WO2015033403A1 - Mounting line - Google Patents

Mounting line Download PDF

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Publication number
WO2015033403A1
WO2015033403A1 PCT/JP2013/073803 JP2013073803W WO2015033403A1 WO 2015033403 A1 WO2015033403 A1 WO 2015033403A1 JP 2013073803 W JP2013073803 W JP 2013073803W WO 2015033403 A1 WO2015033403 A1 WO 2015033403A1
Authority
WO
WIPO (PCT)
Prior art keywords
circuit board
recipe
screen mask
mounting line
shape data
Prior art date
Application number
PCT/JP2013/073803
Other languages
French (fr)
Japanese (ja)
Inventor
毅 近藤
実 絹田
Original Assignee
富士機械製造株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 富士機械製造株式会社 filed Critical 富士機械製造株式会社
Priority to PCT/JP2013/073803 priority Critical patent/WO2015033403A1/en
Priority to JP2015535203A priority patent/JP6334544B2/en
Publication of WO2015033403A1 publication Critical patent/WO2015033403A1/en

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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/10Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern
    • H05K3/12Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns
    • H05K3/1216Apparatus or processes for manufacturing printed circuits in which conductive material is applied to the insulating support in such a manner as to form the desired conductive pattern using thick film techniques, e.g. printing techniques to apply the conductive material or similar techniques for applying conductive paste or ink patterns by screen printing or stencil printing
    • H05K3/1233Methods or means for supplying the conductive material and for forcing it through the screen or stencil
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K13/00Apparatus or processes specially adapted for manufacturing or adjusting assemblages of electric components
    • H05K13/08Monitoring manufacture of assemblages
    • H05K13/082Integration of non-optical monitoring devices, i.e. using non-optical inspection means, e.g. electrical means, mechanical means or X-rays
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2203/00Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
    • H05K2203/01Tools for processing; Objects used during processing
    • H05K2203/0104Tools for processing; Objects used during processing for patterning or coating
    • H05K2203/0126Dispenser, e.g. for solder paste, for supplying conductive paste for screen printing or for filling holes
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2203/00Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
    • H05K2203/01Tools for processing; Objects used during processing
    • H05K2203/0104Tools for processing; Objects used during processing for patterning or coating
    • H05K2203/0139Blade or squeegee, e.g. for screen printing or filling of holes

Definitions

  • This specification relates to the mounting line.
  • Japanese Laid-Open Patent Publication No. 2001-308596 discloses a mounting line including at least one working device for working on a circuit board.
  • the operation parameter that defines the operation mode of the work device is switched according to the board type of the circuit board.
  • Each circuit board may vary in shape even with the same board type. For example, when the circuit board is warped, the warpage of the individual circuit boards is different from each other, thereby causing variations in the shape of the individual circuit boards. For this reason, in the prior art, it has been necessary for an operator to set in advance values of operation parameters that can cope widely with variations in the shape of individual circuit boards based on experience and intuition. A technology that can appropriately operate the working device without relying on the experience and intuition of the worker is expected.
  • This specification provides a mounting line including at least one working device that performs work on a circuit board.
  • the mounting line is associated with a circuit board shape measuring unit that obtains the shape data of the circuit board, a recipe including at least one operation parameter that defines the classification of the circuit board shape data and the operation mode of the working device.
  • a recipe table storing unit for storing the recipe table, and a recipe selecting unit for selecting a recipe from the recipe table based on the shape data of the circuit board acquired by the circuit board shape measuring unit.
  • the recipe selection unit automatically selects an appropriate recipe, the burden on the operator can be reduced, and work on a stable and high-quality work device can be performed without relying on the operator's experience and intuition. It can be performed.
  • the figure which shows typically the structure of the mounting line 2 of an Example The side view which shows typically the structure of the screen printer 4 of an Example.
  • the figure which shows the outline of the printing recipe table 80 of an Example The side view which shows typically the structure of the surface mounting machine 6 of an Example.
  • the mounting line can be configured to include a screen printer as the working device.
  • the operation parameters include the number of stages of the plate separating operation from the screen mask of the circuit board, the descending distance in each stage of the plate separating operation, and the descending speed in each stage of the plate separating operation.
  • the squeegee speed may be selected from the group including the squeegee printing pressure.
  • the mounting line includes a screen mask shape measuring unit that acquires screen mask shape data, and the recipe table storage unit classifies the shape data of the circuit board and the shape data of the screen mask.
  • the circuit that stores the recipe table in which at least one operation parameter that defines classification and the operation mode of the screen printing machine is associated is stored, and the recipe selection unit acquires the circuit acquired by the circuit board shape measurement unit
  • the recipe table may be selected based on the substrate shape data and the screen mask shape data acquired by the screen mask shape measuring unit.
  • the mounting line can be configured to include a surface mounter as the working device.
  • the operation parameter includes the amount of rise of the circuit board when positioning the circuit board, the amount of lowering of the nozzle when mounting the electronic component on the circuit board, and the circuit board. It can comprise so that it may be selected from the group containing the pressing force of the said nozzle at the time of mounting
  • the mounting line 2 of an Example includes a screen printing machine 4, a plurality of surface mounting machines 6, and a production management computer 8.
  • the screen printer 4 screen-prints cream solder on the circuit board C.
  • the electronic component is mounted on the circuit board C on which the cream solder is printed.
  • the mounting line 2 is further arranged on the downstream side of the screen printing machine 4, and a solder printing inspection device for inspecting the state of cream solder printed on the circuit board C or a plurality of surface mountings It is arranged on the downstream side of the machine 6 and is arranged on the downstream side of the board appearance inspection apparatus for inspecting the state of the circuit board C on which the electronic component is mounted, or on the downstream side of the board appearance inspection apparatus, and heats the circuit board C. And a reflow furnace for reflow soldering electronic components.
  • the production management computer 8 controls the operation of various devices incorporated in the mounting line 2 and manages the mounting operation of electronic components on the circuit board C in the mounting line 2.
  • the screen printer 4 mainly includes a control device 20, an interface device 22, a circuit board identification device 23, a circuit board positioning device 24, an imaging measurement device 26, and a screen mask 28.
  • the squeegee device 30 is provided.
  • the screen printing machine 4 receives the circuit board C from the upstream side of the mounting line 2, screen-prints a desired pattern of cream solder on the circuit board C, and then sends the circuit board C to the downstream side of the mounting line 2.
  • the conveyance direction of the circuit board C is the X direction
  • the direction orthogonal to the X direction in the horizontal plane is the Y direction
  • the direction orthogonal to the X direction and the Y direction is the Z direction.
  • the control device 20 can communicate with the production management computer 8.
  • the control device 20 controls the operation of each component of the screen printer 4 in accordance with instructions from the production management computer 8.
  • the control device 20 transmits data indicating the state of the solder printing operation in the screen printer 4 to the production management computer 8.
  • the interface device 22 presents the setting state and working state of the screen printing machine 4 to the worker via a monitor or the like, and accepts various inputs from the worker via a switch or the like.
  • the circuit board identification device 23 recognizes the identification mark attached to the upper surface of the circuit board C and acquires the identification information of the circuit board C.
  • the circuit board identification device 23 transmits the identification information of the circuit board C to the control device 20.
  • the control device 20 specifies the board type of the circuit board C based on the identification information transmitted from the circuit board identification device 23.
  • the circuit board positioning device 24 includes a Y direction moving mechanism 40, an X direction moving mechanism 42, a rotating mechanism 44, an elevating mechanism 46, an X direction transport mechanism 48, a clamp mechanism 50, and a support mechanism 52. .
  • the Y-direction moving mechanism 40 is supported on the base of the screen printing machine 4.
  • the Y-direction moving mechanism 40 can be moved relative to the base of the screen printing machine 4 in the Y direction by driving an actuator (not shown).
  • the X direction moving mechanism 42 is supported by the Y direction moving mechanism 40.
  • the X-direction moving mechanism 42 can be moved relative to the Y-direction moving mechanism 40 in the X direction by driving an actuator (not shown).
  • the rotating mechanism 44 is supported by the X-direction moving mechanism 42.
  • the rotation mechanism 44 can be rotated around the Z axis with respect to the X-direction movement mechanism 42 by driving a motor (not shown).
  • the elevating mechanism 46 is supported by the rotating mechanism 44.
  • the lifting mechanism 46 can be moved relative to the rotating mechanism 44 in the Z direction by driving an actuator (not shown).
  • the X-direction transport mechanism 48, the clamp mechanism 50, and the support mechanism 52 are supported by the lifting mechanism 46.
  • the X-direction transport mechanism 48 includes a pair of conveyor belts 54 arranged along the X direction and servo motors (not shown) that drive the respective conveyor belts 54.
  • the X-direction transport mechanism 48 can transport the circuit board C in the X direction by placing both ends of the circuit board C in the Y direction on a pair of conveyor belts 54 and driving a servo motor. Depending on the size of the circuit board C, the distance between the pair of conveyor belts 54 can be adjusted.
  • the clamp mechanism 50 can hold the circuit board C with a desired width by sandwiching the circuit board C from both ends in the Y direction.
  • the support mechanism 52 can support the circuit board C from the lower surface side by bringing the tips of the support pins 56 into contact with the lower surface of the circuit board C held by the clamp mechanism 50.
  • the screen mask 28 is a metal plate-like member formed in a rectangular shape, and is supported on four sides by a mask support frame 66 whose position is fixed with respect to the base of the screen printing machine 4. At the center of the screen mask 28, an opening is formed corresponding to the pattern of cream solder to be printed on the circuit board C.
  • the opening formed in the central portion of the screen mask 28 is also referred to as a print pattern.
  • a fiducial mark serving as a reference for alignment with the circuit board C is attached to the lower surface of the screen mask 28.
  • a fiducial mark serving as a reference for alignment with the screen mask 28 is attached to the upper surface of the circuit board C.
  • the circuit board C and the screen mask 28 are aligned based on the fiducial mark of the circuit board C and the fiducial mark of the screen mask 28.
  • the imaging measuring device 26 includes an XY direction moving mechanism 60, a circuit board imaging device 62a, a screen mask imaging device 62b, a circuit board measuring device 64a, and a screen mask measuring device 64b.
  • the XY direction moving mechanism 60 can be moved relative to the base of the screen printing machine 4 in the X direction and the Y direction by driving an actuator (not shown).
  • the circuit board imaging device 62a, the screen mask imaging device 62b, the circuit board measuring device 64a, and the screen mask measuring device 64b are held by the XY direction moving mechanism 60.
  • the circuit board imaging device 62a includes illumination and a camera for imaging the circuit board C, and can image the upper surface of the circuit board C.
  • the control device 20 can process the image data picked up by the circuit board imaging device 62a and specify the position of the fiducial mark on the circuit board C.
  • the screen mask imaging device 62b includes illumination and a camera for imaging the screen mask 28, and can image the lower surface of the screen mask 28.
  • the control device 20 can process the image data picked up by the screen mask image pickup device 62b and specify the position of the fiducial mark of the screen mask 28.
  • the circuit board measuring device 64a is a laser length measuring device that measures the distance in the Z direction from the imaging measuring device 26 to the circuit board C. By moving the XY direction moving mechanism 60 in the XY direction and measuring the distance in the Z direction from the imaging measurement device 26 to the circuit board C by the circuit board measurement device 64a, the control device 20 allows the upper surface of the circuit board C to be measured. Shape data can be acquired.
  • the screen mask measuring device 64b is a laser length measuring device that measures the distance in the Z direction from the imaging measuring device 26 to the screen mask 28.
  • the control device 20 By moving the XY direction moving mechanism 60 in the XY direction and measuring the distance in the Z direction from the imaging measuring device 26 to the screen mask 28 by the screen mask measuring device 64b, the control device 20 causes the lower surface of the screen mask 28 to move. Shape data can be acquired.
  • the squeegee device 30 includes a Y-direction moving mechanism 72, a squeegee head 74, and squeegees 76a and 76b.
  • the Y-direction moving mechanism 72 is supported on the base of the screen printing machine 4.
  • the Y-direction moving mechanism 72 can be moved relative to the base of the screen printing machine 4 in the Y direction by driving an actuator (not shown).
  • the squeegee head 74 is supported by the Y-direction moving mechanism 72.
  • the squeegee head 74 can be moved relative to the Y-direction moving mechanism 72 in the Z direction by driving an actuator (not shown).
  • the squeegees 76a and 76b are supported by the squeegee head 74.
  • the squeegees 76a and 76b can be tilted with respect to the squeegee head 74 by driving a servo motor (not shown).
  • the squeegees 76a and 76b squeeze the cream solder supplied to the upper surface of the screen mask 28 from a solder supply device (not shown) on the print pattern.
  • the screen printing machine 4 further includes a receiving and conveying device and a sending and conveying device.
  • the receiving and conveying device receives the circuit board C sent from the substrate conveying device on the upstream side of the screen printing machine 4 and sends the circuit board C to the X-direction conveying mechanism 48 of the circuit board positioning device 24.
  • the sending / conveying device receives the circuit board C sent from the X-direction carrying mechanism 48 of the circuit board positioning device 24 and sends it out to the substrate conveying device on the downstream side of the screen printing machine 4.
  • the control device 20 includes a recipe table storage unit 82 that stores a print recipe table 80 as illustrated in FIG. 3, and a recipe that selects a print recipe to be applied to the circuit board C from the print recipe table 80.
  • a selection unit 84 is provided.
  • the printing recipe is, for example, the number of operation stages of the plate separation operation from the screen mask 28 of the circuit board C, the lowering distance and the lowering speed of the circuit board C in each stage of the plate separation operation, A combination of one or more operation parameters that define the operation mode of the screen printing machine 4, such as the squeegee speed and the printing pressure of the squeegees 76a and 76b during printing.
  • the print recipe table 80 the print recipe corresponding to the board type of the circuit board C, the flatness classification of the circuit board C, the flatness classification of the screen mask 28, and combinations thereof. Are associated.
  • the recipe selection unit 84 of the control device 20 when printing on the circuit board C, sets the board type of the circuit board C, the flatness of the circuit board C, and the flatness of the screen mask 28. Based on the print recipe table 80, a print recipe is selected.
  • the control device 20 controls the operation of various components of the screen printing machine 4 according to the selected printing recipe.
  • the recipe selection unit 84 automatically selects an appropriate printing recipe, the burden on the operator can be reduced, and stable and high-quality solder printing can be performed without relying on the operator's experience and intuition. Can be realized.
  • the operation of the screen printer 4 will be described.
  • the control device 20 drives the receiving transfer device to receive the circuit board C and obtains the identification information of the circuit board C by the circuit board identification device 23.
  • the control device 20 includes a Y-direction moving mechanism 40, an X-direction moving mechanism 42, a rotating mechanism 44, and an elevating mechanism so that the X-direction conveying mechanism 48 is in a position where the circuit board C can be received from the receiving and conveying device. 46 is driven. Then, the control device 20 drives the receiving transport device and the X-direction transport mechanism 48 to deliver the circuit board C from the receiving transport device to the X-direction transport mechanism 48.
  • the control device 20 drives the X-direction transport mechanism 48 to transport the circuit board C to the X-direction position corresponding to the print pattern of the screen mask 28. Then, the control device 20 drives the clamp mechanism 50 and the support mechanism 52 to hold the circuit board C. Then, the control device 20 moves the XY direction moving mechanism 60 of the imaging measurement device 26 in the XY direction, images the upper surface of the circuit board C by the circuit board imaging device 62a, and the circuit board C by the circuit board measurement device 64a. The acquisition of the shape data of the upper surface, the imaging of the lower surface of the screen mask 28 by the screen mask imaging device 62b, and the acquisition of the shape data of the lower surface of the screen mask 28 by the screen mask measuring device 64b are performed.
  • the control device 20 processes the image data captured by the circuit board imaging device 62a, specifies the position of the fiducial mark of the circuit board C, and processes the image data captured by the screen mask imaging device 62b.
  • the position of the fiducial mark on the screen mask 28 is specified, and the positional deviation between the two is detected.
  • the control device 20 drives the Y-direction moving mechanism 40, the X-direction moving mechanism 42, and the rotating mechanism 44 to finely adjust the position of the circuit board C.
  • control device 20 calculates the flatness of the circuit board C from the shape data of the upper surface of the circuit board C acquired by the circuit board measuring device 64a, and at the same time the lower surface of the screen mask 28 acquired by the screen mask measuring device 64b.
  • the flatness of the screen mask 28 is calculated from the shape data.
  • the control device 20 selects a print recipe to be applied to the circuit board C from the print recipe table 80 based on the board type of the circuit board C, the flatness of the circuit board C, and the flatness of the screen mask 28. To do.
  • the control device 20 drives the elevating mechanism 46 to raise the circuit board C toward the screen mask 28 and screen the upper surface of the circuit board C. It is brought into contact with the lower surface of the mask 28.
  • the control device 20 supplies cream solder to the upper surface of the screen mask 28 by a solder supply device (not shown).
  • a solder supply device (not shown).
  • the control device 20 drives the squeegee head 74 to move one squeegee (for example, the squeegee 76a) to the screen.
  • the Y-direction moving mechanism 72 is driven to perform squeezing on the print pattern of the screen mask 28.
  • the operations of the Y-direction moving mechanism 72, the squeegee head 74, and the like at this time are controlled so that the squeegee speed and printing pressure defined by the selected printing recipe are realized.
  • solder printing is performed on the circuit board C held in contact with the lower surface of the screen mask 28 with a pattern corresponding to the print pattern.
  • the control device 20 drives the lifting mechanism 46 to separate the circuit board C from the screen mask 28.
  • the operation of the elevating mechanism 46 at this time is such that the number of operation stages of the plate separating operation specified by the selected printing recipe and the descending distance and descending speed of the circuit board C at each stage of the plate separating operation are realized. Controlled. Further, the control device 20 drives the Y-direction moving mechanism 72 and the squeegee head 74 to return the squeegee device 30 to the standby position.
  • the control device 20 drives the clamp mechanism 50 and the support mechanism 52 to deliver the circuit board C to the X-direction transport mechanism 48 again. Further, the control device 20 drives the Y-direction moving mechanism 40, the X-direction moving mechanism 42, and the rotating mechanism 44 so that the X-direction conveying mechanism 48 is in a position where the circuit board C can be delivered to the sending and conveying device. To do. Then, the control device 20 drives the X-direction transport mechanism 48 and the sending-out transport device, and delivers the circuit board C from the X-direction transport mechanism 48 to the sending-out transport device. Thereafter, the control device 20 drives the delivery / conveyance device to deliver the circuit board C to the downstream substrate conveyance device.
  • the control device 20 identifies the circuit board C so that the shape data of the upper surface of the circuit board C acquired by the circuit board measuring device 64a can be used also by the device downstream of the mounting line 2.
  • the information is associated with the shape data of the upper surface of the circuit board C and transmitted to the production management computer 8.
  • the production management computer 8 associates the identification information of the circuit board C and the shape data of the upper surface of the circuit board C, and transmits them to a device on the downstream side of the screen printing machine 4 in the mounting line 2, for example, the surface mounting machine 6. be able to.
  • the surface mounter 6 mainly includes a control device 102, an interface device 104, a circuit board identification device 106, a circuit board positioning device 108, a component supply device 110, and a mounting head device 112. And a component imaging device 114.
  • the surface mounter 6 receives the circuit board C from the upstream side of the mounting line 2, mounts the electronic component supplied from the component supply device 110 on the circuit board C, and then sends the circuit board C to the downstream side of the mounting line 2. .
  • the conveyance direction of the circuit board C is the X direction
  • the direction orthogonal to the X direction in the horizontal plane is the Y direction
  • the direction orthogonal to the X direction and the Y direction is the Z direction.
  • the control device 102 can communicate with the production management computer 8.
  • the control device 102 controls the operation of each component of the surface mounter 6 in accordance with instructions from the production management computer 8.
  • the control device 102 transmits data indicating the state of component mounting work in the surface mounter 6 to the production management computer 8.
  • the interface device 104 presents the setting state and working state of the surface mounter 6 to the worker via a monitor or the like, and accepts various inputs from the worker via a switch or the like.
  • the circuit board identification device 106 recognizes the identification mark attached to the upper surface of the circuit board C and acquires the identification information of the circuit board C.
  • the circuit board identification device 106 transmits the identification information of the circuit board C to the control device 102.
  • the control apparatus 102 specifies the board type of the circuit board C based on the identification information transmitted from the circuit board identification apparatus 106.
  • the circuit board positioning device 108 includes an elevating mechanism 116, an X-direction transport mechanism 118, and a clamp mechanism 120.
  • the elevating mechanism 116 is supported on the base of the surface mounter 6.
  • the lifting mechanism 116 can be moved relative to the base of the surface mounter 6 in the Z direction by driving an actuator (not shown).
  • the X direction transport mechanism 118 and the clamp mechanism 120 are supported by the lifting mechanism 116.
  • the X-direction transport mechanism 118 includes a pair of conveyor belts 122 arranged along the X direction and servomotors (not shown) that drive the respective conveyor belts 122.
  • the X-direction transport mechanism 118 can transport the circuit board C in the X direction by placing both ends of the circuit board C in the Y direction on the pair of conveyor belts 122 and driving a servo motor.
  • the distance between the pair of conveyor belts 122 can be adjusted according to the size of the circuit board C.
  • the clamp mechanism 120 can hold the circuit board C with a desired width by sandwiching the circuit board C from both ends in the Y direction.
  • the component supply device 110 accommodates a plurality of electronic components, and sequentially supplies the electronic components to be mounted on the circuit board C.
  • the component supply device 110 is a tape-type component supply device that houses a plurality of electronic components on a carrier tape.
  • the component supply device 110 may be a tray-type component supply device that houses a plurality of electronic components on a tray.
  • the mounting head device 112 includes an XY direction moving mechanism 124 and a mounting head 126.
  • the XY direction moving mechanism 124 is supported on the base of the surface mounter 6.
  • the XY direction moving mechanism 124 can be moved relative to the base of the surface mounter 6 in the X direction and the Y direction by driving an actuator (not shown).
  • the mounting head 126 is held by the XY direction moving mechanism 124 so as to be rotatable around the Z axis.
  • a plurality of nozzle holders are attached to the mounting head 126.
  • a plurality of corresponding suction nozzles are attached to each of the plurality of nozzle holders.
  • the plurality of nozzle holders can slide the corresponding plurality of suction nozzles in the Z direction with respect to the mounting head 126.
  • the electronic component can be sucked by negative pressure. Whether or not negative pressure is supplied to the tip of the suction nozzle can be switched by the mounting head 126.
  • the mounting head 126 can suck the electronic component supplied by the component supply device 110 by the suction nozzle, and can mount the electronic component sucked by the suction nozzle on the circuit board C.
  • the mounting head 126 reciprocates between the component supply device 110 and the circuit board C, and repeatedly picks up the electronic component from the component supply device 110 and mounts the electronic component on the circuit board C, whereby the circuit board C An electronic component can be mounted on.
  • the component imaging device 114 includes an illumination and a camera, and images the mounting head 126 in a state where the electronic components are attracted to a plurality of suction nozzles from below.
  • the control device 102 can process the image data captured by the component imaging device 114 and specify the position and orientation of the electronic component sucked by the suction nozzle.
  • the surface mounter 6 further includes an accepting and conveying device and a sending and conveying device.
  • the receiving and conveying apparatus receives the circuit board C sent from the board conveying apparatus on the upstream side of the surface mounter 6 and sends the circuit board C to the X-direction conveying mechanism 118 of the circuit board positioning apparatus 108.
  • the sending / conveying device receives the circuit board C sent from the X-direction carrying mechanism 118 of the circuit board positioning device 108 and sends it to the substrate carrying device on the downstream side of the surface mounting machine 6.
  • the control device 102 includes a recipe table storage unit 130 that stores a mounting recipe table, and a recipe selection unit 132 that selects a mounting recipe to be applied to the circuit board C from the mounting recipe table.
  • the mounting recipe refers to, for example, the rising amount when the circuit board C is positioned by the circuit board positioning device 108, the lowering amount of the suction nozzle when the mounting head 126 mounts the electronic component on the circuit board C, and the pressing amount. It refers to a combination of one or more operation parameters that define the operation mode of the surface mounter 6 such as pressure.
  • the board type of the circuit board C, the classification of the flatness of the circuit board C, and the mounting recipe corresponding to the combination thereof are associated with each other.
  • the recipe selection unit 132 of the control device 102 when the component mounting operation is performed on the circuit board C, the recipe selection unit 132 of the control device 102 performs the mounting recipe table based on the board type of the circuit board C and the flatness of the circuit board C. Select the mounting recipe from.
  • the flatness of the circuit board C can be calculated by obtaining shape data of the upper surface of the circuit board C associated with the identification information of the circuit board C from the production management computer 8.
  • the control device 102 controls the operation of various components of the surface mounter 6 according to the selected mounting recipe. By adopting such a configuration, even when there are variations in individual shapes in the circuit board C of the same substrate type, it is possible to determine optimum operation parameters according to the shape of each circuit board C. it can. Thereby, the precision of component mounting can be improved.
  • the recipe selection unit 132 automatically selects an appropriate mounting recipe, the burden on the operator can be reduced, and the component can be stably and highly accurate without relying on the experience and intuition of the operator. Implementation can be realized
  • the configuration in which the shape data of the upper surface of the circuit board C is acquired by the circuit board measuring device 64a moving integrally with the circuit board imaging device 62a in the screen printing machine 4 has been described.
  • the shape data of the upper surface of the circuit board C may be acquired by a circuit board measuring device provided separately from the device 62a.
  • the screen printer 4 has been described with respect to the configuration in which the shape data of the lower surface of the screen mask 28 is acquired by the screen mask measuring device 64b that moves integrally with the screen mask imaging device 62b.
  • the shape data of the lower surface of the screen mask 28 may be acquired by a screen mask measuring device provided separately from the screen mask imaging device 62b.
  • the circuit board measuring device 64a and the screen mask measuring device 64b determine the distance to the object.
  • Other length measuring devices such as an ultrasonic length measuring device may be used as long as they can be measured.
  • the imaging measuring device 26 may be further provided with a Z-direction moving mechanism to measure the distance to the circuit board C and the screen mask 28 by focusing the image.
  • the control device 20 images the circuit board C or the screen mask 28 with the circuit board imaging device 62a or the screen mask imaging device 62b while changing the position of the imaging measuring device 26 in the Z direction, and the imaging at the time when the focus is achieved. Based on the position of the measuring device 26 in the Z direction, the distance to the circuit board C or the screen mask 28 is calculated.
  • the distribution in the XY plane of the distance in the Z direction from the circuit board measuring device 64a to the upper surface of the circuit board C, obtained by the circuit board measuring device 64a, and the shape data of the upper surface of the circuit board C may be used as the shape data of the upper surface of the circuit board C as long as the shape of the upper surface of the circuit board C can be recognized.
  • the distribution in the XY plane of the distance in the Z direction from the screen mask measuring device 64b to the lower surface of the screen mask 28, which is obtained by the screen mask measuring device 64b, is represented by the lower surface of the screen mask 28.
  • the shape data of the lower surface of the screen mask 28 may be any data as long as the shape of the lower surface of the screen mask 28 can be recognized.
  • the control device 20 selects the print recipe of the screen printer 4 based on the shape data of the upper surface of the circuit board C acquired by the screen printer 4.
  • the shape data of the upper surface of the circuit board C for selecting the printing recipe of the screen printing machine 4 may be acquired at another location.
  • an apparatus for acquiring shape data of the upper surface of the circuit board C may be arranged upstream of the screen printer 4.
  • the control device 102 selects the mounting recipe of the surface mounting machine 6 based on the shape data of the upper surface of the circuit board C acquired by the screen printing machine 4.
  • the shape data of the upper surface of the circuit board C for selection of the mounting recipe of the surface mounting machine 6 may be acquired at another location.
  • an apparatus for acquiring shape data of the upper surface of the circuit board C may be disposed upstream of the screen printing machine 4, and the shape of the upper surface of the circuit board C may be disposed between the screen printing machine 4 and the surface mounter 6.
  • a device for acquiring data may be arranged, or a device for acquiring shape data of the upper surface of the circuit board C may be incorporated in the surface mounter 6.
  • the configuration in which the control device 20 of the screen printing machine 4 includes the recipe table storage unit 82 and the recipe selection unit 84 has been described.
  • the production control computer 8 or the control device 102 of the surface mounter 6 may have the recipe table. It is good also as a structure provided with one or both of the storage part 82 and the recipe selection part 84.

Abstract

This specification provides a mounting line provided with one or more processing devices that process circuit boards. Said mounting line is also provided with the following: a circuit-board geometry measurement unit that acquires geometry data for the circuit boards; a recipe-table storage unit that stores a recipe table in which categories of circuit-board geometry data are associated with recipes containing one or more operating parameters that prescribe operating states for the processing device(s); and a recipe selection unit that selects a recipe from the recipe table on the basis of the circuit-board geometry data acquired by the circuit-board geometry measurement unit.

Description

実装ラインMounting line
 本明細書は、実装ラインに関する。 This specification relates to the mounting line.
 特開2001-308596号公報に、回路基板に対して作業を行う少なくとも1つの作業装置を備える実装ラインが開示されている。この実装ラインでは、回路基板の基板種に応じて、作業装置の動作態様を規定する動作パラメータを切り替える。 Japanese Laid-Open Patent Publication No. 2001-308596 discloses a mounting line including at least one working device for working on a circuit board. In this mounting line, the operation parameter that defines the operation mode of the work device is switched according to the board type of the circuit board.
 同じ基板種であっても、個々の回路基板の形状がばらつくことがある。例えば、回路基板に反りが生じる場合には、個々の回路基板の反り具合が互いに異なることで、個々の回路基板の形状にばらつきを生じる。このため、従来技術では、個々の回路基板の形状のばらつきに幅広く対応できるような動作パラメータの値を、作業者が経験と勘に基づいて予め設定しておく必要があった。作業者の経験と勘に頼ることなく、作業装置を適切に動作させることが可能な技術が期待されている。 形状 Each circuit board may vary in shape even with the same board type. For example, when the circuit board is warped, the warpage of the individual circuit boards is different from each other, thereby causing variations in the shape of the individual circuit boards. For this reason, in the prior art, it has been necessary for an operator to set in advance values of operation parameters that can cope widely with variations in the shape of individual circuit boards based on experience and intuition. A technology that can appropriately operate the working device without relying on the experience and intuition of the worker is expected.
 本明細書は、回路基板に対して作業を行う少なくとも1つの作業装置を備える実装ラインを提供する。その実装ラインは、前記回路基板の形状データを取得する回路基板形状測定部と、前記回路基板の形状データの分類と前記作業装置の動作態様を規定する少なくとも1つの動作パラメータを含むレシピが関連付けられたレシピテーブルを格納するレシピテーブル格納部と、前記回路基板形状測定部で取得された前記回路基板の形状データに基づいて、前記レシピテーブルからレシピを選択するレシピ選択部を備えている。 This specification provides a mounting line including at least one working device that performs work on a circuit board. The mounting line is associated with a circuit board shape measuring unit that obtains the shape data of the circuit board, a recipe including at least one operation parameter that defines the classification of the circuit board shape data and the operation mode of the working device. A recipe table storing unit for storing the recipe table, and a recipe selecting unit for selecting a recipe from the recipe table based on the shape data of the circuit board acquired by the circuit board shape measuring unit.
 上記の実装ラインによれば、個々の回路基板の形状にばらつきが存在する場合であっても、個々の回路基板の形状に応じて最適な動作パラメータを決定することができる。これにより、作業装置における作業の品質を向上することができる。また、レシピ選択部が適切なレシピを自動的に選択するため、作業者の負担を軽減することができるとともに、作業者の経験や勘に頼らずに、安定して高い品質の作業装置における作業を行うことができる。 According to the above mounting line, even if there is a variation in the shape of each circuit board, it is possible to determine the optimum operating parameters according to the shape of each circuit board. Thereby, the quality of the work in the work device can be improved. In addition, since the recipe selection unit automatically selects an appropriate recipe, the burden on the operator can be reduced, and work on a stable and high-quality work device can be performed without relying on the operator's experience and intuition. It can be performed.
実施例の実装ライン2の構成を模式的に示す図。The figure which shows typically the structure of the mounting line 2 of an Example. 実施例のスクリーン印刷機4の構成を模式的に示す側面図。The side view which shows typically the structure of the screen printer 4 of an Example. 実施例の印刷レシピテーブル80の概略を示す図。The figure which shows the outline of the printing recipe table 80 of an Example. 実施例の表面実装機6の構成を模式的に示す側面図。The side view which shows typically the structure of the surface mounting machine 6 of an Example.
 一実施形態に係る実装ラインは、前記作業装置としてスクリーン印刷機を備えるように構成することができる。この場合、上記の実装ラインは、前記動作パラメータが、前記回路基板のスクリーンマスクからの版離れ動作の段階数、前記版離れ動作の各段階における下降距離、前記版離れ動作の各段階における下降速度、スキージのスキージ速度、前記スキージの印圧を含むグループから選択されているように構成することができる。また、上記の実装ラインは、スクリーンマスクの形状データを取得するスクリーンマスク形状測定部を備えており、前記レシピテーブル格納部が、前記回路基板の形状データの分類と、前記スクリーンマスクの形状データの分類と、前記スクリーン印刷機の動作態様を規定する少なくとも1つの前記動作パラメータが関連付けられた前記レシピテーブルを格納しており、前記レシピ選択部が、前記回路基板形状測定部で取得された前記回路基板の形状データと、前記スクリーンマスク形状測定部で取得された前記スクリーンマスクの形状データに基づいて、前記レシピテーブルを選択するように構成することができる。 The mounting line according to an embodiment can be configured to include a screen printer as the working device. In this case, in the mounting line, the operation parameters include the number of stages of the plate separating operation from the screen mask of the circuit board, the descending distance in each stage of the plate separating operation, and the descending speed in each stage of the plate separating operation. The squeegee speed may be selected from the group including the squeegee printing pressure. In addition, the mounting line includes a screen mask shape measuring unit that acquires screen mask shape data, and the recipe table storage unit classifies the shape data of the circuit board and the shape data of the screen mask. The circuit that stores the recipe table in which at least one operation parameter that defines classification and the operation mode of the screen printing machine is associated is stored, and the recipe selection unit acquires the circuit acquired by the circuit board shape measurement unit The recipe table may be selected based on the substrate shape data and the screen mask shape data acquired by the screen mask shape measuring unit.
 一実施形態に係る実装ラインは、前記作業装置として表面実装機を備えるように構成することができる。この場合、上記の実装ラインは、前記動作パラメータが、前記回路基板を位置決めする際の前記回路基板の上昇量、前記回路基板へ前記電子部品を装着する際のノズルの下降量、前記回路基板へ前記電子部品を装着する際の前記ノズルの押圧力を含むグループから選択されているように構成することができる。 The mounting line according to an embodiment can be configured to include a surface mounter as the working device. In this case, in the mounting line, the operation parameter includes the amount of rise of the circuit board when positioning the circuit board, the amount of lowering of the nozzle when mounting the electronic component on the circuit board, and the circuit board. It can comprise so that it may be selected from the group containing the pressing force of the said nozzle at the time of mounting | wearing with the said electronic component.
(実施例)
 以下では図面を参照しながら実施例の実装ライン2について説明する。図1に示すように、実装ライン2は、スクリーン印刷機4と、複数の表面実装機6と、生産管理コンピュータ8を備えている。スクリーン印刷機4は、回路基板Cに対してクリームはんだをスクリーン印刷する。表面実装機6では、クリームはんだが印刷された回路基板Cに対して、電子部品を装着する。図示はしていないが、実装ライン2はさらに、スクリーン印刷機4の下流側に配置されており、回路基板Cに印刷されたクリームはんだの状態を検査するはんだ印刷検査装置や、複数の表面実装機6の下流側に配置されており、電子部品が装着された回路基板Cの状態を検査する基板外観検査装置や、基板外観検査装置の下流側に配置されており、回路基板Cを加熱して電子部品をリフローはんだ付けするリフロー炉等を備えている。生産管理コンピュータ8は、実装ライン2に組み込まれている各種の装置の動作を制御し、実装ライン2における回路基板Cへの電子部品の実装作業を管理する。
(Example)
Below, the mounting line 2 of an Example is demonstrated, referring drawings. As shown in FIG. 1, the mounting line 2 includes a screen printing machine 4, a plurality of surface mounting machines 6, and a production management computer 8. The screen printer 4 screen-prints cream solder on the circuit board C. In the surface mounter 6, the electronic component is mounted on the circuit board C on which the cream solder is printed. Although not shown, the mounting line 2 is further arranged on the downstream side of the screen printing machine 4, and a solder printing inspection device for inspecting the state of cream solder printed on the circuit board C or a plurality of surface mountings It is arranged on the downstream side of the machine 6 and is arranged on the downstream side of the board appearance inspection apparatus for inspecting the state of the circuit board C on which the electronic component is mounted, or on the downstream side of the board appearance inspection apparatus, and heats the circuit board C. And a reflow furnace for reflow soldering electronic components. The production management computer 8 controls the operation of various devices incorporated in the mounting line 2 and manages the mounting operation of electronic components on the circuit board C in the mounting line 2.
 図2に示すように、スクリーン印刷機4は、主に、制御装置20と、インターフェース装置22と、回路基板識別装置23と、回路基板位置決め装置24と、撮像測定装置26と、スクリーンマスク28と、スキージ装置30を備えている。スクリーン印刷機4は、実装ライン2の上流側から回路基板Cを受入れ、回路基板Cに所望のパターンのクリームはんだをスクリーン印刷した後、回路基板Cを実装ライン2の下流側に送り出す。なお、以下の説明では、スクリーン印刷機4において、回路基板Cの搬送方向をX方向とし、水平面内でX方向に直交する方向をY方向とし、X方向およびY方向に直交する方向をZ方向とする。 As shown in FIG. 2, the screen printer 4 mainly includes a control device 20, an interface device 22, a circuit board identification device 23, a circuit board positioning device 24, an imaging measurement device 26, and a screen mask 28. The squeegee device 30 is provided. The screen printing machine 4 receives the circuit board C from the upstream side of the mounting line 2, screen-prints a desired pattern of cream solder on the circuit board C, and then sends the circuit board C to the downstream side of the mounting line 2. In the following description, in the screen printing machine 4, the conveyance direction of the circuit board C is the X direction, the direction orthogonal to the X direction in the horizontal plane is the Y direction, and the direction orthogonal to the X direction and the Y direction is the Z direction. And
 制御装置20は、生産管理コンピュータ8と通信可能である。制御装置20は、生産管理コンピュータ8からの指示に従って、スクリーン印刷機4の各構成要素の動作を制御する。また、制御装置20は、スクリーン印刷機4におけるはんだ印刷作業の状態を示すデータを生産管理コンピュータ8へ送信する。 The control device 20 can communicate with the production management computer 8. The control device 20 controls the operation of each component of the screen printer 4 in accordance with instructions from the production management computer 8. In addition, the control device 20 transmits data indicating the state of the solder printing operation in the screen printer 4 to the production management computer 8.
 インターフェース装置22は、モニタ等を介して作業者に対してスクリーン印刷機4の設定状態や作業状態を提示するとともに、スイッチ等を介して作業者からの各種の入力を受け付ける。 The interface device 22 presents the setting state and working state of the screen printing machine 4 to the worker via a monitor or the like, and accepts various inputs from the worker via a switch or the like.
 回路基板識別装置23は、回路基板Cの上面に付された識別マークを認識して、回路基板Cの識別情報を取得する。回路基板識別装置23は、回路基板Cの識別情報を制御装置20へ送信する。制御装置20は、回路基板識別装置23から送信される識別情報に基づいて、回路基板Cの基板種を特定する。 The circuit board identification device 23 recognizes the identification mark attached to the upper surface of the circuit board C and acquires the identification information of the circuit board C. The circuit board identification device 23 transmits the identification information of the circuit board C to the control device 20. The control device 20 specifies the board type of the circuit board C based on the identification information transmitted from the circuit board identification device 23.
 回路基板位置決め装置24は、Y方向移動機構40と、X方向移動機構42と、回転機構44と、昇降機構46と、X方向搬送機構48と、クランプ機構50と、サポート機構52を備えている。 The circuit board positioning device 24 includes a Y direction moving mechanism 40, an X direction moving mechanism 42, a rotating mechanism 44, an elevating mechanism 46, an X direction transport mechanism 48, a clamp mechanism 50, and a support mechanism 52. .
 Y方向移動機構40は、スクリーン印刷機4の基台に支持されている。Y方向移動機構40は、図示しないアクチュエータの駆動によって、スクリーン印刷機4の基台に対してY方向に相対移動が可能となっている。 The Y-direction moving mechanism 40 is supported on the base of the screen printing machine 4. The Y-direction moving mechanism 40 can be moved relative to the base of the screen printing machine 4 in the Y direction by driving an actuator (not shown).
 X方向移動機構42は、Y方向移動機構40に支持されている。X方向移動機構42は、図示しないアクチュエータの駆動によって、Y方向移動機構40に対してX方向に相対移動が可能となっている。 The X direction moving mechanism 42 is supported by the Y direction moving mechanism 40. The X-direction moving mechanism 42 can be moved relative to the Y-direction moving mechanism 40 in the X direction by driving an actuator (not shown).
 回転機構44は、X方向移動機構42に支持されている。回転機構44は、図示しないモータの駆動によって、X方向移動機構42に対してZ軸周りに相対回転が可能となっている。 The rotating mechanism 44 is supported by the X-direction moving mechanism 42. The rotation mechanism 44 can be rotated around the Z axis with respect to the X-direction movement mechanism 42 by driving a motor (not shown).
 昇降機構46は、回転機構44に支持されている。昇降機構46は、図示しないアクチュエータの駆動によって、回転機構44に対してZ方向に相対移動が可能となっている。 The elevating mechanism 46 is supported by the rotating mechanism 44. The lifting mechanism 46 can be moved relative to the rotating mechanism 44 in the Z direction by driving an actuator (not shown).
 X方向搬送機構48と、クランプ機構50と、サポート機構52は、昇降機構46に支持されている。X方向搬送機構48は、X方向に沿って配置されている一対のコンベアベルト54と、それぞれのコンベアベルト54を駆動するサーボモータ(図示せず)を備えている。X方向搬送機構48は、回路基板CのY方向の両端を一対のコンベアベルト54の上に載置し、サーボモータを駆動することで、回路基板CをX方向に搬送可能である。回路基板Cのサイズに応じて、一対のコンベアベルト54の間隔は調整可能となっている。 The X-direction transport mechanism 48, the clamp mechanism 50, and the support mechanism 52 are supported by the lifting mechanism 46. The X-direction transport mechanism 48 includes a pair of conveyor belts 54 arranged along the X direction and servo motors (not shown) that drive the respective conveyor belts 54. The X-direction transport mechanism 48 can transport the circuit board C in the X direction by placing both ends of the circuit board C in the Y direction on a pair of conveyor belts 54 and driving a servo motor. Depending on the size of the circuit board C, the distance between the pair of conveyor belts 54 can be adjusted.
 クランプ機構50は、回路基板CをY方向の両端から挟持して、所望の幅で回路基板Cを保持することができる。サポート機構52は、クランプ機構50によって保持された回路基板Cの下面に複数のサポートピン56の先端を当接させて、回路基板Cを下面側から支持することができる。 The clamp mechanism 50 can hold the circuit board C with a desired width by sandwiching the circuit board C from both ends in the Y direction. The support mechanism 52 can support the circuit board C from the lower surface side by bringing the tips of the support pins 56 into contact with the lower surface of the circuit board C held by the clamp mechanism 50.
 スクリーンマスク28は、矩形状に形成された金属製の板状部材であって、スクリーン印刷機4の基台に対して位置を固定されたマスク支持枠66によって4辺を支持されている。スクリーンマスク28の中央部には、回路基板Cに印刷すべきクリームはんだのパターンに対応して開口が形成されている。以下ではスクリーンマスク28の中央部に形成された開口を印刷パターンともいう。 The screen mask 28 is a metal plate-like member formed in a rectangular shape, and is supported on four sides by a mask support frame 66 whose position is fixed with respect to the base of the screen printing machine 4. At the center of the screen mask 28, an opening is formed corresponding to the pattern of cream solder to be printed on the circuit board C. Hereinafter, the opening formed in the central portion of the screen mask 28 is also referred to as a print pattern.
 スクリーンマスク28の下面には、回路基板Cとの位置合わせの基準となるフィデューシャルマークが付されている。また、回路基板Cの上面には、スクリーンマスク28との位置合わせの基準となるフィデューシャルマークが付されている。スクリーン印刷機4では、回路基板Cのフィデューシャルマークとスクリーンマスク28のフィデューシャルマークに基づいて、回路基板Cとスクリーンマスク28の位置合わせを行う。 A fiducial mark serving as a reference for alignment with the circuit board C is attached to the lower surface of the screen mask 28. A fiducial mark serving as a reference for alignment with the screen mask 28 is attached to the upper surface of the circuit board C. In the screen printer 4, the circuit board C and the screen mask 28 are aligned based on the fiducial mark of the circuit board C and the fiducial mark of the screen mask 28.
 撮像測定装置26は、XY方向移動機構60と、回路基板撮像装置62aと、スクリーンマスク撮像装置62bと、回路基板測定装置64aと、スクリーンマスク測定装置64bを備えている。XY方向移動機構60は、図示しないアクチュエータの駆動により、スクリーン印刷機4の基台に対して、X方向およびY方向に相対移動が可能となっている。回路基板撮像装置62aと、スクリーンマスク撮像装置62bと、回路基板測定装置64aと、スクリーンマスク測定装置64bは、XY方向移動機構60に保持されている。 The imaging measuring device 26 includes an XY direction moving mechanism 60, a circuit board imaging device 62a, a screen mask imaging device 62b, a circuit board measuring device 64a, and a screen mask measuring device 64b. The XY direction moving mechanism 60 can be moved relative to the base of the screen printing machine 4 in the X direction and the Y direction by driving an actuator (not shown). The circuit board imaging device 62a, the screen mask imaging device 62b, the circuit board measuring device 64a, and the screen mask measuring device 64b are held by the XY direction moving mechanism 60.
 回路基板撮像装置62aは、回路基板Cを撮像するための照明とカメラを備えており、回路基板Cの上面を撮像することができる。制御装置20は、回路基板撮像装置62aが撮像した画像データを処理して、回路基板Cのフィデューシャルマークの位置を特定することができる。 The circuit board imaging device 62a includes illumination and a camera for imaging the circuit board C, and can image the upper surface of the circuit board C. The control device 20 can process the image data picked up by the circuit board imaging device 62a and specify the position of the fiducial mark on the circuit board C.
 スクリーンマスク撮像装置62bは、スクリーンマスク28を撮像するための照明とカメラを備えており、スクリーンマスク28の下面を撮像することができる。制御装置20は、スクリーンマスク撮像装置62bが撮像した画像データを処理して、スクリーンマスク28のフィデューシャルマークの位置を特定することができる。 The screen mask imaging device 62b includes illumination and a camera for imaging the screen mask 28, and can image the lower surface of the screen mask 28. The control device 20 can process the image data picked up by the screen mask image pickup device 62b and specify the position of the fiducial mark of the screen mask 28.
 回路基板測定装置64aは、撮像測定装置26から回路基板CまでのZ方向の距離を測定するレーザ測長器である。XY方向移動機構60をXY方向に移動させながら、回路基板測定装置64aによって撮像測定装置26から回路基板CまでのZ方向の距離を測定することによって、制御装置20は、回路基板Cの上面の形状データを取得することができる。 The circuit board measuring device 64a is a laser length measuring device that measures the distance in the Z direction from the imaging measuring device 26 to the circuit board C. By moving the XY direction moving mechanism 60 in the XY direction and measuring the distance in the Z direction from the imaging measurement device 26 to the circuit board C by the circuit board measurement device 64a, the control device 20 allows the upper surface of the circuit board C to be measured. Shape data can be acquired.
 スクリーンマスク測定装置64bは、撮像測定装置26からスクリーンマスク28までのZ方向の距離を測定するレーザ測長器である。XY方向移動機構60をXY方向に移動させながら、スクリーンマスク測定装置64bによって撮像測定装置26からスクリーンマスク28までのZ方向の距離を測定することによって、制御装置20は、スクリーンマスク28の下面の形状データを取得することができる。 The screen mask measuring device 64b is a laser length measuring device that measures the distance in the Z direction from the imaging measuring device 26 to the screen mask 28. By moving the XY direction moving mechanism 60 in the XY direction and measuring the distance in the Z direction from the imaging measuring device 26 to the screen mask 28 by the screen mask measuring device 64b, the control device 20 causes the lower surface of the screen mask 28 to move. Shape data can be acquired.
 スキージ装置30は、Y方向移動機構72と、スキージヘッド74と、スキージ76a、76bを備えている。 The squeegee device 30 includes a Y-direction moving mechanism 72, a squeegee head 74, and squeegees 76a and 76b.
 Y方向移動機構72は、スクリーン印刷機4の基台に支持されている。Y方向移動機構72は、図示しないアクチュエータの駆動によって、スクリーン印刷機4の基台に対してY方向に相対移動が可能となっている。 The Y-direction moving mechanism 72 is supported on the base of the screen printing machine 4. The Y-direction moving mechanism 72 can be moved relative to the base of the screen printing machine 4 in the Y direction by driving an actuator (not shown).
 スキージヘッド74は、Y方向移動機構72に支持されている。スキージヘッド74は、図示しないアクチュエータの駆動によって、Y方向移動機構72に対してZ方向に相対移動が可能となっている。 The squeegee head 74 is supported by the Y-direction moving mechanism 72. The squeegee head 74 can be moved relative to the Y-direction moving mechanism 72 in the Z direction by driving an actuator (not shown).
 スキージ76a、76bは、スキージヘッド74に支持されている。スキージ76a、76bは、図示しないサーボモータの駆動によって、スキージヘッド74に対して傾動可能となっている。スキージ76a、76bは、図示しないはんだ供給装置からスクリーンマスク28の上面に供給されるクリームはんだを印刷パターン上でスキージングする。 The squeegees 76a and 76b are supported by the squeegee head 74. The squeegees 76a and 76b can be tilted with respect to the squeegee head 74 by driving a servo motor (not shown). The squeegees 76a and 76b squeeze the cream solder supplied to the upper surface of the screen mask 28 from a solder supply device (not shown) on the print pattern.
 図示しないが、スクリーン印刷機4はさらに、受け入れ搬送装置と、送り出し搬送装置を備えている。受け入れ搬送装置は、スクリーン印刷機4の上流側の基板搬送装置から送られてくる回路基板Cを受け取り、回路基板Cを回路基板位置決め装置24のX方向搬送機構48に送り出す。送り出し搬送装置は、回路基板位置決め装置24のX方向搬送機構48から送り出される回路基板Cを受け取り、スクリーン印刷機4の下流側の基板搬送装置に送り出す。 Although not shown, the screen printing machine 4 further includes a receiving and conveying device and a sending and conveying device. The receiving and conveying device receives the circuit board C sent from the substrate conveying device on the upstream side of the screen printing machine 4 and sends the circuit board C to the X-direction conveying mechanism 48 of the circuit board positioning device 24. The sending / conveying device receives the circuit board C sent from the X-direction carrying mechanism 48 of the circuit board positioning device 24 and sends it out to the substrate conveying device on the downstream side of the screen printing machine 4.
 本実施例では、制御装置20は、図3に例示するような印刷レシピテーブル80を格納するレシピテーブル格納部82と、印刷レシピテーブル80から回路基板Cに対して適用する印刷レシピを選択するレシピ選択部84を備えている。ここで、印刷レシピとは、例えば、回路基板Cのスクリーンマスク28からの版離れ動作の動作段階数や、版離れ動作の各段階における回路基板Cの下降距離および下降速度、回路基板Cへの印刷時のスキージ76a、76bのスキージ速度および印圧など、スクリーン印刷機4の動作態様を規定する1またはそれ以上の動作パラメータの組み合わせのことをいう。図3に示すように、印刷レシピテーブル80においては、回路基板Cの基板種と、回路基板Cの平坦度の分類と、スクリーンマスク28の平坦度の分類と、それらの組み合わせに対応する印刷レシピが、関連付けられている。 In the present embodiment, the control device 20 includes a recipe table storage unit 82 that stores a print recipe table 80 as illustrated in FIG. 3, and a recipe that selects a print recipe to be applied to the circuit board C from the print recipe table 80. A selection unit 84 is provided. Here, the printing recipe is, for example, the number of operation stages of the plate separation operation from the screen mask 28 of the circuit board C, the lowering distance and the lowering speed of the circuit board C in each stage of the plate separation operation, A combination of one or more operation parameters that define the operation mode of the screen printing machine 4, such as the squeegee speed and the printing pressure of the squeegees 76a and 76b during printing. As shown in FIG. 3, in the print recipe table 80, the print recipe corresponding to the board type of the circuit board C, the flatness classification of the circuit board C, the flatness classification of the screen mask 28, and combinations thereof. Are associated.
 本実施例では、回路基板Cに対して印刷を行う際に、制御装置20のレシピ選択部84が、回路基板Cの基板種と、回路基板Cの平坦度と、スクリーンマスク28の平坦度に基づいて、印刷レシピテーブル80から印刷レシピを選択する。制御装置20は、選択された印刷レシピに従って、スクリーン印刷機4の各種の構成要素の動作を制御する。このような構成とすることによって、同じ基板種の回路基板Cにおいて個々の形状にばらつきが存在する場合であっても、個々の回路基板Cの形状に応じて最適な動作パラメータを決定することができる。これにより、はんだ印刷の品質を向上することができる。また、レシピ選択部84が適切な印刷レシピを自動的に選択するため、作業者の負担を軽減することができるとともに、作業者の経験や勘に頼らずに、安定して高い品質のはんだ印刷を実現することができる。 In this embodiment, when printing on the circuit board C, the recipe selection unit 84 of the control device 20 sets the board type of the circuit board C, the flatness of the circuit board C, and the flatness of the screen mask 28. Based on the print recipe table 80, a print recipe is selected. The control device 20 controls the operation of various components of the screen printing machine 4 according to the selected printing recipe. By adopting such a configuration, even when there are variations in individual shapes in the circuit board C of the same substrate type, it is possible to determine optimum operation parameters according to the shape of each circuit board C. it can. Thereby, the quality of solder printing can be improved. In addition, since the recipe selection unit 84 automatically selects an appropriate printing recipe, the burden on the operator can be reduced, and stable and high-quality solder printing can be performed without relying on the operator's experience and intuition. Can be realized.
 スクリーン印刷機4の動作を説明する。上流側の基板搬送装置から回路基板Cが送られてくると、制御装置20は受け入れ搬送装置を駆動して回路基板Cを受け取るとともに、回路基板識別装置23によって回路基板Cの識別情報を取得して、回路基板Cの基板種を特定する。そして、X方向搬送機構48が受け入れ搬送装置から回路基板Cを受け取ることが可能な位置となるように、制御装置20は、Y方向移動機構40、X方向移動機構42、回転機構44、昇降機構46を駆動する。そして、制御装置20は受け入れ搬送装置とX方向搬送機構48を駆動して、受け入れ搬送装置からX方向搬送機構48へ回路基板Cを受け渡す。 The operation of the screen printer 4 will be described. When the circuit board C is sent from the upstream board transfer device, the control device 20 drives the receiving transfer device to receive the circuit board C and obtains the identification information of the circuit board C by the circuit board identification device 23. Thus, the board type of the circuit board C is specified. The control device 20 includes a Y-direction moving mechanism 40, an X-direction moving mechanism 42, a rotating mechanism 44, and an elevating mechanism so that the X-direction conveying mechanism 48 is in a position where the circuit board C can be received from the receiving and conveying device. 46 is driven. Then, the control device 20 drives the receiving transport device and the X-direction transport mechanism 48 to deliver the circuit board C from the receiving transport device to the X-direction transport mechanism 48.
 回路基板CがX方向搬送機構48に受け渡されると、制御装置20は、X方向搬送機構48を駆動して、スクリーンマスク28の印刷パターンに対応するX方向位置まで回路基板Cを搬送する。そして、制御装置20は、クランプ機構50とサポート機構52を駆動して、回路基板Cを保持する。そして、制御装置20は、撮像測定装置26のXY方向移動機構60をXY方向に移動させながら、回路基板撮像装置62aによる回路基板Cの上面の撮像と、回路基板測定装置64aによる回路基板Cの上面の形状データの取得と、スクリーンマスク撮像装置62bによるスクリーンマスク28の下面の撮像と、スクリーンマスク測定装置64bによるスクリーンマスク28の下面の形状データの取得を行う。 When the circuit board C is delivered to the X-direction transport mechanism 48, the control device 20 drives the X-direction transport mechanism 48 to transport the circuit board C to the X-direction position corresponding to the print pattern of the screen mask 28. Then, the control device 20 drives the clamp mechanism 50 and the support mechanism 52 to hold the circuit board C. Then, the control device 20 moves the XY direction moving mechanism 60 of the imaging measurement device 26 in the XY direction, images the upper surface of the circuit board C by the circuit board imaging device 62a, and the circuit board C by the circuit board measurement device 64a. The acquisition of the shape data of the upper surface, the imaging of the lower surface of the screen mask 28 by the screen mask imaging device 62b, and the acquisition of the shape data of the lower surface of the screen mask 28 by the screen mask measuring device 64b are performed.
 制御装置20は、回路基板撮像装置62aによって撮像した画像データを処理して、回路基板Cのフィデューシャルマークの位置を特定するとともに、スクリーンマスク撮像装置62bによって撮像した画像データを処理して、スクリーンマスク28のフィデューシャルマークの位置を特定し、両者の間の位置ずれを検出する。位置ずれが検出されると、制御装置20は、Y方向移動機構40、X方向移動機構42、回転機構44を駆動して、回路基板Cの位置の微調整を行う。 The control device 20 processes the image data captured by the circuit board imaging device 62a, specifies the position of the fiducial mark of the circuit board C, and processes the image data captured by the screen mask imaging device 62b. The position of the fiducial mark on the screen mask 28 is specified, and the positional deviation between the two is detected. When the positional deviation is detected, the control device 20 drives the Y-direction moving mechanism 40, the X-direction moving mechanism 42, and the rotating mechanism 44 to finely adjust the position of the circuit board C.
 また、制御装置20は、回路基板測定装置64aによって取得された回路基板Cの上面の形状データから回路基板Cの平坦度を算出するとともに、スクリーンマスク測定装置64bによって取得されたスクリーンマスク28の下面の形状データからスクリーンマスク28の平坦度を算出する。そして、制御装置20は、回路基板Cの基板種と、回路基板Cの平坦度と、スクリーンマスク28の平坦度に基づいて、回路基板Cに対して適用する印刷レシピを印刷レシピテーブル80から選択する。回路基板Cに対して適用する印刷レシピが選択されると、制御装置20は、昇降機構46を駆動して、回路基板Cをスクリーンマスク28に向けて上昇させて、回路基板Cの上面をスクリーンマスク28の下面に当接させる。 Further, the control device 20 calculates the flatness of the circuit board C from the shape data of the upper surface of the circuit board C acquired by the circuit board measuring device 64a, and at the same time the lower surface of the screen mask 28 acquired by the screen mask measuring device 64b. The flatness of the screen mask 28 is calculated from the shape data. Then, the control device 20 selects a print recipe to be applied to the circuit board C from the print recipe table 80 based on the board type of the circuit board C, the flatness of the circuit board C, and the flatness of the screen mask 28. To do. When the printing recipe to be applied to the circuit board C is selected, the control device 20 drives the elevating mechanism 46 to raise the circuit board C toward the screen mask 28 and screen the upper surface of the circuit board C. It is brought into contact with the lower surface of the mask 28.
 上記のような、回路基板Cの位置決めと並行して、制御装置20は、図示しないはんだ供給装置によりクリームはんだをスクリーンマスク28の上面に供給する。回路基板Cがスクリーンマスク28の下面に当接し、スクリーンマスク28の上面へクリームはんだが供給されると、制御装置20は、スキージヘッド74を駆動して、一方のスキージ(例えばスキージ76a)をスクリーンマスク28の上面に当接させた後、Y方向移動機構72を駆動して、スクリーンマスク28の印刷パターンに対するスキージングを行う。この際のY方向移動機構72、スキージヘッド74等の動作は、選択された印刷レシピで規定されているスキージ速度および印圧が実現されるように制御される。これによって、スクリーンマスク28の下面に当接して保持されている回路基板Cに、印刷パターンに対応するパターンではんだ印刷がなされる。 In parallel with the positioning of the circuit board C as described above, the control device 20 supplies cream solder to the upper surface of the screen mask 28 by a solder supply device (not shown). When the circuit board C comes into contact with the lower surface of the screen mask 28 and the cream solder is supplied to the upper surface of the screen mask 28, the control device 20 drives the squeegee head 74 to move one squeegee (for example, the squeegee 76a) to the screen. After contacting the upper surface of the mask 28, the Y-direction moving mechanism 72 is driven to perform squeezing on the print pattern of the screen mask 28. The operations of the Y-direction moving mechanism 72, the squeegee head 74, and the like at this time are controlled so that the squeegee speed and printing pressure defined by the selected printing recipe are realized. As a result, solder printing is performed on the circuit board C held in contact with the lower surface of the screen mask 28 with a pattern corresponding to the print pattern.
 回路基板Cへのはんだ印刷が完了すると、制御装置20は、昇降機構46を駆動して、回路基板Cをスクリーンマスク28から版離れさせる。この際の昇降機構46の動作は、選択された印刷レシピで規定されている版離れ動作の動作段階数と、版離れ動作の各段階における回路基板Cの下降距離および下降速度が実現されるように制御される。また、制御装置20は、Y方向移動機構72、スキージヘッド74を駆動して、スキージ装置30を待機位置へ復帰させる。 When the solder printing on the circuit board C is completed, the control device 20 drives the lifting mechanism 46 to separate the circuit board C from the screen mask 28. The operation of the elevating mechanism 46 at this time is such that the number of operation stages of the plate separating operation specified by the selected printing recipe and the descending distance and descending speed of the circuit board C at each stage of the plate separating operation are realized. Controlled. Further, the control device 20 drives the Y-direction moving mechanism 72 and the squeegee head 74 to return the squeegee device 30 to the standby position.
 回路基板Cのスクリーンマスク28からの版離れ動作が完了すると、制御装置20は、クランプ機構50、サポート機構52を駆動して、回路基板Cを再びX方向搬送機構48に受け渡す。さらに、制御装置20は、X方向搬送機構48が送り出し搬送装置へ回路基板Cを受け渡すことが可能な位置となるように、Y方向移動機構40、X方向移動機構42、回転機構44を駆動する。そして、制御装置20は、X方向搬送機構48と送り出し搬送装置を駆動して、X方向搬送機構48から送り出し搬送装置へ回路基板Cを受け渡す。その後、制御装置20は、送り出し搬送装置を駆動して、下流側の基板搬送装置へ回路基板Cを送り出す。 When the plate separation operation of the circuit board C from the screen mask 28 is completed, the control device 20 drives the clamp mechanism 50 and the support mechanism 52 to deliver the circuit board C to the X-direction transport mechanism 48 again. Further, the control device 20 drives the Y-direction moving mechanism 40, the X-direction moving mechanism 42, and the rotating mechanism 44 so that the X-direction conveying mechanism 48 is in a position where the circuit board C can be delivered to the sending and conveying device. To do. Then, the control device 20 drives the X-direction transport mechanism 48 and the sending-out transport device, and delivers the circuit board C from the X-direction transport mechanism 48 to the sending-out transport device. Thereafter, the control device 20 drives the delivery / conveyance device to deliver the circuit board C to the downstream substrate conveyance device.
 なお、本実施例では、回路基板測定装置64aによって取得された回路基板Cの上面の形状データを、実装ライン2の下流側の装置でも利用できるように、制御装置20は、回路基板Cの識別情報と、回路基板Cの上面の形状データを関連付けて、生産管理コンピュータ8へ送信する。生産管理コンピュータ8は、回路基板Cの識別情報と、回路基板Cの上面の形状データを関連付けて、実装ライン2においてスクリーン印刷機4よりも下流側にある装置、例えば表面実装機6へ送信することができる。 In the present embodiment, the control device 20 identifies the circuit board C so that the shape data of the upper surface of the circuit board C acquired by the circuit board measuring device 64a can be used also by the device downstream of the mounting line 2. The information is associated with the shape data of the upper surface of the circuit board C and transmitted to the production management computer 8. The production management computer 8 associates the identification information of the circuit board C and the shape data of the upper surface of the circuit board C, and transmits them to a device on the downstream side of the screen printing machine 4 in the mounting line 2, for example, the surface mounting machine 6. be able to.
 図4に示すように、表面実装機6は、主に、制御装置102と、インターフェース装置104と、回路基板識別装置106と、回路基板位置決め装置108と、部品供給装置110と、装着ヘッド装置112と、部品撮像装置114を備えている。表面実装機6は、実装ライン2の上流側から回路基板Cを受入れ、部品供給装置110から供給される電子部品を回路基板Cに装着した後、回路基板Cを実装ライン2の下流側に送り出す。なお、以下の説明では、表面実装機6において、回路基板Cの搬送方向をX方向とし、水平面内でX方向に直交する方向をY方向とし、X方向およびY方向に直交する方向をZ方向とする。 As shown in FIG. 4, the surface mounter 6 mainly includes a control device 102, an interface device 104, a circuit board identification device 106, a circuit board positioning device 108, a component supply device 110, and a mounting head device 112. And a component imaging device 114. The surface mounter 6 receives the circuit board C from the upstream side of the mounting line 2, mounts the electronic component supplied from the component supply device 110 on the circuit board C, and then sends the circuit board C to the downstream side of the mounting line 2. . In the following description, in the surface mounter 6, the conveyance direction of the circuit board C is the X direction, the direction orthogonal to the X direction in the horizontal plane is the Y direction, and the direction orthogonal to the X direction and the Y direction is the Z direction. And
 制御装置102は、生産管理コンピュータ8と通信可能である。制御装置102は、生産管理コンピュータ8からの指示に従って、表面実装機6の各構成要素の動作を制御する。また、制御装置102は、表面実装機6における部品実装作業の状態を示すデータを生産管理コンピュータ8へ送信する。 The control device 102 can communicate with the production management computer 8. The control device 102 controls the operation of each component of the surface mounter 6 in accordance with instructions from the production management computer 8. In addition, the control device 102 transmits data indicating the state of component mounting work in the surface mounter 6 to the production management computer 8.
 インターフェース装置104は、モニタ等を介して作業者に対して表面実装機6の設定状態や作業状態を提示するとともに、スイッチ等を介して作業者からの各種の入力を受け付ける。 The interface device 104 presents the setting state and working state of the surface mounter 6 to the worker via a monitor or the like, and accepts various inputs from the worker via a switch or the like.
 回路基板識別装置106は、回路基板Cの上面に付された識別マークを認識して、回路基板Cの識別情報を取得する。回路基板識別装置106は、回路基板Cの識別情報を制御装置102へ送信する。制御装置102は、回路基板識別装置106から送信される識別情報に基づいて、回路基板Cの基板種を特定する。 The circuit board identification device 106 recognizes the identification mark attached to the upper surface of the circuit board C and acquires the identification information of the circuit board C. The circuit board identification device 106 transmits the identification information of the circuit board C to the control device 102. The control apparatus 102 specifies the board type of the circuit board C based on the identification information transmitted from the circuit board identification apparatus 106.
 回路基板位置決め装置108は、昇降機構116と、X方向搬送機構118と、クランプ機構120を備えている。 The circuit board positioning device 108 includes an elevating mechanism 116, an X-direction transport mechanism 118, and a clamp mechanism 120.
 昇降機構116は、表面実装機6の基台に支持されている。昇降機構116は、図示しないアクチュエータの駆動によって、表面実装機6の基台に対してZ方向に相対移動が可能となっている。 The elevating mechanism 116 is supported on the base of the surface mounter 6. The lifting mechanism 116 can be moved relative to the base of the surface mounter 6 in the Z direction by driving an actuator (not shown).
 X方向搬送機構118と、クランプ機構120は、昇降機構116に支持されている。X方向搬送機構118は、X方向に沿って配置されている一対のコンベアベルト122と、それぞれのコンベアベルト122を駆動するサーボモータ(図示せず)を備えている。X方向搬送機構118は、回路基板CのY方向の両端を一対のコンベアベルト122の上に載置し、サーボモータを駆動することで、回路基板CをX方向に搬送可能である。回路基板Cのサイズに応じて、一対のコンベアベルト122の間隔は調整可能となっている。クランプ機構120は、回路基板CをY方向の両端から挟持して、所望の幅で回路基板Cを保持することができる。 The X direction transport mechanism 118 and the clamp mechanism 120 are supported by the lifting mechanism 116. The X-direction transport mechanism 118 includes a pair of conveyor belts 122 arranged along the X direction and servomotors (not shown) that drive the respective conveyor belts 122. The X-direction transport mechanism 118 can transport the circuit board C in the X direction by placing both ends of the circuit board C in the Y direction on the pair of conveyor belts 122 and driving a servo motor. The distance between the pair of conveyor belts 122 can be adjusted according to the size of the circuit board C. The clamp mechanism 120 can hold the circuit board C with a desired width by sandwiching the circuit board C from both ends in the Y direction.
 部品供給装置110は、複数の電子部品を収容しており、回路基板Cへ装着すべき電子部品を順次供給する。本実施例の部品供給装置110は、複数の電子部品をキャリアテープに収容するテープ式の部品供給装置である。ただし、部品供給装置110は、複数の電子部品をトレイ上に収容するトレイ式の部品供給装置であってもよい。 The component supply device 110 accommodates a plurality of electronic components, and sequentially supplies the electronic components to be mounted on the circuit board C. The component supply device 110 according to the present embodiment is a tape-type component supply device that houses a plurality of electronic components on a carrier tape. However, the component supply device 110 may be a tray-type component supply device that houses a plurality of electronic components on a tray.
 装着ヘッド装置112は、XY方向移動機構124と、装着ヘッド126を備えている。XY方向移動機構124は、表面実装機6の基台に支持されている。XY方向移動機構124は、図示しないアクチュエータの駆動によって、表面実装機6の基台に対して、X方向およびY方向に相対移動が可能となっている。 The mounting head device 112 includes an XY direction moving mechanism 124 and a mounting head 126. The XY direction moving mechanism 124 is supported on the base of the surface mounter 6. The XY direction moving mechanism 124 can be moved relative to the base of the surface mounter 6 in the X direction and the Y direction by driving an actuator (not shown).
 装着ヘッド126は、XY方向移動機構124にZ軸周りに回転可能に保持されている。装着ヘッド126には、複数のノズルホルダが取り付けられている。複数のノズルホルダのそれぞれには、対応する複数の吸着ノズルが取り付けられている。複数のノズルホルダは、それぞれ対応する複数の吸着ノズルを、装着ヘッド126に対してZ方向へスライド可能である。吸着ノズルの先端では、負圧によって電子部品を吸着することができる。吸着ノズルの先端への負圧の供給の有無は、装着ヘッド126において切り替えることができる。従って、装着ヘッド126は、部品供給装置110によって供給される電子部品を、吸着ノズルによって吸着することもできるし、吸着ノズルに吸着された電子部品を回路基板C上へ装着することもできる。装着ヘッド126が、部品供給装置110と回路基板Cの間で往復移動しつつ、部品供給装置110からの電子部品の吸着と、回路基板Cへの電子部品の装着を繰り返すことで、回路基板Cに電子部品を装着することができる。 The mounting head 126 is held by the XY direction moving mechanism 124 so as to be rotatable around the Z axis. A plurality of nozzle holders are attached to the mounting head 126. A plurality of corresponding suction nozzles are attached to each of the plurality of nozzle holders. The plurality of nozzle holders can slide the corresponding plurality of suction nozzles in the Z direction with respect to the mounting head 126. At the tip of the suction nozzle, the electronic component can be sucked by negative pressure. Whether or not negative pressure is supplied to the tip of the suction nozzle can be switched by the mounting head 126. Therefore, the mounting head 126 can suck the electronic component supplied by the component supply device 110 by the suction nozzle, and can mount the electronic component sucked by the suction nozzle on the circuit board C. The mounting head 126 reciprocates between the component supply device 110 and the circuit board C, and repeatedly picks up the electronic component from the component supply device 110 and mounts the electronic component on the circuit board C, whereby the circuit board C An electronic component can be mounted on.
 部品撮像装置114は、照明とカメラを備えており、複数の吸着ノズルに電子部品を吸着した状態の装着ヘッド126を下方から撮影する。制御装置102は、部品撮像装置114が撮像した画像データを処理して、吸着ノズルに吸着された電子部品の位置および姿勢を特定することができる。 The component imaging device 114 includes an illumination and a camera, and images the mounting head 126 in a state where the electronic components are attracted to a plurality of suction nozzles from below. The control device 102 can process the image data captured by the component imaging device 114 and specify the position and orientation of the electronic component sucked by the suction nozzle.
 図示しないが、表面実装機6はさらに、受け入れ搬送装置と、送り出し搬送装置を備えている。受け入れ搬送装置は、表面実装機6の上流側の基板搬送装置から送られてくる回路基板Cを受け取り、回路基板Cを回路基板位置決め装置108のX方向搬送機構118に送り出す。送り出し搬送装置は、回路基板位置決め装置108のX方向搬送機構118から送り出される回路基板Cを受け取り、表面実装機6の下流側の基板搬送装置に送り出す。 Although not shown, the surface mounter 6 further includes an accepting and conveying device and a sending and conveying device. The receiving and conveying apparatus receives the circuit board C sent from the board conveying apparatus on the upstream side of the surface mounter 6 and sends the circuit board C to the X-direction conveying mechanism 118 of the circuit board positioning apparatus 108. The sending / conveying device receives the circuit board C sent from the X-direction carrying mechanism 118 of the circuit board positioning device 108 and sends it to the substrate carrying device on the downstream side of the surface mounting machine 6.
 本実施例では、制御装置102は、実装レシピテーブルを格納するレシピテーブル格納部130と、実装レシピテーブルから回路基板Cに対して適用する実装レシピを選択するレシピ選択部132を備えている。ここで、実装レシピとは、例えば、回路基板Cを回路基板位置決め装置108によって位置決めする際の上昇量や、装着ヘッド126が回路基板Cに電子部品を装着する際の吸着ノズルの下降量や押圧力など、表面実装機6の動作態様を規定する1またはそれ以上の動作パラメータの組み合わせのことをいう。実装レシピテーブルにおいては、回路基板Cの基板種と、回路基板Cの平坦度の分類と、それらの組み合わせに対応する実装レシピが、関連付けられている。 In this embodiment, the control device 102 includes a recipe table storage unit 130 that stores a mounting recipe table, and a recipe selection unit 132 that selects a mounting recipe to be applied to the circuit board C from the mounting recipe table. Here, the mounting recipe refers to, for example, the rising amount when the circuit board C is positioned by the circuit board positioning device 108, the lowering amount of the suction nozzle when the mounting head 126 mounts the electronic component on the circuit board C, and the pressing amount. It refers to a combination of one or more operation parameters that define the operation mode of the surface mounter 6 such as pressure. In the mounting recipe table, the board type of the circuit board C, the classification of the flatness of the circuit board C, and the mounting recipe corresponding to the combination thereof are associated with each other.
 本実施例では、回路基板Cに対して部品実装作業を行う際に、制御装置102のレシピ選択部132が、回路基板Cの基板種と、回路基板Cの平坦度に基づいて、実装レシピテーブルから実装レシピを選択する。回路基板Cの平坦度については、回路基板Cの識別情報に関連付けられた回路基板Cの上面の形状データを生産管理コンピュータ8から取得することで、算出することができる。制御装置102は、選択された実装レシピに従って、表面実装機6の各種の構成要素の動作を制御する。このような構成とすることによって、同じ基板種の回路基板Cにおいて個々の形状にばらつきが存在する場合であっても、個々の回路基板Cの形状に応じて最適な動作パラメータを決定することができる。これにより、部品実装の精度を向上することができる。また、レシピ選択部132が適切な実装レシピを自動的に選択するため、作業者の負担を軽減することができるとともに、作業者の経験や勘に頼らずに、安定して高い精度での部品実装を実現することができる。 In this embodiment, when the component mounting operation is performed on the circuit board C, the recipe selection unit 132 of the control device 102 performs the mounting recipe table based on the board type of the circuit board C and the flatness of the circuit board C. Select the mounting recipe from. The flatness of the circuit board C can be calculated by obtaining shape data of the upper surface of the circuit board C associated with the identification information of the circuit board C from the production management computer 8. The control device 102 controls the operation of various components of the surface mounter 6 according to the selected mounting recipe. By adopting such a configuration, even when there are variations in individual shapes in the circuit board C of the same substrate type, it is possible to determine optimum operation parameters according to the shape of each circuit board C. it can. Thereby, the precision of component mounting can be improved. In addition, since the recipe selection unit 132 automatically selects an appropriate mounting recipe, the burden on the operator can be reduced, and the component can be stably and highly accurate without relying on the experience and intuition of the operator. Implementation can be realized.
 上記の実施例では、スクリーン印刷機4において、回路基板撮像装置62aと一体的に移動する回路基板測定装置64aによって、回路基板Cの上面の形状データを取得する構成について説明したが、回路基板撮像装置62aとは別個に設けられた回路基板測定装置によって、回路基板Cの上面の形状データを取得してもよい。同様に、上記の実施例では、スクリーン印刷機4において、スクリーンマスク撮像装置62bと一体的に移動するスクリーンマスク測定装置64bによって、スクリーンマスク28の下面の形状データを取得する構成について説明したが、スクリーンマスク撮像装置62bとは別個に設けられたスクリーンマスク測定装置によって、スクリーンマスク28の下面の形状データを取得してもよい。 In the above-described embodiment, the configuration in which the shape data of the upper surface of the circuit board C is acquired by the circuit board measuring device 64a moving integrally with the circuit board imaging device 62a in the screen printing machine 4 has been described. The shape data of the upper surface of the circuit board C may be acquired by a circuit board measuring device provided separately from the device 62a. Similarly, in the above embodiment, the screen printer 4 has been described with respect to the configuration in which the shape data of the lower surface of the screen mask 28 is acquired by the screen mask measuring device 64b that moves integrally with the screen mask imaging device 62b. The shape data of the lower surface of the screen mask 28 may be acquired by a screen mask measuring device provided separately from the screen mask imaging device 62b.
 上記の実施例では、回路基板測定装置64aおよびスクリーンマスク測定装置64bとして、レーザ測長器を用いる場合について説明したが、回路基板測定装置64aおよびスクリーンマスク測定装置64bは、対象物までの距離を測定することができれば、例えば超音波測長器等の他の測長器を用いてもよい。あるいは、撮像測定装置26に、Z方向移動機構をさらに設けて、画像のピント合わせによって、回路基板Cやスクリーンマスク28までの距離を測定してもよい。この場合、制御装置20は、撮像測定装置26のZ方向位置を変えながら回路基板撮像装置62aまたはスクリーンマスク撮像装置62bで回路基板Cまたはスクリーンマスク28を撮像し、ピントが合った時点での撮像測定装置26のZ方向位置に基づいて、回路基板Cまたはスクリーンマスク28までの距離を算出する。 In the above-described embodiment, the case where a laser length measuring device is used as the circuit board measuring device 64a and the screen mask measuring device 64b has been described. However, the circuit board measuring device 64a and the screen mask measuring device 64b determine the distance to the object. Other length measuring devices such as an ultrasonic length measuring device may be used as long as they can be measured. Alternatively, the imaging measuring device 26 may be further provided with a Z-direction moving mechanism to measure the distance to the circuit board C and the screen mask 28 by focusing the image. In this case, the control device 20 images the circuit board C or the screen mask 28 with the circuit board imaging device 62a or the screen mask imaging device 62b while changing the position of the imaging measuring device 26 in the Z direction, and the imaging at the time when the focus is achieved. Based on the position of the measuring device 26 in the Z direction, the distance to the circuit board C or the screen mask 28 is calculated.
 上記の実施例では、回路基板測定装置64aによって取得される、回路基板測定装置64aから回路基板Cの上面までのZ方向距離のXY面内での分布を、回路基板Cの上面の形状データとする構成について説明したが、回路基板Cの上面の形状データとしては、回路基板Cの上面の形状を認識可能であれば、どのようなデータであってもよい。同様に、上記の実施例では、スクリーンマスク測定装置64bによって取得される、スクリーンマスク測定装置64bからスクリーンマスク28の下面までのZ方向の距離のXY面内での分布を、スクリーンマスク28の下面の形状データとする構成について説明したが、スクリーンマスク28の下面の形状データとしては、スクリーンマスク28の下面の形状を認識可能であれば、どのようなデータであってもよい。 In the above-described embodiment, the distribution in the XY plane of the distance in the Z direction from the circuit board measuring device 64a to the upper surface of the circuit board C, obtained by the circuit board measuring device 64a, and the shape data of the upper surface of the circuit board C However, any data may be used as the shape data of the upper surface of the circuit board C as long as the shape of the upper surface of the circuit board C can be recognized. Similarly, in the above-described embodiment, the distribution in the XY plane of the distance in the Z direction from the screen mask measuring device 64b to the lower surface of the screen mask 28, which is obtained by the screen mask measuring device 64b, is represented by the lower surface of the screen mask 28. However, the shape data of the lower surface of the screen mask 28 may be any data as long as the shape of the lower surface of the screen mask 28 can be recognized.
 上記の実施例では、スクリーン印刷機4で取得された回路基板Cの上面の形状データに基づいて、制御装置20がスクリーン印刷機4の印刷レシピの選択を行っている。しかしながら、スクリーン印刷機4の印刷レシピの選択のための回路基板Cの上面の形状データの取得を、他の場所で行ってもよい。例えば、スクリーン印刷機4よりも上流側に回路基板Cの上面の形状データを取得する装置を配置してもよい。 In the above embodiment, the control device 20 selects the print recipe of the screen printer 4 based on the shape data of the upper surface of the circuit board C acquired by the screen printer 4. However, the shape data of the upper surface of the circuit board C for selecting the printing recipe of the screen printing machine 4 may be acquired at another location. For example, an apparatus for acquiring shape data of the upper surface of the circuit board C may be arranged upstream of the screen printer 4.
 上記の実施例では、スクリーン印刷機4で取得された回路基板Cの上面の形状データに基づいて、制御装置102が表面実装機6の実装レシピの選択を行っている。しかしながら、表面実装機6の実装レシピの選択のための回路基板Cの上面の形状データの取得を、他の場所で行ってもよい。例えば、スクリーン印刷機4よりも上流側に回路基板Cの上面の形状データを取得する装置を配置してもよいし、スクリーン印刷機4と表面実装機6の間に回路基板Cの上面の形状データを取得する装置を配置してもよいし、表面実装機6の内部に回路基板Cの上面の形状データを取得する装置を組み込んでいてもよい。 In the above embodiment, the control device 102 selects the mounting recipe of the surface mounting machine 6 based on the shape data of the upper surface of the circuit board C acquired by the screen printing machine 4. However, the shape data of the upper surface of the circuit board C for selection of the mounting recipe of the surface mounting machine 6 may be acquired at another location. For example, an apparatus for acquiring shape data of the upper surface of the circuit board C may be disposed upstream of the screen printing machine 4, and the shape of the upper surface of the circuit board C may be disposed between the screen printing machine 4 and the surface mounter 6. A device for acquiring data may be arranged, or a device for acquiring shape data of the upper surface of the circuit board C may be incorporated in the surface mounter 6.
 上記の実施例では、スクリーン印刷機4の制御装置20がレシピテーブル格納部82とレシピ選択部84を備える構成について説明したが、生産管理コンピュータ8または表面実装機6の制御装置102が、レシピテーブル格納部82およびレシピ選択部84の一方または両方を備える構成としてもよい。同様に、上記の実施例では、表面実装機6の制御装置102がレシピテーブル格納部130とレシピ選択部132を備える構成について説明したが、生産管理コンピュータ8またはスクリーン印刷機4の制御装置20が、レシピテーブル格納部130およびレシピ選択部132の一方または両方を備える構成としてもよい。 In the above embodiment, the configuration in which the control device 20 of the screen printing machine 4 includes the recipe table storage unit 82 and the recipe selection unit 84 has been described. However, the production control computer 8 or the control device 102 of the surface mounter 6 may have the recipe table. It is good also as a structure provided with one or both of the storage part 82 and the recipe selection part 84. FIG. Similarly, in the above-described embodiment, the configuration in which the control device 102 of the surface mounter 6 includes the recipe table storage unit 130 and the recipe selection unit 132 has been described, but the production management computer 8 or the control device 20 of the screen printing machine 4 Alternatively, one or both of the recipe table storage unit 130 and the recipe selection unit 132 may be provided.
 本発明の代表的かつ非限定的な具体例について、図面を参照して詳細に説明した。この詳細な説明は、本発明の好ましい例を実施するための詳細を当業者に示すことを単純に意図しており、本発明の範囲を限定することを意図したものではない。また、開示された追加的な特徴ならびに発明は、さらに改善された実装ラインを提供するために、他の特徴や発明とは別に、又は共に用いることができる。 Specific and non-limiting specific examples of the present invention have been described in detail with reference to the drawings. This detailed description is intended merely to present those skilled in the art with the details for practicing the preferred embodiments of the present invention and is not intended to limit the scope of the invention. Also, the disclosed additional features and inventions can be used separately from or in conjunction with other features and inventions to provide further improved mounting lines.
 また、上記の詳細な説明で開示された特徴や工程の組み合わせは、最も広い意味において本発明を実施する際に必須のものではなく、特に本発明の代表的な具体例を説明するためにのみ記載されるものである。さらに、上記の代表的な具体例の様々な特徴、ならびに、特許請求の範囲に記載されるものの様々な特徴は、本発明の追加的かつ有用な実施形態を提供するにあたって、ここに記載される具体例のとおりに、あるいは列挙された順番のとおりに組合せなければならないものではない。 Further, the combinations of features and steps disclosed in the above detailed description are not indispensable when practicing the present invention in the broadest sense, and are only for explaining representative specific examples of the present invention. It is described. Moreover, various features of the representative embodiments described above, as well as various features of what is recited in the claims, are described herein in providing additional and useful embodiments of the present invention. They do not have to be combined in the specific examples or in the order listed.
 本明細書及び/又は特許請求の範囲に記載された全ての特徴は、実施例及び/又は特許請求の範囲に記載された特徴の構成とは別に、出願当初の開示ならびに特許請求の範囲に記載された特定事項に対する限定として、個別に、かつ互いに独立して開示されることを意図するものである。さらに、全ての数値範囲及びグループ又は集団に関する記載は、出願当初の開示ならびに特許請求の範囲に記載された特定事項に対する限定として、それらの中間の構成を開示する意図を持ってなされている。 All the features described in the specification and / or claims are described in the disclosure and the claims at the beginning of the application separately from the configuration of the features described in the embodiments and / or claims. It is intended that the specific details provided be disclosed separately and independently of one another. Further, all numerical ranges and descriptions regarding groups or groups are intended to disclose intermediate configurations thereof as a limitation to the specific matters described in the original disclosure and the claims.
 以上、本発明の具体例を詳細に説明したが、これらは例示に過ぎず、特許請求の範囲を限定するものではない。特許請求の範囲に記載の技術には、以上に例示した具体例を様々に変形、変更したものが含まれる。本明細書または図面に説明した技術要素は、単独であるいは各種の組合せによって技術的有用性を発揮するものであり、出願時請求項記載の組合せに限定されるものではない。また、本明細書または図面に例示した技術は複数目的を同時に達成し得るものであり、そのうちの一つの目的を達成すること自体で技術的有用性を持つものである。 Specific examples of the present invention have been described in detail above, but these are merely examples and do not limit the scope of the claims. The technology described in the claims includes various modifications and changes of the specific examples illustrated above. The technical elements described in this specification or the drawings exhibit technical usefulness alone or in various combinations, and are not limited to the combinations described in the claims at the time of filing. In addition, the technology exemplified in this specification or the drawings can achieve a plurality of objects at the same time, and has technical usefulness by achieving one of the objects.

Claims (6)

  1.  回路基板に対して作業を行う少なくとも1つの作業装置を備える実装ラインであって、
     前記回路基板の形状データを取得する回路基板形状測定部と、
     前記回路基板の形状データの分類と前記作業装置の動作態様を規定する少なくとも1つの動作パラメータを含むレシピが関連付けられたレシピテーブルを格納するレシピテーブル格納部と、
     前記回路基板形状測定部で取得された前記回路基板の形状データに基づいて、前記レシピテーブルからレシピを選択するレシピ選択部を備える実装ライン。
    A mounting line comprising at least one working device for working on a circuit board,
    A circuit board shape measuring unit for obtaining shape data of the circuit board;
    A recipe table storage unit for storing a recipe table associated with a classification including at least one operation parameter that defines the classification of the circuit board shape data and the operation mode of the working device;
    A mounting line including a recipe selection unit that selects a recipe from the recipe table based on the shape data of the circuit board acquired by the circuit board shape measurement unit.
  2.  前記作業装置としてスクリーン印刷機を備える請求項1の実装ライン。 The mounting line according to claim 1, wherein a screen printing machine is provided as the working device.
  3.  前記動作パラメータが、前記回路基板のスクリーンマスクからの版離れ動作の段階数、前記版離れ動作の各段階における下降距離、前記版離れ動作の各段階における下降速度、スキージのスキージ速度、前記スキージの印圧を含むグループから選択されている、請求項2の実装ライン。 The operating parameters include the number of stages of plate separation operation from the screen mask of the circuit board, the descending distance in each stage of the plate separating operation, the descending speed in each stage of the plate separating operation, the squeegee speed, and the squeegee speed. The mounting line according to claim 2, wherein the mounting line is selected from a group including printing pressure.
  4.  スクリーンマスクの形状データを取得するスクリーンマスク形状測定部を備えており、
     前記レシピテーブル格納部が、前記回路基板の形状データの分類と、前記スクリーンマスクの形状データの分類と、前記スクリーン印刷機の動作態様を規定する少なくとも1つの前記動作パラメータが関連付けられた前記レシピテーブルを格納しており、
     前記レシピ選択部が、前記回路基板形状測定部で取得された前記回路基板の形状データと、前記スクリーンマスク形状測定部で取得された前記スクリーンマスクの形状データに基づいて、前記レシピテーブルを選択する、請求項2の実装ライン。
    It has a screen mask shape measurement unit that acquires screen mask shape data,
    The recipe table in which the recipe table storage unit is associated with at least one operation parameter that defines a classification of the circuit board shape data, a shape data of the screen mask, and an operation mode of the screen printing machine. And store
    The recipe selection unit selects the recipe table based on the circuit board shape data acquired by the circuit board shape measurement unit and the screen mask shape data acquired by the screen mask shape measurement unit. The mounting line according to claim 2.
  5.  前記作業装置として表面実装機を備える請求項1の実装ライン。 The mounting line according to claim 1, comprising a surface mounting machine as the working device.
  6.  前記動作パラメータが、前記回路基板を位置決めする際の前記回路基板の上昇量、前記回路基板へ前記電子部品を装着する際のノズルの下降量、前記回路基板へ前記電子部品を装着する際の前記ノズルの押圧力を含むグループから選択されている、請求項5の実装ライン。 The operating parameters are the amount of rise of the circuit board when positioning the circuit board, the amount of descent of the nozzle when attaching the electronic component to the circuit board, and the time when attaching the electronic component to the circuit board. The mounting line according to claim 5, wherein the mounting line is selected from a group including a pressing force of a nozzle.
PCT/JP2013/073803 2013-09-04 2013-09-04 Mounting line WO2015033403A1 (en)

Priority Applications (2)

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Applications Claiming Priority (1)

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