WO2016086671A1 - 显示面板及其制作方法和显示装置 - Google Patents

显示面板及其制作方法和显示装置 Download PDF

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Publication number
WO2016086671A1
WO2016086671A1 PCT/CN2015/084552 CN2015084552W WO2016086671A1 WO 2016086671 A1 WO2016086671 A1 WO 2016086671A1 CN 2015084552 W CN2015084552 W CN 2015084552W WO 2016086671 A1 WO2016086671 A1 WO 2016086671A1
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WO
WIPO (PCT)
Prior art keywords
substrate
barrier layer
sealant
layer
curing
Prior art date
Application number
PCT/CN2015/084552
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English (en)
French (fr)
Inventor
石岳
谷新
姚继开
秦广奎
祝明
鹿岛美纪
杨亚锋
Original Assignee
京东方科技集团股份有限公司
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Application filed by 京东方科技集团股份有限公司 filed Critical 京东方科技集团股份有限公司
Priority to US14/907,435 priority Critical patent/US20160349552A1/en
Publication of WO2016086671A1 publication Critical patent/WO2016086671A1/zh

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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1339Gaskets; Spacers; Sealing of cells
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/133351Manufacturing of individual cells out of a plurality of cells, e.g. by dicing
    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/1333Constructional arrangements; Manufacturing methods
    • G02F1/1337Surface-induced orientation of the liquid crystal molecules, e.g. by alignment layers

Definitions

  • the present disclosure relates to a display panel, a method of fabricating the same, and a display device.
  • the sealant is harder after curing.
  • the design of the ultra-narrow bezel display panel cannot be realized by the method of sharing the sealant, and the display panel may be damaged even seriously, which may affect the performance of the display panel, and the final formed display panel is not available.
  • a display panel including: a first substrate; a second substrate opposite to the first substrate; and a setting between the first substrate and the second substrate a sealant that seals the first substrate and the second substrate, and a sealant between adjacent display regions between the first substrate and the second substrate has a pre-cut position; And a curing barrier layer disposed at a surface facing the first substrate of the second substrate and corresponding to the pre-cut position, and/or disposed on the second substrate facing the first substrate The surface and the position corresponding to the pre-cut position.
  • the sealant covers the cured barrier layer.
  • a size of a region of the curing barrier layer at a position of a surface of the first substrate or the second substrate corresponds to a surface of the first substrate or the second substrate in the pre-cut position.
  • the areas are equal in size.
  • the pre-cutting position is a position corresponding to a central axis of the sealant glue shared by the adjacent display area, and the direction of the central axis is a sealant between the adjacent display area The direction in which the line width is perpendicular.
  • the display panel further includes a first alignment layer disposed on a surface of the first substrate facing the second substrate.
  • the curing barrier layer is disposed in the same layer as the first alignment layer.
  • the material of the curing barrier layer is the same as the material of the first alignment layer.
  • the display panel further includes a second alignment layer disposed on a surface of the second substrate facing the first substrate, wherein the curing barrier layer is in the same layer as the second alignment layer Settings.
  • the material of the curing barrier layer is the same as the material of the second alignment layer.
  • the thickness of the curing barrier layer is about
  • a method of fabricating a display panel comprising: providing a first substrate; providing a second substrate opposite to the first substrate; and the first substrate and the first A sealant is disposed between the two substrates to seal the first substrate and the second substrate; a sealant between adjacent display regions between the first substrate and the second substrate has a pre-cutting position; forming a curing barrier layer at a position of the first substrate facing the surface of the second substrate and corresponding to the pre-cutting position, and/or facing the second substrate A curing barrier layer is formed at a surface of the first substrate and at a position corresponding to the pre-cut position.
  • the sealant covers the cured barrier layer.
  • the method further includes: forming a first alignment layer on a surface of the first substrate facing the second substrate; and facing the second substrate on the first substrate.
  • Forming the cured barrier layer at a location corresponding to the surface and the pre-cut location includes forming the cure barrier layer at a location in the same layer as the first alignment layer and corresponding to the pre-cut location.
  • the method further includes: forming a second alignment layer on a surface of the second substrate facing the first substrate; and facing the first substrate on the second substrate.
  • Forming the cured barrier layer at a location corresponding to the surface and the pre-cut location includes forming the cure barrier layer at a location in the same layer as the second alignment layer and corresponding to the pre-cut location.
  • a display device including any of the display panels described above.
  • a display panel, a manufacturing method thereof, and a display device are provided with a curing barrier layer at a pre-cut position of a sealant between adjacent display regions, so as to be adjacent to each other when ultraviolet light is cured.
  • the pre-cut position of the sealant between the display areas is not cured, and the sealant at this position is easily broken. Subsequently, the cutting process can ensure that the sealant is broken at the pre-cutting position, and the narrow frame design of the display screen is realized.
  • the fracture position is accurate, the formed display screen is available, and it does not become a defective product, thereby reducing the production cost and improving the performance of the display screen.
  • FIG. 1 is a schematic structural view of a display panel before a cutting process according to an embodiment of the present disclosure
  • FIG. 2 is a schematic structural view of another display panel before performing a cutting process according to an embodiment of the present disclosure
  • FIG. 3 is a schematic structural view of still another display panel before performing a cutting process according to an embodiment of the present disclosure
  • FIG. 4 is a schematic structural view of still another display panel before performing a cutting process according to an embodiment of the present disclosure
  • FIG. 5 is a schematic structural view of another display panel before performing a cutting process according to an embodiment of the present disclosure
  • FIG. 6 is a schematic structural view of still another display panel before a cutting process according to an embodiment of the present disclosure
  • FIG. 9 is a schematic flow chart of still another method of fabricating a display panel according to an embodiment of the present disclosure.
  • FIG. 10 is a flow chart showing still another method of fabricating a display panel according to an embodiment of the present disclosure.
  • Embodiments of the present disclosure provide a display panel.
  • the display panel includes: a first substrate 1, a second substrate 2 opposite to the first substrate 1, and a sealant 3 disposed between the first substrate 1 and the second substrate 2, and Liquid crystal 4.
  • the display panel includes adjacent display areas 10 and 11.
  • the sealant 3 is disposed between the peripheral regions of the first substrate 1 and the second substrate 2 and between the adjacent display regions 10 and 11, and seals the display regions 10 and 11 between the first substrate 1 and the second substrate 2.
  • the liquid crystal 4 is dropped into the display regions 10 and 11 between the first substrate 1 and the second substrate 2.
  • the sealant 3 between adjacent display regions 10 and 11 has a pre-cut position a-a'.
  • the pre-cutting position a-a' is the position of the central axis of the sealant 3 between the adjacent display regions 10 and 11, and the direction of the central axis is the line of the sealant 3 between the adjacent display regions 10 and 11.
  • the width is the direction perpendicular to the direction.
  • the display panel further includes a precut The curing barrier layer 5 at the position corresponding to the position a-a' is cut.
  • the curing barrier layer 5 may be disposed at a position of the upper surface of the first substrate 1 corresponding to the pre-cut position a-a'.
  • the sealant 3 between the adjacent display regions 10 and 11 covers the cured barrier layer 5.
  • the sealant 3 covering the curing barrier layer 5 between the adjacent display regions 10 and 11 means that the sealant 3 between the adjacent display regions 10 and 11 can be formed at least on the curing barrier layer 5 On the upper surface of a substrate 1 and on opposite sides of the curing barrier layer 5 which are parallel to the central axis of the sealant 3 .
  • the curing barrier layer 5 may also be disposed at a position of the lower surface of the second substrate 2 corresponding to the pre-cutting position a-a'.
  • the sealant 3 between the adjacent display regions 10 and 11 covers the cured barrier layer 5.
  • the curing barrier layer 5 blocks the light of the cured sealant 3 such as ultraviolet light, so that the sealant 3 located at the pre-cut position a-a corresponding to the cured barrier layer 5 is not cured in the curing process of the sealant 3 .
  • the curing barrier layer 5 When the sealant 3 is cured by ultraviolet light irradiation from the side of the first substrate 1, the curing barrier layer 5 is provided on the upper surface of the first substrate 1, as shown in FIG. When curing is performed by ultraviolet light irradiation of the glue 3 from the side of the second substrate 2, the curing barrier layer 5 is provided on the lower surface of the second substrate 2 as shown in FIG.
  • the curing barrier layer can be placed at any position as long as it blocks the light of the sealant at the pre-cut position when the sealant is cured.
  • the curing barrier layer 5 may also be disposed at the same time on the upper surface of the first substrate 1 and the lower surface of the second substrate 2, and at a position corresponding to the pre-cut position a-a' .
  • the preset cutting position a-a' is a position at which the cutting is set on the sealant in order to realize the narrow frame in the manufacturing process of the display panel.
  • the pre-cutting position in this embodiment is the position of the central axis of the sealant between adjacent display regions, which is parallel to the cutting direction of the display panel.
  • the alignment mark (not shown) is designed around the effective display area of the display panel.
  • the pre-cut position a-a' can be set according to the registration mark.
  • the curing barrier layer 5 in the present disclosure is disposed at a position corresponding to the pre-cutting position a-a'. In this way, the sealant at this position is not irradiated by ultraviolet light, does not cure, and is easily broken when cut.
  • a display panel includes: a first substrate, and a second substrate opposite to the first substrate, and a seal disposed between the first substrate and the second substrate and sealing the first substrate and the second substrate Frame glue.
  • the sealant is disposed between the first substrate and the second substrate, including a peripheral region and an adjacent display region. Also, the sealant between adjacent display areas has a pre-cut position.
  • the display panel further includes a curing barrier layer located at a position corresponding to the pre-cutting position, the curing barrier layer being disposed on the first substrate or on the second substrate and covered by the sealant.
  • the sealant needs to be cured by ultraviolet light, the hardness of the sealant after curing is relatively large, so it is not easy to be broken during the cutting process of the display screen, and the sealant of the fracture surface not between the adjacent display regions may occur.
  • a curing barrier layer is disposed at a corresponding position of the pre-cut position of the sealant between adjacent display regions.
  • the curing barrier layer 5 is disposed on the upper surface of the first substrate and the lower surface of the second substrate, and is covered by the sealant 3.
  • the display panel further includes a first alignment layer 6 disposed on an upper surface of the first substrate 1.
  • the curing barrier layer 5 is in the same layer as the first alignment layer 6 and is disposed at a position corresponding to the pre-cutting position a-a'.
  • the material of the curing barrier layer 5 is the same as that of the first alignment layer 6.
  • the curing barrier layer 5 in the same layer as the first alignment layer 6 may be formed while forming the first alignment layer 6, that is, the first alignment layer 6 and the curing barrier layer 5 are formed by one process.
  • a new type of printed relief APR plate can be used, which also has a projection at a position corresponding to the pre-cut position.
  • the same material as that of the first alignment layer may be placed at the raised position to form the first alignment layer and the cured barrier layer of the same material as the first alignment layer by one process.
  • only the first alignment layer and the curing barrier layer are formed by one process, and the present disclosure is not limited thereto. Any method of forming the first alignment layer and the curing barrier layer by one process is possible.
  • the display panel further includes a second alignment layer 7 disposed on a lower surface of the second substrate 2.
  • the curing barrier layer 5 is in the same layer as the second alignment layer 7 and is also disposed at a position corresponding to the pre-cutting position a-a'.
  • the material of the curing barrier layer 5 is the same as that of the second alignment layer 7.
  • the cured barrier layer in the same layer as the second alignment layer may be formed while forming the second alignment layer, that is, the second alignment layer and the cured barrier layer are formed by one process.
  • a new type of printed relief APR plate can be used, the APR plate having protrusions at corresponding positions in the pre-cut position.
  • the same material as that of the second alignment layer may be placed at the convex position to form the second alignment layer and the cured barrier layer of the same material as the second alignment layer by one process.
  • this embodiment is merely an example of how to form the second alignment layer and the curing barrier layer by one process.
  • the present disclosure is not limited to this. Any method of forming the second alignment layer and the curing barrier layer by one process is possible.
  • the cured barrier layer provided by the present disclosure may also be disposed only in the same layer as the first alignment layer and at a position corresponding to the pre-cut position.
  • the material of the curing barrier layer may be the same as the material of the first alignment layer.
  • the curing barrier layer may be disposed only in the same layer as the second alignment layer and at a position corresponding to the pre-cutting position, the material of the curing barrier layer may be the same as the material of the second alignment layer.
  • the width of the curing barrier layer in this embodiment may be as small as possible while satisfying the pre-cut position.
  • the size of the region of the curing barrier layer at the surface of the first substrate or the second substrate is equal to the size of the region of the pre-cutting position corresponding to the surface of the first substrate or the second substrate. It can also be understood that the width of the curing barrier layer is the same as the width of the pre-cutting position. In the case where the sealant at the pre-cut position is not cured, the sealant at other locations can be cured.
  • a display panel includes: a first substrate, and a second substrate opposite to the first substrate, wherein a peripheral region between the first substrate and the second substrate passes through the provided sealant, which will be the first substrate Sealed with the second substrate, the sealant between adjacent display regions between the first substrate and the second substrate has a pre-cut position. Further, a position corresponding to the pre-cut position on the first substrate, and/or a position corresponding to the pre-cut position on the second substrate is provided with a curing barrier layer. Since the frame sealant needs to be cured by ultraviolet light, the hardness of the sealant after curing is relatively large, and it is not easy to be broken during the cutting process of the display screen, and the fracture surface is not present.
  • a curing barrier layer is disposed at a pre-cut position of the sealant between adjacent display regions.
  • the pre-cut position of the sealant between the adjacent display areas is not cured, so that the sealant at the position is easily broken, and then the sealing process can be ensured during the cutting process.
  • the glue breaks at the pre-cutting position, achieving a narrow bezel design of the display. According to the display panel of the embodiment, since the fracture position is accurate, the formed display screen is available, and it does not become a defective product, thereby reducing the production cost and improving the performance of the display screen.
  • An embodiment of the present disclosure provides a method of fabricating a display panel. As shown in FIG. 7, the method includes the following steps.
  • a first substrate is provided, and a second substrate is opposite to the first substrate.
  • the sealant covers the cured barrier layer.
  • the sealant covers the cured barrier layer.
  • step 102 of forming the curing barrier layer on the first substrate and the step 103 of forming the curing barrier layer on the second substrate are not performed in the order of execution. In actual implementation, according to the specific design.
  • the layer structure of the device is displayed to determine the order of execution.
  • a sealant is disposed between the first substrate and the second substrate, particularly in the peripheral region, to seal the first substrate and the second substrate.
  • the thickness of the curing barrier layer can be, for example, about
  • step 101 may be followed by steps 102 and 104, or steps 103 and 104 may be performed, or steps 102 to 104 may be performed.
  • the specific execution steps are selected according to the layer structure of the display device actually designed.
  • the preset cutting position is a position where the cutting frame is cut on the sealing frame in order to realize the narrow frame in the manufacturing process of the display panel.
  • the pre-cutting position in this embodiment is the position of the central axis of the sealant between adjacent display regions, which is parallel to the cutting direction.
  • the effective display area of the display panel The alignment mark is designed around the circumference, and the pre-cut position a-a' can be set according to the registration mark.
  • the curing barrier layer in the present disclosure is disposed at a position corresponding to the pre-cutting position such that the sealant at the position is not irradiated by ultraviolet light, does not solidify, and is easily broken when cut.
  • the width of the curing barrier layer in this embodiment may be as small as possible while satisfying the pre-cut position.
  • the size of the region of the cured barrier layer formed at the surface of the first substrate or the second substrate is equal to the size of the region of the pre-cut position corresponding to the surface of the first substrate or the second substrate.
  • the width at which the cured barrier layer is formed is the same as the width of the pre-cut position. In the case where the sealant at the pre-cut position is not cured, the sealant at other locations can be cured. Guaranteed product yield.
  • Embodiments of the present disclosure provide another method of fabricating a display panel, as shown in FIG.
  • the method includes the following steps.
  • a first substrate is provided, and a second substrate opposite to the first substrate.
  • step 203 can be implemented in the following manner.
  • the same curing barrier layer as that of the first alignment layer is formed in the same layer as the first alignment layer and at a position corresponding to the pre-cutting position by the same process as the formation of the first alignment layer.
  • the step 202 of forming the first alignment layer and the step 203 of forming the curing barrier layer may be performed simultaneously.
  • a novel APR plate may be employed, that is, the APR plate has a protrusion at a position corresponding to the pre-cut position, and a substance forming the curing barrier layer may be placed at the convex position to form the first alignment layer and the process by one process.
  • the first alignment layer is a cured barrier layer of the same material.
  • only the first A alignment sheet and the curing barrier layer can be formed by a single process using a novel APR board.
  • the present disclosure is not limited thereto, and any method of forming the first alignment layer and the curing barrier layer by one process is possible.
  • the first alignment layer on the first substrate is in the same layer and forms a curing barrier layer at a position corresponding to the pre-cut position.
  • the curing of the sealant is achieved by ultraviolet light irradiation from the first substrate side, the presence of the cured barrier layer can effectively ensure that the sealant at the position where the sealant is cut is not cured, and the cutting process can be performed.
  • the frame sealant is guaranteed to break from the cutting position, and the design of the narrow frame is realized.
  • a curing barrier layer is disposed on the pre-cutting position of the sealant between adjacent display regions, so that the pre-cut position of the common sealant is not solidified when the ultraviolet light is cured.
  • the frame sealant at the position is easily broken, and then the cutting process can ensure that the sealant is broken at the pre-cut position, and the narrow frame design of the display screen is realized.
  • the fracture position is accurate, the formed display screen can be used, and it will not become a defective product, thereby reducing the production cost and improving the performance of the display screen.
  • Embodiments of the present disclosure provide yet another method of fabricating a display panel, as shown in FIG.
  • the method includes the following steps.
  • step 303 can be implemented in the following manner:
  • the same curing barrier layer as the second alignment layer material is formed at the same layer as the second alignment layer and at a position corresponding to the pre-cutting position by the same process as the formation of the second alignment layer.
  • the step 302 of forming the second alignment layer and the step 303 of forming the curing barrier layer may be performed simultaneously.
  • a novel APR plate can be used, that is, the APR plate also has a protrusion at a position corresponding to the pre-cut position, and the substance forming the curing barrier layer can be placed at the convex position, and the second alignment layer and the first layer are formed by one process.
  • the second alignment layer is a cured barrier layer of the same material.
  • only the second alignment layer and the curing barrier layer can be formed by one process using the novel APR board.
  • the present disclosure is not limited to this. Any method of forming the second alignment layer and the curing barrier layer by one process is possible.
  • the material of the curing barrier layer is not limited herein, and any material that can prevent ultraviolet light from transmitting and does not affect the display performance of the display device can be used as the material of the curing barrier layer.
  • the second alignment layer on the second substrate is formed in the same layer and at a position corresponding to the pre-cut position to form a curing barrier layer.
  • the curing of the sealant is achieved by ultraviolet light irradiation from the second substrate side.
  • the presence of the curing barrier layer can effectively ensure that the sealant at the position where the sealant is cut is not cured, and the sealant can be broken from the cutting position during the cutting process, thereby realizing the design of the narrow bezel.
  • a method of fabricating a display panel includes: forming a first substrate, and a second substrate opposite to the first substrate, and providing a sealant between the first substrate and the second substrate, particularly in a peripheral region The first substrate and the second substrate are sealed.
  • the sealant between the adjacent display regions between the first substrate and the second substrate has a pre-cut position, then a position on the first substrate corresponding to the pre-cut position, or a pre-cut position on the second substrate
  • a curing barrier layer is formed at the corresponding location. Since the sealant needs to be cured by ultraviolet light, the hardness of the sealant after curing is relatively large, and it is not easy to be broken during the screen cutting process, and the fracture surface is not in the cutting position of the common sealant.
  • a curing barrier layer is disposed on the pre-cutting position of the sealant between adjacent display regions, so that the pre-cut position of the sealant between adjacent display regions is not ensured when the ultraviolet light is cured. It will be solidified, so that the sealant at the position is easy to break, and then the cutting process can ensure that the sealant is broken at the pre-cut position, and the narrow frame design of the display screen is realized. According to the manufacturing method of the display panel of the embodiment, since the fracture position is accurate, the formed display screen can be used, and it will not become a defective product, thereby reducing the production cost and improving the performance of the display screen.
  • Embodiments of the present disclosure provide yet another method of fabricating a display panel. As shown in FIG. 10, the method includes the following steps.
  • a sealant is disposed between the first substrate and the second substrate, particularly in the peripheral region, to seal the first substrate and the second substrate.
  • the sealant between adjacent display regions between the first substrate and the second substrate has a pre-cut position.
  • the second alignment layer on the second substrate is in the same layer and corresponds to the pre-cut position.
  • the position is formed at the same time as the first alignment layer on the first substrate is in the same layer and at a position corresponding to the pre-cut position to form a curing barrier layer.
  • a method of fabricating a display panel includes: forming a first substrate, and a second substrate opposite to the first substrate, and providing a sealant between the first substrate and the second substrate, particularly in a peripheral region The first substrate and the second substrate are sealed.
  • the sealant between the adjacent display regions on the first substrate and the second substrate has a pre-cutting position, and then between the first substrate and the sealant and at a position corresponding to the pre-cut position, or the second substrate and the seal
  • a curing barrier layer is formed between the sealants and at a position corresponding to the pre-cut position.
  • a curing barrier layer is disposed on the pre-cutting position of the sealant between adjacent display regions, so that the pre-cut position of the sealant between adjacent display regions is not ensured when the ultraviolet light is cured. It will be solidified, so that the sealant at the position is easy to break, and then the cutting process can ensure that the sealant is broken at the pre-cut position, and the narrow frame design of the display screen is realized. According to the manufacturing method of the display panel of the embodiment, since the fracture position is accurate, the formed display screen can be used, and it will not become a defective product, thereby reducing the production cost and improving the performance of the display screen.
  • Embodiments of the present disclosure provide a display device including the display panel provided in any of the embodiments corresponding to FIGS.
  • a display device includes: a first substrate, and a second substrate opposite to the first substrate, and a first sealant is disposed between the first substrate and the second substrate, particularly in a peripheral region, which will be first The substrate and the second substrate are sealed, and the sealant between adjacent display regions between the first substrate and the second substrate has a pre-cut position. Further, a curing barrier layer is provided at a position on the first substrate corresponding to the pre-cut position or at a position on the second substrate corresponding to the pre-cut position. Since the sealant needs to be cured by ultraviolet light, the hardness of the sealant after curing is relatively large, and it is not easy to be broken during the screen cutting process, and the fracture surface is not in the cutting position of the common sealant.
  • a curing barrier layer is disposed on a pre-cutting position of the sealant between adjacent display regions, so as to ensure adjacent display regions when curing by ultraviolet light irradiation
  • the pre-cut position of the inter-frame sealant is not cured, so that the sealant at the position is easily broken, and then the cutting process can ensure that the sealant is broken at the pre-cut position, thereby achieving a narrow border of the display screen. design.
  • the fracture position is accurate, the formed display screen is available, and it does not become a defective product, thereby reducing the production cost and improving the performance of the display screen.

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  • Physics & Mathematics (AREA)
  • Nonlinear Science (AREA)
  • Mathematical Physics (AREA)
  • Chemical & Material Sciences (AREA)
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Abstract

一种显示面板及其制作方法和显示装置,其中,该显示面板包括:第一基板(1);与第一基板(1)相对的第二基板(2);在第一基板(1)和第二基板(2)之间设置的封框胶(3),其将第一基板(1)和第二基板(2)密封;第一基板(1)和第二基板(2)之间的相邻显示区域(10,11)之间的封框胶(3)具有预切割位置(a-a');和固化阻隔层(5),设置在面对第二基板(2)的第一基板(1)的表面且与预切割位置(a-a')对应的位置处,和/或设置在面对第一基板(1)的第二基板(2)的表面且与预切割位置(a-a')对应的位置处;封框胶(3)覆盖固化阻隔层(5)。该显示面板及其制作方法提高了封框胶(3)的断裂成功率,实现了窄边框设计。

Description

显示面板及其制作方法和显示装置 技术领域
本公开涉及一种显示面板及其制作方法和显示装置。
背景技术
随着科技的发展和社会的进步,超薄、超窄边框高品质液晶显示面板越来越受到人们的青睐,从而使众多显示企业在这些方向上投入了巨大的人力物力进行研发。为了实现液晶显示面板的超窄边框,常规上,位于同一显示面板上的相邻显示屏共用同一封框胶,之后在显示屏切割工艺中在共用的封框胶上进行切割。
但是封框胶固化后硬度比较大。在进行切割的时候,会出现共用的封框胶的中心区域无法完全断裂的情况。这样就无法通过共用封框胶的方法实现超窄边框显示面板的设计,严重的甚至会损坏显示面板,影响显示面板的性能,导致最终形成的显示面板不可用。
公开内容
本公开的实施例提供一种显示面板及其制作方法和显示装置,提高了显示屏切割工艺中封框胶的断裂成功率,实现了窄边框的设计;而且,降低了生产成本,提高了显示器的性能。
根据本公开的一方面,提供一种显示面板,所述显示面板包括:第一基板;与所述第一基板相对的第二基板;在所述第一基板和所述第二基板之间设置的封框胶,其将所述第一基板和所述第二基板密封,且所述第一基板和所述第二基板之间的相邻显示区域之间的封框胶具有预切割位置;和固化阻隔层,设置在面对第二基板的所述第一基板的表面且与所述预切割位置对应的位置处,和/或设置在面对所述第一基板的所述第二基板的表面且与所述预切割位置对应的位置处。所述封框胶覆盖所述固化阻隔层。
可选的,所述固化阻隔层在所述第一基板或所述第二基板的表面所在位置的区域大小与所述预切割位置在所述第一基板或所述第二基板的表面对应的区域大小相等。
可选的,所述预切割位置为所述相邻显示区域共用的封框胶的中轴线对应的位置,所述中轴线的方向为与所述相邻显示区域之间的的封框胶的线宽所在方向垂直的方向。
可选的,所述显示面板还包括设置在所述第一基板的面对所述第二基板的表面上的第一取向层。所述固化阻隔层与所述第一取向层同层设置。
可选的,所述固化阻隔层的材料与所述第一取向层的材料相同。
可选的,所述显示面板还包括设置在所述第二基板的面对所述第一基板的表面上的第二取向层,其中,所述固化阻隔层与所述第二取向层同层设置。
可选的,所述固化阻隔层的材料与所述第二取向层的材料相同。
可选的,所述固化阻隔层的厚度为约
Figure PCTCN2015084552-appb-000001
根据本公开的另一方面,提供一种显示面板的制作方法,所述方法包括:提供第一基板;提供与所述第一基板相对的第二基板;在所述第一基板和所述第二基板之间设置封框胶,以便于将所述第一基板和所述第二基板密封;所述第一基板和所述第二基板之间的相邻显示区域之间的封框胶具有预切割位置;在所述第一基板的面对所述第二基板的表面且与所述预切割位置对应的位置处形成固化阻隔层,和/或,在所述第二基板的面对所述第一基板的表面且与所述预切割位置对应的位置处形成固化阻隔层。所述封框胶覆盖所述固化阻隔层。
可选的,所述方法还包括:在所述第一基板的面对所述第二基板的表面上形成第一取向层;所述在所述第一基板的面对所述第二基板的表面且与所述预切割位置对应的位置处形成固化阻隔层包括:在与所述第一取向层同层且与所述预切割位置对应的位置处形成所述固化阻隔层。
可选的,所述方法还包括:在所述第二基板的面对所述第一基板的表面上形成第二取向层;所述在所述第二基板的面对所述第一基板的表面且与所述预切割位置对应的位置处形成固化阻隔层包括:在与所述第二取向层同层且与所述预切割位置对应的位置处形成所述固化阻隔层。
可选的,所述在与所述第二取向层同层且与所述预切割位置对应的位置处形成所述固化阻隔层包括:采用与形成所述第二取向层相同的工艺,在与所述第二取向层同层且与所述预切割位置对应的位置处形成与 所述第二取向层相同材料的所述固化阻隔层。
根据本公开的另一方面,提供一种显示装置,所述显示装置包括上述的任一显示面板。
根据本公开的实施例提供的显示面板及其制作方法和显示装置,在相邻显示区之间的封框胶的预切割位置上设置固化阻隔层,这样在进行紫外光照射固化的时候相邻显示区之间的封框胶的预切割位置处不会被固化,该位置处的封框胶容易断裂。随后进行切割工艺的时可以保证封框胶在预切割位置处断裂,实现了显示屏的窄边框设计。根据本公开,由于断裂位置准确,形成的显示屏可用,不会成为残次品,进而降低了生产成本,提高了显示屏的性能。
附图说明
为了更清楚地说明本公开实施例中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本公开的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。
图1为根据本公开的实施例的一种显示面板进行切割工艺前的结构示意图;
图2为根据本公开的实施例的另一种显示面板进行切割工艺前的结构示意图;
图3为根据本公开的实施例的又一种显示面板进行切割工艺前的结构示意图;
图4为根据本公开的实施例的又一种显示面板进行切割工艺前的结构示意图;
图5为根据本公开的实施例的另一种显示面板进行切割工艺前的结构示意图;
图6为根据本公开的实施例的又一种显示面板进行切割工艺前的结构示意图;
图7为根据本公开的实施例的又一种显示面板的制作方法的流程示意图;
图8为根据本公开的实施例的另一种显示面板的制作方法的流程 示意图;
图9为根据本公开的实施例的又一种显示面板的制作方法的流程示意图;以及
图10为根据本公开的实施例的又一种显示面板的制作方法的流程示意图。
附图标记:1-第一基板;2-第二基板;3-封框胶;4-液晶;5-固化阻隔层;6-第一取向层;7-第二取向层。
具体实施方式
下面将结合本公开实施例中的附图,对本公开实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本公开一部分实施例,而不是全部的实施例。基于本公开中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本公开保护的范围。
除非另作定义,此处使用的技术术语或者科学术语应当为本公开所属领域内具有一般技能的人士所理解的通常意义。本公开专利申请说明书以及权利要求书中使用的“第一”、“第二”以及类似的词语并不表示任何顺序、数量或者重要性,而只是用来区分不同的组成部分。同样,“一个”或者“一”等类似词语也不表示数量限制,而是表示存在至少一个。“连接”或者“相连”等类似的词语并非限定于物理的或者机械的连接,而是可以包括电性的连接,不管是直接的还是间接的。“上”、“下”、“左”、“右”等仅用于表示相对位置关系,当被描述对象的绝对位置改变后,则该相对位置关系也相应地改变。
本公开的实施例提供了一种显示面板。如图1至3所示,该显示面板包括:第一基板1、和与第一基板1相对的第二基板2以及设置于第一基板1和第二基板2之间的封框胶3和液晶4。该显示面板包括相邻的显示区域10和11。封框胶3设置于第一基板1和第二基板2的周边区域以及相邻显示区域10和11之间,将第一基板1和第二基板2之间的显示区域10和11密封。液晶4滴注于第一基板1和第二基板2之间的显示区域10和11中。相邻显示区域10和11之间的封框胶3具有预切割位置a-a’。预切割位置a-a’为相邻显示区域10和11之间的封框胶3的中轴线的位置,中轴线的方向为与相邻显示区域10和11之间的封框胶3的线宽所在方向垂直的方向。该显示面板还包括设置于与该预切 割位置a-a’对应位置的固化阻隔层5。
在一个示例中,如图1所示,固化阻隔层5可设置在第一基板1的上表面的与预切割位置a-a’对应的位置处。相邻显示区域10和11之间的封框胶3覆盖固化阻隔层5。这里,相邻显示区域10和11之间的封框胶3覆盖固化阻隔层5指的是,相邻显示区域10和11之间的封框胶3可以至少形成于固化阻隔层5的背离第一基板1的上表面上以及固化阻隔层5的与封框胶3的中轴线平行的相对的两个侧面上。
在另一个示例中,如图2和图3所示,固化阻隔层5还可设置在第二基板2的下表面的与预切割位置a-a’对应的位置。相邻显示区域10和11之间的封框胶3覆盖固化阻隔层5。固化阻隔层5阻挡固化封框胶3的光线比如紫外光,从而在封框胶3的固化工艺中,位于与固化阻挡层5对应的预切割位置a-a的封框胶3不被固化。
当从第一基板1侧进行紫外光照射对封框胶3进行固化时,固化阻隔层5则设置在第一基板1的上表面,如图1所示。当采用从第二基板2侧进行紫外光照射胶3进行固化时,固化阻隔层5设置在第二基板2的下表面,如图2所示。本公开不限于上述的实施例。在实际的设计中,固化阻隔层可以设置在任何位置,只要其在对封框胶进行固化时能够遮挡固化预切割位置的封框胶的光线即可。
在另一示例中,如图4所示,固化阻隔层5还可同时设置在第一基板1的上表面和第二基板2的下表面,且与预切割位置a-a’对应的位置处。
需要说明的是,预设切割位置a-a’为实际进行显示面板的制作工艺中,为了实现窄边框而在封框胶上设置的进行切割的位置。例如,本实施例中的预切割位置为相邻显示区域之间的封框胶的中轴线所在的位置,该中轴线与显示面板的切割方向平行。实际的设计中,显示面板的有效显示区域的四周都设计有对位标记(未显示)。可以根据对位标记设置预切割位置a-a’。本公开中的固化阻隔层5设置在与预切割位置a-a’对应的位置处。这样该位置处的封框胶不会被紫外光照射到,不会固化,切割的时候容易断裂。
例如,第一基板1可以为阵列基板,第二基板2可以为彩膜基板;或者,第一基板1可以为彩膜基板,第二基板2可以为阵列基板。固化 阻隔层5可以为阻挡紫外光的紫外阻隔层。
根据本公开的实施例的显示面板包括:第一基板,和与第一基板相对的第二基板,设置于第一基板和第二基板之间且将将第一基板和第二基板密封的封框胶。封框胶设置于第一基板和第二基板之间,包括周边区域以及相邻显示区域之间。并且,相邻显示区域之间的封框胶具有预切割位置。此外,该显示面板还包括位于与预切割位置对应位置的固化阻隔层,该固化阻隔层设置于第一基板上,或者第二基板上,且被封框胶覆盖。由于封框胶需要进行紫外光固化,固化之后的封框胶的硬度比较大,因此在进行显示屏切割工艺中不容易断裂,会出现断裂面不在相邻的显示区域之间的封框胶的切割位置的情况。本公开中,在相邻的显示区域之间的封框胶的预切割位置的对应位置上设置固化阻隔层。这样在进行紫外光照射固化的时候保证相邻的显示区域之间的预切割位置处的封框胶不会被固化,使得该位置处的封框胶容易断裂。随后进行切割工艺时,可以保证封框胶在预切割位置处断裂,实现了显示屏的窄边框设计。根据本实施例的显示面板,由于断裂位置准确,形成的显示屏可用,不会成为残次品,进而降低了生产成本,提高了显示屏的性能。
进一步地,例如,如图5所示,固化阻隔层5设置在第一基板的上表面上以及第二基板的下表面上,且被封框胶3覆盖。该显示面板还包括设置在第一基板1的上表面上的第一取向层6。固化阻隔层5与第一取向层6同层且设置在与预切割位置a-a’对应的位置处。
固化阻隔层5的材料与第一取向层6的材料相同。
具体地,可以在形成第一取向层6的同时形成与第一取向层6同层的固化阻隔层5,即通过一次工艺形成第一取向层6和固化阻隔层5。例如,可以采用新型的印刷凸版APR板,APR板也具有在与预切割位置对应的位置的凸起。可以在凸起位置放置与第一取向层材料相同的物质,以通过一次工艺形成第一取向层和与第一取向层同层同材质的固化阻隔层。当然,本实施例中只是举例说明如何通过一次工艺形成第一取向层和固化阻隔层,本公开并不限于此。任何可以通过一次工艺形成第一取向层和固化阻隔层的方法都是可行的。
进一步地,如图6所示,该显示面板还包括设置在第二基板2的下表面的第二取向层7。固化阻隔层5与第二取向层7同层且还设置在与预切割位置a-a’对应的位置处。
固化阻隔层5的材料与第二取向层7的材料相同。
具体地,可以在形成第二取向层的同时形成与第二取向层同层的固化阻隔层,即通过一次工艺形成第二取向层和固化阻隔层。例如,可以采用新型的印刷凸版APR板,APR板具有在预切割位置对应的位置的凸起。可以在凸起位置放置与第二取向层材料相同的物质,以通过一次工艺形成第二取向层和与第二取向层同层同材质的固化阻隔层。当然,本实施例中只是举例说明如何通过一次工艺形成第二取向层和固化阻隔层。本公开并不限于此。任何可以通过一次工艺形成第二取向层和固化阻隔层的方法都是可行的。
固化阻隔层的厚度例如为大约
Figure PCTCN2015084552-appb-000002
本公开提供的固化阻隔层还可以只设置为与第一取向层同层且在与预切割位置对应的位置。此时,固化阻隔层的材料可以与第一取向层的材料相同。或者固化阻隔层可以只设置为与第二取向层同层且在与预切割位置对应的位置,固化阻隔层的材料可以与第二取向层的材料相同。
需要说明的是,本实施例中的固化阻隔层的宽度可以在满足覆盖预切割位置的前提下,尽量的小。例如,固化阻隔层在第一基板或第二基板的表面所在位置的区域大小与预切割位置在第一基板或第二基板的表面对应的区域大小相等。也可理解为固化阻隔层的宽度与预切割位置的宽度大小相同。在实现预切割位置的封框胶不被固化的情况下,其它位置的封框胶都可以固化。如果固化阻隔层的宽度过大,最终形成的显示器中未固化的封框胶的面积过大,在封框胶周围的液晶分子可能不能稳定的固定在原来的位置而产生形变,影响最终形成的显示器的显示性能。固化阻隔层的材料此处不作唯一的限定,只要是可以不让紫外光透过且不影响显示器件的显示性能的材料都可以作为固化阻隔层的材料。
根据本公开的实施例的显示面板包括:第一基板,和与第一基板相对的第二基板,第一基板和第二基板之间的周边区域通过设置的封框胶,其将第一基板和第二基板密封,第一基板和第二基板之间的相邻显示区域之间的封框胶具有预切割位置。此外,第一基板上的与预切割位置对应的位置,并且/或者第二基板上的与预切割位置对应的位置设置有固化阻隔层。由于封框胶需要进行紫外光固化,固化之后的封框胶的硬度比较大,在进行显示屏切割工艺中不容易断裂,会出现断裂面不在 相邻显示区域之间的封框胶的切割位置的情况。本公开中在相邻显示区域之间的封框胶的预切割位置上设置固化阻隔层。这样在进行紫外光照射固化的时候保证相邻显示区域之间的封框胶的预切割位置处不会被固化,使得该位置处的封框胶容易断裂,随后进行切割工艺时可以保证封框胶在预切割位置处断裂,实现了显示屏的窄边框设计。根据本实施例的显示面板,由于断裂位置准确,形成的显示屏可用,不会成为残次品,进而降低了生产成本,提高了显示屏的性能。
本公开的实施例提供了一种显示面板的制作方法,如图7所示,该方法包括以下步骤。
101、提供第一基板,和与第一基板相对的第二基板。
102、在面对第二基板的第一基板的表面的与预切割位置对应的位置处形成固化阻隔层。
封框胶覆盖固化阻隔层。
103、在面对第一基板的第二基板的表面的与预切割位置对应的位置形成固化阻隔层。
封框胶覆盖固化阻隔层。
需要说明的是,形成第一基板上的固化阻隔层的步骤102和形成第二基板上的固化阻隔层的步骤103在执行上没有先后顺序之分,在实际的实施中,可以根据具体设计的显示器件的层结构来决定执行顺序。
104、在第一基板和第二基板之间尤其在周边区域设置封框胶以便于将第一基板和第二基板密封。
第一基板和第二基板之间的相邻显示区域的封框胶具有预切割位置。
固化阻隔层的厚度可以例如为约
Figure PCTCN2015084552-appb-000003
在上述的方法中,步骤101之后可以只执行步骤102和104,也可以执行步骤103和104,或者可以执行步骤102至104,具体的执行步骤根据实际中设计的显示器件的层结构来选择。
需要说明的是,预设切割位置为实际进行显示面板的制作工艺中,为了实现窄边框而设置的在封框胶上进行切割的位置。例如,本实施例中的预切割位置为相邻显示区域之间的封框胶的中轴线所在的位置,该中轴线与切割方向平行。在实际的设计中,显示面板的有效显示区域的 四周都设计有对位标记,可以根据对位标记设置预切割位置a-a’。本公开中的固化阻隔层设置在与预切割位置对应的位置处,这样该位置处的封框胶不会被紫外光照射到,不会固化,切割的时候容易断裂。
需要说明的是,本实施例中的固化阻隔层的宽度可以在满足覆盖预切割位置的前提下,尽量的小。例如,形成的固化阻隔层在第一基板或第二基板的表面所在位置的区域大小与预切割位置在第一基板或第二基板的表面对应的区域大小相等。也可理解为使形成固化阻隔层的宽度与预切割位置的宽度大小相同。在实现预切割位置的封框胶不被固化的情况下,其它位置的封框胶都可以固化。保证了产品的良率。
根据本公开的实施例的显示面板的制作方法包括形成第一基板,和与第一基板相对的第二基板,并在第一基板和第二基板之间尤其在周边区域设置封框胶将第一基板和第二基板密封;其中,第一基板和第二基板之间的相邻显示区域之间的封框胶具有预切割位置,然后在第一基板上的与预切割位置对应的位置,并且/或者在第二基板上的与预切割位置对应的位置形成固化阻隔层。由于封框胶需要进行紫外光固化,固化之后的封框胶的硬度比较大,在进行显示屏切割工艺中不容易断裂,会出现断裂面不在相邻显示区域之间的封框胶的切割位置的情况。本公开中在相邻显示区域之间的封框胶的预切割位置上设置固化阻隔层。这样在进行紫外光照射固化的时候保证相邻显示区域之间的封框胶的预切割位置处不会被固化,使得该位置处的封框胶容易断裂,随后进行切割工艺时可以保证封框胶在预切割位置处断裂,实现了显示屏的窄边框设计。根据本实施例的显示面板的制作方法,由于断裂位置准确,形成的显示屏可用,不会成为残次品,进而降低了生产成本,提高了显示屏的性能。
本公开的实施例提供了另一种显示面板的制作方法,如图8所示。该方法包括以下步骤。
201、提供第一基板,和与第一基板相对的第二基板。
202、在面对第二基板的第一基板的表面上形成第一取向层。
203、在预切割位置对应的位置处形成固化阻隔层,其与第一取向层同层。
具体地,步骤203可以通过以下方式来实现。
采用与形成第一取向层相同的工艺,与第一取向层同层且在与预切割位置对应的位置处形成与第一取向层的材料相同的固化阻隔层。
需要说明的是,形成第一取向层的步骤202和形成固化阻隔层的步骤203可以是同时进行的。具体地,可以采用新型的APR板,即APR板具有在与预切割位置对应的位置的凸起,可以在凸起位置放置形成固化阻隔层的物质,以通过一次工艺形成第一取向层和与第一取向层同层同材质的固化阻隔层。当然,本实施例中只是举例说明可以采用新型APR板通过一次工艺形成第一取向层和固化阻隔层。本公开并不限于此,任何可以通过一次工艺形成第一取向层和固化阻隔层的方法都是可行的。
固化阻隔层的材料此处不作唯一的限定,只要是可以不让紫外光透过且不影响显示器件的显示性能的材料都可以作为固化阻隔层的材料。
204、在第一基板和第二基板之间尤其在周边区域设置封框胶以便于将第一基板和第二基板密封。
第一基板和第二基板之间的相邻显示区域之间的封框胶具有预切割位置。
本实施例中在第一基板上的第一取向层同层且在与预切割位置对应的位置处形成固化阻隔层。当采用从第一基板侧进行紫外光照射实现封框胶的固化时,由于固化阻隔层的存在可以有效的保证进行封框胶切割的位置处的封框胶不被固化,进行切割工艺时可以保证封框胶从切割位置断裂,实现了窄边框的设计。
根据本公开的实施例的显示面板的制作方法包括形成第一基板,和与第一基板相对的第二基板,并在第一基板和第二基板之间尤其在周边区域设置封框胶以将第一基板和第二基板密封。第一基板和第二基板之间的相邻显示区域之间的封框胶上具有预切割位置,然后在第一基板上的与预切割位置对应的位置,并且/或者第二基板上的与预切割位置对应的位置形成固化阻隔层。由于封框胶需要进行紫外光固化,固化之后的封框胶的硬度比较大,在进行显示屏切割工艺中不容易断裂,会出现断裂面不在相邻显示区域之间的封框胶的切割位置的情况。本公开中在相邻显示区域之间的封框胶的预切割位置上设置固化阻隔层,这样在进行紫外光照射固化的时候保证共用的封框胶的预切割位置处不会被固 化,使得该位置处的封框胶容易断裂,随后进行切割工艺时可以保证封框胶在预切割位置处断裂,实现了显示屏的窄边框设计。根据本实施例的显示面板的制作方法,由于断裂位置准确,形成的显示屏可用,不会成为残次品,进而降低了生产成本,提高了显示屏的性能。
本公开的实施例提供了又一种显示面板的制作方法,如图9所示。该方法包括以下步骤。
301、形成第一基板,和与第一基板相对的第二基板。
302、在面对第一基板的第二基板的表面上形成第二取向层。
303、在与第二取向层同层且与预切割位置对应的位置处形成固化阻隔层。
具体地,步骤303可以通过以下方式来实现:
采用与形成第二取向层相同的工艺,在与第二取向层同层且与预切割位置对应的位置处形成与第二取向层材料相同的固化阻隔层。
需要说明的是,形成第二取向层的步骤302和形成固化阻隔层的步骤303可以是同时进行的。具体地,可以采用新型的APR板,即APR板与预切割位置对应的位置处也具有凸起,可以在凸起位置放置形成固化阻隔层的物质,通过一次工艺形成第二取向层和与第二取向层同层同材质的固化阻隔层。当然,本实施例中只是举例说明可以采用新型APR板通过一次工艺形成第二取向层和固化阻隔层。本公开并不限于此。任何可以通过一次工艺形成第二取向层和固化阻隔层的方法都是可行的。
固化阻隔层的材料此处不作唯一的限定,只要是可以不让紫外光透过且不影响显示器件的显示性能的材料都可以作为固化阻隔层的材料。
304、在第一基板和第二基板之间的周边区域设置封框胶以便于将第一基板和第二基板密封。
其中,第一基板和第二基板上的相邻显示区域共用同一封框胶,相邻显示区域共用的封框胶上具有预切割位置。
本实施例中在第二基板上的第二取向层同层且与预切割位置对应的位置处形成固化阻隔层,当采用从第二基板侧进行紫外光照射实现封框胶的固化时,由于固化阻隔层的存在可以有效的保证进行封框胶切割的位置处的封框胶不被固化,进行切割工艺时可以保证封框胶从切割位置断裂,实现了窄边框的设计。
根据本公开的实施例的显示面板的制作方法包括:形成第一基板,和与第一基板相对的第二基板,并在第一基板和第二基板之间尤其在周边区域设置封框胶将第一基板和第二基板密封。第一基板和第二基板之间的相邻显示区域之间的封框胶具有预切割位置,然后在第一基板上的与预切割位置对应的位置,或者第二基板上的与预切割位置对应的位置处形成固化阻隔层。由于封框胶需要进行紫外光固化,固化之后的封框胶的硬度比较大,在进行显示屏切割工艺中不容易断裂,会出现断裂面不在共用的封框胶的切割位置的情况。本公开中在相邻显示区域之间的封框胶的预切割位置上设置固化阻隔层,这样在进行紫外光照射固化的时候保证相邻显示区域之间的封框胶的预切割位置处不会被固化,使得该位置处的封框胶容易断裂,随后进行切割工艺的时可以保证封框胶在预切割位置处断裂,实现了显示屏的窄边框设计。根据本实施例的显示面板的制作方法,由于断裂位置准确,形成的显示屏可用,不会成为残次品,进而降低了生产成本,提高了显示屏的性能。
本公开的实施例提供了又一种显示面板的制作方法。如图10所示,该方法包括以下步骤。
401、形成第一基板,和与第一基板相对的第二基板。
402、通过一次制作工艺在与面对第二基板的第一基板的表面上形成第一取向层和与第一取向层同层同材料且与预切割位置对应的位置处的固化阻隔层。
403、通过一次制作工艺在与面对第一基板的第二基板的表面上形成第二取向层和与第二取向层同层同材料且与预切割位置对应的位置处的固化阻隔层。
需要说明的是,步骤402和步骤403在执行上没有先后顺序之后,步骤402和步骤403也可以是同时进行的。具体的执行顺序根据实际的设计而定。
404、在第一基板和第二基板之间尤其在周边区域设置封框胶以便于将第一基板和第二基板密封。
其中,第一基板和第二基板之间的相邻显示区域之间的封框胶具有预切割位置。
本实施例中在第二基板上的第二取向层同层且与预切割位置对应 的位置,同时在第一基板上的第一取向层同层且与预切割位置对应的位置处形成固化阻隔层。这样无论采用从第二基板侧还是第一基板侧进行紫外光照射实现封框胶的固化,由于固化阻隔层的存在均可以有效的保证进行封框胶切割的位置处的封框胶不被固化,进行切割工艺时都可以保证封框胶从切割位置断裂,实现了窄边框的设计。
根据本公开的实施例的显示面板的制作方法包括:形成第一基板,和与第一基板相对的第二基板,并在第一基板和第二基板之间尤其在周边区域设置封框胶将第一基板和第二基板密封。第一基板和第二基板上的相邻显示区域之间的封框胶具有预切割位置,然后在第一基板与封框胶之间且与预切割位置对应的位置,或者第二基板与封框胶之间且与预切割位置对应的位置处形成固化阻隔层。由于封框胶需要进行紫外光固化,固化之后的封框胶的硬度比较大,在进行显示屏切割工艺中不容易断裂,会出现断裂面不在相邻显示区域之间的封框胶的切割位置的情况。本公开中在相邻显示区域之间的封框胶的预切割位置上设置固化阻隔层,这样在进行紫外光照射固化的时候保证相邻显示区域之间的封框胶的预切割位置处不会被固化,使得该位置处的封框胶容易断裂,随后进行切割工艺的时可以保证封框胶在预切割位置处断裂,实现了显示屏的窄边框设计。根据本实施例的显示面板的制作方法,由于断裂位置准确,形成的显示屏可用,不会成为残次品,进而降低了生产成本,提高了显示屏的性能。
本公开的实施例提供一种显示装置,该显示装置包括图1~6对应的任一实施例中提供的显示面板。
根据本公开的实施例的显示装置包括:第一基板,和与第一基板相对的第二基板,第一基板和第二基板之间尤其在周边区域通过设置的封框胶,其将第一基板和第二基板密封,第一基板和第二基板之间的相邻显示区域之间的封框胶具有预切割位置。此外,第一基板上的与预切割位置对应的位置,或者第二基板上的与预切割位置对应的位置处设置有固化阻隔层。由于封框胶需要进行紫外光固化,固化之后的封框胶的硬度比较大,在进行显示屏切割工艺中不容易断裂,会出现断裂面不在共用的封框胶的切割位置的情况。本公开中在相邻显示区域之间的封框胶的预切割位置上设置固化阻隔层,这样在进行紫外光照射固化的时候保证相邻显示区域之 间的封框胶的预切割位置处不会被固化,使得该位置处的封框胶容易断裂,随后进行切割工艺时可以保证封框胶在预切割位置处断裂,实现了显示屏的窄边框设计。根据本实施例的显示装置,由于断裂位置准确,形成的显示屏可用,不会成为残次品,进而降低了生产成本,提高了显示屏的性能。
以上实施方式仅用于说明本公开,而并非对本公开的限制,有关技术领域的普通技术人员,在不脱离本公开的精神和范围的情况下,还可以做出各种变化和变型,因此所有等同的技术方案也属于本公开的范畴,本公开的专利保护范围应由权利要求限定。

Claims (15)

  1. 一种显示面板,包括:
    第一基板;
    与所述第一基板相对的第二基板;
    在所述第一基板和所述第二基板之间设置的封框胶,其将所述第一基板和所述第二基板密封,且所述第一基板和所述第二基板之间的相邻显示区域之间的封框胶具有预切割位置;和
    固化阻隔层,设置在面对第二基板的所述第一基板的表面且与所述预切割位置对应的位置处,和/或设置在面对所述第一基板的所述第二基板的表面且与所述预切割位置对应的位置处;所述封框胶覆盖所述固化阻隔层。
  2. 根据权利要求1所述的显示面板,其中,
    所述固化阻隔层在所述第一基板或所述第二基板的表面所在位置的区域大小与所述预切割位置在所述第一基板或所述第二基板的表面对应的区域大小相等。
  3. 根据权利要求1或2所述的显示面板,其中,
    所述预切割位置为所述相邻显示区域共用的封框胶的中轴线对应的位置,所述中轴线的方向为与所述相邻显示区域之间的的封框胶的线宽所在方向垂直的方向。
  4. 根据权利要求1至3的任一项所述的显示面板,还包括设置在所述第一基板的面对所述第二基板的表面上的第一取向层,其中,所述固化阻隔层与所述第一取向层同层设置。
  5. 根据权利要求4所述的显示面板,其中,
    所述固化阻隔层的材料与所述第一取向层的材料相同。
  6. 根据权利要求1至5的任一项所述的显示面板,还包括设置在所述第二基板的面对所述第一基板的表面上的第二取向层,其中,所述固化阻隔层与所述第二取向层同层设置。
  7. 根据权利要求6所述的显示面板,其特征在于,
    所述固化阻隔层的材料与所述第二取向层的材料相同。
  8. 根据权利要求1至7的任一项所述的显示面板,其特征在于,
    所述固化阻隔层的厚度为约
    Figure PCTCN2015084552-appb-100001
  9. 一种显示面板的制作方法,包括:
    提供第一基板;
    提供与所述第一基板相对的第二基板;
    在所述第一基板和所述第二基板之间设置封框胶,以便于将所述第一基板和所述第二基板密封;所述第一基板和所述第二基板之间的相邻显示区域之间的封框胶具有预切割位置;
    在所述第一基板的面对所述第二基板的表面且与所述预切割位置对应的位置处形成固化阻隔层,和/或,在所述第二基板的面对所述第一基板的表面且与所述预切割位置对应的位置处形成固化阻隔层,所述封框胶覆盖所述固化阻隔层。
  10. 根据权利要求9所述的制作方法,其特征在于,
    形成的所述固化阻隔层在所述第一基板或所述第二基板的表面所在位置的区域大小与所述预切割位置在所述第一基板或所述第二基板的表面对应的区域大小相等。
  11. 根据权利要求9或10所述的方法,还包括:
    在所述第一基板的面对所述第二基板的表面上形成第一取向层;
    所述在所述第一基板的面对所述第二基板的表面且与所述预切割位置对应的位置处形成固化阻隔层包括:
    在与所述第一取向层同层且与所述预切割位置对应的位置处形成所述固化阻隔层。
  12. 根据权利要求11所述的方法,其特征在于,所述在与所述第一取向层同层且与所述预切割位置对应的位置处形成所述固化阻隔层包括:
    采用与形成所述第一取向层相同的工艺,在与所述第一取向层同层且与所述预切割位置对应的位置处形成与所述第一取向层相同材料的所述固化阻隔层。
  13. 根据权利要求9至12的任一项所述的方法,其特征在于,所述方法还包括:
    在所述第二基板的面对所述第一基板的表面上形成第二取向层;
    所述在所述第二基板的面对所述第一基板的表面且与所述预切割位置对应的位置处形成固化阻隔层包括:
    在与所述第二取向层同层且与所述预切割位置对应的位置处形成所述固化阻隔层。
  14. 根据权利要求13所述的方法,其特征在于,所述在与所述第二取向层同层且与所述预切割位置对应的位置处形成所述固化阻隔层包括:
    采用与形成所述第二取向层相同的工艺,在与所述第二取向层同层且与所述预切割位置对应的位置处形成与所述第二取向层相同材料的所述固化阻隔层。
  15. 一种显示装置,包括如权利要求1至8的任一项所述的显示面板。
PCT/CN2015/084552 2014-12-03 2015-07-21 显示面板及其制作方法和显示装置 WO2016086671A1 (zh)

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CN109102760A (zh) * 2018-08-30 2018-12-28 武汉天马微电子有限公司 显示母板、显示面板的制造方法和显示装置
CN109794984B (zh) * 2018-12-26 2021-03-16 惠科股份有限公司 切割机构、切割方法及显示面板
CN112965303B (zh) * 2021-03-17 2023-10-31 京东方科技集团股份有限公司 调光玻璃面板及其制备方法、调光玻璃的制备方法

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