WO2015029653A1 - 熱間プレス成形部材の製造方法および熱間プレス成形部材 - Google Patents
熱間プレス成形部材の製造方法および熱間プレス成形部材 Download PDFInfo
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- WO2015029653A1 WO2015029653A1 PCT/JP2014/069498 JP2014069498W WO2015029653A1 WO 2015029653 A1 WO2015029653 A1 WO 2015029653A1 JP 2014069498 W JP2014069498 W JP 2014069498W WO 2015029653 A1 WO2015029653 A1 WO 2015029653A1
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- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0068—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for particular articles not mentioned below
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- B32B15/00—Layered products comprising a layer of metal
- B32B15/01—Layered products comprising a layer of metal all layers being exclusively metallic
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- C21D1/18—Hardening; Quenching with or without subsequent tempering
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- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
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- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
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- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
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- C22C38/002—Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
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- C22C38/60—Ferrous alloys, e.g. steel alloys containing lead, selenium, tellurium, or antimony, or more than 0.04% by weight of sulfur
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- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/04—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the coating material
- C23C2/06—Zinc or cadmium or alloys based thereon
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- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
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- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
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- C23C2/29—Cooling or quenching
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- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/34—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
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- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
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- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
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- C21D8/0226—Hot rolling
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- C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
- C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
- C21D8/0221—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the working steps
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- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/46—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for sheet metals
Definitions
- the present invention relates to a hot press-formed member that requires strength and corrosion resistance, such as used for a structural member of an automobile part, and a manufacturing method thereof, particularly a surface-treated steel sheet in which a plating layer is formed on the surface of a base steel sheet.
- the present invention relates to a hot press-formed member that obtains a predetermined strength by quenching a base steel plate at the same time as imparting a shape when hot-pressing a surface-treated steel plate that has been preheated as a raw material into a predetermined shape, and a method for manufacturing the same .
- Patent Document 1 discloses that when a blank plate (steel plate) heated to an austenite single phase region around 900 ° C. is hot pressed to produce a part having a predetermined shape, it is quenched in the mold at the same time as hot press forming. A technique for increasing the strength of parts by performing the above has been proposed.
- Patent Document 2 discloses that a steel sheet coated with Zn (zinc) or a Zn base alloy is heated to 700 to 1200 ° C. and then hot pressed to form a Zn—Fe base compound or Zn— on the surface.
- a technique for forming a hot press-molded member including an Fe—Al base compound has been proposed.
- Patent Document 2 by using a steel sheet coated with Zn or a Zn-based alloy, it becomes possible to suppress oxidation of the steel sheet surface, which is a problem during heating before hot press forming, and excellent in corrosion resistance. Further, it is described that a hot press-formed member is obtained.
- Patent Document 3 the surface-treated steel sheet having a Zn-Fe-based plating layer formed on the base steel sheet surface is formed by hot pressing to produce a hot press-formed product.
- the surface-treated steel sheet is heated to a temperature not lower than the Ac 1 transformation point of the base steel sheet and not higher than 950 ° C., and the surface-treated steel sheet is cooled to a temperature not higher than the freezing point of the plating layer, and thereafter forming is started.
- Patent Document 3 describes that liquid metal embrittlement can be suppressed by cooling the surface-treated steel sheet to a temperature not higher than the freezing point of the plating layer and then starting forming.
- the present invention has been made paying attention to the above problems. That is, the purpose of the present invention is to produce a hot press-formed member by hot-pressing a Zn-based plated steel sheet, while suppressing an excessive increase in forming load during hot press forming and fracture of the steel sheet.
- An object of the present invention is to provide a method for suppressing the generation of microcracks and to provide a hot press-formed member in which the generation of microcracks is suppressed.
- Microcracks are completely different in depth from conventionally known liquid metal cracks, differ in the position where they occur and the presence or absence of Zn at the cracked interface, and clearly differ in form and phenomenon.
- microcracking may occur on the surface of the plated steel sheet by forming a Zn-based plated steel sheet at a high temperature.
- This micro crack is a micro crack having a depth of about 30 ⁇ m or less from the plating layer-ground iron (base steel plate) interface, and penetrates the plating layer-base iron (base steel plate) interface to the inside of the base steel plate.
- the microcracks are completely suppressed by setting the temperature of the plated steel sheet during hot press forming to about 400 ° C. or less. Revealed. Furthermore, the effect that the plating adhesion amount to a metal mold
- the present inventors have conceived that hot press forming is performed in a state where only the surface layer portion of the plated steel sheet is cooled. As described above, microcracks are likely to occur in the region near the surface of the plated steel sheet. Therefore, the present inventors maintain the plate thickness direction central portion of the plated steel sheet in a high temperature state, and even when hot pressing in a state where only the surface layer portion of the plated steel sheet is cooled to about 400 ° C. or less, It was speculated that microcracks could be suppressed.
- % which shows content of the following chemical components means “mass%”.
- a cold-rolled steel plate having a thickness of 1.6 mm (chemical component: Fe-0.23% C-0.25% Si-1.40% Mn-0.01% P-0.005% S-0.0020 % B-0.03% Al-0.005 % N, Ac 3 transformation point: 801 ° C.) was used as a base steel sheet, Zn-based plating layer on the plain ground surface of the steel sheet (Zn-12 mass% Ni plating, deposition per side
- a surface-treated steel sheet having an amount of 65 g / m 2 ) was prepared.
- the surface-treated steel plate was punched to obtain a 200 mm ⁇ 400 mm blank plate.
- a press molding test was conducted using the blank plate obtained as described above. Specifically, when the blank plate is uniformly heated to 900 ° C. and allowed to cool to 700 ° C., the blank plate surface is cooled under various conditions, and the blank plate whose surface temperature is lowered to 400 ° C. or lower is molded. (Material: SKD61, punch shoulder R: 6 mm, die shoulder R: 6 mm) and press-molded. Thereafter, the mold was held for 15 s in the mold, cooled to 120 ° C. or lower, and then released to obtain a hat-shaped press-formed member shown in FIG. The press molding was a punch molding with a punch-die clearance of 1.6 mm and a wrinkle holding force of 10 tonf.
- the conditions for water cooling the blank plate surface are as follows: water temperature, water density, water injection time: water temperature: 10-30 ° C., water density: 10-100,000 L / m 2 ⁇ min, water injection time: 0.1-10.0 s
- the water cooling was carried out under various conditions.
- the molding load was measured at the time of press molding.
- a sample was taken from the vertical wall portion of the obtained hat-shaped press-formed member, and the cross-section of the surface layer was observed at a magnification of 1000 using a scanning electron microscope (SEM).
- SEM scanning electron microscope
- the blank plate surface is cooled under various conditions in the same manner as in the press molding test.
- the surface was set to 400 ° C. or less, and then left without being press-molded, and the temperature history of the blank plate surface was measured with a radiation thermometer.
- the press molding test in which the molding load is changed in the range of 180 to 600 tons, when the molding load is relatively cooled to 300 tonf or less and then water-cooled under water-cooling conditions, it is left without being press-molded.
- the blank plate surface temperature is cooled to 400 ° C.
- the blank plate surface temperature during press molding is 400 ° C. or less and a temperature distribution is generated in the thickness direction of the blank plate. It was done.
- the blank plate internal temperature at the time of press forming when the forming load is relatively low at 300 tonf or less cannot be grasped. Therefore, the average temperature of the blank plate in which the temperature distribution occurred was obtained by the following method.
- a blank plate (200 mm ⁇ 400 mm) of the same type as above was heated to 900 ° C., then air-cooled, uniformly cooled to various temperatures, and press-molded.
- the press molding conditions were the same as those in the press molding test except that the temperature of the blank plate was uniform throughout the thickness direction.
- the molding load was measured for every blank board temperature at the time of press molding.
- the blank board temperature at the time of press molding was calculated
- the time required from the temperature measurement of the blank plate to press molding is about 1.5 s, and the temperature drop during this period can be ignored.
- FIG. 3 is a graph showing the relationship between the blank plate temperature and the press molding load when the blank plate is uniformly cooled. As shown in FIG. 3, when the blank plate is uniformly cooled, the molding load increases as the blank plate temperature decreases. And it was confirmed that if a blank board temperature is about 500 ° C or more, a forming load will be 300 tons or less. From these results, when the blank plate surface temperature during press molding is 400 ° C. or less and the molding load is 300 tonf or less, the average blank plate temperature during press molding can be considered to be about 500 ° C. or more.
- the blank plate temperature is a uniform temperature over the entire plate thickness direction. Press molding. In such a case, generation of microcracks cannot be sufficiently suppressed, and various characteristics (such as fatigue resistance characteristics) of the hot press-formed member are deteriorated.
- FIG. 4 (b) micro-cracks can be suppressed without increasing the press load or breaking the blank plate by press-molding a blank plate having a desired temperature distribution. .
- the center in the thickness direction of the blank plate in the period corresponding to the press molding time.
- the temperature of the part was estimated to be about 530 ° C. or higher. That is, the blank plate temperature at the time of press molding is replaced with the average temperature: 500 ° C. or higher, and the plate thickness central portion temperature: 530 ° C. or higher, if the surface temperature is 400 ° C. or lower. It is estimated that the same effect as described above can be obtained.
- the present invention has been completed based on the above findings, and the gist thereof is as follows.
- the surface-treated steel sheet is 750 ° C. or higher and 1000 ° C. or lower.
- the surface of the surface-treated steel sheet is cooled, and hot press forming is performed under the condition that the surface temperature of the surface-treated steel sheet is 400 ° C. or lower and the average temperature of the surface-treated steel sheet is 500 ° C. or higher.
- a method for manufacturing a hot press-formed member is performed by hot-pressing a surface-treated steel sheet having a Zn-based plating layer formed on the surface of the base steel sheet.
- the surface-treated steel sheet has a temperature of 750 ° C. or higher and 1000 ° C. or lower. After heating to a temperature range, the surface of the surface-treated steel sheet is cooled, the surface temperature of the surface-treated steel sheet is 400 ° C. or less, and the temperature of the central portion in the thickness direction of the surface-treated steel sheet is 530 ° C. or more.
- the plating layer is a Zn—Ni plating layer, and the Ni content in the Zn—Ni plating layer is 9% to 25% by mass%.
- the plating layer is a Zn—Fe plating layer, and the Fe content in the Zn—Fe plating layer is 5% to 80% by mass%.
- the base steel sheet is mass%, C: 0.15% to 0.50%, Si: 0.05% to 2.00%, Mn: 0.50% to 3.00%.
- P 0.10% or less
- S 0.050% or less
- B 0.0002% or more and 0.0050% or less
- Al 0.10% or less
- N 0.010% or less
- the balance Has a component composition consisting of Fe and inevitable impurities
- the base steel sheet is further mass%, Cr: 0.01% to 0.5%, V: 0.01% to 0.5%, Mo: 0.01% to 0.5%
- the present invention when a hot-pressed member is manufactured by hot-pressing a Zn-based plated steel sheet, liquid metal embrittlement cracks and microcracks (microcracks), which have conventionally been problematic, can be suppressed. it can.
- the above-described problems can be solved without causing an increase in forming load during hot press forming and breakage of the steel sheet. Therefore, this invention contributes to the quality improvement and productivity improvement of the hot press molding member which provided the Zn type plating layer excellent in anticorrosion performance on the surface, and has a remarkable effect on industry.
- (A) is a perspective view
- (b) is a cross-sectional view.) It is a figure which shows the surface temperature log
- (A) It is a figure which shows the heat history in the manufacturing method of the conventional hot press molding member.
- (B) It is a figure which shows the heat history in the manufacturing method of the hot press molding member according to this invention. It is the schematic of the microcrack which generate
- the present invention relates to a method for manufacturing a hot press-formed member by heating a surface-treated steel plate having a Zn-based plating layer formed on the surface of a base steel plate, and hot press-molding with a die to obtain a predetermined member shape, and the method It is a hot press-molded member manufactured by the above. And after heating the said surface-treated steel sheet to the temperature range of 750 degreeC or more and 1000 degrees C or less, this invention cools the surface of the said surface-treated steel sheet, and the surface temperature of the said surface-treated steel sheet is 400 degrees C or less, and On the condition that the average temperature of the surface-treated steel sheet is 500 ° C. or higher, or on the condition that the surface temperature of the surface-treated steel sheet is 400 ° C. or lower and the temperature in the center part in the thickness direction of the surface-treated steel sheet is 530 ° C. or higher. And hot press forming.
- the surface-treated steel sheet is quenched by quenching in the mold while hot press-molding into a desired shape using the mold.
- quenching even when quenching is not involved, the effects of the present invention (such as suppression of microcracks) can be sufficiently exhibited.
- a surface-treated steel sheet having a Zn-based plating layer formed on the surface of the base steel sheet is used as the material for the hot press-formed member.
- a Zn-based plating layer is used as the material for the hot press-formed member.
- the type of the base steel plate is not particularly limited, but the thickness of the base steel plate is 0 from the viewpoint of press formability, the rigidity of the hot press-formed member, and ensuring the desired temperature distribution of the steel plate during hot pressing. It is preferable to set it to 8 mm or more and 5.0 mm or less.
- the kind of Zn type plating layer is not specifically limited, In addition to a pure Zn plating layer, a Zn-Fe plating layer, a Zn-Ni plating layer, etc. can be illustrated. Moreover, the method in particular of forming a Zn type plating layer in the base steel plate surface is not limited, Any methods, such as hot dipping and electroplating, may be sufficient.
- the adhesion amount of the plating is preferably 10 g / m 2 or more and 90 g / m 2 or less per side.
- the Fe content in the plating layer is not particularly limited, but is preferably 5% by mass or more and 80% by mass or less.
- the Fe content in the plating layer is 5% by mass or more, an excellent function peculiar to Zn-Fe plating is exhibited.
- it exceeds 80% by mass corrosion resistance, paint adhesion, weldability and the like tend to deteriorate.
- Ni content in a plating layer When making a Zn-type plating layer into a Zn-Ni plating layer, it is preferable that Ni content in a plating layer shall be 9 mass% or more and 25 mass% or less.
- the Ni content in the plating layer is 9% by mass or more and 25% by mass or less, so that Ni 2 Zn 11 , NiZn 3 , Ni 5 Zn A ⁇ phase having any one of the crystal structures of 21 is formed. Since the ⁇ phase has a high melting point, it is advantageous for suppressing evaporation of the plating layer, which is a concern during heating of the surface-treated steel sheet before hot press forming. Further, it is advantageous for suppressing liquid metal embrittlement, which is a problem during hot press forming.
- the above-mentioned surface-treated steel sheet is heated to a predetermined temperature, only the surface is cooled, and then hot press-molded.
- the heating temperature of the surface-treated steel sheet is less than 750 ° C., it is difficult to set the average temperature of the surface-treated steel sheet and the temperature in the central portion in the thickness direction to the desired temperature conditions described later during hot press forming. Become.
- the heating temperature of the surface-treated steel sheet exceeds 1000 ° C., the oxidation resistance and the corrosion resistance of the hot press-formed member are deteriorated due to evaporation of the plating layer and excessive generation of oxide in the surface layer portion. Therefore, the heating temperature is set to 750 ° C. or higher and 1000 ° C. or lower. Preferably, it is 800 degreeC or more and 950 degrees C or less.
- the heating temperature of the surface-treated steel sheet is set to the Ac 1 transformation point of the base steel sheet. It is necessary to do it above. Also, from the viewpoint of strengthening the hot press forming member, the heating temperature of the surface-treated steel sheet as above Ac 3 transformation point of the base steel sheet, it is preferable that the base steel sheet and austenite single-phase structure.
- the heating method of the surface-treated steel sheet is not particularly limited, and any method such as heating with an electric furnace, an induction heating furnace, or a direct current heating furnace may be used. Moreover, in this invention, it is not necessary to make a surface-treated steel plate retain in the said temperature range (750 degreeC or more and 1000 degrees C or less) for a fixed time. That is, as soon as the entire surface-treated steel sheet is heated to the above temperature range, the process may immediately proceed to the next step (step of cooling the surface). In addition, when retaining a surface-treated steel plate in the said temperature range (750 degreeC or more and 1000 degrees C or less) for a fixed time, it is preferable that the residence time shall be 1000 s or less.
- the surface of the surface-treated steel sheet After heating the surface-treated steel sheet to the above temperature range, the surface of the surface-treated steel sheet is cooled, and the surface-treated steel sheet is hot under the condition that the surface temperature of the surface-treated steel sheet is 400 ° C or lower and the average temperature of the surface-treated steel plate is 500 ° C or higher. Press forming. If the surface temperature of the surface-treated steel sheet during hot press forming exceeds 400 ° C., the occurrence of microcracks cannot be avoided. On the other hand, when the average temperature of the surface-treated steel sheet during hot press forming is less than 500 ° C., the press-forming load increases or the surface-treated steel sheet is easily broken during press forming. Moreover, when the average temperature of the surface-treated steel sheet is less than 500 ° C. before hot press forming, ferrite and bainite may be generated on the base steel sheet before press forming, and sufficient strength may not be obtained after press forming.
- the surface of the surface-treated steel sheet is cooled, and hot press forming is performed under the condition that the surface temperature of the surface-treated steel sheet is 400 ° C. or lower and the average temperature of the surface-treated steel sheet is 500 ° C. or higher. More preferably, hot press forming is performed under the condition that the surface temperature of the surface-treated steel sheet is 350 ° C. or lower and the average temperature of the surface-treated steel sheet is 530 ° C. or higher.
- the surface temperature of the surface-treated steel sheet is less than 150 ° C., breakage is likely to occur during press molding, and therefore, it is preferably set to 150 ° C. or higher.
- the upper limit of the average temperature of the surface-treated steel sheet is preferably less than the melting point of plating.
- the average temperature of the surface treatment steel plate at the time of hot press forming being 500 degreeC or more, and is hot-pressed on the conditions that the temperature of the plate thickness direction center part of a surface treatment steel plate is 530 degreeC or more. Molding may be performed.
- the effect similar to the case where an average temperature shall be 500 degreeC or more is acquired by setting the temperature of the plate
- the upper limit of the temperature of the center portion in the plate thickness direction of the surface-treated steel plate is preferably less than the melting point of the plating, like the average temperature.
- the surface temperature of the surface-treated steel sheet can be measured using, for example, a radiation thermometer.
- the average temperature of the surface-treated steel sheet can be predicted from, for example, a forming load during hot press forming.
- the molding load required for hot press forming decreases.
- the steel sheet strength increases, so that the forming load necessary for hot press forming increases. Therefore, after the surface-treated steel sheet is heated, it is uniformly cooled to various temperatures (cooled to a uniform temperature over the entire thickness direction) and subjected to hot press forming.
- the correlation with the molding load can be analyzed in advance. And according to the present invention, by hot press forming a surface-treated steel sheet in which only the surface is cooled and a temperature distribution is generated in the plate thickness direction, the forming load measured at that time is applied to a previously analyzed correlation.
- the obtained surface-treated steel sheet temperature can be regarded as the average temperature of the surface-treated steel sheet during hot press forming.
- the temperature of the central portion in the thickness direction of the surface-treated steel sheet can be obtained by heat transfer calculation using, for example, a finite element method or a difference method.
- the average temperature of the surface-treated steel sheet may also be obtained by heat transfer calculation using a finite element method or a differential method, instead of predicting from the above-described press forming load.
- the method for cooling the surface of the surface-treated steel sheet is not particularly limited. That is, as long as a surface-treated steel sheet having a desired temperature distribution (surface temperature: 400 ° C. or lower and average temperature: 500 ° C. or higher, or plate thickness direction central temperature: 530 ° C. or higher) is obtained, water cooling, mist cooling, high pressure Any cooling method such as cooling by gas or cooling by mold contact may be adopted.
- the water temperature, water density, water injection time, etc. for example, depending on the heating temperature of the surface-treated steel sheet, for example, water temperature: 10-30 ° C., water density: 500-100000 L / m 2 ⁇ min
- the surface-treated steel sheet having a desired temperature distribution can be obtained by appropriately adjusting the water injection time in the range of 0.1 to 3.0 s.
- the air-water ratio, water temperature, air flow density, spraying time, etc. are set according to the heating temperature of the surface-treated steel sheet, for example, the air-water ratio (room temperature and normal pressure): 10 to 10,000.
- the gas injection amount, the gas injection time, and the like are set according to the heating temperature of the surface-treated steel sheet, for example, the gas injection amount: 1.0 to 30 Nm 3 / m 2 ⁇ s, the gas injection time: 0.5 to 5. What is necessary is just to adjust suitably in the range of 0 s.
- the cooling conditions for making the surface-treated steel sheet have a desired temperature distribution are the thickness and heating temperature of the surface-treated steel sheet, the time required to perform hot press forming after cooling the surface of the surface-treated steel sheet, etc. Therefore, it is often difficult to predict optimal cooling conditions. Therefore, it is preferable to conduct preliminary experiments on various cases (such as the thickness of the surface-treated steel sheet) and obtain the optimal cooling conditions for each case in advance.
- a cold-rolled steel sheet having a thickness of 1.6 mm (chemical component (mass%): Fe-0.23% C-0.25% Si-1.40% Mn-0.01% P-0.005% S ⁇ 0.0020% B ⁇ 0.03% Al ⁇ 0.005% N, Ac 3 transformation point: 801 ° C.) is a base steel plate, and a Zn-based plating layer (Zn-12 mass% Ni plating,
- a desired temperature distribution (surface temperature) is obtained by cooling the surface of the blank plate under the following conditions. : 400 ° C. or lower, and average temperature: 500 ° C.
- the blank plate is uniformly heated to 900 ° C. and allowed to cool to 700 ° C. Then, the blank plate surface is water-cooled under the conditions of water temperature: 10 ° C., water density: 10000 L / m 2 ⁇ min, water injection time: 0.3 s, and the surface temperature is cooled to 250 ° C. A temperature distribution can be obtained.
- the surface of the surface-treated steel sheet after heating is cooled, and hot press forming is performed under the condition that the surface temperature of the surface-treated steel sheet is 400 ° C. or lower and the average temperature of the surface-treated steel plate is 500 ° C. or higher.
- the average temperature of the surface-treated steel sheet is set to 500 ° C. or higher, and the thickness of the surface-treated steel sheet is 530 ° C. or higher, the same effect as described above can be obtained. can get.
- the plate thickness of the base steel plate is about 0.8 to 5.0 mm, whereas the thickness of the plating layer is very thin, about 5 to 20 ⁇ m. Therefore, it is estimated that the temperature in the vicinity of the plating layer-base steel plate interface at the time of hot press forming is substantially the same as the surface temperature of the surface-treated steel plate.
- the formed member may be released immediately, or the base steel plate may be quenched by holding it in the mold for a predetermined time.
- the base steel plate temperature after hot press forming is 150 ° C or less
- the cooling rate of the base steel sheet in the mold is 30 ° C./s or more. This cooling rate can be adjusted, for example, by selecting the mold material and mass (thermal conductivity and heat capacity) according to the dimensions of the blank plate (surface-treated steel plate), etc.
- a mold for example, a mold in which a passage for a cooling medium such as water is provided
- a desired speed can be controlled.
- the base steel plate is, for example, mass%, C: 0.15% or more 0.50% or less, Si: 0.05% or more and 2.00% or less, Mn: 0.50% or more and 3.00% or less, P: 0.10% or less, S: 0.050% or less, B: Hot-rolled steel sheet or cold-rolled steel sheet having a composition of 0.0002% or more and 0.0050% or less, Al: 0.10% or less, and N: 0.010% or less, with the balance being Fe and inevitable impurities Can be used.
- % indicating the content of a component means “% by mass” unless otherwise specified.
- C 0.15% or more and 0.50% or less C is an element for improving the strength of steel, and in order to increase the strength of a hot press-formed member, the content thereof is set to 0.15% or more. It is preferable. On the other hand, when the C content exceeds 0.50%, the weldability of the hot press-formed member and the blanking property of the material (base steel plate) are significantly lowered. Therefore, the C content is preferably 0.15% or more and 0.50% or less, and more preferably 0.20% or more and 0.40% or less.
- Si 0.05% or more and 2.00% or less
- Si is an element that improves the strength of steel in the same way as C, and in order to increase the strength of a hot press-formed member, its content is 0.05. % Or more is preferable.
- the Si content exceeds 2.00%, the production of a base steel sheet significantly increases the occurrence of surface defects called red scale during hot rolling. Therefore, the Si content is preferably 0.05% or more and 2.00% or less, and more preferably 0.10% or more and 1.50% or less.
- Mn 0.50% or more and 3.00% or less
- Mn is an element that enhances the hardenability of steel, and is effective in obtaining a quenched structure by suppressing ferrite transformation of the base steel sheet during the cooling process after hot press forming. Element.
- Mn since it has an effect of lowering the Ac 3 transformation point of steel, is an element effective for lower temperature the heating temperature of the surface treated steel sheet before hot press forming. In order to exhibit such an effect, the Mn content is preferably 0.50% or more.
- the Mn content is preferably 0.50% or more and 3.00% or less, and more preferably 0.75% or more and 2.50% or less.
- P 0.10% or less
- the P content is preferably 0.10% or less, and more preferably 0.01% or less.
- P is preferably 0.001% or more.
- S 0.050% or less
- S is an element that combines with Mn to form coarse sulfides and causes a reduction in the ductility of steel. Therefore, it is preferable to reduce the S content as much as possible, but it is acceptable up to 0.050%. Therefore, the S content is preferably 0.050% or less, and more preferably 0.010% or less. However, excessive S reduction leads to an increase in desulfurization cost in the steel making process. Therefore, S is preferably 0.0005% or more.
- B 0.0002% or more and 0.0050% or less B is an element that enhances the hardenability of the steel, and suppresses the formation of ferrite from the austenite grain boundaries when the base steel sheet is cooled after hot press forming. It is an effective element for obtaining. Such an effect can be obtained by setting the B content to 0.0002% or more. However, if the B content exceeds 0.0050%, the effect is saturated and causes an increase in cost. Therefore, B is preferably 0.0002% or more and 0.0050% or less. More preferably, it is 0.0005% or more and 0.0030% or less.
- the Al content is preferably 0.10% or less, and more preferably 0.07% or less.
- Al has an action as a deoxidizer, and from the viewpoint of improving the cleanliness of steel, the content is preferably 0.01% or more.
- N 0.010% or less
- the N content is preferably 0.010% or less, and more preferably 0.005% or less.
- N is preferably 0.0005% or more.
- the base steel sheet may further contain the following elements as necessary.
- Cr 0.01% to 0.5%
- V 0.01% to 0.5%
- Mo 0.01% to 0.5%
- Ni 0.01% to 0.5%
- Cr, V, Mo, and Ni are all effective elements for improving the hardenability of the steel. This effect can be obtained by setting the content to 0.01% or more for any element.
- Cr, V, Mo, and Ni are all saturated when the content exceeds 0.5%, resulting in a cost increase. Therefore, when it contains any one or more of Cr, V, Mo, and Ni, the content is preferably 0.01% or more and 0.5% or less, respectively, % Or less is more preferable.
- Ti 0.01% or more and 0.20% or less Ti is an element effective for strengthening steel.
- the strength improvement effect by Ti is obtained by setting its content to 0.01% or more, and if it is within the range specified in the present invention, it can be used for strengthening steel.
- the Ti content exceeds 0.20%, the effect is saturated, resulting in a cost increase. Therefore, when Ti is contained, the content is preferably 0.01% or more and 0.20% or less, and more preferably 0.01% or more and 0.05% or less.
- Nb 0.01% or more and 0.10% or less
- Nb is also an element effective for strengthening steel.
- the strength improvement effect by Nb is obtained by setting the content to 0.01% or more, and may be used for strengthening steel as long as it is within the range specified in the present invention. However, when the Nb content exceeds 0.10%, the effect is saturated, resulting in a cost increase. Therefore, when Nb is contained, the content is preferably 0.01% or more and 0.10% or less, and more preferably 0.01% or more and 0.05% or less.
- Sb 0.003% or more and 0.03% or less
- Sb is applied to the surface layer portion of the base steel sheet after the surface-treated steel sheet is heated before the hot press forming and cooled by a series of hot press forming processes. It has the effect of suppressing the resulting decarburized layer.
- the Sb content is preferably 0.003% or more.
- the content is preferably 0.003% or more and 0.03% or less, and more preferably 0.005% or more and 0.01% or less.
- Components other than the above (remainder) are Fe and inevitable impurities.
- the surface-treated steel plate before hot press forming is heated to a temperature equal to or higher than the Ac 3 transformation point of the base steel plate and hot press-molded at a desired temperature condition, and then a die If the base steel plate is cooled to 150 ° C. or lower at a cooling rate of 30 ° C./s or more while being held for 5 seconds or more, the base steel plate can have a martensitic structure. As a result, a hot press-formed member having excellent corrosion resistance and tensile strength of 1300 MPa or more is obtained.
- the hot press forming method of the present invention is a liquid metal that does not cause an increase in forming load or break the steel plate even when applied to a base steel plate that is generally high in strength and difficult to process. Embrittlement cracks and micro cracks (micro cracks) can be suppressed. For this reason, the hot press forming method of the present invention is extremely advantageous when applied to a high-strength green steel sheet having the above component composition.
- the surface-treated steel sheet used as a raw material for the hot press-formed member is not particularly limited in its production conditions.
- the production conditions of the base steel plate are not particularly limited, and for example, a hot-rolled steel plate (pickled steel plate, plate thickness: about 2.0 mm or more and 5.0 mm or less) having a predetermined component composition can be used as the base steel plate.
- a hot-rolled steel plate pickled steel plate, plate thickness: about 2.0 mm or more and 5.0 mm or less
- the cold-rolled steel plate plate thickness: about 0.8 mm or more and 2.3 mm or less
- the conditions for forming a Zn-based plating layer on the surface of the base steel sheet to form a surface-treated steel sheet are not particularly limited.
- a hot-rolled steel plate pickled steel plate
- a surface-treated steel plate can be obtained by subjecting the hot-rolled steel plate (pickled steel plate) to annealing treatment and hot-dip Zn plating treatment. It is good also as a surface treatment steel plate by giving an alloying process following the said hot-dip Zn plating process. Moreover, it can also be set as a surface treatment steel plate by performing an electrical Zn plating process to a hot-rolled steel plate (pickled steel plate).
- the surface-treated steel sheet when a cold-rolled steel sheet is used as the base steel sheet, the surface-treated steel sheet can be obtained by subjecting the cold-rolled steel sheet to an annealing treatment and then a hot-dip Zn plating treatment. It is good also as a surface treatment steel plate by giving an alloying process following the said hot-dip Zn plating process. Moreover, it can also be set as a surface-treated steel plate by performing an electrical Zn plating process to a cold-rolled steel plate. Prior to the electrical Zn plating treatment, the cold-rolled steel sheet may be annealed.
- the base steel plate when forming a hot-dip Zn plating layer on the surface of the base steel plate, the base steel plate is passed through a continuous hot-dip galvanizing line and annealed, and then immersed in a zinc plating bath at 440 ° C. or higher and 500 ° C. or lower. Thereby, a hot dip Zn plating layer can be formed.
- the adhesion amount of the hot-dip Zn plating layer may be adjusted to a desired adhesion amount (for example, 10 g / m 2 or more and 90 g / m 2 or less per side) by a gas wiping method or the like.
- a Zn—Fe plating layer on the base steel plate surface
- the alloy is heated to a temperature range of 460 ° C. or more and 600 ° C. or less.
- a Zn—Fe plating layer can be formed by heating and performing an alloying treatment in which the temperature is maintained for 5 to 60 seconds.
- the Fe content in the plating layer can be adjusted to the desired Fe content (for example, 5% by mass or more) by appropriately adjusting the heating temperature in the alloying furnace and the residence time at the heating temperature within the above range. 80% by mass or less).
- a Zn—Ni plating layer is formed on the surface of the base steel plate, for example, the base steel plate is degreased and pickled, and then nickel sulfate hexahydrate of 10 g / L to 400 g / L, 10 g / L to 400 g / L. Electricity at a current density of 10 A / dm 2 or more and 150 A / dm 2 or less in a plating bath containing zinc sulfate heptahydrate of L or less and having a pH of 1.0 to 3.0 and a bath temperature of 30 ° C. to 70 ° C. By performing the plating treatment, a Zn—Ni plating layer can be formed.
- the Ni content in the plating layer can be adjusted to a desired Ni content (for example, 9% by mass to 25% by mass) by appropriately adjusting the concentration and current density of zinc sulfate heptahydrate within the above ranges. can do.
- the coating weight of Zn-Ni plated layer, by adjusting the energization time can be desired adhesion amount (e.g., 10 g / m 2 or more per side 90 g / m 2 or less).
- the cold-rolled steel sheet obtained as described above is used as a base steel sheet, and a pure Zn plating layer, a Zn—Fe plating layer (Fe content: 8 to 70 mass%), a Zn—Ni plating layer ( Each plated layer having a Ni content of 10 to 23% by mass was formed into a surface-treated steel sheet. Each plating layer was formed under the following conditions.
- ⁇ Pure Zn plating layer> The cold-rolled steel sheet is passed through a continuous hot-dip galvanizing line, heated to a temperature range of 800 ° C. to 900 ° C. at a temperature increase rate of 10 ° C./s, and retained in the temperature range of 10 s to 120 s, then 15 A Zn plating layer was formed by cooling to a temperature range of 460 ° C. or more and 500 ° C. or less at a cooling rate of ° C./s and immersing in a zinc plating bath at 450 ° C.
- the adhesion amount of the Zn plating layer was adjusted to a predetermined adhesion amount by a gas wiping method.
- ⁇ Zn-Fe plating layer> The cold-rolled steel sheet is passed through a continuous hot-dip galvanizing line, heated to a temperature range of 800 ° C. to 900 ° C. at a temperature increase rate of 10 ° C./s, and retained in the temperature range of 10 s to 120 s, then 15 A Zn plating layer was formed by cooling to a temperature range of 460 ° C. or more and 500 ° C. or less at a cooling rate of ° C./s and immersing in a zinc plating bath at 450 ° C.
- the adhesion amount of the Zn plating layer was adjusted to a predetermined adhesion amount by a gas wiping method.
- a Zn—Fe plating layer was formed by immediately heating to 500 to 550 ° C. in an alloying furnace and holding for 5 to 60 s.
- the Fe content in the plating layer was set to a predetermined content by changing the heating temperature in the alloying furnace and the residence time at the heating temperature within the above range.
- ⁇ Zn-Ni plating layer> The cold-rolled steel sheet is passed through a continuous annealing line, heated to a temperature range of 800 ° C. to 900 ° C. at a temperature increase rate of 10 ° C./s, and retained in the temperature range of 10 s to 120 s, then 15 ° C. / It cooled to the temperature range of 400 degreeC or more and 500 degrees C or less with the cooling rate of s.
- a Zn—Ni plating layer was formed by performing an electroplating process in which a current of 10 to 100 s was applied at a current density of 100 A / dm 2 .
- the Ni content in the plating layer was set to a predetermined content by appropriately adjusting the concentration and current density of zinc sulfate heptahydrate within the above ranges.
- the adhesion amount of the Zn—Ni plating layer was set to a predetermined adhesion amount by appropriately adjusting the energization time within the above range.
- a blank plate of 200 mm ⁇ 400 mm is punched out from the surface-treated steel plate obtained as described above, and the blank plate is heated by an electric furnace in an air atmosphere, and then the surface of the blank plate is cooled.
- Cooling before press molding was performed by water-cooling or high-pressure gas cooling of the surface of the blank plate with the blank plate set in a mold.
- the surface temperature of the blank plate after cooling that is, the blank plate at the time of press forming, the average temperature or the central temperature in the thickness direction, as the target range
- the amount of water at the time of water cooling, water pressure, and high pressure gas cooling were adjusted as appropriate.
- the water cooling conditions were as follows: water temperature: 10 to 30 ° C., water density: 500 to 100,000 L / m 2 ⁇ min, water injection time: 0.1 to 3.
- a desired surface temperature, average temperature, or plate thickness direction center temperature was obtained.
- Table 2 in the example of high pressure gas cooling, N 2 gas, H 2 gas or He gas is sprayed on the blank plate surface at a high pressure of 1 to 3 atm as the high pressure gas cooling condition. : 1.0 to 30 Nm 3 / m 2 ⁇ s, gas injection time: By appropriately adjusting in the range of 0.5 to 5.0 s, a desired surface temperature, average temperature, or plate thickness direction center temperature was obtained.
- the temperature of the blank plate surface before pressing was measured with a radiation thermometer.
- the time required from the surface temperature measurement of the blank plate to press molding was about 1.5 s.
- the average temperature of the blank plate at the time of press molding was obtained by estimating from the press molding load according to the method described above. That is, after heating the blank plate to about 900 ° C., it is uniformly cooled by air cooling until the start of molding, and this embodiment is based on the correlation between the blank plate and the molding load obtained by performing press molding at various temperatures.
- the average temperature of the blank plate was estimated from the molding load at.
- the temperature of the central portion in the thickness direction of the blank plate during press molding was obtained by heat transfer calculation using a finite element method.
- Samples were taken from the vertical wall portion of the obtained hat-shaped press-formed member, and the cross-section of the surface layer was observed using a scanning electron microscope (SEM) at a magnification of 1000 times for 10 or more fields for each sample. Presence / absence of micro cracks generated on the sample surface, the depth from the plating layer-base steel plate interface being 30 ⁇ m or less, and penetrating the plating layer-base steel plate interface to the inside of the base steel plate, And the average depth of microcracks was investigated. The average depth of the microcracks was determined as the average value of the microcrack depth for 20 arbitrary microcracks.
- microcrack depth refers to the length of cracks in the direction of the center of the thickness of the microcracks 3 measured from the interface between the plating layer 1 and the base steel plate 2 (see FIG. 5). In FIG. 5, it means the length of h). When the number of observed microcracks was less than 20, the average of all observed microcrack depths was taken as the average depth. In addition, the presence or absence of cracks other than microcracks (cracks generated on the surface of the sample and having a depth of more than 30 ⁇ m from the interface between the plating layer and the base steel sheet) was also confirmed.
- JIS No. 13 B tensile test piece was collected from the vertical wall portion of the obtained press-molded member. Using this collected specimen, a tensile test was performed according to JIS G 0567 (1998), and the tensile strength at room temperature (22 ⁇ 5 ° C.) was measured. All tensile tests were performed at a crosshead speed of 10 mm / min. These results are also shown in Table 2.
- any of the hot press-formed members of the inventive example and the comparative example no crack with a depth exceeding 30 ⁇ m from the interface between the plating layer and the base steel sheet was observed.
- micro cracks micro cracks that penetrate the interface between the plating layer and the base steel sheet and reach the inside of the base steel sheet
- the molding load at the time of hot press molding exceeded 300 tonf.
- micro cracks micro cracks that penetrate the interface between the plating layer and the base steel plate and reach the inside of the base steel plate
- the load also became a low value of less than 300tonf.
- a tensile strength of 1300 MPa or more was obtained in all cases.
- FIG. 6 shows a part of the result of the SEM observation.
- 6A shows the member No. in Table 2. It is a SEM observation result of 23 (comparative example), and it can be confirmed that a microcrack reaches the inside of the base steel sheet.
- FIG. 14 (invention example) SEM observation results, although there are cracks in the plating layer, but microcracks reaching the inside of the base steel sheet are not recognized.
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Abstract
Description
例えば、特許文献2には、Zn(亜鉛)またはZnベース合金で被覆された鋼板を、700~1200℃に加熱した後、熱間プレス成形することにより、表面にZn−Feベース化合物またはZn−Fe−Alベース化合物を備えた熱間プレス成形部材とする技術が提案されている。また、特許文献2には、ZnまたはZnベース合金で被覆された鋼板を用いることにより、熱間プレス成形前の加熱時に問題となる鋼板表面の酸化を抑制することが可能となり、しかも耐食性に優れた熱間プレス成形部材が得られると記載されている。
なお、マイクロクラックは従来から知られる液体金属割れとは深さが全く異なり、発生する位置や割れた界面でのZnの有無も異なっており、明らかに形態や現象が相違するものである。
マイクロクラックの生成メカニズムについては明確になっていないが、Zn系のめっき鋼板を高温で成形することによりめっき鋼板の表面に微小割れが発生する場合がある。この微小割れは、めっき層−地鉄(素地鋼板)界面からの深さが30μm以下程度の微小な割れであり、めっき層−地鉄(素地鋼板)界面を貫通して素地鋼板内部に至る。このような問題に対し、本発明者らが種々の検討を行った結果、熱間プレス成形時のめっき鋼板の温度を約400℃以下とすることにより、マイクロクラックが完全に抑制されることを明らかにした。更に、上記のように熱間プレス成形時のめっき鋼板温度を約400℃以下とすることで、金型へのめっき付着量も大幅に低減する効果が得られた。
まず、板厚1.6mmの冷延鋼板(化学成分:Fe−0.23%C−0.25%Si−1.40%Mn−0.01%P−0.005%S−0.0020%B−0.03%Al−0.005%N、Ac3変態点:801℃)を素地鋼板とし、該素地鋼板表面にZn系めっき層(Zn−12質量%Niめっき、片面あたりの付着量65g/m2)を形成した表面処理鋼板を用意した。次いで、表面処理鋼板に打ち抜き加工を施し、200mm×400mmのブランク板を得た。
[1] Zn系のめっき層が素地鋼板の表面に形成された表面処理鋼板に熱間プレスを施して熱間プレス成形部材を製造するにあたり、前記表面処理鋼板を、750℃以上1000℃以下の温度域に加熱した後、前記表面処理鋼板の表面を冷却し、前記表面処理鋼板の表面温度が400℃以下であり且つ前記表面処理鋼板の平均温度が500℃以上である条件で熱間プレス成形する熱間プレス成形部材の製造方法。
本発明は、Zn系めっき層が素地鋼板表面に形成された表面処理鋼板を加熱し、金型で熱間プレス成形して所定の部材形状とする熱間プレス成形部材の製造方法、および当該方法により製造された熱間プレス成形部材である。そして、本発明は、前記表面処理鋼板を、750℃以上1000℃以下の温度域に加熱した後、前記表面処理鋼板の表面を冷却し、前記表面処理鋼板の表面温度が400℃以下であり且つ前記表面処理鋼板の平均温度が500℃以上である条件、或いは前記表面処理鋼板の表面温度が400℃以下であり且つ前記表面処理鋼板の板厚方向中央部の温度が530℃以上である条件で、熱間プレス成形することを特徴とする。
ただし、表面処理鋼板の表面温度が150℃未満になると、プレス成形時に破断が生じ易くなるので、150℃以上とすることが好ましい。
また、表面処理鋼板の平均温度の上限は、液体金属脆化割れを防ぐため、めっきの融点未満とするのがよい。
表面処理鋼板の表面をミスト冷却する場合には、表面処理鋼板の加熱温度等に応じて気水比、水温、エア流量密度、噴霧時間等を例えば気水比(常温常圧):10~10000、水温:10~30℃、エア流量密度:0.5~2Nm3/m2・s、噴霧時間0.1~3.0sの範囲で適宜調整することにより、所望の温度分布を有する表面処理鋼板が得られる。
表面処理鋼板の表面を高圧ガスにより冷却する場合には、例えばH2ガス、N2ガス、Heガス等を1~3atmの高圧で表面処理鋼板に吹き付けることにより、所望の温度分布を有する表面処理鋼板が得られる。この際、表面処理鋼板の加熱温度等に応じてガス噴射量、ガス噴射時間等を、例えばガス噴射量:1.0~30Nm3/m2・s、ガス噴射時間:0.5~5.0sの範囲で適宜調整すればよい。
なお、表面処理鋼板を所望の温度分布にするための冷却条件は、表面処理鋼板の板厚や加熱温度、表面処理鋼板の表面を冷却してから熱間プレス成形を実施するまでに要する時間等によって異なるため、最適な冷却条件を予測することが困難となる場合が多い。したがって、様々なケース(表面処理鋼板の板厚等)について予備実験を実施し、ケース毎に最適な冷却条件を事前に求めておくことが好ましい。
例えば、板厚1.6mmの冷延鋼板(化学成分(質量%):Fe−0.23%C−0.25%Si−1.40%Mn−0.01%P−0.005%S−0.0020%B−0.03%Al−0.005%N、Ac3変態点:801℃)を素地鋼板とし、該素地鋼板表面にZn系めっき層(Zn−12質量%Niめっき、片面あたりの付着量65g/m2)を形成した表面処理鋼板から得たブランク板を用いる場合には、以下の条件でこのブランク板の表面の冷却を行うことにより、所望の温度分布(表面温度:400℃以下、且つ平均温度:500℃以上、または板厚方向中央部温度:530℃以上)が得られる。
すなわち、ブランク板を900℃に均一加熱し、700℃まで放冷する。ついで、当該ブランク板表面を、水温:10℃、水量密度:10000L/m2・min、注水時間:0.3sの条件で水冷し、表面温度を250℃まで冷却することで、上記した所望の温度分布を得ることができる。
Cは、鋼の強度を向上させる元素であり、熱間プレス成形部材の高強度化を図るうえでは、その含有量を0.15%以上とすることが好ましい。一方、C含有量が0.50%を超えると、熱間プレス成形部材の溶接性や素材(素地鋼板)のブランキング性が著しく低下する。したがって、C含有量は0.15%以上0.50%以下とすることが好ましく、0.20%以上0.40%以下とすることがより好ましい。
Siは、Cと同様に鋼の強度を向上させる元素であり、熱間プレス成形部材の高強度化を図るうえでは、その含有量を0.05%以上とすることが好ましい。一方、Si含有量が2.00%を超えると、素地鋼板を製造する際、熱間圧延時に赤スケールと呼ばれる表面欠陥の発生が著しく増大する。したがって、Si含有量は0.05%以上2.00%以下とすることが好ましく、0.10%以上1.50%以下とすることがより好ましい。
Mnは、鋼の焼入れ性を高める元素であり、熱間プレス成形後の冷却過程で素地鋼板のフェライト変態を抑制して焼入れ組織を得るのに効果的な元素である。また、Mnは、鋼のAc3変態点を低下させる作用を有するため、熱間プレス成形前の表面処理鋼板の加熱温度を低温化するのに有効な元素である。このような効果の発現には、Mn含有量を0.50%以上とすることが好ましい。一方、Mn含有量が3.00%を超えると、Mnが偏析して素地鋼板および熱間プレス成形部材の材料特性の均一性が低下する。したがって、Mn含有量は0.50%以上3.00%以下とすることが好ましく、0.75%以上2.50%以下とすることがより好ましい。
P含有量が0.10%を超えると、Pが粒界に偏析して素地鋼板および熱間プレス成形部材の低温靱性が低下する。したがって、P含有量は0.10%以下とすることが好ましく、0.01%以下とすることがより好ましい。ただし、過度のP低減は、製鋼工程におけるコストの増加を招く。そのため、Pは0.001%以上とすることが好ましい。
Sは、Mnと結合して粗大な硫化物を形成し、鋼の延性低下を招く元素である。そのため、S含有量は極力低減することが好ましいが、0.050%までは許容できる。したがって、S含有量は0.050%以下とすることが好ましく、0.010%以下とすることがより好ましい。ただし、過度のS低減は、製鋼工程における脱硫コストの増加を招く。そのため、Sは0.0005%以上とすることが好ましい。
Bは、鋼の焼入れ性を高める元素であり、熱間プレス成形後に素地鋼板を冷却する際、オーステナイト粒界からのフェライト生成を抑制して焼入れ組織を得るのに有効な元素である。このような効果は、B含有量を0.0002%以上とすることにより得られるが、B含有量が0.0050%を超えると、その効果は飽和し、コストアップの要因となる。したがって、Bは0.0002%以上0.0050%以下とすることが好ましい。より好ましくは0.0005%以上0.0030%以下である。
Al含有量が0.10%を超えると、酸化物系介在物の増加を招き、鋼の延性が低下する。したがって、Al含有量は0.10%以下とすることが好ましく、0.07%以下とすることがより好ましい。但し、Alは、脱酸剤としての作用を有し、鋼の清浄度向上の観点からは、その含有量を0.01%以上とすることが好ましい。
N含有量が0.010%を超えると、素地鋼板中にAlの窒化物が形成され、熱間プレス成形時の成形性の低下を招く。したがって、N含有量は0.010%以下とすることが好ましく、0.005%以下とすることがより好ましい。ただし、過度のN低減は製鋼工程におけるコストの増加を招く。そのため、Nは0.0005%以上とすることが好ましい。
Cr、V、Mo、Niは、いずれも鋼の焼入れ性を向上させるのに有効な元素である。この効果は、いずれの元素の場合も含有量を0.01%以上とすることにより得られる。しかし、Cr、V、Mo、Niは、いずれも含有量が0.5%を超えると上記効果は飽和し、コストアップの要因となる。したがって、Cr、V、Mo、Niのいずれか1種以上を含有する場合には、それぞれ含有量を0.01%以上0.5%以下とすることが好ましく、0.1%以上0.4%以下とすることがより好ましい。
Tiは、鋼の強化に有効な元素である。Tiによる強度向上効果は、その含有量を0.01%以上とすることにより得られ、本発明で規定した範囲内であれば、鋼の強化に使用して差し支えない。しかし、Ti含有量が0.20%を超えると、その効果は飽和し、コストアップの要因となる。したがって、Tiを含有する場合には、その含有量を0.01%以上0.20%以下とすることが好ましく、0.01%以上0.05%以下とすることがより好ましい。
Nbも、鋼の強化に有効な元素である。Nbによる強度向上効果は、その含有量を0.01%以上とすることにより得られ、本発明で規定した範囲内であれば、鋼の強化に使用して差し支えない。しかし、Nb含有量が0.10%を超えると、その効果は飽和し、コストアップの要因となる。したがって、Nbを含有する場合には、その含有量を0.01%以上0.10%以下とすることが好ましく、0.01%以上0.05%以下とすることがより好ましい。
Sbは、熱間プレス成形前に表面処理鋼板を加熱してから熱間プレス成形の一連の処理によって冷却するまでの間に、素地鋼板表層部に生じる脱炭層を抑制する効果を有する。このような効果の発現には、Sb含有量を0.003%以上とすることが好ましい。しかし、Sb含有量が0.03%を超えると、素地鋼板製造時に圧延荷重の増大を招き、生産性の低下が懸念される。したがって、Sbを含有する場合には、その含有量を0.003%以上0.03%以下とすることが好ましく、0.005%以上0.01%以下とすることがより好ましい。
なお、上記以外の成分(残部)は、Feおよび不可避的不純物である。
また、本発明の熱間プレス成形方法は、一般的に強度が高く、加工が困難である素地鋼板に適用する場合であっても、成形荷重の増加や鋼板の破断を生じることなく、液体金属脆化割れや微小割れ(マイクロクラック)を抑制することができる。このため、本発明の熱間プレス成形方法は、上記のような成分組成を有する高強度の素地鋼板に適用して、極めて有利である。
なお、(1)式において、[C]、[Si]、[Mn]、[P]、[Al]は、各元素(C、Si、Mn、P、Al)の含有量(質量%)である。
冷延鋼板を連続溶融亜鉛めっきラインに通板し、10℃/sの昇温速度で800℃以上900℃以下の温度域まで加熱し、該温度域に10s以上120s以下滞留させた後、15℃/sの冷却速度で460℃以上500℃以下の温度域まで冷却し、450℃の亜鉛めっき浴に浸漬することにより、Znめっき層を形成した。Znめっき層の付着量は、ガスワイピング法により所定の付着量に調整した。
冷延鋼板を連続溶融亜鉛めっきラインに通板し、10℃/sの昇温速度で800℃以上900℃以下の温度域まで加熱し、該温度域に10s以上120s以下滞留させた後、15℃/sの冷却速度で460℃以上500℃以下の温度域まで冷却し、450℃の亜鉛めっき浴に浸漬することにより、Znめっき層を形成した。Znめっき層の付着量は、ガスワイピング法により所定の付着量に調整した。ガスワイピング法により所定の付着量に調整した後、直ちに合金化炉で500~550℃に加熱して5~60s保持することにより、Zn−Feめっき層を形成した。めっき層中のFe含有量は、合金化炉での加熱温度や該加熱温度での滞留時間を上記の範囲内で変更することにより、所定の含有量とした。
冷延鋼板を連続焼鈍ラインに通板し、10℃/sの昇温速度で800℃以上900℃以下の温度域まで加熱し、該温度域に10s以上120s以下滞留させた後、15℃/sの冷却速度で400℃以上500℃以下の温度域まで冷却した。次いで、脱脂、酸洗した後、200g/Lの硫酸ニッケル六水和物、10~300g/Lの硫酸亜鉛七水和物を含有するpH1.3、浴温50℃のめっき浴中、30~100A/dm2の電流密度で10~100s通電する電気めっき処理を行うことにより、Zn−Niめっき層を形成した。めっき層中のNi含有量は、硫酸亜鉛七水和物の濃度や電流密度を上記の範囲内で適宜調整することにより、所定の含有量とした。また、Zn−Niめっき層の付着量は、通電時間を上記の範囲内で適宜調整することにより、所定の付着量とした。
プレス成形時のブランク板の板厚方向中央部の温度は、有限要素法による伝熱計算により求めた。
しかし、比較例の熱間プレス成形部材の一部には、マイクロクラック(めっき層−素地鋼板の界面を貫通して素地鋼板内部に至る微小割れ)が観察された。また、比較例の熱間プレス成形部材のうち、マイクロクラックが観察されなかった部材に関しては、熱間プレス成形時の成形荷重が300tonfを上回っていた。
これに対し、発明例の熱間プレス成形部材は、いずれもマイクロクラック(めっき層−素地鋼板の界面を貫通して素地鋼板内部に至る微小割れ)が観察されず、熱間プレス成形時の成形荷重も300tonf未満の低い値となった。また、発明例の熱間プレス成形部材では、いずれも1300MPa以上の引張強さが得られた。
2 … 素地鋼板
3 … マイクロクラック
h … マイクロクラック深さ
Claims (10)
- Zn系のめっき層が素地鋼板の表面に形成された表面処理鋼板に熱間プレスを施して熱間プレス成形部材を製造するにあたり、
前記表面処理鋼板を、750℃以上1000℃以下の温度域に加熱した後、前記表面処理鋼板の表面を冷却し、前記表面処理鋼板の表面温度が400℃以下であり且つ前記表面処理鋼板の平均温度が500℃以上である条件で熱間プレス成形する熱間プレス成形部材の製造方法。 - Zn系のめっき層が素地鋼板の表面に形成された表面処理鋼板に熱間プレスを施して熱間プレス成形部材を製造するにあたり、
前記表面処理鋼板を、750℃以上1000℃以下の温度域に加熱した後、前記表面処理鋼板の表面を冷却し、前記表面処理鋼板の表面温度が400℃以下であり且つ前記表面処理鋼板の板厚方向中央部の温度が530℃以上である条件で熱間プレス成形する熱間プレス成形部材の製造方法。 - 前記めっき層が、Zn−Niめっき層であり、該Zn−Niめっき層中のNi含有量が質量%で9%以上25%以下である請求項1または2に記載の熱間プレス成形部材の製造方法。
- 前記めっき層が、Zn−Feめっき層であり、該Zn−Feめっき層中のFe含有量が質量%で5%以上80%以下である請求項1または2に記載の熱間プレス成形部材の製造方法。
- 前記素地鋼板が、質量%で、C:0.15%以上0.50%以下、Si:0.05%以上2.00%以下、Mn:0.50%以上3.00%以下、P:0.10%以下、S:0.050%以下、B:0.0002%以上0.0050%以下、Al:0.10%以下およびN:0.010%以下を含有し、残部はFeおよび不可避的不純物からなる成分組成を有することを特徴とする請求項1~4のいずれかに記載の熱間プレス成形部材の製造方法。
- 前記素地鋼板が、さらに質量%で、Cr:0.01%以上0.5%以下、V:0.01%以上0.5%以下、Mo:0.01%以上0.5%以下およびNi:0.01%以上0.5%以下のうちの少なくとも1種を含有することを特徴とする請求項5に記載の熱間プレス成形部材の製造方法。
- 前記素地鋼板が、さらに質量%で、Ti:0.01%以上0.20%以下を含有することを特徴とする請求項5または6に記載の熱間プレス成形部材の製造方法。
- 前記素地鋼板が、さらに質量%で、Nb:0.01%以上0.10%以下を含有することを特徴とする請求項5~7のいずれかに記載の熱間プレス成形部材の製造方法。
- 前記素地鋼板が、さらに質量%で、Sb:0.003%以上0.03%以下を含有することを特徴とする請求項5~8のいずれかに記載の熱間プレス成形部材の製造方法。
- 請求項1~9のいずれかに記載の方法により製造された熱間プレス成形部材。
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KR1020167003811A KR101784119B1 (ko) | 2013-08-29 | 2014-07-16 | 열간 프레스 성형 부재의 제조 방법 및 열간 프레스 성형 부재 |
EP14839784.7A EP3040133B1 (en) | 2013-08-29 | 2014-07-16 | Method of manufacturing hot press formed part, and hot press formed part |
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JP2014556297A JP5825447B2 (ja) | 2013-08-29 | 2014-07-16 | 熱間プレス成形部材の製造方法 |
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MX2016002450A (es) | 2016-06-24 |
EP3040133A4 (en) | 2016-08-17 |
KR20160032194A (ko) | 2016-03-23 |
JPWO2015029653A1 (ja) | 2017-03-02 |
US10167530B2 (en) | 2019-01-01 |
CN105492134A (zh) | 2016-04-13 |
WO2015029653A8 (ja) | 2016-03-03 |
CN105492134B (zh) | 2017-05-17 |
JP5825447B2 (ja) | 2015-12-02 |
KR101784119B1 (ko) | 2017-10-10 |
US20160208355A1 (en) | 2016-07-21 |
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EP3040133A1 (en) | 2016-07-06 |
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