WO2015040744A1 - タイヤ管理システム及びタイヤ管理方法 - Google Patents
タイヤ管理システム及びタイヤ管理方法 Download PDFInfo
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- WO2015040744A1 WO2015040744A1 PCT/JP2013/075502 JP2013075502W WO2015040744A1 WO 2015040744 A1 WO2015040744 A1 WO 2015040744A1 JP 2013075502 W JP2013075502 W JP 2013075502W WO 2015040744 A1 WO2015040744 A1 WO 2015040744A1
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- tire
- tire load
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C19/00—Tyre parts or constructions not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
- B60W40/00—Estimation or calculation of non-directly measurable driving parameters for road vehicle drive control systems not related to the control of a particular sub unit, e.g. by using mathematical models
- B60W40/12—Estimation or calculation of non-directly measurable driving parameters for road vehicle drive control systems not related to the control of a particular sub unit, e.g. by using mathematical models related to parameters of the vehicle itself, e.g. tyre models
- B60W40/13—Load or weight
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G19/00—Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups
- G01G19/08—Weighing apparatus or methods adapted for special purposes not provided for in the preceding groups for incorporation in vehicles
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- G—PHYSICS
- G07—CHECKING-DEVICES
- G07C—TIME OR ATTENDANCE REGISTERS; REGISTERING OR INDICATING THE WORKING OF MACHINES; GENERATING RANDOM NUMBERS; VOTING OR LOTTERY APPARATUS; ARRANGEMENTS, SYSTEMS OR APPARATUS FOR CHECKING NOT PROVIDED FOR ELSEWHERE
- G07C5/00—Registering or indicating the working of vehicles
- G07C5/08—Registering or indicating performance data other than driving, working, idle, or waiting time, with or without registering driving, working, idle or waiting time
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60W—CONJOINT CONTROL OF VEHICLE SUB-UNITS OF DIFFERENT TYPE OR DIFFERENT FUNCTION; CONTROL SYSTEMS SPECIALLY ADAPTED FOR HYBRID VEHICLES; ROAD VEHICLE DRIVE CONTROL SYSTEMS FOR PURPOSES NOT RELATED TO THE CONTROL OF A PARTICULAR SUB-UNIT
- B60W2530/00—Input parameters relating to vehicle conditions or values, not covered by groups B60W2510/00 or B60W2520/00
- B60W2530/10—Weight
Definitions
- the present invention relates to a tire management system and a tire management method that can extend the life of a tire by suppressing a decrease in work efficiency of a vehicle as much as possible.
- dump trucks have been used to carry earth and sand at wide-area work sites such as crushed stone sites and mines.
- the dump truck is loaded with crushed stone as a load by a hydraulic excavator or wheel loader at the loading site, transports this load to the dumping site via a predetermined travel route, and unloads this load at the dumping site. .
- the dump truck again moves to the loading site via a predetermined traveling route, and waits for loading at the loading site.
- the dump truck repeats this series of operations.
- the proportion of the tire cost is high in the life cycle cost of the dump truck. Accordingly, there is a demand for extending the life of the tire and reducing the life cycle cost.
- a sensor that measures the state of a tire mounted on each of a plurality of vehicles that transport mineral resources, and a measurement value that is output by the sensor are wirelessly transmitted.
- the tire information management device receives the measured value when the received measurement value is not within an allowable range.
- Degradation suppression information for suppressing progress is transmitted. This deterioration suppression information is, for example, information that prompts the inspection of the tire, information that prompts the vehicle to reduce the load, or information that prompts the vehicle to reduce the speed.
- Patent Document 2 includes a load sensor that measures a load applied to a tire or a vehicle, and a speed sensor that detects the rotational speed of the tire or the vehicle speed of the vehicle, and uses the data from these sensors to determine the life of the tire. In order to extend the vehicle speed, the vehicle speed and load capacity are adjusted.
- JP 2007-91202 A Japanese Patent Laid-Open No. 04-135902
- the present invention has been made in view of the above, and an object of the present invention is to provide a tire management system and a tire management method capable of extending the life of a tire by suppressing a decrease in work efficiency of the vehicle as much as possible.
- a tire management system assigns work to each of a plurality of vehicles, and sets a load state of tires attached to each vehicle that performs the assigned work.
- An overload vehicle detection unit for detecting an overload vehicle in which a tire load for a work assigned to each vehicle exceeds a predetermined tire load set in the tire itself of the vehicle,
- a work content change processing unit that performs a process of changing the work content of the overloaded vehicle so that the tire load of the overloaded vehicle is equal to or less than the predetermined tire load when a vehicle is detected.
- an actual tire load which is a tire load of a vehicle in actual operation based on the load amount information and the vehicle speed information notified from each wirelessly connected vehicle.
- the overload vehicle detection unit detects an overload vehicle in which the actual tire load for the work assigned to each vehicle exceeds the predetermined tire load, and the work content change process When the overload vehicle is detected, the unit performs a process of changing work contents of the overload vehicle so that an actual tire load during actual operation of the overload vehicle is equal to or less than the predetermined tire load. To do.
- the tire management system further includes a predicted tire load calculation unit that calculates a predicted tire load for a work at a planning stage assigned to each vehicle in the above invention, wherein the overload vehicle detection unit When an overload vehicle having a tire load exceeding the predetermined tire load is detected, and the work content change processing unit detects an overload vehicle, the predicted tire load of the overload vehicle is less than or equal to the predetermined tire load. In addition, a process of changing the work content at the planning stage of the overloaded vehicle is performed.
- the work content change processing unit determines whether or not there is a travel route in which the detected overload vehicle is equal to or less than a predetermined tire load, and the predetermined tire When there is a travel route that is less than or equal to the load, the travel route is changed, and when there is no travel route that is less than or equal to the predetermined tire load, the overloaded vehicle is decelerated or the load is reduced.
- the tire load is TKPH.
- a tire management method is a tire management method for assigning work to each of a plurality of vehicles and managing a load state of a tire mounted on each vehicle that performs the assigned work.
- An overload vehicle detection step for detecting an overload vehicle in which the tire load for the assigned work exceeds a predetermined tire load set in the tire itself of each vehicle, and when an overload vehicle is detected, the tire of the overload vehicle
- a work content change processing step for performing a process of changing the work content of the overloaded vehicle so that the load is equal to or less than the predetermined tire load.
- the actual tire load that is the tire load of the vehicle in actual operation based on the load amount information and the vehicle speed information notified from each wirelessly connected vehicle.
- the overload vehicle detection step detects an overload vehicle in which the actual tire load for the work assigned to each vehicle exceeds the predetermined tire load, and the work content change process
- the step is characterized in that, when an overloaded vehicle is detected, a process of changing work contents of the overloaded vehicle is performed so that an actual tire load during actual operation of the overloaded vehicle is equal to or less than the predetermined tire load.
- the tire management method includes a predicted tire load calculation step of calculating a predicted tire load for a work in a planning stage assigned to each vehicle in the above invention, wherein the overload vehicle detection step includes a prediction When an overload vehicle having a tire load exceeding the predetermined tire load is detected, and the work content change processing step detects an overload vehicle, the predicted tire load of the overload vehicle is less than or equal to the predetermined tire load. In addition, a process of changing the work content at the planning stage of the overloaded vehicle is performed.
- the work content change processing step determines whether or not there is a travel route in which the detected overload vehicle is equal to or less than a predetermined tire load. When there is a travel route that is less than or equal to the load, the travel route is changed, and when there is no travel route that is less than or equal to the predetermined tire load, the overloaded vehicle is decelerated or the load is reduced.
- the tire management method according to the present invention is characterized in that, in the above-mentioned invention, the tire load is TKPH.
- the overload vehicle detection unit detects an overload vehicle in which the tire load for the work assigned to each vehicle exceeds the predetermined tire load set in the tire itself of each vehicle, and the work content change process When the overload vehicle is detected, the unit performs a process of changing the work content of the overload vehicle so that the tire load of the overload vehicle is equal to or less than the predetermined tire load. At this time, since the work content change to the travel route that is equal to or less than the predetermined tire load is preferentially performed, a decrease in the work efficiency of the vehicle can be suppressed as much as possible to extend the life of the tire.
- FIG. 1 is a schematic diagram showing a schematic configuration of a management system including a tire management system according to Embodiment 1 of the present invention.
- FIG. 2 is a diagram illustrating an example of a travel route network stored in the travel route information DB.
- FIG. 3 is a side view showing the configuration of the dump truck.
- FIG. 4 is a block diagram showing the configuration of the dump truck.
- FIG. 5 is a block diagram illustrating a configuration of the management apparatus.
- FIG. 6 is a flowchart showing a tire load leveling process procedure by the tire load leveling process unit.
- FIG. 7 is a time chart showing an example of work in one cycle.
- FIG. 8 is a diagram showing the change over time of the actual tire load of the dump truck.
- FIG. 9 is a block diagram illustrating a configuration of the management apparatus according to the second embodiment.
- FIG. 10 is a flowchart showing a tire load leveling process procedure by the tire load leveling unit shown in FIG.
- FIG. 1 is a schematic diagram showing a schematic configuration of a management system including a tire management system according to Embodiment 1 of the present invention.
- the management system 1 is provided in a wide-area work site such as a crushed stone site or a mine, and carries a plurality of dump trucks 2 to carry earth and sand or ore.
- the loading machine 3 is arrange
- the loading machine 3 can load a load on the dump truck 2.
- the loading machine 3 is a hydraulic excavator, an electric excavator, a wheel loader, or the like.
- the dump truck 2 is an example of a travelable vehicle that carries a load.
- the cargo is earth and sand ore generated by mining.
- the dump truck 2 can travel on the travel path HL between the loading sites E21 and E22 and the earth discharging sites E10 and E11.
- the dump truck 2 is loaded with loads at the loading stations E21 and E22.
- the loading sites E21 and E22 are areas where loading work is performed in the mine.
- the dump truck 2 is loaded with loads at the loading positions P21 and P22 of the loading sites E21 and E22.
- the loading machine 3 loads a load onto the dump truck 2 disposed at the loading positions P21 and P22. After that, the dump truck 2 moves to the target dumping sites E10 and E11 via a predetermined traveling path HL. Then, the dump truck 2 unloads the cargo at the target dumping sites E10 and E11.
- the earth removal sites E10 and E11 are areas where cargo discharge work is performed in the mine.
- the dump truck 2 discharges the load at the discharging positions P10 and P11 of the discharging sites E10 and E11.
- This management system 1 manages at least a plurality of dump trucks 2.
- Each dump truck 2 is an unmanned dump truck that is operated by a command signal from the management device 4, and no operator is on the dump truck 2.
- the management device 4 is disposed in the control facility 6.
- a wireless communication system that is wirelessly connected via the base station 5 is formed between the management device 4 and the dump truck 2.
- the dump truck 2 repeats the cycle work of transporting the load from the loading site to the earthing site, discharging the cargo at the earthing site, and then returning to the loading site with an empty load.
- the work performed by the dump truck 2 includes loading, loading, discharging, empty loading, and the like.
- loading positions P21 and P22 are ore loading positions
- loading positions P23 and 24 are topsoil loading positions.
- the soil removal position P11 is a soil discharge position to the crusher, the soil discharge positions P12 and P13 are the ore discharge positions, and the soil discharge positions P14 and P15 are the soil discharge positions.
- the specific operation of the dump truck 2 is, for example, the operation via the travel route R1 shown in FIG. 2, and the ore is loaded from the loading position P21, transported through the intersections P31 and P32, and discharged The ore is discharged at position P13, and returns to loading position P21 via intersections P32 and P31.
- the dump truck 2 performs work in accordance with an operation instruction from the management device 4.
- the operation instruction includes information on loading place, earth discharging place, and traveling route.
- the work performed by the dump truck 2 may include traveling to a fueling position and traveling to a parking lot position.
- the dump truck 2 has a vehicle main body 21, a vessel 22, a processing unit 23, a gyro sensor 24, a speed sensor 25, a load sensor 26, and an antenna 27 a connected thereto.
- the communication unit 27 and the GPS device 28 that detects the position of the vehicle main body 21 are connected to the antenna 28a.
- a drive device is disposed in the vehicle main body 21.
- the drive device includes an internal combustion engine such as a diesel engine, a generator that is operated by the internal combustion engine, and an electric motor that is operated by electric power generated by the generator.
- the wheels 29 are driven by the electric motor.
- the wheel 29 is a so-called electric drive type including a tire 29a and a wheel 29b. It may be a so-called mechanical drive type in which the power of the internal combustion engine is transmitted to the wheels via a transmission including a torque converter.
- the vessel 22 includes a loading platform on which a load is loaded.
- the vessel 22 is disposed on the upper portion of the vehicle body 21 so as to be swingable.
- the load is loaded on the vessel 22 by the loading machine 3.
- the load sensor 26 is provided in the suspension cylinder 30 and detects the load amount of the vessel 22.
- the load sensor 26 outputs a detection signal to the processing unit 23.
- the processing unit 23 obtains the load amount of the dump truck 2 based on the detection signal of the load sensor 26.
- the gyro sensor 24 detects the direction change amount of the dump truck 2.
- the gyro sensor 24 outputs a detection signal to the processing unit 23.
- the processing unit 23 can obtain the direction of the dump truck 2 based on the detection signal of the gyro sensor 24.
- the speed sensor 25 detects the traveling speed of the dump truck 2.
- the speed sensor 25 detects the rotational speed of the drive shaft of the wheel 29 and detects the traveling speed of the dump truck 2.
- the speed sensor 25 outputs a detection signal to the processing unit 23.
- the processing unit 23 can obtain the travel distance (travel distance) of the dump truck 2 based on the detection signal of the speed sensor 25 and time information from a timer (not shown) built in the processing unit 23.
- the GPS device 28 detects the position of the dump truck 2 using signals from a plurality of GPS (Global Positioning System) satellites 7 (see FIG. 1). The detection signal is output to the processing unit 23.
- GPS Global Positioning System
- the processing unit 23 has an identification ID 23a for identifying the dump truck 2.
- the processing unit 23 transmits at least the vehicle position information, the load amount information, and the vehicle speed information together with the identification ID 23 a to the management device 4 side via the communication unit 27.
- the management device 4 outputs a travel route and a speed command to the dump truck 2 so as to travel along the travel route corresponding to the planned work together with the identification ID 23a.
- the traveling control unit 31 controls driving of the dump truck 2 by driving the corresponding actuator 32 based on the input traveling route and speed command.
- the management device 4 includes a management unit 40, an operation input unit 41, a display unit 42, a storage unit 43, and a communication unit 44 including an antenna 44a.
- the operation input unit 41 includes a keyboard, a touch panel, a mouse, and the like.
- the operation input unit 41 can input an operation signal to the management unit 40.
- the operation input unit 41 may be a touch panel that also serves as the display unit 42.
- the display unit 42 includes, for example, a flat panel display such as a liquid crystal display.
- the display unit 42 can display information on the position of the dump truck 2 and the like.
- the storage unit 43 includes a work allocation DB (database) 55, a travel route information DB (database) 56, and a map DB (database) 57.
- a work allocation DB 55 for example, a plurality of work contents for one day are described for each identification ID 23a of the dump truck 2.
- This work content describes a loading place, a soil removal place, and a travel route.
- a set tire load, an actual tire load, and a predetermined tire load are described.
- the set tire load and the predetermined tire load are values set in advance.
- the actual tire load is a value that is updated in real time during operation of the dump truck 2.
- the tire load includes a tire TKPH (Ton Km Per Hour) which is a load index set in advance on the tire itself and a work condition TKPH which is a load index in actual work.
- the set tire load is the tire TKPH, which is an index indicating how much work is possible within a range that does not exceed the limit for heat generation of the tire, and is represented by (load ⁇ speed).
- the working condition TKPH is an actual tire load, and is represented by (average tire load load) ⁇ (average work speed).
- the tire load load at the time of empty vehicle is an average tire load load obtained by dividing the load at the time of empty vehicle of the dump truck 2 registered in advance by the number of tires of the dump truck.
- the tire load load at the time of loading is an average tire load load obtained by dividing the load at the time of loading of the dump truck 2 obtained based on the load amount information sent from the dump truck 2 side by the number of tires of the dump truck.
- the predetermined tire load is a value set in this embodiment, and is a threshold value that is equal to or less than the set
- the travel route information DB 56 describes information on the travel route network shown in FIG.
- the information on the travel route network includes position information such as loading position, earthing position, intersection, and connection information of each. Further, in the travel route information DB 56, the vehicle speed set on each travel route HL is defined.
- the communication unit 44 is communicatively connected to each dump truck 2 via the antenna 44a and the base station 5.
- the management unit 40 includes a work allocation processing unit 50, a tire load leveling processing unit 51, an operation instruction control unit 52, and a monitoring unit 53.
- the work assignment processing unit 50 performs processing for creating a work assignment DB 55 for one day in accordance with an operation input from the operation input unit 41. At this time, the actual tire load in the work assignment DB 55 is not set.
- the tire load leveling processing unit 51 includes an actual tire load calculation unit 61, an overload vehicle detection unit 62, and a work content change processing unit 63.
- the actual tire load calculation unit 61 calculates the actual tire load of the dump truck 2 in actual operation based on the load amount information and the vehicle speed information notified from each of the dump trucks 2 wirelessly connected.
- the overload vehicle detection unit 62 detects an overload vehicle in which the actual tire load for the work assigned to each dump truck 2 exceeds a predetermined tire load equal to or less than the set tire load of each dump truck.
- the work content change processing unit 63 performs a process of changing the work content of each dump truck 2 so that the actual tire load during actual operation is equal to or less than a predetermined tire load. The detailed processing of the tire load leveling processing unit 51 will be described later.
- the operation instruction control unit 52 outputs an operation instruction for executing the work content described in the work allocation DB 55 to each dump truck 2 to instruct traveling control of the dump truck 2.
- the monitoring unit 53 monitors the operation status of the dump truck 2. Further, the monitoring unit 53 displays the operation status of the dump truck 2 on the display unit 42 based on the vehicle position information and vehicle speed information sent from the dump truck 2. At this time, the map by the map DB 57 and the travel route network by the travel route information DB 56 are displayed on the display unit 42 and the icon of the dump truck 2 is displayed on the map. This icon is displayed differently depending on the loaded state and the empty state. For example, the color of the loading platform is changed between a loaded state and an empty state. This icon is also accompanied by a dump truck identification ID.
- the management unit 40 outputs a travel route and a speed command to the dump truck 2.
- the dump truck 2 travels on the travel path HL between the loading site and the earth discharging site based on the input travel route and speed command.
- the processing unit 23 travels the dump truck 2 according to the generated travel route while estimating the current position of the dump truck 2 using dead reckoning navigation.
- Dead reckoning refers to navigation in which the current position of the dump truck 2 is inferred based on the azimuth and the moving distance from the starting point with known longitude and latitude.
- the direction of the dump truck 2 is detected using a gyro sensor 24 arranged on the dump truck 2.
- the moving distance of the dump truck 2 is detected using a speed sensor 25 disposed on the dump truck 2.
- the processing unit 23 outputs a steering command and a speed command to the traveling control unit 31 so that the dump truck 2 travels according to the planned traveling route based on the direction and the moving distance of the dump truck 2.
- the processing unit 23 causes the dump truck 2 to travel while correcting the estimated position obtained by dead reckoning using the GPS device 28.
- the travel distance of the dump truck 2 becomes longer, an error occurs between the estimated position and the actual position due to accumulation of detection errors of the gyro sensor 24 and the speed sensor 25.
- the processing unit 23 causes the dump truck 2 to travel while correcting using the position information of the dump truck 2 detected by the GPS device 28.
- the actual tire load calculation unit 61 acquires the load amount information and the vehicle speed information of each dump truck 2 (step S101). And the actual tire load calculation part 61 calculates the actual tire load of 1 work cycle (step S102). Thereafter, the overload vehicle detection unit 62 determines whether or not the actual tire load calculated by the actual tire load calculation unit 61 exceeds a predetermined tire load (step S103). Thereafter, when the actual tire load does not exceed the predetermined tire load (No at Step S103), the work content change processing unit 63 ends this process. In step S102, the actual tire load of one work cycle is calculated. However, the present invention is not limited to this, and the actual tire load of a plurality of work cycles may be calculated.
- the work content change processing unit 63 determines whether there is a travel route that is equal to or less than the predetermined tire load (step S104). If there is a travel route that is less than or equal to the predetermined tire load (step S104, Yes), the work content change processing unit 63 sets the work content of the target dump truck 2 to the travel route that is less than or equal to the predetermined tire load. The process to change is performed (step S105), and this process is complete
- step S104 when there is no travel route that is equal to or less than the predetermined tire load (No in step S104), the work content change processing unit 63 decelerates the work content of the target dump truck 2 to be equal to or less than the predetermined tire load. A process for changing to a work that has been performed or a work with a reduced load is performed (step S106), and this process is terminated.
- step S104 it is determined whether or not there is a travel route that is less than or equal to the predetermined tire load by preferentially performing a work change that changes only the travel route, thereby improving the work efficiency of the dump truck 2. This is because the decrease can be suppressed.
- the current travel route is R2 defined by the loading position P24, the intersection P34, and the soil removal position P15, as shown in FIG.
- the earth removal position P15 is not changed, and a new travel route R3 passing through the intersections P34 and P33 may be used, or the earth removal position P15 may be changed to the travel route R4 changed to the earth removal position P14. is there.
- the work of one cycle via the travel route is composed of a loading process, a load traveling process, a soil removal process, and an empty load traveling process.
- some travel routes have low vehicle speeds in the load travel process and the empty load travel process, and the actual tire load can be reduced by changing to a travel route with a low vehicle speed.
- the actual tires can be changed by changing to a travel route that includes the loading position and the soil removal position with a large waiting time. The load can be reduced.
- the work change in step S106 is to reduce the vehicle speed of the dump truck 2 itself or to reduce the loading amount while leaving the traveling route as it is.
- the tire load leveling processing unit 51 changes the work content by changing the travel route as much as possible, leveling the tire load of each work while suppressing a decrease in work efficiency, and I try to extend the life.
- the work that exhibits the actual tire load characteristic L1 exceeding the set tire load L is reduced, and the actual tire load that is equal to or less than the predetermined tire load Lth, as in the actual tire load characteristics L2 and L3, It is changed to work that becomes. For this reason, the working tire load is leveled, and the overall life of the tire can be extended.
- the configuration of the actual tire load calculation unit 61 described above may be provided on the dump truck 2 side, and the calculation result may be transmitted to the management device 4 side.
- FIG. 9 is a block diagram showing a configuration of the management device 4 of the tire management system according to the second embodiment of the present invention.
- the actual tire load is detected in real time and the work content is changed.
- the predicted tire load is calculated at the planning stage, and the work is performed at the planning stage. The tire load is leveled.
- the management device 4 shown in FIG. 9 includes a tire load leveling processing unit 71 instead of the tire load leveling processing unit 51 shown in FIG. Other configurations are the same as those of the first embodiment.
- the tire load leveling processing unit 71 includes a predicted tire load calculation unit 81, an overloaded vehicle detection unit 82, and a work content change processing unit 83.
- the predicted tire load calculation unit 81 calculates a predicted tire load for the work at the planning stage assigned to each dump truck.
- the overload vehicle detection unit 82 refers to the work allocation DB 55 to detect an overload vehicle in which the predicted tire load exceeds a predetermined tire load that is equal to or less than a set tire load set for the tires of each dump truck 2.
- the work content change processing unit 83 performs a process of changing the work content in the planning stage of each dump truck 2 so that the predicted tire load of the overload vehicle is equal to or less than a predetermined tire load.
- the predicted tire load calculation unit 81 acquires the planned work at the planning stage of each dump truck 2 from the work allocation DB 55 (step S201). Then, the predicted tire load calculation unit 81 calculates a predicted tire load for the planned work (step S202).
- the tire load load at the time of empty vehicle is an average tire load load obtained by dividing the load at the time of empty vehicle of the dump truck 2 registered in advance by the number of tires of the dump truck.
- the tire load load at the time of loading is an average tire load load obtained by dividing the load at the time of loading of the dump truck 2 obtained based on the load amount information sent from the dump truck 2 side by the number of tires of the dump truck.
- the predicted work speed can be obtained based on the section vehicle speed registered in advance in the travel route information DB 56 for each travel route HL.
- the predicted work speed may be obtained based on an instruction speed (speed command) to the dump truck 2 calculated based on the three-dimensional travel route information in the travel route information DB 56.
- This instruction speed is a speed obtained by using inclination information, curvature information, turning acceleration restriction, and the like of the traveling road HL. Moreover, you may make it estimate this area
- the overload vehicle detection unit 82 determines whether or not the predicted tire load calculated by the predicted tire load calculation unit 81 exceeds a predetermined tire load (step S203). Thereafter, when the predicted tire load does not exceed the predetermined tire load (No in step S203), the work content change processing unit 83 ends this process.
- the work content change processing unit 83 determines whether there is a travel route that is equal to or less than the predetermined tire load (step S204). If there is a travel route that is less than or equal to the predetermined tire load (Yes in step S204), the work content change processing unit 83 sets the content of the planned work of the target dump truck 2 to be less than or equal to the predetermined tire load. Processing for changing to a route is performed (step S205), and this processing is terminated.
- the work content change processing unit 83 sets the content of the planned work of the target dump truck 2 to be equal to or less than the predetermined tire load. Then, a process for changing to a planned work that has been slowed down or a planned work that has been reduced in load capacity is performed (step S206), and this process is terminated.
- step S204 whether or not there is a travel route that is equal to or less than the predetermined tire load is determined by prioritizing work changes that change only the travel route. This is because a decrease in work efficiency of the dump truck 2 can be suppressed.
- the tire load leveling of the work is performed before the dump truck 2 is actually operated, it is possible to extend the life of the tire while suppressing a decrease in work efficiency immediately after the start of the actual operation. it can.
- a real-time tire load leveling process similar to that in the first embodiment may be performed during actual operation.
- the predetermined tire load is preferably set at a predetermined ratio with respect to the tire load (tire TKPH) of each dump truck.
- the predetermined tire load is preferably provided for each vehicle such as the dump truck 2.
- a large predetermined tire load is set in advance, and when the predicted tire load does not exceed the predetermined tire load, the predetermined tire load is sequentially decreased, and the plan operation having the highest predicted tire load is performed. It is preferable to prioritize the work content change.
- the tire load leveling process that can further extend the life of the tire can be reliably performed.
- an unmanned dump truck has been described as an example of a transport vehicle.
- the present invention can also be applied to a manned dump truck.
- an operation instruction such as a change in work contents may be displayed on the display unit of the manned dump truck, thereby notifying the operator of the manned dump truck of the operation instruction.
- a wireless communication system between the management device 4 as a master station and each dump truck 2 as a slave station is connected via a base station 5, but is a wireless ad hoc network system that does not use the base station 5, that is, It may be an autonomous distributed wireless network system. In this case, it is preferable that the same function as that of the management device 4 as a master station is mounted on one dump truck 2. If vehicle-to-vehicle communication is performed between the dump trucks 2, a wireless communication system with a simple configuration can be realized. The vehicle-to-vehicle communication may be realized by a method in which the dump trucks 2 communicate with each other, or a simple wireless area may be created on the road side to connect the dump trucks 2 to each other.
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Abstract
Description
[システム概要]
図1は、この発明の実施の形態1であるタイヤ管理システムを含む管理システムの概要構成を示す模式図である。この管理システム1は、砕石現場や鉱山などの広域作業現場に設けられ、複数のダンプトラック2を走行させて土砂や鉱石などの運搬作業を行う。広域作業現場には、積込場E21,E22がある。積込場E21,E22には、積込機械3が配置される。積込機械3は、ダンプトラック2に積荷を積み込むことが可能である。積込機械3は、油圧ショベル、電気ショベル、及びホイールローダなどである。ダンプトラック2は、積荷を運搬する走行可能な車両の一例である。積荷は、採掘によって発生した土砂や鉱石である。
ダンプトラック2は、積荷の運搬を積込場から排土場に運搬し、排土場において積荷を排土し、その後空荷で積込場に戻るというサイクルの作業を繰り返す。ダンプトラック2が行う作業は、積載物の積込、積荷走行、排土、空荷走行などを含む。広域作業現場では、図2に示した走行経路網に示すように、複数の積込場の積込位置P21~P24、複数の排土場の排土位置P11~P15、複数の交差点P31~P34、これらの間を結ぶ複数の走行路HLを有する。なお、図2において、積込位置P21,P22は、鉱石の積込位置であり、積込位置P23,24は、表土の積込位置である。また、排土位置P11は、クラッシャへの排土位置であり、排土位置P12,P13は、鉱石の排土位置であり、排土位置P14,P15は、表土の排土位置である。その他、給油位置P41及び駐機場位置P42がある。具体的なダンプトラック2の作業は、例えば、図2に示した走行経路R1を経由する作業であり、積込位置P21から鉱石を積み込んで交差点P31,P32を介して鉱石を運搬し、排土位置P13で鉱石を排土し、交差点P32,P31を介して積込位置P21に戻る。ダンプトラック2は、管理装置4からの運行指示に従った作業を行う。運行指示には、積込場、排土場、走行経路の情報が含まれる。なお、ダンプトラック2が行う作業には、給油位置への走行や駐機場位置への走行が含まれてもよい。
図3及び図4に示すように、ダンプトラック2は、車両本体21と、ベッセル22と、処理部23と、ジャイロセンサ24と、速度センサ25と、荷重センサ26と、アンテナ27aが接続された通信部27と、アンテナ28aが接続され、車両本体21の位置を検出するGPS装置28とを有する。車両本体21には、駆動装置が配置される。駆動装置は、ディーゼルエンジンのような内燃機関と、内燃機関によって作動する発電機と、発電機で発生した電力によって作動する電動機とを含む。電動機によって車輪29が駆動される。車輪29は、タイヤ29a及びホイール29bを含む、いわゆる電気駆動式である。なお、内燃機関の動力が、トルクコンバータを含むトランスミッションを介して車輪に伝達される、いわゆる機械駆動式であってもよい。
図5に示すように、管理装置4は、管理部40と、操作入力部41と、表示部42と、記憶部43と、アンテナ44aを含む通信部44とを有する。
平均タイヤ負荷荷重=((空車時のタイヤ負荷荷重)+(積載時のタイヤ負荷荷重))/2
平均作業速度は、
平均作業速度=((1サイクルの距離)×(1日のサイクル回数))/(1日の総作業時間)
で求められる。空車時のタイヤ負荷荷重は、予め登録しているダンプトラック2の空車時の荷重をダンプトラックのタイヤ数で除算した平均タイヤ負荷荷重である。また、積載時のタイヤ負荷荷重は、ダンプトラック2側から送られる積載量情報をもとに求めたダンプトラック2の積載時の荷重をダンプトラックのタイヤ数で除算した平均タイヤ負荷荷重である。ここで、設定タイヤ負荷>実タイヤ負荷となるようにタイヤを使用することが好ましい。この条件を満足しないで使用すると、タイヤがヒートセパレーションなどを起こしてタイヤ寿命が短くなる。なお、所定タイヤ負荷は、この実施の形態で設定される値であり、設定タイヤ負荷以下の閾値である。
上述したように、管理部40は、ダンプトラック2に、走行経路や速度指令を出力する。これに対し、ダンプトラック2は、入力された走行経路や速度指令をもとに、積込場と排土場との間の走行路HLを走行する。処理部23は、推測航法を用いてダンプトラック2の現在位置を推測しつつ、生成された走行経路に従ってダンプトラック2を走行させる。推測航法とは、経度及び緯度が既知の起点からの方位と移動距離とに基づいて、ダンプトラック2の現在位置を推測する航法をいう。ダンプトラック2の方位は、ダンプトラック2に配置されたジャイロセンサ24を用いて検出される。ダンプトラック2の移動距離は、ダンプトラック2に配置された速度センサ25を用いて検出される。処理部23は、ダンプトラック2の方位及び移動距離をもとに、ダンプトラック2が計画された走行経路に従って走行するように、走行制御部31に対して操舵指令や速度指令を出力する。
ここで、図6に示したフローチャートを参照して、タイヤ負荷平準化処理部51によるタイヤ負荷平準化処理手順について説明する。なお、この処理は、所定間隔ごとに繰り返し行われる。
図9は、この発明の実施の形態2であるタイヤ管理システムの管理装置4の構成を示すブロック図である。上述した実施の形態1では、実タイヤ負荷をリアルタイムで検出して作業内容を変更するものであったが、この実施の形態2では、計画段階で予測タイヤ負荷を算出し、計画段階で、作業のタイヤ負荷を平準化するものである。
ここで、図10に示したフローチャートを参照して、タイヤ負荷平準化処理部71によるタイヤ負荷平準化処理手順について説明する。なお、この処理は、所定間隔ごとに繰り返し行われる。
予測タイヤ負荷=(予測タイヤ負荷荷重)×(予測作業速度)
で求められる。
予測タイヤ負荷荷重は、
予測タイヤ負荷荷重=((空車時のタイヤ負荷荷重)+(積載時のタイヤ負荷荷重))/2
で求められる。上述したように、空車時のタイヤ負荷荷重は、予め登録しているダンプトラック2の空車時の荷重をダンプトラックのタイヤ数で除算した平均タイヤ負荷荷重である。また、積載時のタイヤ負荷荷重は、ダンプトラック2側から送られる積載量情報をもとに求めたダンプトラック2の積載時の荷重をダンプトラックのタイヤ数で除算した平均タイヤ負荷荷重である。
2 ダンプトラック
3 積込機械
4 管理装置
5 基地局
6 管制施設
7 GPS衛星
21 車両本体
22 ベッセル
23 処理部
23a 識別ID
24 ジャイロセンサ
25 速度センサ
26 荷重センサ
27a,28a,44a アンテナ
27,44 通信部
28 GPS装置
29 車輪
29a タイヤ
29b ホイール
30 サスペンションシリンダ
31 走行制御部
32 アクチュエータ
40 管理部
41 操作入力部
42 表示部
43 記憶部
50 作業割当処理部
51,71 タイヤ負荷平準化処理部
52 運行指示制御部
53 監視部
61 実タイヤ負荷算出部
62,82 過負荷車両検出部
63,83 作業内容変更処理部
81 予測タイヤ負荷算出部
55 作業割当DB
56 走行経路情報DB
57 地図DB
R1~R4 走行経路
Claims (10)
- 複数の車両にそれぞれ作業を割り当て、この割り当てられた作業を行う各車両に装着されたタイヤの負荷状態を管理するタイヤ管理システムであって、
各車両に割り当てられた作業に対するタイヤ負荷が、各車両のタイヤ自体に設定された所定タイヤ負荷を超える過負荷車両を検出する過負荷車両検出部と、
過負荷車両を検出した場合、該過負荷車両のタイヤ負荷が前記所定タイヤ負荷以下となるように該過負荷車両の作業内容を変更する処理を行う作業内容変更処理部と、
を備えたことを特徴とするタイヤ管理システム。 - 無線接続された各車両から通知される積載量情報及び車両速度情報をもとに実稼働中の車両のタイヤ負荷である実タイヤ負荷を算出する実タイヤ負荷算出部を備え、
前記過負荷車両検出部は、各車両に割り当てられた作業に対する実タイヤ負荷が、前記所定タイヤ負荷を超える過負荷車両を検出し、
前記作業内容変更処理部は、過負荷車両を検出した場合、該過負荷車両の実稼動中の実タイヤ負荷が前記所定タイヤ負荷以下となるように該過負荷車両の作業内容を変更する処理を行うことを特徴とする請求項1に記載のタイヤ管理システム。 - 各車両に割り当てられた計画段階の作業に対する予測タイヤ負荷を算出する予測タイヤ負荷算出部を備え、
前記過負荷車両検出部は、予測タイヤ負荷が、前記所定タイヤ負荷を超える過負荷車両を検出し、
前記作業内容変更処理部は、過負荷車両を検出した場合、該過負荷車両の予測タイヤ負荷が前記所定タイヤ負荷以下となるように該過負荷車両の計画段階の作業内容を変更する処理を行うことを特徴とする請求項1に記載のタイヤ管理システム。 - 前記作業内容変更処理部は、検出された過負荷車両が所定タイヤ負荷以下となる走行経路があるか否かを判断し、所定タイヤ負荷以下となる走行経路がある場合、該走行経路に変更し、所定タイヤ負荷以下となる走行経路がない場合、過負荷車両を減速し、あるいは積載量を減少することを特徴とする請求項1~3のいずれか一つに記載のタイヤ管理システム。
- 前記タイヤ負荷は、TKPHであることを特徴とする請求項1~4のいずれか一つに記載のタイヤ管理システム。
- 複数の車両にそれぞれ作業を割り当て、この割り当てられた作業を行う各車両に装着されたタイヤの負荷状態を管理するタイヤ管理方法であって、
各車両に割り当てられた作業に対するタイヤ負荷が、各車両のタイヤ自体に設定された所定タイヤ負荷を超える過負荷車両を検出する過負荷車両検出ステップと、
過負荷車両を検出した場合、該過負荷車両のタイヤ負荷が前記所定タイヤ負荷以下となるように該過負荷車両の作業内容を変更する処理を行う作業内容変更処理ステップと、
を含むことを特徴とするタイヤ管理方法。 - 無線接続された各車両から通知される積載量情報及び車両速度情報をもとに実稼働中の車両のタイヤ負荷である実タイヤ負荷を算出する実タイヤ負荷算出ステップを含み、
前記過負荷車両検出ステップは、各車両に割り当てられた作業に対する実タイヤ負荷が、前記所定タイヤ負荷を超える過負荷車両を検出し、
前記作業内容変更処理ステップは、過負荷車両を検出した場合、該過負荷車両の実稼働中の実タイヤ負荷が前記所定タイヤ負荷以下となるように該過負荷車両の作業内容を変更する処理を行うことを特徴とする請求項6に記載のタイヤ管理方法。 - 各車両に割り当てられた計画段階の作業に対する予測タイヤ負荷を算出する予測タイヤ負荷算出ステップを含み、
前記過負荷車両検出ステップは、予測タイヤ負荷が、前記所定タイヤ負荷を超える過負荷車両を検出し、
前記作業内容変更処理ステップは、過負荷車両を検出した場合、該過負荷車両の予測タイヤ負荷が前記所定タイヤ負荷以下となるように該過負荷車両の計画段階の作業内容を変更する処理を行うことを特徴とする請求項6に記載のタイヤ管理方法。 - 前記作業内容変更処理ステップは、検出された過負荷車両が所定タイヤ負荷以下となる走行経路があるか否かを判断し、所定タイヤ負荷以下となる走行経路がある場合、該走行経路に変更し、所定タイヤ負荷以下となる走行経路がない場合、過負荷車両を減速し、あるいは積載量を減少することを特徴とする請求項6~8のいずれか一つに記載のタイヤ管理方法。
- 前記タイヤ負荷は、TKPHであることを特徴とする請求項6~9のいずれか一つに記載のタイヤ管理方法。
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US15/021,756 US10112619B2 (en) | 2013-09-20 | 2013-09-20 | Tire management system and tire management method |
AU2013400806A AU2013400806B2 (en) | 2013-09-20 | 2013-09-20 | Tire management system, and tire management method |
CA2923677A CA2923677C (en) | 2013-09-20 | 2013-09-20 | Tire management system and tire management method |
CN201380079209.5A CN105473352B (zh) | 2013-09-20 | 2013-09-20 | 轮胎管理系统和轮胎管理方法 |
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2013
- 2013-09-20 JP JP2015537528A patent/JP6151366B2/ja active Active
- 2013-09-20 US US15/021,756 patent/US10112619B2/en active Active
- 2013-09-20 WO PCT/JP2013/075502 patent/WO2015040744A1/ja active Application Filing
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Also Published As
Publication number | Publication date |
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JPWO2015040744A1 (ja) | 2017-03-02 |
AU2013400806B2 (en) | 2017-08-17 |
JP6151366B2 (ja) | 2017-06-21 |
CN105473352B (zh) | 2017-10-27 |
CA2923677C (en) | 2017-07-11 |
US20160221582A1 (en) | 2016-08-04 |
US20190135298A1 (en) | 2019-05-09 |
CN105473352A (zh) | 2016-04-06 |
US11780450B2 (en) | 2023-10-10 |
AU2013400806A1 (en) | 2016-04-07 |
US10112619B2 (en) | 2018-10-30 |
CA2923677A1 (en) | 2015-03-26 |
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