WO2015028846A1 - Machine for packing dairy products glasses into cardboard and plastic containers - Google Patents
Machine for packing dairy products glasses into cardboard and plastic containers Download PDFInfo
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- WO2015028846A1 WO2015028846A1 PCT/IB2013/058177 IB2013058177W WO2015028846A1 WO 2015028846 A1 WO2015028846 A1 WO 2015028846A1 IB 2013058177 W IB2013058177 W IB 2013058177W WO 2015028846 A1 WO2015028846 A1 WO 2015028846A1
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- Prior art keywords
- machine
- packing
- glasses
- dairy products
- boxes
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/44—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation from supply magazines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/54—Feeding articles along multiple paths to a single packaging position
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/48—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using reciprocating or oscillating pushers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
- B65B5/10—Filling containers or receptacles progressively or in stages by introducing successive articles, or layers of articles
Definitions
- the invention relates generally to packing machines and specifically to automatic machine and its usage for packing plastic glasses with dairy products into cardboard or plastic containers for easier transport and storage.
- IPC International Patent Classification
- the present invention relates not only to machine for packing plastic glasses but also to packing procedure so it can be classified and marked by secondary classifiable symbols B 65 B 17/00 related to other machines, devices and packing procedure and B 65 B 3/04 which includes procedure or devices for filling a storage unit or dishware.
- the present invention solves the following technical problem: to make an automatically controlled machine of simple construction and optimal dimensions for packing plastic glasses with dairy products into cardboard or plastic containers. It must be safe and reliable enough, more competitive than other similar machines for production price, low maintenance cost and energy consumption.
- PICK and PLACE packing machines were made. They consist of the device for taking glasses to filling machines of different systems (mechanic, pneumatic, vacuum) and the device for putting filled glasses into boxes-containers. Such machines are usually very big and sometimes they occupy more space than glasses filling machine by itself; they’re complicated, they consists of many complex mechanic, pneumatic, vacuum sets so they’re expensive. They are large energy consumers with high maintenance cost and all these are reasons for the lack of such machines manufacturers in worldwide market.
- Patent SU 1204485 relates to the machine for batched filling milk and buttermilk to plastic glasses
- patent DE 8215902-U relates to machines for producing dairy products and paper glasses for dairy products.
- German manufacturer HAMBA MASCHF is one of the world best-known producers of glass filling machines and box packing machines applied the patent DE 3142219 which relates to the machine for plastic dairy bottling but it is a complex, big dimension machine so it’s profitable only for big capacity manufacturers.
- the invention solves the technical problem mentioned above completely.
- box packing device and glass packaging device which form one packing machine that is much smaller than other similar packer machines so it can be used in small manufacturing plants, in well equipped households for processing and producing milk, in small capacity dairy manufacturers etc. If it’s necessary the machine can be adapted to bigger packing capacity.
- the machine can be performed in left or right variant, or with glass filling line with ten head filling machine, or a standard conveyor and pusher with brake can be added and the present invention can be used then for glass packing from rotary filling machines of different manufacturers.
- One more significant advantage of the invention is that there is a door on the front side of box packing machine, it’s more practical than on other machines where you have to put boxes from above during preparation the machine to start and you need ladders, special pedestals etc.
- a simple construction of the invention allows an easier control, repair and replacement of broken parts.
- the machine consists of more devices with different tasks it can be operated by only one manipulator.
- Fig.1 is an axonometric switching layout of glass packing machine
- Fig.2 is a box packing machine in a vertical cross section
- Fig.3 is a glass packing machine in a vertical cross section
- Fig.4 is an axonometric layout of pedestal of box packing machine
- Fig.5 is an axonometric layout of pedestal of glass packing machine
- Fig.6 is an axonometric layout of guide with vertical cylinders and clips
- Fig.7 is an axonometric layout of stationary guide with axial openings for stabilizing bars
- Fig.8 is an axonometric layout of clip connector and pusher board
- Fig.9 is a schematic display of box pusher operation when clip is in back position
- Fig.10 is a schematic display of glass packing machine operation with clip drawn out when the box is filled with dairy products glasses;
- Fig.11 is a connection scheme of electric and pneumatic set of the machine.
- machine for packing dairy products glasses into carton and plastic boxes consists of box packing device, glass packing device and additional sets for feed and operation with preparatory unit for compressed air with sensors, electromagnetic distributor, valves and pneumatic system elements, cylinders and pistons for synchronized work of all parts of the machine.
- machine sets are autonomous parts, they are integrally connected into functional unit and in this way they provide the complete realization of the inventor’s idea. It is important to say that during the machine construction, standard well-known technical electric, machine, pneumatic and sensor elements were used for reasons of lower costs. In order to simplify the description and draft they wouldn’t explained and screened in details so better visibility and understanding of the invention were achieved.
- Box packing machine (1) which consists of pedestal(3) with housing (4) for boxes storage (5), electrical cabinet (7) for electrical feed of the machine brings empty boxes (5) to the place on plastic glass packing machine where plastic glasses (6) filled with dairy products are packed.
- Pedestal (3) of box packing machine is steel latticed square construction with vertical supporting pillars (8) ending with disk shaped machine feet (9).
- pedestal (3) of box packing machine is coated with protective boards (10) and there are movable doors on its font side (11).
- upper part of pedestal (3) has transversal reinforcement (12) with steel rectangle upper board (13) that is secured to it by bolts.
- housing (14) of box pusher that is also secured by bolts, while on the other upper side of the board (13) there is a pedestal (15) shaped in special way of housing for storage empty packaging boxes (5) or glass packing boxes.
- Pedestal(15) of housing is opened towards glass packing machine side (2) to enable moving of pusher board (17) with front bent down ending (16) which moves boxes (5) horizontally to the place on plastic glass packing machine where insertion of plastic glasses filled with dairy products (6) is done.
- Housing (4) for empty boxes (5) storage (best seen in Fig. 2) is a vertical prismatic steel box opened on upper and lower sides with the door in front.
- the lower side of housing (4) for boxes has reinforcement (19) to one fifth of height and there’s a slantwise insertion chamber (20) to enable easier bringing of new empty packaging boxes (5) without opening the door (18).
- Box pusher set consists of cylinder bracket (21) with horizontal edge which is mounted to upper board (13) by bolts. Supporting board (22) with cylinder (23) in bearing and piston (24) that goes through fixed guide (25) is mounted to vertical part of cylinder bracket (21). Another free piston (24) ending is fixed to shorter bent down ending (16) of pusher board by connector (45). Guide (25) has axial openings (32) with parallel reinforced bars (26) that go through it. They are mounted to bent pusher ending (16) for its regular horizontal moving. Box packing machine and boxes (best seen in Fig.9) are operated by sensors S9 and S10 and electromagnetic distributor (31). Box packing machine works as follows:
- PLC 30 gives command to electromagnetic distributor (31) to open air and start cylinder (23) to pull the piston (24) out forward.
- the piston (24) is mounted to box pusher board (17) across bar (26) and guide (25).
- the piston (24) moves forward and that causes moving of box pusher board (17), which takes box (5) from the bottom of housing (4) and brings it to glass packing machine (2) working area.
- the piston (24) of cylinder (23) moves to the final front position, it is registered by activating of sensor S10, which sends signal to PLC 30 to close air bringing to cylinder (23) through electromagnetic distributor (31). Cylinder (23) stops in final front position, it is registered by sensor S10.
- Right position of box (5) inside glass packing machine (2) is registered by sensor S13.
- the piston (24) of cylinder (23) stands forward and holds box (5) until sensor S14 on cylinder (33), which sends signal to PLC 30 is activated.
- PLC 30 gives command to electromagnetic distributor (31) to bring air to cylinder (23), which takes the piston (24) back to starting position. It is registered by sensor S9, which sends signal to PLC 30 again to stop air bringing to cylinder (23) through electromagnetic distributor (31).
- PLC 30 gives command to electromagnetic distributor (31) to begin air pulling out of the piston (24) of cylinder (23), which pushes box (5) from the bottom of housing (4) through the box pusher board (17) a little forward to position that is registered by sensor S15.
- Cylinder (23) stops and box (5) “waits” for PLC 30 to get the signal from sensor S13 that box (5) is out of working area of glass packing machine (2) and a new box (5) can move on.
- PLC 30 sends command to electromagnetic distributor (31) to open air and cylinder (23) pushes box (5) with the help of the piston (24) to the final front position. It is registered by sensor S10. It gives signal to PLC 30 which stops the piston (24) of cylinder (23).
- the process lasts until the box packing machine stops. If the level of box (5) in housing (4) is below the working area of sensor S12, it sends signal to PLC 30, which activates sound signal inside signal lights (34) and in this way warns an operator to bring in more boxes (5). If it isn’t done and housing (4) is empty, sensor S11 sends signal to PLC 30 to stop the whole machine (with filling machines to which glass packing machine (2) is functionally mounted). At this time sound signalization is on and warning blinking red light on signal lights (34) as well. The process goes on when boxes (5) are added and the T2 alarm button on control panel (28) is reset.
- Plastic glass packing machine (2) (best seen in Fig.1 and 3) consists of: pedestal (35), slantwise vertical glasses toboggan (36) with support (37), rubber shock absorbers (38), rollers (39) and pusher set which consists of cylinder (40) with piston (41), middle guide (42), last guide (43), correction bar (44), sensor group and control panel (28) with signal lights (34) for visual warning in case of deadlock, failure, power failure, end of work.
- Glass packing machine pedestal (35), as it is seen in Fig. 5, is a steel latticed construction with machine feet (9) on lower endings of vertical supports and horizontal reinforcements (46) on the top of narrow sides. Removable link between glass packing machine pedestal (35) and pedestal(3) of box packing machine is done with the help of connecting boards (73) and (74) on glass packing machine (2) and connecting boards (75) and (76) on box packing machine (1).
- Lower side of glass packing machine pedestal (35) is opened, upper side is a grid composed of parallel axial beams (46) connected with two transverse shorter reinforcements (47) each, that is a solid support for horizontal upper board (48) with mounted from above support (49) of toboggan (36) and slantwise shock absorbers’ support (50) with rolling rubber shock absorbers (51) at the upper end.
- Lower sides of toboggan (36) are mounted to extended horizontal outlets (52) of toboggan support (49).
- Side borders (67) which form the channel for moving boxes (5) during dairy glass filling are mounted to upper board (48) by the perimeter.
- Regular boxes (5) position on upper board (48) is provided by cover (53) and their easier horizontal moving is provided by axis-rotation rollers (54), which are positioned symmetrically by the perimeter of upper board (48).
- axis-rotation rollers (54) There are two axially-done parallel cuts (55) along this board, pistons (56) of cylinder (57) go through them and according to commands of control PLC 30, make translational moving boxes (5) during the process of packing dairy products glasses (6) from the place of filling boxes (5) to the place of transport and storage.
- the front side of pedestal (35) and its cheeks are closed by rectangle tin covers (58), (59) and (60) mounted by bolts.
- Supporting steel plates (61) are mounted to front and back sides of glass packing machine pedestal (35) by optimum welding.
- Bar supports (62) are mounted to supporting steel plates (61), spaced one above another with inserted endings of vertically spaced parallel bars (44), which go through parallel axial openings (68) on the guide (42), that is fixed to pedestal (35) and serves as stabilizer of piston moving (41);
- guide (43) is mounted to free ending of cylinder’s (40) piston (41) with another ending mounted to plate (61).
- Cylinders (64) are mounted to both sides of movable guide (43) with the help of “L” supports. Pistons (65) of cylinders (64) go up and down. While in upper position, they go through parallel cuts (55) and when guide (43) moves, pistons take full boxes (5) to the place where operator accepts them for transport and storage.
- Toboggan (36) is a multi track steel construction that stands slantwise, compared to upper board (48) and channels or grooves for lowering glasses (6) are formed by parallel, integral vertical tracks (66).
- the present invention shows a toboggan with five filling lines (36) but if it’s necessary to expand capacity, it can be easily adjusted to ten filling lines with minor constructive changes. Emphasis is placed on the fact that this simple constructive solution removes the need for complicated mechanic and pneumatic lifters for glasses, filled with dairy products to lift and put into packaging boxes.
- Control panel (28) mounted with the help of crank support (39) for housing (4) of box packing machine.
- Glass packing machine (2) work is provided by group of sensors, group of electromagnetic distributors and valves group but the same pneumatic equipment and electric power equipment are used to reduce production costs.
- Plastic glass packing machine works as follows:
- Control PLC 30 gives command from electrical cabinet (7) to electromagnetic distributor (69), which gives air to cylinder (64) and (64’) to get pistons (65) and (65’) inside; it is registered by sensors S8 and S8-1. Sensors sends signal ahead to PLC 30, which gives air to cylinder (40) through electromagnetic distributor (70) and forces piston (41) to drag it out towards ultimate front position. Piston (41) is connected to guide (43) with cylinders (64) and (64’) on it through the crank (71). Guide (43) slides across the bar (72).When piston (41) is in ultimate front position ,it is registered by sensor S6, PLC 30 gets the signal to stop air supply through electromagnetic distributor (70) and to stop pulling piston (41) out.
- PLC 30 gives command to electromagnetic distributor (69) to use air and pull pistons (65) and (65’) up, it is registered by sensors S7 and S7-1.
- glass packing machine (2) waits for coming boxes (5) from box packing machine (1).
- Box (5) is directed from box packing machine (1) through rollers (54) and moves to the fence (67) where sensor S13 is situated, which gives signal to PLC 30 that box (5) is in right position.
- Glasses (6) filled with product from filling machine slide down the toboggan (36) until they get rubber shock absorbers (51) on shock absorbers support (50).
- a new row of glasses (6) falls from the toboggan (36), so sensor S1 is activated again and it gives signal to PLC 30 to start up the piston (41) of cylinder (40) through the electromagnetic distributor (70) and to get it to the position that is registered by sensor S4.
- Sensor S4 stops air supply to cylinder (40) through PLC 30 and the electromagnetic distributor (70), so cylinder (40) stops the piston (41) and box (5) is ready to accept the next row of glasses (6).
- the process continues again until sensor S3 is activated and the next row of glasses is accepted, then piston (41) goes on with inserting until sensor S2 is activated, when full box (5) with glasses (6) is pulled out from glass packing machine (2) working area across pistons (65) and (65’) of cylinders (64) and (64’) and pushed towards the end of board (48) where it is accepted by the operator and put on the palette.
- Sensor S2 sends signal to PLC 30, which gives command to electromagnetic distributor (69) to get pistons (65) and (65’) of cylinders (64) and (64’) down back with the help of the air; it is registered by sensors S8 and S8-1. These sensors give signal to PLC 30, which brings air to cylinder (40) through the electromagnetic distributor (70). Cylinder (40) pulls the piston (41) out to final front position, it is registered by sensor S6. Meanwhile, box packing machine (1) brought a new box (5) to the position for packing glasses (6) and the cycle goes on.
- glass packing machine (2) If there’s a lack of air or boxes (5) or cover (53) is accidentally opened, glass packing machine (2) is stopped automatically and the operator gets visual and sound warnings on signal lights (34). When glass packing machine (2) is stopped, at the same time filling machine gets the command from electrical cabinet (7) to stop the delivery of filled glasses (6).
- the present invention can be industrially made in all types of machine and equipment manufacturers, even in well-equipped machine workshops, according to technical documentations that experts can do easily, using the description and drawings from this patent application.
- the invention is mainly suitable for mass production and it can be widely used for packing various kinds of dairy products, which are filled into standard plastic glasses. Adding of a small conveyor and pusher, the machine can be used for packing glasses from rotary filling machines of different manufacturers.
- the invention is especially recommended to use in cases of lack of packing space because of device’s small dimensions and left or right variant of machine.
- the present invention can be used in an extended version with ten filling lines successfully on manufacturers’ request.
- Variant 1 - A drive section of box packing and glass packing machines consists of one pneumatic cylinder each, with bidirectional effect, which add boxes and put glasses into them with the help of sliders and guides.
- Variant 2 - A drive section of box packing and glass packing machines consists of linear bidirectional effect pneumatic cylinders combined with small regular cylinders, which add boxes and put glasses into them.
- the huge advantage of this variant is the pedestal’s size that is half smaller than usual variant.
- Variant 3 – A drive section of box packing and glass packing machines consists of STEP engines with encoders, which add boxes and put glasses into them. As for machine’s size, it’s much smaller than the main variant.
- Variant 4 – A drive section of box packing and glass packing machines consists of linear systems with rollers and spindles started up by STEP engines with encoders, which add boxes and put glasses into them.
- Variant 5 – A drive section of box packing and glass packing machines consists of engine gear with electromagnetic brakes combined with system of sprocket belts and flaps with springs, which add boxes and put glasses into them. As for machine’s size, it’s much smaller than the main variant, too.
- Variant 6 – is used for two or three lines filling machines or rotation filling machines with circular table.
- a special addition is used for this variant, it consists of a small conveyor, which takes glasses from the filling machine across the slantwise tin and then puts them on the toboggan of needed packing machine with the help of five small cylinders-brakes and one pusher’s cylinder.
- the sizes of box packing and glass packing machines are almost the same, 30 glasses can be placed in a PVC box, but only 20 glasses can be placed in a cardboard box.
- Variant 8 – is for eight or ten lines filling machines, it is a symmetric combination of two packing machines of any variant.
- Variant X – It is an automatic control system of box packing and glass packing machines mechanisms by logic controller PLC with TOUCH PANEL. Graphic figures of machine sets during work and general information about work or eventual problems – alarms are shown on the panel. At the same time the panel controls machine’s work. Besides, there’s a modem communication so there’s a possibility of remote monitoring.
- Variant Y - – It is an automatic control system of box packing and glass packing machines mechanisms by logic controller PLC that shows information on ordinary panel. Machine is controlled by button.
- Variant Z - It is an automatic control system of box packing and glass packing machines mechanisms by logic controller PLC but without panel and button. Machine is started up and works automatically as soon as the main switch is turned on.
- Variant Q - It is an automatic control system of box packing and glass packing machines mechanisms by combined extra relays and timers. There’s light and sound signalization, machine is controlled by button.
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Abstract
Patent application relates to the packaging Machine for packing plastic glasses with dairy products into cardboard boxes and plastic containers, and procedure of its application to pack glasses with dairy products into carton and plastic boxes for easier transport and storage. The invention solves technical problem of construction simple and reliable machine for packing glasses into cardboard boxes. The present invention is an automatic integral machine which consists of box packing device (1) and glasses packing device (2) which are used with common preparatory pneumatic group, common control panel (28), cylinders with pistons operated by sensors group and valves group. Glasses (6) with dairy products are inserted simply into boxes (5) with the help of slantwise toboggan (36), leaned tracks and gravitational force.
Description
The invention relates generally to packing machines and specifically to automatic machine and its usage for packing plastic glasses with dairy products into cardboard or plastic containers for easier transport and storage.
According to International Patent Classification (IPC) the present invention is classified and marked by symbol B 65 B 35/12 that defines delivery, storage or direction of products need to be packed with the help of gravitation.
The present invention relates not only to machine for packing plastic glasses but also to packing procedure so it can be classified and marked by secondary classifiable symbols B 65 B 17/00 related to other machines, devices and packing procedure and B 65 B 3/04 which includes procedure or devices for filling a storage unit or dishware.
The present invention solves the following technical problem: to make an automatically controlled machine of simple construction and optimal dimensions for packing plastic glasses with dairy products into cardboard or plastic containers. It must be safe and reliable enough, more competitive than other similar machines for production price, low maintenance cost and energy consumption.
Technological development of big capacity packaging machines for food products in dairy industry (for example, milk, buttermilk, sour cream, kefir etc.) causes the need for making new packing machines adapted to modern plastic or cardboard boxes.
For these needs new PICK and PLACE packing machines were made. They consist of the device for taking glasses to filling machines of different systems (mechanic, pneumatic, vacuum) and the device for putting filled glasses into boxes-containers. Such machines are usually very big and sometimes they occupy more space than glasses filling machine by itself; they’re complicated, they consists of many complex mechanic, pneumatic, vacuum sets so they’re expensive. They are large energy consumers with high maintenance cost and all these are reasons for the lack of such machines manufacturers in worldwide market.
As for manufacturers in Serbia, there are some factories that produce dairy products packing machines. They are: MASINO PAK from Novi Sad, PAND from Kragujevac, PAK PROMET from Kragujevac. Their machines are separated on special devices of big dimensions for filling, packing and dosing, they’re too complex and can’t be used in small rooms so it’s not worthwhile for small capacity manufacturers.
Complete review of international and local patent documentations revealed only few patents that are similar to the present invention. Patent SU 1204485 relates to the machine for batched filling milk and buttermilk to plastic glasses; patent DE 8215902-U relates to machines for producing dairy products and paper glasses for dairy products. German manufacturer HAMBA MASCHF is one of the world best-known producers of glass filling machines and box packing machines applied the patent DE 3142219 which relates to the machine for plastic dairy bottling but it is a complex, big dimension machine so it’s profitable only for big capacity manufacturers.
All machines mentioned above are quite different from the present invention. They’re big, they consist of separated devices for cardboard boxes packing, plastic glasses packing, they’re not easily operated, more expensive to be produced, high maintenance cost, they can’t be used in small workshops.
The inventor noticed all defects and problems mentioned above and decided to make a new, universal, automatic machine with united devices for box packing and plastic glass packaging, machine of small dimensions and easily installed in small manufacturing plant.
It is a very surprising fact that there isn’t any solution relevant to the present invention in numerous patents documentation and expert researches concerning dairy products packing and transport.
The invention solves the technical problem mentioned above completely.
Based on the inventor’s idea the machine for packing plastic glasses with dairy products to cardboard boxes and plastic containers was made. It consists of two mutual functionally connected sets: box packing device and glass packaging device which form one packing machine that is much smaller than other similar packer machines so it can be used in small manufacturing plants, in well equipped households for processing and producing milk, in small capacity dairy manufacturers etc. If it’s necessary the machine can be adapted to bigger packing capacity.
It is a simple packing construction which consists of multi tracks glass line – a toboggan with support and shock absorbers carrier, steel load-carrying construction – a desk with top working board and cheeks, a set to move boxes with moving pneumatic cylinders that start sliding guides which go along rolling sliding bars, control elements such as electrical cabinet, electromagnetic distributor, control sensors, “touch screen” control panel and pneumatic set with preparatory unit for compressed air, valves, air hoses to move pneumatic cylinders.
It is important that according to user’s request the machine can be performed in left or right variant, or with glass filling line with ten head filling machine, or a standard conveyor and pusher with brake can be added and the present invention can be used then for glass packing from rotary filling machines of different manufacturers.
One more significant advantage of the invention is that there is a door on the front side of box packing machine, it’s more practical than on other machines where you have to put boxes from above during preparation the machine to start and you need ladders, special pedestals etc.
As for glass packing device, it’s a very constructive idea to put filled glasses into boxes using toboggan. Gravitation force is used to move them and you don’t have to use mechanic, pneumatic and vacuum sets which are expensive, complicated, often broken and usually cause unnecessary losses.
A simple construction of the invention allows an easier control, repair and replacement of broken parts. Although the machine consists of more devices with different tasks it can be operated by only one manipulator.
Dairy products glass packing machine has more advantages than other well-known technical solutions:
- more operation reliability as a result of a simple construction with small number of sets;
- smaller dimensions because of integral way of making both: a box packing machine and a glass packing machine so they “save space” , at the same time one control unit is used for machine operation, common pneumatic set, maximum rationalized electrical installations of valves and air hoses;
- energy-saved consumption;
- low level noise;
- universal use in left and right variant, the possibility to use it on line and rotational filling machines of all types and capacity;
- simplicity of manufacture, maintenance and installation;
- one operator is enough because the machine is completely automated, it has visible light and sound alarm warning about failure, stopping packing process.
In purpose of better understanding of the invention and to show how it can really work the inventor encloses the following pictures:
Fig.1 is an axonometric switching layout of glass packing machine;
Fig.2 is a box packing machine in a vertical cross section;
Fig.3 is a glass packing machine in a vertical cross section;
Fig.4 is an axonometric layout of pedestal of box packing machine;
Fig.5 is an axonometric layout of pedestal of glass packing machine;
Fig.6 is an axonometric layout of guide with vertical cylinders and clips;
Fig.7 is an axonometric layout of stationary guide with axial openings for stabilizing bars;
Fig.8 is an axonometric layout of clip connector and pusher board;
Fig.9 is a schematic display of box pusher operation when clip is in back position;
Fig.10 is a schematic display of glass packing machine operation with clip drawn out when the box is filled with dairy products glasses;
Fig.11 is a connection scheme of electric and pneumatic set of the machine.
Referring to the Figure, machine for packing dairy products glasses into carton and plastic boxes consists of box packing device, glass packing device and additional sets for feed and operation with preparatory unit for compressed air with sensors, electromagnetic distributor, valves and pneumatic system elements, cylinders and pistons for synchronized work of all parts of the machine.
It is necessary to stress that although machine sets are autonomous parts, they are integrally connected into functional unit and in this way they provide the complete realization of the inventor’s idea. It is important to say that during the machine construction, standard well-known technical electric, machine, pneumatic and sensor elements were used for reasons of lower costs. In order to simplify the description and draft they weren’t explained and screened in details so better visibility and understanding of the invention were achieved.
Box packing machine (1) which consists of pedestal(3) with housing (4) for boxes storage (5), electrical cabinet (7) for electrical feed of the machine brings empty boxes (5) to the place on plastic glass packing machine where plastic glasses (6) filled with dairy products are packed. Pedestal (3) of box packing machine is steel latticed square construction with vertical supporting pillars (8) ending with disk shaped machine feet (9). To protect machine and electric parts of box packing machine (1) from mechanic damage and unnecessary dirt pedestal (3) of box packing machine is coated with protective boards (10) and there are movable doors on its font side (11). For consistency upper part of pedestal (3) has transversal reinforcement (12) with steel rectangle upper board (13) that is secured to it by bolts. One end of the board is provided by cover (14) of box pusher that is also secured by bolts, while on the other upper side of the board (13) there is a pedestal (15) shaped in special way of housing for storage empty packaging boxes (5) or glass packing boxes. Pedestal(15) of housing is opened towards glass packing machine side (2) to enable moving of pusher board (17) with front bent down ending (16) which moves boxes (5) horizontally to the place on plastic glass packing machine where insertion of plastic glasses filled with dairy products (6) is done. Housing (4) for empty boxes (5) storage (best seen in Fig. 2) is a vertical prismatic steel box opened on upper and lower sides with the door in front. The lower side of housing (4) for boxes has reinforcement (19) to one fifth of height and there’s a slantwise insertion chamber (20) to enable easier bringing of new empty packaging boxes (5) without opening the door (18).
Box pusher set consists of cylinder bracket (21) with horizontal edge which is mounted to upper board (13) by bolts. Supporting board (22) with cylinder (23) in bearing and piston (24) that goes through fixed guide (25) is mounted to vertical part of cylinder bracket (21). Another free piston (24) ending is fixed to shorter bent down ending (16) of pusher board by connector (45). Guide (25) has axial openings (32) with parallel reinforced bars (26) that go through it. They are mounted to bent pusher ending (16) for its regular horizontal moving. Box packing machine and boxes (best seen in Fig.9) are operated by sensors S9 and S10 and electromagnetic distributor (31). Box packing machine works as follows:
An operator opens warehouse door (18) of housing (4) for boxes, puts ready boxes (5) and closes the door (18). Pressing the START button (27) on control panel (28) (if all requirements are satisfied and there’s no alarm) forces PLC 30 from electrical cabinet (7) to give command to electromagnetic distributor (31) to bring air to cylinder (23), which pulls the piston (24) out to the end. That causes activating of the last sensor S9, that sends information to PLC 30 in electrical cabinet (7) to stop air supply through electromagnetic distributor (31) and to bring cylinder piston (24) back to starting position.
If all requirements are satisfied, there’re boxes (5) in housing (4), (it is registered by sensor S11) and there’s no box (5) in glass packing machine (2) working area, (it is registered by sensor S13), so PLC 30 gives command to electromagnetic distributor (31) to open air and start cylinder (23) to pull the piston (24) out forward.
The piston (24) is mounted to box pusher board (17) across bar (26) and guide (25). The piston (24) moves forward and that causes moving of box pusher board (17), which takes box (5) from the bottom of housing (4) and brings it to glass packing machine (2) working area. The piston (24) of cylinder (23) moves to the final front position, it is registered by activating of sensor S10, which sends signal to PLC 30 to close air bringing to cylinder (23) through electromagnetic distributor (31). Cylinder (23) stops in final front position, it is registered by sensor S10. Right position of box (5) inside glass packing machine (2) is registered by sensor S13. The piston (24) of cylinder (23) stands forward and holds box (5) until sensor S14 on cylinder (33), which sends signal to PLC 30 is activated. PLC 30 gives command to electromagnetic distributor (31) to bring air to cylinder (23), which takes the piston (24) back to starting position. It is registered by sensor S9, which sends signal to PLC 30 again to stop air bringing to cylinder (23) through electromagnetic distributor (31). When the bottom of housing (4) is free, boxes (5) fall one row down and lower box (5) is ready to be pushed into glass packing machine (2). PLC 30 gives command to electromagnetic distributor (31) to begin air pulling out of the piston (24) of cylinder (23), which pushes box (5) from the bottom of housing (4) through the box pusher board (17) a little forward to position that is registered by sensor S15. Cylinder (23) stops and box (5) “waits” for PLC 30 to get the signal from sensor S13 that box (5) is out of working area of glass packing machine (2) and a new box (5) can move on. After getting the signal, PLC 30 sends command to electromagnetic distributor (31) to open air and cylinder (23) pushes box (5) with the help of the piston (24) to the final front position. It is registered by sensor S10. It gives signal to PLC 30 which stops the piston (24) of cylinder (23).
The process lasts until the box packing machine stops. If the level of box (5) in housing (4) is below the working area of sensor S12, it sends signal to PLC 30, which activates sound signal inside signal lights (34) and in this way warns an operator to bring in more boxes (5). If it isn’t done and housing (4) is empty, sensor S11 sends signal to PLC 30 to stop the whole machine (with filling machines to which glass packing machine (2) is functionally mounted). At this time sound signalization is on and warning blinking red light on signal lights (34) as well. The process goes on when boxes (5) are added and the T2 alarm button on control panel (28) is reset.
Plastic glass packing machine (2) (best seen in Fig.1 and 3) consists of: pedestal (35), slantwise vertical glasses toboggan (36) with support (37), rubber shock absorbers (38), rollers (39) and pusher set which consists of cylinder (40) with piston (41), middle guide (42), last guide (43), correction bar (44), sensor group and control panel (28) with signal lights (34) for visual warning in case of deadlock, failure, power failure, end of work.
Glass packing machine pedestal (35), as it is seen in Fig. 5, is a steel latticed construction with machine feet (9) on lower endings of vertical supports and horizontal reinforcements (46) on the top of narrow sides. Removable link between glass packing machine pedestal (35) and pedestal(3) of box packing machine is done with the help of connecting boards (73) and (74) on glass packing machine (2) and connecting boards (75) and (76) on box packing machine (1). Lower side of glass packing machine pedestal (35) is opened, upper side is a grid composed of parallel axial beams (46) connected with two transverse shorter reinforcements (47) each, that is a solid support for horizontal upper board (48) with mounted from above support (49) of toboggan (36) and slantwise shock absorbers’ support (50) with rolling rubber shock absorbers (51) at the upper end. Lower sides of toboggan (36) are mounted to extended horizontal outlets (52) of toboggan support (49). Side borders (67) which form the channel for moving boxes (5) during dairy glass filling are mounted to upper board (48) by the perimeter. Regular boxes (5) position on upper board (48) is provided by cover (53) and their easier horizontal moving is provided by axis-rotation rollers (54), which are positioned symmetrically by the perimeter of upper board (48). There are two axially-done parallel cuts (55) along this board, pistons (56) of cylinder (57) go through them and according to commands of control PLC 30, make translational moving boxes (5) during the process of packing dairy products glasses (6) from the place of filling boxes (5) to the place of transport and storage. The front side of pedestal (35) and its cheeks are closed by rectangle tin covers (58), (59) and (60) mounted by bolts.
Supporting steel plates (61) (best seen in Fig. 3) are mounted to front and back sides of glass packing machine pedestal (35) by optimum welding. Bar supports (62) are mounted to supporting steel plates (61), spaced one above another with inserted endings of vertically spaced parallel bars (44), which go through parallel axial openings (68) on the guide (42), that is fixed to pedestal (35) and serves as stabilizer of piston moving (41); guide (43) is mounted to free ending of cylinder’s (40) piston (41) with another ending mounted to plate (61). Cylinders (64) are mounted to both sides of movable guide (43) with the help of “L” supports. Pistons (65) of cylinders (64) go up and down. While in upper position, they go through parallel cuts (55) and when guide (43) moves, pistons take full boxes (5) to the place where operator accepts them for transport and storage.
Toboggan (36) is a multi track steel construction that stands slantwise, compared to upper board (48) and channels or grooves for lowering glasses (6) are formed by parallel, integral vertical tracks (66). The present invention shows a toboggan with five filling lines (36) but if it’s necessary to expand capacity, it can be easily adjusted to ten filling lines with minor constructive changes. Emphasis is placed on the fact that this simple constructive solution removes the need for complicated mechanic and pneumatic lifters for glasses, filled with dairy products to lift and put into packaging boxes.
Working process is controlled by control panel (28), mounted with the help of crank support (39) for housing (4) of box packing machine. Glass packing machine (2) work is provided by group of sensors, group of electromagnetic distributors and valves group but the same pneumatic equipment and electric power equipment are used to reduce production costs.
Plastic glass packing machine works as follows:
An operator opens air supply on preparatory air group and plug in the main switch Q1 in electrical cabinet (7) bringing voltage to device. After that an operator opens the door (18) of housing (4) and put ready boxes in (5). Then he closes the door (18) and presses the button (27) on control panel (28) to start glass packing machine (2) work.
Sensor S4 stops air supply to cylinder (40) through PLC 30 and the electromagnetic distributor (70), so cylinder (40) stops the piston (41) and box (5) is ready to accept the next row of glasses (6). The process continues again until sensor S3 is activated and the next row of glasses is accepted, then piston (41) goes on with inserting until sensor S2 is activated, when full box (5) with glasses (6) is pulled out from glass packing machine (2) working area across pistons (65) and (65’) of cylinders (64) and (64’) and pushed towards the end of board (48) where it is accepted by the operator and put on the palette. Sensor S2 sends signal to PLC 30, which gives command to electromagnetic distributor (69) to get pistons (65) and (65’) of cylinders (64) and (64’) down back with the help of the air; it is registered by sensors S8 and S8-1. These sensors give signal to PLC 30, which brings air to cylinder (40) through the electromagnetic distributor (70). Cylinder (40) pulls the piston (41) out to final front position, it is registered by sensor S6. Meanwhile, box packing machine (1) brought a new box (5) to the position for packing glasses (6) and the cycle goes on.
If there’s a lack of air or boxes (5) or cover (53) is accidentally opened, glass packing machine (2) is stopped automatically and the operator gets visual and sound warnings on signal lights (34). When glass packing machine (2) is stopped, at the same time filling machine gets the command from electrical cabinet (7) to stop the delivery of filled glasses (6).
The present invention can be industrially made in all types of machine and equipment manufacturers, even in well-equipped machine workshops, according to technical documentations that experts can do easily, using the description and drawings from this patent application.
The invention is mainly suitable for mass production and it can be widely used for packing various kinds of dairy products, which are filled into standard plastic glasses. Adding of a small conveyor and pusher, the machine can be used for packing glasses from rotary filling machines of different manufacturers.
The invention is especially recommended to use in cases of lack of packing space because of device’s small dimensions and left or right variant of machine.
Although it is suitable for small dairy manufactures, especially for private dairy manufacturers who want to fill and pack their products by themselves, the present invention can be used in an extended version with ten filling lines successfully on manufacturers’ request.
It’s important to say that according to user’s requests, the machine can be made in the following ways with minimal corrections:
Variant 1 - A drive section of box packing and glass packing machines consists of one pneumatic cylinder each, with bidirectional effect, which add boxes and put glasses into them with the help of sliders and guides.
Variant 2 - A drive section of box packing and glass packing machines consists of linear bidirectional effect pneumatic cylinders combined with small regular cylinders, which add boxes and put glasses into them. The huge advantage of this variant is the pedestal’s size that is half smaller than usual variant.
All variants mentioned above have some varieties related to automatic control system:
Variant X – It is an automatic control system of box packing and glass packing machines mechanisms by logic controller PLC with TOUCH PANEL. Graphic figures of machine sets during work and general information about work or eventual problems – alarms are shown on the panel. At the same time the panel controls machine’s work. Besides, there’s a modem communication so there’s a possibility of remote monitoring.
Variant Y - – It is an automatic control system of box packing and glass packing machines mechanisms by logic controller PLC that shows information on ordinary panel. Machine is controlled by button.
Variant Z - It is an automatic control system of box packing and glass packing machines mechanisms by logic controller PLC but without panel and button. Machine is started up and works automatically as soon as the main switch is turned on.
Variant Q - It is an automatic control system of box packing and glass packing machines mechanisms by combined extra relays and timers. There’s light and sound signalization, machine is controlled by button.
Claims (7)
- Machine for packing plastic glasses with dairy products to cardboard boxes and plastic containers characterized by that box packing machine (1) consists of pedestal (3) made as consistent prismatic lattice construction, coated with protective boards (10) and upper board (13), with a cover (14) and a hollow pedestal (15) of housing mounted to housing (4) for empty boxes storage (5). Empty boxes are moved by pusher set that consists of cylinder (23) with piston (24) which goes through the fixed guide (25) while its free ending is fixed to sloping down ending (16) of the pusher. Glass packing machine (2) consists of lattice pedestal (35); slantwise glass toboggan (36) mounted to it by support (37); rubber shock absorbers (38), rollers (39) and pusher set which consists of cylinder (40) with piston (41) that goes through the middle guide (42) parallel to correction bars (44) mounted to the last guide (43). Functional parts, sensor group, control panel (38) and signal lights (34) are common for box packing and glass packing machines.
- Machine for packing plastic glasses with dairy products to cardboard boxes and plastic containers, according to the claim 1, characterized by that there is a guide (43) mounted to the free edge of the piston (41). Cylinders (64 and 64’) with pistons (65 and 65’) are fixed to the guide (43). They go through parallel axial cuts (55) on the upper board (48) of packing machine. Vertically separated steel correction bars (44) go through the middle guide (42).
- Machine for packing plastic glasses with dairy products to cardboard boxes and plastic containers, according to the claim 1, characterized by that there is a front door (18) on the housing (4) and there’s a slantwise insertion chamber (20) on the upper side. Pedestal (15) of housing is made as «П» profile to enable horizontal moving of the board (17) of pusher that pushes a box (5) and glasses (6) slide down the toboggan (36) to the place of storage.
- Machine for packing plastic glasses with dairy products to cardboard boxes and plastic containers, according to the claim 1, characterized by that piston (24) is mounted to the shorter bent edge (16) of pusher board by connector (45). The guide (25) has axial openings (32) with parallel steel empowering bars (26) going through them.
- Machine for packing plastic glasses with dairy products to cardboard boxes and plastic containers, according to the claim 1, characterized by that supporting steel plates (61) are mounted to front and back sides of glass packing machine. Parallel bar supports (62) are mounted to plates separately, one above another. The ends of correction bars (44) are inserted into bar supports; they go through axial openings (68) on the guide (42) that is fixed to the pedestal (35).
- Machine for packing plastic glasses with dairy products to cardboard boxes and plastic containers, according to the claim 1, characterized by that side borders (67) for box (5) moving are mounted to extended horizontal outlets (52) of toboggan support (49) and they are directed by rollers (39) placed perimeter of the upper board (48) symmetrically.
- Machine for packing plastic glasses with dairy products to cardboard boxes and plastic containers, according to the claim 1, characterized by that toboggan (36) is made as slantwise steel multichannel construction with vertical parallel tracks (66) separated little more than a glass diameter (6).
Priority Applications (1)
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PCT/IB2013/058177 WO2015028846A1 (en) | 2013-08-31 | 2013-08-31 | Machine for packing dairy products glasses into cardboard and plastic containers |
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PCT/IB2013/058177 WO2015028846A1 (en) | 2013-08-31 | 2013-08-31 | Machine for packing dairy products glasses into cardboard and plastic containers |
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US20180148204A1 (en) * | 2016-11-11 | 2018-05-31 | Vicente Mario Zegarelli | Machine for the packaging of fruits and generally spherical products |
CN109366863A (en) * | 2018-12-07 | 2019-02-22 | 广东英达思迅智能制造有限公司 | A kind of injection molding machine mold insert is embedded to automatically and blanking equipment |
CN111977067A (en) * | 2020-07-23 | 2020-11-24 | 温州盛世机车业有限公司 | Connecting wire positioning and loading device |
CN113317622A (en) * | 2021-06-18 | 2021-08-31 | 江西万橡家具集团有限公司 | Library is with collapsible reading table of convenient storage |
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