftreten. Ebenso sollten die modernen Schmierstoffe unter sogenannten Reinraumbedingungen einsetzbar sein, um die Raumverschmutzung durch den Abrieb bzw. den Verbrauch an Schmierstoffen zu vermeiden. Außerdem sollte bei der Anwendung der modernen Schmierstoffe vermieden werden, dass sie verdampfen und damit "verlacken", d.h., dass sie nach kurzer Anwendung fest werden und keine Schmierwirkung mehr zeigen. An Schmierstoffe werden auch besondere Anforderungen bei der Anwendung dahingehend gestellt, dass die Laufflächen der Lager durch geringe Reibung nicht angegriffen werden, die Lagerflächen geräuscharm laufen, sowie langen Laufzeiten ohne Nachschmierung erreicht werden. Auch müssen Schmierstoffe Krafteinwirkungen, wie Fliehkraft, Schwerkraft und Schwingungen widerstehen.In roller and plain bearings, lubricants ensure that a separating, load-transferring lubricating film is built up between parts sliding or rolling on each other. This ensures that the metallic surfaces do not touch each other and therefore no wear occurs. The lubricants must therefore meet high requirements. This includes extreme Operating conditions such as very high or very low speeds, high temperatures caused by high speeds or external heating, very low temperatures, for example with bearings that work in a cold environment or that occur during use in the aerospace industry. Modern lubricants should also be able to be used under so-called clean room conditions in order to avoid room pollution from abrasion or the consumption of lubricants. In addition, when using modern lubricants, it should be avoided that they evaporate and thus "clog", ie that they become solid after a short application and no longer show any lubricating effect. Special requirements are also placed on lubricants when they are used in such a way that the running surfaces of the bearings are not attacked by low friction, the bearing surfaces run quietly, and long running times are achieved without relubrication. Lubricants also have to withstand the effects of forces such as centrifugal force, gravity and vibrations.
Wichtige Kenngröße für eine lange Funktionsdauer eines fettgeschmierten Wälzlagers im Hochtemperaturbereich ist neben der oberen Gebrauchstemperatur das Geräuschverhalten des Schmierstoffes. Ein Schmierfett kann bei Umlaufteilnahme (Überrollung, Walkung) Schwingungen im Wälzlager anregen, die als "Schmierstoffgeräusche" in den Frequenzbändern Medium 300 bis 1.800 Hz und High 1.800 bis 10.000 Hz, gegenüber den Lagergeräuschen im Frequenzband Low bei 50 bis 300 Hz liegen. Das Schmierstoffgeräusch wird von den Geräuschspitzen überlagert, die bei der Überrollung von harten Partikeln durch die Wälzkörper in Form von Stoßimpulsen auf dem Lagerring entstehen. Die Bewertung des Geräuschverhaltens erfolgt nach der SKF-BeQuiet+ - MethodeDie Fettgeräuschklasse werden wie folgt eingeteilt:
- GNX: etwas schlechter als GN1 (sehr schlechtes Geräuschverhalten)
- GN1: >95% aller Peaks sind <=40 µm/s (schlechtes Geräuschverhalten)
- GN2: >95% aller Peaks sind <=20 µm/s; > 98% aller Peaks sind <= 40 µm/s (mittleres Geräuschverhalten)
- GN3: >95% aller Peaks sind <=10 µm/s; > 98% aller Peaks sind <= 20 µm/s; > 100% aller Peaks sind <= 40 µm/s (gutes Geräuschverhalten)
- GN4: >95% aller Peaks sind <= 5 µm/s; > 98% aller Peaks sind <= 10 µm/s; > 100% aller Peaks sind <= 20 µm/s (sehr gutes Geräuschverhalten)
- GNX: slightly worse than GN1 (very poor noise behavior)
- GN1: > 95% of all peaks are <= 40 µm / s (poor noise behavior)
- GN2: > 95% of all peaks are <= 20 µm / s; > 98% of all peaks are <= 40 µm / s (average noise behavior)
- GN3: > 95% of all peaks are <= 10 µm / s; > 98% of all peaks are <= 20 µm / s; > 100% of all peaks are <= 40 µm / s (good noise behavior)
- GN4: > 95% of all peaks are <= 5 µm / s; > 98% of all peaks are <= 10 µm / s; > 100% of all peaks are <= 20 µm / s (very good noise behavior)
Die Aufgabe der vorliegenden Erfindung besteht darin, ein Hochtemperaturöl und Hochtemperaturfett bereitzustellen, das den oben genannten Anforderungen entspricht. Insbesondere soll das Schmieröl- bzw. fett bei hoher Temperatur über einen langen Zeitraum eine gute Schmierwirkung zeigen. Des weiteren sollen die gebildeten Vercrackungsrückstände nicht verlacken, sondern durch Frischfett wieder anlösbar sein. Ferner soll der Hochtemperaturschmierstoff eine gute hydrolytische Stabilität aufweisen, korrosions- und verschleißresistent sein, sowie eine gute Oxidationsbeständigkeit und ein an die Anforderung angepasstes gutes Tieftemperaturverhalten besitzen. Dies wir bei Schmierölen durch den Pourpoint und bei Schmierfetten durch den Fließdruck bei tiefen Temperaturen definiert. Außerdem soll das Hochtemperaturfett ein gutes Geräuschverhalten zeigen, lange Laufzeiten aufweisen und im wesentlichen keine Verschleißerscheinungen der Vorrichtungen bewirken.The object of the present invention is to provide a high-temperature oil and high-temperature grease which meets the above-mentioned requirements. In particular, the lubricating oil or grease should show a good lubricating effect at high temperature over a long period of time. Furthermore, the cracking residues formed should not be laked up, but should be able to be dissolved again by fresh fat. Furthermore, the high-temperature lubricant should have good hydrolytic stability, be corrosion- and wear-resistant, as well as good oxidation resistance and good low-temperature behavior adapted to the requirements. This is defined for lubricating oils by the pour point and for lubricating greases by the flow pressure at low temperatures. In addition, the high-temperature grease should exhibit good noise behavior, have long running times and essentially cause no signs of wear on the devices.
Diese Aufgabe wird erfindungsgemäß durch ein Hochtemperaturöl umfassend folgende Komponenten gelöst:
- a) 93,9 bis 45 Gew.-% mindestens eines Öls, ausgewählt aus der Gruppe Estolide
- b) 6 bis 45 Gew.-% eines Polymers, nämlich eines vollhydrierten Polyisobutylen oder einer Mischung aus hydrierten und vollhydrierten Polyisobutylen;
- c) 0,1 bis 10 Gew.-% Additive einzeln oder in Kombination, ausgewählt aus der Gruppe bestehend aus Korrosionsschutzadditiven, Antioxidantien, Verschleißschutzadditiven, UV-Stabilisatoren, anorganischen oder organischen Feststoffschmierstoffen.
- a) 93.9 to 45% by weight of at least one oil selected from the group Estolide
- b) 6 to 45% by weight of a polymer, namely a fully hydrogenated polyisobutylene or a mixture of hydrogenated and fully hydrogenated polyisobutylene;
- c) 0.1 to 10% by weight of additives, individually or in combination, selected from the group consisting of anti-corrosion additives, antioxidants, anti-wear additives, UV stabilizers, inorganic or organic solid lubricants.
Diese Aufgabe wird erfindungsgemäß durch ein Hochtemperaturfett umfassend folgende Komponenten gelöst:
- a) 91,9 bis 25 Gew.-% mindestens eines Öls, ausgewählt aus der Gruppe Estolide,
- b) 6 bis 45 Gew.% eines Polymers, nämlich eines hydrierten oder vollhydrierten Polyisobutylen oder einer Mischung aus hydrierten oder vollhydrierten Polyisobutylen;
- c) 0,1 bis 10 Gew.-% Additive einzeln oder in Kombination, ausgewählt aus der Gruppe bestehend aus Korrosionsschutzadditiven, Antioxidantien, Verschleißschutzadditiven, UV-Stabilisatoren, anorganischen oder organischen Feststoffschmierstoffen und
- d) 2 bis 20 Gew.-% Verdickungsmittel.
- a) 91.9 to 25% by weight of at least one oil selected from the group Estolide,
- b) 6 to 45% by weight of a polymer, namely a hydrogenated or fully hydrogenated polyisobutylene or a mixture of hydrogenated or fully hydrogenated polyisobutylene;
- c) 0.1 to 10% by weight of additives, individually or in combination, selected from the group consisting of corrosion protection additives, antioxidants, wear protection additives, UV stabilizers, inorganic or organic solid lubricants and
- d) 2 to 20% by weight of thickener.
Überraschend wurde gefunden, dass sich das erfindungsgemäße Hochtemperaturöl und das erfindungsgemäße Hochtemperaturfett durch eine hervorragende Leistungsfähigkeit auszeichnen. So zeigt das erfindungsgemäße Hochtemperaturöl bzw. Hochtemperaturfett eine hohe thermische Stabilität kombiniert mit einer hohen Lebensdauer und guten Schmiereigenschaften.It has surprisingly been found that the high-temperature oil according to the invention and the high-temperature grease according to the invention are distinguished by excellent performance. The high-temperature oil or high-temperature grease according to the invention thus exhibits high thermal stability combined with a long service life and good lubricating properties.
Das erfindungsgemäße Hochtemperaturöl umfasst als Esterverbindung ein Estolid oder eine Mischung aus verschiedenen Estoliden.The high-temperature oil according to the invention comprises an estolide or a mixture of different estolides as the ester compound.
Die bevorzugten Viskositäten der Estolide, gemessen bei 40°C, liegen zwischen 30 und 500 mm2/sec. Besonders bevorzugt sind Viskositäten von 30 bis 140 mm2/sec.The preferred viscosities of the estolides, measured at 40 ° C., are between 30 and 500 mm 2 / sec. Viscosities of 30 to 140 mm 2 / sec are particularly preferred.
Unter Estoliden versteht man Esterverbindungen, die säure- oder enzymatischkatalysiert aus Fettsäuren bevorzugt Ölsäure oder Dicarbonsäuren oder einem Gemisch aus beiden hergestellt werden. Dabei greift die Säurefunktion die Doppelbindung eines benachbarten Öl Fettsäuremoleküls an, so dass eine höher molekularere Esterverbindung entsteht. Die endständige Säuregruppe wird dann üblicherweise mit einem Alkohol, bevorzugt 2-Ethyl-hexanol verestert und anschließend werden die restlichen Doppelbindungen hydriert oder mit Carbonsäure z.B. Essigsäure verestert. Andere Alkohol wie z.B. Isoamylalkohol oder Guebert Alkohole sind ebenfalls für die Veresterung der endständigen Säuregruppe denkbar.Estolides are understood as meaning ester compounds which are prepared with acid or enzymatic catalysis from fatty acids, preferably oleic acid or dicarboxylic acids, or a mixture of both. The acid function attacks the double bond of a neighboring oil fatty acid molecule, so that a higher molecular ester compound is formed. The terminal acid group is then usually esterified with an alcohol, preferably 2-ethylhexanol, and then the remaining double bonds are hydrogenated or esterified with carboxylic acid, e.g. acetic acid. Other alcohols such as isoamyl alcohol or Guebert alcohols are also conceivable for the esterification of the terminal acid group.
Weitere Estolide können auch über eine Kondensation von Hydroxycarbonsäuren oder eine Kondensation von Hydroxycarbonsäuren mit Fettsäuren z.B. Ölsäure- oder Stearinsäurederivate synthetisiert werden. Die Kettenlänge der verwendeten Hydroxycarbonsäuren oder ungesättigte Säuren können von C6 bis C54 reichen. Die Säuren können weitere funktionelle Gruppen z.B. Amine, Ether, schwefelhaltige Gruppen enthalten.Further estolides can also be synthesized via a condensation of hydroxycarboxylic acids or a condensation of hydroxycarboxylic acids with fatty acids, for example oleic acid or stearic acid derivatives. The chain length of the hydroxycarboxylic acids or unsaturated acids used can range from C 6 to C 54 . The acids can contain further functional groups, for example amines, ethers, sulfur-containing groups.
Darüber hinaus ist auch eine Veresterung mit alpha-Olefinen oder β-Farnesen denkbar.In addition, esterification with alpha-olefins or beta-farneses is also conceivable.
Das erfindungsgemäße Hochtemperaturöl kann ein zweites Öl enthalten, das einen Alkylaromaten umfasst. Bevorzugt wird ein Aromat eingesetzt. Unter einem Aromaten wird erfindungsgemäß ein monocyclisches, bicyclisches oder tricyclisches Ringsystem mit vier bis fünfzehn Kohlenstoffatomen verstanden, wobei das monocyclische Ringsystem aromatisch ist oder zumindest einer der Ringe in einem bi- oder tricylischen Ringsystem aromatisch ist. Bevorzugt wird ein bicyclisches Ringsystem, das vorzugsweise 10 Kohlenstoffatome aufweist, eingesetzt.The high temperature oil according to the invention can contain a second oil which comprises an alkyl aromatic. An aromatic is preferably used. According to the invention, an aromatic is understood to mean a monocyclic, bicyclic or tricyclic ring system with four to fifteen carbon atoms, the monocyclic ring system being aromatic or at least one of the rings in a bicyclic or tricyclic ring system being aromatic. A bicyclic ring system, which preferably has 10 carbon atoms, is preferably used.
Bevorzugt ist der Aromat mit einem oder mehreren aliphatischen Substituenten substituiert. Besonders bevorzugt ist der Aromat mit ein bis vier aliphatischen Substituenten und insbesondere mit zwei oder drei aliphatischen Substituenten substituiert.The aromatic is preferably substituted by one or more aliphatic substituents. The aromatic with one to four aliphatic substituents and in particular with two or three aliphatic substituents is particularly preferred substituted.
Eine Alkylgruppe ist erfindungsgemäß eine gesättigte aliphatische Kohlenwasserstoffgruppe mit 1 bis 30, vorzugsweise 3 bis 20, noch bevorzugter 4 bis 17 und insbesondere 6 bis 15 Kohlenstoffatomen. Eine Alkylgruppe kann linear oder verzweigt sein und ist wahlweise mit einem oder mehreren der oben genannten Substituenten substituiert.According to the invention, an alkyl group is a saturated aliphatic hydrocarbon group having 1 to 30, preferably 3 to 20, more preferably 4 to 17 and in particular 6 to 15 carbon atoms. An alkyl group can be linear or branched and is optionally substituted with one or more of the above-mentioned substituents.
Erfindungsgemäß besonders bevorzugt enthält das Schmieröl mindestens ein aliphatisch substituiertes Naphthalin, insbesondere mindestens ein alkylsubstituiertes Naphthalin. Bevorzugt ist das Naphthalin mit ein bis vier aliphatischen Substituenten substituiert und insbesondere mit zwei oder drei aliphatischen Substituenten.According to the invention, the lubricating oil particularly preferably contains at least one aliphatically substituted naphthalene, in particular at least one alkyl-substituted naphthalene. The naphthalene is preferably substituted with one to four aliphatic substituents and in particular with two or three aliphatic substituents.
Praktische Versuche haben gezeigt, dass Gemische unterschiedlich substituierter Naphthaline, das heißt Gemische aus Naphthalinen, die einen unterschiedlichen Substitutionsgrad und unterschiedliche aliphatische Substituenten aufweisen, besonders geeignet sind. Durch Variation der Mischungszusammensetzung können in diesem Fall die Eigenschaften, wie beispielsweise die Viskosität, des Hochtemperaturschmierstoffs besonders einfach eingestellt werden. Aliphatisch substituierte Naphthaline zeichnen sich ferner durch hervorragende Lösungseigenschaften und hohe thermo-oxidative Stabilität aus.Practical tests have shown that mixtures of differently substituted naphthalenes, that is to say mixtures of naphthalenes which have different degrees of substitution and different aliphatic substituents, are particularly suitable. In this case, by varying the composition of the mixture, the properties, such as the viscosity, of the high-temperature lubricant can be set particularly easily. Aliphatically substituted naphthalenes are also distinguished by excellent solution properties and high thermo-oxidative stability.
Die Viskosität, gemessen bei 40 °C, des aliphathisch substituierten Naphthalins beträgt vorzugsweise 30 bis 600 mm2/s, bevorzugter 30 bis 300 m2/s.The viscosity, measured at 40 ° C., of the aliphatic substituted naphthalene is preferably from 30 to 600 mm 2 / s, more preferably from 30 to 300 m 2 / s.
Das erfindungsgemäße Hochtemperaturöl umfasst des weiteren ein vollhydriertes Polyisobutylen.The high-temperature oil according to the invention also comprises a fully hydrogenated polyisobutylene.
Durch geeignete Wahl des Polyisobutylens, insbesondere im Hinblick auf Hydrierungsgrad und Molekulargewicht, können die Eigenschaften des erfindungsgemäßen Öls, beispielsweise dessen kinematische Viskosität und vor allen Dingen dessen Rückstandsbildung, in erwünschter Weise beeinflusst werden. Das Polyisobutylen
wird in vollhydrierter Form eingesetzt, ebenso kann eine Mischung aus hydriertem und vollhydriertem Polyisobutylen verwendet werden. Das Polyisobutylen ist in einer Menge von 6 bis 45 Gew.-% in der Zusammensetzung vorhanden, bevorzugt werden 10 bis 45 Gew.-%, insbesondere 15 bis 45 Gew.-% eingesetzt.A suitable choice of polyisobutylene, in particular with regard to the degree of hydrogenation and molecular weight, can influence the properties of the oil according to the invention, for example its kinematic viscosity and, above all, its residue formation, in the desired manner. The polyisobutylene
is used in fully hydrogenated form; a mixture of hydrogenated and fully hydrogenated polyisobutylene can also be used. That Polyisobutylene is present in the composition in an amount of 6 to 45% by weight, 10 to 45% by weight, in particular 15 to 45% by weight, are preferably used.
Das erfindungsgemäße Hochtemperaturöl umfasst des weiteren von 0,1 bis 10 Gew.-%, Additive, die einzeln oder in Kombination eingesetzt werden und aus der Gruppe bestehend aus Korrosionsschutzadditiven, Antioxidantien, Verschleißschutzadditiven, UV-Stabilisatoren, anorganischen oder organischen Feststoffschmierstoffen, ausgewählt werden.The high-temperature oil according to the invention also comprises from 0.1 to 10% by weight, additives, which are used individually or in combination and are selected from the group consisting of corrosion protection additives, antioxidants, wear protection additives, UV stabilizers, inorganic or organic solid lubricants.
Das erfindungsgemäße Hochtemperaturfett umfasst 91,9 bis 25 Gew.-% eines Öls aus der Gruppe der Estolide.The high-temperature grease according to the invention comprises 91.9 to 25% by weight of an oil from the group of the estolides.
Das erfindungsgemäße Hochtemperaturfett kann ein zweites Öl enthalten, das einen Alkylaromaten umfasst. Bevorzugt wird ein Aromat eingesetzt. Unter einem Aromaten wird erfindungsgemäß ein monocyclisches, bicyclisches oder tricyclisches Ringsystem mit vier bis fünfzehn Kohlenstoffatomen verstanden, wobei das monocyclische Ringsystem aromatisch ist oder zumindest einer der Ringe in einem bi- oder tricylischen Ringsystem aromatisch ist. Bevorzugt wird ein bicyclisches Ringsystem, das vorzugsweise 10 Kohlenstoffatome aufweist, eingesetzt.The high temperature grease according to the invention can contain a second oil which comprises an alkyl aromatic. An aromatic is preferably used. According to the invention, an aromatic is understood to mean a monocyclic, bicyclic or tricyclic ring system with four to fifteen carbon atoms, the monocyclic ring system being aromatic or at least one of the rings in a bicyclic or tricyclic ring system being aromatic. A bicyclic ring system, which preferably has 10 carbon atoms, is preferably used.
Bevorzugt ist der Aromat mit einem oder mehreren aliphatischen Substituenten substituiert. Besonders bevorzugt ist der Aromat mit ein bis vier aliphatischen Substituenten und insbesondere mit zwei oder drei aliphatischen Substituenten substituiert.The aromatic is preferably substituted by one or more aliphatic substituents. The aromatic is particularly preferably substituted with one to four aliphatic substituents and in particular with two or three aliphatic substituents.
Eine Alkylgruppe ist erfindungsgemäß eine gesättigte aliphatische Kohlenwasserstoffgruppe mit 1 bis 30, vorzugsweise 3 bis 20, noch bevorzugter 4 bis 17 und insbesondere 6 bis 15 Kohlenstoffatomen. Eine Alkylgruppe kann linear oder verzweigt sein und ist wahlweise mit einem oder mehreren der oben genannten Substituenten substituiert.According to the invention, an alkyl group is a saturated aliphatic hydrocarbon group having 1 to 30, preferably 3 to 20, more preferably 4 up to 17 and in particular 6 to 15 carbon atoms. An alkyl group can be linear or branched and is optionally substituted with one or more of the above-mentioned substituents.
Erfindungsgemäß besonders bevorzugt enthält das Schmierfett mindestens ein aliphatisch substituiertes Naphthalin, insbesondere mindestens ein alkylsubstituiertes Naphthalin. Bevorzugt ist das Naphthalin mit ein bis vier aliphatischen Substituenten substituiert und insbesondere mit zwei oder drei aliphatischen Substituenten.According to the invention, the lubricating grease particularly preferably contains at least one aliphatically substituted naphthalene, in particular at least one alkyl-substituted naphthalene. The naphthalene is preferably substituted with one to four aliphatic substituents and in particular with two or three aliphatic substituents.
Praktische Versuche haben gezeigt, dass Gemische unterschiedlich substituierter Naphthaline, das heißt Gemische aus Naphthalinen, die einen unterschiedlichen Substitutionsgrad und unterschiedliche aliphatische Substituenten aufweisen, als besonders geeignet sind. Durch Variation der Mischungszusammensetzung können in diesem Fall die Eigenschaften, wie beispielsweise die Viskosität, des Hochtemperaturschmierstoffs besonders einfach eingestellt werden. Aliphatisch substituierte Naphthaline zeichnen sich ferner durch hervorragende Lösungseigenschaften und hohe thermo-oxidative Stabilität aus.Practical tests have shown that mixtures of differently substituted naphthalenes, that is to say mixtures of naphthalenes which have a different degree of substitution and different aliphatic substituents, are particularly suitable. In this case, by varying the composition of the mixture, the properties, such as the viscosity, of the high-temperature lubricant can be set particularly easily. Aliphatically substituted naphthalenes are also distinguished by excellent solution properties and high thermo-oxidative stability.
Die Viskosität, gemessen bei 40 °C, des aliphathisch substituierten Naphthalins beträgt vorzugsweise 30 bis 600 mm2/s, bevorzugter 30 bis 300 m2/s.The viscosity, measured at 40 ° C., of the aliphatic substituted naphthalene is preferably from 30 to 600 mm 2 / s, more preferably from 30 to 300 m 2 / s.
Das erfindungsgemäße Hochtemperaturfett enthält mindestens ein Öl aus der Gruppe der Estolide.The high-temperature grease according to the invention contains at least one oil from the group of estolides.
Bevorzugte Viskositäten, gemessen bei 40°C liegen zwischen 30 und 500 mm2/sec. Besonders bevorzugt sind Viskositäten von 30 bis 140 mm2/sec.Preferred viscosities, measured at 40 ° C., are between 30 and 500 mm 2 / sec. Viscosities of 30 to 140 mm 2 / sec are particularly preferred.
Das erfindungsgemäße Hochtemperaturfett umfasst des weiteren ein vollhydriertesThe high-temperature grease according to the invention also comprises a fully hydrogenated one
Polyisobutylen. Durch geeignete Wahl des Polyisobutylens, insbesondere im Hinblick auf Hydrierungsgrad und Molekulargewicht, können die Eigenschaften des erfindungsgemäßen Fetts, beispielsweise deren kinematische Viskosität, in erwünschter Weise beeinflusst werden. Das Polyisobutylen wird in vollhydrierterPolyisobutylene. A suitable choice of polyisobutylene, in particular with regard to the degree of hydrogenation and molecular weight, can influence the properties of the fat according to the invention, for example its kinematic viscosity, in the desired manner. The polyisobutylene is in fully hydrogenated
Form eingesetzt ebenso kann eine Mischung aus hydriertem und vollhydriertem Polyisobutylen verwendet werden. Bevorzugt werden vollhydrierte Polyisobutylene eingesetzt. Das Polyisobutylen ist in einer Menge von 6 bis 45 Gew.-% in der Zusammensetzung vorhanden, bevorzugt werden 10 bis 45 Gew.-%, insbesondere 15 bis 45 Gew.-% eingesetzt.A mixture of hydrogenated and fully hydrogenated polyisobutylene can also be used. Fully hydrogenated polyisobutylenes are preferably used. The polyisobutylene is in an amount of 6 to 45% by weight are present in the composition, preferably 10 to 45% by weight, in particular 15 to 45% by weight, are used.
Gemäß einer weiteren bevorzugten Ausführungsform weist das Polyisobutylen ein zahlenmittleres Molekulargewicht von 115 bis 10.000 g/mol, vorzugsweise von 160 bis 5000 g/mol auf.According to a further preferred embodiment, the polyisobutylene has a number average molecular weight of 115 to 10,000 g / mol, preferably 160 to 5000 g / mol.
Das erfindungsgemäße Hochtemperaturfett umfasst des weiteren von 0,1 bis 10 Gew.-%, Additive, die einzeln oder in Kombination eingesetzt werden und aus der Gruppe bestehend aus Korrosionsschutzadditiven, Antioxidantien, Verschleißschutzadditiven, UV-Stabilisatoren, anorganischen oder organischen Feststoffschmierstoffen, ausgewählt werden.The high-temperature grease according to the invention also comprises from 0.1 to 10% by weight, additives, which are used individually or in combination and are selected from the group consisting of corrosion protection additives, antioxidants, wear protection additives, UV stabilizers, inorganic or organic solid lubricants.
Das erfindungsgemäße Hochtemperaturfett umfasst außerdem ein Verdickungsmittel. Das Verdickungsmittel in dem erfindungsgemäßen Hochtemperaturfett der Schmierstoffzusammensetzung ist entweder ein Reaktionsprodukt aus einem Diisocyanat, vorzugsweise 2,4-Diisocyanatotoluol, 2,6-Diisocyanatotoluol, 4,4'-Diisocyanatodiphenylmethan, 2,4'-Diisocyanatophenylmethan, 4,4'-Diisocyanatodi-phenyl, 4,4'-Diisocyanato-3-3'-dimethylphenyl, 4,4'-Diisocyanato-3,3'-dimethylphenylmethan, die einzeln oder in Kombination verwendet werden können, mit einem Amin der allgemeinen Formel R'2-N-R, oder einem Diamin der allgemeinen Formel R'2-N-R-NR'2, wobei R ein Aryl-, Alkyl- oder Alkylenrest mit 2 bis 22 Kohlenstoffatomen ist und R' identisch oder verschieden ein Wasserstoff, ein Alkyl-, Alkylen- oder Arylrest ist, oder mit Gemischen aus Aminen und Diaminen
oder
wird aus gewählt aus Al-Komplexseifen, Metall-Einfachseifen der Elemente der ersten und zweiten Hauptgruppe des Perriodensystems, Metall-Komplexseifen der Elemente der ersten und zweiten Hauptgruppe des Periodensystems, Bentonite, Sulfonate, Silikate, Aerosil, Polyimide oder PTFE oder einer Mischung der vorgenannten Verdickungsmittel.The high-temperature grease according to the invention also comprises a thickening agent. The thickener in the high-temperature grease of the lubricant composition according to the invention is either a reaction product of a diisocyanate, preferably 2,4-diisocyanatotoluene, 2,6-diisocyanatotoluene, 4,4'-diisocyanatodiphenylmethane, 2,4'-diisocyanatophenylmethane, 4,4'-diisocyanatodi- phenyl, 4,4'-diisocyanato-3-3'-dimethylphenyl, 4,4'-diisocyanato-3,3'-dimethylphenylmethane, which can be used individually or in combination, with an amine of the general formula R ' 2 -NR , or a diamine of the general formula R ' 2 -NR-NR' 2 , where R is an aryl, alkyl or alkylene radical having 2 to 22 carbon atoms and R ', identically or differently, is a hydrogen, an alkyl, alkylene or aryl radical is, or with mixtures of amines and diamines
or
is selected from Al complex soaps, metal single soaps of the elements of the first and second main group of the periodic table, metal complex soaps of the elements of the first and second main group of the periodic table, bentonites, sulfonates, silicates, Aerosil, polyimides or PTFE or a mixture of the above Thickener.
Als Additive für Hochtemperaturöle und -fette haben die nachfolgend genannten Additive besonders gute physikalische und chemische Eigenschaften:
Der Zusatz von Antioxidantien kann die Oxidation des erfindungsgemäßen Öls oder Fetts, insbesondere bei seinem Einsatz, verringern oder gar verhindern. Bei einer Oxidation können unerwünschte freie Radikale entstehen und infolgedessen vermehrt Zersetzungsreaktionen des Hochtemperaturschmierstoffes auftreten. Durch die Zugabe von Antioxidantien wird das Hochtemperaturfett stabilisiert.As additives for high-temperature oils and greases, the following additives have particularly good physical and chemical properties:
The addition of antioxidants can reduce or even prevent the oxidation of the oil or fat according to the invention, especially when it is used. In the event of oxidation, undesirable free radicals can arise and, as a result, more decomposition reactions of the high-temperature lubricant occur. The high temperature fat is stabilized by adding antioxidants.
Erfindungsgemäß besonders geeignete Antioxidantien sind die folgenden Verbindungen:
Styrolisierte Diphenylamine, diaromatische Amine, Phenolharze, Thiophenolharze, Phosphite, butyliertes Hydroxytoluol, butyliertes Hydroxyanisol, Phenyl-alphanaphthylamin, Phenyl-beta-naphthylamin, octyliertes/butyliertes Diphenylamin, dialpha-Tocopherol, di-tert.-butyl-Phenyl, Benzolpropansäure, schwefelhaltige Phenolverbindungen, Phenolverbindungen und Mischungen dieser Komponenten.Antioxidants particularly suitable according to the invention are the following compounds:
Styrenated diphenylamines, diaromatic amines, phenolic resins, thiophenolic resins, phosphites, butylated hydroxytoluene, butylated hydroxyanisole, phenyl-alphanaphthylamine, phenyl-beta-naphthylamine, octylated / butylated diphenylamine, dialpha-tocopherol, phenyl-phenyl-phenol, sulfur-propane, phenyl-tert-butyl-phenyl compounds , Phenolic compounds and mixtures of these components.
Weiterhin kann das Hochtemperaturfett Korrosionsschutzadditive, Metalldesaktivatoren oder Ionen-Komplexbildner enthalten. Hierzu zählen Triazole, Imidazoline, N-Methylglycin (Sarcosin), Benzotriazolderivate, N,N-Bis(2-ethylhexyl)-ar-methyl-1H-benzotriazol-1-methanamin; n-Methyl-N(1-oxo-9-octadecenyl)glycin, Gemisch aus Phosphorsäure und Mono-und Diisooctylester umgesetzt mit (C11-14)-Alkylaminen, Gemisch aus Phosphorsäure und Mono-und Diisooctylester umgesetzt mit tert.-Alkylamin und primären (C12-14)-Aminen, Dodekansäure, Triphenylphosphorthionat und Aminphosphate. Kommerziell erhältliche Additive sind die folgenden: IRGAMET® 39, IRGACOR® DSS G, Amin O; SARKOSYL® O (Ciba), COBRATEC® 122, CUVAN® 303, VANLUBE® 9123, CI-426, CI-426EP, CI-429 und CI-498.The high-temperature grease can also contain corrosion protection additives, metal deactivators or ion complexing agents. These include triazoles, imidazolines, N-methylglycine (sarcosine), benzotriazole derivatives, N, N-bis (2-ethylhexyl) -ar-methyl-1H-benzotriazole-1-methanamine; n-Methyl-N (1-oxo-9-octadecenyl) glycine, mixture of phosphoric acid and mono- and diisooctyl esters reacted with (C 11-14 ) -alkylamines, mixture of phosphoric acid and mono- and diisooctyl esters reacted with tert-alkylamine and primary (C 12-14 ) amines, dodecanoic acid, triphenyl phosphorothionate and amine phosphates. Commercially available additives are the following: IRGAMET® 39, IRGACOR® DSS G, amine O; SARKOSYL® O (Ciba), COBRATEC® 122, CUVAN® 303, VANLUBE® 9123, CI-426, CI-426EP, CI-429 and CI-498.
Weitere Verschleißschutzadditive sind Amine, Aminphosphate, Phosphate, Thiophosphate, Phosphorthionate und Mischungen dieser Komponenten. Zu den kommerziell erhältlichen Verschleißschutzadditiven gehören IRGALUBE® TPPT, IRGALUBE® 232, IRGALUBE® 349, IRGALUBE® 211 und ADDITIN® RC3760 Liq 3960, FIRC-SHUN® FG 1505 und FG 1506, NA-LUBE® KR-015FG, LUBEBOND®, FLUORO® FG, SYNALOX® 40-D, ACHESON® FGA 1820 und ACHESON® FGA 1810.Further anti-wear additives are amines, amine phosphates, phosphates, thiophosphates, phosphorothionates and mixtures of these components. The commercially available anti-wear additives include IRGALUBE® TPPT, IRGALUBE® 232, IRGALUBE® 349, IRGALUBE® 211 and ADDITIN® RC3760 Liq 3960, FIRC-SHUN® FG 1505 and FG 1506, NA-LUBE® KR-015FG, LUBEBOND .®, FLUORBOND ® FG, SYNALOX® 40-D, ACHESON® FGA 1820 and ACHESON® FGA 1810.
Des weiteren kann das Fett Festschmierstoffe wie PTFE, BN, Pyrophosphat, Zn-Oxid, Mg-Oxid, Pyrophosphate, Thiosulfate, Mg-Carbonat, Ca-Carbonat, Ca-Stearat, Zn-Sulfid, Mo-sulfid, W-sulfid, Sn-Sulfid, Graphite, Graphen, Nano-Tubes, SiO2-Modifikationen oder eine Mischung daraus enthalten.Furthermore, the grease can contain solid lubricants such as PTFE, BN, pyrophosphate, Zn oxide, Mg oxide, pyrophosphates, thiosulfates, Mg carbonate, Ca carbonate, Ca stearate, Zn sulfide, Mo sulfide, W sulfide, Sn -Sulfide, graphite, graphene, nanotubes, SiO 2 modifications or a mixture thereof.
Praktische Versuche haben gezeigt, dass das erfindungsgemäße Hochtemperaturöl oder-fett bis zu einer Temperatur von 250°C keine oder zu vernachlässigende Zersetzungserscheinungen aufweist. Hierunter wird verstanden, dass sich weniger als 10% des Schmierstoffs zersetzen.Practical tests have shown that the high-temperature oil or fat according to the invention shows no or negligible decomposition phenomena up to a temperature of 250 ° C. This means that less than 10% of the lubricant decomposes.
Das erfindungsgemäße Hochtemperaturöl bzw. -fett kann als ein weiteres Grundöl ein Öl, vorzugsweise ausgewählt aus der Gruppe bestehend aus Mineralöl, aliphatischen Carbonsäure- und Dicarbonsäureestern, Fettsäuretriglyceriden, Pyromellitsäureester, Diphenylether, Phloroglucinester und/oder Poly-alpha-olefinen, alpha-Olefinen-Copolymere enthalten.The high-temperature oil or fat according to the invention can be used as a further base oil, preferably selected from the group consisting of mineral oil, aliphatic carboxylic acid and dicarboxylic acid esters, fatty acid triglycerides, pyromellitic acid esters, diphenyl ethers, phloroglucinic esters and / or poly-alpha-olefins, alpha-olefins Contain copolymers.
Das erfindungsgemäße Hochtemperaturöl bzw. -fett
- enthält
- ein Estolid, wobei vorzugsweise die Hauptbestandteile des Estolides gewonnen werden durch chemische oder enzymatische Prozesse ausgehend von nativen Ölen aus der Gruppe Sonnenblumenöl, Rapsöl, Rizinusöl, Leinöl, Maisöl, Diestelöl, Sojabohnenöl, Leinsamenöl, Erdnussöl, "Lesqueralle"-Öl, Palmöl, Olivenöl oder Mischungen aus den vorgenannten Ölen.
- contains
- an estolide, whereby the main components of the estolide are preferably obtained by chemical or enzymatic processes starting from native oils from the group of sunflower oil, rapeseed oil, castor oil, linseed oil, corn oil, diestel oil, soybean oil, linseed oil, peanut oil, "Lesqueralle" oil, palm oil, olive oil or mixtures of the aforementioned oils.
Praktische Versuche haben gezeigt, dass das erfindungsgemäße Hochtemperaturöl bzw. -fett aufgrund seiner physikalischen und chemischen Eigenschaften hervorragend bei der Verwendung in Ketten, Wälz- und Gleitlagern, in der Fahrzeugtechnik, der Fördertechnik, dem Maschinenbau, der Bürotechnik sowie in industriellen Anlagen und Maschinen, aber auch in den Bereichen der Haushaltsmaschinen und der Unterhaltungselektronik ist. Aufgrund seiner guten Temperaturbeständigkeit kann er auch bei hohen Einsatztemperaturen bis 260°C, vorzugsweise bei Temperaturen von 150 bis 250°C eingesetzt werden.Practical tests have shown that the high-temperature oil or grease according to the invention, due to its physical and chemical properties, is excellent for use in chains, roller and plain bearings, in vehicle technology, conveyor technology, mechanical engineering, office technology and in industrial systems and machines, but also in the areas of household machines and entertainment electronics. Due to its good temperature resistance, it can also be used at high operating temperatures of up to 260 ° C, preferably at temperatures of 150 to 250 ° C.
Die Erfindung betrifft ferner ein Verfahren zur Herstellung des oben beschriebenen Hochtemperaturöls bzw. -fetts, bei dem die Grundöle und die Additive miteinander vermischt werden.The invention also relates to a method of making that described above High temperature oil or grease in which the base oils and the additives are mixed with one another.
Die Erfindung wird nun anhand der nachfolgenden Beispiele näher erläutert.The invention will now be explained in more detail with the aid of the following examples.
Es werden Estolide oder aliphatisch substituierte Naphthaline in einem Rührkessel vorgelegt. Bei 100°C wird unter Rühren das Polyisobutylen und ggf. ein weiteres Öl hinzugegeben. Anschließend wird das Gemisch 1 h gerührt, um eine homogene Mischung zu erhalten. Die Verschleißschutzmittel und das Antioxidationsmittel werden bei 60°C unter Rühren in den Kessel zugegeben. Nach ca. 1 Stunde kann das fertige Öl in die vorgesehenen Gebinde abgefüllt werden.Estolides or aliphatically substituted naphthalenes are placed in a stirred tank. At 100 ° C., the polyisobutylene and, if necessary, a further oil are added with stirring. Then the mixture is stirred for 1 hour to obtain a homogeneous mixture. The anti-wear agents and the antioxidant are added to the kettle at 60 ° C. while stirring. After approx. 1 hour, the finished oil can be filled into the containers provided.
Das Beispiel 2 ist nicht erfindungsgemäß.Example 2 is not according to the invention.
Die Basisdaten der Ölbeispiele können aus Tabelle 3 entnommen werden.
Des weiteren wurde das Reibverhalten der Öle im SRV in Anlehnung an DIN 51834-2 und der Verdampfungsverlust im dynamischen TGA gemessen. Die Ergebnisse werden in den Tabellen 4 und 5 gezeigt und sind graphisch in den
Das Grundöl wird in einem Rührkessel vorgelegt. Bei 100°C wird unter Rühren das Polyisobutylen und ggf. ein weiteres Öl und das Verdickungsmittel hinzugegeben. Das Verdickungsmittel entsteht durch eine in situ-Reaktion der eingesetzten Reaktanten im Grundöl. Anschließend wird das Gemisch auf 150°C bis 210°C erhitzt, mehrere Stunden gerührt und wieder abgekühlt. Im Abkühlprozeß bei ca. 60°C werden die notwendigen Verschleißschutzmittel, Antioxidationsmittel und Korrosionsschutzmittel hinzugegeben. Eine homogene Mischung des Fettes erhält man durch den abschließenden Homogenisierungsschritt über Walze, Kolloidmühle oder die Gaulin.The base oil is placed in a stirred tank. At 100 ° C., the polyisobutylene and, if necessary, a further oil and the thickener are added with stirring. The thickener results from an in situ reaction of the reactants used in the base oil. The mixture is then heated to 150 ° C. to 210 ° C., stirred for several hours and cooled again. In the cooling process at approx. 60 ° C, the necessary wear protection agents, antioxidants and corrosion protection agents are added. A homogeneous mixture of the fat is obtained by the final homogenization step using a roller, colloid mill or the Gaulin.
Die Zusammensetzungen der Hochtemperaturfette sind in Tabelle 6 gezeigt.
Die Beispiele 4 und 7 sind nicht erfindungsgemäß) Bei den in den Beispielen 3 bis 8 verwendeten Verdickungsmitteln handelt es sich um:
- Beispiel 3: LiOH, 12-Hydroxystearinsäure, Azelainsäure,
- Beispiel 4: LiOH, 12-Hydroxystearinsäure, Azelainsäure,
- Beispiel 5: LiOH, 12-Hydroxystearinsäure, Azelainsäure,
- Beispiel 6: Di-Harnstoff; Methylen-Di-phenyl-diisocyanat (MDI), Octylamin, Oleylamin
- Beispiel 7: Di-Harnstoff; MDI, Octylamin, Oleylamin
- Beispiel 8: Di-Harnstoff; MDI, Octylamin, Oleylamin
- Example 3: LiOH, 12-hydroxystearic acid, azelaic acid,
- Example 4: LiOH, 12-hydroxystearic acid, azelaic acid,
- Example 5: LiOH, 12-hydroxystearic acid, azelaic acid,
- Example 6: Di-urea; Methylene-diphenyl-diisocyanate (MDI), octylamine, oleylamine
- Example 7: di-urea; MDI, octylamine, oleylamine
- Example 8: di-urea; MDI, octylamine, oleylamine
Die allgemeinen Kenndaten der Fettmuster 3 bis 8 werden in Tabelle 7 gezeigt.
Die Verdampfungsverluste der verschiedenen Fettmuster bei 150°C nach 30 h liegen zwischen 2% und 5%, was die sehr gute thermische Stabilität dieser Fettkonzepte unterstreicht.The evaporation losses of the various fat samples at 150 ° C after 30 hours are between 2% and 5%, which underlines the very good thermal stability of these fat concepts.
Einen entscheidenden Einfluss auf die Schmierwirkung eines Fettes hat die Ölabscheidung. Dabei ist darauf zu achten, dass einerseits die Ölabscheidung nicht zu hoch ist und das Öl aus dem Lager läuft und somit dem Tribo-System nicht mehr zur Verfügung steht und anderseits keine Ölabscheidung zu beobachten ist und die Schmierwirkung des Fettes verloren geht. Die Ölabscheidung sollte idealerweise zwischen 0,5 und 8 Gew.-% liegen, damit sich ein optimaler Schmierfilm im Lager ausbilden kann.Oil separation has a decisive influence on the lubricating effect of a grease. It must be ensured that, on the one hand, the oil separation is not too high and the oil runs out of the bearing and is therefore no longer available to the tribo-system and, on the other hand, no oil separation can be observed and the lubricating effect of the grease is lost. The oil separation should ideally be between 0.5 and 8% by weight so that an optimal lubricating film can form in the bearing.
Die Fette der Beispiele wurden einem FE 9 Wälzlagertest nach DIN 51 821 unterzogen, bei dem die Lebensdauer der untersuchten Fette ermittelt wird und die obere Gebrauchstemperatur von Schmierfetten in Wälzlagern bei mittleren Drehzahlen und mittleren axialen Belastungen bestimmt wird.The greases in the examples were subjected to an FE 9 roller bearing test according to DIN 51 821, in which the service life of the greases examined is determined and the upper service temperature of lubricating greases in roller bearings at medium speeds and medium axial loads is determined.
Die untersuchten Fette und die Ergebnisse der L10 und L50-Werte sind in Tabelle 8 Die untersuchten Fette und die Ergebnisse der L10 und L50-Werte sind in Tabelle 8 gezeigt.
Die Tabelle 8 zeigt, dass die Laufzeiten durch die Verwendung von PIB in Verbindung mit verschiedenen Grundölen lange Laufzeiten aufweisen und somit für hohe Anwendungstemperaturen im Dauerbetrieb geeignet sind.Table 8 shows that the running times due to the use of PIB in conjunction with various base oils have long running times and are therefore suitable for high application temperatures in continuous operation.
Des weiteren wurde das Geräuschverhalten nach der Fette nach SKF Be Quiet+ gemäß den Beispielen 3 bis 8 gemessen. Die Ergebnisse sind in Tabelle 9 angegeben.
Das Geräuschverhalten der verschiedenen Fettformulierungen wird durch die Verwendung des vollhydierten Polyisobutylens sehr positiv beeinflußt. Es können mit Ausnahme von Beispiel 6 gute bis sehr gute Geräuscheigenschaften erzielt werden.The use of fully hydrogenated polyisobutylene has a very positive effect on the noise behavior of the various fat formulations. With the exception of Example 6, good to very good noise properties can be achieved.
Die Eigenschaftes des Fetts gemäß Beispiel 3, bei dem vollhydriertes PIB verwendet wurde, wurde nun mit einem Fett (Vergleichsbeispiel 3) verglichen, dass ein PIB enthielt, bei dem noch Doppelbindungen vorhanden waren, also ein nicht vollhydriertes PIB.The properties of the fat according to Example 3, in which fully hydrogenated PIB was used, was now compared with a fat (comparative example 3) that contained a PIB in which double bonds were still present, that is to say a not fully hydrogenated PIB.
Die sonstige Zusammensetzung des Fetts gemäß Vergleichsbeispiel 3 entsprach der des Beispiels 3.
Der Vergleich der Fette mit vollhydriertem PIB und nicht vollhydriertem PIB in Tabelle 10 zeigt, dass das Fett des Beispiels 3 eine verdoppelte Laufzeit bei der FE9 Prüfung zeigt, geringere Verdampfungsverluste und ein signifikant besseres Geräuschverhalten aufweist.The comparison of the fats with fully hydrogenated PIB and not fully hydrogenated PIB in Table 10 shows that the fat of Example 3 shows a doubled running time in the FE9 test, has lower evaporation losses and a significantly better noise behavior.
Zum Nachweis der vorteilhaften Eigenschaften des Öls, das vollhydriertes PIB enthält, wurde dies mit einem Öl verglichen, dass ein teilweise hydriertes PIB enthält. Tabelle 11 zeigt die Ergebnisse.To demonstrate the advantageous properties of the oil that contains fully hydrogenated PIB, this was compared with an oil that contains a partially hydrogenated PIB. Table 11 shows the results.
3 = Rückstand nach vollständiger Verdampfung gut anlösbar
2 = Rückstand nach vollständiger Verdampfung partiell anlösbar
1 = Rückstand nach vollständiger Verdampfung nicht anlösbar4 = residue can be dissolved very well after complete evaporation
3 = residue easily dissolvable after complete evaporation
2 = residue partially dissolvable after complete evaporation
1 = residue cannot be dissolved after complete evaporation
Tabelle 11 zeigt, dass deutliche Unterschiede bei der Verwendung von vollhydriertem und teilweise hydriertem PIB vorhanden sind. So ist das Anlösen des Rückstandes auf Basis des teilweise hydrierten PIV nicht mehr möglich, während des Öl mit dem vollhydriertem PIB sehr gute Wiederanlösungseigenschaften aufweist.Table 11 shows that there are significant differences when using fully hydrogenated and partially hydrogenated PIB. For example, it is no longer possible to partially dissolve the residue on the basis of the partially hydrogenated PIV, while the oil with the fully hydrogenated PIB has very good redissolving properties.
Claims (6)
- A high-temperature oil, comprising:a) 93.9 to 45 wt.-% of at least one oil from the group of estolides;b) 6 to 45 wt.-% of a polymer, specifically a fully hydrogenated polyisobutylene or a mixture of hydrogenated and fully hydrogenated polyisobutylene;c) 0.1 to 10 wt.-% of additives, individually or in combination, selected from the group consisting of anticorrosion additives, antioxidants, antiwear additives, UV stabilisers, inorganic or organic solid lubricants.
- The high-temperature oil according to claim 1, in which the oil component comprises as a further oil a compound selected from the group consisting of mineral oil, aliphatic carboxylic and dicarboxylic esters, fatty acid triglycerides, pyromellitic esters, diphenyl ethers, phloroglucinol esters and/or poly-alpha-olefins, alpha-olefin copolymers.
- A high-temperature grease, comprising:a) 91.9 to 25 wt.-% of at least one oil from the group of estolides;b) 6 to 45 wt.-.% of a polymer, selected from the group consisting of a fully hydrogenated polyisobutylene or a mixture of hydrogenated and fully hydrogenated polyisobutylene;c) 0.1 to 10 wt.-% of additives, individually or in combination, selected from the group consisting of anticorrosion additives, antioxidants, antiwear additives, UV stabilisers, inorganic or organic solid lubricants, andd) 2 to 20 wt.-% of thickener.
- The high-temperature grease according to claim 3, in which the oil component comprises as a further oil a compound selected from the group consisting of mineral oil, aliphatic carboxylic and dicarboxylic esters, fatty acid triglycerides, pyromellitic esters, diphenyl ethers, phloroglucinol esters and/or poly-alpha-olefins, alpha-olefin copolymers.
- The high-temperature grease according to claim 3, in which the thickener is selected from the group consisting of urea, Al complex soaps, simple metal soaps of the elements of the first and second main groups of the Periodic Table, metal complex soaps of the elements of the first and second main groups of the Periodic Table, bentonites, sulfonates, silicates, Aerosil, polyimides, PTFE or a mixture of the aforementioned thickeners.
- A use of the high-temperature oil or high-temperature grease according to one of the preceding claims for the lubrication of roller bearings and plain bearings, in vehicle technology, in conveying technology, in mechanical engineering, in office technology, and in industrial plants and machines, but also in the areas of household appliances, of consumer electronics and for the lubrication of chains, chain rollers, and belts of continuous presses.
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PCT/EP2015/002322 WO2016096074A2 (en) | 2014-12-17 | 2015-11-19 | High-temperature lubricants |
EP15801328.4A EP3234079B1 (en) | 2014-12-17 | 2015-11-19 | High-temperature lubricants |
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EP15801328.4A Division EP3234079B1 (en) | 2014-12-17 | 2015-11-19 | High-temperature lubricants |
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US (1) | US20170327760A1 (en) |
EP (3) | EP3372660B1 (en) |
JP (1) | JP6448801B2 (en) |
KR (1) | KR102019083B1 (en) |
CN (1) | CN107406791B (en) |
BR (1) | BR112017012528A2 (en) |
DE (1) | DE102014018718A1 (en) |
DK (1) | DK3372660T3 (en) |
ES (1) | ES2893843T3 (en) |
HU (1) | HUE057256T2 (en) |
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PL (2) | PL3372659T3 (en) |
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CA2839174A1 (en) * | 2011-06-17 | 2012-12-20 | Lubrigreen Biosynthetics, Llc | Grease compositions comprising estolide base oils |
DE102016011022A1 (en) * | 2015-09-17 | 2017-03-23 | Klüber Lubrication München Se & Co. Kg | Biodegradable lubricant compositions with high elastomer compatibility for use in the marine sector, especially in the area of stern tube lubrication |
FR3060016B1 (en) * | 2016-12-12 | 2020-10-23 | Total Marketing Services | LUBRICATING COMPOSITION FOR INDUSTRIAL GEAR WITH FOOD CONTACT |
JP6919848B2 (en) * | 2017-05-01 | 2021-08-18 | 出光興産株式会社 | Grease composition |
US20190382680A1 (en) * | 2018-06-18 | 2019-12-19 | Exxonmobil Research And Engineering Company | Formulation approach to extend the high temperature performance of lithium complex greases |
DE102018008362A1 (en) * | 2018-07-09 | 2020-01-09 | Klüber Lubrication München Se & Co. Kg | Environmentally friendly grease for steel cables |
DE102018006661A1 (en) * | 2018-08-23 | 2020-02-27 | Klüber Lubrication München Se & Co. Kg | lubricant composition |
CN112521998B (en) * | 2019-09-17 | 2022-08-16 | 中国石油化工股份有限公司 | Low-noise polyurea lubricating grease composition and preparation method thereof |
DE102020112993A1 (en) * | 2020-05-13 | 2021-11-18 | Klüber Lubrication München Se & Co. Kg | Lithium complex hybrid grease |
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- 2014-12-17 DE DE102014018718.7A patent/DE102014018718A1/en not_active Withdrawn
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2015
- 2015-11-19 ES ES18000076T patent/ES2893843T3/en active Active
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- 2015-11-19 KR KR1020177016305A patent/KR102019083B1/en active IP Right Grant
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WO2016096074A3 (en) | 2016-09-01 |
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PL3372660T3 (en) | 2022-01-31 |
CN107406791A (en) | 2017-11-28 |
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ES2893843T3 (en) | 2022-02-10 |
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KR20170085089A (en) | 2017-07-21 |
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US20170327760A1 (en) | 2017-11-16 |
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