WO2016055807A1 - Improved acoustic performance of timber frame partitions - Google Patents

Improved acoustic performance of timber frame partitions Download PDF

Info

Publication number
WO2016055807A1
WO2016055807A1 PCT/GB2015/052968 GB2015052968W WO2016055807A1 WO 2016055807 A1 WO2016055807 A1 WO 2016055807A1 GB 2015052968 W GB2015052968 W GB 2015052968W WO 2016055807 A1 WO2016055807 A1 WO 2016055807A1
Authority
WO
WIPO (PCT)
Prior art keywords
gypsum
plasterboard
screws
partition according
relative
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/GB2015/052968
Other languages
English (en)
French (fr)
Inventor
Jan Rideout
Robert Evans
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Saint Gobain Construction Products UK Ltd
Original Assignee
Saint Gobain Construction Products UK Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=52001179&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=WO2016055807(A1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Saint Gobain Construction Products UK Ltd filed Critical Saint Gobain Construction Products UK Ltd
Priority to US15/517,569 priority Critical patent/US20170306622A1/en
Priority to JP2017518313A priority patent/JP2017533360A/ja
Priority to CA2964047A priority patent/CA2964047C/en
Priority to AU2015329729A priority patent/AU2015329729B2/en
Priority to EP15794611.2A priority patent/EP3204565B1/en
Publication of WO2016055807A1 publication Critical patent/WO2016055807A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/74Removable non-load-bearing partitions; Partitions with a free upper edge
    • E04B2/7407Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts
    • E04B2/7409Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts special measures for sound or thermal insulation, including fire protection
    • E04B2/7412Posts or frame members specially adapted for reduced sound or heat transmission
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B1/00Constructions in general; Structures which are not restricted either to walls, e.g. partitions, or floors or ceilings or roofs
    • E04B1/62Insulation or other protection; Elements or use of specified material therefor
    • E04B1/74Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls
    • E04B1/82Heat, sound or noise insulation, absorption, or reflection; Other building methods affording favourable thermal or acoustical conditions, e.g. accumulating of heat within walls specifically with respect to sound only
    • E04B1/84Sound-absorbing elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/02Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
    • E04B2/04Walls having neither cavities between, nor in, the solid elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/56Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members
    • E04B2/70Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members with elongated members of wood
    • E04B2/706Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members with elongated members of wood with supporting function
    • E04B2/707Load-bearing walls of framework or pillarwork; Walls incorporating load-bearing elongated members with elongated members of wood with supporting function obturation by means of panels
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/74Removable non-load-bearing partitions; Partitions with a free upper edge
    • E04B2/7407Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts
    • E04B2/7409Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts special measures for sound or thermal insulation, including fire protection
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/74Removable non-load-bearing partitions; Partitions with a free upper edge
    • E04B2/7407Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts
    • E04B2/7453Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts with panels and support posts, extending from floor to ceiling
    • E04B2/7457Removable non-load-bearing partitions; Partitions with a free upper edge assembled using frames with infill panels or coverings only; made-up of panels and a support structure incorporating posts with panels and support posts, extending from floor to ceiling with wallboards attached to the outer faces of the posts, parallel to the partition
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • E04C2/043Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres of plaster
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
    • E04C2/06Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres reinforced
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/00612Uses not provided for elsewhere in C04B2111/00 as one or more layers of a layered structure
    • C04B2111/0062Gypsum-paper board like materials
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/74Removable non-load-bearing partitions; Partitions with a free upper edge
    • E04B2002/7461Details of connection of sheet panels to frame or posts
    • E04B2002/7477Details of connections using screws or nails

Definitions

  • the present invention relates to the field of timber frame partitions that have improved acoustic performance, in particular to timber frame partitions having plasterboard cladding.
  • the present invention may provide a partition for a building structure, the partition comprising a support frame and at least one plasterboard affixed to the support frame by means of a plurality of screws, wherein:
  • the plasterboard comprises a gypsum matrix having fibres embedded therein in an amount of at least 1 wt% relative to the gypsum, the gypsum matrix further comprising a polymeric additive that is present in an amount of at least 1 wt% relative to the gypsum;
  • the support frame comprises a plurality of elongate timber members; and the average spacing between nearest-neighbour screws is greater than 400mm.
  • the average spacing between nearest-neighbour screws is greater than 500mm, preferably greater than 550mm.
  • At least a portion of the screws is distributed around the perimeter of the plasterboard, and engages with timber members disposed at the perimeter of the
  • At least one screw is located in a central region of the plasterboard, displaced from the perimeter of the plasterboard, and engages with a timber member disposed along a central region of the plasterboard, wherein the average distance between nearest-neighbour screws disposed along the central region of the plasterboard is greater than 600mm.
  • the average distance between nearest-neighbour screws disposed along the central region of the plasterboard is greater than 800mm, preferably greater than 1000mm.
  • the fibres are present in the gypsum matrix in an amount of at least 3 wt% relative to the gypsum, more preferably at least 5wt%.
  • the polymeric additive is present in an amount of at least 3 wt% relative to the gypsum, more preferably at least 5wt%.
  • the fibres are glass fibres.
  • the polymeric additive is one of starch or polyvinyl acetate.
  • the plasterboard is in direct contact with the support frame, that is, no adhesive is used to bond the plasterboard to the support frame.
  • the plasterboard may comprise a gypsum core having a liner on one or both faces. In that case, the liner is typically in direct contact with the support frame.
  • Figure 1 shows a schematic elevation view of an embodiment of a partition according to the first aspect of the present invention.
  • the cladding is rendered transparent to show the detail of the frame
  • Figure 2 shows a schematic elevation view of a partition according to an illustrative example of the present invention; the cladding is rendered transparent to show the detail of the frame.
  • Figure 3 is a graph showing the results of acoustic testing for Example 1 and Comparative Example 1.
  • test specimen was constructed from a timber frame, insulation and a gypsum
  • the timber frame consisted of 63mm x 38mm head and base rails connected by 63mm x 38mm timber studs extending therebetween. The distance between the head and base rails was 2400mm, while the timber studs were spaced at 600mm intervals. 65 mm insulation was placed within the stud cavity.
  • the stucco slurry used to prepare the boards had a water gauge (that is, a weight ratio of water to stucco) of 0.7.
  • the board had a thickness of 12.5mm and a weight of about 12 kg/m 2 .
  • the board dimensions were 1200mm x 2400mm.
  • the boards were fixed to the frame as shown in Figure 1. Referring to Figure 1 , the frame comprised a top rail 10 and a bottom rail 12, two lateral studs 14a, b and a central stud 16.
  • the board 20 is fixed to the frame by means of screws 22 that are spaced at 600mm intervals along the top and bottom rails 10,12 and the lateral studs 14a,b, and that are spaced at 1200mm intervals along the central stud 16.
  • test specimen was constructed from a timber frame, insulation and a gypsum
  • the timber frame consisted of 63mm x 38mm head and base rails connected by 63mm x 38mm timber studs extending therebetween.
  • the distance between the head and base rails was 2400mm, while the timber studs were spaced at 600mm intervals. 65 mm insulation was placed within the stud cavity.
  • the stucco slurry used to prepare the boards had a water gauge (that is, a weight ratio of water to stucco) of 0.7.
  • the board had a thickness of 12.5mm and a weight of about 12 kg/m 2 .
  • the board dimensions were 1200mm x 2400mm.
  • the frame comprised a top rail 10' and a bottom rail 12', two lateral studs 14'a,b and a central stud 16'.
  • the board 20' is fixed to the frame by means of screws 22' that are spaced at 300mm intervals along the top and bottom rails 10', 12' and the lateral studs 14'a,b, and that are spaced at 300mm intervals along the central stud 16'.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Civil Engineering (AREA)
  • Electromagnetism (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Acoustics & Sound (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Thermal Sciences (AREA)
  • Building Environments (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Soundproofing, Sound Blocking, And Sound Damping (AREA)
PCT/GB2015/052968 2014-10-09 2015-10-09 Improved acoustic performance of timber frame partitions Ceased WO2016055807A1 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
US15/517,569 US20170306622A1 (en) 2014-10-09 2015-10-09 Acoustic Performance of Timber Frame Partitions
JP2017518313A JP2017533360A (ja) 2014-10-09 2015-10-09 木枠隔壁の改良された音響性能
CA2964047A CA2964047C (en) 2014-10-09 2015-10-09 Improved acoustic performance of timber frame partitions
AU2015329729A AU2015329729B2 (en) 2014-10-09 2015-10-09 Improved acoustic performance of timber frame partitions
EP15794611.2A EP3204565B1 (en) 2014-10-09 2015-10-09 Improved acoustic performance of timber frame partitions

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GBGB1417905.5A GB201417905D0 (en) 2014-10-09 2014-10-09 Improved acoustic performance of timber frame partitions
GB1417905.5 2014-10-09

Publications (1)

Publication Number Publication Date
WO2016055807A1 true WO2016055807A1 (en) 2016-04-14

Family

ID=52001179

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/GB2015/052968 Ceased WO2016055807A1 (en) 2014-10-09 2015-10-09 Improved acoustic performance of timber frame partitions

Country Status (9)

Country Link
US (1) US20170306622A1 (https=)
EP (1) EP3204565B1 (https=)
JP (1) JP2017533360A (https=)
AR (1) AR102233A1 (https=)
AU (1) AU2015329729B2 (https=)
CA (1) CA2964047C (https=)
GB (1) GB201417905D0 (https=)
TW (1) TW201623748A (https=)
WO (1) WO2016055807A1 (https=)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11505498B2 (en) 2014-11-20 2022-11-22 Saint-Gobain Placo Sas Construction panel having improved fixing strength
EP3837100B1 (en) 2018-08-14 2024-12-04 United States Gypsum Company Gypsum board from gypsum having high level of chloride salt and a starch layer and methods associated therewith

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB201417904D0 (en) * 2014-10-09 2014-11-26 Bpb United Kingdom Ltd Improvements in the deformation resistance of timber frame partitions
GB201522664D0 (en) 2015-12-22 2016-02-03 Bpb Ltd Method for the production of gypsum-based boards and stucco clurry for use therewith
CN112982701A (zh) * 2021-04-22 2021-06-18 山西建筑工程集团有限公司 一种竹铝复合软木吸音板安装结构

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US20070048490A1 (en) * 2005-06-09 2007-03-01 United States Gypsum Company Low dust gypsum wallboard
JP2009299460A (ja) * 2009-07-10 2009-12-24 Yoshino Gypsum Co Ltd 耐力壁に適する石膏系建材
WO2014138283A1 (en) * 2013-03-05 2014-09-12 Intellectual Gorilla B.V. Extruded gypsum-based materials

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US20070048490A1 (en) * 2005-06-09 2007-03-01 United States Gypsum Company Low dust gypsum wallboard
JP2009299460A (ja) * 2009-07-10 2009-12-24 Yoshino Gypsum Co Ltd 耐力壁に適する石膏系建材
WO2014138283A1 (en) * 2013-03-05 2014-09-12 Intellectual Gorilla B.V. Extruded gypsum-based materials

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11505498B2 (en) 2014-11-20 2022-11-22 Saint-Gobain Placo Sas Construction panel having improved fixing strength
EP3837100B1 (en) 2018-08-14 2024-12-04 United States Gypsum Company Gypsum board from gypsum having high level of chloride salt and a starch layer and methods associated therewith

Also Published As

Publication number Publication date
EP3204565A1 (en) 2017-08-16
US20170306622A1 (en) 2017-10-26
AU2015329729B2 (en) 2019-11-14
AU2015329729A1 (en) 2017-04-20
AR102233A1 (es) 2017-02-15
JP2017533360A (ja) 2017-11-09
CA2964047C (en) 2022-05-03
CA2964047A1 (en) 2016-04-14
TW201623748A (zh) 2016-07-01
EP3204565B1 (en) 2020-12-09
GB201417905D0 (en) 2014-11-26

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