WO2016091021A1 - 换热器、换热模块、换热装置以及热源单元 - Google Patents
换热器、换热模块、换热装置以及热源单元 Download PDFInfo
- Publication number
- WO2016091021A1 WO2016091021A1 PCT/CN2015/093042 CN2015093042W WO2016091021A1 WO 2016091021 A1 WO2016091021 A1 WO 2016091021A1 CN 2015093042 W CN2015093042 W CN 2015093042W WO 2016091021 A1 WO2016091021 A1 WO 2016091021A1
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- WIPO (PCT)
- Prior art keywords
- heat exchange
- heat
- heat exchanger
- bent
- tube
- Prior art date
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B39/00—Evaporators; Condensers
- F25B39/04—Condensers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/06—Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
- F24F1/14—Heat exchangers specially adapted for separate outdoor units
- F24F1/18—Heat exchangers specially adapted for separate outdoor units characterised by their shape
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
- F28D1/0408—Multi-circuit heat exchangers, e.g. integrating different heat exchange sections in the same unit or heat exchangers for more than two fluids
- F28D1/0426—Multi-circuit heat exchangers, e.g. integrating different heat exchange sections in the same unit or heat exchangers for more than two fluids with units having particular arrangement relative to the large body of fluid, e.g. with interleaved units or with adjacent heat exchange units in common air flow or with units extending at an angle to each other or with units arranged around a central element
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
- F28D1/0408—Multi-circuit heat exchangers, e.g. integrating different heat exchange sections in the same unit or heat exchangers for more than two fluids
- F28D1/0426—Multi-circuit heat exchangers, e.g. integrating different heat exchange sections in the same unit or heat exchangers for more than two fluids with units having particular arrangement relative to the large body of fluid, e.g. with interleaved units or with adjacent heat exchange units in common air flow or with units extending at an angle to each other or with units arranged around a central element
- F28D1/0435—Combination of units extending one behind the other
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
- F28D1/047—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being bent, e.g. in a serpentine or zig-zag
- F28D1/0471—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being bent, e.g. in a serpentine or zig-zag the conduits having a non-circular cross-section
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/02—Tubular elements of cross-section which is non-circular
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/10—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses
- F28F1/12—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element
- F28F1/14—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending longitudinally
- F28F1/22—Tubular elements and assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with projections, with recesses the means being only outside the tubular element and extending longitudinally the means having portions engaging further tubular elements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
- F28F9/0243—Header boxes having a circular cross-section
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F2221/00—Details or features not otherwise provided for
- F24F2221/16—Details or features not otherwise provided for mounted on the roof
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D2001/0253—Particular components
- F28D2001/026—Cores
- F28D2001/0266—Particular core assemblies, e.g. having different orientations or having different geometric features
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D2001/0253—Particular components
- F28D2001/026—Cores
- F28D2001/0273—Cores having special shape, e.g. curved, annular
Definitions
- the invention relates to the fields of HVAC, automobile, refrigeration and transportation, in particular to a heat exchanger, a heat exchange module, a heat exchange device and a heat source unit for an evaporator, a condenser and a water tank.
- the prior art document WO2011013672 discloses a heat source unit.
- the heat source unit is provided with an air heat exchanger, each air heat exchanger including a plurality of fins arranged at a prescribed interval, a heat exchange tube passing through the fins, extending on both sides and in the same direction Curved curved piece and heat exchange module.
- Each heat exchange module includes two air heat exchangers, each air heat exchanger having a bend disposed opposite the bend of the other air heat exchanger. The air heat exchanger is tilted such that the lower edges are close to each other and the upper edges are spaced apart, whereby the heat exchange module is substantially letter V-shaped in side view.
- the edges of the left and right side heat exchangers in the above heat source unit are spaced apart at the upper portion of the V-shaped configuration.
- a shield plate or metal plate is still required to connect the two heat exchangers, resulting in a space between the two heat exchangers not being effectively used.
- HVAC systems Heating, ventilation and air conditioning systems
- HVAC systems are increasingly demanding energy efficiency and increasingly require higher performance heat exchangers.
- the only option in the prior art is to make larger heat exchangers and air conditioning systems, which increases manufacturing and installation costs.
- a heat exchanger for a heat exchange device on an air-cooled chiller or a commercial roofer comprising:
- main body portion having a substantially quadrangular side surface
- At least one bent portion connected to the main body portion, one of the at least one bent portion having a substantially parallelogram side surface;
- At least one heat exchange tube extending between the main body portion and the bent portion, the heat exchange tube in the bent portion being inclined and bent with respect to the heat exchange tube in the main body portion, such that The plane in which the body portion is located is perpendicular or substantially perpendicular to the plane in which the bend is located.
- the at least one bent portion is two bent portions, one of the two bent portions has a side surface of a substantially parallelogram shape, and the other bent portion has a substantially trapezoidal side surface.
- both sides of the heat exchange tube are respectively bent by an angle ⁇ in the width direction, and the heat exchange tube is substantially on the first bending axis at the bend of each side, and along the first Bending the axis to bend the heat transfer tube ⁇ angle,
- ⁇ is the angle between the two waist sides of the trapezoidal side
- the angle ⁇ is in the range of ⁇ /2-5° to ⁇ /2+5°
- each The length of the root heat exchange tube is increased from bottom to top by 2L*tg ⁇ , wherein the distance between the heat exchange tubes in the bent portion is L.
- the at least one bent portion is two bent portions, each of the two bent portions having a side surface of a substantially parallelogram.
- the two sides of the heat exchange tube are respectively bent with the width direction as an axis
- the heat exchange tube is substantially on the first bending axis at the bend of each side, and along the first bend The axis bends the heat exchange tube.
- the at least one bent portion is only one bent portion, and the bent portion has a side surface of a substantially parallelogram.
- one side of the heat exchange tube is bent with the width direction as an axis, and the heat exchange tube is bent at a bending point of the side substantially on the first bending axis along the first bending axis.
- Heat pipe is bent.
- a heat exchanger for a heat exchange device on an air-cooled chiller or a commercial roofer comprising:
- main body portion having a substantially quadrangular side surface
- each of the two bent portions having a substantially trapezoidal side surface
- At least one heat exchange tube extending between the main body portion and the bent portion, the heat exchange tube in the bent portion being inclined and bent with respect to the heat exchange tube in the main body portion, such that The plane of the body portion is perpendicular or substantially perpendicular to a plane in which each of the two bends is located.
- both sides of the heat exchange tube are respectively bent by an angle ⁇ in the width direction, and the heat exchange tube is substantially on the first bending axis at the bend of each side, and along the first The bending axis bends the heat transfer tube ⁇ angle.
- ⁇ is the angle between the two waist sides of the trapezoidal side
- the angle ⁇ is in the range of ⁇ /2-5° to ⁇ /2+5°
- each The length of the root heat exchange tube is increased from bottom to top by 4L*tg ⁇ , wherein the distance between the heat exchange tubes in the bent portion is L.
- a heat exchanger for a heat exchange device on an air-cooled chiller or a commercial roofer comprising:
- At least one bent portion connected to the main body portion, the at least one bent portion is only one bent portion, and the bent portion has a bent trapezoidal side surface;
- At least one heat exchange tube extending between the main body portion and the bent portion, the heat exchange tube in the bent portion being inclined and bent with respect to the heat exchange tube in the main body portion, such that The plane of the body portion is perpendicular or substantially perpendicular to a plane in which the bent portion is located.
- one side of the heat exchange tube is bent at an angle ⁇ in the width direction, and the heat exchange tube is substantially on the first bending axis at the side bend.
- ⁇ is the angle between the two waist sides of the trapezoidal side
- the angle ⁇ is in the range of ⁇ /2-5° to ⁇ /2+5°
- each The length of the root heat exchange tube is increased from bottom to top by 2L*tg ⁇ , wherein the distance between the heat exchange tubes in the bent portion is L.
- the distance between the first bending axis and the second bending axis is less than or equal to 200 mm.
- the two headers being disposed on opposite sides of the heat exchanger
- the heat exchange tube is a plurality of heat exchange tubes, and the heat exchange tubes are disposed in the main body portion and the bent portion at intervals and extend in the main body portion and the bent portion substantially in parallel with each other;
- Each of the heat exchange tubes extends from one of the two headers through the bend and the body to the other header.
- the heat exchange tube is a flat tube, and a fin is disposed on a portion of the flat tube other than the bend, and an end of the flat tube is vertically connected to the header.
- a heat exchange module for a heat exchange device on an air-cooled chiller or a commercial roofer comprising at least one heat exchange module, each heat exchange module comprising Two identical mutually cooperating heat exchangers The two heat exchangers are spliced to each other, and each heat exchanger is the heat exchanger described above.
- a heat exchange module for a heat exchange device on an air-cooled chiller or a commercial roofer including at least one heat exchange module, the at least one heat exchange Module includes two Heat exchangers, the two heat exchangers are spliced to each other, each heat exchange module comprises two different mutually cooperating heat exchangers, one of which is the heat exchanger described above, and the other one of which The heat exchanger is the heat exchanger described above.
- a heat exchange module for a heat exchange device on an air-cooled chiller or a commercial roofer including at least one heat exchange module, the at least one heat exchange The module comprises two heat exchangers, the two heat exchangers are spliced to each other, each heat exchange module comprises two different mutually cooperating heat exchangers, one of the two heat exchangers is the above
- the heat exchanger of the other heat exchanger has only a body portion having a substantially parallelogram side.
- the air leakage region formed after the two heat exchangers are spliced is provided with a windshield.
- a heat exchange module for a heat exchange device on an air-cooled chiller or a commercial roofer including at least one heat exchange module, the at least one heat exchange The module comprises two heat exchangers, the two heat exchangers being spliced to each other, each heat exchange module comprising two identical mutually cooperating heat exchangers, each of the two heat exchangers being The above heat exchanger.
- the air leakage region formed after the two heat exchangers are spliced is provided with a windshield.
- a heat exchange module for a heat exchange device on an air-cooled chiller or a commercial roofer including at least one heat exchange module, the at least one heat exchange The module comprises two heat exchangers, the two heat exchangers being spliced to each other, each heat exchange module comprising two identical mutually cooperating heat exchangers, each of the two heat exchangers being The above heat exchanger.
- the air leakage region formed after the two heat exchangers are spliced is provided with a windshield.
- a heat exchange module for a heat exchange device on an air-cooled chiller or a commercial roofer including at least one heat exchange module, the at least one heat exchange
- the module consists of four heat exchangers that are spliced together.
- Two of the four heat exchangers are of the same size and have a generally quadrilateral side, the other two of the four heat exchangers being of the same size and having a trapezoidal side,
- Each heat exchanger comprises two headers, which are disposed on opposite sides of the heat exchanger,
- a plurality of heat exchange tubes are in communication with the header and are disposed at intervals in the sides of the heat exchanger and extend therein substantially in parallel with each other.
- the heat exchange tube is a flat tube, and fins are disposed on the flat tube.
- a heat exchange device for an air-cooled chiller or a commercial roofing machine, the heat exchange device comprising at least one heat exchange module, the at least one heat exchange module being Heat exchange module.
- a heat source unit comprising a heat exchange device that cooperates with each other, a blower, a drain pan that communicates with the heat exchange device, and a refrigeration cycle that accommodates the heat exchange device A mechanical chamber of the component, the heat exchange device being the heat exchange device described above.
- FIG. 1 is a schematic view of a heat exchange device in accordance with the present invention.
- Figure 2 is a schematic view of a heat exchanger according to a first embodiment of the present invention
- FIG 3 is a schematic illustration of a heat exchange module including the heat exchanger shown in Figure 2 in accordance with a first embodiment of the present invention
- Figure 4 is a schematic view of a heat exchanger according to a second embodiment of the present invention.
- FIG. 5 is a schematic illustration of another heat exchanger in accordance with a second embodiment of the present invention.
- FIG. 6 is a schematic illustration of a heat exchange module including the two heat exchangers of Figures 4 and 5 in accordance with a second embodiment of the present invention
- FIG. 7 is a schematic illustration of a heat exchange module in accordance with a third embodiment of the present invention.
- FIG. 8 is a schematic illustration of a heat exchange module in accordance with a fourth embodiment of the present invention.
- Figure 9 is a schematic view of a heat exchanger according to a fifth embodiment of the present invention.
- FIG 10 is a schematic illustration of a heat exchanger including Figure 9 in accordance with a fifth embodiment of the present invention.
- FIG 11 is a schematic illustration of a heat exchange module in accordance with a sixth embodiment of the present invention.
- the design of the invention lies in the improvement of the heat exchange module used in the heat source unit of document WO2011013672. Specifically, since a pair of heat exchangers are arranged in a substantially V-shape in a side view in this document, this results in a substantially V-shaped space between the curved portions of the opposed air heat exchangers. . Obviously, in the above document, the spaces between the pair of assembled heat exchanger body portions and the spaces between their adjacent curved portions are substantially the same V-shape. This means that the angle between them is the same and is usually in the range of 30-90°. Eventually, the V-shaped space between the pair of heat exchangers is not effectively used.
- V-shaped space needs to be closed by a plate which is cut into a substantially V-shape, that is, a shielding plate, to prevent air or wind from passing through the V-shaped space, thereby affecting the heat exchange effect.
- a heat exchanger In the present invention, a heat exchanger, a heat exchange module, a heat exchange device, and a heat source unit are provided which successfully at least partially solve the deficiencies mentioned in the above documents. Accordingly, improvements to the heat exchanger, heat exchange module, heat exchange device, and heat source unit of the present invention will be highlighted below.
- the arrangement of components such as a blower, a drain pan communicating with the heat exchange device, a mechanical chamber accommodating a refrigeration cycle component other than the heat exchange device, etc., among the heat source units mentioned in the above documents can also be applied to the present invention. Therefore, a detailed description of them can be found in the document and will not be described in detail herein.
- conventional heat exchangers are generally rectangular in shape and require a sheet metal member to close the V-shaped side.
- the above document refers to it as a V-shaped side surface, as is apparent from the above documents and the drawings of the present invention, it is generally manufactured into a substantially trapezoidal shape in an actual manufacturing process. Therefore, the present invention refers to it as a trapezoidal side to make it more realistic.
- the object of the invention is to increase the heat exchange area to meet different application and installation requirements.
- the side faces of the heat exchange module form a trapezoidal or substantially trapezoidal shape, at least partially replacing the trapezoidal side faces of the sheet metal member.
- the heat exchanger, heat exchange module, heat exchange device and heat source unit may be applied to a commercial air conditioning system, specifically for use in a heat source unit, an air-cooled chiller or a commercial roofing machine.
- the heat exchange device includes at least one heat exchange module having at least one side surface of a substantially trapezoidal shape perpendicular to the left and right sides (since referred to as a trapezoidal heat exchange side portion hereinafter), wherein the heat exchange side is disposed There is a header and heat exchange tubes and/or fins thereon.
- the heat exchange device when the heat exchange device has a plurality of heat exchange modules 100, the heat exchange device can be selected to be composed of a plurality of heat exchange modules 100 of the same type or different types according to the present invention. Any combination of heat exchange modules 100.
- a top plate 50 is disposed at an upper end of the heat exchange module 100, and a fan module or unit 30 is disposed at a position corresponding to the heat exchangers 1 and 2 at the top plate 50.
- a cylindrical air outlet 31 is provided in a direction protruding upward from the top plate 50, and the fan cover 32 covers the protruding end surface of the air outlet 31.
- the blower 30 includes a propeller fan housed in the air outlet 31, a shaft core that is mounted opposite the fan cover 32, and a fan motor that mounts the propeller fan on the rotating shaft.
- each heat exchange module 100 has a trapezoidal heat exchange side with an included angle ⁇ between the two waist sides on the left and right sides of the page.
- the heat exchange module 100 includes a heat exchange unit 10 and a heat exchange unit 20 after bending.
- the heat exchange unit 10 and the heat exchange unit 20 may be the same or different.
- Each heat exchange unit 10 or 20 may be constructed of one or more heat exchangers, each of which is illustrated and described as a single heat exchanger for simplicity.
- the heat exchangers 10 and 20 are arranged to be identical.
- the heat exchanger 10 includes a header 11, a header 12, a heat exchange tube 13, and fins 14.
- a plurality of heat exchange tubes (and fins, if provided) extending horizontally in the left-right direction in the page of FIG. 2 constitute the main body portion 15 of the heat exchanger 10, and on both sides of the heat exchanger 10,
- a plurality of heat exchange tubes and fins which are disposed at an angle ⁇ with respect to the left-right direction of the page of FIG. 2 constitute a bent portion 16 and a bent portion 17.
- the bent portion 16 has a generally trapezoidal side surface for forming a portion of a trapezoidal heat exchange side of the heat exchange module (which will be described later); and the bent portion 17 has a generally quadrangular shape (shown as a parallelogram in the drawing) Side, part of another trapezoidal heat exchange side that forms the heat exchange module.
- the main body portion 15 and the bent portion 16 are connected to each other at a straight line Y, because the bent portion 16 is bent outward with respect to the page of FIG. 2 with the bending axis Y as an axis as will be described later, so it is called Is the bending axis Y.
- the main body portion 15 and the bent portion 17 are connected to each other at a straight line Y' because the bent portions 16 and 17 are aligned with respect to the page of FIG. 2 with the bending axes Y and Y' as axes as will be described later. It is bent outward, so it is called the bending axis Y and Y'. It is to be noted that, in the present example, the bent portions 16 and 17 are bent only once along the bending axes Y and Y' thereof.
- the headers 11, 12 are respectively provided at the outermost sides of the heat exchanger 10, that is, on the right side of the bent portion 16 and the left side of the bent portion 17.
- the headers 11 and headers 12 are equal or approximately equal in length, but as shown, they are angled or inclined relative to one another.
- a plurality of heat exchange tubes 13 are disposed between the header 11 and the header 12 at intervals and in parallel with each other.
- a plurality of grooves for assembling the heat exchange tubes 13 are provided on the headers 11, 12, respectively.
- the fins 14 are disposed between adjacent heat exchange tubes 13.
- the heat exchange tubes 13 are provided as flat tubes.
- Both sides of the heat exchange tube 13 are bent in the width direction as an axis, for example, an angle ⁇ , wherein the bends of the heat exchange tubes are substantially at the bending axes Y and Y', respectively, the angle ⁇ In the range of ⁇ /2-5° to ⁇ /2+5° Inside, where ⁇ is equal to or smaller than the angle ⁇ of the trapezoidal heat exchange side.
- the heat exchanger 20 can be disposed in a manner similar to the heat exchanger 10, which is the same as the heat exchanger 10, and will not be described again here.
- a heat exchange device includes at least one heat exchange module.
- the heat exchange device of the present invention may include one or any of several (for example, two, three, five, etc.) heat exchange modules and a corresponding number of fan modules or fan units, wherein the plurality of fan modules or The fan unit forms a fan unit or fan system.
- each fan unit or module can also be a fan or more.
- the heat exchange module includes two heat exchangers that are spliced together.
- the composition of the heat exchange module may further include the following: the heat exchange module may include a single heat exchange unit, and the trapezoidal heat exchange side is folded. A portion of the individual heat exchange unit is bent (e.g., bent at both ends of a single flat heat exchanger) to form.
- the heat exchange module may be formed by a plurality of heat exchange units, wherein the trapezoidal heat exchange side is formed by a single heat exchange unit that is assembled to other portions of the heat exchange module (eg, adjacent thereto) On other heat exchangers).
- the heat exchange module may further include a heat exchange unit and a support member (for example, a metal plate support member) assembled to each other, the heat exchange unit being bent to form the trapezoidal heat exchange side, A trapezoidal heat exchange side is fitted to the support member.
- each heat exchange unit is a single heat exchanger in the conventional sense, that is, has two headers, and a plurality of heat exchange tubes (for example, flat tubes) extending between them in parallel and in parallel, if If you have a flat tube, you can have multiple fins.) It is of course also possible to include a plurality of heat exchangers.
- a single heat exchange unit will be simply referred to as a heat exchanger.
- each heat exchange module comprises two identical heat exchangers, i.e., heat exchangers 10 and 20 are identical.
- each of the trapezoidal heat exchange sides is formed by a bent portion of two heat exchangers that are spliced together.
- the heat exchange tubes 13 in the bent portions 16, 17 are inclined and bent with respect to the heat exchange tubes in the main body portion 15, such that the plane in which the main body portion 15 is located is perpendicular or substantially perpendicular to the two folds The plane in which each bend in the bend is located.
- the heat exchanger 10 having the bent portions on both sides is bent in such a manner that the flat tube 13 is bent first, and then the body of the heat exchanger 10 is bent.
- the specific bending steps are as follows: First, the two sides of each flat tube 13 (such as the left and right sides of the flat tube in the drawing) are oriented in the width direction of the flat tube (ie, the front-rear direction in the page). The wire is bent into an angle ⁇ , and the bent flat tubes 13 are sequentially inserted into the grooves (not shown) of the headers 11, 12.
- the heat exchanger 10 forms the main body portion 15 and the bent portions 16 and 17.
- the fins 14 are inserted between adjacent flat tubes and then placed in a brazing furnace to be brazed into a unitary body.
- the bent portions 16 and 17 in the bent heat exchanger are bent along the bending axis Y and Y', and are bent in a direction substantially perpendicular to the main body portion 15 (ie, the heat exchanger performs the body).
- the bending is such that the main body portion 15 is perpendicular or substantially perpendicular to the bent portions 16 and 17 (see Fig. 3).
- the main body portion 15 is a rectangular side surface in the heat exchange module 100, and the bent portions 16 and 17 of the heat exchanger 10 respectively form heat exchange with the two bent portions of the other heat exchanger 20.
- the above-described main body portion 15 has a rectangular shape which is only an example, and can be selected into any suitable shape as needed, for example, a substantially square shape, a trapezoidal shape, or a parallelogram shape.
- the lowermost flat tube has the shortest length
- the uppermost flat tube has the longest length
- the distance between the flat tube and the flat tube is L.
- the length of the flat tubes in the bent portion is sequentially increased from bottom to top at 2 Ltg ⁇ . For ease of processing, the length of each flat tube can be adjusted slightly.
- the bending angle ⁇ of the flat tube is approximately half the angle of the angle ⁇ between the waist sides of the trapezoidal side surface (ie, the bent portion 16), but usually only at ⁇ /2 It can be in the range of -5° to ⁇ /2+5°.
- the angle of the angle ⁇ between the bending axis Y and the header 12 is preferably made substantially equal to or smaller than the apex angle ⁇ of the heat-conducting trapezoidal side.
- the above-mentioned bending mode is only an example of the present invention, and of course, those skilled in the art can select other methods (for example, at another angle) to perform bending as needed.
- the end of the flat tube 13 on the side of the header 11 or 12 can be bent into the groove of the header 12 by being bent vertically or substantially perpendicularly.
- those skilled in the art can also make the bend of the flat tube 13 (i.e., the position where the approximate bending axes Y and Y' are located) substantially or substantially free of fins, which makes it easier to bend the heat exchanger 10, and It also makes the bending radius as small as possible.
- heat exchanger 10 and heat exchanger 20 are interconnected by respective headers to form heat exchange module 100. That is, the header 11 in the heat exchanger 10 is connected to the header 22 in the heat exchanger 20, and the header 12 in the heat exchanger 10 is connected to the header 21 in the heat exchanger 20,
- the bent portions of the heat exchanger 10 and the heat exchanger 20 are respectively used as the two trapezoidal heat exchange sides of the heat exchange module 100, thus increasing the heat exchange area.
- the technician can select a specific setting manner according to the needs, and is not limited to the above manner. The above list is for illustrative purposes only and is not to be construed as limiting the invention.
- a heat exchange module is illustrated in accordance with a second embodiment of the present invention, which is comprised of two asymmetric heat exchangers 60,70.
- the heat exchanger 60 has a rectangular main body portion 65 and two bent portions 66, 67 of a substantially parallelogram shape.
- the length of the flat tubes is the same.
- the bending step is the same as that described in the first embodiment, except that the bent portions of the two parallelograms are bent. Therefore, only the bending step will be briefly described.
- each flat tube is bent and then the core of the heat exchanger 60 is bent.
- both sides of each flat tube need to be bent in the direction of the angle to the angle ⁇ .
- a is approximately equal to half the V-shaped angle ⁇ of the trapezoidal side, and each of the flat tubes 66, 67 has the same length.
- the length of each flat tube can be slightly adjusted.
- the other heat exchanger 70 has a rectangular main body portion 75 and two substantially trapezoidal bent portions 76, 77.
- the bending steps of the heat exchanger 70 are as follows:
- the flat tube is bent and then the core of the heat exchanger 70 is bent.
- both sides of each flat tube need to be bent in the direction of the angle to the angle ⁇ .
- ⁇ is approximately equal to half of the V-shaped angle ⁇ of the side surface of the trapezoidal heat exchange side
- the lowermost flat tube is the shortest in each of the bent portions 76, 77, and the longest flat tube has the longest length
- the length of the flat tube is from the lower Upward is incremented by 2L*tg ⁇ . That is, in the heat exchanger 70, the length of each flat tube is sequentially increased from bottom to top by 4L*tg ⁇ . For ease of processing, the length of each flat tube can be adjusted slightly.
- FIG. 7 shows a heat exchange module in accordance with a third embodiment of the present invention.
- the heat exchange module includes two asymmetric heat exchangers 60 and 40.
- the heat exchanger 60 is the same as the heat exchanger 60 of Fig. 6, and is denoted by the same reference numeral (the same applies hereinafter).
- the other heat exchanger 40 is a conventional heat exchanger having only the same or substantially the same body portion as the heat exchanger 60. The difference is that the current collecting tubes are respectively disposed at both ends of the rectangular main body portion.
- FIG. 8 shows a heat exchange module in accordance with a fourth embodiment of the present invention.
- the heat exchange module includes two symmetrical heat exchangers 90.
- the heat exchanger 90 differs from the heat exchanger 60 of FIG. 6 only in that a bent portion is provided on one side. Bending side
- the formula or step is the same as the heat exchanger 60 of FIG.
- the heat exchange module includes two identical heat exchangers 110. Referring specifically to Figure 9, the specific construction of the heat exchanger 110 is illustrated. Although the heat exchanger 110 has a bent portion only on one side, it is formed by bending the core of the heat exchanger 110 twice along two different bending axes Y and Y".
- each flat tube such as the right side of the flat tube in the figure
- the bent flat tubes are sequentially inserted into the grooves (not shown) of the headers 111, 112 on both sides.
- all the flat tubes are substantially in a line at the bend on the right side, that is, on the bending axis Y as shown in FIG.
- the heat exchanger 110 forms the body portion 115 and the bent portion 116.
- the fins are inserted between adjacent flat tubes and then placed in a brazing furnace to be brazed into a unitary body.
- the bent portion 116 in the bent heat exchanger is bent along the bending axis Y in a direction substantially perpendicular to the main body portion 115 (ie, the heat exchanger performs body bending), and thereafter And bending the bent portion 116 along the other bending axis Y" by a predetermined angle with respect to the main body portion 115, forming another bent portion 117 such that the main body portion 115 is perpendicular or substantially perpendicular to the bent portion 116 (see Figure 10).
- the bending axis Y" may be offset from the axis Y and may be on both sides of the bending axis Y. Preferably, the distance between Y" and Y is less than or equal to 200 mm. If the two heat exchangers 110 are spliced and an air leakage region is formed, a windshield may be provided at the air leakage region.
- FIG 11 shows a heat exchange module in accordance with a sixth embodiment of the present invention.
- the heat exchange module has four heat exchangers 120, 130 that are spliced together.
- Each heat exchanger 120, 130 includes two headers disposed on opposite sides of the heat exchanger.
- a plurality of heat exchange tubes are in communication with the header (in some examples, as illustrated, the heat exchange tubes are obliquely connected to the header) and are spaced apart in the sides of the heat exchanger and are substantially parallel to each other therein extend.
- the heat exchange tube is a flat tube, and fins are disposed on the flat tube.
- the above embodiment of the present invention uses the first flat tube to be bent at an angle ⁇ , for example, the bent tube is bent perpendicular to the main body portion with respect to the main body portion of the heat exchanger, thereby finally forming a change.
- the trapezoidal side of the thermal device but other ways can be used to create a heat exchanger of similar construction.
- the same or similar structure as the heat exchanger of the present invention is obtained, for example, by winding the heat exchange tube such that it partially or completely continuously extends between the main body portion and the bent portion of the heat exchanger described above. . That is, a heat exchanger similar to the present invention can be obtained by winding one or more heat exchange tubes into a substantially U-shaped or ⁇ structure. This winding method eliminates the need for a header when feasible.
- An advantage of the present invention is that it is not necessary to increase the heat exchange area of the heat exchange device by increasing the HVAC system. It can increase the energy efficiency of HVAC systems by reducing the heat transfer performance of the heat exchanger (reducing power consumption). If HVAC does not require higher energy efficiency and greater heat transfer performance, it can also be used to reduce the number of heat exchangers in the system, making the overall HVAC system more compact and having lower manufacturing and installation costs.
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Abstract
Description
Claims (25)
- 一种用于风冷冷水机组或商用屋顶机上的换热装置的换热器,其特征在于,所述换热器包括:主体部,所述主体部具有大体四边形的侧面;与主体部连接的至少一个折弯部,所述至少一个折弯部中的一个折弯部具有大体平行四边形的侧面;至少一根换热管,所述换热管在主体部和所述折弯部之间延伸,在折弯部中的换热管被相对于主体部中的换热管倾斜和折弯,使得所述主体部所在的平面垂直或大体垂直于所述折弯部所在的平面。
- 根据权利要求1所述的换热器,其特征在于,所述至少一个折弯部为两个折弯部,所述两个折弯部中的一个折弯部具有大体平行四边形的侧面,另一个折弯部具有大体梯形的侧面。
- 根据权利要求2所述的换热器,其特征在于,所述换热管的两侧分别以宽度方向为轴线折弯α角度,所述换热管在每一侧的折弯处大致在第一折弯轴线上,并且沿着该第一折弯轴线折弯换热管β角度,其中,β为梯形侧面的两腰边之间的夹角,所述角度α在β/2-5°至β/2+5°的范围内,在梯形侧面的短边位于下方时,每一根换热管的长度由下往上以2L*tgα递增,其中所述折弯部中的换热管之间的间距为L。
- 根据权利要求1所述的换热器,其特征在于,所述至少一个折弯部为两个折弯部,所述两个折弯部都具有大体平行四边形的侧面。
- 根据权利要求4所述的换热器,其特征在于,以宽度方向为轴线分别折弯所述换热管的两侧,所述换热管在每一侧的折弯处大致在第一折弯轴线上,并且沿着该第一折弯轴线折弯换热管。
- 根据权利要求1所述的换热器,其特征在于,以宽度方向为轴线折弯所述换热管的一侧,所述换热管在该侧的折弯处大致在第一折弯轴线上,沿着第一折弯轴线折弯换热管。
- 一种用于风冷冷水机组或商用屋顶机上的换热装置的换热器,其特征在于,所述换热器包括:主体部,所述主体部具有大体四边形的侧面;与主体部连接的两个折弯部,所述两个折弯部中的每一个折弯部具有大体梯形的侧面;至少一根换热管,所述换热管在主体部和所述折弯部之间延伸,在折弯部中的换热管被相对于主体部中的换热管倾斜和折弯,使得所述主体部所在平面垂直或大体垂直于所述两个折弯部中的每一个所在的平面。
- 根据权利要求7所述的换热器,其特征在于,所述换热管的两侧分别以宽度方向为轴线折弯α角度,所述换热管在每一侧的折弯处大致在第一折弯轴线上,并且沿着该第一折弯轴线折弯换热管β角度。其中,β为梯形侧面的两腰边之间的夹角,所述角度α在β/2-5°至β/2+5°的范围内,在梯形侧面的短边位于下方时,每一根换热管的长度由下往上以4L*tgα递增,其中所述折弯部中的换热管之间的间距为L。
- 一种用于风冷冷水机组或商用屋顶机上的换热装置的换热器,其特征在于,所述换热器包括:主体部;与主体部连接的至少一个折弯部,所述至少一个折弯部仅为一个折弯部,且该折弯部具有折弯的梯形侧面;至少一根换热管,所述换热管在主体部和所述折弯部之间延伸,在折弯部中的换热管被相对于主体部中的换热管倾斜和折弯,使得所述主体部所在平面垂直或大体垂直于所述折弯部所在的平面。
- 根据权利要求9所述的换热器,其特征在于,所述换热管的一侧被以宽度方向为轴线折弯成一角度α,所述换热管在该侧的折弯处大致在第一折弯轴线上,沿着以不同于第一折弯轴线的第二折弯轴线将折弯的换热管折弯β角度,其中,β为梯形侧面的两腰边之间的夹角,所述角度α在β/2-5°至β/2+5°的范围内,在梯形侧面的短边位于下方时,每一根换热管的长度由下往上以2L*tgα递增,其中所述折弯部中的换热管之间的间距为L。
- 根据权利要求10所述的换热器,其特征在于,所述第一折弯轴线和第二折弯轴线之间的距离小于或等于200mm。
- 根据权利要求1-11中任一项所述的换热器,其特征在于,还包括两根集流管,所述两根集流管设置在换热器的两个相对侧上,其中,所述换热管为多根换热管,所述换热管间隔地设置在主体部和折弯部中并且彼此大体平行地在主体部和折弯部中延伸;每一所述换热管从所述两根集流管中的一根集流管延伸通过折弯部和主体部至另一根集流管。
- 根据权利要求12所述的换热器,其特征在于,所述换热管为扁管,并且在扁管的除折弯处之外的部分上设置有翅片,所述扁管的端部垂直连通于集流管。
- 一种用于风冷冷水机组或商用屋顶机上的换热装置的换热模块,所述换热装置包括至少一个换热模块,每一换热模块包括两个相同的相互配合的换热器所述两个换热器相互拼接,其特征在于,每一换热器是根据权利要求2或3所述的换热器。
- 一种用于风冷冷水机组或商用屋顶机上的换热装置的换热模块,所述换热装置包括至少一个换热模块,所述至少一个换热模块包括两个换热器,所述两个换热器相互拼接,其特征在于,每一换热模块包括两个不同的相互配合的换热器,其中的一个换热器是根据权利要求8或9所述的换热器,其中的另一个换热器是根据权利要求4或5所述的换热器。
- 一种用于风冷冷水机组或商用屋顶机上的换热装置的换热模块,所述换热装置包括至少一个换热模块,所述至少一个换热模块包括两个换热器,所述两个换热器相互拼接,其特征在于,每一换热模块包括两个不同的相互配合的换热器,所述两个换热器中的一个换热器是根据权利要求4或5所述的换热器;所述两个换热器中的另一个换热器仅具有主体部,所述主体部具有大体平行四边形的侧面。
- 根据权利要求16所述的换热模块,其特征在于,所述两个换热器拼接之后形成的漏风区域设置有挡风板。
- 一种用于风冷冷水机组或商用屋顶机上的换热装置的换热模块,所述换热装置包括至少一个换热模块,所述至少一个换热模块包括两个换热器,所述两个换热器相互拼接,其特征在于,每一换热模块包括两个相同的相互配合的换热器,所述两个换热器中的每一个换热器是根据权利要求6所述的换热器。
- 根据权利要求18所述的换热模块,其特征在于,所述两个换热器拼接之后形成的漏风区域设置有挡风板。
- 一种用于风冷冷水机组或商用屋顶机上的换热装置的换热模块,所述换热装置包括至少一个换热模块,所述至少一个换热模块包括两个换热器,所述两个换热器相互拼接,其特征在于,每一换热模块包括两个相同的相互配合的换热器,所述两个换热器中的每一个换热器是根据权利要求9-13中任一项所述的换热器。
- 根据权利要求20所述的换热模块,其特征在于,所述两个换热器拼接之后形成的漏风区域设置有挡风板。
- 一种用于风冷冷水机组或商用屋顶机上的换热装置的换热模块,所述换热装置包括至少一个换热模块,其特征在于,所述至少一个换热模块包括四个拼接在一起的换热器,所述四个换热器中的两个换热器具有相同的尺寸并且具有大体四边形的侧面,所 述四个换热器中的另外两个换热器具有相同的尺寸并且具有梯形的侧面,每个换热器包括两根集流管,所述两根集流管设置在该换热器的两个相对侧上,多根换热管连通于集流管,且间隔地设置在换热器的侧面中并彼此大体平行地在其中延伸。
- 根据权利要求22所述的换热模块,其特征在于,所述换热管为扁管,并且在扁管上设置有翅片。
- 一种用于风冷冷水机组或商用屋顶机上的换热装置,所述换热装置包括至少一个换热模块,所述至少一个换热模块是根据权利要求14-23中任一项所述的换热模块。
- 一种热源单元,所述热源单元还包括相互配合的换热装置、鼓风机、与换热装置连通的排水盘以及容纳除换热装置之外的制冷循环组成部分的机械室,其特征在于,所述换热装置是根据权利要求24所述的换热装置。
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US15/323,988 US10495326B2 (en) | 2014-12-11 | 2015-10-28 | Heat exchanger, heat exchange module, heat exchange device, and heat source unit |
EP23159549.7A EP4209748A1 (en) | 2014-12-11 | 2015-10-28 | Heat exchanger, heat exchange module, heat exchanger device and heat source unit |
EP15866545.5A EP3232148B1 (en) | 2014-12-11 | 2015-10-28 | Heat exchanger, heat exchange module, heat exchange device, and heat source unit |
JP2017502170A JP6711813B2 (ja) | 2014-12-11 | 2015-10-28 | 熱交換器、熱交換モジュール、熱交換装置、及び熱源ユニット |
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CN201420783711.6U CN204329670U (zh) | 2014-12-11 | 2014-12-11 | 换热器、换热模块、换热装置以及热源单元 |
CN201420783711.6 | 2014-12-11 |
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US (1) | US10495326B2 (zh) |
EP (2) | EP4209748A1 (zh) |
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EP3505848A4 (en) * | 2016-08-26 | 2020-05-27 | Danfoss Micro Channel Heat Exchanger (Jiaxing) Co. Ltd. | HEAT EXCHANGER, HEAT EXCHANGER MODULE AND AIR CONDITIONING SYSTEM |
EP3502586A4 (en) * | 2016-09-30 | 2020-06-17 | Daikin Industries, Ltd. | COOLING DEVICE |
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CN204329670U (zh) | 2014-12-11 | 2015-05-13 | 丹佛斯微通道换热器(嘉兴)有限公司 | 换热器、换热模块、换热装置以及热源单元 |
WO2016181560A1 (ja) * | 2015-05-14 | 2016-11-17 | 三菱電機株式会社 | 空気調和機の室外機 |
CN107388637B (zh) * | 2016-05-16 | 2023-04-28 | 丹佛斯微通道换热器(嘉兴)有限公司 | 换热器和换热模块 |
CN106196557B (zh) * | 2016-07-04 | 2022-01-28 | 珠海格力电器股份有限公司 | 换热器及具有其的空调器 |
USD910821S1 (en) * | 2016-08-26 | 2021-02-16 | Danfoss Micro Channel Heat Exchanger (Jiaxing) Co., Ltd. | Heat exchanger |
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US20170205085A1 (en) | 2017-07-20 |
EP3232148B1 (en) | 2023-05-10 |
US10495326B2 (en) | 2019-12-03 |
JP6711813B2 (ja) | 2020-06-17 |
EP3232148A1 (en) | 2017-10-18 |
EP3232148A4 (en) | 2018-07-11 |
CN204329670U (zh) | 2015-05-13 |
EP4209748A1 (en) | 2023-07-12 |
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