WO2015024197A1 - 纸容器发泡装置 - Google Patents

纸容器发泡装置 Download PDF

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Publication number
WO2015024197A1
WO2015024197A1 PCT/CN2013/081872 CN2013081872W WO2015024197A1 WO 2015024197 A1 WO2015024197 A1 WO 2015024197A1 CN 2013081872 W CN2013081872 W CN 2013081872W WO 2015024197 A1 WO2015024197 A1 WO 2015024197A1
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WO
WIPO (PCT)
Prior art keywords
paper container
carrier
unfoamed
foaming
foaming device
Prior art date
Application number
PCT/CN2013/081872
Other languages
English (en)
French (fr)
Inventor
张静文
Original Assignee
Chang Ching-Wen
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Chang Ching-Wen filed Critical Chang Ching-Wen
Priority to PCT/CN2013/081872 priority Critical patent/WO2015024197A1/zh
Publication of WO2015024197A1 publication Critical patent/WO2015024197A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/02—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
    • B29C44/12—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
    • B29C44/1271—Incorporating or moulding on preformed parts, e.g. inserts or reinforcements the preformed parts being partially covered
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2100/00—Rigid or semi-rigid containers made by folding single-piece sheets, blanks or webs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2105/00—Rigid or semi-rigid containers made by assembling separate sheets, blanks or webs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2110/00—Shape of rigid or semi-rigid containers
    • B31B2110/10—Shape of rigid or semi-rigid containers having a cross section of varying size or shape, e.g. conical or pyramidal
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2120/00—Construction of rigid or semi-rigid containers
    • B31B2120/50—Construction of rigid or semi-rigid containers covered or externally reinforced
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
    • B31B50/74—Auxiliary operations
    • B31B50/742—Coating; Impregnating; Waterproofing; Decoating

Definitions

  • the present invention relates to a paper container foaming device.
  • heat-insulating disposable containers are often used for hot drinks or hot soups, and the heat-insulating layer is usually a foamed layer, and a foamed material is applied to the outer wall of the formed paper container, and then high temperature is applied. Foaming expansion.
  • a paper container carrying a plurality of coated foamed materials in a conveyor belt is foamed by a heating device, and after foaming and cooling are completed, the stack is collectively collected.
  • the heating device since the heating device does not uniformly heat the entire heating space, it may cause one side of the same paper container to overheat and excessively foam or even foam, but the other side is insufficient in temperature.
  • the foaming is incomplete, which in turn affects the yield. If a longer period of foaming or higher temperature foaming is applied, the excessive foaming may be more serious, even if the heat passes through the wall of the container to reach the inner surface.
  • the inner coated coating layer is decomposed by heat damage, which causes the release of toxins.
  • a primary object of the present invention is to provide a paper container foaming device which can uniformly foam a foamed material on a paper container to improve the yield.
  • the present invention provides a paper container foaming device for thermally foaming a foamed material of at least one unfoamed paper container, the paper container foaming heating device comprising at least one movable load a seat, a heating portion and a cooling portion.
  • the carrier is configured to carry the unfoamed paper container, the carrier includes a moving mechanism and at least one socket, the socket includes a rotating mechanism, and the rotating mechanism is moved when the carrier moves through the moving mechanism Rotating the socket about a predetermined rotation axis; the carrier seat is movable in a predetermined direction in the heating portion, and when the carrier seat moves in the heating portion, the carrier rotates to make the unfoamed paper carried
  • the foamed material of the container can be uniformly heated and foamed; the paper container which has been heated and foamed is carried by the carrier and moved into the cooling portion to cool the paper container; wherein the carrier is heated
  • the direction of movement in the portion is perpendicular to the axis of rotation of the socket.
  • the moving mechanism includes a strip conveying structure that enables the carrier to be reserved Moving in a direction, wherein the strip conveying structure sequentially extends to the heating portion and the cooling portion, the paper container foaming device has at least one rail, and the rotating mechanism of the socket includes a same as the socket a gear disposed on the shaft, the gear and the rail abut each other, and when the moving mechanism drives the carrier to move, the socket rotates due to friction between the gear and the rail.
  • the carrier includes a plurality of sockets that are arranged in a direction perpendicular to the direction of movement of the carrier.
  • the carrier includes a plurality of sockets, the sockets are arranged in a direction perpendicular to a moving direction of the carrier, and the paper container foaming device has a plurality of rails, and the gears of the sockets are abutted To one of the tracks.
  • a plurality of carriers are included, each of the carriers comprising a plurality of sockets, the carriers being spaced apart along the direction of movement thereof.
  • the socket has a support portion having a larger outer diameter
  • the unfoamed paper container has a cup mouth facing downward, and the socket protrudes into the interior of the unfoamed paper container, the unfoamed paper container
  • the unfoamed paper container is placed on the support portion with its cup bottom support, and the inside of the unfoamed paper container is communicated with the outside.
  • the paper container is continuously rotated during the foaming process by rotating the holder while advancing, so that the foamed material in the paper container can be uniformly heated, thereby improving the yield.
  • Figure 1 is a perspective view of the present invention.
  • Figure 2 is a schematic view of the feed portion and the heating portion of the present invention.
  • Figure 3 is a side view of the feed portion and the heating portion of the present invention.
  • Figure 4 is a side view of the heating portion and the receiving portion of the present invention.
  • Figure 5 is a front elevational view of the heating portion of the present invention.
  • Figure 6 is a schematic illustration of the state of use of the present invention.
  • the present invention provides a paper container foaming device for heating and foaming a foaming material of a plurality of unfoamed paper containers 80, wherein the foaming material is coated on each of the unfired materials.
  • the outer wall surface of the foam container 80 in the main embodiment of the present invention, the paper container is foamed
  • the device comprises a feeding portion 10, a heating portion 20, a cooling portion 30, a receiving portion 40 and a plurality of movable carriers 50, wherein the feeding portion 10, the heating portion 20, the cooling portion 30 and the receiving portion
  • the portions 40 are sequentially arranged in a machine, and the carriers 50 are located in the implement and can sequentially pass through the feeding portion 10, the heating portion 20, the cooling portion 30, and the receiving portion 40.
  • Each of the carriers 50 is configured to carry the unfoamed paper containers 80 and the plurality of carriers 50 are sequentially arranged in the direction in which they move.
  • Each of the carriers 50 includes a moving mechanism and a plurality of sockets 51. 51 is arranged in a direction perpendicular to the moving direction of the carrier 50, and each of the sockets 51 includes a rotating mechanism for rotating the bearing 51 about a predetermined rotating shaft when the respective loading blocks 50 are moved by the moving mechanism. The predetermined rotation axis is perpendicular to the moving direction of the carrier 50.
  • the moving mechanism includes a strip conveying structure 70
  • the carrier 50 is fixed to the strip conveying structure 70 and can be carried by the strip conveying structure 70 to move in a predetermined direction, wherein the strip conveying structure 70 extends to The material portion 10, the heating portion 20, the cooling portion 30, and the receiving portion 40 are in a circulating shape, and the carrier 50 is transported from the feeding portion 10 to the heating portion 20, the cooling portion 30, and the receiving portion 40, and is fed back.
  • the paper container foaming device provided by the present invention has a plurality of rails 60.
  • the rotating mechanism of each of the sockets 51 includes a gear 52 disposed coaxially with the socket 51, and the gear 52 and one of the rails 60 abut each other.
  • each rail 60 is located between any two adjacent sockets 51 and opposite to each other.
  • the sides respectively have an abutting surface 61, and the gears 52 on both sides of each rail 60 respectively abut against the two abutting surfaces 61.
  • the top of each of the sockets 51 has a support portion 511 having a large outer diameter, and the socket 51 can extend into the interior of the unfoamed paper container 80, and the support portion 511 supports the bottom of the unfoamed paper container 80.
  • the unfoamed paper container 80 is erected, and the opening of the unfoamed paper container 80 is open to communicate with the outside, so that the hot air enters the inside of the unfoamed paper container 80 to help accelerate the foaming speed, and also enables the hot air.
  • the inner foaming material is heated and foamed from the inside to avoid excessive foaming of the outer foaming material but less foaming of the inner foaming material.
  • the feeding portion 10 includes a plurality of feeding tubes 11 which are arranged longitudinally and in parallel, and a feeding port 111 is formed at the bottom end of each feeding tube 11, and the feeding tubes 11 are accommodated for not being placed.
  • the foam container 80 transports the unfoamed paper container 80 to the feed port 111, wherein the opening of each unfoamed paper container 80 faces downward and the bottom faces upward, and the arrangement of the feed port 111 and the arrangement of the socket 51 Correspondingly, that is, each feeding port 111 corresponds to one of the sockets 51.
  • the sockets 51 respectively receive the output of the feeding port 111. Unfoamed paper container 80.
  • the heating unit 20 has at least one heating device 21 and at least one airflow guiding device.
  • the heating device 21 is preferably a heating plate disposed on the top of the heating portion 20.
  • the airflow guiding device includes a plurality of air supply ports 22 and at least one return.
  • the gas port 23, each gas supply port 22 is located at the top of the heating portion 20, the gas return port 23 is located at the bottom of the heating portion 20, and the gas supply port 22 can output an air flow to the heating portion 20 (for example, a nozzle discharge gas flow), and the gas return port 23 can The airflow is sucked from the heating portion 20 to guide the heat generated by the heating device 21 downward.
  • the air supply port 22 and the air return port 23 communicate with each other to form an air circulation system, and further, the heating device 21 is below.
  • the position of each air supply port 22 corresponds exactly between two adjacent sockets 51, so that the air supply port 22 is provided.
  • the ejected air stream can carry heat to the outer wall of the unfoamed paper container 80 carried on the two adjacent sockets 51 to surely heat-expand the foamed material.
  • the cooling unit 30 is configured to cool the heat-foamed paper container 80' for subsequent collection, packaging, etc., that is, when the carrier 50 carrying the heated foamed paper container 80' is cooled. In the portion 30, the cooling unit 30 cools the paper containers 80'.
  • the receiving portion 40 includes a plurality of receiving tubes 41.
  • the receiving tubes 41 are arranged longitudinally and in parallel, and a receiving port 411 is formed at the bottom end of each receiving tube 41.
  • the receiving port 411 is respectively attached to the socket 51.
  • the foamed paper container 80' is recovered and transported upward through the receiving tube 41 for subsequent packaging operations.
  • the arrangement of the receiving port 41 1 and the receiving tube 41 corresponds to the arrangement of the socket 51.
  • the feed port 11 1 corresponding to the paper container 80 ′ is aligned with the receiving port 411 to correspond to each other, so that the same group of paper containers 80 ′ can be output by the same feed port 1 11 and be in the same position.
  • the socket 51 is carried and foamed, and is recovered by the same receiving port 411. The same group is maintained before and after the process without confusion.
  • the user can place the same group of unfoamed paper containers 80, 80a in each feeding tube 11 (for example, the same size, the same color, the same style or the same customer)
  • the goods of the order are corresponding to each other through the feed port, the socket and the receiving port, and the unfoamed paper containers 80, 80a of the same group can be carried and foamed by the socket 51 at the same position, and then received by the same
  • the material port 411 is recycled, stacked, and even packaged, so that, as shown 6 As shown in Fig.
  • the airflow guiding device in the invention can effectively transfer the heat generated by the heating device downwards quickly and uniformly, avoiding the problem of local excessively high temperature and insufficient local temperature, thereby avoiding excessive foaming and foaming in a region with more heat. Even the high temperature penetrating paper container destroys the inner laminating layer, and the less heated area is incompletely foamed; further, since the air supply port of the air guiding device is just aligned with the two adjacent sockets In other words, the airflow from the air supply port carries heat and reaches the outer wall of the two adjacent sockets, so that the heating efficiency is improved; even, because the airflow flows downward, the paper container can be more firmly supported. On the seat, it is not easy to overturn and affect the yield.
  • the socket since the socket is rotated while moving, the outer wall of the carried paper container can be uniformly heated, and even if the heating portion is not heated uniformly, the socket can still reduce the foaming of the outer wall of the paper container through the rotation. The difference in degree.
  • the socket can support the paper container so that the opening of the paper container communicates with the outside to be open, that is, the hot air can enter the inside of the paper container, and the inside and the outside are simultaneously heated to accelerate the foaming and make the heating more uniform.
  • the present invention has a plurality of spaced-apart carrier holders that continuously move forward through the refining conveyor structure, thereby achieving rapid, high-volume production, and the products of different groups are not mixed with each other.
  • Rotating and supporting seats and high-speed airflow with hot air increase heating rate and uniformity, greatly improving yield, production and production efficiency, and are highly effective.

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  • Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)

Abstract

一种纸容器发泡装置，用以将至少一未发泡纸容器的发泡材料进行加热发泡。该纸容器发泡装置包含至少一个可移动的载物座（50）、一加热部（20）与一冷却部（30），该载物座以其一承座（51）承载该纸容器依序通过该加热部与该冷却部进行发泡与冷却作业，当该载物座移动时，一转动机构使该承座绕一预定转轴转动，该载物座于该加热部中的移动方向与该承座绕其转动的转轴彼此垂直，从而，各纸容器的外壁各面的发泡材料均能接受到加热。

Description

纸容器发泡装置 技术领域
本发明有关于一种纸容器发泡装置。
背景技术
一般已知的隔热抛弃式容器常用于盛装热饮或热汤等，而其隔热层 通常是以发泡层为主， 于成型的纸容器外壁涂布发泡材料， 再施以高温 使其发泡膨胀。
目前已知的技术中，是以输送带方式承载复数个涂布发泡材料的纸 容器通过加热装置来进行发泡， 发泡、 冷却完成后再集中收集堆叠。然 而，此类结构中，由于加热装置对加热空间中各处的加热程度并不均匀， 可能造成同一纸容器中其中一侧过热而过度发泡甚至破泡的情形，但另 一侧却温度不足而发泡不完整， 进而影响良率， 若要施以较长时间的发 泡或较高温度的发泡， 又可能使过度发泡的情形更为严重， 甚至热量穿 越容器壁面到达内面， 使内面涂覆的淋膜层受热破坏分解， 导致毒素释 出的危害。
发明内容
本发明的主要目的在于提供一种纸容器发泡装置，能使纸容器上各 处的发泡材料能均匀受热发泡， 以提升良率。
为达成上述目的，本发明提供一种纸容器发泡装置， 用以将至少一 未发泡纸容器的发泡材料进行加热发泡，该纸容器发泡加热装置包含至 少一可移动的载物座、 一加热部及一冷却部。
该载物座供承载该未发泡纸容器，该载物座包含一移动机构与至少 一承座， 该承座包含一转动机构， 当该载物座经该移动机构移动时， 该 转动机构使该承座绕一预定转轴转动；该载物座能于该加热部内朝一预 定方向移动， 当该载物座于该加热部内移动时， 该载物座转动以使所承 载的未发泡纸容器的发泡材料能均匀受热发泡；已加热发泡完成的纸容 器被该载物座所承载并移动至该冷却部中， 使该纸容器被冷却； 其中， 该载物座于该加热部中的移动方向与该承座转动的转轴彼此垂直。
进一步地，
所述移动机构包含一炼条输送结构，而能使所述载物座被往一预定 方向移动， 其中该炼条输送结构依序延伸至所述加热部与所述冷却部， 该纸容器发泡装置并具有至少一轨道，所述承座的转动机构包含一与所 述承座同轴设置的齿轮， 该齿轮与该轨道彼此抵顶， 当所述移动机构带 动所述载物座移动时， 所述承座因该齿轮与该轨道之间的摩擦力而转 动。
所述载物座包含复数个承座，该些承座沿一与所述载物座移动方向 垂直的方向排列。
所述载物座包含复数个承座，该些承座沿一与所述载物座移动方向 垂直的方向排列， 且该纸容器发泡装置具有复数个轨道， 各该承座的齿 轮抵顶至其中一轨道。
包含复数个载物座， 各该载物座包含复数个承座， 该些载物座沿其 移动方向间隔分布。
所述承座具有一外径较大的撑置部， 该未发泡纸容器以其杯口朝 下，所述承座伸入所述未发泡纸容器内部， 所述未发泡纸容器以其杯底 撑置于所述撑置部上， 使所述未发泡纸容器被撑起， 而使所述未发泡纸 容器的内部与外界连通。
以此，通过一边前进一边转动的承座使纸容器于发泡过程中持续转 动， 而能使纸容器各处的发泡材料均匀受热， 进而提升良率。
附图说明
图 1是本发明的立体外观图。
图 2是本发明进料部与加热部的示意图。
图 3是本发明进料部与加热部的侧视图。
图 4是本发明加热部与收料部的侧视图。
图 5是本发明加热部的前视图。
图 6是本发明使用状态的示意图。
具体实施方式
以下仅以实施例说明本发明可能的实施例，然并非用以限制本发明 所欲保护的范畴， 事先声明。
请参考图 1至图 5， 本发明提供一种纸容器发泡装置， 用以将复数 个未发泡纸容器 80的发泡材料进行加热发泡， 其中该发泡材料涂布于 各未发泡纸容器 80的外壁面， 于本发明的主要实施例中， 纸容器发泡 装置包含一进料部 10、 一加热部 20、 一冷却部 30、 一收料部 40与复 数个可移动的载物座 50， 其中进料部 10、 加热部 20、 冷却部 30与收 料部 40依序连续排列于一机具中，该些载物座 50即位于该机具中而能 依序通过进料部 10、 加热部 20、 冷却部 30与收料部 40。
各载物座 50供承载未发泡纸容器 80且该些载物座 50沿其移动的 方向间隔依序排列， 各载物座 50包含一移动机构与复数个承座 51， 该 些承座 51沿一与载物座 50移动方向垂直的方向排列， 各承座 51包含 一转动机构， 当各载物座 50经该移动机构移动时， 该转动机构使承座 51绕一预定转轴转动， 该预定转轴与载物座 50的移动方向垂直。 更详 细来说， 移动机构包含一炼条输送结构 70， 载物座 50固定于炼条输送 结构 70而能被炼条输送结构 70携带往一预定方向移动，其中炼条输送 结构 70延伸至进料部 10、加热部 20、冷却部 30与收料部 40并呈循环 状， 以将载物座 50 自进料部 10往加热部 20、 冷却部 30与收料部 40 输送并绕回进料部 10。 另一方面， 本发明提供的纸容器发泡装置具有 复数个轨道 60， 各承座 51 的转动机构包含一与承座 51 同轴设置的齿 轮 52， 齿轮 52与其中一轨道 60彼此抵顶， 当移动机构带动载物座 50 移动时， 承座 51因齿轮 52与轨道 60之间的摩擦力而转动， 更明确来 说，各轨道 60位于任两相邻的承座 51之间而相对两侧分别具有一抵顶 面 61， 各轨道 60两侧的齿轮 52分别抵顶于该两抵顶面 61。 此外， 各 承座 51的顶部具有一外径较大的撑置部 511， 承座 51能伸入未发泡纸 容器 80内部，撑置部 511顶撑未发泡纸容器 80的底部， 使未发泡纸容 器 80被撑起， 未发泡纸容器 80的开口与外界连通而呈开放状， 以利热 气进入未发泡纸容器 80的内部而助于加快发泡速度， 还能使热气同时 自内部对较内层的发泡材料进行加热发泡，避免较外层的发泡材料已过 度发泡但较内层的发泡材料却发泡不完全的情形。
进料部 10包含复数个进料管 11， 该些进料管 11依序纵向且平行 地排列， 各进料管 11底端形成一进料口 111， 该些进料管 11供容纳未 发泡纸容器 80并将未发泡纸容器 80往进料口 111输送，其中各未发泡 纸容器 80的开口朝下而底部朝上， 另外， 进料口 111排列方式与承座 51的排列方式相对应， 也就是说， 各进料口 111对应其中一承座 51， 当载物座 50移动至进料部 10时， 承座 51分别承接进料口 111输出的 未发泡纸容器 80。
加热部 20具有至少一加热装置 21与至少一气流导引装置，加热装 置 21较佳地为设置于加热部 20顶部的一加热板，气流导引装置包含复 数个供气口 22与至少一回气口 23，各供气口 22位于加热部 20的顶部， 回气口 23位于加热部 20的底部，供气口 22能对加热部 20输出气流（例 如喷嘴喷出气流）， 而回气口 23能将气流自加热部 20吸出以将加热装 置 21产生的热量往下导引， 较佳地， 供气口 22与回气口 23以一外部 管道相连通而形成一气流循环系统， 此外， 加热装置 21下方还具有一 挡板 24， 用以阻挡加热装置 21产生的热直接往下辐射传递。 特别要说 明的是， 当携带未发泡纸容器 80的载物座 50进入加热部 20， 各供气 口 22的位置恰对应于其中两相邻的承座 51之间， 使得供气口 22所喷 出的气流能携带热量到达两相邻的承座 51上所承载的未发泡纸容器 80 的外壁， 以确实将发泡材料进行加热发泡。
冷却部 30用以将已加热发泡完成的纸容器 80'冷却以利后续收料、 包装等制程， 也就是说， 当携带已加热发泡完成的纸容器 80'的载物座 50进入冷却部 30， 冷却部 30即对该些纸容器 80'进行冷却。
收料部 40包含复数个收料管 41， 该些收料管 41依序纵向且平行 排列， 各收料管 41底端形成一收料口 411， 收料口 411分别对承座 51 上已发泡完成的纸容器 80'进行回收，并经由收料管 41往上输送以进行 后续包装作业。其中收料口 41 1与收料管 41的排列方式与承座 51的排 列方式相对应， 当载物座 50携带已发泡完成的纸容器 80'入收料部 40， 收料口 411与承座 51位置分别相对应， 使各收料口 41 1能分别对其中 一承座 51上的纸容器 80'进行回收。 换句话说， 纸容器 80'所对应的进 料口 11 1 与收料口 411 排序一致而彼此相对应， 使同一群组的纸容器 80'能被同一进料口 1 11输出、 被同一位置的承座 51携带并进行发泡、 以及被同一收料口 411回收， 制程前后均维持同一群组而不会混乱。
实际操作时， 如图 6搭配图 2所示， 使用者可于各进料管 11中置 入同一群组的未发泡纸容器 80、 80a (例如同样大小、 同样颜色、 同一 样式或同一客户订单的商品），经由进料口、承座与收料口的彼此对应， 此同一群组的各未发泡纸容器 80、 80a能被同一位置的承座 51携带并 发泡， 再被同一收料口 411回收、 叠合甚至进行包装， 如此一来， 如图 6搭配图 2所示， 不同群组的纸容器能通过放置于不同的进料管 11而 可同时进行输送、 发泡、 冷却以及回收， 且不会与其他群组的纸容器彼 此混杂， 仅有同一群组的纸容器会被回收、 堆叠在一起， 相当利于后续 加工、 包装与分类的作业， 还可应用于小量制作， 也就是说， 当每个进 料管所置入的纸容器均分属不同群组，即可以短时间进行多样式的小量 制作。
至于本发明中的气流导引装置能有效地将加热装置所产生的热量 快速且均匀地往下传递， 避免局部过于高温以及局部温度不足的问题， 进而避免受热较多区域发泡过度而破泡、甚至高温穿透纸容器破坏内层 淋膜层、 而受热较少区域又发泡不完全的情形； 再者， 由于气流导引装 置的供气口恰好对准于两相邻的承座之间， 也就是说，供气口喷出的气 流携带热量后直达该两相邻承座的外壁， 加热效率因此提高； 甚至， 由 于气流朝下流动， 能使纸容器更为牢靠地撑置在承座上， 不易翻覆而影 响良率。
另一方面， 由于承座于移动的同时进行自转， 使得所承载的纸容器 外壁可被均匀受热， 即使加热部的加热仍未能均匀，承座仍能经由自转 降低纸容器外壁各处发泡程度的差异。
此外，承座能撑高纸容器，使纸容器的开口与外界连通而呈开放状， 也就是说， 热气能进入纸容器内部， 内外同时加热而可加速发泡、 并使 加热更为均匀。
综上所述，本发明具有复数个间隔排列的载物座持续地通过炼条输 送结构往前移动， 而能达到快速、 大量的生产， 且不同群组的产物不会 彼此混杂，又通过可自转与撑高的承座以及携带热风的高速气流提高加 热速率与均匀度， 大幅提高良率、 产量与生产效率， 极具进步之效。
以上所述是本发明的较佳实施例及其所运用的技术原理，对于本领 域的技术人员来说，在不背离本发明的精神和范围的情况下，任何基于 本发明技术方案基础上的等效变换、简单替换等显而易见的改变， 均属 于本发明保护范围之内。

Claims

权利要求
1、 一种纸容器发泡装置， 用以将至少一未发泡纸容器的发泡材料 进行加热发泡， 其特征在于， 该纸容器发泡装置包含：
至少一可移动的载物座， 供承载该未发泡纸容器， 该载物座包含 一移动机构与至少一承座， 该承座包含一转动机构， 当该载物座经该移 动机构移动时， 该转动机构使该承座绕一预定转轴转动；
一加热部， 该载物座能于该加热部内朝一预定方向移动， 当该载 物座于该加热部内移动时，该载物座转动以使所承载的未发泡纸容器的 发泡材料能均匀受热发泡；
一冷却部， 已加热发泡完成的纸容器被该载物座所承载并移动至 该冷却部中， 使该纸容器被冷却；
其中， 该载物座于该加热部中的移动方向与该承座转动的转轴彼 此垂直。
2、 如权利要求 1所述的纸容器发泡装置， 其特征在于， 所述移动 机构包含一炼条输送结构， 而能使所述载物座被往一预定方向移动，其 中该炼条输送结构依序延伸至所述加热部与所述冷却部，该纸容器发泡 装置并具有至少一轨道，所述承座的转动机构包含一与所述承座同轴设 置的齿轮， 该齿轮与该轨道彼此抵顶， 当所述移动机构带动所述载物座 移动时， 所述承座因该齿轮与该轨道之间的摩擦力而转动。
3、 如权利要求 1所述的纸容器发泡装置， 其特征在于， 所述载物 座包含复数个承座，该些承座沿一与所述载物座移动方向垂直的方向排 列。
4、 如权利要求 2所述的纸容器发泡装置， 其特征在于， 所述载物 座包含复数个承座，该些承座沿一与所述载物座移动方向垂直的方向排 列， 且该纸容器发泡装置具有复数个轨道， 各该承座的齿轮抵顶至其中 一轨道。
5、 如权利要求 4所述的纸容器发泡装置， 其特征在于， 包含复数 个载物座， 各该载物座包含复数个承座， 该些载物座沿其移动方向间隔 分布。
6、 如权利要求 1所述的纸容器发泡装置， 其特征在于， 所述承座具有 一外径较大的撑置部， 该未发泡纸容器以其杯口朝下，所述承座伸入所 述未发泡纸容器内部， 所述未发泡纸容器以其杯底撑置于所述撑置部 上， 使所述未发泡纸容器被撑起， 而使所述未发泡纸容器的内部与外界 连通。
PCT/CN2013/081872 2013-08-20 2013-08-20 纸容器发泡装置 WO2015024197A1 (zh)

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