WO2016015200A1 - 一种铆接设备 - Google Patents

一种铆接设备 Download PDF

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Publication number
WO2016015200A1
WO2016015200A1 PCT/CN2014/083141 CN2014083141W WO2016015200A1 WO 2016015200 A1 WO2016015200 A1 WO 2016015200A1 CN 2014083141 W CN2014083141 W CN 2014083141W WO 2016015200 A1 WO2016015200 A1 WO 2016015200A1
Authority
WO
WIPO (PCT)
Prior art keywords
wire
clip
sub
controller
clamp
Prior art date
Application number
PCT/CN2014/083141
Other languages
English (en)
French (fr)
Inventor
刘秋明
Original Assignee
惠州市吉瑞科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 惠州市吉瑞科技有限公司 filed Critical 惠州市吉瑞科技有限公司
Priority to CN201490000190.0U priority Critical patent/CN206009689U/zh
Priority to PCT/CN2014/083141 priority patent/WO2016015200A1/zh
Publication of WO2016015200A1 publication Critical patent/WO2016015200A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21F—WORKING OR PROCESSING OF METAL WIRE
    • B21F15/00—Connecting wire to wire or other metallic material or objects; Connecting parts by means of wire
    • B21F15/02—Connecting wire to wire or other metallic material or objects; Connecting parts by means of wire wire with wire
    • B21F15/04—Connecting wire to wire or other metallic material or objects; Connecting parts by means of wire wire with wire without additional connecting elements or material, e.g. by twisting
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/06—Riveted connections

Definitions

  • the present invention relates to an apparatus for manufacturing an electronic cigarette component, and more particularly to a riveting apparatus capable of automatically riveting a heating wire and an electronic wire.
  • the structure of the electronic cigarette includes an atomizer for atomizing the smoke oil and a battery rod for supplying the atomizer.
  • the atomizer is provided with an electron wire and a heating wire capable of atomizing the oil into a smoke, the electron The wire is electrically connected to the heating wire and the atomizer electrode, so that the battery rod supplies power to the heating wire through the electron wire, so that the electric heating wire after energization can atomize the smoke oil to generate smoke.
  • the heating wire and the electronic wire need to be riveted, and the riveting process in the prior art is manually operated.
  • the disadvantages of using artificially riveting electric heating wire and electronic wire are: low working efficiency, which further increases the cost of generating electronic cigarette, which is not conducive to the promotion of automatic generation; the precision of artificial riveting is low, if electric wire and electron If the riveting of the wire is not strong, the heating wire and the electronic wire are easily separated from each other during use, and the electronic cigarette cannot be used normally, which affects the service life of the electronic cigarette.
  • the invention provides a riveting device capable of automatically riveting electric heating wires and electronic wires.
  • a riveting apparatus for riveting one end of a heating wire and one end of an electric wire comprising: a first wire feeder clip for clamping the heating wire, connected to the first wire feeder clamp a first power unit, a second wire feeder clamp for clamping the electronic wire, a second power unit connected to the second wire feed clamp, a controller, and a terminal machine for riveting;
  • the controller is electrically connected to the first power device, the second power device, and the terminal, and the controller is configured to control the first power device and the second power device to clamp the The first wire feeder clip of the heating wire and the second wire feeder clamp clamped with the electronic wire move relative to each other until a distance between one end of the heating wire and one end of the electron wire satisfies
  • the terminal machine includes the rivet portion and the rivet head disposed between the first wire feed cleaver and the second wire arranging clip, and the rivet head is used for The ferrule and the superposed electric heating wire and the electron wire are riveted to form a joint.
  • the riveting device wherein
  • the first wire feeder clip includes a first sub clip and a second sub clip
  • the second wire feed clip includes a third sub clip and a fourth sub clip
  • the first power unit includes a first vertical cylinder connected to the first sub-clip and the second sub-clip, the first vertical cylinder being electrically connected to the controller to pass the controller
  • the first vertical cylinder controls relative movement of the first sub-clip and the second sub-clip to clamp the electric heating wire
  • the second power device includes a third sub-clip and the fourth sub-clip a second vertical cylinder connected, the second vertical cylinder being electrically connected to the controller, such that the controller controls relative movement of the third sub-clip and the fourth sub-clip through the second vertical cylinder To clamp the wire.
  • the first power unit further includes a first horizontal cylinder connected to the first sub-clip and the second sub-clip, the first horizontal cylinder being electrically connected to the controller;
  • the second power unit further includes a second horizontal cylinder connected to the third sub-clip and the fourth sub-clip, the second horizontal cylinder being electrically connected to the controller;
  • the controller is configured to control, by the first horizontal cylinder, the first wire feeder clamp clamped with the heating wire to move a preset distance in a direction toward the terminal machine, and the controller is further configured to pass The second horizontal cylinder controls the second wire feeder clamp clamped with the electronic wire to move a predetermined distance in a direction toward the terminal machine; the controller is further configured to pass the first vertical cylinder Controlling the first sub-clip and the second sub-clip to move oppositely to release the electric heating wire and control the opposite movement of the third sub-clip and the fourth sub-clip by the second vertical cylinder to release The electronic line; the controller controls the first wire feeder clamp reset that has released the heating wire by the first horizontal cylinder, and releases the electronic wire by the second horizontal cylinder control The second wire feeder clamp is reset, and the controller is further configured to control the resetted first wire feeder clamp to re-clamp the heating wire and the second wire feeder clamp that has been reset Re-clamping the electronic wire, the controller further The first wire feeder clamp that re-clamps the heating wire by the first horizontal
  • the riveting apparatus wherein the riveting apparatus further comprises: a first supply reel and a second supply reel; the first supply reel is wound with the electric heating wire, and the second supply reel is wound with the electronic wire;
  • a first pressing device for pressing the heating wire wound around the first supply reel and a second pressing device, and surrounding the first supply reel
  • the electric heating wire sequentially passes through the first pressing device and the first wire feeder clamp
  • the second pressing device is configured to press the electronic wire around the second wire supply wheel
  • the electron wires that bypass the second supply reel sequentially pass through the second pinch device and the second wire feed bar.
  • a first recess is defined in an inner sidewall of the first sub-clip, and a second recess is defined in an inner sidewall of the second sub-clip to abut the first sub-clip against the second sub-clip
  • the first groove and the second groove are opposite to each other and form a first through hole, so that the heating wire passes through the first receiving through hole, and the heating wire and the first Accommodating a through hole interference fit;
  • a third recess is defined in an inner sidewall of the third sub-clip
  • a fourth recess is defined in an inner sidewall of the fourth sub-clip, such that the third sub-clip abuts the fourth sub-clip And the third groove and the fourth groove are opposite to each other and form a second through hole, so that the electron wire passes through the second receiving through hole, and the electronic wire and the first Two accommodates the through hole interference fit.
  • the first groove, the second groove, the third groove and the inner wall of the fourth groove are provided with an elastic layer made of an elastic material.
  • a first movable axle is disposed between the first supply wheel and the first pressing device, so that the heating wire that surrounds the first supply wheel passes through the first movable axle a first pressing device;
  • a second movable axle is disposed between the second supply wheel and the second pressing device to bypass the electronic wire bypassing the second supply wheel The second movable axle penetrates into the second pressing device.
  • the riveting apparatus wherein the first pressing device and the second pressing device are internally provided with a first wire reel set and a second wire reel set, and the first wire reel set and the The second wire reel set corresponds to the setting;
  • the first wire wheel set and the second wire wheel set include a plurality of rotatable wire feed wheels to press the first wire wheel set and the second wire wheel set tightly Passing the first wire wheel set and the first The heating wire or the electron wire between the two wire reel sets.
  • Each of the wire feed wheels in the first wire reel set is correspondingly disposed with each of the wire feed wheels in the second wire transfer wheel set, and correspondingly disposed two of the wire feed wheels The lines where the axes are located coincide;
  • Each of the wire feed wheels in the first wire transfer wheel set and the respective wire feed wheel in the second wire transfer wheel set are arranged in a wrong manner so that each of the first wire transfer wheel sets a straight line of the axis of the wire feed wheel and each of the wire feed wheels in the second wire wheel set is parallel to each other;
  • the first set of wire reels includes at least one first wire feed wheel set and at least one second wire feed wheel set
  • the second set of wire feed wheels includes at least one third wire feed wheel set and at least one fourth feed a wire wheel set
  • each of the wire feed wheels in the first wire feed wheel set and each of the wire feed wheels in the third wire feed wheel set are correspondingly arranged, and correspondingly set two a line in which the axis of the wire feed wheel is coincident
  • each of the wire feed wheels in the second wire feed wheel set is offset from each of the wire feed wheels in the fourth wire feed wheel set, so that A straight line of each of the wire feed wheels in the second wire-feeding wheel set and the axis of each of the wire feed wheels in the fourth wire-feeding wheel set is parallel to each other.
  • the riveting apparatus further comprises a first tangential cutter and a second tangential cutter;
  • first tangential cutter and the second tangential cutter are connected to the controller, so that the controller determines that one end of the heating wire and one end of the electronic wire are riveted, then the controller Cutting an end of the heating wire adjacent to the connecting portion by the first tangential cutter, and the controller further cuts the electronic wire adjacent to the connecting portion by the second tangential cutter One end.
  • the riveting apparatus wherein the riveting apparatus further includes a retracting arm electrically connected to the controller, so that the controller controls the retracting arm to grip the electric heating wire and the electronic
  • the connecting portion of the wire is detached such that the controller places the connecting portion in a preset position by the retracting arm.
  • the present invention provides a riveting apparatus including a first wire feed clamp for clamping the electric heating wire, a first power device connected to the first wire feed clamp, for clamping the Electronic line a second wire feeder clip, a second power unit connected to the second wire feeder clip, a controller, and a terminal machine for riveting; the controller and the first power unit, the second power unit, and the Said terminal electromechanical connection.
  • the controller controls the first power unit and the second power unit such that the first wire feeder clamp that clamps the heating wire and the body that is clamped with the electronic wire
  • the second wire feeder clip moves relative to each other until a distance between one end of the heating wire and one end of the electron wire meets a preset length, and the controller controls the pair of the heating wire which are located at the riveting portion and overlap
  • the electronic wire is riveted to form a joint.
  • the riveting device provided by the invention can realize the automatic riveting of the electric heating wire and the electronic wire without manual riveting, thereby improving the efficiency of riveting the electric heating wire and the electronic wire, reducing the cost of producing the electronic cigarette, and improving the precision of the riveting. Effectively enhance the life of electronic cigarettes.
  • FIG. 1 is a side view of a preferred embodiment of a riveting apparatus according to an embodiment of the present invention
  • FIG. 2 is a cross-sectional structural view of a riveting apparatus according to a preferred embodiment of the present invention
  • Figure 4 is a cross-sectional structural view showing a preferred embodiment of the first pressing device provided in the embodiment
  • FIG. 5 is a cross-sectional structural view showing another preferred embodiment of the riveting apparatus provided in the embodiment.
  • Embodiment 1 This embodiment describes in detail the specific structure of the riveting apparatus for automatically riveting the heating wire and the electronic wire:
  • FIG. 1 is a schematic side view of a preferred embodiment of the riveting apparatus provided in the embodiment
  • FIG. 2 is a comparison of the riveting apparatus provided in the embodiment.
  • the heating wire 301-end is riveted to one end of the electron beam 302 by the riveting apparatus provided in this embodiment.
  • the riveting apparatus includes:
  • the specific structure of the first wire feeder clip 101 is not limited, as long as the first wire is provided.
  • the row of clips 101 can clamp the electric heating wire and can drive the clamped electric heating wire to move freely.
  • the specific structure of the second wire feeder clip 102 is not limited in this embodiment, as long as the The second wire feeder clip 102 can clamp the electronic wire and can drive the clamped electronic wire to move freely.
  • the riveting device is further provided with a controller; the controller can control the movement of the first wire feeder clip 101 and the second wire feeder clip 102, and the specific control manner is:
  • a first power unit is connected to the first wire feeder clip 101, and the first power unit is electrically connected to the controller;
  • a second power unit is connected to the second wire feeder clip 102, and the second power device is electrically connected to the controller;
  • the controller clamps the heating wire by controlling the first power device to cause the first wire feeder clamp 101 to clamp;
  • the controller clamps the electronic wire by controlling the second power device to cause the second wire feeder clamp 102 to clamp;
  • the controller controls the first power unit and the second power unit such that the first wire feeder clamp 101 that clamps the heating wire and the wire clamped with the electronic wire
  • the second wire feeder clip 102 is relatively moved until a distance at which one end of the heating wire and one end of the electron beam coincide with each other satisfies a preset length.
  • the preset length is not limited as long as it is convenient to rive the heating wire and the electronic wire.
  • a terminal machine 103 is disposed between the first wire feeder clamp 101 and the second wire carrier clamp 102;
  • the terminal machine 103 is configured to rive the heating wire and the electron wire so that the electric heating wire and the electron wire after the riveting have the structure shown in FIG.
  • the terminal machine 103 includes the rivet portion and the rivet head disposed opposite to each other, and the rivet head is for riveting the electric heating wire and the electronic wire positioned at the rivet portion to form a joint portion.
  • the specific structure of the terminal device 103 is prior art, and is not described in this embodiment, as long as the terminal device 103 can press one end of the heating wire and the electronic wire to be turned on, and is turned on. It can be connected without soldering.
  • the riveting device provided by the embodiment can realize automatic riveting of the heating wire and the electronic wire without manual riveting, thereby improving the efficiency of riveting the electric heating wire and the electronic wire, reducing the cost of producing the electronic cigarette, and improving the precision of the riveting. , effectively improve the service life of electronic cigarettes.
  • Embodiment 2 This embodiment describes in detail the specific structures of the first power unit and the second power unit:
  • the first wire feeder clip 101 includes a first sub-clip 104 and a second sub-clip 105, and the electric heating wire is clamped by the first sub-clip 104 and the second sub-clip 105.
  • the first sub-clip 104 and the second sub-clip 105 are respectively located on two sides of the heating wire and corresponding positions;
  • a first groove is formed on an inner sidewall of the first sub-clip 104, and the second sub-clip
  • a second recess is defined in the inner sidewall of the 105, such that when the first sub-clip 104 abuts the second sub-clip 105, the first recess and the second recess are opposite and form a first Passing through holes to pass the heating wire through the first receiving through hole, and the heating wire is interference fit with the first receiving through hole, thereby causing the first wire feeding block 101 to pass The first receiving through hole fixes the heating wire.
  • the first recess and the inner side wall of the second recess are provided with an elastic layer made of an elastic material to prevent the first wire feeder clip 101 from clamping the electric heating wire.
  • the electric heating wire is deformed, and the electric heating wire can be further fixed more firmly.
  • the second wire feeder clip 102 includes a third sub-clip 106 and a fourth sub-clip 107.
  • the electronic wire is clamped by the third sub-clip 106 and the fourth sub-clip 107, as shown in FIG.
  • the third sub-clip 106 and the fourth sub-clip 107 are respectively located on two sides of the electronic line and correspond to positions.
  • a third recess is defined in an inner sidewall of the third sub-clip 106
  • a fourth recess is defined in an inner sidewall of the fourth sub-clip 107, so that the third sub-clip 1064 is In the fourth sub-clip 107, the third groove and the fourth groove are opposite to each other and form a second through hole, so that the electron wire passes through the second receiving through hole, and The electronic wire is in an interference fit with the second receiving through hole, so that the second wire feeder clip 102 fixes the electronic wire through the second receiving through hole.
  • the third recess and the inner wall of the fourth recess are provided with an elastic layer made of an elastic material to prevent the second wire feeder clip 102 from clamping the electronic wire.
  • the electron beam is deformed, and the electron beam can be further fixed more firmly.
  • the row clamp 101 clamps the heating wire.
  • the first power device includes a first vertical cylinder, wherein the first vertical cylinder is electrically connected to the controller.
  • the specific setting position of the first vertical cylinder is not limited in this embodiment, as long as the controller controls the relative movement of the first sub-clip 104 and the second sub-clip 105 by the first vertical cylinder to clamp
  • the electric heating wire can be used.
  • the first vertical cylinder shown in this embodiment is disposed inside the first wire feeder clamp 101.
  • the second power device includes a second vertical cylinder.
  • the second vertical cylinder is electrically connected to the controller.
  • the specific position of the second vertical cylinder is not limited in this embodiment, as long as the controller controls the relative movement of the third sub-clip 106 and the fourth sub-clip 107 by the second vertical cylinder to clamp The electronic wire is sufficient.
  • the second vertical cylinder shown in this embodiment is disposed inside the second wire feed clamp 102.
  • first vertical cylinder and the second vertical cylinder shown in this embodiment are prior art, and are not described in this embodiment.
  • the first power device in the embodiment further includes a first horizontal cylinder 108 connected to the first sub-clip 104 and the second sub-clip 105, the first a horizontal cylinder 108 is electrically connected to the controller;
  • the second power unit in this embodiment further includes a second horizontal cylinder 109 connected to the third sub-clip 106 and the fourth sub-clip 107, and the second horizontal cylinder 109 is electrically connected to the controller. .
  • first horizontal cylinder 108 and the second horizontal cylinder 109 shown in this embodiment are prior art, and are not described in this embodiment.
  • the controller controls the first wire feeder clamp 101 to clamp the heating wire; in this step, how to specifically transfer the heating wire to the inside of the first wire feeder clamp 101, so as to transmit the entrance
  • the heating wire inside the first wire feeder clip 101 is located at the first sub-clip 104 and the second
  • the sub-clip 105 is not limited, and may be, for example, a transfer device capable of automatically driving the electric heating wire or manually.
  • the first wire feeder clamp 101 specifically how to clamp the heating wire is as shown above, and is not mentioned in this step.
  • the controller controls the second wire feeder clamp 102 to clamp the electronic wire; in this step, how to specifically transmit the electronic wire to the inside of the second wire feeder clamp 102, so as to transmit the entrance
  • the electric heating wire inside the second wire feeder clip 102 is located between the third sub-clip 106 and the fourth sub-clip 107, and can be, for example, a transmission device capable of automatically transmitting an electronic wire or manually transmitted. .
  • the second wire feeder clip 102 specifically sees how to clamp the electronic wire, as shown above, and is not mentioned in this step.
  • step A101 and the step A102 there is no order between the step A101 and the step A102, and the sequence may be performed at the same time or in the same manner.
  • the specific sequence is not limited in this embodiment.
  • the steps A101 and A102 are simultaneously performed. The description will be made by way of example.
  • the controller controls the first wire feeder clamp 101 clamped with the heating wire to move a predetermined distance in a direction toward the terminal machine 103;
  • the controller controls the first wire feeder clamp 101 to move in a direction toward the terminal machine 103 through the first horizontal cylinder 108;
  • the length of the preset distance is not limited in this embodiment.
  • the controller controls the second wire feeder clip 102 clamped with the electronic wire to move a predetermined distance in a direction toward the terminal machine 103;
  • the controller controls the second wire feeder clip 102 to move in a direction toward the terminal machine 103 by the second horizontal cylinder 109;
  • the length of the preset distance is not limited in this embodiment.
  • step A103 and the step A104 there is no order between the step A103 and the step A104, and the sequence may be performed at the same time or in the same manner.
  • the specific sequence is not limited in this embodiment. In this embodiment, the steps A103 and A104 are simultaneously performed. The description will be made by way of example.
  • the controller controls the first sub-clip 105 and the second sub-clip 105 to move oppositely by the first vertical cylinder to release the electric heating wire;
  • A106 The controller controls the third sub-clip 106 and the fourth sub-clip 107 to move oppositely by the second vertical cylinder to release the electronic wire;
  • step A105 and the step A106 there is no order between the step A105 and the step A106, and the sequence can be performed at the same time or in the same manner.
  • the specific sequence is not limited in this embodiment.
  • the step A105 and the step A106 are simultaneously performed. The description will be made by way of example.
  • the controller controls, by the first horizontal cylinder 108, the first wire feeder clamp 101 that has released the heating wire to be reset;
  • the heating wire is caused to protrude from the end of the terminal machine 103 to extend the first wire feeder clamp 101 that has been reset. .
  • the controller controls, by the second horizontal cylinder 109, the second wire feeder clamp 102 that has released the electronic wire to be reset;
  • the electronic wire is caused to protrude from the end of the terminal machine 103 to extend the second wire feed clamp 102 that has been reset. .
  • step A107 and step A108 there is no order between step A107 and step A108, and it can be performed simultaneously or in tandem.
  • the specific sequence is not limited in this embodiment. In this embodiment, step A107 and step A108 are simultaneously used. The description will be made by way of example.
  • the controller controls the resetted first wire feeder clamp 101 to re-clamp the electric heating wire;
  • the controller in this step specifically controls how the first wire feeder clamp 101 clamps the heating wire, as described above, and will not be described in this step.
  • the controller controls the second wire feeder clamp 102 that has been reset to re-clamp the electronic wire;
  • the controller in this step specifically controls how the second wire feeder clamp 102 clamps the electronic wire, as described above, and will not be described in this step.
  • step A109 and the step A110 there is no order between the step A109 and the step A110, and the sequence may be performed at the same time or in the same manner.
  • the specific sequence is not limited in this embodiment.
  • the step A109 and the step A110 are simultaneously performed. The description will be made by way of example.
  • the controller controls, by the first horizontal cylinder 108, the first wire feeder clip 101 re-clamping the heating wire to move in a direction toward the terminal machine 103, and through the
  • the second horizontal cylinder 109 controls the second wire feeder clip 102 re-clamped with the electronic wire to move in a direction toward the terminal machine 103 until one end of the heating wire and one end of the electron wire are The distance at which the rivet joints coincide meets the preset length;
  • the preset length is not limited. In the embodiment, the preset length is 0.5 cm as an example.
  • the controller controls the rivet of the terminal machine 103 to rive the electric heating wire and the electronic wire located at the riveting portion to form a connecting portion;
  • the specific working process of the terminal machine 103 is prior art, and is not mentioned in this step.
  • the controller controls the terminal machine 103, the first wire feeder clamp 101, and the first wire feeder clamp 102 to be reset.
  • the controller may adjust the connecting portion formed by riveting the heating wire and the electronic wire by adjusting a moving distance of the first horizontal cylinder 108 and the second horizontal cylinder 109.
  • the length can be matched to different design purposes and different types of electronic cigarettes.
  • Embodiment 3 the present embodiment details how to transfer the heating wire to the inside of the first wire feeder clip 101 and specifically how to transfer the electron wire to the inside of the second wire feed clamp 102:
  • the riveting apparatus further includes:
  • the first supply reel 110 is wound with the electric heating wire; wherein the first supply reel 110 provided with the electric heating wire is freely rotatable, thereby facilitating transmission The electric heating wire.
  • the second supply reel 111 is wound with the electronic wire; wherein the second supply reel 111 wound with the electronic wire is freely rotatable, thereby facilitating transmission The electronic wire.
  • the specific structure of the first supply reel 110 and the second supply reel 111 is not limited in this embodiment, as long as it can be wound around the electric heating wire or the electronic wire and can be freely rotated to facilitate the transmission line. can.
  • the riveting device further includes:
  • the first pressing device 112 is configured to press the electric heating wire that is wound around the first wire supplying wheel 110, and the electric heating wire that surrounds the first wire supplying wheel 110 sequentially passes through the The first pressing device 112 and the first wire feeder clip 101 are described.
  • the specific structure of the first pressing device 112 is not limited in this embodiment, as long as the heating wire can be pressed, and then the first pressing device 112 and the first sending can be sequentially passed through.
  • the heating wire of the wire row clamp 101 is tightened, that is, the frictional force during the conveying of the heating wire is increased by the first pressing device 112, and the excessive heating wire is prevented from being circulated out of the first wire supplying wheel 110. And preventing the electric heating wire that has passed around the first supply reel 110 from being re-wound back onto the first supply reel 110.
  • the second pressing device 113 is configured to press the electronic wire that is wound around the second wire supplying wheel 111, and the electronic wire that bypasses the second wire supplying wheel 111 sequentially passes through the The second pressing device 113 and the second wire feeder clip 102 are described.
  • the specific structure of the second pressing device 113 is not limited in this embodiment, as long as the electronic wire can be pressed, and then the second pressing device 113 and the second sending can be sequentially passed through.
  • the wire of the wire strip 102 is tightened, that is, the frictional force during the transfer of the wire is increased by the second pressing device 113, and the excessive wire is prevented from being circulated out of the second wire wheel 111. And preventing the electronic wire that has passed around the second supply wheel 111 from being re-wound back onto the second supply wheel 111.
  • a first movable axle 114 is disposed between the first supply wheel 110 and the first pressing device 112 to bypass the first supply wheel 110.
  • the electric heating wire passes through the first movable axle 114 and penetrates the first pressing device 112.
  • a second movable axle 115 is disposed between the second supply wheel 111 and the second pressing device 113 such that the electronic wire bypassing the second supply wheel 111 bypasses the second The movable axle 115 penetrates into the second pressing device 113.
  • the direction of transmission of the heating wire and the electron wire can be changed by the first movable axle 114 and the second movable axle 115, and the stability in the process of transmitting the heating wire and the wire can be further ensured.
  • the first pressing device 112 and the second pressing device 113 shown in this embodiment have the same structure.
  • the first pressing device 112 will be described as an example;
  • the first pinch device 112 is internally provided with a first wire wheel set and a second wire wheel set, and the first wire wheel set is correspondingly disposed with the second wire wheel set to pass the first A wire reel set and the second wire reel set compress the electric heating wire.
  • the first wire wheel set and the second wire wheel set include a plurality of rotatable wire feed wheels to press the first wire wheel set and the second wire wheel set tightly Passing the heating wire between the first reel set and the second reel set.
  • the arrangement manner of the wire feed wheel in the first wire reel set and the second wire transfer wheel set is not limited, as long as the first wire transfer wheel set and the The second wire reel set can be tightened through the electric heating wire in the first pressing device 112.
  • the specific structure of the first pressing device 112 can have three structures:
  • each of the wire feed wheels in the first wire reel set 201 is correspondingly disposed with each of the wire feed wheels in the second wire transfer wheel set, and The straight lines of the two axial axes of the corresponding set up are coincident.
  • FIG. 4 is a schematic cross-sectional view of the first pressing device 112.
  • Each of the wire feed wheels in the first wire reel set 401 is disposed in error with each of the wire feed wheels in the second wire feed wheel set 402, so that the first wire transfer wheel set 401 A straight line in which each of the wire feed wheels and the axis of each of the wire feed rollers in the second wire feed wheel group 402 is parallel to each other.
  • the first wire reel set includes at least one first wire feed wheel set and at least one second wire feed wheel set
  • the second wire transfer wheel set includes at least one third a wire feed wheel set and at least one fourth wire feed wheel set, wherein each of the wire feed wheels in the first wire feed wheel set corresponds to each of the wire feed wheels in the third wire feed wheel set
  • the arrangement of the two axial lines of the two of the wire reels is correspondingly arranged; specifically, the first setting mode of the first pressing device 112 is not described in this manner.
  • Each of the wire feed wheels in the second wire-feeding wheel set is disposed in error with each of the wire feed wheels in the fourth wire-feeding wheel set, so that each of the second wire-feeding wheel sets a straight line between the wire feed wheel and the axis of each of the wire feed wheels in the fourth wire-feeding wheel set is parallel to each other;
  • the second setting mode of the first pressing device 112 is not mentioned in this type of setting.
  • the specific structure of the wire reel shown in this embodiment is not limited, as long as the opposite and dislocations are provided, and the wire feed rollers on both sides of the heating wire can tighten and transmit the heating wire.
  • each of the first pressing devices 112 is provided with a first wire-feeding wheel set and a third wire-feeding wheel set.
  • One of the first pressing devices 112 is disposed in the middle.
  • the second wire feed wheel set and the fourth wire feed wheel set are provided.
  • the ordering manner of each of the wire feeding wheel groups in the first pressing device 112 is not limited, and the heating wire can only be tightened.
  • the riveting apparatus further includes:
  • the first tangential cutter 203 is located between the terminal machine 103 and the first wire feeder clamp 101; the second tangential cutter 204 is located at the terminal machine 103 and the second wire feeder clamp 102 between.
  • the first tangential cutter 203 and the second tangential cutter 204 are connected to the controller, so that the controller determines that one end of the heating wire and one end of the electronic wire are riveted, then the control The end of the heating wire adjacent to the connecting portion is cut by the first tangential cutter 203, and the controller further cuts off the connecting portion of the electronic wire by the second tangential cutter 204 Adjacent end.
  • the controller may predetermine a length of time required to rive the heating wire and one end of the electronic wire to form the connecting portion, and after the duration, the controller may control the first tangent
  • the knife 203 cuts off the connecting portion and the heating wire and controls the second tangential cutter 204 to cut the connecting portion and the electron beam.
  • the riveting apparatus shown in this embodiment can also automatically pick up the connecting portion without manually picking up the connecting portion, thereby further improving the efficiency of assembling the electronic cigarette.
  • the riveting apparatus further includes a retracting arm 501 electrically connected to the controller, so that the controller controls the retracting arm 501 to grip the electric heating wire and the electronic
  • the connecting portion of the wire is detached such that the controller places the connecting portion in a preset position by the retracting arm 501.
  • the specific structure of the retracting arm 501 is not limited in this embodiment, as long as it can grip the connecting portion.
  • the retracting arm 501 includes two clamping sub-arms to enable two relative movements.
  • the gripping sub-arms can grip the connecting portion such that the two gripping sub-arms of opposite movement can place the clamped connecting portion in the preset position.
  • the preset position shown in this embodiment is convenient for the user to pick up the position of the connecting portion, and the specific setting position is not limited.

Abstract

一种铆接设备，其用于将电热丝（301）的一端和电子线（302）的一端铆接，包括：用于夹紧所述电热丝（301）的第一送线排夹（101）、与所述第一送线排夹（101）相连的第一动力装置、用于夹紧所述电子线（302）的第二送线排夹（102）、与所述第二送线排夹（102）相连的第二动力装置、控制器以及用于铆接的端子机（103）；所述控制器与所述第一动力装置、第二动力装置以及所述端子机（103）电连接，所述控制器用于控制所述第一动力装置及所述第二动力装置，以使夹紧有所述电热丝（301）的所述第一送线排夹（101）和夹紧有所述电子线（302）的所述第二送线排夹（102）相对运动，直至所述电热丝（301）的一端和所述电子线（302）的一端重合的距离满足预置长度；所述控制器控制所述铆头对位于所述铆接部且重合的所述电热丝（301）和所述电子线（302）进行铆接以形成连接部。该铆接设备能够实现自动铆接电热丝（301）和电子线（302），无需人工进行铆接，从而提高效率。

Description

一种铆接设备 技术领域
本发明涉及一种应用于制造电子烟零部件的设备，尤其涉及一种可自动铆 接电热丝和电子线的铆接设备。
背景技术
电子烟的结构包括用于雾化烟油的雾化器以及为雾化器供电的电池杆，具 体的， 雾化器中设置有电子线以及可将烟油雾化成烟雾的电热丝， 该电子线与 电热丝和雾化器电极电连接， 以使电池杆通过所述电子线为电热丝供电， 以使 通电后的电热丝可雾化烟油以生成烟雾。
在装配电子烟的过程中， 需要将电热丝和电子线进行铆接， 而现有技术中 的铆接过程釆用的是人工操作。
而釆用人工对电热丝和电子线进行铆接所带来的弊端是： 工作效率低， 进 而提升了电子烟的生成成本， 不利于自动化生成的推广； 人工铆接的精度低， 若电热丝和电子线的铆接不牢固，则在使用过程中容易造成电热丝和电子线相 互脱离， 进而使得电子烟无法正常使用， 影响电子烟的使用寿命。
发明内容
本发明提供了一种可自动铆接电热丝和电子线的铆接设备。
一种铆接设备，其用于将电热丝的一端和电子线的一端铆接，其中， 包括： 用于夹紧所述电热丝的第一送线排夹、与所述第一送线排夹相连的第一动力装 置、用于夹紧所述电子线的第二送线排夹、与所述第二送线排夹相连的第二动 力装置、 控制器以及用于铆接的端子机；
所述控制器与所述第一动力装置、 第二动力装置以及所述端子机电连接， 所述控制器用于控制所述第一动力装置及所述第二动力装置，以使夹紧有所述 电热丝的所述第一送线排夹和夹紧有所述电子线的所述第二送线排夹相对运 动， 直至所述电热丝的一端和所述电子线的一端重合的距离满足预置长度； 所述端子机包括位于所述第一送线排夹和所述第二送线排夹之间并相对 设置的所述铆接部和铆头，所述铆头用于对位于所述铆接部且重合的所述电热 丝和所述电子线进行铆接以形成连接部。 所述的铆接设备， 其中，
所述第一送线排夹包括第一子夹和第二子夹，所述第二送线排夹包括第三 子夹和第四子夹；
所述第一动力装置包括与所述第一子夹和所述第二子夹连接的第一垂直 气缸， 所述第一垂直气缸与所述控制器电连接， 以使所述控制器通过所述第一 垂直气缸控制所述第一子夹和所述第二子夹相对运动以夹紧所述电热丝； 所述第二动力装置包括与所述第三子夹和所述第四子夹连接的第二垂直 气缸， 所述第二垂直气缸与所述控制器电连接， 以使所述控制器通过所述第二 垂直气缸控制所述第三子夹和所述第四子夹相对运动以夹紧所述电子线。
所述的铆接设备， 其中，
所述第一动力装置还包括与所述第一子夹和所述第二子夹连接的第一水 平气缸， 所述第一水平气缸与所述控制器电连接；
所述第二动力装置还包括与所述第三子夹和所述第四子夹连接的第二水 平气缸， 所述第二水平气缸与所述控制器电连接；
所述控制器用于通过所述第一水平气缸控制夹紧有所述电热丝的所述第 一送线排夹沿朝向所述端子机的方向运动预设距离，所述控制器还用于通过所 述第二水平气缸控制夹紧有所述电子线的所述第二送线排夹沿朝向所述端子 机的方向运动预设距离；所述控制器进一步用于通过所述第一垂直气缸控制所 述第一子夹和所述第二子夹相反运动以松开所述电热丝以及通过所述第二垂 直气缸控制所述第三子夹和所述第四子夹相反运动以松开所述电子线；所述控 制器通过所述第一水平气缸控制已松开所述电热丝的所述第一送线排夹复位 以及通过所述第二水平气缸控制已松开所述电子线的所述第二送线排夹复位， 且所述控制器还用于控制已复位的所述第一送线排夹重新夹紧所述电热丝以 及已复位的所述第二送线排夹重新夹紧所述电子线，所述控制器进一步用于通 过所述第一水平气缸控制重新夹紧有所述电热丝的所述第一送线排夹沿朝向 所述端子机的方向运动，以及用于通过所述第二水平气缸控制重新夹紧有所述 电子线的所述第二送线排夹沿朝向所述端子机的方向运动，直至所述电热丝的 一端和所述电子线的一端在所述铆接部重合的距离满足所述预置长度。
所述的铆接设备， 其中， 所述铆接设备还包括： 第一供线轮和第二供线轮， 所述第一供线轮上缠绕设置有所述电热丝， 所 述第二供线轮上缠绕设置有所述电子线；
第一压紧装置和第二压紧装置，所述第一压紧装置用于压紧绕出所述第一 供线轮的所述电热丝，且绕出所述第一供线轮的所述电热丝依次穿过所述第一 压紧装置和所述第一送线排夹；所述第二压紧装置用于压紧绕出所述第二供线 轮的所述电子线，且绕出所述第二供线轮的所述电子线依次穿过所述第二压紧 装置和所述第二送线排夹。
所述的铆接设备， 其中，
所述第一子夹的内侧壁上开设有第一凹槽，所述第二子夹的内侧壁上开设 有第二凹槽， 以使所述第一子夹抵靠所述第二子夹时， 所述第一凹槽和所述第 二凹槽相对且形成第一通纳通孔， 以使所述电热丝穿过所述第一容纳通孔，且 所述电热丝与所述第一容纳通孔过盈配合；
所述第三子夹的内侧壁上开设有第三凹槽，所述第四子夹的内侧壁上开设 有第四凹槽， 以使所述第三子夹抵靠所述第四子夹时， 所述第三凹槽和所述第 四凹槽相对且形成第二通纳通孔， 以使所述电子线穿过所述第二容纳通孔，且 所述电子线与所述第二容纳通孔过盈配合。
所述的铆接设备， 其中，
所述第一凹槽、所述第二凹槽， 所述第三凹槽以及所述第四凹槽内侧壁铺 设有由弹性材质制成的弹性层。
所述的铆接设备， 其中，
所述第一供线轮和所述第一压紧装置之间设置有第一活动轮轴，以使绕出 所述第一供线轮的所述电热丝绕过所述第一活动轮轴穿入所述第一压紧装置； 所述第二供线轮和所述第二压紧装置之间设置有第二活动轮轴，以使绕出 所述第二供线轮的所述电子线绕过所述第二活动轮轴穿入所述第二压紧装置。
所述的铆接设备， 其中， 第一压紧装置和所述第二压紧装置内部均设置第 一送线轮组以及第二送线轮组，且所述第一送线轮组与所述第二送线轮组对应 设置；
所述第一送线轮组和所述第二送线轮组内包括多个可转动的送线轮，以使 所述第一送线轮组和所述第二送线轮组压紧穿过所述第一送线轮组和所述第 二送线轮组之间的所述电热丝或所述电子线。
所述的铆接设备， 其中，
所述第一送线轮组内的各个所述送线轮与所述第二送线轮组内的各个所 述送线轮——对应设置， 且对应设置的两个所述送线轮的轴心所在的直线重 合；
或，
所述第一送线轮组内的各个所述送线轮与所述第二送线轮组内的各个所 述送线轮相错设置，以使所述第一送线轮组内的各个所述送线轮与所述第二送 线轮组内的各个所述送线轮的轴心所在的直线彼此平行；
或，
所述第一送线轮组包括至少一个第一送线轮子组和至少一个第二送线轮 子组，所述第二送线轮组包括至少一个第三送线轮子组和至少一个第四送线轮 子组，所述第一送线轮子组内的各个所述送线轮与所述第三送线轮子组内的各 个所述送线轮——对应设置，且对应设置的两个所述送线轮的轴心所在的直线 重合；所述第二送线轮子组内的各个所述送线轮与所述第四送线轮子组内的各 个所述送线轮相错设置，以使所述第二送线轮子组内的各个所述送线轮与所述 第四送线轮子组内的各个所述送线轮的轴心所在的直线彼此平行。
基于上述任一项所述的铆接设备， 其中， 所述铆接设备还包括第一切线刀 以及第二切线刀；
且所述第一切线刀和所述第二切线刀与所述控制器连接，以使所述控制器 确定所述电热丝的一端和所述电子线的一端铆接完成，则所述控制器通过所述 第一切线刀切断所述电热丝的与所述连接部相邻的一端，所述控制器还通过所 述第二切线刀切断所述电子线的与所述连接部相邻的一端。
所述的铆接设备， 其中， 所述铆接设备还包括与所述控制器电连接的取料 手臂，以使所述控制器控制所述取料手臂夹取已与所述电热丝和所述电子线脱 离的所述连接部，使得所述控制器通过所述取料手臂将所述连接部放置于预置 位置。
本发明提供一种铆接设备，该铆接设备包括用于夹紧所述电热丝的第一送 线排夹、与所述第一送线排夹相连的第一动力装置、用于夹紧所述电子线的第 二送线排夹、与所述第二送线排夹相连的第二动力装置、控制器以及用于铆接 的端子机； 所述控制器与所述第一动力装置、第二动力装置以及所述端子机电 连接。本发明中所述控制器控制所述第一动力装置及所述第二动力装置， 以使 夹紧有所述电热丝的所述第一送线排夹和夹紧有所述电子线的所述第二送线 排夹相对运动，直至所述电热丝的一端和所述电子线的一端重合的距离满足预 置长度，所述控制器控制铆头对位于铆接部且重合的所述电热丝和所述电子线 进行铆接以形成连接部。通过本发明所提供的铆接设备能够实现自动铆接电热 丝和电子线， 无需人工进行铆接， 从而提升了铆接电热丝和电子线的效率， 降 低了生产电子烟的成本，且提升了铆接的精度，有效的提升电子烟的使用寿命。
附图说明
图 1为本实施例所提供的铆接设备的一种较佳实施例侧面结构示意图； 图 2为本实施例所提供的铆接设备的一种较佳实施例剖面结构示意图； 图 3 为本实施例所提供的铆接设备铆接后的电热丝和电子线的结构示意 图；
图 4 为本实施例所提供的第一压紧装置的一种较佳实施例剖面结构示意 图；
图 5为本实施例所提供的铆接设备的另一种较佳实施例剖面结构示意图。
具体实施方式
实施例一，本实施例对用于自动铆接电热丝和电子线的铆接设备的具体结 构进行详细说明：
具体请结合图 1和图 2所示， 其中， 图 1为本实施例所提供的铆接设备的 一种较佳实施例侧面结构示意图；图 2为本实施例所提供的铆接设备的一种较 佳实施例剖面结构示意图。
如图 3所示，通过本实施例所提供的铆接设备将电热丝 301—端与电子线 302的一端进行铆接。
结合图 1和图 2所示， 所述铆接设备包括：
用于夹紧所述电热丝的第一送线排夹 101；
用于夹紧所述电子线的第二送线排夹 102;
本实施例对所述第一送线排夹 101具体结构不作限定，只要所述第一送线 排夹 101能够夹紧所述电热丝并能够带动已夹紧的所述电热丝自由运动即可； 同样的， 本实施例对所述第二送线排夹 102具体结构不作限定， 只要所述第二 送线排夹 102 能够夹紧所述电子线并能够带动已夹紧的所述电子线自由运动 即可。
所述铆接设备还设置有控制器； 所述控制器可控制所述第一送线排夹 101 以及所述第二送线排夹 102运动， 具体的控制方式为：
与所述第一送线排夹 101相连有第一动力装置，且所述第一动力装置与所 述控制器电连接；
与所述第二送线排夹 102相连有第二动力装置、且所述第二动力装置与所 述控制器电连接；
所述控制器通过控制所述第一动力装置以使所述第一送线排夹 101 夹紧 所述电热丝；
所述控制器通过控制所述第二动力装置以使所述第二送线排夹 102 夹紧 所述电子线；
所述控制器通过控制所述第一动力装置以及所述第二动力装置，以使夹紧 有所述电热丝的所述第一送线排夹 101 和夹紧有所述电子线的所述第二送线 排夹 102相对运动，直至所述电热丝的一端和所述电子线的一端重合的距离满 足预置长度。
本实施例对所述预置长度不作限定，只要便于铆接所述电热丝和所述电子 线即可。
为了将电热丝和电子线进行铆接，则位于所述第一送线排夹 101和所述第 二送线排夹 102之间设置有端子机 103;
所述端子机 103用于铆接所述电热丝与所述电子线，以使铆接后的电热丝 和电子线呈图 3所示的结构。
所述端子机 103包括有相对设置的所述铆接部和铆头，所述铆头用于对位 于所述铆接部且重合的所述电热丝和所述电子线进行铆接以形成连接部。
其中， 所述端子机 103的具体结构为现有技术， 在本实施例中不做赞述， 只要该端子机 103能够将电热丝和电子线重合的一端进行打压， 并进行导通， 以使无需焊接即可相连即可。 通过本实施例所提供的铆接设备能够实现自动铆接电热丝和电子线，无需 人工进行铆接，从而提升了铆接电热丝和电子线的效率， 降低了生产电子烟的 成本， 且提升了铆接的精度， 有效的提升电子烟的使用寿命。
实施例二，本实施例对第一动力装置和所述第二动力装置的具体结构进行 详细说明：
具体如图 2所示， 所述第一送线排夹 101 包括第一子夹 104和第二子夹 105， 为通过所述第一子夹 104和第二子夹 105夹紧所述电热丝， 则如图 2所 示，所述第一子夹 104和所述第二子夹 105分别位于所述电热丝的两侧且位置 对应；
具体的， 所述第一子夹 104 的内侧壁上开设有第一凹槽， 所述第二子夹
105的内侧壁上开设有第二凹槽，以使所述第一子夹 104抵靠所述第二子夹 105 时， 所述第一凹槽和所述第二凹槽相对且形成第一通纳通孔， 以使所述电热丝 穿过所述第一容纳通孔，且所述电热丝与所述第一容纳通孔过盈配合， 进而使 得所述第一送线排夹 101通过该第一容纳通孔固定所述电热丝。
较佳的，所述第一凹槽以及所述第二凹槽内侧壁铺设有由弹性材质制成的 弹性层，以防止所述第一送线排夹 101夹紧所述电热丝时造成所述电热丝发生 形变， 且可进一步的更加牢固的固定所述电热丝。
所述第二送线排夹 102包括第三子夹 106和第四子夹 107， 为通过所述第 三子夹 106和第四子夹 107夹紧所述电子线， 则如图 2所示， 所述第三子夹 106和所述第四子夹 107分别位于所述电子线的两侧且位置对应。
具体的， 所述第三子夹 106 的内侧壁上开设有第三凹槽， 所述第四子夹 107的内侧壁上开设有第四凹槽，以使所述第三子夹 1064氏靠所述第四子夹 107 时， 所述第三凹槽和所述第四凹槽相对且形成第二通纳通孔， 以使所述电子线 穿过所述第二容纳通孔，且所述电子线与所述第二容纳通孔过盈配合， 进而使 得所述第二送线排夹 102通过该第二容纳通孔固定所述电子线。
较佳的，所述第三凹槽以及所述第四凹槽内侧壁铺设有由弹性材质制成的 弹性层，以防止所述第二送线排夹 102夹紧所述电子线时造成所述电子线发生 形变， 且可进一步的更加牢固的固定所述电子线。
为使得所述第一动力装置能够在所述控制器的控制下，使得所述第一送线 排夹 101夹紧所述电热丝， 具体的， 所述第一动力装置包括第一垂直气缸， 其 中， 所述第一垂直气缸与所述控制器电连接。
本实施例对所述第一垂直气缸的具体设置位置不作限定，只要所述控制器 通过所述第一垂直气缸控制所述第一子夹 104和所述第二子夹 105相对运动以 夹紧所述电热丝即可。
较佳的， 本实施例所示的第一垂直气缸设置在所述第一送线排夹 101 内 部。
为使得所述第二动力装置能够在所述控制器的控制下，使得所述第二送线 排夹 102夹紧所述电子线， 具体的， 所述第二动力装置包括第二垂直气缸， 其 中， 所述第二垂直气缸与所述控制器电连接。
本实施例对所述第二垂直气缸的具体设置位置不作限定，只要所述控制器 通过所述第二垂直气缸控制所述第三子夹 106和所述第四子夹 107相对运动以 夹紧所述电子线即可。
较佳的， 本实施例所示的第二垂直气缸设置在所述第二送线排夹 102 内 部。
本实施例所示的所述第一垂直气缸和所述第二垂直气缸的具体结构为现 有技术， 在本实施例中不做赞述。
进一步参见图 1和图 2所示，本实施例中所述第一动力装置还包括与所述 第一子夹 104和所述第二子夹 105连接的第一水平气缸 108, 所述第一水平气 缸 108与所述控制器电连接；
本实施例中所述第二动力装置还包括与所述第三子夹 106 和所述第四子 夹 107连接的第二水平气缸 109,所述第二水平气缸 109与所述控制器电连接。
本实施例所示的所述第一水平气缸 108和所述第二水平气缸 109的具体结 构为现有技术， 在本实施例中不做赞述。
以下对所述铆接设备具体是如何对所述电热丝和所述电子线进行铆接的 步骤进行详细说明：
A101、 所述控制器控制所述第一送线排夹 101夹紧所述电热丝； 在本步骤中， 具体如何将电热丝传送至所述第一送线排夹 101内部，使得 传送入所述第一送线排夹 101内部的电热丝位于所述第一子夹 104和所述第二 子夹 105之间的不作限定，例如可通过能够自动传动电热丝的传送装置或人工 传送等方式。
其中， 所述第一送线排夹 101 具体是如何夹紧所述电热丝的请见上述所 示， 在本步骤中不做赞述。
A102、 所述控制器控制所述第二送线排夹 102夹紧所述电子线； 在本步骤中， 具体如何将电子线传送至所述第二送线排夹 102内部，使得 传送入所述第二送线排夹 102内部的电热丝位于所述第三子夹 106和所述第四 子夹 107之间的不作限定，例如可通过能够自动传动电子线的传送装置或人工 传送等方式。
其中， 所述第二送线排夹 102 具体是如何夹紧所述电子线的请见上述所 示， 在本步骤中不做赞述。
需明确的是， 步骤 A101与步骤 A102之间无先后顺序， 可同时进行也可 一前一后进行， 具体进行的顺序在本实施例中不作限定， 本实施例中以步骤 A101与步骤 A102同时进行为例进行说明。
A103、 所述控制器控制夹紧有所述电热丝的所述第一送线排夹 101 沿朝 向所述端子机 103的方向运动预设距离；
本步骤中，所述控制器通过所述第一水平气缸 108控制所述第一送线排夹 101沿朝向所述端子机 103的方向运动；
本实施例对所述预设距离的长度不作限定。
A104、 所述控制器控制夹紧有所述电子线的所述第二送线排夹 102 沿朝 向所述端子机 103的方向运动预设距离；
本步骤中，所述控制器通过所述第二水平气缸 109控制所述第二送线排夹 102沿朝向所述端子机 103的方向运动；
本实施例对所述预设距离的长度不作限定。
需明确的是， 步骤 A103与步骤 A104之间无先后顺序， 可同时进行也可 一前一后进行， 具体进行的顺序在本实施例中不作限定， 本实施例中以步骤 A103与步骤 A104同时进行为例进行说明。
A105、 所述控制器通过所述第一垂直气缸控制所述第一子夹 105和所述 第二子夹 105相反运动以松开所述电热丝； A106、 所述控制器通过所述第二垂直气缸控制所述第三子夹 106和所述 第四子夹 107相反运动以松开所述电子线；
需明确的是， 步骤 A105与步骤 A106之间无先后顺序， 可同时进行也可 一前一后进行， 具体进行的顺序在本实施例中不作限定， 本实施例中以步骤 A105与步骤 A106同时进行为例进行说明。
A107、 所述控制器通过所述第一水平气缸 108控制已松开所述电热丝的 所述第一送线排夹 101复位；
因所述第一送线排夹 101在复位之前已经松开所述电热丝，则使得所述电 热丝靠近所述端子机 103的端部伸出已经复位的所述第一送线排夹 101。
A108、 所述控制器通过所述第二水平气缸 109控制已松开所述电子线的 所述第二送线排夹 102复位；
因所述第二送线排夹 102在复位之前已经松开所述电子线，则使得所述电 子线靠近所述端子机 103的端部伸出已经复位的所述第二送线排夹 102。
需明确的是， 步骤 A107与步骤 A108之间无先后顺序， 可同时进行也可 一前一后进行， 具体进行的顺序在本实施例中不作限定， 本实施例中以步骤 A107与步骤 A108同时进行为例进行说明。
A109、 所述控制器控制已复位的所述第一送线排夹 101 重新夹紧所述电 热丝；
本步骤中所述控制器具体是如何控制所述第一送线排夹 101 夹紧所述电 热丝的请见上述所示， 在本步骤中不做赘述。
A110, 所述控制器控制已复位的所述第二送线排夹 102重新夹紧所述电 子线；
本步骤中所述控制器具体是如何控制所述第二送线排夹 102 夹紧所述电 子线的请见上述所示， 在本步骤中不做赘述。
需明确的是， 步骤 A109与步骤 A110之间无先后顺序， 可同时进行也可 一前一后进行， 具体进行的顺序在本实施例中不作限定， 本实施例中以步骤 A109与步骤 A110同时进行为例进行说明。
Alll、 所述控制器通过所述第一水平气缸 108控制重新夹紧有所述电热 丝的所述第一送线排夹 101沿朝向所述端子机 103的方向运动，以及通过所述 第二水平气缸 109控制重新夹紧有所述电子线的所述第二送线排夹 102沿朝向 所述端子机 103的方向运动，直至所述电热丝的一端和所述电子线的一端在所 述铆接部重合的距离满足所述预置长度；
本步骤具体是如何控制所述第一送线排夹 101沿朝向所述端子机 103的方 向运动以及如何控制所述第二送线排夹 102沿朝向所述端子机 103的方向运动 的请见上述所示， 在本步骤中不做赞述。
本实施例对所述预置长度不作限定， 在本实施例中以所述预置长度为 0.5 厘米为例进行说明。
A112、 所述控制器控制所述端子机 103 的铆头对位于所述铆接部且重合 的所述电热丝和所述电子线进行铆接以形成连接部；
所述端子机 103的具体工作过程为现有技术， 在本步骤中不做赞述。
A113、 所述控制器控制所述端子机 103、 所述第一送线排夹 101以及所述 第一送线排夹 102复位。
本实施例中，所述控制器可通过调节所述第一水平气缸 108和所述第二水 平气缸 109 的运动距离来调节所述电热丝和所述电子线进行铆接以形成的所 述连接部的长度， 从而可匹配不同设计目的以及不同型号的电子烟。
实施例三，本实施例对具体是如何将电热丝传送至第一送线排夹 101内部 的以及具体是如何将电子线传送至所述第二送线排夹 102 内部的进行详细说 明：
结合图 1和图 2所示， 所述铆接设备还包括：
第一供线轮 110， 所述第一供线轮 110上缠绕设置有所述电热丝； 其中， 缠绕设置有所述电热丝的所述第一供线轮 110可自由的旋转， 进而 便于传送所述电热丝。
第二供线轮 111 , 所述第二供线轮 111上缠绕设置有所述电子线； 其中， 缠绕设置有所述电子线的所述第二供线轮 111可自由的旋转， 进而 便于传送所述电子线。
本实施例对所述第一供线轮 110和所述第二供线轮 111的具体结构不作限 定，只要其能够缠绕设置有所述电热丝或所述电子线以及能够自由转动便于传 线即可。 所述铆接设备还包括：
第一压紧装置 112;
其中，所述第一压紧装置 112用于压紧绕出所述第一供线轮 110的所述电 热丝， 且绕出所述第一供线轮 110 的所述电热丝依次穿过所述第一压紧装置 112和所述第一送线排夹 101。
本实施例中对所述第一压紧装置 112的具体结构不作限定，只要能够压紧 所述电热丝即可，进而可使得依次穿过所述第一压紧装置 112和所述第一送线 排夹 101的电热丝绷紧，即通过所述第一压紧装置 112增加了传送所述电热丝 过程中的摩擦力，可防止过多的电热丝绕出所述第一供线轮 110以及防止已经 绕出所述第一供线轮 110的电热丝重新绕回所述第一供线轮 110上。
第二压紧装置 113;
其中，所述第二压紧装置 113用于压紧绕出所述第二供线轮 111的所述电 子线， 且绕出所述第二供线轮 111 的所述电子线依次穿过所述第二压紧装置 113和所述第二送线排夹 102。
本实施例中对所述第二压紧装置 113的具体结构不作限定，只要能够压紧 所述电子线即可，进而可使得依次穿过所述第二压紧装置 113和所述第二送线 排夹 102的电子线绷紧，即通过所述第二压紧装置 113增加了传送所述电子线 过程中的摩擦力，可防止过多的电子线绕出所述第二供线轮 111以及防止已经 绕出所述第二供线轮 111的电子线重新绕回所述第二供线轮 111上。
优选的， 如图 2所示， 所述第一供线轮 110和所述第一压紧装置 112之间 设置有第一活动轮轴 114， 以使绕出所述第一供线轮 110的所述电热丝绕过所 述第一活动轮轴 114穿入所述第一压紧装置 112。
所述第二供线轮 111 和所述第二压紧装置 113之间设置有第二活动轮轴 115， 以使绕出所述第二供线轮 111 的所述电子线绕过所述第二活动轮轴 115 穿入所述第二压紧装置 113。
通过所述第一活动轮轴 114和所述第二活动轮轴 115可改变电热丝和电子 线的传输方向， 且可进一步的保障传输所述电热丝和所述电子线过程中的稳 定。
具体的，对所述第一压紧装置 112以及所述第二压紧装置 113的具体结构 进行详细说明：
其中，本实施例所示的所述第一压紧装置 112和所述第二压紧装置 113的 结构相同， 以下以所述第一压紧装置 112为例进行说明；
所述第一压紧装置 112内部设置第一送线轮组以及第二送线轮组，且所述 第一送线轮组与所述第二送线轮组对应设置，以通过所述第一送线轮组和所述 第二送线轮组压紧所述电热丝。
所述第一送线轮组和所述第二送线轮组内包括多个可转动的送线轮，以使 所述第一送线轮组和所述第二送线轮组压紧穿过所述第一送线轮组和所述第 二送线轮组之间的所述电热丝。
本实施例对所述第一送线轮组内的送线轮和所述第二送线轮组内的所述 送线轮排列方式不作限定，只要所述第一送线轮组和所述第二送线轮组能够绷 紧穿过所述第一压紧装置 112内的电热丝即可。
例如， 所述第一压紧装置 112的具体结构可有三种结构：
第一种： 如图 2所示， 所述第一送线轮组 201内的各个所述送线轮与所述 第二送线轮组内的各个所述送线轮——对应设置，且对应设置的两个所述送线 轮的轴心所在的直线重合。
第二种： 如图 4所示， 图 4为所述第一压紧装置 112的剖面结构示意图。 所述第一送线轮组 401内的各个所述送线轮与所述第二送线轮组 402内的 各个所述送线轮相错设置，以使所述第一送线轮组 401内的各个所述送线轮与 所述第二送线轮组 402内的各个所述送线轮的轴心所在的直线彼此平行。
第三种，如图 1所示， 所述第一送线轮组包括至少一个第一送线轮子组和 至少一个第二送线轮子组，所述第二送线轮组包括至少一个第三送线轮子组和 至少一个第四送线轮子组，所述第一送线轮子组内的各个所述送线轮与所述第 三送线轮子组内的各个所述送线轮——对应设置，且对应设置的两个所述送线 轮的轴心所在的直线重合； 具体如所述第一压紧装置 112的第一种设置方式， 在本种设置方式不做赘述。
所述第二送线轮子组内的各个所述送线轮与所述第四送线轮子组内的各 个所述送线轮相错设置，以使所述第二送线轮子组内的各个所述送线轮与所述 第四送线轮子组内的各个所述送线轮的轴心所在的直线彼此平行；具体如所述 第一压紧装置 112的第二种设置方式， 在本种设置方式不做赞述。 本实施例所示的送线轮的具体结构不作限定， 只要相对和相错设置的，且 位于所述电热丝两边的所述送线轮能够绷紧并传输所述电热丝即可。
如图 1所示，所述第一压紧装置 112的两边各设置有一个第一送线轮子组 和一个所述第三送线轮子组，所述第一压紧装置 112的中间设置有一个所述第 二送线轮子组和所述第四送线轮子组。
其中， 所述第一压紧装置 112内的各个送线轮子组的排序方式不作限定， 只能能够绷紧所述电热丝即可。
为使得铆接完成的所述连接部能够与所述电热丝和所述电子线分离以便 于后续的电子烟装配过程， 如图 2所示， 则所述铆接设备还包括：
第一切线刀 203以及第二切线刀 204;
所述第一切线刀 203位于所述端子机 103和所述第一送线排夹 101之间； 所述第二切线刀 204位于所述端子机 103和所述第二送线排夹 102之间。
所述第一切线刀 203和所述第二切线刀 204与所述控制器连接，以使所述 控制器确定所述电热丝的一端和所述电子线的一端铆接完成，则所述控制器通 过所述第一切线刀 203切断所述电热丝的与所述连接部相邻的一端，所述控制 器还通过所述第二切线刀 204切断所述电子线的与所述连接部相邻的一端。
其中，所述控制器可预先确定铆接所述电热丝和所述电子线一端以形成所 述连接部所需的时长，在经过该时长后， 所述控制器即可控制所述第一切线刀 203切断所述连接部和所述电热丝以及控制第二切线刀 204切断所述连接部和 所述电子线。
优选的， 本实施例所示的铆接设备还可实现自动的拾取所述连接部， 无需 人工拾取所述连接部， 进一步提升装配电子烟的效率。
如图 5所示， 所述铆接设备还包括与所述控制器电连接的取料手臂 501， 以使所述控制器控制所述取料手臂 501 夹取已与所述电热丝和所述电子线脱 离的所述连接部，使得所述控制器通过所述取料手臂 501将所述连接部放置于 预置位置。
本实施例对所述取料手臂 501的具体结构不作限定，只要其能够夹取所述 连接部即可， 例如， 所述取料手臂 501包括两个夹取子臂， 以使相对运动的两 个所述夹取子臂可夹取所述连接部，以使相反运动的两个所述夹取子臂可将已 夹取的连接部放置于所述预置位置。
本实施例所示的所述取料手臂 501 的旋转方向可参见图 5所示的箭头方 向。
本实施例所示的预置位置为便于用户拾取所述连接部位置，具体设置位置 不作限定。
以上实施例仅用以说明本发明的技术方案， 而非对其限制； 尽管参照前述 实施例对本发明进行了详细的说明， 本领域的普通技术人员应当理解： 其依然 可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进 行等同替换； 而这些修改或者替换， 并不使相应技术方案的本质脱离本发明各 实施例技术方案的精神和范围。

Claims

权 利 要 求
1、 一种铆接设备， 其用于将电热丝的一端和电子线的一端铆接， 其特征 在于， 包括： 用于夹紧所述电热丝的第一送线排夹、 与所述第一送线排夹相连 的第一动力装置、用于夹紧所述电子线的第二送线排夹、 与所述第二送线排夹 相连的第二动力装置、 控制器以及用于铆接的端子机；
所述控制器与所述第一动力装置、 第二动力装置以及所述端子机电连接， 所述控制器用于控制所述第一动力装置及所述第二动力装置，以使夹紧有所述 电热丝的所述第一送线排夹和夹紧有所述电子线的所述第二送线排夹相对运 动， 直至所述电热丝的一端和所述电子线的一端重合的距离满足预置长度； 所述端子机包括位于所述第一送线排夹和所述第二送线排夹之间并相对 设置的所述铆接部和铆头，所述铆头用于对位于所述铆接部且重合的所述电热 丝和所述电子线进行铆接以形成连接部。
2、 根据权利要求 1所述的铆接设备， 其特征在于，
所述第一送线排夹包括第一子夹和第二子夹，所述第二送线排夹包括第三 子夹和第四子夹；
所述第一动力装置包括与所述第一子夹和所述第二子夹连接的第一垂直 气缸， 所述第一垂直气缸与所述控制器电连接， 以使所述控制器通过所述第一 垂直气缸控制所述第一子夹和所述第二子夹相对运动以夹紧所述电热丝； 所述第二动力装置包括与所述第三子夹和所述第四子夹连接的第二垂直 气缸， 所述第二垂直气缸与所述控制器电连接， 以使所述控制器通过所述第二 垂直气缸控制所述第三子夹和所述第四子夹相对运动以夹紧所述电子线。
3、 根据权利要求 2所述的铆接设备， 其特征在于，
所述第一动力装置还包括与所述第一子夹和所述第二子夹连接的第一水 平气缸， 所述第一水平气缸与所述控制器电连接；
所述第二动力装置还包括与所述第三子夹和所述第四子夹连接的第二水 平气缸， 所述第二水平气缸与所述控制器电连接；
所述控制器用于通过所述第一水平气缸控制夹紧有所述电热丝的所述第 一送线排夹沿朝向所述端子机的方向运动预设距离，所述控制器还用于通过所 述第二水平气缸控制夹紧有所述电子线的所述第二送线排夹沿朝向所述端子 机的方向运动预设距离；所述控制器进一步用于通过所述第一垂直气缸控制所 述第一子夹和所述第二子夹相反运动以松开所述电热丝以及通过所述第二垂 直气缸控制所述第三子夹和所述第四子夹相反运动以松开所述电子线；所述控 制器通过所述第一水平气缸控制已松开所述电热丝的所述第一送线排夹复位 以及通过所述第二水平气缸控制已松开所述电子线的所述第二送线排夹复位， 且所述控制器还用于控制已复位的所述第一送线排夹重新夹紧所述电热丝以 及已复位的所述第二送线排夹重新夹紧所述电子线，所述控制器进一步用于通 过所述第一水平气缸控制重新夹紧有所述电热丝的所述第一送线排夹沿朝向 所述端子机的方向运动，以及用于通过所述第二水平气缸控制重新夹紧有所述 电子线的所述第二送线排夹沿朝向所述端子机的方向运动，直至所述电热丝的 一端和所述电子线的一端在所述铆接部重合的距离满足所述预置长度。
4、根据权利要求 1所述的铆接设备， 其特征在于， 所述铆接设备还包括： 第一供线轮和第二供线轮， 所述第一供线轮上缠绕设置有所述电热丝， 所 述第二供线轮上缠绕设置有所述电子线；
第一压紧装置和第二压紧装置，所述第一压紧装置用于压紧绕出所述第一 供线轮的所述电热丝，且绕出所述第一供线轮的所述电热丝依次穿过所述第一 压紧装置和所述第一送线排夹；所述第二压紧装置用于压紧绕出所述第二供线 轮的所述电子线，且绕出所述第二供线轮的所述电子线依次穿过所述第二压紧 装置和所述第二送线排夹。
5、 根据权利要求 2所述的铆接设备， 其特征在于，
所述第一子夹的内侧壁上开设有第一凹槽，所述第二子夹的内侧壁上开设 有第二凹槽， 以使所述第一子夹抵靠所述第二子夹时， 所述第一凹槽和所述第 二凹槽相对且形成第一通纳通孔， 以使所述电热丝穿过所述第一容纳通孔，且 所述电热丝与所述第一容纳通孔过盈配合；
所述第三子夹的内侧壁上开设有第三凹槽，所述第四子夹的内侧壁上开设 有第四凹槽， 以使所述第三子夹抵靠所述第四子夹时， 所述第三凹槽和所述第 四凹槽相对且形成第二通纳通孔， 以使所述电子线穿过所述第二容纳通孔，且 所述电子线与所述第二容纳通孔过盈配合。
6、 根据权利要求 5所述的铆接设备， 其特征在于， 所述第一凹槽、所述第二凹槽， 所述第三凹槽以及所述第四凹槽内侧壁铺 设有由弹性材质制成的弹性层。
7、 根据权利要求 4所述的铆接设备， 其特征在于，
所述第一供线轮和所述第一压紧装置之间设置有第一活动轮轴，以使绕出 所述第一供线轮的所述电热丝绕过所述第一活动轮轴穿入所述第一压紧装置； 所述第二供线轮和所述第二压紧装置之间设置有第二活动轮轴，以使绕出 所述第二供线轮的所述电子线绕过所述第二活动轮轴穿入所述第二压紧装置。
8、 根据权利要求 4或 7所述的铆接设备， 其特征在于， 第一压紧装置和 所述第二压紧装置内部均设置第一送线轮组以及第二送线轮组，且所述第一送 线轮组与所述第二送线轮组对应设置；
所述第一送线轮组和所述第二送线轮组内包括多个可转动的送线轮，以使 所述第一送线轮组和所述第二送线轮组压紧穿过所述第一送线轮组和所述第 二送线轮组之间的所述电热丝或所述电子线。
9、 根据权利要求 8所述的铆接设备， 其特征在于，
所述第一送线轮组内的各个所述送线轮与所述第二送线轮组内的各个所 述送线轮——对应设置， 且对应设置的两个所述送线轮的轴心所在的直线重 合；
或，
所述第一送线轮组内的各个所述送线轮与所述第二送线轮组内的各个所 述送线轮相错设置，以使所述第一送线轮组内的各个所述送线轮与所述第二送 线轮组内的各个所述送线轮的轴心所在的直线彼此平行；
或，
所述第一送线轮组包括至少一个第一送线轮子组和至少一个第二送线轮 子组，所述第二送线轮组包括至少一个第三送线轮子组和至少一个第四送线轮 子组，所述第一送线轮子组内的各个所述送线轮与所述第三送线轮子组内的各 个所述送线轮——对应设置，且对应设置的两个所述送线轮的轴心所在的直线 重合；所述第二送线轮子组内的各个所述送线轮与所述第四送线轮子组内的各 个所述送线轮相错设置，以使所述第二送线轮子组内的各个所述送线轮与所述 第四送线轮子组内的各个所述送线轮的轴心所在的直线彼此平行。
10、 根据权利要求 1至 9任一项所述的铆接设备， 其特征在于， 所述铆接 设备还包括第一切线刀以及第二切线刀；
且所述第一切线刀和所述第二切线刀与所述控制器连接，以使所述控制器 确定所述电热丝的一端和所述电子线的一端铆接完成，则所述控制器通过所述 第一切线刀切断所述电热丝的与所述连接部相邻的一端，所述控制器还通过所 述第二切线刀切断所述电子线的与所述连接部相邻的一端。
11、 根据权利要求 10所述的铆接设备， 其特征在于， 所述铆接设备还包 括与所述控制器电连接的取料手臂，以使所述控制器控制所述取料手臂夹取已 与所述电热丝和所述电子线脱离的所述连接部，使得所述控制器通过所述取料 手臂将所述连接部放置于预置位置。
PCT/CN2014/083141 2014-07-28 2014-07-28 一种铆接设备 WO2016015200A1 (zh)

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