WO2015129684A1 - Tissu tissé, et coussin gonflable - Google Patents

Tissu tissé, et coussin gonflable Download PDF

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Publication number
WO2015129684A1
WO2015129684A1 PCT/JP2015/055227 JP2015055227W WO2015129684A1 WO 2015129684 A1 WO2015129684 A1 WO 2015129684A1 JP 2015055227 W JP2015055227 W JP 2015055227W WO 2015129684 A1 WO2015129684 A1 WO 2015129684A1
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WO
WIPO (PCT)
Prior art keywords
weft
warp
ear
fabric
strip
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PCT/JP2015/055227
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English (en)
Japanese (ja)
Inventor
田中伸明
土倉弘至
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東レ株式会社
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Publication date
Application filed by 東レ株式会社 filed Critical 東レ株式会社
Priority to JP2015518096A priority Critical patent/JPWO2015129684A1/ja
Publication of WO2015129684A1 publication Critical patent/WO2015129684A1/fr

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    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03J—AUXILIARY WEAVING APPARATUS; WEAVERS' TOOLS; SHUTTLES
    • D03J1/00—Auxiliary apparatus combined with or associated with looms
    • D03J1/22—Temples
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R21/00—Arrangements or fittings on vehicles for protecting or preventing injuries to occupants or pedestrians in case of accidents or other traffic risks
    • B60R21/02—Occupant safety arrangements or fittings, e.g. crash pads
    • B60R21/16—Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags
    • B60R21/23—Inflatable members
    • B60R21/235—Inflatable members characterised by their material
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D1/00—Woven fabrics designed to make specified articles
    • D03D1/02—Inflatable articles
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D49/00—Details or constructional features not specially adapted for looms of a particular type
    • D03D49/70—Devices for cutting weft threads
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03J—AUXILIARY WEAVING APPARATUS; WEAVERS' TOOLS; SHUTTLES
    • D03J1/00—Auxiliary apparatus combined with or associated with looms
    • D03J1/06—Auxiliary apparatus combined with or associated with looms for treating fabric
    • D03J1/08—Auxiliary apparatus combined with or associated with looms for treating fabric for slitting fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R21/00—Arrangements or fittings on vehicles for protecting or preventing injuries to occupants or pedestrians in case of accidents or other traffic risks
    • B60R21/02—Occupant safety arrangements or fittings, e.g. crash pads
    • B60R21/16—Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags
    • B60R21/23—Inflatable members
    • B60R21/235—Inflatable members characterised by their material
    • B60R2021/23504—Inflatable members characterised by their material characterised by material
    • B60R2021/23509—Fabric
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R21/00—Arrangements or fittings on vehicles for protecting or preventing injuries to occupants or pedestrians in case of accidents or other traffic risks
    • B60R21/02—Occupant safety arrangements or fittings, e.g. crash pads
    • B60R21/16—Inflatable occupant restraints or confinements designed to inflate upon impact or impending impact, e.g. air bags
    • B60R21/23—Inflatable members
    • B60R21/235—Inflatable members characterised by their material
    • B60R2021/23533—Inflatable members characterised by their material characterised by the manufacturing process
    • B60R2021/23542—Weaving
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2505/00—Industrial
    • D10B2505/12—Vehicles
    • D10B2505/124—Air bags

Definitions

  • Air bags are generally used to improve the properties of heat resistance, flame retardancy, air-blocking properties, etc. to fabrics made of plain fabrics using nylon 6-filament yarns of 100 to 1000 dtex or nylon 6/6 filament yarns. It is made by manufacturing a base fabric on which a resin such as silicone is applied or laminated, cutting it, and sewing it to a bag.
  • non-coated cloth that is used by reducing the air flow rate of the fabric by weaving synthetic fiber filament yarn such as polyamide fiber or polyester fiber with high density without applying resin.
  • airbag fabrics must have high strength and low breathability because they instantly inflate the airbag in the event of a car crash and protect the occupant's face and forehead in the event of a crash. It is what is done.
  • the fabric for the airbag it is becoming necessary for the fabric for the airbag to use higher strength yarns and to be a high-density fabric compared to the fabric for ordinary clothing.
  • JP-A-9-302549 Japanese Patent Laid-Open No. 9-302550 JP-A-10-236253
  • the amount of movement of the weaving port before weaving from the advance position of the reed to the warp yarn sending side increases as the density increases, for example, in the case of a plain weave structure with a large cover factor. Due to the increase, the following inconvenience occurs.
  • the cover factor is the total warp fineness D 1 (dtex), the warp density N 1 (lines / 2.54 cm), the total weft fineness D 2 (dtex), and the weft density N 2 (lines / 2 .54 cm), it is represented by (D 1 ) 1/2 ⁇ N 1 + (D 2 ) 1/2 ⁇ N 2 .
  • Patent Document 1 a method of making the woven density of the woven fabric ear part higher than the woven density of the main part of the woven fabric
  • Patent Document 2 a method of making the warp denier of the ear part thinner than the warp denier of the ground body part
  • Patent Document 3 a method of making the warp denier of the ear part thinner than the warp denier of the ground body part
  • the present invention effectively suppresses the occurrence of sagging ears, suppresses the occurrence of wrinkles at the end when making a long fabric, and suppresses misalignment during cutting.
  • the issue is to provide.
  • the present invention has the following configuration.
  • the length X1 in the warp direction of the center portion in the width direction of the strip L1 is 505.5 to 512.5 mm.
  • the length Y1 in the warp direction of the central portion in the width direction of the strip R1 is 505.5 to 512.5 mm.
  • the strip L1 has two points (102A, 102B) that exist in the center in the width direction of the woven fabric and have an interval of 500 mm in the warp direction, and two lines (103A, 102A) along the weft passing through the respective points.
  • the strip R1 includes two lines (103A, 103B) along the weft, a fabric anti-weft nozzle side end (101B), and a warp direction line located 20 mm from the side end in the center in the width direction. (104B1) and obtained by cutting.
  • the said woven fabric which has the following characteristics.
  • the length X2 in the warp direction of the central portion in the width direction of the strip L2 is 504.5 to 508.5 mm.
  • the length Y2 in the warp direction of the central portion in the width direction of the strip R2 is 504.5 to 508.5 mm.
  • the strip L2 is cut along a line (104A2) in the warp direction located 20mm from the position where the strip L1 is cut and two lines (103A, 103B) along the weft. It was obtained by The strip R2 is obtained by cutting along the warp direction line (104B2) located 20 mm from the center of the strip R1 and the two lines (103A, 103B) along the weft. It is a thing.
  • any one of the above woven fabrics having the following characteristics.
  • (3-1) The length X3 in the warp direction of the central portion in the width direction of the strip L3 is 502.0 to 505.0 mm.
  • (3-2) The length Y3 in the warp direction of the central portion in the width direction of the strip R3 is 502.0 to 505.0 mm.
  • the strip L3 is cut along a warp direction line (104A3) located 20 mm from the center where the strip L2 is cut and two lines (103A, 103B) along the weft. It was obtained by The strip R3 is obtained by cutting along the warp direction line (104B3) located 20 mm from the center of the strip R2 and the two lines (103A, 103B) along the weft. It is a thing.
  • any one of the above woven fabrics having the following characteristics.
  • the length X4 in the warp direction of the center portion in the width direction of the strip L4 is 501.0 to 502.5 mm.
  • the length Y4 in the warp direction of the central portion in the width direction of the strip R4 is 501.0 to 502.5 mm.
  • the strip L4 is cut along a line (104A4) in the warp direction located 20mm from the position where the strip L3 is cut and two lines (103A, 103B) along the weft. It was obtained by The strip R4 is obtained by cutting along a warp direction line (104B4) located 20 mm from the center of the strip R3 and two lines (103A, 103B) along the weft. It is a thing.
  • the strip R5 is obtained by cutting along the warp direction line (104B5) located 20 mm from the center of the strip R4 and the two lines (103A, 103B) along the weft. It is a thing.
  • the airbag of the present invention is an airbag using any one of the above-mentioned fabrics.
  • the weft and the warp are satisfactorily maintained, and the occurrence of the weft crimp is prevented to prevent the warp from loosening.
  • the weft and the warp are better maintained in the entangled state, and the occurrence of the weft crimp can be prevented.
  • the present invention provides a woven fabric that prevents warp loosening, effectively suppresses loosening of the ears, suppresses wrinkles at the end of a long fabric, and suppresses misalignment during cutting.
  • the weft and the warp are more satisfactorily maintained to prevent the occurrence of the weft crimp.
  • a woven fabric that can prevent warp loosening, effectively suppress ear slack, suppress wrinkles at the end of a long fabric, and suppress misalignment during cutting.
  • the weft and the warp are maintained in a more favorable entangled state, and the generation of the weft crimp is prevented.
  • a woven fabric that can prevent warp loosening, effectively suppress ear slack, suppress wrinkles at the end of a long fabric, and suppress misalignment during cutting. .
  • the weft and the warp are more favorably maintained in the entangled state, and the occurrence of the weft crimp is prevented.
  • a woven fabric that can prevent warp loosening, effectively suppress ear slack, suppress wrinkles at the end of a long fabric, and suppress misalignment during cutting.
  • FIG. 1 is a conceptual diagram showing a method for evaluating ear sag.
  • FIG. 2 is a schematic plan view showing the main part of the loom including the loom ear gripping device preferably used in the present invention.
  • FIG. 3 is a schematic perspective view showing a loom ear gripping apparatus preferably used in the present invention.
  • FIG. 4 is a schematic cross-sectional view of a loom ear gripping device using a pair of leaf springs as the ear elastic pinching member preferably used in the present invention.
  • 5 is a schematic cross-sectional view of a loom ear gripping device using a pair of leaf springs as the ear elastic pinching member preferably used in the present invention.
  • FIG. 1 is a diagram showing a method for evaluating an ear sag according to the present invention, in which two points are marked at the center of the fabric 10 in the width direction, that is, the points 102A and 102B at the center of the fabric are marked. Then, two lines along the weft 5 in the direction of the weft nozzle side end 101A of the woven fabric that is both ends in the width direction from the marks 102A and 102B of the center of each fabric, that is, the direction opposite to the weft nozzle side end 101B of the woven fabric, that is, Draw lines 103A and 103B in the weft direction.
  • the two lines 103A and 103B are curved toward the front of the fabric at both ends as shown in FIG.
  • the distance between two lines 103A and 103B in the weft direction tends to be larger than the central portion. Therefore, the distance between the two weft-direction lines 103A and 103B is 500 mm at the center of the fabric, but the fabric goes to the weft nozzle side end 101A of the fabric and the anti-weft nozzle side end 101B of the fabric.
  • the interval between the two lines 103A and 103B in the weft direction is increased.
  • the amount of ear slack that would cause trouble is within the range of 0 to 100 mm from both ends. There is no need to consider the spacing between the lines 103A and 103B along.
  • a line is formed in the warp direction at intervals of 20 mm from the weft nozzle side end 101A of the fabric, which is both ends of the fabric, and the anti-weft nozzle side end 101B of the fabric.
  • the warp direction lines 104A1 to 104A5 and the warp direction lines 104B1 to 104B5 are drawn and cut along the weft direction lines 103A and 103B, the warp direction lines 104A1 to 104A5, and the warp direction lines 104B1 to 104B5,
  • the lengths X1 to X5 in the warp direction that is, the length direction
  • the ear slack can be quantitatively evaluated by measuring the lengths Y1 to Y5 in the warp direction.
  • the distance between the two points 102A and 102B located at the center of the woven fabric is set to 500 mm. If the dimension is too long in the warp direction, it will be difficult to measure the size of the strip, and too much in the warp direction. This is because if the dimensions are short, the influence of the dimensional measurement variation becomes large.
  • the reason why the weft direction dimension of the strips L1 to L5 and R1 to R5 is set to 20 mm is to simplify the strip cutting operation and the measuring operation.
  • the woven fabric according to the present invention includes, for example, an ear portion passage space portion in which an ear portion formed by entanglement of a weft yarn and a weft yarn can pass in the feeding direction of the fabric, and a weft movement gap in which the weft yarn can move in the feeding direction of the fabric. Even when the weft is cut with a weft cutter, weaving can be performed using an ear part gripping device for a loom configured to maintain the entangled state of the ear part.
  • An auricle is a weft thread that protrudes from the fabric after it is cut, and a thickening is a thread that is inserted to entangle the atrium separately from the ground yarn of the fabric. It is the part where the yarn is entangled.
  • FIG. 2 is a schematic plan view showing an outline of weaving when the above-mentioned loom ear gripping device is installed on the weft nozzle side, where 1 is the warp, 2 is the yarn increasing, 3 is the kite, 4 is the weft nozzle, Is a weft cutter, 6 is a weft cutter, 7 is an ear gripping device for a loom, 8 is an auricle, and 9 is a bran wing.
  • a plurality of warps are present on the right side of FIG. 2, and the wefts 5 and the ridges 3 are further extended, but are not shown.
  • the wefts 5 supplied from the weft nozzle 4 are inserted between the yarns 2 supplied from the yarn supply device (not shown) and between the plurality of warps 1 supplied from the warp supply device (not shown). Is done.
  • the weft 5 inserted between the warps 1 is driven by the reed 3 and the reed wing 9 to form the fabric 10 and the ear part 11.
  • the tip of the driven weft 5 is usually entangled by a catch cord (not shown) or the like, and the weft tension is maintained for a predetermined time. Thereafter, the anti-nozzle side weft cutter (not shown) is interposed between the fabric 10 and the catch cord. ) And the catch cord is collected.
  • the ear portion 11 in which the yarn 2 and the weft yarn 5 are entangled is supplied to the loom ear gripping device 7 without being beaten, and moves in the ear gripping device in synchronization with the movement of the fabric 10 and the ear chamber 8. To do. At this time, the weft 5 is cut by the weft cutter 6 immediately after beating. At that time, since the ear portion 11 after the weft cut is in the ear portion gripping device and the entangled state is maintained, the occurrence of the weft crimp and the warp loosening can be prevented.
  • the ear part 11 from which the weft has been cut is directly discharged from the ear part holding device and moves together with the fabric 10.
  • the ear 11 is discharged from the loom ear gripping device, the entangled state between the yarn expansion 2 and the auricle 8 is not maintained, the auricle 8 is gradually detached from the yarn expansion 2, and the yarn 2 is used alone.
  • the fabric 10 and the ear chamber 8 move together.
  • the increased yarn 2 is collected through a guide (not shown) on the same route as the catch cord on the side opposite to the weft nozzle (not the weft nozzle) or by another winding device.
  • Length to grip the ears is preferably 2 to 15 mm, and more preferably 3 to 10 mm. By setting it in this range, high tension can be maintained even if the weft is cut after beating, and the woven fabric structure can be stabilized.
  • the width for gripping the ear part (that is, the length in the direction perpendicular to the longitudinal direction of the fabric where the ear part gripping device for a loom grips the ear part (the direction in which the yarns forming the ear part are arranged). It is preferably a width capable of gripping the entire ear portion, and a width capable of maintaining a high tension so as to stabilize the fabric structure even after the weft is cut after the beating. If it is, it will not be restricted to the above.
  • the loom ear gripping device is disposed only on the weft nozzle side of the fabric 10, but may also be disposed on the anti-weft nozzle side.
  • the loom ear gripping device is disposed on the side of the anti-weft nozzle, it is preferably provided between the fabric and the weft cutter on the side of the anti-weft nozzle.
  • the yarns are aligned on the anti-weft nozzle side of the fabric, forming an ear portion entangled with the driven weft yarn, and an ear gripping device for a loom is provided in the vicinity of the ear portion before weaving.
  • the loom ear gripping device on the weft nozzle side and the loom ear gripping device on the anti-weft nozzle side face each other through the fabric so that the weft tension is most maintained. Arrange.
  • FIG. 3 is an enlarged schematic perspective view when the above-mentioned loom ear gripping device 7 is installed on the weft nozzle 4 side, where 1 is a warp yarn, 2 is a reinforcing yarn, 4 is a weft nozzle, 5 is a weft yarn, and 8 is an auricle.
  • 10 is a fabric, and 11 is an ear. The fabric 10 is fed from the upper right side of the drawing to the lower left side of the drawing.
  • the loom ear gripping device 7 is preferably provided at least on the weft nozzle side of the fabric 10, but in addition to this, it is preferably provided on the anti-weft nozzle side.
  • the loom ear gripping device 7 includes an ear portion passing space portion outlet 71 ⁇ / b> B through which an ear portion 11 entangled with the yarn 2 and the weft yarn 5 can pass in the feeding direction of the fabric 10, and the loom ear gripping device. It includes an inlet 71A (not shown) of an ear portion passage space formed on the upstream side of the yarn increase 2 of the device 7.
  • 72B is a fabric side ear moving gap for moving the auricle 8 parallel to the delivery direction of the fabric 10, and a weft nozzle side moving gap 72A (not shown) is provided on the weft nozzle side of the loom ear gripping device 7. Is formed.
  • the ear portion 11 enters the ear portion passage space portion from the inlet portion 71A of the ear portion passage space portion along the feeding direction of the fabric 10, and the ear chamber 8 has a nozzle side ear portion movement gap portion 72A and a fabric side ear portion movement gap portion 72B. It is gripped by gripping means such as leaf springs 74A and 74B (FIG. 4) provided therebetween, and moves in the ear portion passage space in parallel to the feeding direction of the fabric 10, but the weft 5 is the weft nozzle 4 and the loom ear.
  • the loom ear gripping device 7 is configured to maintain the entangled state of the ear portion even when it is cut with the gripping device 7 by a weft cutter.
  • the ear part passing space part is formed by a slidable member that does not disturb the movement of the ear part, and the ear part 11 is gripped.
  • a method of appropriately setting the ear part passage space size according to the ear part size may be employed.
  • FIG. 4 is a schematic cross-sectional view of a loom ear gripping device using a pair of leaf springs 74A and 74B as the ear elastic pinching members, and corresponds to the case where the weft 5 is cut in the orthogonal plane in FIG. To do.
  • the ear 11 moves from the right side of the drawing to the left side, that is, from the inlet 71A of the ear part passing space part to the outlet 71B of the ear part passing space part in a state where the yarn 2 and the weft 5 are entangled.
  • 74A and 74B are a pair of holding members such as a pair of carbon steel leaf springs in the ear part passage space part, and are fixed to the upper and lower wall surfaces of the ear part passage space part by two bolts 73, respectively.
  • the ear part 11 moves in the ear part passage space part, is discharged from the ear part gripping device 7 for looms, and the fabric 10 moves together with the auricle 8, the entangled state between the yarn 2 and the cut auricle 8 is loosened, As described above, the cut ear chamber 8 is gradually separated from the yarn 2 and the yarn 2 is singly separated from the fabric 10 and the ear chamber 8.
  • the leaf springs are not necessarily configured as a pair, and may be a single leaf spring disposed on the upper (or lower) wall surface and below (or above) the ear passage section.
  • Various types of leaf springs can be used, but in order to hold the ear portion with a uniform stress over a certain length, as shown in FIG. It is preferable to use a pair of leaf springs provided.
  • the length and width of the flat plate portion and the thickness of the leaf spring material were discharged from the loom ear gripping device 7 in consideration of the number and thickness of the yarns constituting the ear portion, the thickness of the ear portion, and the like.
  • the fabric according to the present invention is particularly useful for high-density fabrics for airbags, but is not limited thereto.
  • the warp and weft yarns used in the fabric of the present invention there are no particular restrictions on the warp and weft yarns used in the fabric of the present invention, and chemical fibers, natural fibers, and the like can be used.
  • chemical fibers include polyamide fibers, polyester fibers, aramid fibers, rayon fibers, polysulfone fibers, ultrahigh molecular weight polyethylene fibers, and natural fibers such as cotton, hemp, silk, and wool.
  • chemical fibers are preferable, and polyamide fibers and polyester fibers excellent in mass productivity and economy are preferable.
  • Polyamide fibers are preferable from the viewpoint of heat resistance and fluff products. More preferred are fibers.
  • polyamide fibers examples include nylon 6, nylon 66, nylon 12, nylon 46, copolymer polyamide of nylon 6 and nylon 66, and copolymer obtained by copolymerizing nylon 6 with polyalkylene glycol, dicarboxylic acid, amine, and the like. Mention may be made of fibers made of polyamide or the like.
  • polyester fiber examples include fibers made of polyethylene terephthalate, polybutylene terephthalate, polytrimethylene terephthalate, and the like.
  • It may be a fiber made of a polyester copolymer obtained by copolymerizing polyethylene terephthalate or polybutylene terephthalate with an aliphatic dicarboxylic acid such as isophthalic acid, 5-sodium sulfoisophthalic acid or adipic acid as an acid component.
  • a polyester copolymer obtained by copolymerizing polyethylene terephthalate or polybutylene terephthalate with an aliphatic dicarboxylic acid such as isophthalic acid, 5-sodium sulfoisophthalic acid or adipic acid as an acid component.
  • these synthetic fibers have a heat stabilizer, an antioxidant, a light stabilizer, a smoothing agent, an antistatic agent, a plasticizer, in order to improve productivity in spinning / drawing process and processing process, or characteristics.
  • Additives such as thickeners, pigments, and flame retardants may be included.
  • multifilament yarn is preferably used in that the effect of the present invention is remarkably exhibited.
  • the cross-sectional shape of the single yarn is not limited to a round shape, and may be any shape.
  • a left-right asymmetric type such as a flat shape, a rectangular shape, a rhombus shape, and a saddle shape, a left-right asymmetric type, or a combination type thereof may be used.
  • the multifilament yarn used in the woven fabric according to the present invention preferably has a total fineness of 150 to 700 dtex in order to ensure the mechanical properties required for the airbag, particularly excellent tensile strength and tear strength, and 175 to 560 dtex. It is preferable that By using a multifilament yarn having a total fineness of 150 dtex or more, it is easy to obtain sufficient strength as a fabric for an airbag, and by making it 700 dtex or less, flexibility as an airbag fabric is improved and folding is possible. Storage and assembly workability at the time are improved, which is preferable.
  • the single fiber fineness is preferably 2.5 to 7 dtex.
  • the single fiber fineness is more preferably 2.8 to 6.8 dtex, still more preferably 3 to 6.6 dtex.
  • the fabric according to the present invention can use a plain structure, a twill structure, a satin structure, a deformed structure thereof, and the like, but is not particularly limited thereto.
  • the cover factor of the woven fabric according to the present invention is preferably 1800 to 2300, and more preferably 1850 to 2260.
  • cover factor is large, high strength can be easily obtained, but since the fabric weight is large and the fabric tends to become hard and hard, it is preferably suppressed to 2300 or less. Moreover, since the fabric weight will become small and it will become difficult to reduce misalignment when it becomes low, it is preferable that a minimum is 1800.
  • the cover factor means that the warp total fineness is D 1 (dtex), the warp density is N 1 (line / 2.54 cm), the total weft fineness is D2 (dtex), and the weft density is N2 (line / 2.54 cm). ), (D 1 ⁇ 0.9) 1/2 ⁇ N 1 + (D 2 ⁇ 0.9) 1/2 ⁇ N 2 .
  • loom ear gripping device When weaving using the above-mentioned loom ear gripping device, a predetermined number of warp yarns are aligned, the increased yarns are aligned at the end portions of the aligned warp yarns, weft yarns are supplied and driven, and the fabric is woven.
  • the interweaving state of the supplied weft and the added yarn is maintained by the loom ear gripping device, and then the fabric is discharged from the loom ear gripping device.
  • the ear gripped by the loom ear gripping device in the vicinity of the ear portion before weaving moves in the loom ear gripping device in synchronization with the movement of the fabric, and is then discharged.
  • the warp includes not only the ground yarn that forms the ground portion but also the warp yarn that is usually used at the end of the fabric, such as leno yarn.
  • the discharged ear portion moves with the movement of the fabric. Since the increased yarn is gradually separated from the cut portion of the weft, the finished fabric does not include the increased yarn. That is, the warp yarn is supplied by a feeding device different from the warp yarn, but the warp yarn is passed through the heald and the heel, whereas the warp yarn does not pass through the heel and is entangled by the opening movement similar to the warp yarn. At the same time, an ear portion is formed and passed through the loom ear gripping device.
  • the thickening is supplied from the vicinity of the warp beam, applied with a spring-type tensor, and passed through the opening heald.
  • the weft is made to fly with high-pressure water or air, and after the warp and weft are driven with a scissors, the weft is cut with a weft cutter.
  • the above-described loom ear gripping device grips so as to maintain the entangled state of the ear, it is possible to prevent the cut weft from coming off or loosening from the ear.
  • edge part becomes small compared with the case where the ear
  • the warp tension is increased, the gripping force of the weft is increased, and the weaving of the ear is reduced. Therefore, since the fabric length difference between the ear end portion and the center portion of the fabric is reduced, the amount of arc shape is reduced, and the ear sagging can be improved.
  • the weaving mouth before weaving is represented by the distance from the temple tip to the weaving mouth, and when wefts are run by high-pressure water or air pressure Since the wefts are subjected to high tension, when the wefts are driven by the scissors and the wefts are cut with a cutter, the free weft ends return to the ground side, and the weft tension at the fabric ears decreases, resulting in a large weft crimp. On the contrary, since the warp crimp of the ear part becomes small, the warp tension of the ear part becomes low.
  • weaving using the above-mentioned weaving ear gripping device it is usual to supply a yarn increase from a triangular cone or a paper tube without using a planetary device or a bobbin.
  • a spring washer it is preferable to use a spring washer in order to manage the tension during supply.
  • the yarn increase is a multifilament yarn that has been crimped, since the tension fluctuation during weaving is small by giving an appropriate crimp.
  • the material of the yarn addition is not particularly limited, but is preferably selected so that polyester or nylon is generally easily available and the yarn characteristics with the warp are close.
  • the total fineness of the processed yarn used for the yarn addition is preferably larger than the total fineness of the weft. This is because the entanglement strength between the weft and the weft at the ear is kept larger than the entanglement strength between the warp and the weft, and the weft after cutting is prevented from falling off or loosening from the ear.
  • the number of additional yarns is preferably 4-8.
  • the fabric using the above-mentioned loom ear gripping device is preferably woven in a jet loom because it can be operated at high speed, and a water jet loom is particularly preferred.
  • the weft yarn is caused to fly by high-pressure water, and after the weft yarn is driven, the weft yarn is cut at the weft nozzle side. For this reason, the flying tension of wefts tends to be higher than that of air jet looms and rapiers, and further improvement in the weft gripping force of the ears is required. ) And the effects of the lobe ear gripping device of the present invention are remarkable.
  • the width of the woven fabric according to the present invention is not particularly limited, but it is particularly useful in, for example, a woven fabric having a width of 140 cm or more, particularly 180 cm or more, since the larger the width, the easier the ear sag occurs.
  • the upper limit is preferably 280 cm or less from the viewpoint of production.
  • warp and warp with a fineness according to the fabric design are warped and applied to the loom, and the weft is similarly prepared.
  • Thickening is usually thicker than warp.
  • the loom it is preferable to use a water jet loom from the viewpoint of reducing the occurrence of warp fluff and improving the productivity.
  • the tension of the warp and the additional yarn is preferably 10 to 250 cN / line, more preferably 20 to 200 cN / line. By setting it within such a range, voids between single fibers in a yarn bundle of yarns constituting the fabric can be reduced, and a dense fabric can be obtained.
  • the warped yarn that has been subjected to the above tension pushes and bends the weft, thereby increasing the tissue binding force of the fabric in the weft direction, improving the anti-alignment of the fabric, and strengthening the seam portion of the sewn product. can do.
  • Specific methods for adjusting the warp tension within the above range include adjusting the weft feed speed of the loom and adjusting the weft driving speed. Whether or not the warp tension is actually within the above range during weaving can be confirmed, for example, by measuring the tension applied per warp in the middle of the weaving machine between the warp beam and the back roller. . Moreover, it is preferable to make a difference between the upper thread sheet tension and the lower thread sheet tension at the warp opening.
  • the back roller height is set at a position 10 to 30 mm higher than the horizontal position, for example, so that the running line length of the upper thread and the lower thread is different.
  • a cam drive system is adopted in the opening device, and the dwell angle on one side of the upper thread / lower thread is set to be 100 degrees or more larger than the other.
  • the tension increases when the dwell angle is increased.
  • processing such as scouring and heat setting is performed after the weaving process.
  • the fabric woven using the above-mentioned loom ear gripping device can effectively suppress the retreat of the ear knitting and the occurrence of sagging ears even when weaving at high speed. For example, even when the loom is operated at a high speed of about 400 to 900 rpm, the occurrence of ear slack is extremely suppressed, so that it can be cut into a shape as designed and sewing is easy. In addition, since the occurrence of ear sag is suppressed, it is advantageous in terms of cost with less fabric disposal.
  • two central marks 102A and 102B are attached to the central portion of the fabric 10 in the width direction at intervals of 500 mm, that is, the central portions 102A and 102B of the central fabric.
  • Two lines along the weft that is, lines 103A and 103B in the weft direction, from the marks 102A and 102B in the direction of the weft nozzle side end 101A of the fabric, which is both ends in the width direction, and the anti-weft nozzle side end 101B of the fabric. Pull.
  • the warp direction lines 104A1 to 104A5 and 104B1 to 104B5 are drawn and cut along the weft direction lines 103A and 103B and the warp direction lines 104A1 to 104A5 and 104B1 to 104B5, and the strips L1 to L5 and R1 to R5 are cut.
  • the lengths X1 to X5 in the warp direction that is, the length direction
  • the lengths Y1 to Y5 of the central portions of the strips R1 to R5 are measured. Ear sagging was evaluated.
  • Example 1 (Warp and weft) As the warp and weft of the ground part, it is made of nylon 66 and has a single fiber fineness of 6.53 dtex with a circular cross-sectional shape. The total fineness is 470 dtex, the strength is 8.5 cN / dtex, and the elongation is 23. % Non-twisted synthetic fiber filaments and 22 dtex nylon monofilaments as reno yarn at the end of the fabric.
  • the warp tension during weaving is 180 cN / piece
  • the loom rotation speed is 700 rpm
  • the warp density is 55 pieces / 2.54 cm.
  • Two Reno yarns were passed from the planetary device to the warp at the warp end, two on each end of the warp.
  • the warp yarn is made of polyester, has a circular cross-sectional shape, and uses three twisted yarns having a single fiber fineness of 3.44 dtex, a filament count of 96 f, and a total fineness of 330 dtex, and a predetermined number of warps.
  • the four yarns were supplied to both ends of the yarn and aligned, and the yarn tension was set at 130 cN / piece.
  • a gap of 5 mm was provided between the warp and the yarn for the auricle.
  • the ejected ear part was gradually removed from the thread in the ear chamber, and the thread was recovered through the guide along the same route as the catch cord on the side of the counter weft nozzle.
  • the weaving ear gripping device 7 has a substantially rectangular shape made of stainless steel (width 6 mm, height 30 mm, length 25 mm, ear gripping length 20 mm, ear gripping width 4 mm). As shown in FIG. 3, the weaving ear gripping device 7 includes an ear portion passage space portion inlet 71A and an ear portion passage space portion outlet 72A having a width of 4 mm and a height of 10 mm.
  • the pair of leaf springs 74A and 74B are made of stainless steel having a thickness of 0.3 mm, are provided with arc portions at both ends of a flat plate portion having a length of 20 mm, and are fixed to the leaf spring supports 75A and 75B with bolts.
  • the ear portion is configured to be sandwiched between the flat plate portions of the pair of leaf springs so that the ear portion passes in synchronization with the flow of the fabric.
  • weft nozzle side ear moving gaps 72 ⁇ / b> A and fabric side ear moving gaps 72 ⁇ / b> B are formed on both sides of the weaving ear gripping device 7.
  • the width of the gap is slightly larger than the weft diameter, but is smaller than the thickness of the entangled portion of the weft and the additional yarn, so that the weft moves in parallel along the flow of the fabric. Even after being cut by the weft cutter, the ear portion does not come out from the weft movement gap to the fabric side.
  • Example 2 (Warp and weft) As the warp and weft of the ground part, it is made of nylon 66 and has a single fiber fineness of 3.46 dtex with a circular cross-sectional shape. The total fineness is 470 dtex, the strength is 8.5 cN / dtex, and the elongation is 23. % Non-twisted synthetic fiber filaments and 22 dtex nylon monofilaments as reno yarn at the end of the fabric.
  • the warp tension during weaving is 180 cN / piece
  • the loom rotation speed is 700 rpm
  • the warp density is 55 pieces / 2.54 cm.
  • a plain woven fabric having a weft density of 55 / 2.54 cm and a woven fabric width of 200 cm was woven.
  • Two Reno yarns were passed from the planetary device to the warp at the warp end, two on each end of the warp. The weft and the weaving ear gripping device woven the fabric in the same manner as in Example 1.
  • Example 3 (Warp and weft) As the warp and weft of the ground part, it is made of nylon 66 and has a single fiber fineness of 3.46 dtex with a circular cross-sectional shape. The total fineness is 470 dtex, the strength is 8.5 cN / dtex, and the elongation is 23. %, Non-twisted synthetic fiber filaments were used, and 22 dtex nylon monofilaments were used as the reno yarn at the end of the fabric.
  • the warp tension during weaving is 100 cN / piece
  • the loom speed is 720 rpm
  • the warp density is 50 pieces / 2.54 cm.
  • a plain woven fabric having a weft density of 50 / 2.54 cm and a woven fabric width of 240 cm was woven.
  • Two Reno yarns were passed from the planetary device to the warp at the warp end, two on each end of the warp.
  • the weft and the weaving ear gripping device woven the fabric in the same manner as in Example 1.
  • Example 4 (War and Weft) As the warp and weft of the ground part, it is made of nylon 66 and has a single fiber fineness of 2.43 dtex with a circular cross-sectional shape. The total fineness is 175 dtex, the strength is 8.5 cN / dtex, and the elongation is 23. % Non-twisted synthetic fiber filaments and 22 dtex nylon monofilaments as reno yarn at the end of the fabric.
  • the warp tension during weaving is 40 cN / piece
  • the loom rotation speed is 600 rpm
  • the warp density is 86 yarns / 2.54 cm.
  • a plain fabric having a weft density of 86 / 2.54 cm and a fabric width of 150 cm was woven.
  • Two Reno yarns were passed from the planetary device to the warp at the warp end, two on each end of the warp. The weft and the weaving ear gripping device woven the fabric in the same manner as in Example 1.
  • the warp tension during weaving is 75 cN / piece
  • the loom speed is 600 rpm
  • the warp density is 50 / 2.54 cm.
  • a plain woven fabric having a weft density of 50 / 2.54 cm and a woven fabric width of 200 cm was woven.
  • Two Reno yarns were passed from the planetary device to the warp at the warp end, two on each end of the warp.
  • the weft and the weaving ear gripping device woven the fabric in the same manner as in Example 1.
  • Tables 1 and 2 show the evaluation results of the ear sag in the examples and comparative examples.
  • the woven fabric according to the present invention ensures the desired weft density of the woven fabric, suppresses the generation of fluff due to loose warp of the ear, reduces cutting defects, and passes through the process in roll winding, scouring, and setting processes. It has been confirmed that the occurrence of wrinkles has been reduced.
  • the fabric according to the present invention can effectively and inexpensively suppress the retreat of the knitting mouth of the ear end portion and the occurrence of the sagging of the ear.
  • X1 to X5 and Y1 to Y5 are dimensions in the warp direction at the center of each strip, and the unit is mm.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Woven Fabrics (AREA)

Abstract

La présente invention vise à fournir un tissu tissé, dans lequel l'incidence d'affaissement de lisière et la rétractation de foules à des parties de bord de lisière sont réduites à l'aide d'un moyen efficace et bon marché. La présente invention concerne un tissu tissé ayant les caractéristiques suivantes. (i) La longueur X1 de la section centrale dans la direction de largeur d'un corps de bande (L1) dans la direction de chaîne est 505,5 à 512,5 mm. (ii) La longueur Y1 de la section centrale dans la direction de largeur d'un corps de bande (R1) dans la direction de chaîne est 505,5 à 512,5 mm. Le corps de bande (L1) est obtenu en découpant une région délimitée par deux lignes (103A, 103B) qui s'étendent le long de fils de trame passant par deux points (102A, 102B) qui sont présents dans le centre dans la direction de largeur du tissu tissé et ont un espacement vertical de 500 mm, la partie d'extrémité (101A) du tissu tissé sur le côté de buse de fil de trame, et une ligne verticale droite (104A1) disposée à 20 mm vers le centre dans la direction de largeur depuis la partie d'extrémité latérale. Le corps de bande (R1) est obtenu en découpant une région délimitée par deux lignes (103A, 103B) qui s'étendent le long des fils de trame, la partie d'extrémité (101B) du tissu tissé à l'opposé du côté de buse de fil de trame, et une ligne verticale droite (104B1) disposée à 20 mm vers le centre dans la direction de largeur depuis la partie d'extrémité latérale.
PCT/JP2015/055227 2014-02-28 2015-02-24 Tissu tissé, et coussin gonflable WO2015129684A1 (fr)

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Publication number Priority date Publication date Assignee Title
WO2018147072A1 (fr) * 2017-02-08 2018-08-16 株式会社豊田自動織機 Structure de fibres et matériau composite renforcé de fibres
WO2020174889A1 (fr) * 2019-02-26 2020-09-03 東レ株式会社 Tissu tissé pour coussin de sécurité gonflable et procédé de production de tissu tissé pour coussin de sécurité gonflable
JPWO2020121670A1 (ja) * 2018-12-14 2021-10-21 東レ株式会社 エアバッグ用織物およびエアバッグ用織物の製造方法

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JP2000328388A (ja) * 1999-05-17 2000-11-28 Toray Ind Inc 布帛およびその製造方法
JP2009035834A (ja) * 2007-08-01 2009-02-19 Asahi Kasei Chemicals Corp エアバッグ用基布の製造方法
WO2014051049A1 (fr) * 2012-09-27 2014-04-03 東レ株式会社 Tissu tissé et procédé pour sa production
JP2014181430A (ja) * 2013-03-21 2014-09-29 Asahi Kasei Fibers Corp 高密度織物

Patent Citations (4)

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Publication number Priority date Publication date Assignee Title
JP2000328388A (ja) * 1999-05-17 2000-11-28 Toray Ind Inc 布帛およびその製造方法
JP2009035834A (ja) * 2007-08-01 2009-02-19 Asahi Kasei Chemicals Corp エアバッグ用基布の製造方法
WO2014051049A1 (fr) * 2012-09-27 2014-04-03 東レ株式会社 Tissu tissé et procédé pour sa production
JP2014181430A (ja) * 2013-03-21 2014-09-29 Asahi Kasei Fibers Corp 高密度織物

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2018147072A1 (fr) * 2017-02-08 2018-08-16 株式会社豊田自動織機 Structure de fibres et matériau composite renforcé de fibres
JP2018127732A (ja) * 2017-02-08 2018-08-16 株式会社豊田自動織機 繊維構造体及び繊維強化複合材
JPWO2020121670A1 (ja) * 2018-12-14 2021-10-21 東レ株式会社 エアバッグ用織物およびエアバッグ用織物の製造方法
JP7375549B2 (ja) 2018-12-14 2023-11-08 東レ株式会社 エアバッグ用織物およびエアバッグ用織物の製造方法
WO2020174889A1 (fr) * 2019-02-26 2020-09-03 東レ株式会社 Tissu tissé pour coussin de sécurité gonflable et procédé de production de tissu tissé pour coussin de sécurité gonflable

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