WO2016026219A1 - 一种具有气凝胶隔热层的卷烟加热器 - Google Patents

一种具有气凝胶隔热层的卷烟加热器 Download PDF

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WO2016026219A1
WO2016026219A1 PCT/CN2014/090719 CN2014090719W WO2016026219A1 WO 2016026219 A1 WO2016026219 A1 WO 2016026219A1 CN 2014090719 W CN2014090719 W CN 2014090719W WO 2016026219 A1 WO2016026219 A1 WO 2016026219A1
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aerogel
phase change
heating element
insulating layer
layer
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PCT/CN2014/090719
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English (en)
French (fr)
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雷萍
尚善斋
汤建国
袁大林
郑绪东
陈永宽
缪明明
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云南中烟工业有限责任公司
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Publication of WO2016026219A1 publication Critical patent/WO2016026219A1/zh

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    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • A24F40/46Shape or structure of electric heating means
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F13/00Appliances for smoking cigars or cigarettes
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/20Devices using solid inhalable precursors

Definitions

  • the invention belongs to the technical field of cigarettes, and in particular relates to a novel cigarette heater with a heat insulation layer.
  • the heating temperature of the new cigarette is usually 500 °C.
  • the heat insulation layer can serve as a heat insulation protection; on the other hand, the heat insulation layer can also reduce the heat loss of the heater, thereby improving the heat energy utilization rate and reducing the cost.
  • the design of the insulation layer is a major problem in the development of new types of cigarettes. Therefore, it is of great significance to select a suitable insulation material and develop a new type of cigarette heater with excellent heat insulation effect.
  • the present invention provides a novel cigarette heater having an aerogel insulation layer which has heat insulation protection and reduces heat energy loss.
  • the present invention relates to a novel cigarette heater having an aerogel insulation layer comprising a housing 1, a heating element 3, a heating chamber 4 formed by the heating element 3, and the heating element 3 and the shell
  • the heat insulating layer 2 between the bodies 1 is characterized in that the heat insulating material of the heat insulating layer 2 is an aerogel and the heat insulating layer 2 is divided into an inner layer 2-1 and an outer layer 2-2.
  • Layer 2-1 is in direct contact with heating element 3
  • outer layer 2-2 is located between inner layer 2-1 and housing 1; and aerogel porous structure in outer layer 2-2 of said insulating layer 2
  • a phase change material having a volume fraction of 2%-20% is filled and/or adsorbed.
  • the phase change material refers to absorption or release to the environment by using a physical state of the material itself, such as a phase state (for example, solid state conversion to a liquid state) or a structure (eg, degree of polymerization, crystal form, etc.) within a certain temperature range.
  • a phase state for example, solid state conversion to a liquid state
  • a structure eg, degree of polymerization, crystal form, etc.
  • the latent heat of phase change so as to achieve a class of substances that regulate the ambient temperature.
  • the ambient temperature is higher than the phase transition temperature
  • the material absorbs and stores heat to lower the ambient temperature; when the ambient temperature is lower than the phase transition temperature, the material releases the stored heat to increase the ambient temperature.
  • phase change phase of the phase change material is solid and liquid, respectively, the phase change type is solid-liquid, and such phase change material is called solid-liquid phase change material; if the phase change material is phase change before and after phase change In the case of a solid, the phase change type is solid-solid, and such a phase change material is referred to as a solid-solid phase change material.
  • solid-liquid phase when the phase change material is heated to the melting temperature, a phase change from solid to liquid is produced. During the melting process, the phase change material absorbs and stores a large amount of latent heat; when the phase change material is cooled When stored, the heat is dissipated to the environment within a certain temperature range, and the reverse phase transition from liquid to solid is performed.
  • the energy stored or released is called the latent heat of phase change.
  • the temperature of the material itself remains almost unchanged until the phase transition is completed, forming a wide temperature platform.
  • the temperature is constant, the latent heat absorbed or released is quite large.
  • the presence of the heat insulation layer 2 can isolate the heat of the heater, lower the temperature of the touch, and protect the user; at the same time, the heat loss of the heating element can be reduced, the heat energy utilization rate can be improved, and the cost can be reduced.
  • the heat insulation layer of the present invention serves as a heat insulation effect from two The role of the aspect: on the one hand, the existence of aerogel material, a highly dispersed solid material composed of superfine particles and a mixture of air and a high-permeability three-dimensional nano-network
  • the structure which can withstand a high temperature of 1400 ° C and has low thermal conductivity and good insulating ability, is itself an excellent heat insulating material; on the other hand, the phase change material is filled in the aerogel material, and the phase transition temperature is
  • the normal temperature phase change material from room temperature to 90 °C can significantly enhance the heat insulation effect of the heat insulation layer in the heat insulation layer of the new cigarette.
  • phase change material When the user smokes the new cigarette, once the temperature of the heating chamber is higher than the phase of the phase change material When the temperature is changed, the phase change material absorbs and stores heat by using its own phase or structure change, so that the temperature outside the heat insulation layer does not rise too high; and when the suction is finished, when the temperature is lowered to the phase change When the phase transition temperature of the material is below, the phase change material releases the stored heat and returns to the state before the endothermic phase change, so that it is recycled to regulate the temperature.
  • the aerogel is an inorganic aerogel, an organic aerogel or an organic-inorganic hybrid aerogel.
  • the inorganic aerogel is silica aerogel, titania aerogel, alumina aerogel, tin oxide aerogel, zirconia aerogel, vanadium oxide gas condensation Any one or a combination thereof;
  • the organic aerogel is a resorcinol-formaldehyde aerogel, a melamine-formaldehyde aerogel, a graphene aerogel, a polyimide aerogel, Any one or a combination of a chitosan aerogel, a chitin aerogel, a cellulose aerogel, or a carbon aerogel prepared from the above organic aerogel; wherein the organic-inorganic hybrid gas
  • the gel is any one or a combination of a silsesquioxane gel, a bridged silsesquioxane gel, and a composite gel, wherein the
  • the aerogel is mixed with a heat-resistant fiber to prepare a fiber-reinforced aerogel composite, wherein the heat-resistant fiber is quartz fiber, basalt fiber, mullite fiber, carbon fiber, silicon carbide fiber.
  • the heat-resistant fiber is quartz fiber, basalt fiber, mullite fiber, carbon fiber, silicon carbide fiber.
  • Alumina fiber or boron Any one of silicon carbon nitrogen fibers or a combination thereof.
  • the aerogel is applied in the form of a flexible felt, a composite flexible felt, a granule or a powder.
  • an aerogel coating is applied to the outer surface of the aerogel and/or an aluminum foil is wrapped to prevent the aerogel powder or granules from falling.
  • the phase change material is an organic phase change material, an inorganic-organic hybrid phase change material, and/or a composite phase change material.
  • the organic phase change material is selected from the group consisting of a solid-liquid aliphatic hydrocarbon (for example, paraffin), a fatty acid and a fatty acid ester, and/or a phase change type solid-solid.
  • a solid-liquid aliphatic hydrocarbon for example, paraffin
  • a fatty acid and a fatty acid ester and/or a phase change type solid-solid.
  • phase change type solid-solid One or more of pentanediol, trimethylolethane, and polyethylene glycol.
  • the inorganic-organic hybrid phase change material is selected from the group consisting of silica-fatty acid complex, montmorillonite-fatty acid complex, perlite-fatty acid complex or ultralight pottery-fatty acid complex or a plurality of; wherein the composite phase change material comprises applying a microcapsule technology to coat a surface of a phase change type solid-liquid organic phase change material with a stable film (for example, melamine-formaldehyde as a film) Phase change microcapsules having a core-shell structure.
  • a stable film for example, melamine-formaldehyde as a film
  • Phase change microcapsules having a core-shell structure.
  • the solid-liquid organic phase change material may be infiltrated into a porous medium pore space from submicron to several hundred micrometers to occupy most of the pore space, thereby forming a composite phase change material.
  • the composite phase change material solves the disadvantage of inconvenient use of the solid-liquid phase change material, and the production process is simple, non-corrosive, and the performance is relatively stable.
  • the phase change material can be filled or adsorbed into the pores of the aerogel, occupying most of the pore space, and the formed composite material can have significant phase change heat storage and cooling function and excellent durability. .
  • the phase change material is a solid-solid phase change material
  • the solid-solid phase change material changes its physical state by using a change in its degree of polymerization or crystal form, thereby making the material itself
  • the temperature remains almost unchanged before and after the phase change.
  • a solid-solid phase change material that changes by crystal form when a solid-solid phase change material is sucked When the heat is collected, the originally ordered crystal structure becomes disordered, or it is converted from one crystal form to another, thereby storing energy in the phase change material, and when the ambient temperature is lowered, the phase change material itself Release energy and return to the original ordered crystal structure.
  • the temperature of the material itself remains substantially unchanged or has only a small change.
  • the solid-solid phase change material has the following advantages: (1) it can be directly processed without container packaging; (2) the solid-solid phase variable expansion coefficient is small, and the volume change is small; (3) the degree of supercooling is light, and there is no phase separation. Phenomenon; (4) non-toxic, non-corrosive, non-polluting; (5) high thermal efficiency, stable performance, long service life; (6) easy to use, simple device.
  • the insulating layer 2 has a thickness of from 1 mm to 10 mm, preferably from 2 mm to 8 mm.
  • the insulating layer 2 completely covers the heating element 3, the shape of which varies with the shape of the heating element 3.
  • the thermal conductivity at room temperature is less than 0.03 W/m ⁇ K, and the thermal conductivity at 500 ° C is less than 0.05 W/m ⁇ K, and the temperature of the casing can be maintained at room temperature to 45 Between ° C, preferably between room temperature and 40 ° C.
  • the maximum operating temperature of the heating element in contact with the insulating layer is between 600 ° C and 1000 ° C.
  • the aerogel insulation layer can well isolate the heat of the heater, reduce the temperature of the handle, and ensure the temperature of the housing is ⁇ 45 °C.
  • the heat insulation layer can reduce heat loss, save energy and improve utilization.
  • the aerogel pores are filled or adsorbed with a phase change heat absorbing material, which can strengthen the heat insulating ability, so that the aerogel layer can be thinner under the same heat insulating ability, which is beneficial for use in a sophisticated device such as a new type of cigarette. .
  • the invention has the advantages of simple structure, convenient manufacture, low cost and convenient use.
  • Figure 1 is a schematic view showing the structure of a novel cigarette heater having an aerogel insulation layer of the present invention.
  • a novel cigarette heater having an aerogel insulation layer as shown in Fig. 1 comprising a housing 1, a heating element 3, a heating chamber 4 formed by the heating element 3, and a heating element 3 and The heat insulation layer 2 between the casings 1.
  • the aerogel material used in the heat insulation layer is a bridged silsesquioxane aerogel, and the application form is a flexible felt, and the aerogel of the outer layer of the heat insulation layer is filled with 2% by volume of montmorillonite - Fatty acid complex.
  • the thickness of the heat insulating layer was 5 mm, and when the temperature of the heating element reached 600 ° C, the temperature of the casing was 45 °C.
  • a novel cigarette heater having an aerogel insulation layer as shown in Fig. 1 comprising a housing 1, a heating element 3, a heating chamber 4 formed by the heating element 3, and a heating element 3 and The heat insulation layer 2 between the casings 1.
  • the aerogel material used in the heat insulating layer is resorcinol-formaldehyde aerogel and mixed with quartz fiber, and the application form is granules and a layer of aluminum foil is wrapped on the surface of the aerogel material, outside the heat insulation layer.
  • the layer of aerogel was filled with 5% by volume of polyethylene glycol 2000.
  • the thickness of the heat insulating layer was 8 mm, and when the temperature of the heating element reached 600 ° C, the temperature of the casing was 40 °C.
  • a novel cigarette heater having an aerogel insulation layer as shown in Fig. 1 comprising a housing 1, a heating element 3, a heating chamber 4 formed by the heating element 3, and a heating element 3 and The heat insulation layer 2 between the casings 1.
  • the aerogel material used in the heat insulating layer is a silica aerogel, and the application form is powder and a layer of aluminum foil is coated on the surface of the aerogel material, and the aerogel of the outer layer of the heat insulating layer is filled with 10% by volume of oleic acid.
  • the thickness of the heat insulating layer was 2 mm, and when the temperature of the heating element reached 600 ° C, the temperature of the casing was 38 °C.
  • a novel cigarette heater having an aerogel insulation layer as shown in Fig. 1 comprising a housing 1, a heating element 3, a heating chamber 4 formed by the heating element 3, and a heating element 3 and The heat insulation layer 2 between the casings 1.
  • the aerogel material used for the heat insulation layer is a zirconia aerogel, and the application form is a composite flexible felt, and the aerogel of the outer layer of the heat insulation layer is filled with 8% by volume of a coating of ethyl oleate.
  • Phase change microcapsules made of a layer of melamine-formaldehyde film. The thickness of the heat insulating layer was 3 mm, and when the temperature of the heating element reached 600 ° C, the temperature of the casing was 42 °C.
  • a novel cigarette heater having an aerogel insulation layer as shown in Fig. 1 comprising a housing 1, a heating element 3, a heating chamber 4 formed by the heating element 3, and a heating element 3 and The heat insulation layer 2 between the casings 1.
  • the aerogel material used in the heat insulating layer is a graphene aerogel in which basalt fiber and mullite fiber are mixed, in the form of particles and a layer of aerogel coating is sprayed on the surface of the aerogel material.
  • the aerogel of the outer layer of the insulating layer is filled with 5% by volume of lauric acid-decanoic acid.
  • the thickness of the heat insulating layer was 8 mm, and when the temperature of the heating element reached 600 ° C, the temperature of the casing was 40 °C.
  • a new type of cigarette heater having an aerogel insulation layer as shown in Fig. 1 is used.
  • a housing 1, a heating element 3, a heating chamber 4 formed by the heating element 3, and a thermal insulation layer 2 between the heating element 3 and the housing 1 are included.
  • the aerogel material used for the heat insulating layer is a silsesquioxane gel in the form of particles, and the aerogel of the outer layer of the heat insulating layer is filled with 5% by volume of lauric acid-decanoic acid.
  • the thickness of the heat insulating layer was 10 mm, and when the temperature of the heating element reached 600 ° C, the temperature of the casing was 40 °C.
  • a novel cigarette heater having an aerogel insulation layer as shown in Fig. 1 comprising a housing 1, a heating element 3, a heating chamber 4 formed by the heating element 3, and a heating element 3 and The heat insulation layer 2 between the casings 1.
  • the aerogel material used for the insulating layer is a silsesquioxane gel in the form of a flexible felt, and the aerogel of the outer layer of the insulating layer is filled with 20% by volume of neopentyl glycol.
  • the thickness of the heat insulating layer was 1 mm, and when the temperature of the heating element reached 600 ° C, the temperature of the casing was 40 °C.
  • a novel cigarette heater having an aerogel insulation layer as shown in Fig. 1 comprising a housing 1, a heating element 3, a heating chamber 4 formed by the heating element 3, and a heating element 3 and The heat insulation layer 2 between the casings 1.
  • the aerogel material used for the insulating layer is a silsesquioxane gel in the form of a flexible felt, and the aerogel of the outer layer of the insulating layer is filled with 5% by volume of trimethylolethane.
  • the thickness of the heat insulating layer was 10 mm, and when the temperature of the heating element reached 600 ° C, the temperature of the casing was 39 °C.
  • a novel cigarette heater having an aerogel insulation layer as shown in Fig. 1 comprising a housing 1, a heating element 3, a heating chamber 4 formed by the heating element 3, and a heating element 3 and The heat insulation layer 2 between the casings 1.
  • the insulation layer enables
  • the aerogel material used was a silsesquioxane gel in the form of a flexible felt, and the aerogel of the outer layer of the insulating layer was filled with a 5% by volume fraction of paraffin wax.
  • the thickness of the heat insulating layer was 4 mm, and when the temperature of the heating element reached 600 ° C, the temperature of the casing was 39 °C.

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  • Resistance Heating (AREA)

Abstract

一种具有气凝胶隔热层的卷烟加热器,包括壳体(1)、加热元件(3)、由加热元件(3)形成的加热腔(4)和位于加热元件(3)和壳体(1)之间的隔热层(2),其中隔热层(2)的隔热材料为气凝胶且隔热层(2)分为内层(2-1)和外层(2-2),内层(2-1)直接与加热元件(3)接触,外层(2-2)位于内层(2-1)与壳体(1)之间;隔热层(2)的外层(2-2)的气凝胶多孔结构中填充和/或吸附有相变材料。隔热层(2)的存在不仅起到保护的目的,而且可以减少加热元件(3)的热量散失,提高热能使用率。

Description

一种具有气凝胶隔热层的新型卷烟加热器 技术领域
本发明属于卷烟技术领域,具体涉及一种具有隔热层的新型卷烟加热器。
背景技术
随着公众对传统卷烟危害性认识的加强和政府对传统卷烟管制力度的加大,世界各国烟草企业均加强了对新型烟草制品的开发,希望能够在满足消费者需求的基础上最大限度地降低烟草带来的危害。其中,新型卷烟通过加热烟草而非燃烧烟草,以烘烤出烟草中的香味物质的方式向人体传送尼古丁和香味,在生理感受、心理感知、吸食方式等方面比较接近传统卷烟,容易被烟草消费者接受,是一类极具发展潜力的新型烟草制品。因此,发展新型卷烟、加快由传统卷烟向新型卷烟的延伸,是促进烟草行业未来发展的重要手段之一。
新型卷烟使用时的加热温度通常在500℃,为了保证消费者在使用时不被烫伤或灼伤,需要在新型卷烟壳体和加热腔之间设置一个隔热层。一方面,隔热层可以起隔热保护的作用;另一方面,隔热层还能够减少加热器的热量损失,从而提高热能利用率、降低成本。目前,新型卷烟仍处于研发中,市场上还未出现可售产品。其中,隔热层的设计是新型卷烟研发中的一大难题。因此,选取合适的隔热层材料、开发隔热效果优异的新型卷烟加热器具有重要的意义。
发明内容
为了解决以上问题,本发明提供了一种具有气凝胶隔热层的新型卷烟加热器,其具有隔热保护、降低热能损失的作用。
本发明涉及一种具有气凝胶隔热层的新型卷烟加热器,其包括壳体1、加热元件3、由所述加热元件3形成的加热腔4和位于所述加热元件3和所述壳体1之间的隔热层2,其特征在于:所述隔热层2的隔热材料为气凝胶且所述隔热层2分为内层2-1和外层2-2,内层2-1直接与加热元件3接触,外层2-2则位于内层2-1与壳体1之间;且在所述隔热层2的外层2-2的气凝胶多孔结构中填充和/或吸附有2%-20%体积分数的相变材料。
所述相变材料是指在一定的温度范围内,利用材料本身物理状态,例如相态(例如固态转化为液态等)或结构(例如聚合度、晶型等)的变化,向环境吸收或释放相变潜热,从而达到调控环境温度的一类物质。当环境温度高于相变温度时,材料吸收并储存热量,以降低环境温度;当环境温度低于相变温度时,材料释放储存的热量,以提高环境温度。如果相变材料相变前后相态分别为固体和液体,则其相变类型为固-液,将这样的相变材料称为固-液相变材料;如果相变材料相变前后相态均为固体,则其相变类型为固-固,将这样的相变材料称为固-固相变材料。以固-液相变为例,当相变材料被加热到熔化温度时,就产生从固态到液态的相变,熔化的过程中,相变材料吸收并储存大量的潜热;当相变材料冷却时,储存的热量在一定的温度范围内要散发到环境中去,进行从液态到固态的逆相变。在这两种相变过程中,所储存或释放的能量称为相变潜热。物理状态发生变化时,材料自身的温度在相变完成前几乎维持不变,形成一个宽的温度平台,虽然温度不变,但吸收或释放的潜热却相当大。
隔热层2的存在能隔绝加热器的热量,降低手感温度,起到保护使用者的作用;同时可以降低加热元件的热量散失,提高热能利用率,降低成本。本发明的所述隔热层起到隔热效果来自两 方面的作用:一方面为气凝胶材料的存在,气凝胶是一种由超微颗粒相互聚结构成的并以空气作为分散介质的高分散固态材料,具有高通透性的三维纳米网络结构,其最高能承受1400℃的高温且导热性低、绝缘能力好,本身就是优良的隔热材料;另一方面为在所述气凝胶材料内填充有相变材料,将相变温度为常温至90℃的常温相变材料用于新型卷烟的隔热层中可以显著增强隔热层的隔热效果,当使用者抽吸新型卷烟时,一旦加热腔的温度高于相变材料的相变温度,相变材料就会利用自己本身相态或结构的变化吸收并储存热量,使得隔热层外部的温度不致于升得太高;而当抽吸结束后,当温度降低到该相变材料的相变温度以下时,相变材料则会释放储存的热量,并恢复到吸热相变前的状态,如此循环使用,起到调节温度的作用。
在本发明优选的实施方案中,所述气凝胶为无机气凝胶、有机气凝胶或有机-无机杂化气凝胶。在进一步优选的实施方案中,其中所述无机气凝胶为二氧化硅气凝胶、二氧化钛气凝胶、氧化铝气凝胶、氧化锡气凝胶、氧化锆气凝胶、氧化钒气凝胶中的任一种或它们的组合;其中所述有机气凝胶为间苯二酚-甲醛气凝胶、三聚氰胺-甲醛气凝胶、石墨烯气凝胶、聚酰亚胺气凝胶、壳聚糖气凝胶、甲壳素气凝胶、纤维素气凝胶或由以上有机气凝胶制备的碳气凝胶中的任一种或它们的组合;其中所述有机-无机杂化气凝胶为倍半硅氧烷凝胶、桥联倍半硅氧烷凝胶和复合凝胶中的任一种或它们的组合,其中所述复合凝胶由所述无机凝胶、有机凝胶和倍半硅氧烷复合得到。
根据进一步的技术方案,将所述气凝胶与耐热纤维混合,制备纤维增强气凝胶复合材料,其中所述耐热纤维为石英纤维、玄武岩纤维、莫来石纤维、碳纤维、碳化硅纤维、氧化铝纤维或硼 硅碳氮纤维中的任一种或它们的组合。
根据进一步的技术方案,其中所述气凝胶的应用形式为柔性毡、复合柔性毡、颗粒或粉末。当所述气凝胶的应用形式为颗粒或粉末时,在所述气凝胶的外表面喷涂气凝胶涂层和/或包裹一层铝箔,防止气凝胶粉末或颗粒掉落。
在本发明优选的实施方案中,所述相变材料为有机类相变材料、无机-有机杂化类相变材料和/或复合相变材料。在进一步优选的实施方案中,其中所述有机类相变材料选自相变类型为固-液的脂肪烃(例如石蜡)、脂肪酸和脂肪酸酯和/或相变类型为固-固的新戊二醇、三羟甲基乙烷、聚乙二醇中的一种或多种。
其中所述无机-有机杂化类相变材料选自二氧化硅-脂肪酸复合物、蒙脱土-脂肪酸复合物、珍珠岩-脂肪酸复合物或超轻陶砂-脂肪酸复合物中的一种或多种;其中所述复合相变材料包括应用微胶囊技术在相变类型为固-液的有机类相变材料表面包覆一层性能稳定的膜(例如以三聚氰胺-甲醛作为膜材)而构成的具有核壳结构的相变微胶囊。或者可将固-液有机相变材料渗入从亚微米到数百微米的多孔介质孔径空间内,占据大部分的孔空间,从而形成复合相变材料。复合相变材料解决固-液相变材料使用不方便的缺点,其生产工艺简单,无腐蚀性,性能较稳定。应用到新型卷烟的隔热层时,可将相变材料填充或吸附到气凝胶孔隙中,占据大部分孔空间,形成的复合材料可具有显著的相变储热降温功能和优良的耐久性能。
在更进一步优选的实施方案中,所述相变材料为固-固相变材料,所述固-固相变材料利用自身聚合度或晶型等的变化来改变自身物理状态,从而使材料自身的温度在相变前后几乎维持不变。以通过晶型变化的固-固相变材料为例,当固-固相变材料吸 收热量时,原本有序的晶型结构变得杂乱无章,或者从一种晶型转化为另一种晶型,从而将能量储存在相变材料中,而当环境温度降低时,相变材料本身释放能量,重新回到原本有序的晶型结构中。上述晶型转变过程中,材料本身的温度基本维持不变或仅有很小变化。固-固相变材料具有以下优点:(1)无需容器盛装,可以直接加工成型;(2)固—固相变膨胀系数较小,体积变化小;(3)过冷程度轻,无相分离现象;(4)无毒、无腐蚀、无污染;(5)热效率高,性能稳定,使用寿命长;(6)使用方便,装置简单。
在本发明优选的实施方案中,所述隔热层2的厚度为1mm-10mm,优选为2mm-8mm。
在本发明优选的实施方案中,其中所述隔热层2完全覆盖加热元件3,其形状随加热元件3的形状变化而变化。
使用本发明的隔热层,其在室温下的导热系数低于0.03W/m·K,500℃时的导热系数低于0.05W/m·K,可将壳体的温度保持在室温到45℃之间,优选室温到40℃之间。与所述隔热层接触的加热元件的最高使用温度在600℃到1000℃之间。
本发明的有益效果为:
1、气凝胶隔热层能够很好地隔绝加热器的热量,降低手感温度,保证壳体的温度<45℃。
2、隔热层能够减缓热量散失,节约能源,提高利用率。
3、气凝胶孔隙中填充或吸附有相变吸热材料,可强化其隔热能力,使得同样隔热能力下气凝胶层可以更薄,这有利于在新型卷烟这种精密器件中使用。
4、本发明结构简单、制造方便、成本低廉、使用便捷。
附图说明
图1为本发明的具有气凝胶隔热层的新型卷烟加热器的结构示意图。
其中:1、壳体;2、隔热层;2-1、内层;2-2、外层;3、加热元件;4、加热腔。
具体实施方式
下面结合附图和实施例对本发明作进一步的说明,但不应理解为对本发明的限制。
实施例1
采用如图1所示的具有气凝胶隔热层的新型卷烟加热器,其包括壳体1、加热元件3、由所述加热元件3形成的加热腔4和位于所述加热元件3和所述壳体1之间的隔热层2。所述隔热层使用的气凝胶材料为桥联倍半硅氧烷气凝胶,应用形式为柔性毡,隔热层外层的气凝胶中填充有2%体积分数的蒙脱土-脂肪酸复合物。所述隔热层的厚度为5毫米,当加热元件的温度达到600℃时,壳体的温度为45℃。
实施例2
采用如图1所示的具有气凝胶隔热层的新型卷烟加热器,其包括壳体1、加热元件3、由所述加热元件3形成的加热腔4和位于所述加热元件3和所述壳体1之间的隔热层2。所述隔热层使用的气凝胶材料为间苯二酚-甲醛气凝胶且其中混合有石英纤维,应用形式为颗粒且在所述气凝胶材料表面包裹一层铝箔,隔热层外层的气凝胶中填充有5%体积分数的聚乙二醇2000。所述隔热层的厚度为8毫米,当加热元件的温度达到600℃时,壳体的温度为40℃。
实施例3
采用如图1所示的具有气凝胶隔热层的新型卷烟加热器,其包括壳体1、加热元件3、由所述加热元件3形成的加热腔4和位于所述加热元件3和所述壳体1之间的隔热层2。所述隔热层使用的气凝胶材料为二氧化硅气凝胶,应用形式为粉末且在所述气凝胶材料表面涂层一层铝箔,隔热层外层的气凝胶中填充有10%体积分数的油酸。所述隔热层的厚度为2毫米,当加热元件的温度达到600℃时,壳体的温度为38℃。
实施例4
采用如图1所示的具有气凝胶隔热层的新型卷烟加热器,其包括壳体1、加热元件3、由所述加热元件3形成的加热腔4和位于所述加热元件3和所述壳体1之间的隔热层2。所述隔热层使用的气凝胶材料为氧化锆气凝胶,应用形式为复合柔性毡,隔热层外层的气凝胶中填充有8%体积分数的由油酸乙酯包覆一层三聚氰胺-甲醛膜而制成的相变微胶囊。所述隔热层的厚度为3毫米,当加热元件的温度达到600℃时,壳体的温度为42℃。
实施例5
采用如图1所示的具有气凝胶隔热层的新型卷烟加热器,其包括壳体1、加热元件3、由所述加热元件3形成的加热腔4和位于所述加热元件3和所述壳体1之间的隔热层2。所述隔热层使用的气凝胶材料为石墨烯气凝胶且其中混合有玄武岩纤维和莫来石纤维,应用形式为颗粒且在所述气凝胶材料表面喷涂一层气凝胶涂层,隔热层外层的气凝胶中填充有5%体积分数的月桂酸-癸酸。所述隔热层的厚度为8毫米,当加热元件的温度达到600℃时,壳体的温度为40℃。
实施例6
采用如图1所示的具有气凝胶隔热层的新型卷烟加热器,其 包括壳体1、加热元件3、由所述加热元件3形成的加热腔4和位于所述加热元件3和所述壳体1之间的隔热层2。所述隔热层使用的气凝胶材料为倍半硅氧烷凝胶,应用形式为颗粒,隔热层外层的气凝胶中填充有5%体积分数的月桂酸-癸酸。所述隔热层的厚度为10毫米,当加热元件的温度达到600℃时,壳体的温度为40℃。
实施例7
采用如图1所示的具有气凝胶隔热层的新型卷烟加热器,其包括壳体1、加热元件3、由所述加热元件3形成的加热腔4和位于所述加热元件3和所述壳体1之间的隔热层2。所述隔热层使用的气凝胶材料为倍半硅氧烷凝胶,应用形式为柔性毡,隔热层外层的气凝胶中填充有20%体积分数的新戊二醇。所述隔热层的厚度为1毫米,当加热元件的温度达到600℃时,壳体的温度为40℃。
实施例8
采用如图1所示的具有气凝胶隔热层的新型卷烟加热器,其包括壳体1、加热元件3、由所述加热元件3形成的加热腔4和位于所述加热元件3和所述壳体1之间的隔热层2。所述隔热层使用的气凝胶材料为倍半硅氧烷凝胶,应用形式为柔性毡,隔热层外层的气凝胶中填充有5%体积分数的三羟甲基乙烷。所述隔热层的厚度为10毫米,当加热元件的温度达到600℃时,壳体的温度为39℃。
实施例9
采用如图1所示的具有气凝胶隔热层的新型卷烟加热器,其包括壳体1、加热元件3、由所述加热元件3形成的加热腔4和位于所述加热元件3和所述壳体1之间的隔热层2。所述隔热层使 用的气凝胶材料为倍半硅氧烷凝胶,应用形式为柔性毡,隔热层外层的气凝胶中填充有5%体积分数的石蜡。所述隔热层的厚度为4毫米,当加热元件的温度达到600℃时,壳体的温度为39℃。

Claims (10)

  1. 一种具有气凝胶隔热层的新型卷烟加热器,其包括壳体(1)、加热元件(3)、由所述加热元件(3)形成的加热腔(4)和位于所述加热元件(3)和所述壳体(1)之间的隔热层(2),其特征在于:所述隔热层(2)的隔热材料为气凝胶,且所述隔热层(2)分为内层(2-1)和外层(2-2),内层(2-1)直接与加热元件(3)接触,外层(2-2)则位于内层(2-1)与壳体(1)之间;且在所述隔热层(2)的外层(2-2)的气凝胶多孔结构中填充和/或吸附有2%-20%体积分数的相变材料。
  2. 权利要求1的新型卷烟加热器,其中所述气凝胶为无机气凝胶、有机气凝胶或有机-无机杂化气凝胶。
  3. 权利要求2的新型卷烟加热器,其中所述无机气凝胶为二氧化硅气凝胶、二氧化钛气凝胶、氧化铝气凝胶、氧化锡气凝胶、氧化锆气凝胶、氧化钒气凝胶中的任一种或它们的组合;其中所述有机气凝胶为间苯二酚-甲醛气凝胶、三聚氰胺-甲醛气凝胶、石墨烯气凝胶、聚酰亚胺气凝胶、壳聚糖气凝胶、甲壳素气凝胶、纤维素气凝胶或由以上有机气凝胶制备的碳气凝胶中的任一种或它们的组合;其中所述有机-无机杂化气凝胶为倍半硅氧烷凝胶、桥联倍半硅氧烷凝胶或复合凝胶中的任一种或它们的组合,其中所述复合凝胶由所述无机凝胶、有机凝胶和倍半硅氧烷复合得到。
  4. 权利要求1-3中任一项的新型卷烟加热器,其中将所述气凝胶与耐热纤维混合,制备纤维增强气凝胶复合材料,其中所述耐热纤维为石英纤维、玄武岩纤维、莫来石纤维、碳纤维、 碳化硅纤维、氧化铝纤维或硼硅碳氮纤维中的任一种或它们的组合。
  5. 权利要求1的新型卷烟加热器,其中所述气凝胶的应用形式为柔性毡、复合柔性毡、颗粒或粉末。
  6. 权利要求5的新型卷烟加热器,当所述气凝胶的应用形式为颗粒或粉末时,在所述气凝胶的外表面喷涂气凝胶涂层和/或包裹一层铝箔,防止气凝胶粉末或颗粒掉落。
  7. 权利要求1的新型卷烟加热器,其中所述相变材料为有机类相变材料、无机-有机杂化类相变材料和/或复合相变材料。
  8. 权利要求7的新型卷烟加热器,其中所述有机类相变材料选自相变类型为固-液的脂肪烃、脂肪酸和脂肪酸酯和/或相变类型为固-固的新戊二醇、三羟甲基乙烷、聚乙二醇中的一种或多种;其中所述无机-有机杂化类相变材料选自二氧化硅-脂肪酸复合物、蒙脱土-脂肪酸复合物、珍珠岩-脂肪酸复合物或超轻陶砂-脂肪酸复合物中的一种或多种;其中所述复合相变材料包括应用微胶囊技术在相变类型为固-液的有机类相变材料表面包覆一层性能稳定的膜而构成的具有核壳结构的相变微胶囊。
  9. 权利要求1的新型卷烟加热器,其中所述隔热层(2)的厚度为1mm-10mm。
  10. 权利要求1的新型卷烟加热器,其中所述隔热层(2)完全覆盖加热元件(3),其形状随加热元件(3)的形状变化而变化。
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