WO2015169246A1 - Rubbish-filling device and dustbin for use therewith - Google Patents
Rubbish-filling device and dustbin for use therewith Download PDFInfo
- Publication number
- WO2015169246A1 WO2015169246A1 PCT/CN2015/078503 CN2015078503W WO2015169246A1 WO 2015169246 A1 WO2015169246 A1 WO 2015169246A1 CN 2015078503 W CN2015078503 W CN 2015078503W WO 2015169246 A1 WO2015169246 A1 WO 2015169246A1
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- Prior art keywords
- garbage
- state
- lifting
- bracket
- feeding
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/30—Presses specially adapted for particular purposes for baling; Compression boxes therefor
- B30B9/3003—Details
- B30B9/3007—Control arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65F—GATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
- B65F3/00—Vehicles particularly adapted for collecting refuse
- B65F3/14—Vehicles particularly adapted for collecting refuse with devices for charging, distributing or compressing refuse in the interior of the tank of a refuse vehicle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/30—Presses specially adapted for particular purposes for baling; Compression boxes therefor
- B30B9/3003—Details
- B30B9/301—Feed means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/30—Presses specially adapted for particular purposes for baling; Compression boxes therefor
- B30B9/3042—Containers provided with, or connectable to, compactor means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65F—GATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
- B65F3/00—Vehicles particularly adapted for collecting refuse
- B65F3/14—Vehicles particularly adapted for collecting refuse with devices for charging, distributing or compressing refuse in the interior of the tank of a refuse vehicle
- B65F3/20—Vehicles particularly adapted for collecting refuse with devices for charging, distributing or compressing refuse in the interior of the tank of a refuse vehicle with charging pistons, plates, or the like
Definitions
- the present invention relates to a garbage filling apparatus, and more particularly to a stationary garbage filling apparatus, and the present invention also relates to a garbage box dedicated to the garbage filling apparatus.
- the garbage management of the city is often to set up garbage bins in various residential areas. People put the domestic garbage into the garbage bins, and then the garbage trucks regularly collect the garbage in the garbage bins at the garbage collection points. In order to increase the load, garbage trucks often carry garbage filling equipment, and the garbage in the garbage bin is dumped into the garbage truck and then compressed.
- the Chinese Patent Application Publication No. CN102976018A discloses a filling device for a garbage truck, which comprises a sliding device, a scraper device, a scraper cylinder, a slide cylinder, a slide device and a scraper device connected by a rotating member, and a scraper cylinder end
- One end of the sliding cylinder is fixed on the sliding device by the first connecting component, and the other end of the scraper cylinder is fixed on the scraper device by the second connecting component, and the other end of the sliding cylinder is fixed on the filler through the third connecting component;
- the scraper cylinder is telescopic, the scraper device rotates around the rotating component; when the slide cylinder is extended, the slide cylinder drives the slide device and the scraper device to move forward and upward.
- the slide cylinder is shortened, the slide cylinder drives the slide device.
- the squeegee device moves backward and downward.
- the garbage truck's filling device is loaded from the rear, compressed from the rear and discharged from the rear.
- the compression equipment is inseparable from the garbage can.
- the structure is complicated, the load is small, and the residual liquid in the garbage is easily leaked from the rear end. .
- the object of the present invention is to overcome the problems existing in the prior art and provide a fixed garbage filling device with reasonable structure, large capacity, convenient compression and discharge.
- a fixed type garbage filling device of the present invention comprises a garbage box, and a top surface of the front side of the garbage box is provided with a wide feeding port and a rear door frame of the garbage box.
- a roller is mounted below the rear door frame, the roller is supported on the rail, the rail is fixed on the ground, and the rear end of the rail is provided with a recess for positioning the roller, and the rear of the pit is vertical Attached to the positioning backrest against the rear of the roller, the front end of the rail is mounted with a front bracket of the box, the front portion of the bottom beam is supported on the front bracket of the box; a fixing bracket, the fixing bracket includes a rear pillar and a front pillar parallel to each other, the position of the rear pillar corresponds to the position of the rear door frame, and the position of the front pillar corresponds to the position of the rear edge of the feeding opening,
- the rear pillars of the side are higher than the front pillars and the tops of the two are respectively connected by oblique beams, and the tops of the rear pillars of the two sides are connected to each other by a fixed upper beam;
- the lifting upper beam is welded with a lifting bracket hinge, Lift bracket Lift the hinged bracket,
- the present invention achieves the following beneficial effects: the pull arm hooks the hook of the front part of the garbage box to lift the front part of the garbage box, and the rear part of the garbage box rolls on the roller until the garbage box is placed on the track When the roller is trapped in the pit of the track and abuts against the positioning hill, the arm vehicle places the front part of the garbage box on the front bracket of the box, and the garbage box can be positioned; the loading mechanism can feed the feeding port.
- the compression mechanism compresses the garbage, and the structure of the front bracket is low and the height is high, so that the loading mechanism and the compression mechanism can be prevented from interfering with each other, and the combination or separation of the bracket and the garbage box can be easily lifted; after the loading is completed, the arm vehicle will be solid waste.
- the box is towed away, and the empty garbage box is placed in the original place for the next round of loading and compression; when the real garbage box is transported to the unloading position, the front end of the garbage box is lifted, the back door of the rear of the garbage box is opened, and the garbage is from the garbage. The box slides out.
- the lift bracket includes a curved arm symmetrically located on both sides, an upper half of the curved arm being parallel to the inclined beam, a lower half of the curved arm being parallel to the ground and
- the length of the feeding port of the garbage bin is corresponding; the top of the bending arm is connected to each other by the upper beam of the bending arm, and the upper beam of the bending arm is hinged on the lifting bracket of the lifting bracket, and the corner of the bending arm passes under the bending arm
- the beams are connected to each other; a fixed lower beam is disposed under the fixed upper beam, and the fixed lower beam is connected between the rear pillars on the two sides, and the lifting lower beam is hinged with a lifting cylinder, and the lifting cylinder is further One end is supported in the middle of the upper half of the curved arm.
- the horizontal section of the curved arm corresponds to the feeding port of the garbage bin, which is convenient for the storage of the feeding port and the lifting of the cylinder
- the extension of the plug rod can raise the lifting bracket as a whole, so that the loading mechanism and the compression mechanism are separated from the garbage box, which reduces the weight of the garbage box during transportation and reduces fuel consumption and transportation cost.
- the upper arm of the curved arm and the lower beam of the curved arm are connected by a connecting beam, and an upper portion of the connecting beam is hinged with a scraper cylinder, and the end of the piston rod of the scraper cylinder is
- the upper end of the curved swing arm is hinged, the concave side of the curved swing arm faces forward and the lower end is hinged at a lower portion of the connecting beam, and the upper end of the curved swing arm is also hinged with a scraper connecting rod, the scraper
- the other end of the connecting rod is hinged in the middle of the back surface of the scraper, and the lower ends of the scraping plate are respectively hinged at the two ends of the lower beam of the curved arm, and the working surface of the scraping plate is concave and convex toward the front and scraped
- the trajectory of the plate is adapted to the shape of the front of the waste bin.
- the curved swing arm When the piston rod of the scraper cylinder is extended, the curved swing arm is pushed to rotate around the lower hinge point, and the scraper rod pushes the scraper movement. Since the lower end of the scraper is hinged on the lower beam of the curved arm, the scraper is similar to rowing. The action is to draw the garbage in the upper part of the feeding port downward toward the back of the garbage bin, so that the garbage is repeatedly filled with the garbage bin and compressed.
- the curved arm is a hollow structure
- the curved arm inner cavity is respectively provided with a curved arm inner rod extending along the curved arm
- the rear end of the curved arm inner rod is from the middle of the upper half of the curved arm
- a locking hook is disposed below the front end of the inner rod of the curved arm
- the two sides of the waste bin feeding opening are respectively provided with the hook position
- Corresponding locking hook groove when the end of the bending arm inner rod protrudes out of the bending arm, the locking hook is caught in the locking hook groove; when the end of the bending arm inner rod is retracted into the bending arm The lock hook is disengaged from the lock hook groove.
- the inner arm of the curved arm is located inside the curved arm, and has a certain relative movement with the curved arm.
- the piston rod of the lifting cylinder When the piston rod of the lifting cylinder is extended, the end of the inner rod of the bending arm is first pushed back into the bending arm, and the locking hook is The locking hook groove is disengaged, the lifting bracket is separated from the garbage bin, and as the lifting cylinder continues to extend, the lifting bracket is raised; when the piston rod of the lifting cylinder is contracted, first lift the bracket to fall back, when lifting the bracket After falling onto the garbage can, the piston rod of the lifting cylinder continues to contract, and the end of the inner rod of the bending arm is pulled out of the bending arm, and the locking hook is inserted into the locking hook groove, so that the lifting bracket is combined with the garbage can, and the loading can be performed. Or compression operation.
- a portion of the lifting bracket that is corresponding to the edge of the feeding port of the garbage can is connected with an upwardly extending enclosure.
- the enclosure prevents the hopper from spilling out of the feed port when the hopper is being fed.
- the front end of the curved arm is hinged with a downwardly extending hopper hanging arm, and the front of the hopper opening arm is provided for feeding to the feeding port of the garbage bin.
- the hopper of the hopper is fixedly connected to the hopper of the hopper, and the corner of the curved arm is respectively welded with a lifting arm hinge extending in a height direction, and the lifting arm of the lifting arm
- the lower part is respectively hinged with a lifting arm extending toward the hopper, the front end of the lifting arm is respectively hinged with a hopper pull rod, and the lower ends of the hopper pull rod are respectively hinged on the hanging arm bracket, and the hanging arm bracket is respectively respectively Vertically connected to the lower end of the hopper of the hopper; the upper ends of the hoisting hinges are respectively hinged with a lifting cylinder, and the ends of the piston rods of the lifting cylinder are respectively hinged at the middle of the lifting arm.
- the lifting hopper When the hopper is laid flat, the opening is upward, the garbage is loaded into the hopper, and then the piston rod of the lifting cylinder is contracted to move the lifting arm around the lifting arm hinge.
- the front end of the lifting arm drives the pulling rod to move upward, and the pulling rod pulls the hopper
- the lower end of the hanging arm rotates around the upper hinge point, and the lifting hopper gradually rotates toward the feeding port of the garbage bin until the garbage is poured into the feeding port.
- the lifting hopper can be avoided before reaching the top of the feeding port. The garbage in the room spilled outward.
- a rear door cover hinge is fixed on an upper portion of a rear door frame of the garbage box, and a rear door cover rotation pin is fixed on the rear door cover hinge seat; a rear door cover hinge arm is fixedly connected to an upper portion of the rear door cover.
- the rear door cover hinge arm is provided with a waist groove extending from the front upper direction and the lower rear side, the rear door cover reversing pin is inserted into the waist groove; the middle part of the rear door cover height direction is provided a rear door cover positioning pin extending along a width direction of the rear door cover; the rear door frame of the garbage bin is fixedly connected with a rear door cover positioning latch extending rearward, and the rear door cover is located at a rear end of the lock ear and is bent downward and hooked The rear door cover positioning pin; the lower end of the rear door cover is provided with a rear door cover lower pin extending in a width direction of the rear door cover, and the rear door cover lower pin is engaged in a U-shaped groove of the locking door bracket, the U shape a slot is located at a rear end of the locking door bracket and the opening is rearward, and a lower end of the front end of the locking door bracket is hinged on the rear door frame, and an upper portion of the front end of the locking door bracket and a piston rod end of the locking door
- the garbage bin When loading garbage, the garbage bin is in a horizontal position, and the rear door cover is placed on the rear door frame by gravity. At this time, the piston rod of the lock door cylinder is retracted, the lock door bracket rotates around the hinge point, and the U-shaped groove of the lock door bracket is locked. Supporting the rear door cover and lowering the pin, the rear door cover lower pin moves the rear door cover as a whole upward movement, and the waist groove on the rear door cover hinge arm provides a space for upward movement, when the rear door cover positioning pin is completely positioned by the rear door cover When the end is hooked, the rear door cover is fixed.
- the piston rod of the lock cylinder When the garbage is dumped, the piston rod of the lock cylinder is extended, the lock bracket is rotated around the hinge point, the U-shaped groove of the lock bracket is disengaged from the rear door cover pin, and the rear door cover is moved downward by gravity, and the rear door cover positioning pin Disengage the rear door cover from the locking ears, At this time, the rear door cover is in a free state, and when the front end of the garbage can is gradually lifted, the rear door cover is rotated by the revolving of the rear door cover under the action of gravity, and the garbage can be poured out.
- the scraper cylinder and the extraction cylinder and the lift cylinder are controlled by a hydraulic control system including a scraper electromagnetic reversing valve, a feeding electromagnetic reversing valve, and a lift electromagnetic exchange.
- the T port of the valve is respectively connected to the T-port of the scraper electromagnetic reversing valve, the feeding electromagnetic reversing valve and the lift electromagnetic reversing valve, and the pressure control electromagnetic reversing valve A port and the port
- the P port of the electromagnetic reversing valve of the scraper is connected, and the B port of the pressure control electromagnetic reversing valve is respectively connected to the P port of the lifting electromagnetic reversing valve and the lifting electromagnetic reversing valve;
- the electromagnetic reversing valve is located at the left station, the P port and the B port are connected, the A port and the T port are connected; when the right position is located, the P oil Port and A port are connected, B port and T port are connected; when in the middle position, A port and B port Closed, the P port and the T port are turned on to make the outlet oil passage of the hydraulic oil pump unblocked.
- the median function is O-type scraper electromagnetic reversing valve and the feeding electromagnetic reversing valve is in the middle position, P port, T port, A port and B port are closed.
- the electromagnetic reversing valve When the electromagnetic coil is energized under the material, the electromagnetic reversing valve is in the left position, and the lifting cylinder is shortened to lower the upper hopper; when the electromagnetic coil is energized, the electromagnetic reversing valve is in the right Position, the extraction cylinder is extended to raise the upper hopper for feeding. (6) When the lifting electromagnetic coil is energized, the lifting electromagnetic reversing valve is in the left position, the lifting cylinder is retracted and the lifting bracket is retracted; when the lifting electromagnetic coil is energized, the lifting electromagnetic reversing valve is lifted.
- the lifting cylinder In the right position, the lifting cylinder is extended and the lifting bracket is raised; when the lifting electromagnetic reversing valve is in the left and right positions, the hydraulic control port of the lifting hydraulic lock is pressurized, and the lifting hydraulic lock is turned on; When the electromagnetic reversing valve is in the neutral position, the hydraulic control port of the lift hydraulic lock is released, and the lift hydraulic lock is closed.
- the scraper cylinder and the extraction cylinder and the lift cylinder are also controlled by an electric control system including a frequency converter, a power module, and a PLC controller, and the power input of the inverter
- the end is connected to the 380v AC power source, the power output end of the frequency converter is connected to the motor of the hydraulic oil pump, and the RS485 port of the frequency converter is connected to the RS485 port of the PLC controller;
- the input of the power module The end is connected with the 220v AC power source, and the output end of the power module outputs 24v DC power;
- the normally closed contact of the full box relay is connected with the mechanical lock and the start button, and then connected to the 24v DC power supply and the first of the PLC controller
- a button for lifting, a button for lifting, a button for lifting, a button for lifting, and a button for squeezing are respectively connected in series with a 24v DC power supply and a second input of the PLC controller, and a third
- the PLC controller and the inverter exchange data through the RS485 port.
- the inverter detects the current of the hydraulic oil pump motor in real time to realize the switching between the differential and normal motion of the scraper; (1) After opening the mechanical lock, press the start button.
- the PLC controller controls the inverter output 70Hz, the squeegee opens the electromagnetic coil to get electricity, the squeegee electromagnetic reversing valve is in the left position, the squeegee is quickly opened forward and upward; (2) when the squeegee is opened, the hydraulic oil pump When the current of the motor rises to 1.5 times the rated current, the PLC controller controls the inverter output 50Hz and makes the scraper compression solenoid coil energized.
- the scraper electromagnetic reversing valve is switched to the right position, and the normal speed of the scraper is downward and backward. Compression, after running 1S, the PLC controller controls the inverter output 70Hz, the scraper differential compression accelerates the compression; (3) the scraper accelerates the compression process, if the load is encountered, the hydraulic pressure The current of the oil pump motor rises and reaches 1.5 times of rated current. The PLC controller controls the inverter output to 50Hz, and the scraper changes to normal speed compression. (4) When the scraper is compressed, the current of the hydraulic pump motor rises to 2.5 times of the rated When the current is kept for 1 second, the PLC controller controls the inverter to stop output, and the squeegee compression electromagnetic coil is de-energized.
- the PLC controller controls the inverter to output 70 Hz and makes the squeegee open the electromagnetic coil to be powered.
- the electromagnetic reversing valve of the plate is in the left position, and the scraper is opened rapidly; (5) during the operation of the scraping plate, if the button on the lifting or the button under the feeding is pressed, the relay or the relay under the feeding is lifted.
- the coil is energized, the normally closed contact of the relay under the relay or the material is removed, the scraper compresses the electromagnetic coil or the squeegee opens the electromagnetic coil and cannot be powered; the relay on the material is raised or the relay is normally opened.
- the contact is closed, the electromagnetic coil is raised on the material or the electromagnetic coil is energized, and the electromagnetic reversing valve is controlled to control the lifting cylinder to raise or lower the upper hopper, complete the feeding, and the PLC controller controls the frequency converter during the loading process. lose 50 Hz; (6) After releasing the button under the lifting, the squeegee is opened to return to the state where the initial waiting button is pressed, and an action cycle is completed. After the entire operation flow is set to execute three cycles, the PLC controller controls the frequency conversion.
- the device stops outputting and the operation ends; (7) During the operation, if the hydraulic oil pump motor is overloaded, the PLC controller controls the inverter to stop output, and causes the squeegee to compress the electromagnetic coil, the squeegee to open the electromagnetic coil, and to raise the electromagnetic
- the electromagnetic coils under the coil and the feeding material are de-energized, and the operation ends; after 1S, the overload is automatically reset, and the hydraulic oil pump motor can be started normally; during the compression process of the scraper, the differential change is normal motion, that is, when the output frequency of the inverter is 50 Hz, If the current of the hydraulic oil pump motor rises to more than 2 times the rated current and keeps it for 3 seconds, the compression in the compression box is full, the PLC controller controls the coil of the full box relay to be energized, and the normally open contact of the full box relay is closed.
- the full box indicator lights up and the operation ends. At this time, the device cannot be started even if the start button is pressed because the normally closed contact of the full box relay is disconnected.
- press the squeegee open button to make the squeegee open the electromagnetic coil and the squeegee is opened; when the squeegee is opened, the proximity switch in the squeegee sends a signal to make The coil of the in-position relay on the squeegee is energized, and the first normally open contact and the second normally open contact of the on-position relay of the squeegee are closed.
- the lifting cylinder drives the lifting hopper to rise.
- the feeding on the proximity switch sends a signal to make the coil of the receiving relay on the receiving material get electricity.
- the first normally open contact and the second normally open contact of the in-position relay are closed.
- the lift bracket is lifted into position, the lift is raised in place and the proximity switch is issued.
- the signal energizes the coil that lifts the in-position relay and lifts the normally open contact of the in-position relay to close.
- a hydraulic oil cooling fan that cools the hydraulic oil
- a high oil level switch that detects the high oil level of the oil tank
- a low oil level switch that detects the low oil level of the oil tank
- the coil is connected between the 220vAC and the first output end of the PLC controller
- the fan open button is connected between the first output end of the PLC controller and the 0vAC
- the 220vAC passes the contact of the air-cooled contactor with the hydraulic oil a motor connection of the heat dissipation fan
- the high oil level switch and the low oil level switch are respectively connected between the 24v DC power source and the fourth input end and the fifth input end of the PLC controller
- each emergency stop button is connected in series and then connected Between the 24v DC power supply and the ninth input of the PLC controller.
- the coil of the air-cooled contactor is energized, and the contacts of the air-cooled contactor are closed, so that the motor of the hydraulic oil cooling fan works; during the operation, if an emergency situation occurs, an emergency stop button is Press, or high oil level switch, low oil level switch trigger, the PLC controller controls the inverter to stop output, and makes the scraper compress the electromagnetic coil, the scraper opens the electromagnetic coil, raises the electromagnetic coil and extracts the electromagnetic The coils are all de-energized.
- a garbage filling apparatus comprising a fixing bracket, a movable garbage box capable of being driven into and out of the fixing bracket, the top surface of the garbage box having a feeding port and An openable and closable top cover provided by the feeding port, and a side of the garbage can has a discharge opening and an openable and closeable door for the discharge opening, the garbage can Capable of being in a first state in which the door is locked to close the discharge opening, and in the second state, the door is opened such that an object in the trash can Being capable of being unloaded, wherein the fixing bracket is provided with a feeding mechanism and a compression mechanism, and after the garbage bin is moved into the fixing bracket and is placed in the first state, the feeding mechanism is selectively driven to The feed port dispenses trash and the compression mechanism is selectively driven to compress the trash.
- the feeding mechanism includes a hopper for delivering garbage to the feeding port, a hydraulic cylinder assembly and a link mechanism disposed between the hopper and the fixed bracket, the hydraulic cylinder assembly acting between the link mechanism and the fixed bracket to drive the A link mechanism moves relative to the fixed bracket to actuate the hopper.
- the compression mechanism includes a scraper, a hydraulic cylinder assembly, and a link mechanism
- the linkage mechanism is disposed between the scraper and the fixed bracket
- the hydraulic cylinder assembly acts on the connecting rod Between the mechanism and the fixed bracket, thereby driving the connecting mechanism to move relative to the fixing bracket to cause the scraper to press the garbage downward into the trash can from above the feeding opening.
- the fixing bracket has a hinge seat and a lifting bracket hinged on the hinge seat, and the lifting bracket is equipped with a hydraulic cylinder assembly for driving the lifting bracket relative to the fixing
- the carriage is moved, and the feeding mechanism and the compression mechanism are disposed on the lift bracket.
- the lifting bracket is provided with a retractable locking hook
- the garbage box is provided with a locking hook groove, after the garbage can is moved into the fixing bracket and is placed in the first state, The locking hook extends into the locking hook groove to lock the garbage can.
- the lifting bracket is provided with a fence, and after the garbage bin is moved into the fixing bracket and is seated in the first state, the enclosure surrounds the feeding above the garbage bin mouth.
- the garbage bin is substantially rectangular, the feeding opening is located at a top front portion of the garbage can, and the discharging opening is located at a rear end side of the garbage can.
- the fixing bracket is equipped with a rail fixed to the ground, the garbage bin being equipped with at least one pair of guide wheels, the garbage bin moving along the guide rail via the guide wheel.
- the trash can in the first state, is substantially parallel to the ground; in the second state, the trash can is inclined at an angle relative to the ground.
- the door is hingedly connected to the waste bin, the trash can further provided with a self-locking mechanism for locking the door in the first state; in the second state The self-locking mechanism is unlocked while the door is opened by gravity.
- a waste bin exclusively for use in the foregoing garbage filling device
- the top surface of the trash can having a feed opening and an openable and closable opening for the feed opening a top cover
- a side of the waste bin has a discharge opening and an openable and closeable door for the discharge opening
- the garbage can can be in the first state and In a second state, in the first state, the door is locked to close the discharge opening, and in the second state, the door is opened such that an object in the waste bin can be unloaded.
- the waste bin is provided with a locking structure that can be locked in the garbage filling device.
- the garbage bin is substantially rectangular, the feeding opening is located at a top front portion of the garbage can, and the discharging opening is located at a rear end side of the garbage can.
- the waste bin is equipped with at least one pair of guide wheels, the bins moving along the guide rails of the garbage filling device via the guide wheels.
- the trash can in the first state, is substantially parallel to the ground; in the second state, the trash can is inclined at an angle relative to the ground.
- the door is hingedly connected to the waste bin, the trash can further provided with a self-locking mechanism for locking the door in the first state; in the second state The self-locking mechanism is unlocked while the door is opened by gravity.
- Figure 1 is a front elevational view of the stationary garbage filling apparatus of the present invention before being loaded.
- Figure 2 is a perspective view of the waste bin.
- Fig. 3 is a perspective view of Fig. 1;
- Figure 4 is a perspective view of the squeegee mechanism.
- Figure 5 is a perspective view of the loading mechanism.
- Fig. 6 is a view showing a state in which the lift stand is raised.
- Fig. 7 is a view showing a state after the lift stand is dropped.
- Figure 8 is a cross-sectional view of the curved arm portion of the lift stand.
- Figure 9 is a perspective view of Figure 7 with the trash can removed.
- Fig. 10 is a view showing the state before the scraper is scraped.
- Figure 11 is a state diagram in the scraper scraper.
- Figure 12 is a schematic view showing the hydraulic control of the stationary garbage filling apparatus of the present invention.
- Figure 13 is a schematic diagram showing the electrical control of the stationary garbage filling apparatus of the present invention.
- Dustbin 1a. Feeding port; 1a1. Locking groove; 1b. Top cover; 1c. Bottom beam; 1d. Garbage bin door; 1e. Hook; 1f. Roller; 1g. Back door hinge ; 1h. Rear door cover reversing; 1j. Rear door cover locking ears;
- Rear door cover 2a. Rear door hinge arm; 2a1. Waist groove; 2b. Rear door cover pin; 2c. Rear door cover pin; 2d. Lock door cylinder; 2e. Lock door bracket; 2e1. ;
- YV2 Pressure control electromagnetic reversing valve; S7. Pressure control left electromagnetic coil; S8. Pressure control right electromagnetic coil;
- Electromagnetic reversing valve for feeding S3.
- Electromagnetic coil for feeding S4.
- YV4 Lifting electromagnetic reversing valve; S5. Lifting the lower electromagnetic coil; S6. Lifting the upper electromagnetic coil;
- YV5. Lifting throttle valve; YV6. Lifting hydraulic lock; YV7. Lifting throttle valve;
- F1 First relief valve; F2. Second relief valve; G1. First filter; G2. Second filter; B1. Hydraulic oil pump;
- the stationary garbage filling apparatus of the present invention includes a garbage bin 1, or can be said to be used together with the garbage can 1, the garbage can 1 can be moved, and the top surface of the front side of the garbage can 1 is provided.
- the top opening 1b can be opened and closed with the wide feeding port 1a of the garbage bin, and the rear door frame of the garbage can 1 is provided with a rear door cover 2 which can be opened and closed, and the front part of the garbage can 1 is a bow
- the bottom of the garbage can 1 is supported on the bottom beam 1c, and the garbage can door frame 1d is connected to the bottom beam 1c in front of the garbage can 1 , and the hook 1e for pulling the garbage can 1 is welded to the garbage bin door frame 1d.
- At least a pair of rollers 1f are mounted below the door frame.
- the roller 1f is supported on the rail 3, and the rail 3 is fixed on the ground.
- the rear end of the rail 3 is provided with a recess for positioning the roller 1f.
- the rear of the pit is vertically connected with a positioning anchor 3b abutting against the rear of the roller 1f.
- the front end of the 3 is fitted with a front bracket 3a, and the front of the bottom rail 1c is supported on the front bracket 3a.
- the rear door frame hinge 1g is fixed on the upper part of the rear door frame of the garbage box 1, and the rear door cover pin 1h is fixed on the rear door cover hinge seat 1g; the rear door cover hinge arm 2a is fixedly connected to the upper part of the rear door cover 2, and the rear door is fixedly connected
- the cover hinge arm 2a is provided with a waist groove 2a1.
- the waist groove 2a1 extends from the front upper direction to the lower rear side, and the rear door cover pin 1h is inserted into the waist groove 2a1; the middle portion of the rear door cover height direction is provided along the width of the rear door cover.
- the rear door cover positioning pin 2b is extended; the rear door frame of the garbage can 1 is fixedly connected with a rear door cover locking ear 1j extending rearward, and the rear end of the rear door cover locking ear 1j is bent downward and hooks the rear door cover positioning pin 2b; the lower end of the rear door cover 2 is provided with a rear door cover lower pin 2c extending in the width direction of the rear door cover, and the rear door cover lower pin 2c is engaged in the U-shaped groove 2e1 of the lock door bracket 2e, and the U-shaped groove 2e1 is located at the lock door support
- the rear end of the seat 2e is open rearward, and the lower end of the front end of the lock door bracket 2e is hinged on the rear door frame, and the upper end of the front end of the lock door bracket 2e is hinged with the end of the piston rod of the lock cylinder 2d, and the lock cylinder 2d is The cylinder extends in a direction away from the rear door frame and is hinged to the outer wall of the waste bin 1.
- the two sides of the garbage bin 1 are respectively provided with fixing brackets, and the fixing brackets include a rear pillar 4b and a front pillar 4a which are parallel to each other.
- the position of the rear pillar 4b corresponds to the position of the rear door frame, and the front pillar 4a
- the position is corresponding to the rear edge position of the feeding port 1a, the rear pillar 4b on the same side is higher than the front pillar 4a and the tops of the two are respectively connected by the inclined beam 4c, and the tops of the rear pillars 4b on both sides are connected to each other by the fixed upper beam 4d.
- the lifting upper beam 4d is welded with a lifting bracket hinge seat, and the lifting bracket hinge seat is hinged with a lifting bracket 5, and the lifting bracket 5
- a loading mechanism/feeding mechanism that can feed the feeding port 1a and a compression mechanism that can be inserted into the feeding port 1a to compress the garbage are attached. It will be apparent to those skilled in the art that the loading mechanism/feeding mechanism and compression mechanism described in the alternative context can also be disposed directly on the fixed bracket.
- the lifting bracket 5 includes a curved arm 5a symmetrically located on both sides, the upper half of the curved arm 5a is parallel to the inclined beam 4c, and the lower half of the curved arm 5a is parallel.
- the top of the curved arm 5a is connected to each other by the upper beam 5b of the curved arm, the upper beam 5b of the curved arm is hinged on the lifting bracket, and the bending of the curved arm 5a passes through the curved arm
- the lower cross member 5c is connected to each other; the lower fixed beam 4d is provided with a fixed lower beam 4e, and the fixed lower beam 4e is connected between the rear pillars 4b on both sides, and the lifting lower beam 4e is hinged with a lifting cylinder 6 and a lifting cylinder 6 The other end is supported in the middle of the upper half of the curved arm 5a.
- the upper arm 5b of the curved arm and the lower beam 5c of the curved arm are connected by a connecting beam 5d, and the upper portion of the connecting beam 5d is hinged with a scraper cylinder 9, and the end of the piston rod of the scraper cylinder 9 is curved.
- the upper end of the swing arm 9b is hinged, the concave side of the curved swing arm 9b faces the front and the lower end is hinged at the lower part of the connecting beam 5d, and the upper end of the curved swing arm 9b is also hinged with the scraper connecting rod 9c, and the scraper connecting rod 9c is further One end is hinged at the middle of the back surface of the squeegee 9a, and the lower ends of the squeegee 9a are respectively hinged at the two ends of the lower arm 5c of the curved arm.
- the working surface of the squeegee 9a is concavely curved toward the front and the running track of the squeegee 9a is The front shape of the waste bin 1 is adapted.
- the curved arm 5a is a hollow structure, and the curved arm inner cavity is respectively provided with a curved arm inner rod 5e extending along the curved arm, and the rear end of the curved arm inner rod 5e protrudes from the middle of the upper half of the curved arm and
- the end of the piston rod of the lift cylinder 6 is hinged, and the hook 5e1 is disposed below the front end of the inner rod 5e of the curved arm, and the hook groove 1a1 corresponding to the position of the hook 5e1 is respectively disposed on both sides of the dumping port 1a.
- a lifting fence 5 is connected to a portion corresponding to the edge of the feeding port of the garbage can 1 to prevent the hopper 7 from spilling out of the feeding port during feeding.
- the front end of the curved arm 5a is hinged with a downwardly extending hopper hanging arm 7a, and the front of the hopper hanging arm 7a is provided with a feeding port that can feed the waste bin 1
- the hopper 7, the rear part of the hopper 7 is fixedly connected with the hopper hanging arm 7a, and the corner of the bending arm 5a is welded with a lifting arm hinge 5g extending in the height direction, and the lifting arm hinge 5g
- the lower part of the lifting arm 8a is respectively hinged with a lifting rod 8b, and the lower end of the lifting rod 8b is respectively hinged on the hanging arm bracket 7b, and the hanging arm bracket 7b is respectively hinged.
- the garbage can 1 When the garbage is filled, the garbage can 1 is in a horizontal position, and the rear door cover 2 is pressed against the rear door frame by gravity. At this time, the piston rod of the lock cylinder 2d is retracted, and the locking door bracket 2e is rotated around the hinge point, and the locking door bracket is locked.
- the U-shaped groove 2e1 of the 2e holds the rear door cover lower pin 2c to move upward, the rear door cover lower pin 2c drives the rear door cover to move upward as a whole, and the waist-shaped groove 2a1 on the rear door cover hinge arm 2a provides a space for upward movement, when the rear door cover is positioned When the pin 2b is completely hooked by the rear end of the rear door cover lock ear 1j, the rear door cover is fixed.
- the pull arm hooks the hook 1e at the front of the trash can 1 to lift the front portion of the trash can 1, and the rear portion of the trash can 1 rolls on the roller 1f until the trash can 1 is placed on the rail 3, when the roller 1f is caught in the track 3
- the pull arm cart places the front portion of the waste bin 1 on the front frame 3a of the case, and the garbage can 1 is positioned.
- the piston rod of the lift cylinder 6 contracts, the lift bracket 5 falls back, and when the lift bracket 5 falls onto the garbage can 1, the piston rod of the lift cylinder 6 continues to contract to pull the end of the curved inner rod 5e out of the bend.
- the arm 5a, the locking hook 5e1 is inserted into the hook groove 1a1, and the lifting bracket 5 is combined with the garbage can 1 to perform a loading or compression operation, as shown in Figs.
- the top cover 1b of the garbage can 1 is opened, and the piston rod of the lifting cylinder 8 is contracted to pull the lifting arm 8a around the lifting arm hinge 5g, and the front end of the lifting arm 8a
- the pulling rod is moved upward, and the lower end of the pulling rod hopper 7a is rotated around the upper hinge point, and the lifting hopper 7 is gradually rotated toward the feeding port 1a of the garbage box 1 until the garbage is poured into the feeding port 1a, such as Figure 7 and Figure 9.
- the piston rod of the scraper cylinder 9 is extended to push the arc swing arm 9b to rotate around the lower hinge point, and the scraper rod 9c pushes the scraper 9a to move. Since the lower end of the scraper is hinged on the lower arm 5c of the curved arm, the scraper is scraped. 9a is similar to the action of rowing, and the garbage in the upper portion of the feeding port 1a is drawn downward toward the rear of the garbage bin, so that the garbage is repeatedly filled with the garbage bin and compressed.
- the piston rod of the lifting cylinder 6 is extended to raise the lifting bracket 5 as a whole, so that the loading mechanism and the compression mechanism are separated from the garbage box.
- the pull arm will pull the solid waste bin away, and place the empty waste bin in the same place for the next round of loading and compression.
- the scraper cylinder 9 and the lifting cylinder 8, the lifting cylinder 6 are controlled by the hydraulic control system, and the hydraulic control system includes the scraper electromagnetic reversing valve YV1, the feeding electromagnetic reversing valve YV3, and the lifting electromagnetic Directional valve YV4 and pressure control solenoid reversing valve YV2.
- the suction port of the hydraulic oil pump B1 is connected to the oil tank through the first filter G1, and the outlet of the hydraulic oil pump B1 is connected with the P port of the pressure control electromagnetic reversing valve YV2, and the T port of the pressure control electromagnetic reversing valve YV2 is respectively coupled with the scraper plate electromagnetic
- the reversing valve YV1 and the feeding electromagnetic reversing valve YV3 are connected to the T port of the lift electromagnetic reversing valve YV4, and the A port of the pressure control electromagnetic reversing valve YV2 is connected to the P port of the scraper electromagnetic reversing valve YV1.
- the B port of the pressure control electromagnetic reversing valve YV2 is respectively connected with the liquid electromagnetic reversing valve YV3 and the P port of the lifting electromagnetic reversing valve YV4; the two output ports of the scraper electromagnetic reversing valve YV1 are respectively combined with the scraper
- the oil inlets of the two ends of the oil cylinder 9 are connected, and the electromagnetic reversing valve YV3 is respectively connected with the two input ends of the feeding throttle valve YV5, and the two output ends of the lifting throttle valve YV5 are respectively connected with the two ends of the lifting oil cylinder 8.
- the oil inlets are connected, and the two output ports of the lift electromagnetic reversing valve YV4 are respectively connected with the two input ends of the lift hydraulic lock YV6, and the two output ends of the lift hydraulic lock YV6 are respectively connected with the two input ends of the lift throttle valve YV7.
- the two output ends of the lift throttle valve YV7 are respectively connected to the oil inlets of the two ends of the lift cylinder 6.
- the P port of the pressure control electromagnetic reversing valve YV2 is connected to the inlet of the first relief valve F1, and the P port of the electromagnetic reversing valve YV3 and the lifting electromagnetic reversing valve YV4 are respectively associated with the second relief valve F2.
- the inlets are connected, and the outlets of the first relief valve F1 and the second relief valve F2 are respectively connected to the T port of the pressure control electromagnetic reversing valve YV2, and the T port of the pressure control electromagnetic reversing valve YV2 passes through the second filter G2.
- the scraper electromagnetic reversing valve YV1 is controlled by the scraper opening electromagnetic coil S1 and the scraper compression electromagnetic coil S2, the pressure control electromagnetic reversing valve YV2 is controlled by the pressure control left electromagnetic coil S7 and the pressure control right electromagnetic
- the coil S8, the feeding electromagnetic reversing valve YV3 is controlled by the electromagnetic coil S3 under the lifting and the electromagnetic coil S4 of the lifting material, and the lifting electromagnetic reversing valve YV4 is controlled by the lifting electromagnetic coil S5 and the lifting electromagnetic coil S6 .
- Scraper electromagnetic reversing valve YV1, lifting electromagnetic reversing valve YV3, lifting electromagnetic reversing valve YV4 and pressure control electromagnetic reversing valve YV2 are three-position four-way reversing valve, pressure control electromagnetic reversing valve YV2
- the position function is M type
- the median function of the lift electromagnetic reversing valve YV4 is Y type
- the median function of the scraper electromagnetic reversing valve YV1 and the feeding electromagnetic reversing valve YV3 is O type.
- the median function is Y-type lift electromagnetic reversing valve YV4 is in the middle position
- the A port and the B port are both connected to the T port, preventing the hydraulic control port of the lift hydraulic lock YV6 from being lifted.
- the lock YV6 is opened so that the lift cylinder 6 cannot support the lift frame, posing a hazard.
- the P port and the B port are connected, the A port and the T port are connected; when the right position is located, the P port and the A port are conducting, and the B port and the T port are leading. through.
- the squeegee electromagnetic reversing valve YV1 When the squeegee opens the electromagnetic coil S1 to be energized, the squeegee electromagnetic reversing valve YV1 is in the left position, the squeegee cylinder 9 is retracted to move the squeegee to move forward and open; when the squeegee compression electromagnetic coil S2 is energized, The squeegee electromagnetic reversing valve YV1 is in the right position, and the squeegee cylinder 9 is extended to compress the squeegee downward and backward.
- the electromagnetic reversing valve YV3 When the electromagnetic coil S3 is energized under the material, the electromagnetic reversing valve YV3 is in the left position, and the lifting cylinder 8 is shortened to lower the upper hopper; when the electromagnetic coil S4 is energized, the electromagnetic reversing valve YV3 is in the In the right position, the lifting cylinder 8 is extended to raise the upper hopper for feeding.
- the pressure control left electromagnetic coil S7 When the pressure control left electromagnetic coil S7 is energized, the pressure control electromagnetic reversing valve YV2 is in the left position, and the lifting electromagnetic reversing valve YV3 and the lifting electromagnetic reversing valve YV4 can respectively operate the lifting cylinder 8 and the lifting cylinder 6 Action, the scraper cylinder 9 stops working; when the pressure control right solenoid S8 is energized, the pressure control electromagnetic reversing valve YV2 is in the right position, and the scraper electromagnetic reversing valve YV1 can operate the scraper cylinder 9 to move the extraction cylinder 8 and lift cylinder 6 stop working.
- the scraper cylinder 9, the lifting cylinder 8, and the lifting cylinder 6 are also controlled by an electric control system including an inverter VFD, a power module P1, a PLC controller, and cooling the hydraulic oil.
- a scraper on-position proximity switch SW1 is installed at a position where the squeegee is opened, and a lifting-in-place proximity switch SW2 is installed at a portion where the hopper is lifted in place, and the lift bracket 5 is lifted in position to be lifted.
- the switch SW3 is in place.
- the 380v AC power supply is connected to the power input end of the inverter VFD through the main power switch HS.
- the power output end of the inverter VFD is connected with the hydraulic oil pump motor M1, and the RS485 port of the inverter is connected with the RS485 port of the PLC controller.
- the input end of the power module P1 is connected to the 220v AC power supply, the circuit breaker HK is provided on the 220v AC power supply, the 24v DC power supply is outputted from the output end of the power module P1, and the 0VDC port of the power module P1 is connected to the 0VDC port of the PLC controller.
- the 0VDC port of the module P1 is also connected to the 0VDC terminal of the power supply input end of the proximity switch SW1, the upper feed proximity switch SW2, the lift upper position proximity switch SW3, and the on-position relay K5 and the material on the scraper.
- the in-position relay K6 is connected to the 0VDC terminal of the coil of the K7 coil.
- the IB+ and IB- ports of the PLC controller are connected with an electronic lock BK1.
- the normally closed contact of the full-box relay K4 is connected in series with the mechanical lock BK2 and the start button SB1 or SB2, and then connected to the first input of the 24v DC power supply and the PLC controller. Between IN1.
- the pick-up button SB3, the pick-up button SB4, the lift-up button SB5, the lift-down button SB6, and the squeegee open button SB7 are respectively connected in series with the 24v DC power supply and the second input terminal IN2 and the third input of the PLC controller.
- the head K3-1 is connected in series with the squeegee open solenoid S1 and is connected between the 220vAC and the second output terminal O2 of the PLC controller.
- the second normally closed contact K22 of the relay K2 and the second normally closed contact K3-2 of the relay K3 are connected in series with the squeezing compression electromagnetic coil S2 and connected to the third of the 220vAC and the PLC controller. Between the outputs O3.
- the normally open contact of the relay K2 is connected in series with the electromagnetic coil S3 under the feeding, and then connected between 220vAC and 0vAC.
- the coil of the relay K2 is connected between the 220vAC and the fourth output end O4 of the PLC controller.
- the normally open contact of the relay K3 is connected in series with the electromagnetic coil S4 of the feeding material, and then connected between 220vAC and 0vAC, and the coil of the relay K3 is connected between the 220vAC and the fifth output end O5 of the PLC controller.
- the normally open contact of the full box relay K4 is connected in series with the full box indicator light D2 and connected between 220vAC and 0vAC, and the coil of the full box relay K4 is connected between the 220vAC and the sixth output end O6 of the PLC controller.
- the lift solenoid S5 is connected between the 220vAC and the seventh output O7 of the PLC controller.
- the first normally open contact K5-1 of the scraper on-position relay K5, the first normally open contact K6-1 of the pick-up upper-position relay K6 and the lift upper electromagnetic coil S6 are connected in series and connected to the 220vAC and the PLC controller.
- the eighth output is between O8.
- the pressure control left electromagnetic coil S7 and the pressure control right electromagnetic coil S8 are respectively connected between the 220vAC and the ninth output terminal O9 and the tenth output terminal O10 of the PLC controller.
- the pull box allows the indicator D1 to be connected in series between 220vAC and 0vAC.
- the power supply input section of the proximity switch SW1 on the squeegee, the proximity switch SW2 on the lifting material, and the proximity switch SW3 on the lifter are respectively connected between 24vDC and 0vDC, and the proximity switch SW1 on the squeegee is in place.
- the SW2 and the signal output terminal of the lift-up proximity switch SW3 are connected in series with the coil on the squeegee in-position relay K5, the material-feeding in-position relay K6, and the lift-up relay K7, respectively, and are connected to 0vDC.
- the coil of the air-cooled contactor K1 is connected between 220vAC and the first output end O1 of the PLC controller, and the fan open button SB8 is connected between the first output end O1 and 0vAC of the PLC controller, and the 220vAC passes through the air-cooled contactor K1.
- the contact is connected to the hydraulic oil cooling fan motor M2.
- the high oil level switch LE1 and the low oil level switch LE2 are respectively connected to the 24v DC
- the power supply is connected between the fourth input terminal IN4 and the fifth input terminal IN5 of the PLC controller; the emergency stop buttons ES1, ES2, ES3 are connected in series and then connected between the 24v DC power supply and the ninth input terminal IN9 of the PLC controller.
- the PLC controller and the inverter exchange data through the RS485 port.
- the inverter detects the current of the hydraulic oil pump motor M1 in real time to realize the switching of the differential and normal motion of the scraper.
- the action is as follows: first empty the garbage bin, if the current lift The bracket 5 is lifted into position, and the pull box allows the indicator light D1 to be lit. At this time, the empty box can be directly put into position by the pull arm vehicle, otherwise the proximity switch SW1 in the scraper plate and the proximity switch SW2 on the lifting material must be ensured to be bright. Then, the lift stand 5 can be lifted into position by pressing up the up button SB5.
- the PLC controller controls the inverter to output 50Hz power, drive the hydraulic oil pump motor M1 to work, and then press the squeegee open button SB7 to open the squeegee in place according to the need, according to the material
- the upper button SB3 energizes the coil of the relay K3 on the material feeding, the normally open contact of the relay K3 is closed, the electromagnetic coil S4 is energized, and the electromagnetic reversing valve YV3 controls the lifting cylinder to lift the hopper into place.
- press the up button SB5 to raise the lifting bracket 5 into position.
- the pull box allows the indicator light D1 to be lit.
- the empty box can be placed in position by the pull arm, and then the lift button SB6 is used to lift the bracket. 5 Drop, and then press the button SB4 to lower the hopper to prepare for loading. After loading, enter the compression program.
- the PLC controller controls the inverter output 70Hz, the scraper opens the electromagnetic coil S1 to get electricity, the scraper electromagnetic reversing valve YV1 is in the left position, scraping The board opens quickly forwards and upwards.
- the PLC controller controls the inverter output 50Hz and makes the scraper compression solenoid S2 energized, and the scraper electromagnetic reversing valve YV1 is switched to the right.
- the station the normal speed of the scraper is compressed downwards and backwards.
- the PLC controller controls the inverter output 70Hz, and the scraper differential compression accelerates the compression.
- the PLC controller controls the inverter output to 50 Hz, and the scraper changes to normal speed compression.
- the PLC controller controls the inverter to stop output, and causes the scraper compression solenoid S2 to lose power.
- PLC control Control the inverter output 70Hz and The scraper opens the electromagnetic coil S1 to be energized, the scraper electromagnetic reversing valve YV1 is in the left position, the scraper opens rapidly, and one action cycle ends, the PLC controller controls the inverter to stop output, and the hydraulic oil pump motor M1 stops running. The run ends. Press the start button SB1 or SB2 again and the next cycle starts.
- the squeegee During the operation of the squeegee, if the button SB3 or the button SB4 under the material is pressed, the coil of the relay K3 or the relay K2 of the material is energized, and the relay K3 or the relay under the material is lifted. K2's normally closed contact is disconnected, the squeegee compression solenoid S2 or the squeegee open solenoid S1 cannot be powered, the squeegee stops, and the normally open contact of the relay K3 or the feeder K2 under the material is closed.
- the electromagnetic coil S4 or the electromagnetic coil S3 under the lifting material is electrified, and the electromagnetic reversing valve YV3 is controlled to control the lifting cylinder 8 to raise or lower the upper hopper, complete the loading, and the PLC controller controls the frequency conversion during the loading process.
- the output is 50Hz.
- the lifting button SB3 or the lower button SB4 is released, and the blade is re-opened to the initial position, and then recompressed. After the entire operation flow is set to execute three cycles, the PLC controller Control the inverter to stop output and the operation ends.
- the PLC controller controls the inverter to stop output, and causes the squeegee to compress the electromagnetic coil S2, the squeegee to open the electromagnetic coil S1, the upper electromagnetic coil S4 and the electromagnetic under the material
- the coil S3 is de-energized and the operation ends; after 1S, the overload is automatically reset, and the hydraulic oil pump motor M1 can be started normally; during the compression process of the scraper, the differential change is normal motion, that is, when the inverter output frequency is 50 Hz, if the hydraulic oil pump motor
- the PLC controller controls the coil of the full box relay K4 to be energized, and the normally open contact of the full box relay K4 is closed.
- the full box indicator light D2 is on and the operation is finished.
- the squeegee circulation operation cannot be performed, and if the hydraulic oil pump motor is to be made M1 work, only use the electronic key to open the electronic lock BK1, in order to make the PLC controller control the inverter output 50Hz power supply, drive the hydraulic oil pump motor M1 to work.
- the electromagnetic coil S4 on the material is energized, and the lifting cylinder 8 drives the lifting hopper to rise.
- the feeding device is in place to approach the switch SW2 to send a signal to raise the material to the relay K6.
- the coil is energized, and the first normally open contact K6-1 and the second normally open contact K6-2 of the feed-on relay K6 are closed.
- Pressing the lift up button SB5 causes the lift upper solenoid S6 to be energized, and the lift cylinder 6 drives the lift bracket 5 to move upward.
- the lift up position proximity switch SW3 signals The coil of the lift-up relay K7 is energized, and the first normally open contact K7-1 of the lift-in relay K7 is closed.
- the lift upper electromagnetic coil S6 can be powered, and the squeegee can be prevented from being compressed or When the hopper is in the loading state, the lifting bracket 5 is lifted up to cause damage to the equipment.
- the pull box allows the indicator light D1 to be illuminated, and the pull arm can pull the compression box away.
- the coil of the air-cooled contactor K1 is energized, and the contact of the air-cooled contactor K1 is closed, so that the motor of the hydraulic oil cooling fan works; during the operation, if an emergency situation occurs, an emergency
- the stop button is pressed, or the high oil level switch LE1 and the low oil level switch LE2 are triggered, the PLC controller controls the frequency converter to stop output, and causes the squeegee to compress the electromagnetic coil, the squeegee to open the electromagnetic coil, and to raise the electromagnetic coil.
- Both S4 and the electromagnetic coil S3 under the material are de-energized.
- the PLC controller can use the S7-200 PLC controller produced by Siemens Electric.
- any other suitable transmission mechanism such as a motor, a sprocket, or a chain may be used to drive the feeding mechanism, the compression mechanism, and the lifting bracket.
- the rear door cover of the waste bin may alternatively be self-locking or manually locked by gravity using other suitably constructed self-locking mechanisms.
- the rear door cover and the feed opening may not be arranged oppositely as shown, but may be disposed close to each other while adjusting the arrangement of the rollers accordingly.
- the present invention provides a garbage filling apparatus including solid a fixed bracket, a movable waste bin capable of being driven into and out of the fixing bracket, the top surface of the trash can having a feeding opening and an openable and closeable top cover for the feeding opening, and
- the side of the garbage can has a discharge opening and an openable and closeable door for the discharge opening, the garbage can can be in a first state and a second state, in the first state, The door is locked to close the discharge opening, and in the second state, the door is opened, so that an object in the garbage can can be unloaded,
- the fixing bracket is provided with a feeding mechanism and a compression mechanism, After the waste bin is moved into the fixed bracket and seated in the first state, the dosing mechanism is selectively driven to deliver trash to the feed port and the compression mechanism is selectively driven to compress the trash.
- the feeding mechanism includes a hopper, a hydraulic cylinder assembly, and a link mechanism for delivering garbage to the feeding port, the linkage mechanism being disposed between the hopper and the fixing bracket, the hydraulic pressure A cylinder assembly acts between the linkage mechanism and the fixed bracket to drive the linkage mechanism relative to the stationary bracket to actuate the hopper.
- the compression mechanism includes a scraper, a hydraulic cylinder assembly, and a link mechanism
- the linkage mechanism is disposed between the scraper and the fixed bracket
- the hydraulic cylinder assembly acts on the connecting rod Between the mechanism and the fixed bracket, thereby driving the connecting mechanism to move relative to the fixing bracket to cause the scraper to press the garbage downward into the trash can from above the feeding opening.
- the fixing bracket has a hinge seat and a lifting bracket hinged on the hinge seat, and the lifting bracket is equipped with a hydraulic cylinder assembly for driving the lifting bracket relative to the fixing
- the carriage is moved, and the feeding mechanism and the compression mechanism are disposed on the lift bracket.
- the lifting bracket is provided with a retractable locking hook
- the garbage box is provided with a locking hook groove, after the garbage can is moved into the fixing bracket and is placed in the first state, The locking hook extends into the locking hook groove to lock the garbage can.
- the lifting bracket is provided with a fence, and after the garbage bin is moved into the fixing bracket and is seated in the first state, the enclosure surrounds the feeding above the garbage bin mouth.
- the garbage bin is substantially rectangular, the feeding opening is located at a top front portion of the garbage can, and the discharging opening is located at a rear end side of the garbage can.
- the fixing bracket is equipped with a rail fixed on the ground, the garbage box Equipped with at least one pair of guide wheels that are moved along the guide rail via the guide wheels.
- the trash can in the first state, is substantially parallel to the ground; in the second state, the trash can is inclined at an angle relative to the ground.
- the door is hingedly connected to the waste bin, the trash can further provided with a self-locking mechanism for locking the door in the first state; in the second state The self-locking mechanism is unlocked while the door is opened by gravity.
- the invention also provides a garbage can specializing for the foregoing garbage filling device, wherein the top surface of the garbage can has a feeding opening and an openable and closeable top cover for the feeding opening, and the The side of the garbage can has a discharge opening and an openable and closeable door for the discharge opening, the garbage can can be in a first state and a second state, in the first state, The door is locked to close the discharge opening, and in the second state, the door is opened so that objects in the waste bin can be unloaded.
- the waste bin is provided with a locking structure that can be locked in the garbage filling device.
- the garbage bin is substantially rectangular, the feeding opening is located at a top front portion of the garbage can, and the discharging opening is located at a rear end side of the garbage can.
- the waste bin is equipped with at least one pair of guide wheels, the bins moving along the guide rails of the garbage filling device via the guide wheels.
- the trash can in the first state, is substantially parallel to the ground; in the second state, the trash can is inclined at an angle relative to the ground.
- the door is hingedly connected to the waste bin, the trash can further provided with a self-locking mechanism for locking the door in the first state; in the second state The self-locking mechanism is unlocked while the door is opened by gravity.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing Of Solid Wastes (AREA)
- Refuse Collection And Transfer (AREA)
Abstract
Disclosed is a rubbish-filling device and a dustbin dedicated to the rubbish filling device. The rubbish filling device comprises a fixed support, a movable dustbin (1) which can be driven to move into and out of the fixed support; a top surface of the dustbin has a charging opening (1a) and a top cover (1b) which is provided for the charging opening and can be opened and closed, and a side face of the dustbin has a discharging opening and a door (2) which is provided for the discharging opening and can be opened and closed. The dustbin is able to be in a first state and a second state, wherein in the first state, the door (2) is locked so as to close the discharging opening, and in the second state, the door (2) is opened so that the object in the dustbin can be discharged. The fixed support is provided with a charging mechanism and a compressing mechanism. After the dustbin is moved into the fixed support and is in place in the first state, the charging mechanism is driven selectively so as to discharge rubbish into the charging opening and the compressing mechanism is selectively driven so as to compress the rubbish.
Description
本发明涉及一种垃圾装填设备,特别涉及一种固定式垃圾装填设备,以及本发明还涉及专用于所述垃圾装填设备的垃圾箱。The present invention relates to a garbage filling apparatus, and more particularly to a stationary garbage filling apparatus, and the present invention also relates to a garbage box dedicated to the garbage filling apparatus.
城市的垃圾管理往往是在各居民区设置垃圾箱,人们将生活垃圾投入垃圾箱中,再由垃圾车定期到各垃圾收集点收集垃圾箱中的垃圾。为了提高装载量,垃圾车往往还带有垃圾装填设备,垃圾箱中的垃圾被倒入垃圾车中,然后进行压缩。The garbage management of the city is often to set up garbage bins in various residential areas. People put the domestic garbage into the garbage bins, and then the garbage trucks regularly collect the garbage in the garbage bins at the garbage collection points. In order to increase the load, garbage trucks often carry garbage filling equipment, and the garbage in the garbage bin is dumped into the garbage truck and then compressed.
公布号为CN102976018A的中国发明专利申请公开了一种垃圾车的填装器,包括滑板装置、刮板装置、刮板油缸已经滑板油缸,滑板装置与刮板装置通过转动部件连接,刮板油缸一端、滑板油缸一端均通过第一连接部件固定在滑板装置上,刮板油缸另一端通过第二连接部件固定在刮板装置上,滑板油缸另一端通过第三连接部件固定在填充器上;且当刮板油缸伸缩时,刮板装置就绕着转动部件转动;当滑板油缸伸长时,滑板油缸带动着滑板装置、刮板装置向前上方移动,当滑板油缸缩短时,滑板油缸带动着滑板装置、刮板装置向后下方移动。The Chinese Patent Application Publication No. CN102976018A discloses a filling device for a garbage truck, which comprises a sliding device, a scraper device, a scraper cylinder, a slide cylinder, a slide device and a scraper device connected by a rotating member, and a scraper cylinder end One end of the sliding cylinder is fixed on the sliding device by the first connecting component, and the other end of the scraper cylinder is fixed on the scraper device by the second connecting component, and the other end of the sliding cylinder is fixed on the filler through the third connecting component; When the scraper cylinder is telescopic, the scraper device rotates around the rotating component; when the slide cylinder is extended, the slide cylinder drives the slide device and the scraper device to move forward and upward. When the slide cylinder is shortened, the slide cylinder drives the slide device. The squeegee device moves backward and downward.
该垃圾车的填装器采用从后部上料、从后部压缩且从后部卸料,压缩设备与垃圾箱不可分离,结构复杂,装载量小,垃圾中残液容易从后端渗漏。The garbage truck's filling device is loaded from the rear, compressed from the rear and discharged from the rear. The compression equipment is inseparable from the garbage can. The structure is complicated, the load is small, and the residual liquid in the garbage is easily leaked from the rear end. .
发明内容Summary of the invention
本发明的目的在于,克服现有技术中存在的问题,提供一种固定式垃圾装填设备,结构合理、容量大、压缩及卸料方便。The object of the present invention is to overcome the problems existing in the prior art and provide a fixed garbage filling device with reasonable structure, large capacity, convenient compression and discharge.
为解决以上技术问题,本发明的一种固定式垃圾装填设备,包括垃圾箱,所述垃圾箱的前部顶面上设有与垃圾箱等宽的投料口,所述垃圾箱的后门框上设有可以启闭的后门盖,所述垃圾箱的前部呈船头
形,所述垃圾箱的底部支撑在底梁上,所述垃圾箱的前方设有垃圾箱门架与所述底梁连接,所述垃圾箱门架上焊接有可以牵引垃圾箱的拉钩,所述后门框的下方安装有滚轮,所述滚轮支撑在轨道上,所述轨道固定于地面上,所述轨道的后端设有对所述滚轮进行定位的凹坑,所述凹坑的后方垂直连接有抵靠在滚轮后方的定位靠山,所述轨道的前端安装有箱体前支架,所述底梁的前部支撑在所述箱体前支架上;所述垃圾箱的两侧分别设有固定支架,所述固定支架包括相互平行的后立柱与前立柱,所述后立柱的位置与所述后门框的位置相应,所述前立柱的位置与所述投料口的后边沿位置相应,同侧的后立柱高于前立柱且两者的顶部分别通过斜梁相连接,两侧的后立柱顶部通过固定上横梁相互连接;所述固定上横梁上焊接有举升支架铰座,所述举升支架铰座上铰接有举升支架,所述举升支架上安装有可向投料口进行投料的上料机构和可伸入投料口内对垃圾进行压缩的压缩机构。In order to solve the above technical problem, a fixed type garbage filling device of the present invention comprises a garbage box, and a top surface of the front side of the garbage box is provided with a wide feeding port and a rear door frame of the garbage box. There is a rear door cover that can be opened and closed, and the front part of the garbage can is a bow
Forming, the bottom of the garbage bin is supported on the bottom beam, and the garbage bin door frame is connected to the bottom beam in front of the garbage bin, and the garbage bin door frame is welded with a hook for pulling the garbage bin. A roller is mounted below the rear door frame, the roller is supported on the rail, the rail is fixed on the ground, and the rear end of the rail is provided with a recess for positioning the roller, and the rear of the pit is vertical Attached to the positioning backrest against the rear of the roller, the front end of the rail is mounted with a front bracket of the box, the front portion of the bottom beam is supported on the front bracket of the box; a fixing bracket, the fixing bracket includes a rear pillar and a front pillar parallel to each other, the position of the rear pillar corresponds to the position of the rear door frame, and the position of the front pillar corresponds to the position of the rear edge of the feeding opening, The rear pillars of the side are higher than the front pillars and the tops of the two are respectively connected by oblique beams, and the tops of the rear pillars of the two sides are connected to each other by a fixed upper beam; the lifting upper beam is welded with a lifting bracket hinge, Lift bracket Lift the hinged bracket, the lift can be mounted to the holder feeding port feeding mechanism feeding and compression means for compressing the garbage can extend into the feeding port.
相对于现有技术,本发明取得了以下有益效果:拉臂车钩住垃圾箱前部的拉钩将垃圾箱的前部提起,垃圾箱的后部在滚轮上滚动,直至垃圾箱被放置在轨道上,当滚轮陷于轨道的凹坑中且抵靠在定位靠山上后,拉臂车将垃圾箱的前部放置在箱体前支架上,垃圾箱得以定位;上料机构可以对投料口进行投料,压缩机构对垃圾进行压缩,固定支架采用前低后高的结构可以避免上料机构和压缩机构形成干涉,易于举升支架与垃圾箱的结合或分离;上料完毕后,拉臂车将实垃圾箱拖离,将空垃圾箱放置在原处进行下一轮上料及压缩;实垃圾箱被运输到卸料位置时,垃圾箱的前端被举高,垃圾箱后端口的后门盖打开,垃圾从垃圾箱滑出。Compared with the prior art, the present invention achieves the following beneficial effects: the pull arm hooks the hook of the front part of the garbage box to lift the front part of the garbage box, and the rear part of the garbage box rolls on the roller until the garbage box is placed on the track When the roller is trapped in the pit of the track and abuts against the positioning hill, the arm vehicle places the front part of the garbage box on the front bracket of the box, and the garbage box can be positioned; the loading mechanism can feed the feeding port. The compression mechanism compresses the garbage, and the structure of the front bracket is low and the height is high, so that the loading mechanism and the compression mechanism can be prevented from interfering with each other, and the combination or separation of the bracket and the garbage box can be easily lifted; after the loading is completed, the arm vehicle will be solid waste. The box is towed away, and the empty garbage box is placed in the original place for the next round of loading and compression; when the real garbage box is transported to the unloading position, the front end of the garbage box is lifted, the back door of the rear of the garbage box is opened, and the garbage is from the garbage. The box slides out.
作为本发明的改进,所述举升支架包括对称位于两侧的弯臂,所述弯臂的上半部平行于所述斜梁,所述弯臂的下半部平行于地面且与所述垃圾箱的投料口长度相应;所述弯臂的顶部通过弯臂上横梁相互连接,所述弯臂上横梁铰接在所述举升支架铰座上,所述弯臂的拐弯处通过弯臂下横梁相互连接;所述固定上横梁下方设有固定下横梁,所述固定下横梁连接在两侧的后立柱之间,所述固定下横梁上铰接有举升油缸,所述举升油缸的另一端支撑在所述弯臂上半部的中部。弯臂的水平段与垃圾箱的投料口对应,便于搁置上料口,举升油缸的活
塞杆伸出可以将举升支架整体升起,使上料机构与压缩机构与垃圾箱分离,减轻了垃圾箱在运输过程中的重量,降低了油耗和运输成本。As a modification of the present invention, the lift bracket includes a curved arm symmetrically located on both sides, an upper half of the curved arm being parallel to the inclined beam, a lower half of the curved arm being parallel to the ground and The length of the feeding port of the garbage bin is corresponding; the top of the bending arm is connected to each other by the upper beam of the bending arm, and the upper beam of the bending arm is hinged on the lifting bracket of the lifting bracket, and the corner of the bending arm passes under the bending arm The beams are connected to each other; a fixed lower beam is disposed under the fixed upper beam, and the fixed lower beam is connected between the rear pillars on the two sides, and the lifting lower beam is hinged with a lifting cylinder, and the lifting cylinder is further One end is supported in the middle of the upper half of the curved arm. The horizontal section of the curved arm corresponds to the feeding port of the garbage bin, which is convenient for the storage of the feeding port and the lifting of the cylinder
The extension of the plug rod can raise the lifting bracket as a whole, so that the loading mechanism and the compression mechanism are separated from the garbage box, which reduces the weight of the garbage box during transportation and reduces fuel consumption and transportation cost.
作为本发明的改进,所述弯臂上横梁与所述弯臂下横梁之间通过连接梁相连接,所述连接梁的上部铰接有刮板油缸,所述刮板油缸的活塞杆端部与弧形摆臂的上端相铰接,所述弧形摆臂的凹面向前且下端铰接在所述连接梁的下部,所述弧形摆臂的上端还铰接有刮板连杆,所述刮板连杆的另一端铰接在刮板的背面中部,所述刮板的下端两侧分别铰接在所述弯臂下横梁的两端,所述刮板的工作面为凹面向前的弧形且刮板的运行轨迹与所述垃圾箱的前部形状相适配。当刮板油缸的活塞杆伸出时,推动弧形摆臂绕下端铰接点旋转,刮板连杆推动刮板运动,由于刮板下端铰接在弯臂下横梁上,所以刮板作类似于划船的动作,将投料口上部的垃圾向下向垃圾箱后部划,如此反复使垃圾塞满垃圾箱且获得压缩。As a modification of the present invention, the upper arm of the curved arm and the lower beam of the curved arm are connected by a connecting beam, and an upper portion of the connecting beam is hinged with a scraper cylinder, and the end of the piston rod of the scraper cylinder is The upper end of the curved swing arm is hinged, the concave side of the curved swing arm faces forward and the lower end is hinged at a lower portion of the connecting beam, and the upper end of the curved swing arm is also hinged with a scraper connecting rod, the scraper The other end of the connecting rod is hinged in the middle of the back surface of the scraper, and the lower ends of the scraping plate are respectively hinged at the two ends of the lower beam of the curved arm, and the working surface of the scraping plate is concave and convex toward the front and scraped The trajectory of the plate is adapted to the shape of the front of the waste bin. When the piston rod of the scraper cylinder is extended, the curved swing arm is pushed to rotate around the lower hinge point, and the scraper rod pushes the scraper movement. Since the lower end of the scraper is hinged on the lower beam of the curved arm, the scraper is similar to rowing. The action is to draw the garbage in the upper part of the feeding port downward toward the back of the garbage bin, so that the garbage is repeatedly filled with the garbage bin and compressed.
作为本发明的改进,所述弯臂为空心结构,所述弯臂内腔分别设有沿弯臂延伸的弯臂内杆,所述弯臂内杆的后端从弯臂上半部的中部伸出且与所述举升油缸的活塞杆端部相铰接,所述弯臂内杆的前端下方设有锁钩,所述垃圾箱投料口的两侧边分别设有与所述锁钩位置相应的锁钩槽,当所述弯臂内杆的端头伸出弯臂外时,所述锁钩卡在所述锁钩槽中;当弯臂内杆的端头缩回弯臂内时,锁钩脱离所述锁钩槽。弯臂内杆位于弯臂内部,与弯臂可以有一定的相对运动,当举升油缸的活塞杆伸出时,首先推动弯臂内杆的端头缩回弯臂内,此时锁钩与锁钩槽脱离,举升支架与垃圾箱分离,随着举升油缸的继续伸出,举升支架被举高;当举升油缸的活塞杆收缩时,首先举升支架回落,当举升支架落到垃圾箱上后,举升油缸的活塞杆继续收缩将弯臂内杆的端头拉出弯臂,锁钩插进锁钩槽中,使举升支架与垃圾箱结合,可以进行上料或压缩操作。As a modification of the present invention, the curved arm is a hollow structure, and the curved arm inner cavity is respectively provided with a curved arm inner rod extending along the curved arm, and the rear end of the curved arm inner rod is from the middle of the upper half of the curved arm Extendingly and articulated with the end of the piston rod of the lift cylinder, a locking hook is disposed below the front end of the inner rod of the curved arm, and the two sides of the waste bin feeding opening are respectively provided with the hook position Corresponding locking hook groove, when the end of the bending arm inner rod protrudes out of the bending arm, the locking hook is caught in the locking hook groove; when the end of the bending arm inner rod is retracted into the bending arm The lock hook is disengaged from the lock hook groove. The inner arm of the curved arm is located inside the curved arm, and has a certain relative movement with the curved arm. When the piston rod of the lifting cylinder is extended, the end of the inner rod of the bending arm is first pushed back into the bending arm, and the locking hook is The locking hook groove is disengaged, the lifting bracket is separated from the garbage bin, and as the lifting cylinder continues to extend, the lifting bracket is raised; when the piston rod of the lifting cylinder is contracted, first lift the bracket to fall back, when lifting the bracket After falling onto the garbage can, the piston rod of the lifting cylinder continues to contract, and the end of the inner rod of the bending arm is pulled out of the bending arm, and the locking hook is inserted into the locking hook groove, so that the lifting bracket is combined with the garbage can, and the loading can be performed. Or compression operation.
作为本发明的改进,所述举升支架上与所述垃圾箱的投料口边沿位置相应的部位连接有向上伸出的围挡。围挡可以防止提料斗在投料时,垃圾泼洒出投料口外。As an improvement of the present invention, a portion of the lifting bracket that is corresponding to the edge of the feeding port of the garbage can is connected with an upwardly extending enclosure. The enclosure prevents the hopper from spilling out of the feed port when the hopper is being fed.
作为本发明的改进,所述弯臂的前端铰接有向下延伸的提料斗挂臂,所述提料斗挂臂的前方设有可以向所述垃圾箱的投料口进行投料
的提料斗,所述提料斗的后部与所述提料斗挂臂固定连接,所述弯臂的拐角处分别焊接有沿高度方向延伸的提料臂铰座,所述提料臂铰座的下部分别铰接有向提料斗方向伸出的提料臂,所述提料臂的前端分别铰接有提料斗拉杆,所述提料斗拉杆的下端分别铰接在挂臂支架上,所述挂臂支架分别垂直连接在所述提料斗挂臂的下端;所述提料臂铰座的上端分别铰接有提料油缸,所述提料油缸的活塞杆端部分别铰接在所述提料臂的中部。提料斗平放时开口向上,垃圾被装入提料斗中,然后提料油缸的活塞杆收缩牵动提料臂绕提料臂铰座转动,提料臂的前端带动拉杆向上运动,拉杆牵动提料斗挂臂的下端绕上部铰接点转动,提料斗一边向上提升一边逐渐向垃圾箱的投料口方向旋转,直至垃圾被倒入投料口中,在此提升旋转过程中,到达投料口上方之前可以避免提料斗中的垃圾向外泼洒。As an improvement of the present invention, the front end of the curved arm is hinged with a downwardly extending hopper hanging arm, and the front of the hopper opening arm is provided for feeding to the feeding port of the garbage bin.
The hopper of the hopper is fixedly connected to the hopper of the hopper, and the corner of the curved arm is respectively welded with a lifting arm hinge extending in a height direction, and the lifting arm of the lifting arm The lower part is respectively hinged with a lifting arm extending toward the hopper, the front end of the lifting arm is respectively hinged with a hopper pull rod, and the lower ends of the hopper pull rod are respectively hinged on the hanging arm bracket, and the hanging arm bracket is respectively respectively Vertically connected to the lower end of the hopper of the hopper; the upper ends of the hoisting hinges are respectively hinged with a lifting cylinder, and the ends of the piston rods of the lifting cylinder are respectively hinged at the middle of the lifting arm. When the hopper is laid flat, the opening is upward, the garbage is loaded into the hopper, and then the piston rod of the lifting cylinder is contracted to move the lifting arm around the lifting arm hinge. The front end of the lifting arm drives the pulling rod to move upward, and the pulling rod pulls the hopper The lower end of the hanging arm rotates around the upper hinge point, and the lifting hopper gradually rotates toward the feeding port of the garbage bin until the garbage is poured into the feeding port. During the lifting rotation process, the lifting hopper can be avoided before reaching the top of the feeding port. The garbage in the room spilled outward.
作为本发明的改进,所述垃圾箱的后门框上部固定有后门盖铰座,所述后门盖铰座上固定有后门盖转销;所述后门盖的上部固定连接有后门盖铰臂,所述后门盖铰臂上设有腰形槽,所述腰形槽自前上方向后下方延伸,所述后门盖转销插接于所述腰形槽中;所述后门盖高度方向的中部设有沿后门盖宽度方向延伸的后门盖定位销;所述垃圾箱的后门框上固定连接有向后方伸出的后门盖定位锁耳,所述后门盖定位锁耳的后端向下弯折且钩住所述后门盖定位销;所述后门盖的下端设有沿后门盖宽度方向延伸的后门盖下销,所述后门盖下销卡接于锁门托座的U形槽中,所述U形槽位于所述锁门托座的后端且开口向后,所述锁门托座的前端下部铰接在所述后门框上,所述锁门托座的前端上部与锁门油缸的活塞杆端部相铰接,所述锁门油缸的缸体向远离后门框的方向延伸且铰接在所述垃圾箱的外壁上。装填垃圾时,垃圾箱处于水平位置,后门盖在重力作用下靠在后门框上,此时锁门油缸的活塞杆缩回,锁门托座绕铰接点转动,锁门托座的U形槽托住后门盖下销向上移动,后门盖下销带动后门盖整体向上移动,后门盖铰臂上的腰形槽提供了向上移动的空间,当后门盖定位销完全被后门盖定位锁耳的后端钩死时,后门盖得以固定。倾倒垃圾时,锁门油缸的活塞杆伸长,锁门托座绕铰接点转动,锁门托座的U形槽脱离后门盖下销,后门盖在重力作用下向下移动,后门盖定位销脱离后门盖定位锁耳,
此时后门盖处于自由状态,当垃圾箱的前端被逐渐抬起,后门盖在重力作用下绕后门盖转销转动而打开,垃圾得以倒出。As an improvement of the present invention, a rear door cover hinge is fixed on an upper portion of a rear door frame of the garbage box, and a rear door cover rotation pin is fixed on the rear door cover hinge seat; a rear door cover hinge arm is fixedly connected to an upper portion of the rear door cover. The rear door cover hinge arm is provided with a waist groove extending from the front upper direction and the lower rear side, the rear door cover reversing pin is inserted into the waist groove; the middle part of the rear door cover height direction is provided a rear door cover positioning pin extending along a width direction of the rear door cover; the rear door frame of the garbage bin is fixedly connected with a rear door cover positioning latch extending rearward, and the rear door cover is located at a rear end of the lock ear and is bent downward and hooked The rear door cover positioning pin; the lower end of the rear door cover is provided with a rear door cover lower pin extending in a width direction of the rear door cover, and the rear door cover lower pin is engaged in a U-shaped groove of the locking door bracket, the U shape a slot is located at a rear end of the locking door bracket and the opening is rearward, and a lower end of the front end of the locking door bracket is hinged on the rear door frame, and an upper portion of the front end of the locking door bracket and a piston rod end of the locking door cylinder The part is hinged, and the cylinder of the lock cylinder is away from the rear door frame Hinge extending outer wall of the waste bin. When loading garbage, the garbage bin is in a horizontal position, and the rear door cover is placed on the rear door frame by gravity. At this time, the piston rod of the lock door cylinder is retracted, the lock door bracket rotates around the hinge point, and the U-shaped groove of the lock door bracket is locked. Supporting the rear door cover and lowering the pin, the rear door cover lower pin moves the rear door cover as a whole upward movement, and the waist groove on the rear door cover hinge arm provides a space for upward movement, when the rear door cover positioning pin is completely positioned by the rear door cover When the end is hooked, the rear door cover is fixed. When the garbage is dumped, the piston rod of the lock cylinder is extended, the lock bracket is rotated around the hinge point, the U-shaped groove of the lock bracket is disengaged from the rear door cover pin, and the rear door cover is moved downward by gravity, and the rear door cover positioning pin Disengage the rear door cover from the locking ears,
At this time, the rear door cover is in a free state, and when the front end of the garbage can is gradually lifted, the rear door cover is rotated by the revolving of the rear door cover under the action of gravity, and the garbage can be poured out.
作为本发明的改进,所述刮板油缸和提料油缸、举升油缸受控于液压控制系统,所述液压控制系统包括刮板电磁换向阀、提料电磁换向阀、举升电磁换向阀和压力控制电磁换向阀;液压油泵的吸口通过第一过滤器与油槽相连,所述液压油泵的出口与所述压力控制电磁换向阀的P油口相连,所述压力控制电磁换向阀的T油口分别与所述刮板电磁换向阀、提料电磁换向阀和举升电磁换向阀的T油口相连,所述压力控制电磁换向阀的A油口与所述刮板电磁换向阀的P油口相连,所述压力控制电磁换向阀的B油口分别与所述提料电磁换向阀和举升电磁换向阀的P油口相连;所述刮板电磁换向阀的两输出口分别与所述刮板油缸的两端进油口相连,所述提料电磁换向阀分别与提料节流阀的两输入端相连,所述提料节流阀的两输出端分别与所述提料油缸的两端进油口相连,所述举升电磁换向阀的两输出口分别与举升液压锁两输入端相连,所述举升液压锁的两输出端分别与举升节流阀的两输入端相连,所述举升节流阀的两输出端分别与所述举升油缸的两端进油口相连;所述刮板电磁换向阀、提料电磁换向阀、举升电磁换向阀和压力控制电磁换向阀均为三位四通换向阀,所述压力控制电磁换向阀的中位机能为M型,所述举升电磁换向阀的中位机能为Y型,所述刮板电磁换向阀和提料电磁换向阀的中位机能为O型;所述压力控制电磁换向阀的P油口与第一溢流阀的入口相连,所述提料电磁换向阀和举升电磁换向阀的P油口分别与第二溢流阀的入口相连,所述第一溢流阀和第二溢流阀的出口分别与所述压力控制电磁换向阀的T油口相连,所述压力控制电磁换向阀的T油口通过第二过滤器与所述油槽相连;所述刮板电磁换向阀受控于刮板张开电磁线圈和刮板压缩电磁线圈,所述压力控制电磁换向阀受控于压力控制左电磁线圈和压力控制右电磁线圈,所述提料电磁换向阀受控于提料下电磁线圈和提料上电磁线圈,所述举升电磁换向阀受控于举升下电磁线圈和举升上电磁线圈。(1)中位机能为M型的压力控制电磁换向阀位于左工位时,P油口和B油口导通,A油口与T油口导通;位于右工位时,P油口和A油口导通,B油口与T油口导通;位于中位时,A油口与B油口
封闭,P油口和T油口导通使液压油泵的出口油路畅通。(2)中位机能为O型的刮板电磁换向阀和提料电磁换向阀位于中位时,P油口、T油口、A油口与B油口均封闭。(3)中位机能为Y型的举升电磁换向阀位于中位时,A油口、B油口均与T油口导通,防止举升液压锁的液控口憋压将举升液压锁打开使举升油缸无法支撑举升架,造成危险。(4)当刮板张开电磁线圈得电,刮板电磁换向阀处于左工位,刮板油缸缩回使刮板向前向上运动而张开;当刮板压缩电磁线圈得电,刮板电磁换向阀处于右工位,刮板油缸伸长使刮板向下向后进行压缩。(5)当提料下电磁线圈得电,提料电磁换向阀处于左工位,提料油缸缩短使上料斗下降;当提料上电磁线圈得电,提料电磁换向阀处于右工位,提料油缸伸长使上料斗上升进行投料。(6)当举升下电磁线圈得电时,举升电磁换向阀处于左工位,举升油缸缩回举升支架回落;当举升上电磁线圈得电时,举升电磁换向阀处于右工位,举升油缸伸长举升支架升高;举升电磁换向阀处于左、右工位时,举升液压锁的液控口建压,举升液压锁导通;举升电磁换向阀处于中位时,举升液压锁的液控口泄压,举升液压锁关闭。(7)当压力控制左电磁线圈得电时,压力控制电磁换向阀处于左工位,提料电磁换向阀和举升电磁换向阀可分别操纵提料油缸和举升油缸动作,刮板油缸停止工作;当压力控制右电磁线圈得电时,压力控制电磁换向阀处于右工位,刮板电磁换向阀可以操纵刮板油缸动作,提料油缸和举升油缸停止工作。As an improvement of the present invention, the scraper cylinder and the extraction cylinder and the lift cylinder are controlled by a hydraulic control system including a scraper electromagnetic reversing valve, a feeding electromagnetic reversing valve, and a lift electromagnetic exchange. The valve and the pressure control electromagnetic reversing valve; the suction port of the hydraulic oil pump is connected to the oil tank through the first filter, and the outlet of the hydraulic oil pump is connected to the P port of the pressure control electromagnetic reversing valve, and the pressure control electromagnetic exchange The T port of the valve is respectively connected to the T-port of the scraper electromagnetic reversing valve, the feeding electromagnetic reversing valve and the lift electromagnetic reversing valve, and the pressure control electromagnetic reversing valve A port and the port The P port of the electromagnetic reversing valve of the scraper is connected, and the B port of the pressure control electromagnetic reversing valve is respectively connected to the P port of the lifting electromagnetic reversing valve and the lifting electromagnetic reversing valve; The two output ports of the squeegee electromagnetic reversing valve are respectively connected with the oil inlets of the two ends of the scraper cylinder, and the feeding electromagnetic reversing valves are respectively connected with the two input ends of the feeding throttle valve, the feeding The two output ends of the throttle valve are respectively connected to the oil inlets of the two ends of the lifting cylinder, The two output ports of the lift electromagnetic reversing valve are respectively connected to the two input ends of the lift hydraulic lock, and the two output ends of the lift hydraulic lock are respectively connected with the two input ends of the lift throttle valve, the lift The two output ends of the throttle valve are respectively connected with the oil inlets of the two ends of the lift cylinder; the scraper electromagnetic reversing valve, the material feeding electromagnetic reversing valve, the lifting electromagnetic reversing valve and the pressure control electromagnetic reversing The valve is a three-position four-way reversing valve, the median function of the pressure-controlled electromagnetic reversing valve is M-type, the median function of the lifting electromagnetic reversing valve is Y-type, and the scraper is electromagnetically commutated The median function of the valve and the lift electromagnetic reversing valve is O-type; the P port of the pressure control electromagnetic reversing valve is connected with the inlet of the first relief valve, the feeding electromagnetic reversing valve and the lifting electromagnetic The P ports of the reversing valve are respectively connected to the inlet of the second relief valve, and the outlets of the first relief valve and the second relief valve are respectively connected to the T port of the pressure control electromagnetic reversing valve, The T port of the pressure control electromagnetic reversing valve is connected to the oil sump through a second filter; the squeegee electromagnetic reversing valve is controlled by scraping The plate opens the electromagnetic coil and the squeegee compresses the electromagnetic coil, and the pressure control electromagnetic directional control valve is controlled by the pressure control left electromagnetic coil and the pressure control right electromagnetic coil, and the material electromagnetic directional control valve is controlled by the electromagnetic under the material The coil and the extraction electromagnetic coil are controlled by lifting the lower electromagnetic coil and lifting the upper electromagnetic coil. (1) When the median function is M-type pressure control, the electromagnetic reversing valve is located at the left station, the P port and the B port are connected, the A port and the T port are connected; when the right position is located, the P oil Port and A port are connected, B port and T port are connected; when in the middle position, A port and B port
Closed, the P port and the T port are turned on to make the outlet oil passage of the hydraulic oil pump unblocked. (2) When the median function is O-type scraper electromagnetic reversing valve and the feeding electromagnetic reversing valve is in the middle position, P port, T port, A port and B port are closed. (3) When the neutral function of the Y-type lift electromagnetic reversing valve is in the middle position, the A port and the B port are both connected to the T port, preventing the hydraulic control port of the lift hydraulic lock from being lifted. The hydraulic lock is opened so that the lift cylinder cannot support the lift, posing a hazard. (4) When the squeegee opens the electromagnetic coil to be energized, the squeegee electromagnetic reversing valve is in the left position, the squeegee cylinder retracts to cause the squeegee to move forward and open; when the squeegee compresses the electromagnetic coil, the electric squeegee The plate electromagnetic reversing valve is in the right position, and the squeegee cylinder is extended to compress the squeegee downward and backward. (5) When the electromagnetic coil is energized under the material, the electromagnetic reversing valve is in the left position, and the lifting cylinder is shortened to lower the upper hopper; when the electromagnetic coil is energized, the electromagnetic reversing valve is in the right Position, the extraction cylinder is extended to raise the upper hopper for feeding. (6) When the lifting electromagnetic coil is energized, the lifting electromagnetic reversing valve is in the left position, the lifting cylinder is retracted and the lifting bracket is retracted; when the lifting electromagnetic coil is energized, the lifting electromagnetic reversing valve is lifted. In the right position, the lifting cylinder is extended and the lifting bracket is raised; when the lifting electromagnetic reversing valve is in the left and right positions, the hydraulic control port of the lifting hydraulic lock is pressurized, and the lifting hydraulic lock is turned on; When the electromagnetic reversing valve is in the neutral position, the hydraulic control port of the lift hydraulic lock is released, and the lift hydraulic lock is closed. (7) When the pressure control left electromagnetic coil is energized, the pressure control electromagnetic reversing valve is in the left position, and the lifting electromagnetic reversing valve and the lifting electromagnetic reversing valve can respectively operate the lifting cylinder and the lifting cylinder to operate, scraping The plate cylinder stops working; when the pressure control right solenoid is energized, the pressure control electromagnetic reversing valve is in the right position, and the scraper electromagnetic reversing valve can operate the scraper cylinder, and the lifting cylinder and the lifting cylinder stop working.
作为本发明的改进,所述刮板油缸和提料油缸、举升油缸还受控于电气控制系统,所述电气控制系统包括变频器、电源模块和PLC控制器,所述变频器的电源输入端与380v交流电源相连接,所述变频器的电源输出端与所述液压油泵的电机相连接,所述变频器的RS485端口与所述PLC控制器的RS485端口连接;所述电源模块的输入端与220v交流电源相连接,所述电源模块的输出端输出24v直流电源;满箱继电器的常闭触头与机械锁及启动按钮串联后接入24v直流电源与所述PLC控制器的第一输入端之间;提料上按钮、提料下按钮、举升上按钮、举升下按钮和刮板张开按钮分别串联在24v直流电源与所述PLC控制器的第二输入端、第三输入端、第六输入端、第七输入端和第八输入端之间;提料下继电器的第一常闭触头、提料上继电器的第
一常闭触头与所述刮板张开电磁线圈串联后连接在220vAC与所述PLC控制器的第二输出端之间,提料下继电器的第二常闭触头、提料上继电器的第二常闭触头与所述刮板压缩电磁线圈串联后连接在220vAC与所述PLC控制器的第三输出端之间;提料下继电器的常开触头与所述提料下电磁线圈串联后接入220vAC与0vAC之间,提料下继电器的线圈连接在220vAC与所述PLC控制器的第四输出端之间;提料上继电器的常开触头与所述提料上电磁线圈串联后接入220vAC与0vAC之间,提料上继电器的线圈连接在220vAC与所述PLC控制器的第五输出端之间;满箱继电器的常开触头与满箱指示灯串联后接入220vAC与0vAC之间,满箱继电器的线圈连接在220vAC与所述PLC控制器的第六输出端之间;举升下电磁线圈连接在220vAC与所述PLC控制器的第七输出端之间;刮板上到位继电器的第一常开触头、提料上到位继电器的第一常开触头与所述举升上电磁线圈串联后连接在220vAC与所述PLC控制器的第八输出端之间;所述压力控制左电磁线圈、压力控制右电磁线圈分别连接在220vAC与所述PLC控制器的第九输出端、第十输出端之间;刮板上到位继电器的第二常开触头、提料上到位继电器的第二常开触头、举升到位继电器的第一常开触头与拉箱允许指示灯串联后接入220vAC与0vAC之间;刮板上到位接近开关、提料上到位接近开关和举升上到位接近开关的电源输入段分别接入24vDC与0vDC之间,所述刮板上到位接近开关、提料上到位接近开关和举升上到位接近开关的的信号输出端分别与所述刮板上到位继电器、提料上到位继电器和举升到位继电器的线圈串联后与0vDC连接。PLC控制器与变频器之间通过RS485端口交互数据,变频器通过实时检测液压油泵电机的电流,实现刮板的差动与正常运动的切换;(1)打开机械锁后,按下启动按钮,PLC控制器控制变频器输出70Hz,刮板张开电磁线圈得电,刮板电磁换向阀处于左工位,刮板快速向前向上张开;(2)当刮板张开到位,液压油泵电机的电流上升到1.5倍额定电流时,PLC控制器控制变频器输出50Hz并使得刮板压缩电磁线圈得电,刮板电磁换向阀切换为右工位,刮板正常速度向下向后进行压缩,运行1S后,PLC控制器控制变频器输出70Hz,刮板差动压缩即加速压缩;(3)刮板加速压缩过程中,如果遇到负载,液压
油泵电机的电流上升,达到1.5倍额定电流后,PLC控制器控制变频器输出50Hz,刮板改变为正常速度压缩;(4)当刮板压缩过程中,液压油泵电机的电流上升到2.5倍额定电流且保持达到1秒时,PLC控制器控制变频器停止输出,且使得刮板压缩电磁线圈失电,1S后,PLC控制器控制变频器输出70Hz并使得刮板张开电磁线圈得电,刮板电磁换向阀处于左工位,刮板快速张开;(5)在刮板运行过程中,如果提料上按钮或提料下按钮被按下,则提料上继电器或提料下继电器的线圈得电,提料上继电器或提料下继电器的常闭触头断开,刮板压缩电磁线圈或刮板张开电磁线圈无法得电;提料上继电器或提料下继电器的常开触头闭合,提料上电磁线圈或提料下电磁线圈得电,提料电磁换向阀控制提料油缸动作使上料斗提升或下降,完成上料,上料过程中PLC控制器控制变频器输出50Hz;(6)松开提料下按钮后,刮板张开回到初始等待启动按钮被按下的状态,完成一个动作循环,整个动作流程设定执行三个循环后,PLC控制器控制变频器停止输出,运行结束;(7)运行过程中,如果液压油泵电机发生过载时,PLC控制器控制变频器停止输出,且使得刮板压缩电磁线圈、刮板张开电磁线圈、提料上电磁线圈和提料下电磁线圈均失电,运行结束;1S后过载自动复位,液压油泵电机可以正常启动;刮板压缩过程中,由差动变化为正常运动,即变频器输出频率为50Hz时,如果液压油泵电机的电流上升到大于2倍额定电流且保持达到3秒时,则说明压缩箱内压缩已满,PLC控制器控制满箱继电器的线圈得电,满箱继电器的常开触头闭合,满箱指示灯亮,运行结束,此时由于满箱继电器的常闭触头断开,即使按下启动按钮,设备仍无法启动。(8)垃圾压缩箱装满后,按下刮板张开按钮,使得刮板张开电磁线圈得电,刮板张开;当刮板张开到位后,刮板上到位接近开关发出信号使刮板上到位继电器的线圈得电,刮板上到位继电器的第一常开触头和第二常开触头闭合。按下提料上按钮,使得提料上电磁线圈得电,提料油缸驱动提料斗上升,当提料斗上升到位后,提料上到位接近开关发出信号使提料上到位继电器的线圈得电,提料上到位继电器的第一常开触头和第二常开触头闭合。按下举升上按钮,使得举升上电磁线圈得电,举升油缸驱动举升支架向上运动,当举升支架举升到位后,举升上到位接近开关发出
信号使举升到位继电器的线圈得电,举升到位继电器的常开触头闭合。(9)当刮板上到位继电器的第一常开触头和提料上到位继电器的第一常开触头同时闭合时,举升上电磁线圈才能得电,可以避免刮板处于压缩状态或提料斗处于上料状态时,举升支架被举升而造成设备损坏。当刮板上到位继电器的第二常开触头、提料上到位继电器的第二常开触头和举升到位继电器的第一常开触头同时闭合时,拉箱允许指示灯才会亮,拉臂车才可以将箱体拉走。As an improvement of the present invention, the scraper cylinder and the extraction cylinder and the lift cylinder are also controlled by an electric control system including a frequency converter, a power module, and a PLC controller, and the power input of the inverter The end is connected to the 380v AC power source, the power output end of the frequency converter is connected to the motor of the hydraulic oil pump, and the RS485 port of the frequency converter is connected to the RS485 port of the PLC controller; the input of the power module The end is connected with the 220v AC power source, and the output end of the power module outputs 24v DC power; the normally closed contact of the full box relay is connected with the mechanical lock and the start button, and then connected to the 24v DC power supply and the first of the PLC controller Between the input ends; a button for lifting, a button for lifting, a button for lifting, a button for lifting, and a button for squeezing are respectively connected in series with a 24v DC power supply and a second input of the PLC controller, and a third Between the input end, the sixth input end, the seventh input end and the eighth input end; the first normally closed contact of the relay under the material is raised, and the relay of the material is raised
a normally closed contact is connected in series with the squeegee open electromagnetic coil, and is connected between the 220vAC and the second output end of the PLC controller, and the second normally closed contact of the relay is lifted, and the relay is lifted a second normally closed contact is connected in series with the squeegee compression electromagnetic coil and connected between the 220vAC and the third output end of the PLC controller; the normally open contact of the relay under the lifting and the electromagnetic coil under the lifting After connecting in series, it is connected between 220vAC and 0vAC, and the coil of the relay under the feeding is connected between 220vAC and the fourth output end of the PLC controller; the normally open contact of the relay and the electromagnetic coil of the lifting material are raised After connecting in series, it is connected between 220vAC and 0vAC, and the coil of the relay is connected between 220vAC and the fifth output end of the PLC controller; the normally open contact of the full box relay is connected in series with the full box indicator Between 220vAC and 0vAC, a coil of the full box relay is connected between the 220vAC and the sixth output end of the PLC controller; and the lifted electromagnetic coil is connected between the 220vAC and the seventh output end of the PLC controller; The first normally open contact and the material of the relay on the squeegee a first normally open contact of the position relay is connected in series with the lift upper electromagnetic coil and is connected between the 220vAC and the eighth output end of the PLC controller; the pressure control left electromagnetic coil and the pressure control right electromagnetic coil respectively Connected between 220vAC and the ninth output end and the tenth output end of the PLC controller; the second normally open contact of the in-position relay on the scraper, the second normally open contact of the in-position relay of the lifting material, and the lift The first normally open contact of the in-position relay and the pull box allow the indicator light to be connected in series between 220vAC and 0vAC; the power supply input section of the proximity switch in the scraper on the scraper, the proximity switch in the feeding and the proximity switch in the lift proximity respectively Between the 24vDC and the 0vDC, the signal output end of the in-situ proximity switch on the squeegee, the in-situ proximity switch and the lift-up proximity switch respectively and the on-position relay of the squeegee and the on-load relay Connected to the 0vDC in series with the coil of the lift-in relay. The PLC controller and the inverter exchange data through the RS485 port. The inverter detects the current of the hydraulic oil pump motor in real time to realize the switching between the differential and normal motion of the scraper; (1) After opening the mechanical lock, press the start button. The PLC controller controls the inverter output 70Hz, the squeegee opens the electromagnetic coil to get electricity, the squeegee electromagnetic reversing valve is in the left position, the squeegee is quickly opened forward and upward; (2) when the squeegee is opened, the hydraulic oil pump When the current of the motor rises to 1.5 times the rated current, the PLC controller controls the inverter output 50Hz and makes the scraper compression solenoid coil energized. The scraper electromagnetic reversing valve is switched to the right position, and the normal speed of the scraper is downward and backward. Compression, after running 1S, the PLC controller controls the inverter output 70Hz, the scraper differential compression accelerates the compression; (3) the scraper accelerates the compression process, if the load is encountered, the hydraulic pressure
The current of the oil pump motor rises and reaches 1.5 times of rated current. The PLC controller controls the inverter output to 50Hz, and the scraper changes to normal speed compression. (4) When the scraper is compressed, the current of the hydraulic pump motor rises to 2.5 times of the rated When the current is kept for 1 second, the PLC controller controls the inverter to stop output, and the squeegee compression electromagnetic coil is de-energized. After 1S, the PLC controller controls the inverter to output 70 Hz and makes the squeegee open the electromagnetic coil to be powered. The electromagnetic reversing valve of the plate is in the left position, and the scraper is opened rapidly; (5) during the operation of the scraping plate, if the button on the lifting or the button under the feeding is pressed, the relay or the relay under the feeding is lifted. The coil is energized, the normally closed contact of the relay under the relay or the material is removed, the scraper compresses the electromagnetic coil or the squeegee opens the electromagnetic coil and cannot be powered; the relay on the material is raised or the relay is normally opened. The contact is closed, the electromagnetic coil is raised on the material or the electromagnetic coil is energized, and the electromagnetic reversing valve is controlled to control the lifting cylinder to raise or lower the upper hopper, complete the feeding, and the PLC controller controls the frequency converter during the loading process. lose 50 Hz; (6) After releasing the button under the lifting, the squeegee is opened to return to the state where the initial waiting button is pressed, and an action cycle is completed. After the entire operation flow is set to execute three cycles, the PLC controller controls the frequency conversion. The device stops outputting and the operation ends; (7) During the operation, if the hydraulic oil pump motor is overloaded, the PLC controller controls the inverter to stop output, and causes the squeegee to compress the electromagnetic coil, the squeegee to open the electromagnetic coil, and to raise the electromagnetic The electromagnetic coils under the coil and the feeding material are de-energized, and the operation ends; after 1S, the overload is automatically reset, and the hydraulic oil pump motor can be started normally; during the compression process of the scraper, the differential change is normal motion, that is, when the output frequency of the inverter is 50 Hz, If the current of the hydraulic oil pump motor rises to more than 2 times the rated current and keeps it for 3 seconds, the compression in the compression box is full, the PLC controller controls the coil of the full box relay to be energized, and the normally open contact of the full box relay is closed. The full box indicator lights up and the operation ends. At this time, the device cannot be started even if the start button is pressed because the normally closed contact of the full box relay is disconnected. (8) After the garbage compression box is full, press the squeegee open button to make the squeegee open the electromagnetic coil and the squeegee is opened; when the squeegee is opened, the proximity switch in the squeegee sends a signal to make The coil of the in-position relay on the squeegee is energized, and the first normally open contact and the second normally open contact of the on-position relay of the squeegee are closed. Press the button on the material to make the electromagnetic coil on the material pick up, and the lifting cylinder drives the lifting hopper to rise. When the lifting hopper rises into position, the feeding on the proximity switch sends a signal to make the coil of the receiving relay on the receiving material get electricity. The first normally open contact and the second normally open contact of the in-position relay are closed. Press the lift up button to make the lift solenoid energize, and the lift cylinder drives the lift bracket to move upwards. When the lift bracket is lifted into position, the lift is raised in place and the proximity switch is issued.
The signal energizes the coil that lifts the in-position relay and lifts the normally open contact of the in-position relay to close. (9) When the first normally open contact of the on-position relay on the squeegee and the first normally open contact of the on-position relay of the lifting material are simultaneously closed, the lifted upper electromagnetic coil can be powered, and the squeegee can be prevented from being compressed or When the hopper is in the loading state, the lifting bracket is lifted up and the equipment is damaged. When the second normally open contact of the in-position relay on the squeegee, the second normally open contact of the in-position relay of the lifting material, and the first normally open contact of the lift-in relay are simultaneously closed, the pull box allows the indicator light to be illuminated. The arm can only pull the box away.
作为本发明的改进,还包括对液压油进行冷却的液压油散热风机、探测所述油槽高油位的高油位开关和探测所述油槽低油位的低油位开关,风冷接触器的线圈连接在220vAC与所述PLC控制器的第一输出端之间,风机开启按钮连接在所述PLC控制器的第一输出端与0vAC之间,220vAC通过风冷接触器的触头与液压油散热风机的电机连接;所述高油位开关和低油位开关分别连接在24v直流电源与所述PLC控制器的第四输入端、第五输入端之间;各急停按钮依次串联后连接在24v直流电源与所述PLC控制器的第九输入端之间。风机开启按钮按下后,风冷接触器的线圈得电,风冷接触器的触头闭合,使得液压油散热风机的电机工作;运行过程中,如果遇到紧急情况,某个急停按钮被按下,或者高油位开关、低油位开关触发,则PLC控制器控制变频器停止输出,且使得刮板压缩电磁线圈、刮板张开电磁线圈、提料上电磁线圈和提料下电磁线圈均失电。As an improvement of the present invention, a hydraulic oil cooling fan that cools the hydraulic oil, a high oil level switch that detects the high oil level of the oil tank, and a low oil level switch that detects the low oil level of the oil tank, the air-cooled contactor The coil is connected between the 220vAC and the first output end of the PLC controller, the fan open button is connected between the first output end of the PLC controller and the 0vAC, and the 220vAC passes the contact of the air-cooled contactor with the hydraulic oil a motor connection of the heat dissipation fan; the high oil level switch and the low oil level switch are respectively connected between the 24v DC power source and the fourth input end and the fifth input end of the PLC controller; each emergency stop button is connected in series and then connected Between the 24v DC power supply and the ninth input of the PLC controller. After the fan open button is pressed, the coil of the air-cooled contactor is energized, and the contacts of the air-cooled contactor are closed, so that the motor of the hydraulic oil cooling fan works; during the operation, if an emergency situation occurs, an emergency stop button is Press, or high oil level switch, low oil level switch trigger, the PLC controller controls the inverter to stop output, and makes the scraper compress the electromagnetic coil, the scraper opens the electromagnetic coil, raises the electromagnetic coil and extracts the electromagnetic The coils are all de-energized.
进一步讲,根据本发明的一个方面,提供了一种垃圾装填设备,包括固定支架,一可移动的垃圾箱能够被驱动进出所述固定支架,所述垃圾箱的顶面中具有一投料口以及一为所述投料口所配的可开闭的顶盖,并且所述垃圾箱的侧面中具有一卸料口以及一为所述卸料口所配的可开闭的门,所述垃圾箱能够处于第一状态和第二状态,在所述第一状态,所述门被锁定封闭所述卸料口,在所述第二状态,所述门被打开,使得所述垃圾箱内的物体能够卸出,其中,所述固定支架设有投料机构以及压缩机构,在所述垃圾箱被移动到所述固定支架内并以第一状态就位后,所述投料机构选择性被驱动以向所述投料口投放垃圾并且所述压缩机构选择性被驱动以压缩垃圾。Further, according to an aspect of the present invention, a garbage filling apparatus is provided, comprising a fixing bracket, a movable garbage box capable of being driven into and out of the fixing bracket, the top surface of the garbage box having a feeding port and An openable and closable top cover provided by the feeding port, and a side of the garbage can has a discharge opening and an openable and closeable door for the discharge opening, the garbage can Capable of being in a first state in which the door is locked to close the discharge opening, and in the second state, the door is opened such that an object in the trash can Being capable of being unloaded, wherein the fixing bracket is provided with a feeding mechanism and a compression mechanism, and after the garbage bin is moved into the fixing bracket and is placed in the first state, the feeding mechanism is selectively driven to The feed port dispenses trash and the compression mechanism is selectively driven to compress the trash.
可选地,所述投料机构包括用于向所述投料口投放垃圾的料斗、
液压缸组件以及连杆机构,所述连杆机构在所述料斗与所述固定支架之间设置,所述液压缸组件作用于所述连杆机构与所述固定支架之间,从而驱动所述连接机构相对于所述固定支架运动以使所述料斗动作。Optionally, the feeding mechanism includes a hopper for delivering garbage to the feeding port,
a hydraulic cylinder assembly and a link mechanism disposed between the hopper and the fixed bracket, the hydraulic cylinder assembly acting between the link mechanism and the fixed bracket to drive the A link mechanism moves relative to the fixed bracket to actuate the hopper.
可选地,所述压缩机构包括刮板、液压缸组件以及连杆机构,所述连杆机构在所述刮板与所述固定支架之间设置,所述液压缸组件作用于所述连杆机构与所述固定支架之间,从而驱动所述连接机构相对于所述固定支架运动以使所述刮板从所述投料口上方将垃圾向下压入所述垃圾箱。Optionally, the compression mechanism includes a scraper, a hydraulic cylinder assembly, and a link mechanism, the linkage mechanism is disposed between the scraper and the fixed bracket, and the hydraulic cylinder assembly acts on the connecting rod Between the mechanism and the fixed bracket, thereby driving the connecting mechanism to move relative to the fixing bracket to cause the scraper to press the garbage downward into the trash can from above the feeding opening.
可选地,所述固定支架具有一铰座以及一在所述铰座上铰接的举升支架,所述举升支架配备有一液压缸组件,用于驱动所述举升支架相对于所述固定支架移动,所述投料机构和所述压缩机构在所述举升支架上设置。Optionally, the fixing bracket has a hinge seat and a lifting bracket hinged on the hinge seat, and the lifting bracket is equipped with a hydraulic cylinder assembly for driving the lifting bracket relative to the fixing The carriage is moved, and the feeding mechanism and the compression mechanism are disposed on the lift bracket.
可选地,所述举升支架设有可伸缩的锁钩,所述垃圾箱设有锁钩槽,在所述垃圾箱被移动到所述固定支架内并以第一状态就位后,所述锁钩伸入所述锁钩槽内锁定所述垃圾箱不动。Optionally, the lifting bracket is provided with a retractable locking hook, and the garbage box is provided with a locking hook groove, after the garbage can is moved into the fixing bracket and is placed in the first state, The locking hook extends into the locking hook groove to lock the garbage can.
可选地,所述举升支架设有围挡,在所述垃圾箱被移动到所述固定支架内并以第一状态就位后,所述围挡在所述垃圾箱上方围绕所述投料口。Optionally, the lifting bracket is provided with a fence, and after the garbage bin is moved into the fixing bracket and is seated in the first state, the enclosure surrounds the feeding above the garbage bin mouth.
可选地,所述垃圾箱大致呈长方形,所述投料口位于所述垃圾箱的顶面前部,所述卸料口位于所述垃圾箱的后端侧面。Optionally, the garbage bin is substantially rectangular, the feeding opening is located at a top front portion of the garbage can, and the discharging opening is located at a rear end side of the garbage can.
可选地,所述固定支架配备有固定在地面上的导轨,所述垃圾箱配备有至少一对导轮,所述垃圾箱经由所述导轮沿着所述导轨移动。Optionally, the fixing bracket is equipped with a rail fixed to the ground, the garbage bin being equipped with at least one pair of guide wheels, the garbage bin moving along the guide rail via the guide wheel.
可选地,在所述第一状态,所述垃圾箱大致平行于地面;在所述第二状态,所述垃圾箱以一角度相对于地面倾斜。Optionally, in the first state, the trash can is substantially parallel to the ground; in the second state, the trash can is inclined at an angle relative to the ground.
可选地,所述门铰接地连接至所述垃圾箱,所述垃圾箱还设有自锁机构,所述自锁机构用于在所述第一状态中锁定所述门;在第二状态中,所述自锁机构解锁同时所述门在重力的作用下打开。Optionally, the door is hingedly connected to the waste bin, the trash can further provided with a self-locking mechanism for locking the door in the first state; in the second state The self-locking mechanism is unlocked while the door is opened by gravity.
根据本发明的另一个方面,还提供了一种专门用于前述垃圾装填设备的垃圾箱,所述垃圾箱的顶面中具有一投料口以及一为所述投料口所配的可开闭的顶盖,并且所述垃圾箱的侧面中具有一卸料口以及一为所述卸料口所配的可开闭的门,所述垃圾箱能够处于第一状态和
第二状态,在所述第一状态,所述门被锁定封闭所述卸料口,在所述第二状态,所述门被打开,使得所述垃圾箱内的物体能够卸出。According to another aspect of the present invention, there is also provided a waste bin exclusively for use in the foregoing garbage filling device, the top surface of the trash can having a feed opening and an openable and closable opening for the feed opening a top cover, and a side of the waste bin has a discharge opening and an openable and closeable door for the discharge opening, the garbage can can be in the first state and
In a second state, in the first state, the door is locked to close the discharge opening, and in the second state, the door is opened such that an object in the waste bin can be unloaded.
可选地,所述垃圾箱设有能够在所述垃圾装填设备内锁定不动的锁定结构。Optionally, the waste bin is provided with a locking structure that can be locked in the garbage filling device.
可选地,所述垃圾箱大致呈长方形,所述投料口位于所述垃圾箱的顶面前部,所述卸料口位于所述垃圾箱的后端侧面。Optionally, the garbage bin is substantially rectangular, the feeding opening is located at a top front portion of the garbage can, and the discharging opening is located at a rear end side of the garbage can.
可选地,所述垃圾箱配备有至少一对导轮,所述垃圾箱经由所述导轮沿着所述垃圾装填设备的导轨移动。Optionally, the waste bin is equipped with at least one pair of guide wheels, the bins moving along the guide rails of the garbage filling device via the guide wheels.
可选地,在所述第一状态,所述垃圾箱大致平行于地面;在所述第二状态,所述垃圾箱以一角度相对于地面倾斜。Optionally, in the first state, the trash can is substantially parallel to the ground; in the second state, the trash can is inclined at an angle relative to the ground.
可选地,所述门铰接地连接至所述垃圾箱,所述垃圾箱还设有自锁机构,所述自锁机构用于在所述第一状态中锁定所述门;在第二状态中,所述自锁机构解锁同时所述门在重力的作用下打开。Optionally, the door is hingedly connected to the waste bin, the trash can further provided with a self-locking mechanism for locking the door in the first state; in the second state The self-locking mechanism is unlocked while the door is opened by gravity.
下面结合附图和具体实施方式对本发明作进一步详细的说明,附图仅提供参考与说明用,非用以限制本发明。The present invention will be further described in detail with reference to the accompanying drawings and the accompanying drawings.
图1为本发明固定式垃圾装填设备上料前的主视图。BRIEF DESCRIPTION OF THE DRAWINGS Figure 1 is a front elevational view of the stationary garbage filling apparatus of the present invention before being loaded.
图2为垃圾箱的立体图。Figure 2 is a perspective view of the waste bin.
图3为图1的立体图。Fig. 3 is a perspective view of Fig. 1;
图4为刮板机构的立体图。Figure 4 is a perspective view of the squeegee mechanism.
图5为上料机构的立体图。Figure 5 is a perspective view of the loading mechanism.
图6为举升支架升起的状态图。Fig. 6 is a view showing a state in which the lift stand is raised.
图7为举升支架落下后的状态图。Fig. 7 is a view showing a state after the lift stand is dropped.
图8为举升支架弯臂部位的剖视图。Figure 8 is a cross-sectional view of the curved arm portion of the lift stand.
图9为图7去掉垃圾箱后的立体图。Figure 9 is a perspective view of Figure 7 with the trash can removed.
图10为刮板刮料前的状态图。Fig. 10 is a view showing the state before the scraper is scraped.
图11为刮板刮料中的状态图。Figure 11 is a state diagram in the scraper scraper.
图12为本发明固定式垃圾装填设备的液压控制原理图。Figure 12 is a schematic view showing the hydraulic control of the stationary garbage filling apparatus of the present invention.
图13为本发明固定式垃圾装填设备的电气控制原理图。
Figure 13 is a schematic diagram showing the electrical control of the stationary garbage filling apparatus of the present invention.
图中:1.垃圾箱;1a.投料口;1a1.锁钩槽;1b.顶盖;1c.底梁;1d.垃圾箱门架;1e.拉钩;1f.滚轮;1g.后门盖铰座;1h.后门盖转销;1j.后门盖定位锁耳;In the figure: 1. Dustbin; 1a. Feeding port; 1a1. Locking groove; 1b. Top cover; 1c. Bottom beam; 1d. Garbage bin door; 1e. Hook; 1f. Roller; 1g. Back door hinge ; 1h. Rear door cover reversing; 1j. Rear door cover locking ears;
2.后门盖;2a.后门盖铰臂;2a1.腰形槽;2b.后门盖定位销;2c.后门盖下销;2d.锁门油缸;2e.锁门托座;2e1.U形槽;2. Rear door cover; 2a. Rear door hinge arm; 2a1. Waist groove; 2b. Rear door cover pin; 2c. Rear door cover pin; 2d. Lock door cylinder; 2e. Lock door bracket; 2e1. ;
3.轨道;3a.箱体前支架;3b.定位靠山;3. Track; 3a. Front bracket of the box; 3b. Positioning by the mountain;
4a.前立柱;4b.后立柱;4c.斜梁;4d.固定上横梁;4e.固定下横梁;4a. front column; 4b. rear column; 4c. oblique beam; 4d. fixed upper beam; 4e. fixed lower beam;
5.举升支架;5a.弯臂;5b.弯臂上横梁;5c.弯臂下横梁;5d.连接梁;5e.弯臂内杆;5e1.锁钩;5f.围挡;5g.提料臂铰座;5. Lifting bracket; 5a. Bent arm; 5b. Curved arm upper beam; 5c. Bent arm lower beam; 5d. Connecting beam; 5e. Bent arm inner rod; 5e1. Locking hook; 5f. Arm hinge
6.举升油缸;6. Lifting the cylinder;
7.提料斗;7a.提料斗挂臂;7b.挂臂支架;7. Lifting hopper; 7a. Lifting hopper arm; 7b. Hanging arm bracket;
8.提料油缸;8a.提料臂;8b.提料斗拉杆;8. Lifting oil cylinder; 8a. Lifting arm; 8b. Lifting bucket pull rod;
9.刮板油缸;9a.刮板;9b.弧形摆臂;9c.刮板连杆;9. Scraper cylinder; 9a. Scraper; 9b. Curved swing arm; 9c. Scraper connecting rod;
YV1.刮板电磁换向阀;S1.刮板张开电磁线圈;S2.刮板压缩电磁线圈;YV1. Scraper electromagnetic reversing valve; S1. Scraper open electromagnetic coil; S2. Scraper compression electromagnetic coil;
YV2.压力控制电磁换向阀;S7.压力控制左电磁线圈;S8.压力控制右电磁线圈;YV2. Pressure control electromagnetic reversing valve; S7. Pressure control left electromagnetic coil; S8. Pressure control right electromagnetic coil;
YV3.提料电磁换向阀;S3.提料下电磁线圈;S4.提料上电磁线圈;YV3. Electromagnetic reversing valve for feeding; S3. Electromagnetic coil for feeding; S4. Electromagnetic coil for feeding;
YV4.举升电磁换向阀;S5.举升下电磁线圈;S6.举升上电磁线圈;YV4. Lifting electromagnetic reversing valve; S5. Lifting the lower electromagnetic coil; S6. Lifting the upper electromagnetic coil;
YV5.提料节流阀;YV6.举升液压锁;YV7.举升节流阀;YV5. Lifting throttle valve; YV6. Lifting hydraulic lock; YV7. Lifting throttle valve;
F1.第一溢流阀;F2.第二溢流阀;G1.第一过滤器;G2.第二过滤器;B1.液压油泵;F1. First relief valve; F2. Second relief valve; G1. First filter; G2. Second filter; B1. Hydraulic oil pump;
HS.主电源开关;HK.断路器;VFD.变频器;M1.液压油泵电机;M2.液压油散热风机电机;SB1、SB2.启动按钮;SB3.提料上按钮;SB4.提料下按钮;SB5.举升上按钮;SB6.举升下按钮;SB7.刮板张开按钮;SB8.风机开启按钮;LE1.高油位开关;LE2.低油位开关;ES1、ES2、ES3.急停按钮;P1.电源模块;D1.拉箱允许指示灯;D2.满箱指示灯;BK1.电子锁;BK2.机械锁;K1.风冷接触器;K2.提料下继电器;K3.提料上继电器;K4.满箱继电器;K5.刮板上到位继电器;K6.提料上到位继电器;K7.举升到位继电器;SW1.刮板上到位接近开关;SW2.提料上到位接近开关;SW3.举升上到位接近开关。
HS. Main power switch; HK. Circuit breaker; VFD. Inverter; M1. Hydraulic oil pump motor; M2. Hydraulic oil cooling fan motor; SB1, SB2. Start button; SB3. Pick up button; SB4. SB5. Lift up button; SB6. Lift down button; SB7. Scraper open button; SB8. Fan open button; LE1. High oil level switch; LE2. Low oil level switch; ES1, ES2, ES3. Stop button; P1. Power module; D1. Pull box allow indicator; D2. Full box indicator; BK1. Electronic lock; BK2. Mechanical lock; K1. Air-cooled contactor; K2. Feeder relay; K3. Material relay; K4. Full box relay; K5. Scraper on-position relay; K6. Pick-up on-position relay; K7. Lift-up relay; SW1. Scratch-on-position proximity switch; SW2. Pick-up on-position proximity switch ;SW3. Lift up to the proximity switch.
如图1至图11所示,本发明的固定式垃圾装填设备包括垃圾箱1,或者也可以说与垃圾箱1一起使用,垃圾箱1可以移动,垃圾箱1的前部顶面上设有与垃圾箱等宽的投料口1a,投料口1a上设有可以启闭的顶盖1b,垃圾箱1的后门框上设有可以启闭的后门盖2,垃圾箱1的前部呈船头形,垃圾箱1的底部支撑在底梁1c上,垃圾箱1的前方设有垃圾箱门架1d与底梁1c连接,垃圾箱门架1d上焊接有可以牵引垃圾箱1的拉钩1e,后门框的下方安装有至少一对滚轮1f。滚轮1f支撑在轨道3上,轨道3固定于地面上,轨道3的后端设有对滚轮1f进行定位的凹坑,凹坑的后方垂直连接有抵靠在滚轮1f后方的定位靠山3b,轨道3的前端安装有箱体前支架3a,底梁1c的前部支撑在箱体前支架3a上。As shown in FIGS. 1 to 11, the stationary garbage filling apparatus of the present invention includes a garbage bin 1, or can be said to be used together with the garbage can 1, the garbage can 1 can be moved, and the top surface of the front side of the garbage can 1 is provided. The top opening 1b can be opened and closed with the wide feeding port 1a of the garbage bin, and the rear door frame of the garbage can 1 is provided with a rear door cover 2 which can be opened and closed, and the front part of the garbage can 1 is a bow The bottom of the garbage can 1 is supported on the bottom beam 1c, and the garbage can door frame 1d is connected to the bottom beam 1c in front of the garbage can 1 , and the hook 1e for pulling the garbage can 1 is welded to the garbage bin door frame 1d. At least a pair of rollers 1f are mounted below the door frame. The roller 1f is supported on the rail 3, and the rail 3 is fixed on the ground. The rear end of the rail 3 is provided with a recess for positioning the roller 1f. The rear of the pit is vertically connected with a positioning anchor 3b abutting against the rear of the roller 1f. The front end of the 3 is fitted with a front bracket 3a, and the front of the bottom rail 1c is supported on the front bracket 3a.
如图2所示,垃圾箱1的后门框上部固定有后门盖铰座1g,后门盖铰座1g上固定有后门盖转销1h;后门盖2的上部固定连接有后门盖铰臂2a,后门盖铰臂2a上设有腰形槽2a1,腰形槽2a1自前上方向后下方延伸,后门盖转销1h插接于腰形槽2a1中;后门盖高度方向的中部设有沿后门盖宽度方向延伸的后门盖定位销2b;垃圾箱1的后门框上固定连接有向后方伸出的后门盖定位锁耳1j,后门盖定位锁耳1j的后端向下弯折且钩住后门盖定位销2b;后门盖2的下端设有沿后门盖宽度方向延伸的后门盖下销2c,后门盖下销2c卡接于锁门托座2e的U形槽2e1中,U形槽2e1位于锁门托座2e的后端且开口向后,锁门托座2e的前端下部铰接在后门框上,锁门托座2e的前端上部与锁门油缸2d的活塞杆端部相铰接,锁门油缸2d的缸体向远离后门框的方向延伸且铰接在垃圾箱1的外壁上。As shown in FIG. 2, the rear door frame hinge 1g is fixed on the upper part of the rear door frame of the garbage box 1, and the rear door cover pin 1h is fixed on the rear door cover hinge seat 1g; the rear door cover hinge arm 2a is fixedly connected to the upper part of the rear door cover 2, and the rear door is fixedly connected The cover hinge arm 2a is provided with a waist groove 2a1. The waist groove 2a1 extends from the front upper direction to the lower rear side, and the rear door cover pin 1h is inserted into the waist groove 2a1; the middle portion of the rear door cover height direction is provided along the width of the rear door cover. The rear door cover positioning pin 2b is extended; the rear door frame of the garbage can 1 is fixedly connected with a rear door cover locking ear 1j extending rearward, and the rear end of the rear door cover locking ear 1j is bent downward and hooks the rear door cover positioning pin 2b; the lower end of the rear door cover 2 is provided with a rear door cover lower pin 2c extending in the width direction of the rear door cover, and the rear door cover lower pin 2c is engaged in the U-shaped groove 2e1 of the lock door bracket 2e, and the U-shaped groove 2e1 is located at the lock door support The rear end of the seat 2e is open rearward, and the lower end of the front end of the lock door bracket 2e is hinged on the rear door frame, and the upper end of the front end of the lock door bracket 2e is hinged with the end of the piston rod of the lock cylinder 2d, and the lock cylinder 2d is The cylinder extends in a direction away from the rear door frame and is hinged to the outer wall of the waste bin 1.
如图1、图3所示,垃圾箱1的两侧分别设有固定支架,固定支架包括相互平行的后立柱4b与前立柱4a,后立柱4b的位置与后门框的位置相应,前立柱4a的位置与投料口1a的后边沿位置相应,同侧的后立柱4b高于前立柱4a且两者的顶部分别通过斜梁4c相连接,两侧的后立柱4b顶部通过固定上横梁4d相互连接;固定上横梁4d上焊接有举升支架铰座,举升支架铰座上铰接有举升支架5,举升支架5
上安装有可向投料口1a进行投料的上料机构/投料机构和可伸入投料口1a内对垃圾进行压缩的压缩机构。本领域技术人员应当清楚,作为替代地上下文中所描述的上料机构/投料机构和压缩机构也可以直接设置在固定支架上。As shown in FIG. 1 and FIG. 3, the two sides of the garbage bin 1 are respectively provided with fixing brackets, and the fixing brackets include a rear pillar 4b and a front pillar 4a which are parallel to each other. The position of the rear pillar 4b corresponds to the position of the rear door frame, and the front pillar 4a The position is corresponding to the rear edge position of the feeding port 1a, the rear pillar 4b on the same side is higher than the front pillar 4a and the tops of the two are respectively connected by the inclined beam 4c, and the tops of the rear pillars 4b on both sides are connected to each other by the fixed upper beam 4d. The lifting upper beam 4d is welded with a lifting bracket hinge seat, and the lifting bracket hinge seat is hinged with a lifting bracket 5, and the lifting bracket 5
A loading mechanism/feeding mechanism that can feed the feeding port 1a and a compression mechanism that can be inserted into the feeding port 1a to compress the garbage are attached. It will be apparent to those skilled in the art that the loading mechanism/feeding mechanism and compression mechanism described in the alternative context can also be disposed directly on the fixed bracket.
如图1、图3、图5、图9所示,举升支架5包括对称位于两侧的弯臂5a,弯臂5a的上半部平行于斜梁4c,弯臂5a的下半部平行于地面且与垃圾箱1的投料口长度相应;弯臂5a的顶部通过弯臂上横梁5b相互连接,弯臂上横梁5b铰接在举升支架铰座上,弯臂5a的拐弯处通过弯臂下横梁5c相互连接;固定上横梁4d下方设有固定下横梁4e,固定下横梁4e连接在两侧的后立柱4b之间,固定下横梁4e上铰接有举升油缸6,举升油缸6的另一端支撑在弯臂5a上半部的中部。As shown in Fig. 1, Fig. 3, Fig. 5, Fig. 9, the lifting bracket 5 includes a curved arm 5a symmetrically located on both sides, the upper half of the curved arm 5a is parallel to the inclined beam 4c, and the lower half of the curved arm 5a is parallel. On the ground and corresponding to the length of the feeding port of the garbage can 1; the top of the curved arm 5a is connected to each other by the upper beam 5b of the curved arm, the upper beam 5b of the curved arm is hinged on the lifting bracket, and the bending of the curved arm 5a passes through the curved arm The lower cross member 5c is connected to each other; the lower fixed beam 4d is provided with a fixed lower beam 4e, and the fixed lower beam 4e is connected between the rear pillars 4b on both sides, and the lifting lower beam 4e is hinged with a lifting cylinder 6 and a lifting cylinder 6 The other end is supported in the middle of the upper half of the curved arm 5a.
如图4所示,弯臂上横梁5b与弯臂下横梁5c之间通过连接梁5d相连接,连接梁5d的上部铰接有刮板油缸9,刮板油缸9的活塞杆端部与弧形摆臂9b的上端相铰接,弧形摆臂9b的凹面向前且下端铰接在连接梁5d的下部,弧形摆臂9b的上端还铰接有刮板连杆9c,刮板连杆9c的另一端铰接在刮板9a的背面中部,刮板9a的下端两侧分别铰接在弯臂下横梁5c的两端,刮板9a的工作面为凹面向前的弧形且刮板9a的运行轨迹与垃圾箱1的前部形状相适配。As shown in FIG. 4, the upper arm 5b of the curved arm and the lower beam 5c of the curved arm are connected by a connecting beam 5d, and the upper portion of the connecting beam 5d is hinged with a scraper cylinder 9, and the end of the piston rod of the scraper cylinder 9 is curved. The upper end of the swing arm 9b is hinged, the concave side of the curved swing arm 9b faces the front and the lower end is hinged at the lower part of the connecting beam 5d, and the upper end of the curved swing arm 9b is also hinged with the scraper connecting rod 9c, and the scraper connecting rod 9c is further One end is hinged at the middle of the back surface of the squeegee 9a, and the lower ends of the squeegee 9a are respectively hinged at the two ends of the lower arm 5c of the curved arm. The working surface of the squeegee 9a is concavely curved toward the front and the running track of the squeegee 9a is The front shape of the waste bin 1 is adapted.
如图8所示,弯臂5a为空心结构,弯臂内腔分别设有沿弯臂延伸的弯臂内杆5e,弯臂内杆5e的后端从弯臂上半部的中部伸出且与举升油缸6的活塞杆端部相铰接,弯臂内杆5e的前端下方设有锁钩5e1,垃圾箱投料口1a的两侧边分别设有与锁钩5e1位置相应的锁钩槽1a1,当弯臂内杆5e的端头伸出弯臂5a外时,锁钩5e1卡在锁钩槽1a1中;当弯臂内杆5e的端头缩回弯臂5a内时,锁钩5e1脱离锁钩槽1a1。As shown in FIG. 8, the curved arm 5a is a hollow structure, and the curved arm inner cavity is respectively provided with a curved arm inner rod 5e extending along the curved arm, and the rear end of the curved arm inner rod 5e protrudes from the middle of the upper half of the curved arm and The end of the piston rod of the lift cylinder 6 is hinged, and the hook 5e1 is disposed below the front end of the inner rod 5e of the curved arm, and the hook groove 1a1 corresponding to the position of the hook 5e1 is respectively disposed on both sides of the dumping port 1a. When the end of the bending arm inner rod 5e protrudes out of the bending arm 5a, the locking hook 5e1 is caught in the locking hook groove 1a1; when the end of the bending arm inner rod 5e is retracted into the bending arm 5a, the locking hook 5e1 is disengaged The hook groove 1a1.
如图3所示,举升支架5上与垃圾箱1的投料口边沿位置相应的部位连接有向上伸出的围挡5f,以防止提料斗7在投料时,垃圾泼洒出投料口外。As shown in Fig. 3, a lifting fence 5 is connected to a portion corresponding to the edge of the feeding port of the garbage can 1 to prevent the hopper 7 from spilling out of the feeding port during feeding.
如图1、图3和图5所示,弯臂5a的前端铰接有向下延伸的提料斗挂臂7a,提料斗挂臂7a的前方设有可以向垃圾箱1的投料口进行投料的提料斗7,提料斗7的后部与提料斗挂臂7a固定连接,弯臂5a的拐角处分别焊接有沿高度方向延伸的提料臂铰座5g,提料臂铰座5g
的下部分别铰接有向提料斗方向伸出的提料臂8a,提料臂8a的前端分别铰接有提料斗拉杆8b,提料斗拉杆8b的下端分别铰接在挂臂支架7b上,挂臂支架7b分别垂直连接在提料斗挂臂7a的下端;提料臂铰座5g的上端分别铰接有提料油缸8,提料油缸8的活塞杆端部分别铰接在提料臂8a的中部。As shown in FIG. 1, FIG. 3 and FIG. 5, the front end of the curved arm 5a is hinged with a downwardly extending hopper hanging arm 7a, and the front of the hopper hanging arm 7a is provided with a feeding port that can feed the waste bin 1 The hopper 7, the rear part of the hopper 7 is fixedly connected with the hopper hanging arm 7a, and the corner of the bending arm 5a is welded with a lifting arm hinge 5g extending in the height direction, and the lifting arm hinge 5g
The lower part of the lifting arm 8a is respectively hinged with a lifting rod 8b, and the lower end of the lifting rod 8b is respectively hinged on the hanging arm bracket 7b, and the hanging arm bracket 7b is respectively hinged. They are respectively vertically connected to the lower end of the lifting hopper arm 7a; the upper ends of the lifting arm hinges 5g are respectively hinged with a lifting cylinder 8, and the end of the piston rod of the lifting cylinder 8 is respectively hinged at the middle of the lifting arm 8a.
装填垃圾时,垃圾箱1处于水平位置,后门盖2在重力作用下靠在后门框上,此时锁门油缸2d的活塞杆缩回,锁门托座2e绕铰接点转动,锁门托座2e的U形槽2e1托住后门盖下销2c向上移动,后门盖下销2c带动后门盖整体向上移动,后门盖铰臂2a上的腰形槽2a1提供了向上移动的空间,当后门盖定位销2b完全被后门盖定位锁耳1j的后端钩死时,后门盖得以固定。拉臂车钩住垃圾箱1前部的拉钩1e将垃圾箱1的前部提起,垃圾箱1的后部在滚轮1f上滚动,直至垃圾箱1被放置在轨道3上,当滚轮1f陷于轨道3的凹坑中且抵靠在定位靠山3b上后,拉臂车将垃圾箱1的前部放置在箱体前支架3a上,垃圾箱1得以定位。然后举升油缸6的活塞杆收缩,举升支架5回落,当举升支架5落到垃圾箱1上后,举升油缸6的活塞杆继续收缩将弯臂内杆5e的端头拉出弯臂5a,锁钩5e1插进锁钩槽1a1中,使举升支架5与垃圾箱1结合,可以进行上料或压缩操作,如图1、图3所示。When the garbage is filled, the garbage can 1 is in a horizontal position, and the rear door cover 2 is pressed against the rear door frame by gravity. At this time, the piston rod of the lock cylinder 2d is retracted, and the locking door bracket 2e is rotated around the hinge point, and the locking door bracket is locked. The U-shaped groove 2e1 of the 2e holds the rear door cover lower pin 2c to move upward, the rear door cover lower pin 2c drives the rear door cover to move upward as a whole, and the waist-shaped groove 2a1 on the rear door cover hinge arm 2a provides a space for upward movement, when the rear door cover is positioned When the pin 2b is completely hooked by the rear end of the rear door cover lock ear 1j, the rear door cover is fixed. The pull arm hooks the hook 1e at the front of the trash can 1 to lift the front portion of the trash can 1, and the rear portion of the trash can 1 rolls on the roller 1f until the trash can 1 is placed on the rail 3, when the roller 1f is caught in the track 3 After the recesses are placed against the positioning backrest 3b, the pull arm cart places the front portion of the waste bin 1 on the front frame 3a of the case, and the garbage can 1 is positioned. Then, the piston rod of the lift cylinder 6 contracts, the lift bracket 5 falls back, and when the lift bracket 5 falls onto the garbage can 1, the piston rod of the lift cylinder 6 continues to contract to pull the end of the curved inner rod 5e out of the bend. The arm 5a, the locking hook 5e1 is inserted into the hook groove 1a1, and the lifting bracket 5 is combined with the garbage can 1 to perform a loading or compression operation, as shown in Figs.
如图1、图3所示,上料前,打开垃圾箱1的顶盖1b,提料油缸8的活塞杆收缩牵动提料臂8a绕提料臂铰座5g转动,提料臂8a的前端带动拉杆向上运动,拉杆牵动提料斗挂臂7a的下端绕上部铰接点转动,提料斗7一边向上提升一边逐渐向垃圾箱1的投料口1a方向旋转,直至垃圾被倒入投料口1a中,如图7、图9所示。As shown in Fig. 1 and Fig. 3, before the loading, the top cover 1b of the garbage can 1 is opened, and the piston rod of the lifting cylinder 8 is contracted to pull the lifting arm 8a around the lifting arm hinge 5g, and the front end of the lifting arm 8a The pulling rod is moved upward, and the lower end of the pulling rod hopper 7a is rotated around the upper hinge point, and the lifting hopper 7 is gradually rotated toward the feeding port 1a of the garbage box 1 until the garbage is poured into the feeding port 1a, such as Figure 7 and Figure 9.
然后刮板油缸9的活塞杆伸出,推动弧形摆臂9b绕下端铰接点旋转,刮板连杆9c推动刮板9a运动,由于刮板下端铰接在弯臂下横梁5c上,所以刮板9a作类似于划船的动作,将投料口1a上部的垃圾向下向垃圾箱后部划,如此反复使垃圾塞满垃圾箱且获得压缩。Then, the piston rod of the scraper cylinder 9 is extended to push the arc swing arm 9b to rotate around the lower hinge point, and the scraper rod 9c pushes the scraper 9a to move. Since the lower end of the scraper is hinged on the lower arm 5c of the curved arm, the scraper is scraped. 9a is similar to the action of rowing, and the garbage in the upper portion of the feeding port 1a is drawn downward toward the rear of the garbage bin, so that the garbage is repeatedly filled with the garbage bin and compressed.
上料完毕后,举升油缸6的活塞杆伸出将举升支架5整体升起,使上料机构与压缩机构与垃圾箱分离。拉臂车将实垃圾箱拖离,将空垃圾箱放置在原处进行下一轮上料及压缩。
After the loading is completed, the piston rod of the lifting cylinder 6 is extended to raise the lifting bracket 5 as a whole, so that the loading mechanism and the compression mechanism are separated from the garbage box. The pull arm will pull the solid waste bin away, and place the empty waste bin in the same place for the next round of loading and compression.
实垃圾箱被运输到卸料位置时,垃圾箱的前端被举高,锁门油缸2d的活塞杆伸长,锁门托座2e绕铰接点转动,锁门托座2e的U形槽2e1脱离后门盖下销2c,后门盖2在重力作用下向下移动,后门盖定位销2b脱离后门盖定位锁耳1j,此时后门盖处于自由状态,当垃圾箱的前端被逐渐抬起,后门盖在重力作用下绕后门盖转销1h转动而打开,垃圾得以倒出。When the solid waste bin is transported to the unloading position, the front end of the dustbin is raised, the piston rod of the lock cylinder 2d is extended, the lock bracket 2e is rotated about the hinge point, and the U-shaped groove 2e1 of the lock bracket 2e is disengaged. The rear door cover lower pin 2c, the rear door cover 2 moves downward under the action of gravity, and the rear door cover positioning pin 2b is disengaged from the rear door cover positioning lock ear 1j, and the rear door cover is in a free state, when the front end of the garbage can is gradually lifted, the rear door cover Under the action of gravity, the back door cover pin turns 1h to open and the garbage can be poured out.
如图12所示,刮板油缸9和提料油缸8、举升油缸6受控于液压控制系统,液压控制系统包括刮板电磁换向阀YV1、提料电磁换向阀YV3、举升电磁换向阀YV4和压力控制电磁换向阀YV2。液压油泵B1的吸口通过第一过滤器G1与油槽相连,液压油泵B1的出口与压力控制电磁换向阀YV2的P油口相连,压力控制电磁换向阀YV2的T油口分别与刮板电磁换向阀YV1、提料电磁换向阀YV3和举升电磁换向阀YV4的T油口相连,压力控制电磁换向阀YV2的A油口与刮板电磁换向阀YV1的P油口相连,压力控制电磁换向阀YV2的B油口分别与提料电磁换向阀YV3和举升电磁换向阀YV4的P油口相连;刮板电磁换向阀YV1的两输出口分别与刮板油缸9的两端进油口相连,提料电磁换向阀YV3分别与提料节流阀YV5的两输入端相连,提料节流阀YV5的两输出端分别与提料油缸8的两端进油口相连,举升电磁换向阀YV4的两输出口分别与举升液压锁YV6两输入端相连,举升液压锁YV6的两输出端分别与举升节流阀YV7的两输入端相连,举升节流阀YV7的两输出端分别与举升油缸6的两端进油口相连。As shown in Fig. 12, the scraper cylinder 9 and the lifting cylinder 8, the lifting cylinder 6 are controlled by the hydraulic control system, and the hydraulic control system includes the scraper electromagnetic reversing valve YV1, the feeding electromagnetic reversing valve YV3, and the lifting electromagnetic Directional valve YV4 and pressure control solenoid reversing valve YV2. The suction port of the hydraulic oil pump B1 is connected to the oil tank through the first filter G1, and the outlet of the hydraulic oil pump B1 is connected with the P port of the pressure control electromagnetic reversing valve YV2, and the T port of the pressure control electromagnetic reversing valve YV2 is respectively coupled with the scraper plate electromagnetic The reversing valve YV1 and the feeding electromagnetic reversing valve YV3 are connected to the T port of the lift electromagnetic reversing valve YV4, and the A port of the pressure control electromagnetic reversing valve YV2 is connected to the P port of the scraper electromagnetic reversing valve YV1. The B port of the pressure control electromagnetic reversing valve YV2 is respectively connected with the liquid electromagnetic reversing valve YV3 and the P port of the lifting electromagnetic reversing valve YV4; the two output ports of the scraper electromagnetic reversing valve YV1 are respectively combined with the scraper The oil inlets of the two ends of the oil cylinder 9 are connected, and the electromagnetic reversing valve YV3 is respectively connected with the two input ends of the feeding throttle valve YV5, and the two output ends of the lifting throttle valve YV5 are respectively connected with the two ends of the lifting oil cylinder 8. The oil inlets are connected, and the two output ports of the lift electromagnetic reversing valve YV4 are respectively connected with the two input ends of the lift hydraulic lock YV6, and the two output ends of the lift hydraulic lock YV6 are respectively connected with the two input ends of the lift throttle valve YV7. The two output ends of the lift throttle valve YV7 are respectively connected to the oil inlets of the two ends of the lift cylinder 6.
压力控制电磁换向阀YV2的P油口与第一溢流阀F1的入口相连,提料电磁换向阀YV3和举升电磁换向阀YV4的P油口分别与第二溢流阀F2的入口相连,第一溢流阀F1和第二溢流阀F2的出口分别与压力控制电磁换向阀YV2的T油口相连,压力控制电磁换向阀YV2的T油口通过第二过滤器G2与油槽相连;刮板电磁换向阀YV1受控于刮板张开电磁线圈S1和刮板压缩电磁线圈S2,压力控制电磁换向阀YV2受控于压力控制左电磁线圈S7和压力控制右电磁线圈S8,提料电磁换向阀YV3受控于提料下电磁线圈S3和提料上电磁线圈S4,举升电磁换向阀YV4受控于举升下电磁线圈S5和举升上电磁线圈S6。
The P port of the pressure control electromagnetic reversing valve YV2 is connected to the inlet of the first relief valve F1, and the P port of the electromagnetic reversing valve YV3 and the lifting electromagnetic reversing valve YV4 are respectively associated with the second relief valve F2. The inlets are connected, and the outlets of the first relief valve F1 and the second relief valve F2 are respectively connected to the T port of the pressure control electromagnetic reversing valve YV2, and the T port of the pressure control electromagnetic reversing valve YV2 passes through the second filter G2. Connected to the oil tank; the scraper electromagnetic reversing valve YV1 is controlled by the scraper opening electromagnetic coil S1 and the scraper compression electromagnetic coil S2, the pressure control electromagnetic reversing valve YV2 is controlled by the pressure control left electromagnetic coil S7 and the pressure control right electromagnetic The coil S8, the feeding electromagnetic reversing valve YV3 is controlled by the electromagnetic coil S3 under the lifting and the electromagnetic coil S4 of the lifting material, and the lifting electromagnetic reversing valve YV4 is controlled by the lifting electromagnetic coil S5 and the lifting electromagnetic coil S6 .
刮板电磁换向阀YV1、提料电磁换向阀YV3、举升电磁换向阀YV4和压力控制电磁换向阀YV2均为三位四通换向阀,压力控制电磁换向阀YV2的中位机能为M型,举升电磁换向阀YV4的中位机能为Y型,刮板电磁换向阀YV1和提料电磁换向阀YV3的中位机能为O型。Scraper electromagnetic reversing valve YV1, lifting electromagnetic reversing valve YV3, lifting electromagnetic reversing valve YV4 and pressure control electromagnetic reversing valve YV2 are three-position four-way reversing valve, pressure control electromagnetic reversing valve YV2 The position function is M type, the median function of the lift electromagnetic reversing valve YV4 is Y type, the median function of the scraper electromagnetic reversing valve YV1 and the feeding electromagnetic reversing valve YV3 is O type.
中位机能为M型的压力控制电磁换向阀YV2位于左工位时,P油口和B油口导通,A油口与T油口导通;位于右工位时,P油口和A油口导通,B油口与T油口导通;位于中位时,A油口与B油口封闭,P油口和T油口导通使液压油泵B1的出口油路畅通。When the median function is M-type pressure control electromagnetic reversing valve YV2 is located at the left station, P port and B port are conducting, A port and T port are conducting; when in the right position, P port and The A port is turned on, the B port and the T port are connected; when the position is in the middle position, the A port and the B port are closed, and the P port and the T port are turned on to make the outlet oil path of the hydraulic oil pump B1 unblocked.
中位机能为O型的刮板电磁换向阀YV1和提料电磁换向阀YV3位于中位时,P油口、T油口、A油口与B油口均封闭;位于左工位时,P油口和B油口导通,A油口与T油口导通;位于右工位时,P油口和A油口导通,B油口与T油口导通。When the median function is O-type scraper electromagnetic reversing valve YV1 and the feeding electromagnetic reversing valve YV3 is in the middle position, P port, T port, A port and B port are closed; when it is in the left position , P port and B port are connected, A port and T port are connected; when in the right position, P port and A port are conducting, B port and T port are conducting.
中位机能为Y型的举升电磁换向阀YV4位于中位时,A油口、B油口均与T油口导通,防止举升液压锁YV6的液控口憋压将举升液压锁YV6打开使举升油缸6无法支撑举升架,造成危险。位于左工位时,P油口和B油口导通,A油口与T油口导通;位于右工位时,P油口和A油口导通,B油口与T油口导通。When the median function is Y-type lift electromagnetic reversing valve YV4 is in the middle position, the A port and the B port are both connected to the T port, preventing the hydraulic control port of the lift hydraulic lock YV6 from being lifted. The lock YV6 is opened so that the lift cylinder 6 cannot support the lift frame, posing a hazard. When it is located at the left station, the P port and the B port are connected, the A port and the T port are connected; when the right position is located, the P port and the A port are conducting, and the B port and the T port are leading. through.
当刮板张开电磁线圈S1得电,刮板电磁换向阀YV1处于左工位,刮板油缸9缩回使刮板向前向上运动而张开;当刮板压缩电磁线圈S2得电,刮板电磁换向阀YV1处于右工位,刮板油缸9伸长使刮板向下向后进行压缩。When the squeegee opens the electromagnetic coil S1 to be energized, the squeegee electromagnetic reversing valve YV1 is in the left position, the squeegee cylinder 9 is retracted to move the squeegee to move forward and open; when the squeegee compression electromagnetic coil S2 is energized, The squeegee electromagnetic reversing valve YV1 is in the right position, and the squeegee cylinder 9 is extended to compress the squeegee downward and backward.
当提料下电磁线圈S3得电,提料电磁换向阀YV3处于左工位,提料油缸8缩短使上料斗下降;当提料上电磁线圈S4得电,提料电磁换向阀YV3处于右工位,提料油缸8伸长使上料斗上升进行投料。When the electromagnetic coil S3 is energized under the material, the electromagnetic reversing valve YV3 is in the left position, and the lifting cylinder 8 is shortened to lower the upper hopper; when the electromagnetic coil S4 is energized, the electromagnetic reversing valve YV3 is in the In the right position, the lifting cylinder 8 is extended to raise the upper hopper for feeding.
当举升下电磁线圈S5得电时,举升电磁换向阀YV4处于左工位,举升油缸6缩回举升支架5回落;当举升上电磁线圈S6得电时,举升电磁换向阀YV4处于右工位,举升油缸6伸长举升支架5升高;举升电磁换向阀YV4处于左、右工位时,举升液压锁YV6的液控口建压,举升液压锁YV6导通;举升电磁换向阀YV4处于中位时,举升液压锁YV6的液控口泄压,举升液压锁YV6关闭。
When the lift solenoid S5 is energized, the lift electromagnetic reversing valve YV4 is in the left position, the lift cylinder 6 is retracted and the lift bracket 5 is retracted; when the lift solenoid S6 is energized, the lift electromagnetic switch The valve YV4 is in the right position, the lifting cylinder 6 is extended and the lifting bracket 5 is raised; when the lifting electromagnetic reversing valve YV4 is in the left and right positions, the hydraulic control port of the lifting hydraulic lock YV6 is built, lifting When the hydraulic lock YV4 is in the neutral position, the hydraulic control port of the lift hydraulic lock YV6 is released, and the lift hydraulic lock YV6 is closed.
当压力控制左电磁线圈S7得电时,压力控制电磁换向阀YV2处于左工位,提料电磁换向阀YV3和举升电磁换向阀YV4可分别操纵提料油缸8和举升油缸6动作,刮板油缸9停止工作;当压力控制右电磁线圈S8得电时,压力控制电磁换向阀YV2处于右工位,刮板电磁换向阀YV1可以操纵刮板油缸9动作,提料油缸8和举升油缸6停止工作。When the pressure control left electromagnetic coil S7 is energized, the pressure control electromagnetic reversing valve YV2 is in the left position, and the lifting electromagnetic reversing valve YV3 and the lifting electromagnetic reversing valve YV4 can respectively operate the lifting cylinder 8 and the lifting cylinder 6 Action, the scraper cylinder 9 stops working; when the pressure control right solenoid S8 is energized, the pressure control electromagnetic reversing valve YV2 is in the right position, and the scraper electromagnetic reversing valve YV1 can operate the scraper cylinder 9 to move the extraction cylinder 8 and lift cylinder 6 stop working.
如图13所示,刮板油缸9和提料油缸8、举升油缸6还受控于电气控制系统,电气控制系统包括变频器VFD、电源模块P1、PLC控制器、对液压油进行冷却的液压油散热风机、探测油槽高油位的高油位开关LE1和探测油槽低油位的低油位开关LE2。在刮板张开到位的部位安装有刮板上到位接近开关SW1,在提料斗提升到位的部位安装有提料上到位接近开关SW2,在举升支架5举升到位的位置安装有举升上到位接近开关SW3。As shown in FIG. 13, the scraper cylinder 9, the lifting cylinder 8, and the lifting cylinder 6 are also controlled by an electric control system including an inverter VFD, a power module P1, a PLC controller, and cooling the hydraulic oil. Hydraulic oil cooling fan, high oil level switch LE1 for detecting high oil level in oil tank and low oil level switch LE2 for detecting low oil level in oil tank. A scraper on-position proximity switch SW1 is installed at a position where the squeegee is opened, and a lifting-in-place proximity switch SW2 is installed at a portion where the hopper is lifted in place, and the lift bracket 5 is lifted in position to be lifted. The switch SW3 is in place.
380v交流电源通过主电源开关HS与变频器VFD的电源输入端相连接,变频器VFD的电源输出端与液压油泵电机M1相连接,变频器的RS485端口与PLC控制器的RS485端口连接。电源模块P1的输入端与220v交流电源相连接,220v交流电源上设有断路器HK,电源模块P1的输出端输出24v直流电源,电源模块P1的0VDC端口与PLC控制器的0VDC端口连接,电源模块P1的0VDC端口还与刮板上到位接近开关SW1、提料上到位接近开关SW2、举升上到位接近开关SW3的电源输入端的0VDC端连接,以及与刮板上到位继电器K5、提料上到位继电器K6、举升到位继电器K7线圈的0VDC端连接。The 380v AC power supply is connected to the power input end of the inverter VFD through the main power switch HS. The power output end of the inverter VFD is connected with the hydraulic oil pump motor M1, and the RS485 port of the inverter is connected with the RS485 port of the PLC controller. The input end of the power module P1 is connected to the 220v AC power supply, the circuit breaker HK is provided on the 220v AC power supply, the 24v DC power supply is outputted from the output end of the power module P1, and the 0VDC port of the power module P1 is connected to the 0VDC port of the PLC controller. The 0VDC port of the module P1 is also connected to the 0VDC terminal of the power supply input end of the proximity switch SW1, the upper feed proximity switch SW2, the lift upper position proximity switch SW3, and the on-position relay K5 and the material on the scraper. The in-position relay K6 is connected to the 0VDC terminal of the coil of the K7 coil.
PLC控制器的IB+、IB-端口连接有电子锁BK1,满箱继电器K4的常闭触头与机械锁BK2及启动按钮SB1或SB2串联后接入24v直流电源与PLC控制器的第一输入端IN1之间。提料上按钮SB3、提料下按钮SB4、举升上按钮SB5、举升下按钮SB6和刮板张开按钮SB7分别串联在24v直流电源与PLC控制器的第二输入端IN2、第三输入端IN3、第六输入端IN6、第七输入端IN7和第八输入端IN8之间;提料下继电器K2的第一常闭触头K2-1、提料上继电器K3的第一常闭触头K3-1与刮板张开电磁线圈S1串联后连接在220vAC与PLC控制器的第二输出端O2之间。
The IB+ and IB- ports of the PLC controller are connected with an electronic lock BK1. The normally closed contact of the full-box relay K4 is connected in series with the mechanical lock BK2 and the start button SB1 or SB2, and then connected to the first input of the 24v DC power supply and the PLC controller. Between IN1. The pick-up button SB3, the pick-up button SB4, the lift-up button SB5, the lift-down button SB6, and the squeegee open button SB7 are respectively connected in series with the 24v DC power supply and the second input terminal IN2 and the third input of the PLC controller. Between the terminal IN3, the sixth input terminal IN6, the seventh input terminal IN7 and the eighth input terminal IN8; the first normally closed contact K2-1 of the relay K2 and the first normally closed contact of the relay K3 on the material The head K3-1 is connected in series with the squeegee open solenoid S1 and is connected between the 220vAC and the second output terminal O2 of the PLC controller.
提料下继电器K2的第二常闭触头K2-2、提料上继电器K3的第二常闭触头K3-2与刮板压缩电磁线圈S2串联后连接在220vAC与PLC控制器的第三输出端O3之间。The second normally closed contact K22 of the relay K2 and the second normally closed contact K3-2 of the relay K3 are connected in series with the squeezing compression electromagnetic coil S2 and connected to the third of the 220vAC and the PLC controller. Between the outputs O3.
提料下继电器K2的常开触头与提料下电磁线圈S3串联后接入220vAC与0vAC之间,提料下继电器K2的线圈连接在220vAC与PLC控制器的第四输出端O4之间。Under the feeding, the normally open contact of the relay K2 is connected in series with the electromagnetic coil S3 under the feeding, and then connected between 220vAC and 0vAC. The coil of the relay K2 is connected between the 220vAC and the fourth output end O4 of the PLC controller.
提料上继电器K3的常开触头与提料上电磁线圈S4串联后接入220vAC与0vAC之间,提料上继电器K3的线圈连接在220vAC与PLC控制器的第五输出端O5之间。The normally open contact of the relay K3 is connected in series with the electromagnetic coil S4 of the feeding material, and then connected between 220vAC and 0vAC, and the coil of the relay K3 is connected between the 220vAC and the fifth output end O5 of the PLC controller.
满箱继电器K4的常开触头与满箱指示灯D2串联后接入220vAC与0vAC之间,满箱继电器K4的线圈连接在220vAC与PLC控制器的第六输出端O6之间。The normally open contact of the full box relay K4 is connected in series with the full box indicator light D2 and connected between 220vAC and 0vAC, and the coil of the full box relay K4 is connected between the 220vAC and the sixth output end O6 of the PLC controller.
举升下电磁线圈S5连接在220vAC与PLC控制器的第七输出端O7之间。The lift solenoid S5 is connected between the 220vAC and the seventh output O7 of the PLC controller.
刮板上到位继电器K5的第一常开触头K5-1、提料上到位继电器K6的第一常开触头K6-1与举升上电磁线圈S6串联后连接在220vAC与PLC控制器的第八输出端O8之间。The first normally open contact K5-1 of the scraper on-position relay K5, the first normally open contact K6-1 of the pick-up upper-position relay K6 and the lift upper electromagnetic coil S6 are connected in series and connected to the 220vAC and the PLC controller. The eighth output is between O8.
压力控制左电磁线圈S7、压力控制右电磁线圈S8分别连接在220vAC与PLC控制器的第九输出端O9、第十输出端O10之间。The pressure control left electromagnetic coil S7 and the pressure control right electromagnetic coil S8 are respectively connected between the 220vAC and the ninth output terminal O9 and the tenth output terminal O10 of the PLC controller.
刮板上到位继电器K5的第二常开触头K5-2、提料上到位继电器K6的第二常开触头K6-2、举升到位继电器K7的第一常开触头K7-1与拉箱允许指示灯D1串联后接入220vAC与0vAC之间。The second normally open contact K5-2 of the on-position relay K5, the second normally open contact K6-2 of the upper feed-in relay K6, and the first normally open contact K7-1 of the lift-in relay K7 The pull box allows the indicator D1 to be connected in series between 220vAC and 0vAC.
刮板上到位接近开关SW1、提料上到位接近开关SW2和举升上到位接近开关SW3的电源输入段分别接入24vDC与0vDC之间,刮板上到位接近开关SW1、提料上到位接近开关SW2和举升上到位接近开关SW3的的信号输出端分别与刮板上到位继电器K5、提料上到位继电器K6和举升到位继电器K7的线圈串联后与0vDC连接。The power supply input section of the proximity switch SW1 on the squeegee, the proximity switch SW2 on the lifting material, and the proximity switch SW3 on the lifter are respectively connected between 24vDC and 0vDC, and the proximity switch SW1 on the squeegee is in place. The SW2 and the signal output terminal of the lift-up proximity switch SW3 are connected in series with the coil on the squeegee in-position relay K5, the material-feeding in-position relay K6, and the lift-up relay K7, respectively, and are connected to 0vDC.
风冷接触器K1的线圈连接在220vAC与PLC控制器的第一输出端O1之间,风机开启按钮SB8连接在PLC控制器的第一输出端O1与0vAC之间,220vAC通过风冷接触器K1的触头与液压油散热风机电机M2连接.高油位开关LE1和低油位开关LE2分别连接在24v直流
电源与PLC控制器的第四输入端IN4、第五输入端IN5之间;急停按钮ES1、ES2、ES3依次串联后连接在24v直流电源与PLC控制器的第九输入端IN9之间。The coil of the air-cooled contactor K1 is connected between 220vAC and the first output end O1 of the PLC controller, and the fan open button SB8 is connected between the first output end O1 and 0vAC of the PLC controller, and the 220vAC passes through the air-cooled contactor K1. The contact is connected to the hydraulic oil cooling fan motor M2. The high oil level switch LE1 and the low oil level switch LE2 are respectively connected to the 24v DC
The power supply is connected between the fourth input terminal IN4 and the fifth input terminal IN5 of the PLC controller; the emergency stop buttons ES1, ES2, ES3 are connected in series and then connected between the 24v DC power supply and the ninth input terminal IN9 of the PLC controller.
PLC控制器与变频器之间通过RS485端口交互数据,变频器通过实时检测液压油泵电机M1的电流,实现刮板的差动与正常运动的切换,动作如下:首先放空垃圾箱,如果当前举升支架5举升到位,拉箱允许指示灯D1已亮,此时可以直接用拉臂车将空箱放到位,否则必须先保证刮板上到位接近开关SW1和提料上到位接近开关SW2亮,然后才能按举升上按钮SB5,将举升支架5举升到位。这时必须首先用电子钥匙打开电子锁BK1,使PLC控制器控制变频器输出50Hz电源,驱动液压油泵电机M1工作,再根据需要按刮板张开按钮SB7使刮板张开到位,按提料上按钮SB3使提料上继电器K3的线圈得电,提料上继电器K3的常开触头闭合,提料上电磁线圈S4得电,提料电磁换向阀YV3控制提料油缸将料斗提升到位,最后按举升上按钮SB5,将举升支架5举升到位,这时拉箱允许指示灯D1亮,可以用拉臂车将空箱放到位,然后按举升下按钮SB6将举升支架5落下,再按提料下按钮SB4将料斗放下准备上料,上料后进入压缩程序。The PLC controller and the inverter exchange data through the RS485 port. The inverter detects the current of the hydraulic oil pump motor M1 in real time to realize the switching of the differential and normal motion of the scraper. The action is as follows: first empty the garbage bin, if the current lift The bracket 5 is lifted into position, and the pull box allows the indicator light D1 to be lit. At this time, the empty box can be directly put into position by the pull arm vehicle, otherwise the proximity switch SW1 in the scraper plate and the proximity switch SW2 on the lifting material must be ensured to be bright. Then, the lift stand 5 can be lifted into position by pressing up the up button SB5. At this time, you must first use the electronic key to open the electronic lock BK1, so that the PLC controller controls the inverter to output 50Hz power, drive the hydraulic oil pump motor M1 to work, and then press the squeegee open button SB7 to open the squeegee in place according to the need, according to the material The upper button SB3 energizes the coil of the relay K3 on the material feeding, the normally open contact of the relay K3 is closed, the electromagnetic coil S4 is energized, and the electromagnetic reversing valve YV3 controls the lifting cylinder to lift the hopper into place. Finally, press the up button SB5 to raise the lifting bracket 5 into position. At this time, the pull box allows the indicator light D1 to be lit. The empty box can be placed in position by the pull arm, and then the lift button SB6 is used to lift the bracket. 5 Drop, and then press the button SB4 to lower the hopper to prepare for loading. After loading, enter the compression program.
开始压缩垃圾时,开机械锁BK2,按下启动按钮SB1或SB2,PLC控制器控制变频器输出70Hz,刮板张开电磁线圈S1得电,刮板电磁换向阀YV1处于左工位,刮板快速向前向上张开。When starting to compress the garbage, open the mechanical lock BK2, press the start button SB1 or SB2, the PLC controller controls the inverter output 70Hz, the scraper opens the electromagnetic coil S1 to get electricity, the scraper electromagnetic reversing valve YV1 is in the left position, scraping The board opens quickly forwards and upwards.
当刮板张开到位,液压油泵电机M1的电流上升到1.5倍额定电流时,PLC控制器控制变频器输出50Hz并使得刮板压缩电磁线圈S2得电,刮板电磁换向阀YV1切换为右工位,刮板正常速度向下向后进行压缩,运行1S后,PLC控制器控制变频器输出70Hz,刮板差动压缩即加速压缩。When the scraper is opened and the current of the hydraulic oil pump motor M1 rises to 1.5 times the rated current, the PLC controller controls the inverter output 50Hz and makes the scraper compression solenoid S2 energized, and the scraper electromagnetic reversing valve YV1 is switched to the right. The station, the normal speed of the scraper is compressed downwards and backwards. After running 1S, the PLC controller controls the inverter output 70Hz, and the scraper differential compression accelerates the compression.
刮板加速压缩过程中,如果遇到负载,液压油泵电机M1的电流上升,达到1.5倍额定电流后,PLC控制器控制变频器输出50Hz,刮板改变为正常速度压缩。During the acceleration of the scraper, if the load is encountered, the current of the hydraulic oil pump motor M1 rises, and after reaching 1.5 times the rated current, the PLC controller controls the inverter output to 50 Hz, and the scraper changes to normal speed compression.
刮板压缩过程中,液压油泵电机M1的电流上升到2.5倍额定电流且保持达到1秒时,PLC控制器控制变频器停止输出,且使得刮板压缩电磁线圈S2失电,1S后,PLC控制器控制变频器输出70Hz并使
得刮板张开电磁线圈S1得电,刮板电磁换向阀YV1处于左工位,刮板快速张开,一个动作循环结束,PLC控制器控制变频器停止输出,液压油泵电机M1停止运转,运行结束。再按下启动按钮SB1或SB2,下一个循环开始。During the scraper compression process, when the current of the hydraulic oil pump motor M1 rises to 2.5 times the rated current and keeps reaching 1 second, the PLC controller controls the inverter to stop output, and causes the scraper compression solenoid S2 to lose power. After 1S, PLC control Control the inverter output 70Hz and
The scraper opens the electromagnetic coil S1 to be energized, the scraper electromagnetic reversing valve YV1 is in the left position, the scraper opens rapidly, and one action cycle ends, the PLC controller controls the inverter to stop output, and the hydraulic oil pump motor M1 stops running. The run ends. Press the start button SB1 or SB2 again and the next cycle starts.
在刮板运行过程中,如果提料上按钮SB3或提料下按钮SB4被按下,则提料上继电器K3或提料下继电器K2的线圈得电,提料上继电器K3或提料下继电器K2的常闭触头断开,刮板压缩电磁线圈S2或刮板张开电磁线圈S1无法得电,刮板停止动作,而提料上继电器K3或提料下继电器K2的常开触头闭合使提料上电磁线圈S4或提料下电磁线圈S3得电,提料电磁换向阀YV3控制提料油缸8动作使上料斗提升或下降,完成上料,上料过程中PLC控制器控制变频器输出50Hz。完成上料后,松开提料上按钮SB3或提料下按钮SB4,且使刮板重新张开回到初始位置,然后再重新压缩,整个动作流程设定执行三个循环后,PLC控制器控制变频器停止输出,运行结束。During the operation of the squeegee, if the button SB3 or the button SB4 under the material is pressed, the coil of the relay K3 or the relay K2 of the material is energized, and the relay K3 or the relay under the material is lifted. K2's normally closed contact is disconnected, the squeegee compression solenoid S2 or the squeegee open solenoid S1 cannot be powered, the squeegee stops, and the normally open contact of the relay K3 or the feeder K2 under the material is closed. The electromagnetic coil S4 or the electromagnetic coil S3 under the lifting material is electrified, and the electromagnetic reversing valve YV3 is controlled to control the lifting cylinder 8 to raise or lower the upper hopper, complete the loading, and the PLC controller controls the frequency conversion during the loading process. The output is 50Hz. After the loading is completed, the lifting button SB3 or the lower button SB4 is released, and the blade is re-opened to the initial position, and then recompressed. After the entire operation flow is set to execute three cycles, the PLC controller Control the inverter to stop output and the operation ends.
运行过程中,如果液压油泵电机M1发生过载时,PLC控制器控制变频器停止输出,且使得刮板压缩电磁线圈S2、刮板张开电磁线圈S1、提料上电磁线圈S4和提料下电磁线圈S3均失电,运行结束;1S后过载自动复位,液压油泵电机M1可以正常启动;刮板压缩过程中,由差动变化为正常运动,即变频器输出频率为50Hz时,如果液压油泵电机M1的电流上升到大于2倍额定电流且保持达到3秒时,则说明压缩箱内压缩已满,PLC控制器控制满箱继电器K4的线圈得电,满箱继电器K4的常开触头闭合,满箱指示灯D2亮,运行结束,此时由于满箱继电器K4的常闭触头断开,即使按下启动按钮SB1或SB2,刮板循环动作仍无法进行,这时如果要使液压油泵电机M1工作,只有用电子钥匙打开电子锁BK1,才能使PLC控制器控制变频器输出50Hz电源,驱动液压油泵电机M1工作。During operation, if the hydraulic oil pump motor M1 is overloaded, the PLC controller controls the inverter to stop output, and causes the squeegee to compress the electromagnetic coil S2, the squeegee to open the electromagnetic coil S1, the upper electromagnetic coil S4 and the electromagnetic under the material The coil S3 is de-energized and the operation ends; after 1S, the overload is automatically reset, and the hydraulic oil pump motor M1 can be started normally; during the compression process of the scraper, the differential change is normal motion, that is, when the inverter output frequency is 50 Hz, if the hydraulic oil pump motor When the current of M1 rises to more than 2 times of rated current and keeps reaching 3 seconds, the compression in the compression box is full, the PLC controller controls the coil of the full box relay K4 to be energized, and the normally open contact of the full box relay K4 is closed. The full box indicator light D2 is on and the operation is finished. At this time, since the normally closed contact of the full box relay K4 is disconnected, even if the start button SB1 or SB2 is pressed, the squeegee circulation operation cannot be performed, and if the hydraulic oil pump motor is to be made M1 work, only use the electronic key to open the electronic lock BK1, in order to make the PLC controller control the inverter output 50Hz power supply, drive the hydraulic oil pump motor M1 to work.
垃圾压缩箱装满后,用电子钥匙打开电子锁BK1,使PLC控制器控制变频器输出50Hz电源,驱动液压油泵电机M1工作,按下刮板张开按钮SB7,使得刮板张开电磁线圈S1得电,刮板张开;当刮板张开到位后,刮板上到位接近开关SW1发出信号使刮板上到位继电器K5的线圈得电,刮板上到位继电器K5的第一常开触头K5-1和第二常开
触头K5-2闭合。按下提料上按钮SB3,使得提料上电磁线圈S4得电,提料油缸8驱动提料斗上升,当提料斗上升到位后,提料上到位接近开关SW2发出信号使提料上到位继电器K6的线圈得电,提料上到位继电器K6的第一常开触头K6-1和第二常开触头K6-2闭合。按下举升上按钮SB5,使得举升上电磁线圈S6得电,举升油缸6驱动举升支架5向上运动,当举升支架5举升到位后,举升上到位接近开关SW3发出信号使举升到位继电器K7的线圈得电,举升到位继电器K7的第一常开触头K7-1闭合。After the garbage compression box is full, use the electronic key to open the electronic lock BK1, so that the PLC controller controls the inverter to output 50Hz power, drive the hydraulic oil pump motor M1 to work, press the squeegee open button SB7, so that the squeegee opens the electromagnetic coil S1 When the squeegee is opened, the squeegee is in proximity to the switch SW1 to send a signal to energize the coil of the in-position relay K5 on the squeegee, and the first normally open contact of the squeegee in place relay K5 K5-1 and the second normally open
Contact K5-2 is closed. Pressing the button SB3 on the pick-up, the electromagnetic coil S4 on the material is energized, and the lifting cylinder 8 drives the lifting hopper to rise. When the lifting hopper is raised into position, the feeding device is in place to approach the switch SW2 to send a signal to raise the material to the relay K6. The coil is energized, and the first normally open contact K6-1 and the second normally open contact K6-2 of the feed-on relay K6 are closed. Pressing the lift up button SB5 causes the lift upper solenoid S6 to be energized, and the lift cylinder 6 drives the lift bracket 5 to move upward. When the lift bracket 5 is lifted into position, the lift up position proximity switch SW3 signals The coil of the lift-up relay K7 is energized, and the first normally open contact K7-1 of the lift-in relay K7 is closed.
当刮板上到位继电器K5的第一常开触头和提料上到位继电器K6的第一常开触头同时闭合时,举升上电磁线圈S6才能得电,可以避免刮板处于压缩状态或提料斗处于上料状态时,举升支架5被举升而造成设备损坏。当刮板上到位继电器K5的第二常开触头K5-2、提料上到位继电器K6的第二常开触头K6-2和举升到位继电器K7的第一常开触头K7-1同时闭合时,拉箱允许指示灯D1才会亮,拉臂车才可以将压缩箱拉走。When the first normally open contact of the on-position relay K5 of the squeegee and the first normally open contact of the in-position relay K6 at the same time are simultaneously closed, the lift upper electromagnetic coil S6 can be powered, and the squeegee can be prevented from being compressed or When the hopper is in the loading state, the lifting bracket 5 is lifted up to cause damage to the equipment. When the second normally open contact K5-2 of the on-position relay K5, the second normally open contact K6-2 of the in-position relay K6, and the first normally open contact K7-1 of the lift-in relay K7 When closed at the same time, the pull box allows the indicator light D1 to be illuminated, and the pull arm can pull the compression box away.
风机开启按钮SB8按下后,风冷接触器K1的线圈得电,风冷接触器K1的触头闭合,使得液压油散热风机的电机工作;运行过程中,如果遇到紧急情况,某个急停按钮被按下,或者高油位开关LE1、低油位开关LE2触发,则PLC控制器控制变频器停止输出,且使得刮板压缩电磁线圈、刮板张开电磁线圈、提料上电磁线圈S4和提料下电磁线圈S3均失电。After the fan open button SB8 is pressed, the coil of the air-cooled contactor K1 is energized, and the contact of the air-cooled contactor K1 is closed, so that the motor of the hydraulic oil cooling fan works; during the operation, if an emergency situation occurs, an emergency When the stop button is pressed, or the high oil level switch LE1 and the low oil level switch LE2 are triggered, the PLC controller controls the frequency converter to stop output, and causes the squeegee to compress the electromagnetic coil, the squeegee to open the electromagnetic coil, and to raise the electromagnetic coil. Both S4 and the electromagnetic coil S3 under the material are de-energized.
PLC控制器可以选用西门子电气生产的S7-200型PLC控制器。The PLC controller can use the S7-200 PLC controller produced by Siemens Electric.
本领域技术人员应当清楚,本发明的技术思路并不限于以上具体的实施例。例如各部件之间除了采用如图所示的液压驱动控制以外,还可以采用诸如电动机、链轮、链条构成的传动机构的其它任何合适的传动机构来驱动投料机构、压缩机构和举升支架。在例如,作为替代地,垃圾箱的后门盖也可以采用其它的合适构造的自锁机构经由重力实现自锁或者以手工方式闭锁。再例如,后门盖与投料口也可以并非如图所示那样相反设置,而是设置成彼此相互靠近,同时相应调整滚轮的布置。It should be apparent to those skilled in the art that the technical idea of the present invention is not limited to the above specific embodiments. For example, in addition to the hydraulic drive control as shown in the drawings, any other suitable transmission mechanism such as a motor, a sprocket, or a chain may be used to drive the feeding mechanism, the compression mechanism, and the lifting bracket. For example, the rear door cover of the waste bin may alternatively be self-locking or manually locked by gravity using other suitably constructed self-locking mechanisms. For another example, the rear door cover and the feed opening may not be arranged oppositely as shown, but may be disposed close to each other while adjusting the arrangement of the rollers accordingly.
基于所给出的实施例,本发明提供了一种垃圾装填设备,包括固
定支架,一可移动的垃圾箱能够被驱动进出所述固定支架,所述垃圾箱的顶面中具有一投料口以及一为所述投料口所配的可开闭的顶盖,并且所述垃圾箱的侧面中具有一卸料口以及一为所述卸料口所配的可开闭的门,所述垃圾箱能够处于第一状态和第二状态,在所述第一状态,所述门被锁定封闭所述卸料口,在所述第二状态,所述门被打开,使得所述垃圾箱内的物体能够卸出,其中,所述固定支架设有投料机构以及压缩机构,在所述垃圾箱被移动到所述固定支架内并以第一状态就位后,所述投料机构选择性被驱动以向所述投料口投放垃圾并且所述压缩机构选择性被驱动以压缩垃圾。Based on the embodiments given, the present invention provides a garbage filling apparatus including solid
a fixed bracket, a movable waste bin capable of being driven into and out of the fixing bracket, the top surface of the trash can having a feeding opening and an openable and closeable top cover for the feeding opening, and The side of the garbage can has a discharge opening and an openable and closeable door for the discharge opening, the garbage can can be in a first state and a second state, in the first state, The door is locked to close the discharge opening, and in the second state, the door is opened, so that an object in the garbage can can be unloaded, wherein the fixing bracket is provided with a feeding mechanism and a compression mechanism, After the waste bin is moved into the fixed bracket and seated in the first state, the dosing mechanism is selectively driven to deliver trash to the feed port and the compression mechanism is selectively driven to compress the trash.
可选地,所述投料机构包括用于向所述投料口投放垃圾的料斗、液压缸组件以及连杆机构,所述连杆机构在所述料斗与所述固定支架之间设置,所述液压缸组件作用于所述连杆机构与所述固定支架之间,从而驱动所述连接机构相对于所述固定支架运动以使所述料斗动作。Optionally, the feeding mechanism includes a hopper, a hydraulic cylinder assembly, and a link mechanism for delivering garbage to the feeding port, the linkage mechanism being disposed between the hopper and the fixing bracket, the hydraulic pressure A cylinder assembly acts between the linkage mechanism and the fixed bracket to drive the linkage mechanism relative to the stationary bracket to actuate the hopper.
可选地,所述压缩机构包括刮板、液压缸组件以及连杆机构,所述连杆机构在所述刮板与所述固定支架之间设置,所述液压缸组件作用于所述连杆机构与所述固定支架之间,从而驱动所述连接机构相对于所述固定支架运动以使所述刮板从所述投料口上方将垃圾向下压入所述垃圾箱。Optionally, the compression mechanism includes a scraper, a hydraulic cylinder assembly, and a link mechanism, the linkage mechanism is disposed between the scraper and the fixed bracket, and the hydraulic cylinder assembly acts on the connecting rod Between the mechanism and the fixed bracket, thereby driving the connecting mechanism to move relative to the fixing bracket to cause the scraper to press the garbage downward into the trash can from above the feeding opening.
可选地,所述固定支架具有一铰座以及一在所述铰座上铰接的举升支架,所述举升支架配备有一液压缸组件,用于驱动所述举升支架相对于所述固定支架移动,所述投料机构和所述压缩机构在所述举升支架上设置。Optionally, the fixing bracket has a hinge seat and a lifting bracket hinged on the hinge seat, and the lifting bracket is equipped with a hydraulic cylinder assembly for driving the lifting bracket relative to the fixing The carriage is moved, and the feeding mechanism and the compression mechanism are disposed on the lift bracket.
可选地,所述举升支架设有可伸缩的锁钩,所述垃圾箱设有锁钩槽,在所述垃圾箱被移动到所述固定支架内并以第一状态就位后,所述锁钩伸入所述锁钩槽内锁定所述垃圾箱不动。Optionally, the lifting bracket is provided with a retractable locking hook, and the garbage box is provided with a locking hook groove, after the garbage can is moved into the fixing bracket and is placed in the first state, The locking hook extends into the locking hook groove to lock the garbage can.
可选地,所述举升支架设有围挡,在所述垃圾箱被移动到所述固定支架内并以第一状态就位后,所述围挡在所述垃圾箱上方围绕所述投料口。Optionally, the lifting bracket is provided with a fence, and after the garbage bin is moved into the fixing bracket and is seated in the first state, the enclosure surrounds the feeding above the garbage bin mouth.
可选地,所述垃圾箱大致呈长方形,所述投料口位于所述垃圾箱的顶面前部,所述卸料口位于所述垃圾箱的后端侧面。Optionally, the garbage bin is substantially rectangular, the feeding opening is located at a top front portion of the garbage can, and the discharging opening is located at a rear end side of the garbage can.
可选地,所述固定支架配备有固定在地面上的导轨,所述垃圾箱
配备有至少一对导轮,所述垃圾箱经由所述导轮沿着所述导轨移动。Optionally, the fixing bracket is equipped with a rail fixed on the ground, the garbage box
Equipped with at least one pair of guide wheels that are moved along the guide rail via the guide wheels.
可选地,在所述第一状态,所述垃圾箱大致平行于地面;在所述第二状态,所述垃圾箱以一角度相对于地面倾斜。Optionally, in the first state, the trash can is substantially parallel to the ground; in the second state, the trash can is inclined at an angle relative to the ground.
可选地,所述门铰接地连接至所述垃圾箱,所述垃圾箱还设有自锁机构,所述自锁机构用于在所述第一状态中锁定所述门;在第二状态中,所述自锁机构解锁同时所述门在重力的作用下打开。Optionally, the door is hingedly connected to the waste bin, the trash can further provided with a self-locking mechanism for locking the door in the first state; in the second state The self-locking mechanism is unlocked while the door is opened by gravity.
本发明还提供了一种专门用于前述垃圾装填设备的垃圾箱,所述垃圾箱的顶面中具有一投料口以及一为所述投料口所配的可开闭的顶盖,并且所述垃圾箱的侧面中具有一卸料口以及一为所述卸料口所配的可开闭的门,所述垃圾箱能够处于第一状态和第二状态,在所述第一状态,所述门被锁定封闭所述卸料口,在所述第二状态,所述门被打开,使得所述垃圾箱内的物体能够卸出。The invention also provides a garbage can specializing for the foregoing garbage filling device, wherein the top surface of the garbage can has a feeding opening and an openable and closeable top cover for the feeding opening, and the The side of the garbage can has a discharge opening and an openable and closeable door for the discharge opening, the garbage can can be in a first state and a second state, in the first state, The door is locked to close the discharge opening, and in the second state, the door is opened so that objects in the waste bin can be unloaded.
可选地,所述垃圾箱设有能够在所述垃圾装填设备内锁定不动的锁定结构。Optionally, the waste bin is provided with a locking structure that can be locked in the garbage filling device.
可选地,所述垃圾箱大致呈长方形,所述投料口位于所述垃圾箱的顶面前部,所述卸料口位于所述垃圾箱的后端侧面。Optionally, the garbage bin is substantially rectangular, the feeding opening is located at a top front portion of the garbage can, and the discharging opening is located at a rear end side of the garbage can.
可选地,所述垃圾箱配备有至少一对导轮,所述垃圾箱经由所述导轮沿着所述垃圾装填设备的导轨移动。Optionally, the waste bin is equipped with at least one pair of guide wheels, the bins moving along the guide rails of the garbage filling device via the guide wheels.
可选地,在所述第一状态,所述垃圾箱大致平行于地面;在所述第二状态,所述垃圾箱以一角度相对于地面倾斜。Optionally, in the first state, the trash can is substantially parallel to the ground; in the second state, the trash can is inclined at an angle relative to the ground.
可选地,所述门铰接地连接至所述垃圾箱,所述垃圾箱还设有自锁机构,所述自锁机构用于在所述第一状态中锁定所述门;在第二状态中,所述自锁机构解锁同时所述门在重力的作用下打开。Optionally, the door is hingedly connected to the waste bin, the trash can further provided with a self-locking mechanism for locking the door in the first state; in the second state The self-locking mechanism is unlocked while the door is opened by gravity.
以上所述仅为本发明之较佳可行实施例而已,非因此局限本发明的专利保护范围。除上述实施例外,本发明还可以有其他实施方式。凡采用等同替换或等效变换形成的技术方案,均落在本发明要求的保护范围内。本发明未经描述的技术特征可以通过或采用现有技术实现,在此不再赘述。
The above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the invention. Other than the above-described embodiments, the present invention may have other embodiments. Any technical solution formed by equivalent replacement or equivalent transformation falls within the protection scope of the present invention. The technical features that are not described in the present invention can be implemented by using or adopting the prior art, and details are not described herein again.
Claims (16)
- 一种垃圾装填设备,包括固定支架,一可移动的垃圾箱能够被驱动进出所述固定支架,所述垃圾箱的顶面中具有一投料口以及一为所述投料口所配的可开闭的顶盖,并且所述垃圾箱的侧面中具有一卸料口以及一为所述卸料口所配的可开闭的门,所述垃圾箱能够处于第一状态和第二状态,在所述第一状态,所述门被锁定封闭所述卸料口,在所述第二状态,所述门被打开,使得所述垃圾箱内的物体能够卸出,其中,所述固定支架设有投料机构以及压缩机构,在所述垃圾箱被移动到所述固定支架内并以第一状态就位后,所述投料机构选择性被驱动以向所述投料口投放垃圾并且所述压缩机构选择性被驱动以压缩垃圾。A garbage filling device comprising a fixing bracket, a movable garbage box capable of being driven into and out of the fixing bracket, the top surface of the garbage box having a feeding opening and an opening and closing for the feeding opening a top cover, and a side of the garbage can has a discharge opening and an openable and closeable door for the discharge opening, the garbage can can be in a first state and a second state, In the first state, the door is locked to close the discharge opening, and in the second state, the door is opened, so that an object in the garbage can can be unloaded, wherein the fixing bracket is provided a feeding mechanism and a compression mechanism, after the garbage can is moved into the fixing bracket and seated in the first state, the feeding mechanism is selectively driven to deliver the garbage to the feeding port and the compression mechanism is selected Sex is driven to compress garbage.
- 根据权利要求1所述的垃圾装填设备,其特征在于,所述投料机构包括用于向所述投料口投放垃圾的料斗、液压缸组件以及连杆机构,所述连杆机构在所述料斗与所述固定支架之间设置,所述液压缸组件作用于所述连杆机构与所述固定支架之间,从而驱动所述连接机构相对于所述固定支架运动以使所述料斗动作。A garbage filling apparatus according to claim 1, wherein said feeding mechanism includes a hopper for conveying garbage to said feeding port, a hydraulic cylinder assembly, and a link mechanism, said link mechanism being in said hopper Provided between the fixed brackets, the hydraulic cylinder assembly acts between the link mechanism and the fixed bracket to drive the connecting mechanism to move relative to the fixed bracket to actuate the hopper.
- 根据前述权利要求任一所述的垃圾装填设备,其特征在于,所述压缩机构包括刮板、液压缸组件以及连杆机构,所述连杆机构在所述刮板与所述固定支架之间设置,所述液压缸组件作用于所述连杆机构与所述固定支架之间,从而驱动所述连接机构相对于所述固定支架运动以使所述刮板从所述投料口上方将垃圾向下压入所述垃圾箱。A garbage filling apparatus according to any one of the preceding claims, wherein the compression mechanism comprises a squeegee, a hydraulic cylinder assembly and a link mechanism, the linkage mechanism being between the squeegee and the fixed bracket Providing that the hydraulic cylinder assembly acts between the link mechanism and the fixed bracket to drive the connecting mechanism to move relative to the fixed bracket to cause the scraper to move garbage from above the feeding opening Press down into the trash can.
- 根据前述权利要求任一所述的垃圾装填设备,其特征在于,所述固定支架具有一铰座以及一在所述铰座上铰接的举升支架,所述举升支架配备有一液压缸组件,用于驱动所述举升支架相对于所述固定支架移动,所述投料机构和所述压缩机构在所述举升支架上设置。A garbage filling apparatus according to any one of the preceding claims, wherein the fixing bracket has a hinge seat and a lifting bracket hinged on the hinge seat, the lifting bracket being provided with a hydraulic cylinder assembly, For driving the lifting bracket to move relative to the fixing bracket, the feeding mechanism and the compression mechanism are disposed on the lifting bracket.
- 根据权利要求4所述的垃圾装填设备,其特征在于,所述举升 支架设有可伸缩的锁钩,所述垃圾箱设有锁钩槽,在所述垃圾箱被移动到所述固定支架内并以第一状态就位后,所述锁钩伸入所述锁钩槽内锁定所述垃圾箱不动。A garbage filling apparatus according to claim 4, wherein said lifting The bracket is provided with a retractable locking hook, the garbage box is provided with a locking hook groove, and after the garbage bin is moved into the fixing bracket and is placed in the first state, the locking hook extends into the lock The garbage bin is locked in the hook groove and does not move.
- 根据权利要求4或5所述的垃圾装填设备,其特征在于,所述举升支架设有围挡,在所述垃圾箱被移动到所述固定支架内并以第一状态就位后,所述围挡在所述垃圾箱上方围绕所述投料口。The garbage filling apparatus according to claim 4 or 5, wherein the lifting bracket is provided with a fence, after the garbage can is moved into the fixing bracket and placed in the first state, The enclosure surrounds the feed opening above the waste bin.
- 根据前述权利要求任一所述的垃圾装填设备,其特征在于,所述垃圾箱大致呈长方形,所述投料口位于所述垃圾箱的顶面前部,所述卸料口位于所述垃圾箱的后端侧面。A garbage filling apparatus according to any one of the preceding claims, wherein the waste bin is substantially rectangular, the feed opening is located at a top front portion of the waste bin, and the discharge opening is located at the waste bin Rear side.
- 根据权利要求1所述的垃圾装填设备,其特征在于,所述固定支架配备有固定在地面上的导轨,所述垃圾箱配备有至少一对导轮,所述垃圾箱经由所述导轮沿着所述导轨移动。The garbage filling apparatus according to claim 1, wherein said fixing bracket is provided with a rail fixed to the ground, said garbage tank being provided with at least one pair of guide wheels, said garbage bin being guided by said guide wheel The guide rail moves.
- 根据前述权利要求任一所述的垃圾装填设备,其特征在于,在所述第一状态,所述垃圾箱大致平行于地面;在所述第二状态,所述垃圾箱以一角度相对于地面倾斜。A garbage filling apparatus according to any one of the preceding claims, wherein in the first state, the waste bin is substantially parallel to the ground; in the second state, the waste bin is at an angle relative to the ground tilt.
- 根据前述权利要求任一所述的垃圾装填设备,其特征在于,所述门铰接地连接至所述垃圾箱,所述垃圾箱还设有自锁机构,所述自锁机构用于在所述第一状态中锁定所述门;在第二状态中,所述自锁机构解锁同时所述门在重力的作用下打开。A garbage filling apparatus according to any one of the preceding claims, wherein the door is hingedly connected to the waste bin, the trash can also being provided with a self-locking mechanism for The door is locked in the first state; in the second state, the self-locking mechanism is unlocked while the door is opened by gravity.
- 一种专门用于前述权利要求任一所述的垃圾装填设备的垃圾箱,其特征在于,所述垃圾箱的顶面中具有一投料口以及一为所述投料口所配的可开闭的顶盖,并且所述垃圾箱的侧面中具有一卸料口以及一为所述卸料口所配的可开闭的门,所述垃圾箱能够处于第一状态和第二状态,在所述第一状态,所述门被锁定封闭所述卸料口,在所述第二状态,所述门被打开,使得所述垃圾箱内的物体能够卸出。 A waste bin for use in a garbage filling apparatus according to any of the preceding claims, characterized in that the top surface of the waste bin has a feed opening and an openable and closable opening for the feed opening a top cover, and a side of the garbage can has a discharge opening and an openable and closeable door for the discharge opening, the garbage can can be in a first state and a second state, In the first state, the door is locked to close the discharge opening, and in the second state, the door is opened such that an object in the waste bin can be unloaded.
- 根据权利要求11所述的垃圾箱,其特征在于,所述垃圾箱设有能够在所述垃圾装填设备内锁定不动的锁定结构。The waste bin of claim 11 wherein said waste bin is provided with a locking structure that is lockable within said waste filling device.
- 根据权利要求11或12所述的垃圾箱,其特征在于,所述垃圾箱大致呈长方形,所述投料口位于所述垃圾箱的顶面前部,所述卸料口位于所述垃圾箱的后端侧面。The garbage can according to claim 11 or 12, wherein the garbage can is substantially rectangular, the feeding opening is located at a top front portion of the garbage can, and the discharge opening is located behind the garbage can. Side side.
- 根据权利要求11至13任一所述的垃圾箱,其特征在于,所述垃圾箱配备有至少一对导轮,所述垃圾箱经由所述导轮沿着所述垃圾装填设备的导轨移动。A waste bin according to any one of claims 11 to 13, wherein the waste bin is equipped with at least one pair of guide wheels, the bins being moved along the guide rails of the garbage filling device via the guide wheels.
- 根据权利要求11至14任一所述的垃圾装填设备,其特征在于,在所述第一状态,所述垃圾箱大致平行于地面;在所述第二状态,所述垃圾箱以一角度相对于地面倾斜。A garbage filling apparatus according to any one of claims 11 to 14, wherein in said first state, said refuse bin is substantially parallel to the ground; and in said second state, said refuse bin is opposed at an angle Tilt on the ground.
- 根据权利要求11至15任一所述的垃圾装填设备,其特征在于,所述门铰接地连接至所述垃圾箱,所述垃圾箱还设有自锁机构,所述自锁机构用于在所述第一状态中锁定所述门;在第二状态中,所述自锁机构解锁同时所述门在重力的作用下打开。 A garbage filling apparatus according to any one of claims 11 to 15, wherein said door is hingedly connected to said waste bin, said garbage bin further provided with a self-locking mechanism for The first state locks the door; in the second state, the self-locking mechanism is unlocked while the door is opened by gravity.
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Application Number | Priority Date | Filing Date | Title |
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CN201410189983.8A CN103950670B (en) | 2014-05-07 | 2014-05-07 | A kind of fixed refuse compaction equipment |
CN201410189983.8 | 2014-05-07 |
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WO2015169246A1 true WO2015169246A1 (en) | 2015-11-12 |
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PCT/CN2015/078503 WO2015169246A1 (en) | 2014-05-07 | 2015-05-07 | Rubbish-filling device and dustbin for use therewith |
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WO (1) | WO2015169246A1 (en) |
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CN108438677A (en) * | 2018-04-10 | 2018-08-24 | 扬州金威环保科技有限公司 | A kind of rear-loading compression type garbage truck |
CN109466885A (en) * | 2018-11-19 | 2019-03-15 | 乌鲁木齐亿能达机械制造有限公司 | Guide rail lifts underground dustbin |
CN110436092A (en) * | 2019-09-10 | 2019-11-12 | 上海中荷环保有限公司 | Rubbish van |
CN110629713A (en) * | 2019-10-12 | 2019-12-31 | 徐州徐工环境技术有限公司 | Sweeper with anti-collision device and operation method thereof |
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CN108381966A (en) * | 2018-04-03 | 2018-08-10 | 徐州徐工环境技术有限公司 | A kind of buried compressor |
CN108438677A (en) * | 2018-04-10 | 2018-08-24 | 扬州金威环保科技有限公司 | A kind of rear-loading compression type garbage truck |
CN108438677B (en) * | 2018-04-10 | 2024-01-30 | 扬州金威环保科技有限公司 | Rear-loading compression garbage truck |
CN109466885A (en) * | 2018-11-19 | 2019-03-15 | 乌鲁木齐亿能达机械制造有限公司 | Guide rail lifts underground dustbin |
CN109466885B (en) * | 2018-11-19 | 2023-10-03 | 乌鲁木齐亿能达机械制造有限公司 | Guide rail lifting type buried dustbin |
FR3098206A1 (en) * | 2019-07-05 | 2021-01-08 | Legras Industries | Gravity transport device |
CN110436092A (en) * | 2019-09-10 | 2019-11-12 | 上海中荷环保有限公司 | Rubbish van |
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CN111392440A (en) * | 2020-04-17 | 2020-07-10 | 徐州徐工环境技术有限公司 | Two-way feed mechanism of split type mobile station |
CN111620003A (en) * | 2020-06-24 | 2020-09-04 | 重庆科技学院 | Vertical clutch horizontal compression garbage station and sewage temporary storage device and method thereof |
CN112502562A (en) * | 2020-11-30 | 2021-03-16 | 山东里能鲁西矿业有限公司 | Pump house sealed door remote control device and control method thereof |
EP4029680A1 (en) * | 2021-01-19 | 2022-07-20 | Legras Industries | Device for gravity-assisted transport and installation for transferring at least one bulk product |
FR3118957A1 (en) * | 2021-01-19 | 2022-07-22 | Legras Industries | Gravity transport device |
CN113510956A (en) * | 2021-05-18 | 2021-10-19 | 重庆捌拾玖度环保科技有限公司 | Truss type garbage compression station |
EP4360869A1 (en) * | 2022-10-24 | 2024-05-01 | HSM GmbH + Co. KG | Baling press with a sliding-block guided lifting/tilting device |
CN117085530A (en) * | 2023-10-21 | 2023-11-21 | 山西省安装集团股份有限公司 | Mud-water mixing device |
CN117085530B (en) * | 2023-10-21 | 2023-12-22 | 山西省安装集团股份有限公司 | Mud-water mixing device |
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