WO2015163650A1 - 진공단열재용 외피재 및 이를 포함하는 진공단열재 - Google Patents
진공단열재용 외피재 및 이를 포함하는 진공단열재 Download PDFInfo
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- WO2015163650A1 WO2015163650A1 PCT/KR2015/003916 KR2015003916W WO2015163650A1 WO 2015163650 A1 WO2015163650 A1 WO 2015163650A1 KR 2015003916 W KR2015003916 W KR 2015003916W WO 2015163650 A1 WO2015163650 A1 WO 2015163650A1
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- Prior art keywords
- film
- vacuum insulation
- outer shell
- thickness
- deposited
- Prior art date
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- 239000012774 insulation material Substances 0.000 title claims abstract description 54
- 239000000463 material Substances 0.000 title claims abstract description 30
- 230000004888 barrier function Effects 0.000 claims abstract description 58
- 239000004715 ethylene vinyl alcohol Substances 0.000 claims abstract description 53
- 239000011347 resin Substances 0.000 claims abstract description 43
- 229920005989 resin Polymers 0.000 claims abstract description 43
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims abstract description 39
- 229920000139 polyethylene terephthalate Polymers 0.000 claims abstract description 32
- 239000005020 polyethylene terephthalate Substances 0.000 claims abstract description 32
- 229910052751 metal Inorganic materials 0.000 claims abstract description 29
- 239000002184 metal Substances 0.000 claims abstract description 29
- 239000011162 core material Substances 0.000 claims abstract description 28
- -1 polyethylene terephthalate Polymers 0.000 claims abstract description 20
- 239000003365 glass fiber Substances 0.000 claims abstract description 16
- 239000010410 layer Substances 0.000 claims description 55
- 229920000219 Ethylene vinyl alcohol Polymers 0.000 claims description 52
- 239000011888 foil Substances 0.000 claims description 38
- 239000011257 shell material Substances 0.000 claims description 32
- 229920002799 BoPET Polymers 0.000 claims description 27
- 238000009413 insulation Methods 0.000 claims description 25
- 238000007789 sealing Methods 0.000 claims description 22
- 230000035699 permeability Effects 0.000 claims description 19
- RZXDTJIXPSCHCI-UHFFFAOYSA-N hexa-1,5-diene-2,5-diol Chemical compound OC(=C)CCC(O)=C RZXDTJIXPSCHCI-UHFFFAOYSA-N 0.000 claims description 15
- 230000008018 melting Effects 0.000 claims description 15
- 238000002844 melting Methods 0.000 claims description 15
- 229920006284 nylon film Polymers 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 14
- 229920000092 linear low density polyethylene Polymers 0.000 claims description 11
- 239000004707 linear low-density polyethylene Substances 0.000 claims description 11
- 239000011241 protective layer Substances 0.000 claims description 11
- 229920001169 thermoplastic Polymers 0.000 claims description 9
- 239000004416 thermosoftening plastic Substances 0.000 claims description 9
- 229920010126 Linear Low Density Polyethylene (LLDPE) Polymers 0.000 claims description 3
- 239000004743 Polypropylene Substances 0.000 claims description 3
- 229920001155 polypropylene Polymers 0.000 claims description 3
- 239000010408 film Substances 0.000 abstract description 131
- 239000010409 thin film Substances 0.000 abstract description 2
- 239000003566 sealing material Substances 0.000 abstract 1
- 229910052782 aluminium Inorganic materials 0.000 description 32
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 32
- 230000000052 comparative effect Effects 0.000 description 15
- 239000012212 insulator Substances 0.000 description 14
- 230000007774 longterm Effects 0.000 description 12
- 239000011810 insulating material Substances 0.000 description 10
- 239000007789 gas Substances 0.000 description 9
- 230000008021 deposition Effects 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 239000004698 Polyethylene Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 229920000573 polyethylene Polymers 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 230000000149 penetrating effect Effects 0.000 description 3
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- 239000004677 Nylon Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000002131 composite material Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229920001778 nylon Polymers 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- ODINCKMPIJJUCX-UHFFFAOYSA-N Calcium oxide Chemical compound [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 1
- 229920005830 Polyurethane Foam Polymers 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 229920006328 Styrofoam Polymers 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 229910021485 fumed silica Inorganic materials 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- APFVFJFRJDLVQX-UHFFFAOYSA-N indium atom Chemical compound [In] APFVFJFRJDLVQX-UHFFFAOYSA-N 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000011496 polyurethane foam Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 239000008261 styrofoam Substances 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Images
Classifications
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- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
- B32B27/306—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl acetate or vinyl alcohol (co)polymers
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- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
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- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L59/00—Thermal insulation in general
- F16L59/06—Arrangements using an air layer or vacuum
- F16L59/065—Arrangements using an air layer or vacuum using vacuum
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/23—Sheet including cover or casing
- Y10T428/231—Filled with gas other than air; or under vacuum
Definitions
- It relates to a jacket for vacuum insulation and a vacuum insulation comprising the same.
- Vacuum insulation material is composed of outer material with low permeability of gas or water and core material which gives vacuum state, and has excellent heat shielding effect. It is more advanced than existing insulation materials such as polyurethane and styrofoam, so it is in high demand recently. It is material.
- the outer shell of a general vacuum insulator is a composite film in which several layers of film are laminated.
- the composite film basically includes a protecting layer, a barrier layer, and a sealing layer.
- the protective layer serves to ensure that the vacuum insulation is primarily protected from external shocks.
- the barrier layer serves to maintain the internal vacuum and to block external gas or water vapor.
- the sealing layer serves to maintain the panel form by closely contacting the outer shell material and the core material.
- One embodiment of the present invention is a polyethylene terephthalate resin (PET) film deposited with an aluminum oxide film to block external gas, air, moisture, etc. and the ethylene vinyl alcohol resin (EVOH) film is deposited metal foil is thermally insulated even when folded
- PET polyethylene terephthalate resin
- EVOH ethylene vinyl alcohol resin
- an outer cover material for a vacuum insulator having a barrier layer comprising the same.
- Another embodiment of the present invention provides a vacuum insulating material formed by accommodating the core material in the outer cover material for the vacuum insulating material and decompressing the inside.
- PET polyethylene terephthalate resin
- EVOH ethylene vinyl alcohol resin
- the barrier layer may include a polyethylene terephthalate (PET) resin film having an aluminum oxide film deposited thereon; And an ethylene vinyl alcohol resin (EVOH) resin film on which metal foil is deposited on top, sequentially comprising an aluminum oxide film, a polyethylene terephthalate (PET) resin film, a metal foil, and an ethylene vinyl alcohol resin (EVOH) resin film from above. can do.
- PET polyethylene terephthalate
- EVOH ethylene vinyl alcohol resin
- the aluminum oxide film may have a thickness of about 1.0 ⁇ m or less.
- the thickness of the PET film may be about 10um to about 20um.
- the metal foil may have a thickness of about 1 ⁇ m or less.
- the thickness of the EVOH film may be about 10um to about 20um.
- the sealing layer may include a thermoplastic film having a melting point of about 125 ° C. or more.
- the thermoplastic film may comprise an unstretched polypropylene (CPP) film or a linear low density polyethylene (LLDPE) film.
- CPP unstretched polypropylene
- LLDPE linear low density polyethylene
- the thickness of the CPP film or the LLDPE film may be about 25um to about 60um.
- the protective layer may comprise a nylon film.
- the thickness of the nylon film may be about 15um to about 25um.
- the moisture permeability of the outer cover material for the vacuum insulation material may be about 0.01g / m2 ⁇ day to about 0.1g / m2 ⁇ day under 38 °C 100% RH atmosphere.
- a core material made of glass fiber; And it provides a vacuum insulating material containing the outer material containing the core material and pressure-reduced inside.
- the average diameter of the glass fiber may be about 4um or less.
- the outer shell material for the vacuum insulation material may implement excellent barrier performance even without including aluminum foil, and may minimize thermal bridge phenomenon even without including an aluminum deposition film.
- Figure 1 shows a schematic cross-sectional view of the outer shell material for vacuum insulation material of an embodiment of the present invention.
- Figure 2 shows a schematic diagram of a vacuum insulating material of another embodiment of the present invention.
- PET polyethylene terephthalate resin
- EVOH ethylene vinyl alcohol resin
- the outer shell material for a vacuum insulator is mainly composed of a multilayer film including an aluminum deposition resin film or an aluminum foil, and glass fiber, fumed silica, and the like are applied as a core material.
- the getter material may be applied to adsorb moisture, air, and gas inside the vacuum insulator.
- the thermal conductivity of the vacuum insulation material is measured to be higher than the initial thermal conductivity over time, because the internal pressure of the vacuum insulation material is increased due to the moisture and air introduced from the outside.
- the outer shell material for the vacuum insulation material is excellent even without containing aluminum foil due to the barrier layer comprising a polyethylene terephthalate resin (PET) film deposited with an aluminum oxide film and an ethylene vinyl alcohol resin (EVOH) film deposited with a metal foil. Barrier performance can be realized, and thermal bridges can be minimized even without an aluminum deposition film.
- PET polyethylene terephthalate resin
- EVOH ethylene vinyl alcohol resin
- the vacuum insulator jacket 100 is a protective layer 30 and a barrier layer 20 from above. And it is a laminated structure including a sealing layer 10 in sequence.
- the barrier layer 20 is to block moisture and air penetrating from the outside, the polyethylene terephthalate resin (PET) film 23, the aluminum oxide film 24 is deposited; And an ethylene vinyl alcohol resin (EVOH) film 21 on which the metal foil 22 is deposited.
- PET polyethylene terephthalate resin
- EVOH ethylene vinyl alcohol resin
- gas permeation at room temperature is similar to the barrier layer containing aluminum foil, but at least about 70 ° C.
- the barrier performance is sharply lowered than the barrier layer containing aluminum foil in the temperature or relative humidity conditions of about 90% or more.
- the barrier performance does not change even when the temperature rises from room temperature to about 70 ° C., but the barrier performance decreases as the resin films on which aluminum is deposited are heated.
- the barrier layer 20 includes a polyethylene terephthalate resin (PET) film 23 on which an aluminum oxide film 24 is deposited; And at the same time including the ethylene vinyl alcohol resin (EVOH) film 21 on which the metal foil 22 is deposited, it is possible to maximize the long-term durability with the barrier performance.
- PET polyethylene terephthalate resin
- EVOH ethylene vinyl alcohol resin
- the barrier layer may include a polyethylene terephthalate (PET) resin film having an aluminum oxide film deposited thereon; And an ethylene vinyl alcohol resin (EVOH) resin film on which metal foil is deposited on top, sequentially comprising an aluminum oxide film, a polyethylene terephthalate (PET) resin film, a metal foil, and an ethylene vinyl alcohol resin (EVOH) resin film from above. can do.
- PET polyethylene terephthalate
- EVOH ethylene vinyl alcohol resin
- the PET film on which the aluminum oxide film is deposited has a lower transmittance than the PET film on which aluminum is deposited, since the PET film on which the aluminum oxide film is deposited has a higher density than the PET film on which aluminum is deposited. Accordingly, the aluminum oxide film is deposited through the barrier layer sequentially containing an aluminum oxide film, a polyethylene terephthalate (PET) resin film, a metal foil, and an ethylene vinyl alcohol resin (EVOH) resin film from above.
- PET film may be applied to the vacuum insulation material to be located outside the PET film on which the aluminum is deposited, thereby realizing excellent barrier performance.
- the thermal conductivity is about 200 W / mK or more, whereas the aluminum oxide film has a thermal conductivity of about 30 W / mK, so that the barrier performance of the barrier layer using aluminum foil can be maintained without thermal bridges.
- the aluminum oxide film may have a thickness of about 1.0 ⁇ m or less, for example, about 0.1 ⁇ m to about 0.2 ⁇ m.
- the aluminum oxide film is formed by reacting aluminum with oxygen, and refers to aluminum oxide (Al 2 O 3) having a predetermined thickness, and the aluminum oxide film may be deposited on a PET film by physical or chemical methods.
- the thermal bridge phenomenon can be minimized by keeping the thickness of the aluminum oxide film within the above range.
- the thickness of the PET film may be about 10um to about 20um. When the thickness of the PET film is less than about 10um, wear resistance and puncture resistance may be reduced, and when the thickness of the PET film is greater than about 20um, a defect may occur when the edges are folded after the vacuum insulation is manufactured. By maintaining the thickness of the above range can improve the durability of the vacuum insulation and reduce the defective rate in the manufacturing process.
- the puncture resistance is a property of not penetrating when the skin is punctured by a pointed object, and the puncture resistance is measured when the surface of the skin is penetrated with a pointed tool. Can be minimized.
- the barrier performance in the folded portion may adversely affect the durability of the overall vacuum insulation material.
- the EVOH film since the change in barrier performance due to bonding is the smallest compared with other resin films, it is advantageous to use the EVOH film deposited with the metal foil to minimize the barrier performance deterioration due to the fold.
- the EVOH film may have a weak moisture barrier performance, the moisture barrier performance may be improved due to the deposited metal foil.
- the inherent properties of the EVOH film and the barrier performance of the metal foil are exhibited at the same time to maximize the barrier performance in the folded portion.
- the metal foil may have a thickness of about 1 ⁇ m or less, for example, about 0.05 ⁇ m to about 0.1 ⁇ m.
- the metal foil may include a thin film composed of aluminum, copper, gold, silver, nickel, titanium, zirconium, silicon, indium, carbon, cobalt, or a mixture thereof, and the metal foil may be physical or chemical By deposition on an EVOH film.
- the thickness of the EVOH film may be about 10um to about 20um. Barrier performance may decrease when the thickness of the EVOH film is less than about 10 ⁇ m, and when the thickness of the EVOH film exceeds about 20 ⁇ m, the thickness of the outer cover material for the vacuum insulation material may increase, so that a defect rate may be increased when the edge portion is folded after the vacuum insulation material is manufactured. It is advantageous in that the thickness of the EVOH film can maintain the vacuum insulation material durability and reduce the defective rate by maintaining the above range.
- PET polyethylene terephthalate resin
- EVOH ethylene vinyl alcohol resin
- the sealing layer 10 is for maintaining a vacuum state inside the outer cover material for the vacuum insulation, a thermoplastic film having a melting point of about 125 °C or more, for example, a barrier at high temperature when maintaining about 125 °C to about 170 °C When the melting point of the thermoplastic film is less than about 125 ° C., the barrier performance may be drastically reduced at high temperatures.
- the general melting point is about 115 ° C., but the melting point may be increased by 10 ° C. or more by enhancing the heat resistance of the LLDPE film, and when the melting point is about 125 ° C. or more, Barrier performance can be maintained.
- the sealing layer is a layer that is in contact with the core material when forming the vacuum insulation material bar and gas or moisture permeation may occur in this portion, the barrier performance is very poor in the case of a typical sealing layer, particularly the barrier performance is sharply degraded at high temperature conditions There was this.
- thermoplastic film having excellent barrier performance at high temperature was used for the sealing layer, and the thermoplastic film includes an unstretched polypropylene (CPP) film or a linear low density polyethylene (LLDPE) film. can do.
- CPP unstretched polypropylene
- LLDPE linear low density polyethylene
- the CPP film is a film having excellent heat resistance applied to a retort pouch for heating in boiling water, and has excellent barrier performance as compared to polyethylene (PE) film at high temperature as well as at room temperature.
- PE polyethylene
- the oxygen permeability at room temperature of the CPP film is about 1300cc / m2 ⁇ day 1/3 of the PE film
- the moisture permeability is about 14g / m2 ⁇ day for PE film but about 7g / m2 for the CPP film It is 1/2 level as day.
- the thickness of the CPP film may be about 25um to about 60um.
- the sealing strength may decrease.
- the CPP film exceeds about 60 ⁇ m, the horizontal permeability of the sealing layer may increase, thereby maintaining the above range, thereby exhibiting performance as a sealing layer. have.
- the melting point may be improved to about 125 ° C. or more and the barrier performance at high temperature may be maintained.
- the thickness of the LLDPE film may be about 25um to about 60um.
- the sealing strength may be lowered as in the case of the CPP film, and when the thickness of the LLDPE film is greater than about 60um, the horizontal permeability of the sealing layer may increase. The performance can be exhibited.
- the protective layer 30 is for minimizing damage to the outer cover material for the vacuum insulation material to the external impact such as scratches, stamping, and includes the nylon film.
- nylon is configured on the outermost layer to protect the vacuum insulation from external shocks that may occur during the manufacture and transportation of the vacuum insulation, and nylon has excellent wear resistance compared to PET film.
- the thickness of the nylon film may be about 15um to about 25um. When the thickness of the nylon film is less than about 15 ⁇ m, the impact resistance may be lowered. When the thickness of the nylon film exceeds about 30 ⁇ m, the ductility of the outer cover material for the vacuum insulation material may be reduced. Can be exercised.
- the moisture permeability of the outer cover material for the vacuum insulation material may be about 0.01 g / m2 ⁇ day to about 0.1 g / m2 ⁇ day under about 100 °C RH atmosphere.
- the moisture permeability refers to the degree of permeation of water vapor to the outer skin material, and refers to the amount of water vapor transmitted in g for 24 hours with respect to the surface area of the outer skin material 1 m under a predetermined condition, and the moisture permeability of the outer skin material for vacuum insulation material. Lower value means better barrier property.
- the outer cover material for the vacuum insulation material is a laminated structure including a protective layer, a barrier layer, and a sealing layer in sequence, and can simultaneously realize excellent heat insulating performance and long-term durability, which is lower than that of a general vacuum heat insulating material. Moisture permeability can be maintained.
- a core material made of glass fiber; And it provides a vacuum insulating material containing the outer material containing the core material and pressure-reduced inside.
- FIG. 2 shows a schematic diagram of a vacuum insulator, which is another embodiment of the present invention, wherein the vacuum insulator includes a core member 200, an outer shell member 100, and the outer shell material is as described above, and the outer shell material for the vacuum insulator is Vacuum insulating material containing can be realized at the same time excellent heat insulating performance and long-term durability.
- the vacuum insulation material may be manufactured by sealing the core material 200 with the shell material 100, and specifically, the protection layer 30, the barrier layer 20, and It may be manufactured by accommodating the core material into the envelope 100 so that the sealing layer 10 is sequentially located.
- the barrier layer 20 is a laminated structure of the PET film 23 on which the aluminum oxide film 24 is deposited and the EVOH film 21 on which the metal foil 22 is deposited, of which the aluminum oxide film 24 is formed.
- the deposited PET film 23 may be present on the outer surface of the EVOH film 21 on which the metal foil 22 is deposited, and through this positional relationship, both excellent barrier performance and improved thermal insulation performance may be secured.
- the core material included in the vacuum insulation material is made of glass fiber.
- the diameter of the glass fiber is associated with the long-term durability of the vacuum insulation material, for example, the larger the diameter of the glass fiber is disadvantageous to the long-term durability because the larger the pore size inside the core material, the diameter of the glass fiber The smaller the value, the smaller the pore size in the core material, which is advantageous for long term durability.
- the average diameter of the glass fiber of about 4um or less, specifically about 2um or less, in terms of maintaining the long-term durability of the vacuum insulation material, the void inside the core material when the average diameter of the glass fiber exceeds about 4um Due to this size, convection of the gas introduced into the inside is greatly generated, which may reduce the long-term durability of the vacuum insulator.
- the core material 200 may further include a getter material 300 having a specific surface area of about 1 m 2 / g to about 100 m 2 / g.
- a getter material 300 having a specific surface area of about 1 m 2 / g to about 100 m 2 / g.
- the larger the specific surface area the better the ability to adsorb moisture.
- a core made of glass fiber having an average diameter of 2 ⁇ m or less was manufactured to a size of 190 ⁇ 250 ⁇ 8 mm (thickness ⁇ width ⁇ length), and then used as a core material for vacuum insulation.
- the structure of the nylon film 25um, aluminum film with a thickness of 0.1um PET film 12um, EVum film with a thickness of 0.1um 12um, 12um, CPP film having a melting point of 165 °C 30um Each film was bonded with a urethane-based two-component adhesive to form an envelope.
- a getter material prepared by placing a 4 g pouch of 95% purity lime (CaO) having a specific surface area of 4 m 2 / g was inserted into the surface of the core material.
- the core material was inserted into the outer shell material and sealed at a vacuum degree of 10 Pa to prepare a vacuum insulation material having a size of 200 ⁇ 200 ⁇ 8 mm (thickness ⁇ width ⁇ length).
- Example 15um nylon film based on outermost layer 12um PET film deposited aluminum oxide film with 0.05um thickness, 12um EVOH film deposited with aluminum with 0.05um thickness, LLDPE film with melting point of 128 °C
- a vacuum insulating material was manufactured in the same manner as in Example 1, except that the outer cover material was formed to have a structure of 50 ⁇ m.
- a vacuum insulation material was manufactured in the same manner as in Example 1, except that a core material consisting of glass fibers having an average diameter of more than 4 ⁇ m was used.
- the outer shell material was constructed with a structure of 15um nylon film, 12um PET film deposited with aluminum oxide 2.0um thick, 12um EVOH film deposited with 0.1um thick aluminum, and 30um CPP film with melting point of 165 °C.
- a vacuum insulating material was manufactured in the same manner as in Example 1, except that it was formed.
- the outer skin is formed by the structure of 15um nylon film, 12um PET film deposited with aluminum having a thickness of 0.1mu, 12um EVOH film deposited with aluminum having a thickness of 0.1um, and 30um CPP film having a melting point of 165 ° C.
- a vacuum insulation material was manufactured in the same manner as in Example 1 except for the one described above.
- Example 2 The same method as in Example 1, except that the outer shell was formed with a structure of 25um nylon film, 12um PET film deposited with an aluminum oxide film having a thickness of 0.1um, and 30um LLDPE film having a melting point of 125 ° C. A vacuum insulator was prepared.
- Moisture-permeability Moisture permeated through the outer insulation material for vacuum insulation material per 24 square meters, per square meter area of the insulation material for vacuum insulation material of the above Examples and Comparative Examples through a Motran Aquatran equipment at a temperature of 38 °C, 100% relative humidity The moisture permeability was measured by the measurement obtained by calculating the.
- Example 1 Permeability (g / m2 ⁇ day) Change in Initial Thermal Conductivity (mW / mK) Edge thermal conductivity (mW / mK)
- Example 1 0.02 1.01 3.60
- Example 2 0.03 1.05 3.55
- Example 3 0.02 14.5 3.60
- Example 4 0.01 1.00 5.10
- Example 5 0.01 1.00 6.10 Comparative Example 1 0.40 14.3 4.10 Comparative Example 2 0.30 14.1 3.50 Comparative Example 3 0.50 14.6 3.50
- Examples 1 and 2 were measured to have a low moisture permeability of the outer shell material for the vacuum insulation material compared to Comparative Examples 1 to 4, the amount of change compared to the initial thermal conductivity of the vacuum insulation material was measured, bar barrier properties of Examples 1 and 2 Comparative Example 1 It can be seen that the superior to 4 to.
- Example 3 the outer shell material for the vacuum insulation material is the same, but the core material is formed of glass fibers having an average diameter of more than 4um bar, because the air gap inside the core material is large, the convection of the gas entering the interior Compared with Examples 1 and 2, the moisture permeability was similar to those of Examples 1 and 2, but the change in initial thermal conductivity was higher than that of Examples 1 and 2.
- an aluminum oxide film having a thickness of 2.0 ⁇ m was deposited on the PET film of Example 4, and an aluminum oxide film having a thickness of 2.0 ⁇ m was deposited on the EVOH film of Example 5, in which case the change in moisture permeability and initial thermal conductivity was excellent, but the thermal conductivity at the end was excellent.
- the heat loss of the edge portion of the vacuum insulator was increased when the thickness of the aluminum oxide film and the aluminum was out of a certain range.
Landscapes
- Laminated Bodies (AREA)
- Thermal Insulation (AREA)
Abstract
Description
투습도(g/㎡·day) | 초기 열전도율 대비 변화량(mW/mK) | 모서리부 열전도율(mW/mK) | |
실시예1 | 0.02 | 1.01 | 3.60 |
실시예2 | 0.03 | 1.05 | 3.55 |
실시예3 | 0.02 | 14.5 | 3.60 |
실시예4 | 0.01 | 1.00 | 5.10 |
실시예5 | 0.01 | 1.00 | 6.10 |
비교예1 | 0.40 | 14.3 | 4.10 |
비교예2 | 0.30 | 14.1 | 3.50 |
비교예3 | 0.50 | 14.6 | 3.50 |
Claims (14)
- 위로부터 보호층; 배리어층; 및 실링층을 순차적으로 포함하는 적층구조이고,상기 배리어층은산화알루미늄막이 증착된 폴리에틸렌테레프탈레이트 수지(PET) 필름; 및금속박이 증착된 에틸렌비닐알코올 수지(EVOH) 필름을 포함하는진공단열재용 외피재.
- 제1항에 있어서,상기 배리어층은상부에 산화알루미늄막이 증착된 폴리에틸렌테레프탈레이트(PET) 수지 필름; 및 상부에 금속박이 증착된 에틸렌비닐알코올 수지(EVOH) 수지 필름을 포함하여,위로부터 산화알루미늄막, 폴리에틸렌테레프탈레이트(PET) 수지 필름, 금속박 및 에틸렌비닐알코올 수지(EVOH) 수지 필름을 순차적으로 포함하는진공단열재용 외피재.
- 제1항에 있어서,상기 산화알루미늄막의 두께는 1.0um 이하인진공단열재용 외피재.
- 제1항에 있어서,상기 PET 필름의 두께는 10um 내지 20um인진공단열재용 외피재.
- 제1항에 있어서,상기 금속박의 두께는 1um 이하인진공단열재용 외피재.
- 제1항에 있어서,상기 EVOH 필름의 두께는 10um 내지 20um인진공단열재용 외피재.
- 제1항에 있어서,상기 실링층은 녹는점이 125℃ 이상인 열가소성 플라스틱 필름을 포함하는진공단열재용 외피재.
- 제7항에 있어서,상기 열가소성 플라스틱 필름은 미연신 폴리프로필렌(CPP) 필름 또는 선형저밀도 폴리에틸렌(LLDPE) 필름을 포함하는진공단열재용 외피재.
- 제8항에 있어서,상기 CPP 필름 또는 상기 LLDPE 필름의 두께는 25um 내지 60um인진공단열재용 외피재.
- 제1항에 있어서,상기 보호층은 나일론 필름을 포함하는진공단열재용 외피재.
- 제10항에 있어서,상기 나일론 필름의 두께는 15um 내지 25um인진공단열재용 외피재.
- 제1항에 있어서,상기 진공단열재용 외피재의 투습도가 38℃ 100% RH 분위기 하에서 0.01g/㎡·day 내지 0.1g/㎡·day인진공단열재용 외피재.
- 유리섬유로 이루어지는 심재; 및상기 심재를 수납하고 내부를 감압한 제 1항 내지 제 12항 중 어느 한 항에 기재된 외피재를 포함하는진공단열재.
- 제13항에 있어서,상기 유리섬유의 평균직경은 4um 이하인진공단열재.
Priority Applications (4)
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JP2016563797A JP2017518203A (ja) | 2014-04-23 | 2015-04-20 | 真空断熱材用外皮材及びそれを含む真空断熱材 |
CN201580021731.7A CN106232356A (zh) | 2014-04-23 | 2015-04-20 | 真空绝热材料用外皮材料及包含其的真空绝热材料 |
US15/305,102 US10150276B2 (en) | 2014-04-23 | 2015-04-20 | Outer covering material for vacuum heat insulation material and vacuum heat insulation material comprising same |
EP15782729.6A EP3135486A4 (en) | 2014-04-23 | 2015-04-20 | Outer covering material for vacuum heat insulation material and vacuum heat insulation material comprising same |
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KR10-2014-0048921 | 2014-04-23 | ||
KR1020140048921A KR101773230B1 (ko) | 2014-04-23 | 2014-04-23 | 진공단열재용 외피재 및 이를 포함하는 진공단열재 |
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US (1) | US10150276B2 (ko) |
EP (1) | EP3135486A4 (ko) |
JP (1) | JP2017518203A (ko) |
KR (1) | KR101773230B1 (ko) |
CN (1) | CN106232356A (ko) |
TW (1) | TW201540823A (ko) |
WO (1) | WO2015163650A1 (ko) |
Cited By (1)
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EP3437861A4 (en) * | 2016-03-30 | 2019-10-09 | Toyobo Co., Ltd. | LAMINATE FOR VACUUM INSULATING MATERIAL |
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RU2624704C1 (ru) * | 2016-04-15 | 2017-07-05 | Общество с ограниченной ответственностью "Данафлекс-Нано" | Прозрачный высокобарьерный материал |
WO2018117777A2 (ko) * | 2017-02-28 | 2018-06-28 | 씨제이제일제당(주) | 진공단열재 외피재용 적층재 및 이를 포함한 진공단열재 외피재 |
KR20180099442A (ko) * | 2017-02-28 | 2018-09-05 | 씨제이제일제당 (주) | 진공단열재 외피재용 적층재 및 이를 포함한 진공단열재 외피재 |
JP6187718B1 (ja) * | 2017-05-09 | 2017-08-30 | 大日本印刷株式会社 | 真空断熱材用外包材、真空断熱材、および真空断熱材付き物品 |
KR20190060558A (ko) * | 2017-11-24 | 2019-06-03 | 씨제이제일제당 (주) | 진공단열재 외피재용 적층재 및 이를 포함한 진공단열재 외피재 |
CN108284655A (zh) * | 2017-12-29 | 2018-07-17 | 永新股份(黄山)包装有限公司 | 一种超级绝热包装用复合薄膜及其制备方法 |
KR102120810B1 (ko) * | 2019-10-08 | 2020-06-09 | 씨제이제일제당 주식회사 | 진공단열재 외피재용 적층재 및 이를 포함한 진공단열재 외피재 |
CN113547819A (zh) * | 2021-07-29 | 2021-10-26 | 安徽省恳思惠新型材料有限责任公司 | 一种真空绝热板用透明膜及真空绝热复合板材 |
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- 2015-04-20 JP JP2016563797A patent/JP2017518203A/ja not_active Withdrawn
- 2015-04-20 EP EP15782729.6A patent/EP3135486A4/en not_active Withdrawn
- 2015-04-20 US US15/305,102 patent/US10150276B2/en active Active
- 2015-04-23 TW TW104113052A patent/TW201540823A/zh unknown
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US10150276B2 (en) | 2018-12-11 |
KR101773230B1 (ko) | 2017-09-13 |
CN106232356A (zh) | 2016-12-14 |
KR20150122900A (ko) | 2015-11-03 |
EP3135486A4 (en) | 2017-05-03 |
TW201540823A (zh) | 2015-11-01 |
EP3135486A1 (en) | 2017-03-01 |
US20170043563A1 (en) | 2017-02-16 |
JP2017518203A (ja) | 2017-07-06 |
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