WO2014198074A1 - Organic material dry distillation pyrolysis gasifier - Google Patents

Organic material dry distillation pyrolysis gasifier Download PDF

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Publication number
WO2014198074A1
WO2014198074A1 PCT/CN2013/077696 CN2013077696W WO2014198074A1 WO 2014198074 A1 WO2014198074 A1 WO 2014198074A1 CN 2013077696 W CN2013077696 W CN 2013077696W WO 2014198074 A1 WO2014198074 A1 WO 2014198074A1
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WO
WIPO (PCT)
Prior art keywords
gasification furnace
organic material
cracking
dry distillation
carbonization
Prior art date
Application number
PCT/CN2013/077696
Other languages
French (fr)
Chinese (zh)
Inventor
隋建国
由甲
由里
隋荣恒
吴班
Original Assignee
山东汉菱电气有限公司
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Application filed by 山东汉菱电气有限公司 filed Critical 山东汉菱电气有限公司
Publication of WO2014198074A1 publication Critical patent/WO2014198074A1/en

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Classifications

    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B53/00Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10BDESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
    • C10B19/00Heating of coke ovens by electrical means
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10KPURIFYING OR MODIFYING THE CHEMICAL COMPOSITION OF COMBUSTIBLE GASES CONTAINING CARBON MONOXIDE
    • C10K1/00Purifying combustible gases containing carbon monoxide
    • C10K1/08Purifying combustible gases containing carbon monoxide by washing with liquids; Reviving the used wash liquors
    • C10K1/10Purifying combustible gases containing carbon monoxide by washing with liquids; Reviving the used wash liquors with aqueous liquids
    • C10K1/101Purifying combustible gases containing carbon monoxide by washing with liquids; Reviving the used wash liquors with aqueous liquids with water only

Definitions

  • the invention relates to the technical field of organic material processing, in particular to an organic material dry distillation cracking gasification furnace. Background technique
  • the present invention aims to solve at least one of the technical problems existing in the prior art.
  • the present invention needs to provide an organic material dry distillation cracking gasification furnace which does not produce toxic gases such as dioxins, and which is free from heavy metal pollution and has low cost.
  • An organic material dry distillation cracking gasification furnace comprising: a cracking gasification furnace body, wherein the cracking gasification furnace body is provided with a feed port and an air outlet; a plurality of dry distillation chambers, and the plurality of dry distillation chambers Arranged in the cracking gasification furnace body, and two adjacent dry distillation chambers are separated by a partition wall, and each of the dry distillation chambers is provided with a discharge opening at the bottom; a heating device, the heating device is disposed at the The plurality of dry distillation chambers are used to perform air dry distillation of the materials in the plurality of retorts to produce solid carbonaceous materials and dry distillation gas.
  • the organic material dry distillation cracking gasification furnace according to the embodiment of the present invention can perform air-drying treatment on materials such as domestic garbage, and gas and solid discharges obtained by dry distillation do not produce dioxins, and no heavy metal pollution, waste residue, no need to spray Oil-supported, environmentally friendly and low cost.
  • the organic material dry distillation cracking gasification furnace according to the present invention may further have the following additional technical features:
  • the plurality of dry distillation chambers are arranged side by side in the horizontal direction, and each of the dry distillation chambers extends in the up and down direction .
  • the organic material dry distillation cracking gasification furnace further comprises: an upper silo, the top of the top silo is open, the bottom of the top silo and the cracking gasification furnace body a feed port communication; and a sealed automatic feeding device, the sealed automatic feeding device is disposed between the bottom of the top silo and the feed port of the cracking gasification furnace body to control the top material by air isolation The contents of the bin are supplied to the cracking gasifier body.
  • the top bin is formed in a funnel shape.
  • the automatic feeding device is a valve provided on a line between the bottom of the top bin and the feed port of the cracking gasification furnace body.
  • the automatic feeding device is an electric valve.
  • the feed port of the cracking gasification furnace body is further provided with a distribution passage for distributing the material.
  • the distribution passage is formed in an inverted Y shape and includes an upper passage, a first lower passage, and a second lower passage that communicate with each other, wherein a top end of the upper passage and a bottom of the top silo Connected, and first The bottoms of the lower passage and the second lower passage lead to the cracking gasifier body, respectively.
  • the organic material dry distillation cracking gasification furnace further comprises: a distributing device, the distributing device being disposed under the feeding port to distribute the material supplied to the feeding port.
  • the distributing device comprises: a support member, the support member extends in a longitudinal direction of the cracking gasification furnace body; a plurality of retaining members, one end of each of the retaining members is connected at The support member and the other end extend laterally toward the inner side wall of the cracking gasifier body.
  • the retaining member extends in a lateral direction.
  • the plurality of retaining members are evenly distributed on lateral sides of the support member.
  • the support member and the retaining member are identical in shape, and each of the support member and the retaining member includes a first plate symmetrically disposed in a cross section and The second plate is connected to the first plate and the second plate end and forms an angle of 30-180 degrees between the first plate and the second plate.
  • a vertical extending vent pipe is fixedly disposed on the horizontal support member, and the vent pipe is formed with a venting passage communicating with an interior of the cracking gasification furnace body, the air outlet Formed at the outlet end of the venting passage.
  • the heating device is a surface insulated electric heater or an electric heating rod.
  • the heating device comprises an electric heating wire and an insulating layer sleeved thereover.
  • the organic material dry distillation cracking gasification furnace further comprises: a plurality of automatic sealing and discharging devices, wherein the plurality of automatic sealing and discharging devices are respectively disposed in the row of the plurality of retorting chambers At the feed port, the dry distillation chamber is discharged.
  • the organic material dry distillation cracking gasification furnace further comprises: a sealed discharge bin, the sealed discharge bin is disposed at a bottom of the cracking gasification furnace body and the cracking gasification furnace Internal communication of the body, wherein a bottom of the plurality of dry distillation chambers protrudes into the sealed discharge bin; a chain discharge device, the chain discharge device is disposed in the sealed discharge bin to receive the The material discharged from the discharge device is automatically sealed and discharged.
  • the organic material dry distillation cracking gasification furnace further comprises: a furnace body support frame, the furnace body support is arranged on the outer side wall of the lower portion of the furnace body to support the furnace body.
  • FIG. 1 is a schematic view of an organic material dry distillation pyrolysis gasification furnace according to an embodiment of the present invention
  • FIG. 2 is a schematic view of a distributing device of an organic material dry distillation pyrolysis gasification furnace according to an embodiment of the present invention
  • FIG. 3 is a schematic view of a primary dry distillation gas scrubbing tower according to an embodiment of the present invention
  • Figure 4 is a schematic illustration of a secondary dry gas scrubber in accordance with one embodiment of the present invention.
  • Figure 5 is a schematic illustration of a self-cleaning heat exchange apparatus in accordance with one embodiment of the present invention
  • Figure 6 is a flow diagram of an organic material processing method in accordance with one embodiment of the present invention. detailed description
  • connection In the description of the present invention, it should be noted that the terms “installation”, “connected”, and “connected” are to be understood broadly, and may be fixed or detachable, for example, unless otherwise explicitly defined and defined. Connected, or connected integrally; can be mechanical or electrical; can be directly connected, or indirectly connected through an intermediate medium, can be the internal communication of the two components. The specific meaning of the above terms in the present invention can be specifically understood by those skilled in the art.
  • an organic material processing system includes an organic material dry distillation cracking gasification furnace 100, a dry distillation gas washing apparatus, and a self-cleaning heat exchange apparatus 300.
  • the organic material processing system can be used to treat domestic waste.
  • an organic material processing system for treating domestic garbage will be described as an example.
  • the organic material processing system for treating domestic waste is described by way of example only, and not limited thereto, the organic material processing system according to the present invention can also be used to process other types of pending treatment.
  • Materials such as agricultural and sideline products straw, cotton straw, wine by-product liqueur and distiller's grains, plant leaves, industrial waste and medical waste.
  • the organic material dry distillation pyrolysis gasification furnace 100 is provided with a feed port and an air outlet, and the bottom of the organic material dry distillation cracking gasification furnace 100 has a discharge port, wherein the organic material enters from the feed port.
  • the organic material is subjected to dry distillation in the cracking and gasification furnace 100, and the organic material is discharged from the discharge port, and the produced dry distillation gas is discharged from the gas outlet.
  • the components of the dry distillation gas include other mixtures of various components such as methane, hydrogen, hydrocarbons, carbon monoxide, and trace amounts of nitrogen and oxygen.
  • the feed port and the gas outlet are disposed at the top of the organic material pyrolysis cracking gasification furnace 100.
  • the dry distillation gas washing apparatus is connected downstream of the organic material pyrolysis cracking gasification furnace 100 and receives and scrubs the dry distillation gas discharged from the gas outlet.
  • a self-cleaning heat exchange device 300 is connected downstream of the dry distillation gas scrubbing apparatus to treat the scrubbed purified scrubber gas to obtain a clean combustible dry distillation gas.
  • the organic material is firstly introduced into the organic material dry distillation cracking gasification furnace 100 to perform air dry distillation, that is, the dry distillation gas is obtained by pure oxygen-free dry distillation, and then the dry distillation gas is sequentially introduced.
  • the dry distillation gas washing device and the self-cleaning heat exchange device 300 are subjected to washing purification and treatment, and finally a clean combustible dry distillation gas can be obtained, thereby greatly reducing the environmental impact of the organic material, especially such as dioxins.
  • the production of carcinogens, and through the above-mentioned treatment of organic materials can also obtain combustible energy, so that the utilization value of organic materials can be maximized.
  • the organic material processing system of the present invention in the case of domestic garbage, compared with the conventionally used incineration garbage disposal method, the gas and solid emissions generated by the same do not cause dioxin and heavy metal pollution, and no treatment is possible. Waste residue, the solid produced can be used as a smokeless fuel. Its calorific value is more than 5,000 kcal per kilogram. The material can be completely retorted according to actual needs, and the powder used in the construction industry and the additives used in the cement industry can be produced. At the same time, the dry distillation gas used for power generation is produced, and the calorific value is more than 6000 kcal per cubic meter.
  • This process simulates industrial furnace retorting test; in the case of standard weighing test data, every ton of municipal solid waste is completely retorted (water content is reduced to 20%, and pulverized and formed), and can produce 800 cubic meters of combustible gas. Above, at the same time, more than 100 kg of tar is produced, and most of them are light tar.
  • the organic material dry distillation cracking gasification furnace 100 includes a cracking gasification furnace body 110, a plurality of retorting chambers 120, and a heating device 130.
  • a feed port and an air outlet are formed at the top of the cracking gasifier body 110.
  • the cracking gasification furnace body 110 defines an accommodation space for containing the material to be retorted.
  • the top of the cracking gasification furnace body 110 has a feed port for supplying the material to be retorted into the accommodation space, and the gasification furnace body is cracked.
  • the top of the 110 has an air outlet to discharge the gas obtained by the dry distillation through the air outlet.
  • a plurality of retorting chambers 120 are juxtaposed in the cracking gasification furnace body 110, and two adjacent retorting chambers 120 are spaced apart by a partition wall 121, and each of the retorting chambers 120 is provided with a discharge port 122 at the bottom.
  • a plurality of retorting chambers 120 are disposed in parallel with each other in the lower portion of the cracking gasification furnace body 110, and adjacent retorting chambers 120 are spaced apart by a partition wall 121, and the top of the retorting chamber 120 is opened to receive
  • the bottom of each of the retorting chambers 120 has a discharge port 122 for discharging the solid matter obtained by dry distillation, such as a smokeless fuel or a powder used in the construction industry, and an additive used in the cement industry, etc., from the discharge port 122.
  • dry distillation such as a smokeless fuel or a powder used in the construction industry, and an additive used in the cement industry, etc.
  • the heating device 130 is disposed in the plurality of retorting chambers 120 to perform air-drying of the materials in the plurality of retorting chambers 120 to produce solid carbonaceous materials and dry distillation gas.
  • each of the retorting chambers 120 is provided with a heating device 130, and the heating device 130 separately performs air-drying of the materials to be rectified in each of the retorting chambers 120, that is, the materials to be rectified, such as organic
  • the material is completely isolated from the air retorting during the retorting process to obtain a solid carbonaceous material and a dry distillation gas.
  • the temperature in the retorting chamber can be adjusted as desired depending on the nature of the organic material.
  • the heating device 130 can be a surface insulated electric heating rod.
  • the electric heating rod can be powered by an AC or DC voltage source.
  • the temperature in the retorting chamber 120 can be arbitrarily adjusted by the heating device 130. The entire process of starting production and stopping production is simple, and the entire process can be automated.
  • the material to be retorted such as domestic garbage enters the organic material dry distillation cracking gasification furnace 100 for dry distillation, and discharges the smokeless fuel product or the powder used in the construction industry and the additive used in the cement industry, and continuously produces a dry distillation gas and a tar product, wherein the dry distillation is generated.
  • the gas may be a combustible gas, and the combustible gas may be used for generating electricity by an internal combustion type generator set, or may be used instead of city gas or natural gas for direct use by a user.
  • the organic material dry distillation cracking gasification furnace 100 can perform air-drying treatment on materials such as domestic garbage, and does not generate dioxins in gas and solid discharges obtained by dry distillation, and has no heavy metal pollution and waste residue.
  • the solid effluent can be used as a smokeless fuel, without the need for fuel injection, environmentally friendly and low cost.
  • the organic material dry distillation cracking gasification furnace 100 is convenient to use, and the production process is stopped and the production process is simple, and the entire process can be automated.
  • the plurality of retorting chambers 120 are juxtaposed in the horizontal direction, and each of the retorting chambers 120 extends in the up and down direction.
  • the organic material pyrolysis cracking gasification furnace 100 further includes: Silo 141 and sealed automatic feeder 142.
  • the top of the top bin 141 is open, and the bottom of the top bin 141 is in communication with the feed port of the cracking gasifier body 110.
  • the top silo 141 is disposed above the cracking gasifier body 110, and the top of the top silo 141 is open to feed the material to be retorted from the top of the top silo 141, and the top silo 141
  • the bottom portion communicates with the feed port of the cracking gasification furnace body 110 to feed the material in the top silo 141 into the cracking gasification furnace body 110 through the feed port, for example, the top silo 141 is formed into a funnel shape.
  • the top silo 141 may be formed in a cylindrical shape, an elliptical cylinder shape, a long cylindrical shape or a prismatic shape, or the like.
  • a sealed automatic feeding device 142 is provided between the bottom of the top silo 141 and the feed port of the cracking gasification furnace body 110 to control the material in the top silo 141 to be supplied to the cracking gasifier by means of air isolation. In the body 110, air does not enter the cracking gasifier body 110.
  • the sealed automatic feeder 142 is a valve provided on the line between the bottom of the top silo 141 and the feed port of the cracking gasifier body 110. Further, the sealed automatic feeder 142 is an electric valve.
  • a distribution passage 150 for dispensing material is further provided at the feed port of the cracking gasifier body 110. Referring to Figure 1, a distribution passage 150 is provided between the bottom of the top bin 141 and the top of the furnace body to distribute the material supplied to the furnace body.
  • the distribution passage 150 is formed in an inverted Y shape, and the distribution passage 150 includes an upper passage 151, a first lower passage 153, and a second lower passage 152 that communicate with each other.
  • the top end of the upper passage 151 communicates with the bottom of the upper silo 141, and the bottoms of the first lower passage 153 and the second lower passage 152 lead into the split gasification furnace body 110, respectively.
  • the upper passage 151 extends in the up and down direction, and the top of the upper passage 151 communicates with the bottom of the upper silo 141, and the bottom of the upper passage 151 is respectively connected to the top and the second lower of the first lower passage 153, respectively.
  • the top of the channel 152 is in communication.
  • the first lower channel 153 extends obliquely to the left and then extends vertically downward.
  • the second lower passage 152 extends obliquely to the right and then vertically downward, and the bottoms of the first lower passage 153 and the second lower passage 152 are respectively connected to the top of the cracking gasification furnace body 110 and to the cracking gasification furnace body 110.
  • the accommodation space is communicated to pass the material to be retorted in the top silo 141 into the cracking gasifier body 110.
  • the organic material pyrolysis cracking gasification furnace 100 further includes: a distribution device 160, the distribution device 160 being disposed below the feed port to distribute the material supplied to the feed port.
  • a distribution device 160 is disposed in the accommodating space of the cracking gasification furnace body 110 and above the accommodating space to uniformly distribute the material supplied from the top silo 141 to the plurality of retorting chambers below 120 inside.
  • the drape device 160 includes a horizontal support member 161 and a plurality of retaining members 162.
  • the horizontal support member 161 extends in the longitudinal direction of the cracking gasifier body 110.
  • each of the retaining members 162 is attached to the horizontal support member 161, and the other end of each of the retaining members 162 extends toward the inner side wall of the cracking gasifier body 110.
  • a plurality of retaining members 162 are spaced apart from each other, and each of the retaining members 162 extends from a side wall surface of the horizontal support member 161 toward the inner side wall of the cracking gasifier body 110, requiring It is understood that the end of the retaining member 162 remote from the horizontal support member 161 can be as close as possible to the inner wall of the cracking gasification furnace body 110, thereby striking the horizontal support member 161 and the block when the organic material falls from the lower passages 153, 152, respectively. On the material member 162, a better cloth effect is produced.
  • the plurality of retaining members 162 include a plurality of first retaining members and a plurality of second retaining members, and the plurality of first retaining members and the plurality of second retaining members are respectively along the length of the horizontal supporting member 161
  • the plurality of first and second plurality of members are spaced apart from each other by a predetermined distance in the width direction of the horizontal support 161.
  • the plurality of first retaining members and the plurality of second retaining members are respectively in one-to-one correspondence in the longitudinal direction of the horizontal support member 161, as shown in FIG.
  • the present invention is not limited thereto, and in other examples of the present invention, the plurality of first barrier members and the plurality of second barrier members may also be staggered in the longitudinal direction of the horizontal support member 161 (not shown) ).
  • the retaining member 162 extends in the lateral direction, at which time the retaining member 162 is substantially perpendicular to the horizontal support member 161, that is, the horizontal support member 161 and each of the retaining members
  • the angle between 162 is approximately 90°.
  • the retaining member 162 may also be obliquely coupled to the horizontal support member 161, in which case the angle between the horizontal support member 161 and each of the retaining members 162 is approximately 0°. Between 90° or 90° ⁇ 180°, it should be noted that the angle between the horizontal support member 161 and each of the retaining members 162 does not include 90°.
  • a plurality of retaining members 162 are evenly distributed on both lateral sides of the horizontal support member 161.
  • the stopper members 162 adjacent to each other in the longitudinal direction of the horizontal support member 161 are spaced apart from each other by substantially the same distance.
  • each of the horizontal support member 161 and the stopper member 162 has the same shape. Specifically, as shown in FIG. 2, each of the horizontal support member 161 and the stopper member 162 includes a symmetry in a cross section. The first plate and the second plate are disposed, the first plate and the second plate end are connected and an angle of 30-180 degrees is formed between the first plate and the second plate.
  • the horizontal support member 161 is fixedly disposed with a vertically extending vent pipe 163, and the vent pipe 163 is formed with a venting passage 1631 communicating with the interior of the cracking gasification furnace body, and the air outlet 1632 Formed at the outlet end of the venting passage 1631.
  • the constituents of the body may include methane, hydrogen, hydrocarbons, carbon monoxide, carbon dioxide, nitrogen, and the like.
  • the horizontal support member 161 may be provided with a plurality of vent pipes 163, and the dry gas is collected through the vent passages 1631 formed in the vent pipe 163.
  • the port 1632 (not shown) is described.
  • the heating device 130 is an electric heater, such as an electric heating rod, which can use an alternating or direct current voltage source to insulate the material to be retorted from the air to produce a high temperature hot gas.
  • the heating device 130 includes an electric heating wire and an insulating layer sleeved thereover.
  • the gas calorific value of domestic garbage is more than 6000 kcal
  • the gas volume is relatively large, for example, 800 cubic meters per ton of gas produced, and one ton of domestic garbage is processed, and electric heaters such as electricity
  • the power consumed by the heating rod only accounts for a small fraction of the calorific value per ton of gas produced, so the operating cost is low.
  • the heating device 130 can also employ other types of electric heaters to achieve different heating effects.
  • the organic material pyrolysis cracking gasification furnace 100 further includes: a plurality of automatic sealing discharge devices 170, and a plurality of automatic sealing discharge devices 170 are respectively disposed at the discharge ports 122 of the plurality of retorting chambers 120 The discharge port 122 is automatically opened and closed as needed. As shown in FIG. 1, a plurality of automatic sealing and discharging devices 170 are respectively disposed at the bottoms of the plurality of retorting chambers 120. When the automatic sealing and discharging device 170 is in an open state, the solid matter obtained by retorting in the cracking gasification furnace body 110 can be The air is discharged through the discharge port 122 and maintained inside the dry distillation chamber.
  • the specific construction of the automatic seal discharge device 170 is readily available in the art, and its structure will not be described in detail herein.
  • the organic material dry distillation cracking gasification furnace 100 further includes a sealed discharge bin 180 and a chain discharge device.
  • the sealed discharge bin 180 is disposed at the bottom of the cracking gasification furnace body 110, and the sealed discharge silo 180 communicates with the interior of the cracking gasification furnace body 110, wherein the bottoms of the plurality of retorting chambers 120 extend into the sealed discharge silo 180, The solid matter obtained by the dry distillation is discharged through the discharge port 122 and falls into the sealed discharge bin 180.
  • a chain discharge device (not shown) is provided in the sealed discharge bin 180 to receive and discharge the material discharged from the automatic sealing discharge device 170.
  • the organic material dry distillation cracking gasification furnace 100 further includes: a furnace body support frame 190, and a furnace body support frame 190 is disposed on an outer side wall of the lower portion of the furnace body to support the furnace body.
  • the furnace support frame 190 is disposed at a lower portion of the furnace body and above the sealed discharge bin 180.
  • the working process of the organic material dry distillation pyrolysis gasification furnace 100 is as follows: The material to be retorted continuously enters the organic material dry distillation pyrolysis gasification furnace 100, and encounters the high temperature hot gas rising from the bottom for reverse exchange, and removes the moisture carried by the material outside, the material Continue to descend into the plurality of retorting chambers 120 below to perform drying and dry distillation, and provide a continuous retorting heat source from the electric heating rod in the retorting chamber 120, and then dry distillation to obtain solid materials such as smokeless fuel or powder used in the construction industry and the cement industry.
  • the additive or the like used is discharged through the automatic sealing discharge device 170 at the bottom of the cracking gasification furnace body 110, and the gas obtained by the dry distillation is discharged through the vent pipe 163 above the cracking gasification furnace body 110.
  • the organic material processing system may further include a primary screening device (not shown) connected to the upstream of the organic material pyrolysis cracking gasifier 100 to treat the organic material to be treated. Screening.
  • the primary screening apparatus may include a strip screen (not shown) for screening the to-be-processed A part of the organic material is heavy. Specifically, a strip sieve can be used to remove a small amount of heavy impurities mainly composed of a metal.
  • the organic material processing system further includes a dehydration device (not shown) for dehydrating the organic material, and the dehydration device is disposed in the primary screening device and the organic material dry distillation pyrolysis gasifier 100. between.
  • impurities removed by the primary screening apparatus may be subjected to dehydration treatment in a dewatering apparatus.
  • the organic material processing system further includes a molding apparatus (not shown), and the molding apparatus is disposed between the dewatering apparatus and the organic material pyrolysis cracking gasification furnace 100 to mix and mix the dehydrated organic materials. .
  • the dry gas scrubbing apparatus may include a primary dry gas scrubber 210.
  • the primary dry gas scrubbing column 210 may include a first column body 211 and a water seal box 212.
  • the upper portion of the first tower body 211 has a first dry distillation gas inlet 2111, and the dry distillation gas generated by the organic material dry distillation cracking gasification furnace 100 is discharged from the gas outlet of the organic material pyrolysis cracking gasification furnace 100, A dry distillation inlet 2111 enters the first column body 211 for washing.
  • the top of the first tower body 211 has a first circulating water inlet 2112. It is understood that the first circulating water inlet 2112 is located above the first dry distillation gas inlet 2111 to allow the dry distillation gas entering from the first dry distillation inlet 2111.
  • the washing is completed by mixing with circulating water flowing in from the first circulating water inlet 2112 above it.
  • the primary dry gas scrubber 210 can remove most of the dust, heavy oil, and the like in the dry distillation gas.
  • a first dry distillation gas outlet 2113 may be disposed in a middle portion of the first column body 211, and a dry distillation gas that has been washed in the first column body 211 may be discharged from the first dry distillation gas outlet 2113 and continue downstream.
  • the lower portion of the first tower body 211 is provided with a water-oil inlet 2114, and the first dry distillation gas inlet 2111 is in communication with the gas outlet port 1632.
  • the water seal box 212 that is, the water seal box 212 communicates with the first tower body 211 through the water oil inlet 2114, wherein the upper portion of the water seal box 212 is formed with a first tar overflow port 2121, when the water and oil mixed liquid flows in
  • the water seal box 212 is inside and the liquid level slowly rises to the first tar overflow port 2121, the water-oil mixture can overflow from the first tar overflow port 2121. and can be collected to avoid excessive water oil.
  • the mixed liquid is stored too much in the water seal box 212 and is returned from the water oil inlet 2114 to the first tower body 211.
  • the primary dry gas scrubbing column 210 may also be provided with a water distribution cartridge 213.
  • the water distribution box 213 may be disposed at the top of the first tower body 211, and the first circulating water inlet 2112 is disposed on the water distribution box 213.
  • the first circulating water inlet 2112 may be disposed at the top of the water distribution box 213, and a plurality of water distribution ports may be disposed on the bottom wall or the side wall of the water distribution box 213, and the circulation from the first circulating water inlet 2112
  • the water may flow out from the plurality of water distribution ports, whereby the circulating water may flow from the plurality of directions to the inside of the first tower body 211 to clean the dry distillation gas.
  • the water distribution box 213 is disposed at the top of the first tower body 211, Therefore, the circulating water can be uniformly distributed, and the contact area between the circulating water and the dry distillation gas can be increased, and the cleaning can be more uniform.
  • the primary dry gas scrubber 210 may also include a plurality of first small venturis 214, a plurality of first water spray tubes 215, and a second large venturi tube 216.
  • a plurality of first small venturis 214, A plurality of first water spray tubes 215 and second large venturi tubes 216 may be disposed within the first tower body 211.
  • a plurality of first small venturis 214 may be juxtaposed and each first small venturi 214 extends in a vertical direction, and the top ends of the plurality of first small venturis 214 may be low.
  • first dry distillation gas inlet 2111 one end of each of the first water spray pipes 215 (for example, the upper end shown in FIG. 3) is connected to the water distribution box 213.
  • the upper ends of each of the first water spray pipes 215 may be respectively connected to the water distribution box 213.
  • a plurality of water distribution ports, and the other end of each of the first water spray pipes 215 for example, the lower end shown in FIG.
  • first small venturi 214 may extend into the corresponding first small venturi 214 for entering from the first dry gas inlet 2111.
  • the dry distillation gas is washed. That is, the plurality of first water spray pipes 215 are disposed corresponding to the plurality of first small venturi pipes 214, such that the dry distillation gas entering from the first dry distillation gas inlet 2111 can enter multiple juxtapositions respectively.
  • the first small venturi 214 is disposed and flushed under the spray of the first water spray tube 215 within each of the first small venturis 214.
  • the scrubbing fluid flowing from the first small venturi 214 is collected at a second largest venturi 216, wherein the second largest venturi 216 can be located below the plurality of first small venturis 214, from the plurality of first
  • the dry distillation gas separately washed in the small venturi 214 can be collected in the second large venturi 216 and flowed to the lower portion of the first tower body 211.
  • the dry gas scrubbing unit may also include a secondary dry gas scrubbing column 220, as shown in FIG.
  • the secondary dry distillation scrubber 220 can be located downstream of the primary dry scrubber scrubber 210.
  • the secondary dry gas scrubbing column 220 includes a second column body 221, a second water spray pipe 222, and a plurality of distribution heat exchange trays 223.
  • the lower portion of the second column body 221 has a second dry distillation gas inlet 2211, and the dry distillation gas discharged from the first dry distillation gas outlet 2113 of the primary dry distillation gas scrubbing column 210 can enter the secondary dry distillation gas washing column from the second dry distillation gas inlet 2211. Perform a second wash.
  • a second dry distillation gas outlet 2212 may be disposed at the top of the second column body 221, and the dry distillation gas washed by the secondary dry distillation scrubber 220 may be discharged from the second dry distillation gas outlet 2212 and continue the downstream process.
  • the secondary dry distillation scrubber 220 can remove light oil from the dry distillation gas and washing liquid which is not favorable for combustion.
  • the second dry distillation gas inlet 2211 is connected to a dry distillation gas pipe 226, and the other end of the dry distillation gas pipe 226 extends upward to be higher than the top of the second gasification body 221 and communicates with the first dry distillation gas outlet 2113.
  • the dry distillation gas can flow from the dry distillation gas pipe 226 into the second column body 221, whereby the dry distillation gas entering the second column can be first flowed through a section of the pipeline for cooling. Improve the cleaning effect.
  • the second water spray pipe 222 may extend from the middle of the second tower body 221 into the second tower body 221, and the circulating water may flow from the second water spray pipe 222 and be sprayed into the second tower body 221.
  • the second water spray pipe 222 may be plural and spaced apart, and each of the second water spray pipes 222 may be provided with a plurality of spaced water spray ports, thereby allowing the circulating water to be sprayed more uniformly.
  • the uniformity of the flushing of the dry distillation gas can be further improved.
  • a plurality of distribution heat exchange trays 223 may be disposed along the radial direction of the second tower body 221 and spaced apart from each other in the up and down direction.
  • each of the distribution heat exchange trays 223 may be disposed along the radial direction of the second tower body 221, and the plurality of distribution heat exchange trays 223 may be spaced apart from each other in the up and down direction, respectively.
  • the composition of the dry distillation gas is complex and diverse, and the density of the gas of each component is different, thereby causing the gas component having a small density to rapidly rise to the top of the second tower body 221 in the second tower body 221.
  • the multi-component gas can be uniformly and uniformly discharged into the second tower body 221, whereby the heat exchange tray 223 can be disposed along the radial direction of the second tower body 221, whereby the heat exchange tray 223 can be quickly raised.
  • the gas acts as a barrier, and the multi-component gas can continue to rise after being mixed under the distribution heat exchange tray 223. Further, by providing a plurality of distribution heat exchange trays 223 in the vertical direction, the multi-component gas can be mixed a plurality of times and finally discharged from the second dry distillation gas outlet 2212.
  • the secondary dry scrubber scrubber 220 may also include a water seal cartridge 224 and a wash liquor drain 225.
  • the upper portion of the water seal cylinder 224 has a second tar overflow port 2241, and one end of the wash liquid drain pipe 225 (for example, the upper end in FIG. 4) communicates with the lower portion of the second tower body 221, and the washing liquid drain
  • the second end of the liquid pipe 225 projects into the lower portion of the water seal cylinder 224, and the lower end of the water seal cylinder 224 is lower than the lower end of the second tower body 221 to condense water in the second tower body 221. It is discharged into the water seal cylinder 224.
  • the washing liquid can be discharged from the second tar overflow port 2241 after being collected into the water seal cylinder 224 to a certain extent, that is, when the liquid level exceeds the second tar overflow port 2241. It can also be collected to prevent the washing liquid from flowing back from the washing liquid drain pipe 225 back into the second column body 221.
  • the lower portion of the second tower body 221 may further be provided with a sweeping port 2213 which is lower than one end of the washing liquid draining pipe 225.
  • a sweeping port 2213 which is lower than one end of the washing liquid draining pipe 225.
  • the self-cleaning heat exchange device 300 may be disposed downstream of the secondary dry gas scrubbing tower 220, and the self-cleaning heat exchange device 300 includes at least one primary self-cleaning heat exchanger 310, each self-cleaning heat exchanger 310.
  • the housing 311 includes a plurality of heat exchange tubes 312, a gas filter 313, and a plurality of self-cleaning heat exchange trays 314.
  • the housing 311 may have a rectangular tubular gas chamber oriented in the up and down direction, and the top of the housing 311 has a gas outlet 3111 through which the dry distillation gas cleaned in the self-cleaning heat exchange device 300 can be discharged.
  • the lower portion of the 311 has a gas inlet 3112, so that the dry distillation gas discharged from the secondary dry distillation scrubber 220 can flow from the gas inlet 3112 into the self-cleaning heat exchange device 300 for cleaning.
  • the plurality of heat exchange tubes 312 are distributed in a plurality of layers spaced apart from each other in the up and down direction, and each of the heat exchange tubes 312 may be configured to be configured in a plum blossom shape in a lateral direction (for example, a direction perpendicular to the up and down direction in Fig. 5). Cooling water is supplied to each of the heat exchange tubes 312, whereby the dry distillation gas flowing out from the gas inlets 3112 flows upward and exchanges heat with each heat exchange to obtain cooling.
  • the gas filter 313 is disposed at a lower portion of the casing 311 and higher than the gas inlet 3112 to filter the gas entering the casing 311, and the plurality of self-cleaning heat exchange trays 314 are disposed along the radial direction of the casing 311 and are vertically arranged. They are spaced apart from one another, wherein each self-cleaning heat exchange tray 314 can be disposed between two of the heat exchange tubes 312. Similar to the distribution heat exchange tray 223 in the second-stage dry distillation scrubber 220, by providing the self-cleaning heat exchange tray 314, the ascending multi-component gas can be uniformly mixed and discharged.
  • the lower portion of the casing 311 is provided with a condensate discharge port 3113, wherein the gas inlet 3112 is higher than the condensate discharge port 3113, whereby the condensate can be discharged from the condensate discharge port 3113.
  • the self-cleaning heat exchange tray 314 includes three. Therefore, under the premise of ensuring uniform mixing of other components, the equipment investment can be reduced and the cost can be reduced.
  • the housing 311 may have a cooling water inlet 3114, a cooling water outlet 3115, a cooling water inlet 3114, and a cooling water outlet 3115 communicating with the plurality of heat exchange tubes 312. Supply cooling water.
  • a water-cooling wall 315 is disposed on the outer wall of the casing 311, and the water-cooling wall 315 is disposed to communicate with the plurality of heat exchange tubes 312 and pass cooling water supplied through the cooling water inlet 3114 through the heat exchange.
  • the tube 312 is then discharged from the cooling water outlet 3115. Thereby, cooling water can be introduced into the water wall 315 to further exchange heat with the dry distillation gas in the self-cleaning heat exchange device 300 to cool it.
  • each self-cleaning heat exchanger 310 may also include an outlet lancer 316, a self-cleaning uniform distributor 317, and a weak base desulfurization scrubber 318.
  • the outlet mist 316 is disposed in the casing 311 and located below the gas outlet 3111 to separate the droplets entrapped in the gas.
  • the self-cleaning uniform distributor 317 is disposed above the plurality of heat exchange tubes 312 to be in the housing 311.
  • the gas is evenly distributed, and a weak base desulfurization scrubber 318 is disposed within the housing 311 between the outlet mist 316 and the self-cleaning uniform distributor 317 to desulfurize the gas.
  • the droplets flow down the inner wall of the casing 311 and collect to form a condensate, so that the continuously formed condensate continuously carries away the dirt on the inner walls of the heat exchange tubes 312 and the casing 311, thereby automatically maintaining the entire self-cleaning exchange.
  • the interior of the heater 310 is as clean as new and does not require any maintenance.
  • the gas outlet 3111, the outlet mist 316, the weak alkali desulfurization scrubber 318, the self-cleaning uniform distributor 317, and the self-cleaning heat exchange tray 314 are arranged in order from top to bottom.
  • the gas inlet 3112 is connected to a dry distillation gas pipe 226, and the other end of the dry distillation gas pipe 226 extends upwardly above the top of the casing 311 and communicates with the second dry distillation gas outlet 2212.
  • the dry distillation gas discharged from the secondary dry distillation scrubber 220 can be first cooled from the dry distillation gas pipe 226 and then cooled to the self-cleaning heat exchange device 300.
  • the cleaned gas is deoiled, dehydrated, and cooled by the self-cleaning heat exchange device 300.
  • the light oil and the weakly alkaline liquid produced by the self-cleaning heat exchange device 300 can desulfurize and denalyze the gas.
  • the organic material processing system may also include a wash liquor circulation tank (not shown).
  • the washing liquid circulation tank is respectively connected to the first tar overflow port 2121 of the primary dry distillation scrubber 210 and the first circulating water inlet 2112, the second tar overflow port 2241 of the secondary dry distillation scrubber 220, and the second water spray pipe 222.
  • the first washing liquid generated after the initial washing in the primary dry gas scrubbing tower 210 is discharged from the first tar overflow port 2121 into the washing liquid circulation tank to separate tar, dust and first washing water, and the first washing water is returned.
  • a first circulating water inlet 2112 a second washing liquid generated after the second washing in the secondary dry gas scrubbing tower 220 is discharged from the second tar overflow port 2241 into the washing liquid circulating tank to separate tar, dust and second washing water.
  • the first wash water returns to the second water spray pipe 222.
  • impurities such as tar, dust and the like generated by washing in the primary dry distillation scrubber 210 and the secondary dry distillation scrubber 220 can be separated from the condensed water, and the separated The water is sent back to the primary dry scrubber scrubber 210 and/or the secondary dry scrubber scrubber 220 for recycling.
  • the tar after the sinking can be pumped out to the tank for sale.
  • the washing liquid circulation tank may be connected to at least one stage self-cleaning heat exchanger 310 to receive the discharged condensate, and separate impurities such as tar, dust and the like in the condensate from the condensed water therein.
  • the organic material is firstly introduced into the organic material dry distillation cracking gasification furnace 100 for dry distillation and dry distillation gas is produced, and then the dry distillation gas is sequentially introduced into the dry distillation gas washing device and self-cleaning In the heat device 300, washing and purifying and processing are performed, and finally, a clean combustible dry distillation gas can be obtained, thereby reducing the environmental impact of the organic material, and by using the above-mentioned treatment process for the organic material, a combustible energy source can also be obtained, thereby making it possible to Maximize the value of organic materials.
  • the gas and solid emissions generated by the organic material processing system according to the embodiment of the present invention do not produce dioxin and heavy metal pollution, and no waste residue after treatment, and the solid produced It can be used as a smokeless fuel, and its calorific value is more than 5,000 kcal per kilogram.
  • the material can be completely retorted, and the powder used in the construction industry and the additives used in the cement industry can be produced.
  • the dry distillation gas used for power generation is produced, taking domestic garbage as an example: The calorific value is more than 6000 kcal per cubic meter.
  • the temperature inside the organic material dry distillation pyrolysis gasifier 100 can be adjusted at will, the production process and the production process are stopped, and the whole process can be automatically controlled.
  • the generated combustible gas can be generated by the internal combustion type generator set. It can replace city gas or natural gas for direct use by users.
  • the applicable material range of the process agricultural and sideline products straw, cotton wine by-product liqueur and distiller's grains, plant leaves, industrial waste, medical waste, domestic garbage and other organic material mixtures.
  • the processing method includes the following steps:
  • the organic material is insulated from air and is subjected to low temperature pyrolysis dry distillation below 650 degrees Celsius to produce solid material, dry distillation gas and tar. This step can be completed in the organic material dry distillation pyrolysis gasifier 100.
  • washing and purifying the dry distillation gas to remove tar can be carried out in a dry distillation gas scrubbing apparatus, and specifically, in the primary dry distillation scrubber 210 and the secondary dry scrubber scrubber 220.
  • step S3 Perform primary deoiling, dehydration, desulfurization, and denamination of the dry distillation gas after washing and purifying in step S2, and obtain a clean gas.
  • impurities such as tar and dust in the organic material can be separated, and deoiling, dehydrating, desulfurizing, denaminating, and obtaining a clean gas can be obtained, and finally a clean gas can be obtained, which can meet the standards for industrial and civil gas use. .
  • step S2 may include the following steps:
  • the initial spray washing can be carried out by circulating cooling water of 60-65 degrees.
  • the second washing can be performed by circulating the cooling water at a low temperature of 40 to 60 degrees.
  • the method further includes the following steps:
  • step S4 recovering the washing liquid obtained after the treatment in steps S2 and S3, sedimenting and separating to obtain dust and coke
  • the oil and the cooling water the cooling water is circulated back to the process of step S2.
  • the washing liquid is further heated to 60-65 degrees to separate the tar by natural precipitation.
  • step S1 the following steps are further included before step S1:
  • S01 Primary screening of organic materials. This step can be carried out in a primary screening device. Specifically, the lightweight material is broken down to 8 mm or less.
  • step S02 Dehydrating the organic material obtained in the step S01 and crushing and pulverizing the light material therein. This step can be done in a dewatering unit.
  • S03 Mixing and processing organic materials. This step can be done in the molding equipment. Specifically, the organic material is prepared into a 10-100 mm material for dry distillation.
  • impurities such as tar and dust in the organic material can be separated, and deoiling, dehydrating, desulfurizing, denalyzing, deactivating naphthalene, and obtaining a clean gas can finally obtain a clean gas, which can be achieved.
  • Industrial and civil flammable gas use standards.

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Abstract

An organic material dry distillation pyrolysis gasifier (100) comprising: a pyrolysis gasifier body (110), where the pyrolysis gasifier body is provided with a material inlet and a gas outlet; multiple dry distillation chambers (120), where the multiple dry distillation chambers are arranged within the pyrolysis gasifier body, adjacent two dry distillation chambers are partitioned therebetween, and the dry distillation partitions are each provided at the bottom part thereof with a material-discharging opening (122); and, a heating apparatus (130), where the heating apparatus is arranged within the multiple dry distillation chambers for dry distillation isolated from air of materials in the multiple dry distillation chambers to generate a solid carbonaceous material and a dry distillation gas.

Description

有机物料干馏裂解气化炉  Organic material dry distillation pyrolysis gasifier
技术领域 Technical field
本发明涉及有机物料处理技术领域, 尤其是涉及一种有机物料干馏裂解气化炉。 背景技术  The invention relates to the technical field of organic material processing, in particular to an organic material dry distillation cracking gasification furnace. Background technique
以生活垃圾为例, 传统采用的焚烧处理方式在气体及废渣中均会产生二噁英并伴随 重金属污染。 而且, 焚烧处理过程中需要喷油助燃, 直接导致处理成本过高。 发明内容  Taking domestic garbage as an example, the traditional incineration treatment method produces dioxins in the gas and waste residue accompanied by heavy metal pollution. Moreover, fuel injection and combustion are required during the incineration process, which directly leads to excessive processing costs. Summary of the invention
本发明旨在至少解决现有技术中存在的技术问题之一。  The present invention aims to solve at least one of the technical problems existing in the prior art.
为此, 本发明需要提供一种有机物料干馏裂解气化炉, 该有机物料干馏裂解气化炉 不产生例如二噁英等有毒气体、 且无重金属污染、 成本低。  To this end, the present invention needs to provide an organic material dry distillation cracking gasification furnace which does not produce toxic gases such as dioxins, and which is free from heavy metal pollution and has low cost.
根据本发明实施例的有机物料干馏裂解气化炉, 包括: 裂解气化炉体, 所述裂解气 化炉体设有进料口和出气口;多个干馏室,所述多个干馏室并置在所述裂解气化炉体内, 且相邻的两个干馏室之间通过隔墙间隔开, 每个所述干馏室底部均设有排料口; 加热装 置,所述加热装置设在所述多个干馏室内以对所述多个干馏室内的物料进行隔绝空气干 馏以产生固体碳质物料和干馏气。  An organic material dry distillation cracking gasification furnace according to an embodiment of the present invention, comprising: a cracking gasification furnace body, wherein the cracking gasification furnace body is provided with a feed port and an air outlet; a plurality of dry distillation chambers, and the plurality of dry distillation chambers Arranged in the cracking gasification furnace body, and two adjacent dry distillation chambers are separated by a partition wall, and each of the dry distillation chambers is provided with a discharge opening at the bottom; a heating device, the heating device is disposed at the The plurality of dry distillation chambers are used to perform air dry distillation of the materials in the plurality of retorts to produce solid carbonaceous materials and dry distillation gas.
根据本发明实施例的有机物料干馏裂解气化炉, 可对物料例如生活垃圾进行隔绝空 气干馏处理, 干馏得到的气体和固体排出物均不产生二噁英, 且无重金属污染、 废渣, 无需喷油助燃, 环境友好且成本低。  The organic material dry distillation cracking gasification furnace according to the embodiment of the present invention can perform air-drying treatment on materials such as domestic garbage, and gas and solid discharges obtained by dry distillation do not produce dioxins, and no heavy metal pollution, waste residue, no need to spray Oil-supported, environmentally friendly and low cost.
另外, 根据本发明的有机物料干馏裂解气化炉还可具有如下附加技术特征: 根据本发明的一个实施例, 所述多个干馏室在水平方向并排设置, 且每个干馏室沿 上下方向延伸。  In addition, the organic material dry distillation cracking gasification furnace according to the present invention may further have the following additional technical features: According to an embodiment of the present invention, the plurality of dry distillation chambers are arranged side by side in the horizontal direction, and each of the dry distillation chambers extends in the up and down direction .
根据本发明的一个实施例, 所述有机物料干馏裂解气化炉还包括: 顶部料仓, 所述 顶部料仓的顶部敞开, 所述顶部料仓的底部与所述裂解气化炉体的进料口连通; 以及密 封式自动给料装置,所述密封式自动给料装置设在所述顶部料仓的底部与所述裂解气化 炉体的进料口之间以隔绝空气地控制顶部料仓内的物料供给至所述裂解气化炉体内。  According to an embodiment of the present invention, the organic material dry distillation cracking gasification furnace further comprises: an upper silo, the top of the top silo is open, the bottom of the top silo and the cracking gasification furnace body a feed port communication; and a sealed automatic feeding device, the sealed automatic feeding device is disposed between the bottom of the top silo and the feed port of the cracking gasification furnace body to control the top material by air isolation The contents of the bin are supplied to the cracking gasifier body.
根据本发明的一个实施例, 所述顶部料仓形成为漏斗形。  According to an embodiment of the invention, the top bin is formed in a funnel shape.
根据本发明的一个实施例, 所述自动给料装置为设在所述顶部料仓的底部与所述裂 解气化炉体的进料口之间的管路上的阀。  According to an embodiment of the invention, the automatic feeding device is a valve provided on a line between the bottom of the top bin and the feed port of the cracking gasification furnace body.
根据本发明的一个实施例, 所述自动给料装置为电动阀。  According to an embodiment of the invention, the automatic feeding device is an electric valve.
根据本发明的一个实施例, 所述裂解气化炉体的进料口处进一步设有用于分配物料 的分配通道。  According to an embodiment of the present invention, the feed port of the cracking gasification furnace body is further provided with a distribution passage for distributing the material.
根据本发明的一个实施例, 所述分配通道形成为倒 Y形且包括彼此连通的上通道、 第一下通道和第二下通道, 其中所述上通道的顶端与所述顶部料仓的底部连通, 且第一 下通道和第二下通道的底部分别通向所述裂解气化炉体内。 According to an embodiment of the present invention, the distribution passage is formed in an inverted Y shape and includes an upper passage, a first lower passage, and a second lower passage that communicate with each other, wherein a top end of the upper passage and a bottom of the top silo Connected, and first The bottoms of the lower passage and the second lower passage lead to the cracking gasifier body, respectively.
根据本发明的一个实施例, 所述有机物料干馏裂解气化炉进一步包括: 布料装置, 所述布料装置设在所述进料口下方以对所述进料口供入的物料进行分布。  According to an embodiment of the present invention, the organic material dry distillation cracking gasification furnace further comprises: a distributing device, the distributing device being disposed under the feeding port to distribute the material supplied to the feeding port.
根据本发明的一个实施例, 所述布料装置包括: 支撑件, 所述支撑件沿所述裂解气 化炉体的纵向延伸; 多个挡料件, 每个所述挡料件的一端连接在所述支撑件上且另一端 沿横向朝向所述裂解气化炉体的内侧壁延伸。  According to an embodiment of the present invention, the distributing device comprises: a support member, the support member extends in a longitudinal direction of the cracking gasification furnace body; a plurality of retaining members, one end of each of the retaining members is connected at The support member and the other end extend laterally toward the inner side wall of the cracking gasifier body.
根据本发明的一个实施例, 所述挡料件沿横向延伸。  According to an embodiment of the invention, the retaining member extends in a lateral direction.
根据本发明的一个实施例, 所述多个挡料件均匀分布在所述支撑件的横向两侧。 根据本发明的一个实施例, 所述支撑件和所述挡料件的形状相同, 且所述支撑件和 所述挡料件中的每一个均包括在横截面上对称设置的第一板和第二板,所述第一板和第 二板上端连接且所述第一板和第二板之间形成 30-180度的夹角。  According to an embodiment of the invention, the plurality of retaining members are evenly distributed on lateral sides of the support member. According to an embodiment of the present invention, the support member and the retaining member are identical in shape, and each of the support member and the retaining member includes a first plate symmetrically disposed in a cross section and The second plate is connected to the first plate and the second plate end and forms an angle of 30-180 degrees between the first plate and the second plate.
根据本发明的一个实施例, 所述水平支撑件上固定设置有竖向延伸的通气管, 所述 通气管形成有与所述裂解气化炉体的内部相连通的通气通道,所述出气口形成在所述通 气通道的出口端。  According to an embodiment of the present invention, a vertical extending vent pipe is fixedly disposed on the horizontal support member, and the vent pipe is formed with a venting passage communicating with an interior of the cracking gasification furnace body, the air outlet Formed at the outlet end of the venting passage.
根据本发明的一个实施例, 所述加热装置为表面绝缘的电加热器或者电加热棒。 根据本发明的一个实施例, 所述加热装置包括电加热丝和套设在其外的绝缘层。 根据本发明的一个实施例, 所述有机物料干馏裂解气化炉进一步包括: 多个自动密 封排料装置, 所述多个自动密封排料装置分别设在所述多个干馏室的所述排料口处, 以 对所述干馏室进行放料。  According to an embodiment of the invention, the heating device is a surface insulated electric heater or an electric heating rod. According to an embodiment of the invention, the heating device comprises an electric heating wire and an insulating layer sleeved thereover. According to an embodiment of the present invention, the organic material dry distillation cracking gasification furnace further comprises: a plurality of automatic sealing and discharging devices, wherein the plurality of automatic sealing and discharging devices are respectively disposed in the row of the plurality of retorting chambers At the feed port, the dry distillation chamber is discharged.
根据本发明的一个实施例, 所述有机物料干馏裂解气化炉还包括: 密封排料仓, 所 述密封排料仓设在所述裂解气化炉体的底部且与所述裂解气化炉体内部连通,其中所述 多个干馏室的底部伸入到所述密封排料仓内; 链式排料装置, 所述链式排料装置设在所 述密封排料仓内以接收所述自动密封排料装置排出的物料并排出。  According to an embodiment of the present invention, the organic material dry distillation cracking gasification furnace further comprises: a sealed discharge bin, the sealed discharge bin is disposed at a bottom of the cracking gasification furnace body and the cracking gasification furnace Internal communication of the body, wherein a bottom of the plurality of dry distillation chambers protrudes into the sealed discharge bin; a chain discharge device, the chain discharge device is disposed in the sealed discharge bin to receive the The material discharged from the discharge device is automatically sealed and discharged.
根据本发明的一个实施例, 所述有机物料干馏裂解气化炉还包括: 炉体支撑架, 所 述炉体支撑架设在所述炉体下部的外侧壁上以对炉体进行支撑。  According to an embodiment of the invention, the organic material dry distillation cracking gasification furnace further comprises: a furnace body support frame, the furnace body support is arranged on the outer side wall of the lower portion of the furnace body to support the furnace body.
本发明的附加方面和优点将在下面的描述中部分给出, 部分将从下面的描述中变得 明显, 或通过本发明的实践了解到。 附图说明  The additional aspects and advantages of the invention will be set forth in part in the description which follows. DRAWINGS
本发明的上述和 /或附加的方面和优点从结合下面附图对实施例的描述中将变得明 显和容易理解, 其中:  The above and/or additional aspects and advantages of the present invention will become apparent and readily understood from
图 1是根据本发明一个实施例的有机物料干馏裂解气化炉的示意图;  1 is a schematic view of an organic material dry distillation pyrolysis gasification furnace according to an embodiment of the present invention;
图 2是根据本发明一个实施例的有机物料干馏裂解气化炉的布料装置的示意图; 图 3是根据本发明一个实施例的初级干馏气洗涤塔的示意图;  2 is a schematic view of a distributing device of an organic material dry distillation pyrolysis gasification furnace according to an embodiment of the present invention; FIG. 3 is a schematic view of a primary dry distillation gas scrubbing tower according to an embodiment of the present invention;
图 4是根据本发明一个实施例的二级干馏气洗涤塔的示意图;  Figure 4 is a schematic illustration of a secondary dry gas scrubber in accordance with one embodiment of the present invention;
图 5是根据本发明一个实施例的自洁换热设备的示意图; 图 6是根据本发明一个实施例的有机物料处理方法流程图。 具体实施方式 Figure 5 is a schematic illustration of a self-cleaning heat exchange apparatus in accordance with one embodiment of the present invention; Figure 6 is a flow diagram of an organic material processing method in accordance with one embodiment of the present invention. detailed description
下面详细描述本发明的实施例, 所述实施例的示例在附图中示出, 其中自始至终相 同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附 图描述的实施例是示例性的, 仅用于解释本发明, 而不能理解为对本发明的限制。  The embodiments of the present invention are described in detail below, and the examples of the embodiments are illustrated in the drawings, wherein the same or similar reference numerals are used to refer to the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the drawings are intended to be illustrative only and not to limit the invention.
在本发明的描述中, 需要理解的是, 术语"上"、 "下" "竖直"、 "水平"、 "顶"、 "底"、 "内"、 "外"等指示的方位或位置关系为基于附图所示的方位或位置关系, 仅是为了便于 描述本发明和简化描述, 而不是指示或暗示所指的装置或元件必须具有特定的方位、 以 特定的方位构造和操作, 因此不能理解为对本发明的限制。 此外, 术语"第一"、 "第二" 仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征 的数量。 由此, 限定有 "第一"、 "第二"的特征可以明示或者隐含地包括一个或者更多个 该特征。 在本发明的描述中, 除非另有说明, "多个"的含义是两个或两个以上。  In the description of the present invention, it is to be understood that the orientations or positions of the terms "upper", "lower", "vertical", "horizontal", "top", "bottom", "inner", "outside", etc. are understood. The relationship is based on the orientation or positional relationship shown in the drawings, and is merely for the convenience of the description of the invention and the simplified description, and is not intended to indicate or imply that the device or component referred to has a specific orientation, and is constructed and operated in a specific orientation. It is not to be understood as limiting the invention. Moreover, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, features defining "first" and "second" may include one or more of the features, either explicitly or implicitly. In the description of the present invention, "multiple" means two or more unless otherwise stated.
在本发明的描述中, 需要说明的是, 除非另有明确的规定和限定, 术语"安装"、 "相 连"、 "连接 "应做广义理解, 例如, 可以是固定连接, 也可以是可拆卸连接, 或一体地 连接; 可以是机械连接, 也可以是电连接; 可以是直接相连, 也可以通过中间媒介间接 相连, 可以是两个元件内部的连通。对于本领域的普通技术人员而言, 可以具体情况理 解上述术语在本发明中的具体含义。  In the description of the present invention, it should be noted that the terms "installation", "connected", and "connected" are to be understood broadly, and may be fixed or detachable, for example, unless otherwise explicitly defined and defined. Connected, or connected integrally; can be mechanical or electrical; can be directly connected, or indirectly connected through an intermediate medium, can be the internal communication of the two components. The specific meaning of the above terms in the present invention can be specifically understood by those skilled in the art.
下面首先参考图 1-图 5描述根据本发明第一方面实施例的有机物料处理系统。如图 1-图 5所示,根据本发明实施例的有机物料处理系统包括有机物料干馏裂解气化炉 100、 干馏气洗涤设备和自洁换热设备 300。  An organic material processing system according to an embodiment of the first aspect of the present invention will first be described below with reference to Figs. As shown in FIGS. 1 to 5, an organic material processing system according to an embodiment of the present invention includes an organic material dry distillation cracking gasification furnace 100, a dry distillation gas washing apparatus, and a self-cleaning heat exchange apparatus 300.
首先需要说明的是, 在本发明的实施例的描述中: "上下方向"例如图 1、 图 3-图 5 中的箭头所示。但是还需要说明的是, 该方向的指示只是出于示例的目的, 而不是为了 限制本发明的保护范围。  First, it should be noted that in the description of the embodiment of the present invention: "up and down direction" is indicated by arrows in Fig. 1, Fig. 3 to Fig. 5. It should be noted, however, that the indication of the direction is for illustrative purposes only and is not intended to limit the scope of the invention.
根据本发明实施例的有机物料处理系统, 该有机物料处理系统可用于处理生活垃 圾。 在本申请下面的描述中, 以有机物料处理系统用于处理生活垃圾为例进行说明。 当 然, 本领域内的技术人员可以理解, 该有机物料处理系统用于处理生活垃圾仅作为示例 进行说明, 而不限于此, 根据本发明的有机物料处理系统还可用于处理其他类型的待处 理的物料, 例如农副产品秸秆、 棉杆、 酿酒的副产品酒渣和酒糟、 植物树叶、 工业垃圾 和医疗垃圾等有机物料混合物。  According to an organic material processing system of an embodiment of the invention, the organic material processing system can be used to treat domestic waste. In the following description of the present application, an organic material processing system for treating domestic garbage will be described as an example. Of course, those skilled in the art will appreciate that the organic material processing system for treating domestic waste is described by way of example only, and not limited thereto, the organic material processing system according to the present invention can also be used to process other types of pending treatment. Materials such as agricultural and sideline products straw, cotton straw, wine by-product liqueur and distiller's grains, plant leaves, industrial waste and medical waste.
如图 1和图 2所示, 有机物料干馏裂解气化炉 100设有进料口和出气口、 且有机物 料干馏裂解气化炉 100的底部具有排料口,其中有机物料从进料口进入有机物料干馏裂 解气化炉 100内进行隔绝空气干馏且有机物料从排料口排出,产生的干馏气从出气口排 出。 其中, 干馏气体的成分包括甲烷、 氢气、 碳氢化合物、 一氧化碳及微量氮、 氧气等 多种成分的其他混合。 可选地, 如图 1中所示, 进料口和出气口设置在有机物料干馏裂 解气化炉 100的顶部。 如图 3和图 4所示, 干馏气洗涤设备连接在有机物料干馏裂解气化炉 100的下游且 对从出气口排出的干馏气进行接收并洗涤净化。 As shown in FIG. 1 and FIG. 2, the organic material dry distillation pyrolysis gasification furnace 100 is provided with a feed port and an air outlet, and the bottom of the organic material dry distillation cracking gasification furnace 100 has a discharge port, wherein the organic material enters from the feed port. The organic material is subjected to dry distillation in the cracking and gasification furnace 100, and the organic material is discharged from the discharge port, and the produced dry distillation gas is discharged from the gas outlet. The components of the dry distillation gas include other mixtures of various components such as methane, hydrogen, hydrocarbons, carbon monoxide, and trace amounts of nitrogen and oxygen. Alternatively, as shown in FIG. 1, the feed port and the gas outlet are disposed at the top of the organic material pyrolysis cracking gasification furnace 100. As shown in FIGS. 3 and 4, the dry distillation gas washing apparatus is connected downstream of the organic material pyrolysis cracking gasification furnace 100 and receives and scrubs the dry distillation gas discharged from the gas outlet.
如图 5所示, 自洁换热设备 300连接在干馏气洗涤设备的下游以对洗涤净化后的干 馏气进行处理以得到洁净的可燃干馏气体。  As shown in Fig. 5, a self-cleaning heat exchange device 300 is connected downstream of the dry distillation gas scrubbing apparatus to treat the scrubbed purified scrubber gas to obtain a clean combustible dry distillation gas.
根据本发明实施例的有机物料处理系统, 通过将有机物料首先通入到有机物料干馏 裂解气化炉 100进行隔绝空气干馏, 即通过纯无氧干馏来得到干馏气, 再将干馏气依次 通入到干馏气洗涤设备和自洁换热设备 300中, 进行洗涤净化和处理, 最终可以得到洁 净的可燃干馏气体, 由此可以极大地降低有机物料对环境的影响, 特别是例如二噁英之 类的致癌物质的产生, 并且通过对有机物料的上述处理过程, 还可以得到可燃能源, 从 而可以使有机物料利用价值的最大化。 根据本发明的有机物料处理系统, 以生活垃圾为 例, 与现有普遍采用的焚烧垃圾处理方式相比, 它所产生的气体及固体排放物均不产生二 恶英及重金属污染, 处理后无废渣, 产出的固体可作为无烟燃料, 其热值在每公斤 5000大 卡以上, 还可根据实际需要, 让物料完全干馏, 产出建筑行业使用的粉料及水泥行业使用 的添加剂。 同时产出用来发电的干馏气体, 热值在每立方米 6000大卡以上。 此工艺通过模 拟工业炉干馏试验; 标准称重试验数据情况下, 每吨城市生活垃圾在完全干馏状态下 (含 水量脱至 20%之内, 并粉碎后成型) , 可产出可燃气 800立方以上, 同时产出焦油 100公 斤以上, 且大部分为轻质焦油。  According to the organic material processing system of the embodiment of the present invention, the organic material is firstly introduced into the organic material dry distillation cracking gasification furnace 100 to perform air dry distillation, that is, the dry distillation gas is obtained by pure oxygen-free dry distillation, and then the dry distillation gas is sequentially introduced. The dry distillation gas washing device and the self-cleaning heat exchange device 300 are subjected to washing purification and treatment, and finally a clean combustible dry distillation gas can be obtained, thereby greatly reducing the environmental impact of the organic material, especially such as dioxins. The production of carcinogens, and through the above-mentioned treatment of organic materials, can also obtain combustible energy, so that the utilization value of organic materials can be maximized. According to the organic material processing system of the present invention, in the case of domestic garbage, compared with the conventionally used incineration garbage disposal method, the gas and solid emissions generated by the same do not cause dioxin and heavy metal pollution, and no treatment is possible. Waste residue, the solid produced can be used as a smokeless fuel. Its calorific value is more than 5,000 kcal per kilogram. The material can be completely retorted according to actual needs, and the powder used in the construction industry and the additives used in the cement industry can be produced. At the same time, the dry distillation gas used for power generation is produced, and the calorific value is more than 6000 kcal per cubic meter. This process simulates industrial furnace retorting test; in the case of standard weighing test data, every ton of municipal solid waste is completely retorted (water content is reduced to 20%, and pulverized and formed), and can produce 800 cubic meters of combustible gas. Above, at the same time, more than 100 kg of tar is produced, and most of them are light tar.
下面参照图 1, 详细描述根据本发明实施例的有机物料干馏裂解气化炉 100。如图 1 所示, 该有机物料干馏裂解气化炉 100包括裂解气化炉体 110、 多个干馏室 120以及加 热装置 130。  Next, an organic material dry distillation cracking gasification furnace 100 according to an embodiment of the present invention will be described in detail with reference to FIG. As shown in Fig. 1, the organic material dry distillation cracking gasification furnace 100 includes a cracking gasification furnace body 110, a plurality of retorting chambers 120, and a heating device 130.
进料口和出气口形成在裂解气化炉体 110的顶部。 参照图 1, 裂解气化炉体 110内 限定出容纳待干馏物料的容纳空间,裂解气化炉体 110的顶部具有进料口以向容纳空间 内供入待干馏的物料,裂解气化炉体 110的顶部具有出气口以将干馏得到的气体通过该 出气口排出。  A feed port and an air outlet are formed at the top of the cracking gasifier body 110. Referring to Figure 1, the cracking gasification furnace body 110 defines an accommodation space for containing the material to be retorted. The top of the cracking gasification furnace body 110 has a feed port for supplying the material to be retorted into the accommodation space, and the gasification furnace body is cracked. The top of the 110 has an air outlet to discharge the gas obtained by the dry distillation through the air outlet.
多个干馏室 120并置设在裂解气化炉体 110内, 且相邻的两个干馏室 120之间通过 隔墙 121间隔开, 每个干馏室 120底部均设有排料口 122。 在图 1的示例中, 多个干馏 室 120彼此平行地设在裂解气化炉体 110的下部, 相邻的干馏室 120之间通过隔墙 121 间隔开, 干馏室 120的顶部敞开以接收从上方落下的物料, 每个干馏室 120的底部均具 有排料口 122 以将干馏得到的固体物质例如无烟燃料或建筑行业使用的粉料以及水泥 行业使用的添加剂等从该排料口 122排出。需要理解的是, 干馏室 120的数量可以根据 实际要求设置, 以具有更好的干馏效果。  A plurality of retorting chambers 120 are juxtaposed in the cracking gasification furnace body 110, and two adjacent retorting chambers 120 are spaced apart by a partition wall 121, and each of the retorting chambers 120 is provided with a discharge port 122 at the bottom. In the example of Fig. 1, a plurality of retorting chambers 120 are disposed in parallel with each other in the lower portion of the cracking gasification furnace body 110, and adjacent retorting chambers 120 are spaced apart by a partition wall 121, and the top of the retorting chamber 120 is opened to receive The material falling above, the bottom of each of the retorting chambers 120 has a discharge port 122 for discharging the solid matter obtained by dry distillation, such as a smokeless fuel or a powder used in the construction industry, and an additive used in the cement industry, etc., from the discharge port 122. . It is to be understood that the number of the dry distillation compartments 120 can be set according to actual requirements to have a better dry distillation effect.
加热装置 130设在多个干馏室 120内以对多个干馏室 120内的物料进行隔绝空气干 馏以产生固体碳质物料和干馏气。例如在图 1的示例中, 每个干馏室 120内均设有加热 装置 130, 加热装置 130分别对每个干馏室 120内的待干馏物料进行隔绝空气干馏, 也 就是说, 待干馏物料例如有机物料在干馏过程中完全隔绝空气干馏, 得到固体碳质物料 和干馏气。 需要理解的是, 干馏室内的温度随有机物料性质不同可以随意调节。 根据本 发明的一个实施例, 加热装置 130可以为表面绝缘的电加热棒。 电加热棒可使用交流或 直流电压电源。 生产过程中, 干馏室 120内的温度可通过加热装置 130进行随意调节。 开 始生产及停止生产的整个过程简单, 工艺全过程可实现自动化控制。 The heating device 130 is disposed in the plurality of retorting chambers 120 to perform air-drying of the materials in the plurality of retorting chambers 120 to produce solid carbonaceous materials and dry distillation gas. For example, in the example of FIG. 1, each of the retorting chambers 120 is provided with a heating device 130, and the heating device 130 separately performs air-drying of the materials to be rectified in each of the retorting chambers 120, that is, the materials to be rectified, such as organic The material is completely isolated from the air retorting during the retorting process to obtain a solid carbonaceous material and a dry distillation gas. It should be understood that the temperature in the retorting chamber can be adjusted as desired depending on the nature of the organic material. According to this In one embodiment of the invention, the heating device 130 can be a surface insulated electric heating rod. The electric heating rod can be powered by an AC or DC voltage source. During the production process, the temperature in the retorting chamber 120 can be arbitrarily adjusted by the heating device 130. The entire process of starting production and stopping production is simple, and the entire process can be automated.
待干馏的物料例如生活垃圾进入有机物料干馏裂解气化炉 100进行干馏, 排出无烟 燃料产品或建筑行业使用的粉料及水泥行业使用的添加剂,同时连续产生干馏气体和焦 油产品, 其中产生的干馏气体可为可燃气体, 该可燃气体可用于内燃式发电机组发电, 也可以代替城市煤气或天然气供用户直接使用。  The material to be retorted, such as domestic garbage, enters the organic material dry distillation cracking gasification furnace 100 for dry distillation, and discharges the smokeless fuel product or the powder used in the construction industry and the additive used in the cement industry, and continuously produces a dry distillation gas and a tar product, wherein the dry distillation is generated. The gas may be a combustible gas, and the combustible gas may be used for generating electricity by an internal combustion type generator set, or may be used instead of city gas or natural gas for direct use by a user.
根据本发明实施例的有机物料干馏裂解气化炉 100, 可对物料例如生活垃圾进行隔 绝空气干馏处理, 干馏得到的气体和固体排出物均不产生二噁英, 且无重金属污染、废 渣, 产出的固体排出物可作为无烟燃料, 无需喷油助燃, 环境友好且成本低。 另外, 该 有机物料干馏裂解气化炉 100使用方便, 开始生产及停止生产过程简单, 工艺全过程可 实现自动化控制。  The organic material dry distillation cracking gasification furnace 100 according to the embodiment of the present invention can perform air-drying treatment on materials such as domestic garbage, and does not generate dioxins in gas and solid discharges obtained by dry distillation, and has no heavy metal pollution and waste residue. The solid effluent can be used as a smokeless fuel, without the need for fuel injection, environmentally friendly and low cost. In addition, the organic material dry distillation cracking gasification furnace 100 is convenient to use, and the production process is stopped and the production process is simple, and the entire process can be automated.
在本发明的一个实施例中,多个干馏室 120在水平方向并置设置,且每个干馏室 120 沿上下方向延伸, 如图 1 所示, 有机物料干馏裂解气化炉 100还包括: 顶部料仓 141 和密封式自动给料装置 142。  In one embodiment of the present invention, the plurality of retorting chambers 120 are juxtaposed in the horizontal direction, and each of the retorting chambers 120 extends in the up and down direction. As shown in FIG. 1, the organic material pyrolysis cracking gasification furnace 100 further includes: Silo 141 and sealed automatic feeder 142.
顶部料仓 141的顶部敞开,顶部料仓 141的底部与裂解气化炉体 110的进料口连通。 例如在图 1的示例中, 顶部料仓 141设在裂解气化炉体 110的上方, 顶部料仓 141的顶 部敞开以将待干馏的物料从顶部料仓 141的顶部供入,顶部料仓 141的底部与裂解气化 炉体 110的进料口相连通,以将顶部料仓 141内的物料通过该进料口供入裂解气化炉体 110内, 例如顶部料仓 141形成为漏斗形。 当然, 本发明不限于此, 在本发明的其它示 例中, 顶部料仓 141还可形成为圆柱体形、 椭圆柱体形、 长圆柱体形或棱柱体形等。  The top of the top bin 141 is open, and the bottom of the top bin 141 is in communication with the feed port of the cracking gasifier body 110. For example, in the example of FIG. 1, the top silo 141 is disposed above the cracking gasifier body 110, and the top of the top silo 141 is open to feed the material to be retorted from the top of the top silo 141, and the top silo 141 The bottom portion communicates with the feed port of the cracking gasification furnace body 110 to feed the material in the top silo 141 into the cracking gasification furnace body 110 through the feed port, for example, the top silo 141 is formed into a funnel shape. Of course, the present invention is not limited thereto, and in other examples of the present invention, the top silo 141 may be formed in a cylindrical shape, an elliptical cylinder shape, a long cylindrical shape or a prismatic shape, or the like.
参照图 1, 密封式自动给料装置 142设在顶部料仓 141 的底部与裂解气化炉体 110 的进料口之间以隔绝空气地控制顶部料仓 141内的物料供入裂解气化炉体 110内,由此 空气不会进入到裂解气化炉体 110内。在图 1的示例中, 密封式自动给料装置 142为设 在顶部料仓 141的底部与裂解气化炉体 110的进料口之间的管路上的阀。进一步地, 密 封式自动给料装置 142为电动阀。  Referring to Fig. 1, a sealed automatic feeding device 142 is provided between the bottom of the top silo 141 and the feed port of the cracking gasification furnace body 110 to control the material in the top silo 141 to be supplied to the cracking gasifier by means of air isolation. In the body 110, air does not enter the cracking gasifier body 110. In the example of Fig. 1, the sealed automatic feeder 142 is a valve provided on the line between the bottom of the top silo 141 and the feed port of the cracking gasifier body 110. Further, the sealed automatic feeder 142 is an electric valve.
进一步地,裂解气化炉体 110的进料口处进一步设有用于分配物料的分配通道 150。 参照图 1, 分配通道 150设在顶部料仓 141的底部和炉体的顶部之间, 以分配供入炉体 内的物料。  Further, a distribution passage 150 for dispensing material is further provided at the feed port of the cracking gasifier body 110. Referring to Figure 1, a distribution passage 150 is provided between the bottom of the top bin 141 and the top of the furnace body to distribute the material supplied to the furnace body.
具体地, 根据本发明的一个实施例, 分配通道 150形成为倒 Y形, 且分配通道 150 包括彼此连通的上通道 151、 第一下通道 153和第二下通道 152。 其中上通道 151的顶 端与顶部料仓 141的底部连通,且第一下通道 153和第二下通道 152的底部分别通向裂 解气化炉体 110内。  Specifically, according to an embodiment of the present invention, the distribution passage 150 is formed in an inverted Y shape, and the distribution passage 150 includes an upper passage 151, a first lower passage 153, and a second lower passage 152 that communicate with each other. The top end of the upper passage 151 communicates with the bottom of the upper silo 141, and the bottoms of the first lower passage 153 and the second lower passage 152 lead into the split gasification furnace body 110, respectively.
例如在图 1的示例中, 上通道 151沿上下方向延伸, 且上通道 151的顶部与顶部料 仓 141 的底部相连通, 上通道 151 的底部分别与第一下通道 153 的顶部和第二下通道 152的顶部相连通, 具体地, 第一下通道 153先斜向左向下延伸、 再竖直向下延伸, 第 二下通道 152先斜向右向下、再竖直向下延伸, 第一下通道 153和第二下通道 152的底 部分别与裂解气化炉体 110的顶部相连且与裂解气化炉体 110的容纳空间相通,以将顶 部料仓 141内的待干馏物料通入裂解气化炉体 110内。 For example, in the example of FIG. 1, the upper passage 151 extends in the up and down direction, and the top of the upper passage 151 communicates with the bottom of the upper silo 141, and the bottom of the upper passage 151 is respectively connected to the top and the second lower of the first lower passage 153, respectively. The top of the channel 152 is in communication. Specifically, the first lower channel 153 extends obliquely to the left and then extends vertically downward. The second lower passage 152 extends obliquely to the right and then vertically downward, and the bottoms of the first lower passage 153 and the second lower passage 152 are respectively connected to the top of the cracking gasification furnace body 110 and to the cracking gasification furnace body 110. The accommodation space is communicated to pass the material to be retorted in the top silo 141 into the cracking gasifier body 110.
在本发明的一个实施例中, 有机物料干馏裂解气化炉 100 进一步包括: 布料装置 160, 布料装置 160设在进料口下方以对进料口供入的物料进行分布。 参照图 1和图 2, 布料装置 160设在裂解气化炉体 110的容纳空间内且位于容纳空间的上方,以将从顶部 料仓 141供入的物料均匀地分布到下方的多个干馏室 120内。  In one embodiment of the present invention, the organic material pyrolysis cracking gasification furnace 100 further includes: a distribution device 160, the distribution device 160 being disposed below the feed port to distribute the material supplied to the feed port. Referring to Figures 1 and 2, a distributing device 160 is disposed in the accommodating space of the cracking gasification furnace body 110 and above the accommodating space to uniformly distribute the material supplied from the top silo 141 to the plurality of retorting chambers below 120 inside.
进一步地,如图 1和图 2所示,布料装置 160包括水平支撑件 161和多个挡料件 162。 水平支撑件 161沿裂解气化炉体 110的纵向延伸。  Further, as shown in Figures 1 and 2, the drape device 160 includes a horizontal support member 161 and a plurality of retaining members 162. The horizontal support member 161 extends in the longitudinal direction of the cracking gasifier body 110.
每个挡料件 162的一端连接在水平支撑件 161上, 且每个挡料件 162的另一端朝向 裂解气化炉体 110的内侧壁延伸。 参照图 1和图 2, 多个挡料件 162彼此间隔开设置, 且每个挡料件 162均从水平支撑件 161的一侧壁面朝向裂解气化炉体 110的内侧壁的方 向延伸, 需要理解的是, 挡料件 162的远离水平支撑件 161的一端可尽量靠近裂解气化 炉体 110的内壁, 由此当有机物料分别从下通道 153、 152落下时撞击在水平支撑件 161 和挡料件 162上, 从而产生更好的布料效果。  One end of each of the retaining members 162 is attached to the horizontal support member 161, and the other end of each of the retaining members 162 extends toward the inner side wall of the cracking gasifier body 110. Referring to FIGS. 1 and 2, a plurality of retaining members 162 are spaced apart from each other, and each of the retaining members 162 extends from a side wall surface of the horizontal support member 161 toward the inner side wall of the cracking gasifier body 110, requiring It is understood that the end of the retaining member 162 remote from the horizontal support member 161 can be as close as possible to the inner wall of the cracking gasification furnace body 110, thereby striking the horizontal support member 161 and the block when the organic material falls from the lower passages 153, 152, respectively. On the material member 162, a better cloth effect is produced.
进一步地, 多个挡料件 162包括多个第一挡料件和多个第二挡料件, 多个第一挡料 件和多个第二挡料件分别沿水平支撑件 161的长度方向彼此间隔开,且多个第一挡料件 和多个第二挡料件在水平支撑件 161的宽度方向上间隔开预定距离。  Further, the plurality of retaining members 162 include a plurality of first retaining members and a plurality of second retaining members, and the plurality of first retaining members and the plurality of second retaining members are respectively along the length of the horizontal supporting member 161 The plurality of first and second plurality of members are spaced apart from each other by a predetermined distance in the width direction of the horizontal support 161.
在本发明的其中一个示例中, 多个第一挡料件和多个第二挡料件在水平支撑件 161 的长度方向上分别一一对应, 如图 2所示。 当然, 本发明不限于此, 在本发明的另一些 示例中,多个第一挡料件和多个第二挡料件还可在水平支撑件 161的长度方向上交错布 置 (图未示出) 。  In one of the examples of the present invention, the plurality of first retaining members and the plurality of second retaining members are respectively in one-to-one correspondence in the longitudinal direction of the horizontal support member 161, as shown in FIG. Of course, the present invention is not limited thereto, and in other examples of the present invention, the plurality of first barrier members and the plurality of second barrier members may also be staggered in the longitudinal direction of the horizontal support member 161 (not shown) ).
进一步地, 例如在图 1和图 2的示例中, 挡料件 162沿横向延伸, 此时挡料件 162 与水平支撑件 161大致垂直, 也就是说, 水平支撑件 161与每个挡料件 162之间的夹角 大致呈 90°。 然而, 在本发明的另一些示例中, 挡料件 162还可倾斜地连接在水平支撑 件 161上,此时水平支撑件 161与每个挡料件 162之间的夹角大致为 0°~90°或 90°~180° 之间, 这里, 需要说明的是, 水平支撑件 161与每个挡料件 162之间的夹角不包括 90°。  Further, for example, in the examples of FIGS. 1 and 2, the retaining member 162 extends in the lateral direction, at which time the retaining member 162 is substantially perpendicular to the horizontal support member 161, that is, the horizontal support member 161 and each of the retaining members The angle between 162 is approximately 90°. However, in other examples of the present invention, the retaining member 162 may also be obliquely coupled to the horizontal support member 161, in which case the angle between the horizontal support member 161 and each of the retaining members 162 is approximately 0°. Between 90° or 90°~180°, it should be noted that the angle between the horizontal support member 161 and each of the retaining members 162 does not include 90°.
进一步地, 多个挡料件 162均匀分布在水平支撑件 161的横向两侧。 换言之, 如图 1和图 2所示, 在水平支撑件 161的长度方向上彼此相邻的挡料件 162之间相互间隔开 的距离大致相等。  Further, a plurality of retaining members 162 are evenly distributed on both lateral sides of the horizontal support member 161. In other words, as shown in Figs. 1 and 2, the stopper members 162 adjacent to each other in the longitudinal direction of the horizontal support member 161 are spaced apart from each other by substantially the same distance.
在本发明的一个示例中, 水平支撑件 161和挡料件 162的形状相同, 具体地, 如图 2所示, 水平支撑件 161和挡料件 162中的每一个均包括在横截面上对称设置的第一板 和第二板, 第一板和第二板上端连接且第一板和第二板之间形成 30-180度的夹角。  In one example of the present invention, the horizontal support member 161 and the stopper member 162 have the same shape. Specifically, as shown in FIG. 2, each of the horizontal support member 161 and the stopper member 162 includes a symmetry in a cross section. The first plate and the second plate are disposed, the first plate and the second plate end are connected and an angle of 30-180 degrees is formed between the first plate and the second plate.
进一步地, 所述水平支撑件 161上固定设置有竖向延伸的通气管 163, 所述通气管 163形成有与所述裂解气化炉体的内部相连通的通气通道 1631, 所述出气口 1632形成 在所述通气通道 1631的出口端。 干馏后产生的干馏气体经由通气管 163排出, 干馏气 体的成分可包括甲烷、 氢气、 碳氢化合物、 一氧化碳、 二氧化碳、 氮气等。 当然, 本发 明不限于此, 在本发明的其它示例中, 水平支撑件 161上还可设置有多个通气管 163, 且通过通气管 163内所成的通气通道 1631而将干馏气体汇集至所述出气口 1632 (图未 示出) 。 Further, the horizontal support member 161 is fixedly disposed with a vertically extending vent pipe 163, and the vent pipe 163 is formed with a venting passage 1631 communicating with the interior of the cracking gasification furnace body, and the air outlet 1632 Formed at the outlet end of the venting passage 1631. The dry distillation gas generated after the dry distillation is discharged through the vent pipe 163, the dry distillation gas The constituents of the body may include methane, hydrogen, hydrocarbons, carbon monoxide, carbon dioxide, nitrogen, and the like. Of course, the present invention is not limited thereto. In other examples of the present invention, the horizontal support member 161 may be provided with a plurality of vent pipes 163, and the dry gas is collected through the vent passages 1631 formed in the vent pipe 163. The port 1632 (not shown) is described.
在本发明的其中一个实施例中, 加热装置 130为电加热器例如电加热棒, 该电加热 棒可使用交流或直流电压电源以对待干馏的物料进行隔绝空气干馏以产生高温热气体。 具体地, 加热装置 130包括电加热丝和套设在其外的绝缘层。 由于该方式产出气体热值 较高, 例如生活垃圾每方气热值在 6000大卡以上, 气量较大, 例如每吨产气 800立方 以上, 每加工一吨生活垃圾, 电加热器例如电加热棒所消耗电能只占每吨产气量产生热 值的一小部分, 因此运行成本较低。 需要理解的是, 加热装置 130还可采用其他类型的 电加热器, 以获得不同的加热效果。  In one embodiment of the invention, the heating device 130 is an electric heater, such as an electric heating rod, which can use an alternating or direct current voltage source to insulate the material to be retorted from the air to produce a high temperature hot gas. Specifically, the heating device 130 includes an electric heating wire and an insulating layer sleeved thereover. Because of the high calorific value of the gas produced in this way, for example, the gas calorific value of domestic garbage is more than 6000 kcal, and the gas volume is relatively large, for example, 800 cubic meters per ton of gas produced, and one ton of domestic garbage is processed, and electric heaters such as electricity The power consumed by the heating rod only accounts for a small fraction of the calorific value per ton of gas produced, so the operating cost is low. It is to be understood that the heating device 130 can also employ other types of electric heaters to achieve different heating effects.
在本发明的一个实施例中, 有机物料干馏裂解气化炉 100进一步包括: 多个自动密 封排料装置 170, 多个自动密封排料装置 170分别设在多个干馏室 120的排料口 122处 以根据需要自动打开和关闭排料口 122。 如图 1所示, 多个自动密封排料装置 170分别 设在多个干馏室 120的底部, 当自动密封排料装置 170处于打开状态时, 裂解气化炉体 110内干馏得到的固体物质可经由排料口 122排出且保持干馏室内部的空气隔离。 自动 密封排料装置 170的具体构造在本领域很容易获得, 在此对其结构不在进行详细描述。  In one embodiment of the present invention, the organic material pyrolysis cracking gasification furnace 100 further includes: a plurality of automatic sealing discharge devices 170, and a plurality of automatic sealing discharge devices 170 are respectively disposed at the discharge ports 122 of the plurality of retorting chambers 120 The discharge port 122 is automatically opened and closed as needed. As shown in FIG. 1, a plurality of automatic sealing and discharging devices 170 are respectively disposed at the bottoms of the plurality of retorting chambers 120. When the automatic sealing and discharging device 170 is in an open state, the solid matter obtained by retorting in the cracking gasification furnace body 110 can be The air is discharged through the discharge port 122 and maintained inside the dry distillation chamber. The specific construction of the automatic seal discharge device 170 is readily available in the art, and its structure will not be described in detail herein.
进一步地, 参照图 1, 有机物料干馏裂解气化炉 100还包括密封排料仓 180和链式 排料装置。密封排料仓 180设在裂解气化炉体 110的底部, 且密封排料仓 180与裂解气 化炉体 110内部连通, 其中多个干馏室 120的底部伸入到密封排料仓 180内, 干馏得到 的固体物质经由排料口 122排出后落入密封排料仓 180内。  Further, referring to Fig. 1, the organic material dry distillation cracking gasification furnace 100 further includes a sealed discharge bin 180 and a chain discharge device. The sealed discharge bin 180 is disposed at the bottom of the cracking gasification furnace body 110, and the sealed discharge silo 180 communicates with the interior of the cracking gasification furnace body 110, wherein the bottoms of the plurality of retorting chambers 120 extend into the sealed discharge silo 180, The solid matter obtained by the dry distillation is discharged through the discharge port 122 and falls into the sealed discharge bin 180.
链式排料装置 (图未示出) 设在密封排料仓 180内以接收自动密封排料装置 170排 出的物料并排出。  A chain discharge device (not shown) is provided in the sealed discharge bin 180 to receive and discharge the material discharged from the automatic sealing discharge device 170.
进一步地,有机物料干馏裂解气化炉 100还包括: 炉体支撑架 190, 炉体支撑架 190 设在炉体下部的外侧壁上以对炉体进行支撑。 例如在图 1 的示例中, 炉体支撑架 190 设在炉体的下部, 且位于密封排料仓 180的上方。  Further, the organic material dry distillation cracking gasification furnace 100 further includes: a furnace body support frame 190, and a furnace body support frame 190 is disposed on an outer side wall of the lower portion of the furnace body to support the furnace body. For example, in the example of Fig. 1, the furnace support frame 190 is disposed at a lower portion of the furnace body and above the sealed discharge bin 180.
有机物料干馏裂解气化炉 100的工作过程如下: 待干馏的物料连续进入有机物料干 馏裂解气化炉 100内, 遇到由底部上升来的高温热气进行逆向交换, 除去物料外部携带 的水分, 物料继续下行进入下方的多个干馏室 120 内分别进行干燥及干馏, 由干馏室 120内的电加热棒提供连续干馏热源, 之后干馏得到的固体物质例如无烟燃料或建筑行 业使用的粉料及水泥行业使用的添加剂等通过裂解气化炉体 110 底部的自动密封排料 装置 170排出, 干馏得到的气体经由裂解气化炉体 110上方的通气管 163排出。  The working process of the organic material dry distillation pyrolysis gasification furnace 100 is as follows: The material to be retorted continuously enters the organic material dry distillation pyrolysis gasification furnace 100, and encounters the high temperature hot gas rising from the bottom for reverse exchange, and removes the moisture carried by the material outside, the material Continue to descend into the plurality of retorting chambers 120 below to perform drying and dry distillation, and provide a continuous retorting heat source from the electric heating rod in the retorting chamber 120, and then dry distillation to obtain solid materials such as smokeless fuel or powder used in the construction industry and the cement industry. The additive or the like used is discharged through the automatic sealing discharge device 170 at the bottom of the cracking gasification furnace body 110, and the gas obtained by the dry distillation is discharged through the vent pipe 163 above the cracking gasification furnace body 110.
在本发明的一些实施例中, 有机物料处理系统可以还包括初级筛分设备 (图未示 出), 初级筛分设备连接在有机物料干馏裂解气化炉 100的上游以对待处理的有机物料 进行筛分。  In some embodiments of the present invention, the organic material processing system may further include a primary screening device (not shown) connected to the upstream of the organic material pyrolysis cracking gasifier 100 to treat the organic material to be treated. Screening.
具体地, 该初级筛分设备可以包括条形筛 (图未示出) , 条形筛用于筛除待处理的 有机物料中的一部分重杂质。 具体地, 使用条形筛可以出去以金属为主的少量重杂质。 在本发明的一些实施例中, 有机物料处理系统还包括用于对有机物料进行脱水的脱 水装置(图未示出),脱水装置设在初级筛分设备和有机物料干馏裂解气化炉 100之间。 具体地, 经过初级筛分设备筛除后的杂质可以在脱水装置中进行脱水处理。 Specifically, the primary screening apparatus may include a strip screen (not shown) for screening the to-be-processed A part of the organic material is heavy. Specifically, a strip sieve can be used to remove a small amount of heavy impurities mainly composed of a metal. In some embodiments of the present invention, the organic material processing system further includes a dehydration device (not shown) for dehydrating the organic material, and the dehydration device is disposed in the primary screening device and the organic material dry distillation pyrolysis gasifier 100. between. Specifically, impurities removed by the primary screening apparatus may be subjected to dehydration treatment in a dewatering apparatus.
在本发明的一些实施例中, 有机物料处理系统还包括成型设备 (图未示出) , 成型 设备设在脱水装置和有机物料干馏裂解气化炉 100 之间以将脱水后的有机物料混合成 型。  In some embodiments of the present invention, the organic material processing system further includes a molding apparatus (not shown), and the molding apparatus is disposed between the dewatering apparatus and the organic material pyrolysis cracking gasification furnace 100 to mix and mix the dehydrated organic materials. .
如图 3所示, 在本发明的一些实施例中, 干馏气洗涤设备可以包括初级干馏气洗涤 塔 210。 具体地, 如图 3所示, 初级干馏气洗涤塔 210可以包括第一塔体 211和水封箱 212。  As shown in FIG. 3, in some embodiments of the invention, the dry gas scrubbing apparatus may include a primary dry gas scrubber 210. Specifically, as shown in FIG. 3, the primary dry gas scrubbing column 210 may include a first column body 211 and a water seal box 212.
其中, 第一塔体 211的上部具有第一干馏气入口 2111, 经过有机物料干馏裂解气化 炉 100产生的干馏气, 从有机物料干馏裂解气化炉 100的出气口排出后, 可以经由该第 一干馏气入口 2111进入到第一塔体 211 内进行洗涤。 且第一塔体 211的顶部具有第一 循环水入口 2112, 值得理解的是, 该第一循环水入口 2112位于第一干馏气入口 2111 上方,以使从第一干馏气入口 2111进入的干馏气,经与从其上方的第一循环水入口 2112 流入的循环水混合, 从而完成洗涤。初级干馏气洗涤塔 210可以除去干馏气中的大部分 灰尘、 重质油等。  Wherein, the upper portion of the first tower body 211 has a first dry distillation gas inlet 2111, and the dry distillation gas generated by the organic material dry distillation cracking gasification furnace 100 is discharged from the gas outlet of the organic material pyrolysis cracking gasification furnace 100, A dry distillation inlet 2111 enters the first column body 211 for washing. And the top of the first tower body 211 has a first circulating water inlet 2112. It is understood that the first circulating water inlet 2112 is located above the first dry distillation gas inlet 2111 to allow the dry distillation gas entering from the first dry distillation inlet 2111. The washing is completed by mixing with circulating water flowing in from the first circulating water inlet 2112 above it. The primary dry gas scrubber 210 can remove most of the dust, heavy oil, and the like in the dry distillation gas.
如图 3所示, 第一塔体 211的中部可以设有第一干馏气出口 2113, 在第一塔体 211 内经过洗涤的干馏气, 可以从该第一干馏气出口 2113排出并继续进行下游的工序。 第 一塔体 211 的下部设有水油入口 2114, 第一干馏气入口 2111与出气口 1632相连通。 经过有机物料干馏裂解气化炉 100产生的干馏气在第一塔体 211内洗涤后,会产生水油 混合液体,该混合液可以从该水油入口 2114进入到位于第一塔体 211下部的水封箱 212 中, 即水封箱 212与第一塔体 211通过该水油入口 2114进行连通, 其中, 水封箱 212 的上部形成有第一焦油溢流口 2121, 当水油混合液体流入到水封箱 212 内、 并且液面 缓慢上升到第一焦油溢流口 2121时,水油混合液可以从该第一焦油溢流口 2121溢出并 可对其进行收集,以免过多的水油混合液在该水封箱 212内储存过多而从水油入口 2114 回流至第一塔体 211内。  As shown in FIG. 3, a first dry distillation gas outlet 2113 may be disposed in a middle portion of the first column body 211, and a dry distillation gas that has been washed in the first column body 211 may be discharged from the first dry distillation gas outlet 2113 and continue downstream. Process. The lower portion of the first tower body 211 is provided with a water-oil inlet 2114, and the first dry distillation gas inlet 2111 is in communication with the gas outlet port 1632. After the dry distillation gas generated by the organic material dry distillation pyrolysis gasification furnace 100 is washed in the first column body 211, a water-oil mixed liquid is generated, and the mixed liquid can enter from the water oil inlet 2114 to the lower portion of the first tower body 211. In the water seal box 212, that is, the water seal box 212 communicates with the first tower body 211 through the water oil inlet 2114, wherein the upper portion of the water seal box 212 is formed with a first tar overflow port 2121, when the water and oil mixed liquid flows in When the water seal box 212 is inside and the liquid level slowly rises to the first tar overflow port 2121, the water-oil mixture can overflow from the first tar overflow port 2121. and can be collected to avoid excessive water oil. The mixed liquid is stored too much in the water seal box 212 and is returned from the water oil inlet 2114 to the first tower body 211.
根据本发明的一个实施例, 如图 3所示, 初级干馏气洗涤塔 210还可以设有水分配 盒 213。 该水分配盒 213可以设在第一塔体 211的顶部, 且第一循环水入口 2112设在 水分配盒 213上。 具体地, 该第一循环水入口 2112可以设在水分配盒 213的顶部, 水 分配盒 213的底壁或侧壁上可以设置有多个水分配口, 从第一循环水入口 2112流入的 循环水, 可以从多个水分配口流出, 由此, 循环水可以从多个方向流向第一塔体 211 内部对干馏气进行清洗, 换言之, 在第一塔体 211的顶部设置水分配盒 213, 从而可以 对循环水进行均匀地分配, 提高循环水与干馏气的接触面积, 清洗更加均匀。  According to an embodiment of the present invention, as shown in FIG. 3, the primary dry gas scrubbing column 210 may also be provided with a water distribution cartridge 213. The water distribution box 213 may be disposed at the top of the first tower body 211, and the first circulating water inlet 2112 is disposed on the water distribution box 213. Specifically, the first circulating water inlet 2112 may be disposed at the top of the water distribution box 213, and a plurality of water distribution ports may be disposed on the bottom wall or the side wall of the water distribution box 213, and the circulation from the first circulating water inlet 2112 The water may flow out from the plurality of water distribution ports, whereby the circulating water may flow from the plurality of directions to the inside of the first tower body 211 to clean the dry distillation gas. In other words, the water distribution box 213 is disposed at the top of the first tower body 211, Therefore, the circulating water can be uniformly distributed, and the contact area between the circulating water and the dry distillation gas can be increased, and the cleaning can be more uniform.
在本发明的一些可选实施例中, 初级干馏气洗涤塔 210还可以包括多个第一小文氏 管 214、 多个第一水喷洒管 215和第二大文氏管 216。 具体地, 多个第一小文氏管 214、 多个第一水喷洒管 215和第二大文氏管 216可以均设在第一塔体 211内。 In some alternative embodiments of the invention, the primary dry gas scrubber 210 may also include a plurality of first small venturis 214, a plurality of first water spray tubes 215, and a second large venturi tube 216. Specifically, a plurality of first small venturis 214, A plurality of first water spray tubes 215 and second large venturi tubes 216 may be disposed within the first tower body 211.
其中,如图 3所示,多个第一小文氏管 214可以并置设置并且每个第一小文氏管 214 沿竖向方向延伸, 多个第一小文氏管 214的顶端可以低于第一干馏气入口 2111。 进一 步地, 每个第一水喷洒管 215的一端 (例如图 3所示的上端)与水分配盒 213连接, 具 体地, 每个第一水喷洒管 215上端可以分别连接在水分配盒 213上的多个水分配口上, 且每个第一水喷洒管 215另一端(例如图 3所示的下端)可以伸入相应的第一小文氏管 214 内以便对从第一干馏气入口 2111进入的干馏气进行冲洗。 也就是说, 多个第一水 喷洒管 215与多个第一小文氏管 214—一对应的设置, 这样, 从第一干馏气入口 2111 进入的干馏气, 可以分别进入到多个并置设置的第一小文氏管 214内, 并且在每个第一 小文氏管 214内的第一水喷洒管 215的喷洒下进行冲洗。从第一小文氏管 214流出的洗 涤液在第二大文氏管 216处汇集, 其中, 第二大文氏管 216可以位于多个第一小文氏管 214下方, 从多个第一小文氏管 214中分别冲洗后的干馏气, 可以在第二大文氏管 216 中进行汇集并向第一塔体 211的下部流动。  Wherein, as shown in FIG. 3, a plurality of first small venturis 214 may be juxtaposed and each first small venturi 214 extends in a vertical direction, and the top ends of the plurality of first small venturis 214 may be low. At the first dry distillation gas inlet 2111. Further, one end of each of the first water spray pipes 215 (for example, the upper end shown in FIG. 3) is connected to the water distribution box 213. Specifically, the upper ends of each of the first water spray pipes 215 may be respectively connected to the water distribution box 213. And a plurality of water distribution ports, and the other end of each of the first water spray pipes 215 (for example, the lower end shown in FIG. 3) may extend into the corresponding first small venturi 214 for entering from the first dry gas inlet 2111. The dry distillation gas is washed. That is, the plurality of first water spray pipes 215 are disposed corresponding to the plurality of first small venturi pipes 214, such that the dry distillation gas entering from the first dry distillation gas inlet 2111 can enter multiple juxtapositions respectively. The first small venturi 214 is disposed and flushed under the spray of the first water spray tube 215 within each of the first small venturis 214. The scrubbing fluid flowing from the first small venturi 214 is collected at a second largest venturi 216, wherein the second largest venturi 216 can be located below the plurality of first small venturis 214, from the plurality of first The dry distillation gas separately washed in the small venturi 214 can be collected in the second large venturi 216 and flowed to the lower portion of the first tower body 211.
在本发明的一些实施例中, 干馏气洗涤设备还可以包括二级干馏气洗涤塔 220, 如 图 4所示。 二级干馏气洗涤塔 220可以设在初级干馏气洗涤塔 210的下游。  In some embodiments of the invention, the dry gas scrubbing unit may also include a secondary dry gas scrubbing column 220, as shown in FIG. The secondary dry distillation scrubber 220 can be located downstream of the primary dry scrubber scrubber 210.
具体地如图 4所示, 二级干馏气洗涤塔 220包括第二塔体 221、 第二水喷洒管 222 和多个分配换热塔盘 223。第二塔体 221的下部具有第二干馏气入口 2211, 从初级干馏 气洗涤塔 210的第一干馏气出口 2113排出的干馏气可以从第二干馏气入口 2211进入到 二级干馏气洗涤塔内进行二次洗涤。 第二塔体 221 的顶部可以设有第二干馏气出口 2212,经过二级干馏气洗涤塔 220洗涤后的干馏气可以从该第二干馏气出口 2212排出, 并继续进行下游的工序。其中, 二级干馏气洗涤塔 220可以从除去干馏气中的轻质油以 及不利于燃烧的洗涤液体。  Specifically, as shown in FIG. 4, the secondary dry gas scrubbing column 220 includes a second column body 221, a second water spray pipe 222, and a plurality of distribution heat exchange trays 223. The lower portion of the second column body 221 has a second dry distillation gas inlet 2211, and the dry distillation gas discharged from the first dry distillation gas outlet 2113 of the primary dry distillation gas scrubbing column 210 can enter the secondary dry distillation gas washing column from the second dry distillation gas inlet 2211. Perform a second wash. A second dry distillation gas outlet 2212 may be disposed at the top of the second column body 221, and the dry distillation gas washed by the secondary dry distillation scrubber 220 may be discharged from the second dry distillation gas outlet 2212 and continue the downstream process. Among them, the secondary dry distillation scrubber 220 can remove light oil from the dry distillation gas and washing liquid which is not favorable for combustion.
可选地, 如图 4所示, 第二干馏气入口 2211连接有干馏气管 226, 干馏气管 226 的另一端向上延伸至高出第二塔体 221的顶部且与第一干馏气出口 2113相连通。这样, 干馏气从初级干馏气洗涤塔 210排出后, 可以从干馏气管 226流入到第二塔体 221内, 由此可以使进入到第二塔内的干馏气首先流过一段管路进行冷却, 提高清洗效果。  Optionally, as shown in FIG. 4, the second dry distillation gas inlet 2211 is connected to a dry distillation gas pipe 226, and the other end of the dry distillation gas pipe 226 extends upward to be higher than the top of the second gasification body 221 and communicates with the first dry distillation gas outlet 2113. Thus, after the dry distillation gas is discharged from the primary dry distillation scrubber 210, it can flow from the dry distillation gas pipe 226 into the second column body 221, whereby the dry distillation gas entering the second column can be first flowed through a section of the pipeline for cooling. Improve the cleaning effect.
其中, 第二水喷洒管 222可以从第二塔体 221的中部伸入第二塔体 221内, 循环水 可以从该第二水喷洒管 222流入并喷洒到第二塔体 221中。 有利地, 第二水喷洒管 222 可以是多个且间隔设置, 并且每个第二水喷洒管 222 上可以设有多个间隔开的水喷洒 口, 由此可以使循环水更加均与地喷洒到第二塔内, 进而可以提高对干馏气的冲洗的均 匀性。  The second water spray pipe 222 may extend from the middle of the second tower body 221 into the second tower body 221, and the circulating water may flow from the second water spray pipe 222 and be sprayed into the second tower body 221. Advantageously, the second water spray pipe 222 may be plural and spaced apart, and each of the second water spray pipes 222 may be provided with a plurality of spaced water spray ports, thereby allowing the circulating water to be sprayed more uniformly. Into the second column, the uniformity of the flushing of the dry distillation gas can be further improved.
如图 4所示, 多个分配换热塔盘 223可以沿第二塔体 221的径向设置且沿上下方向 彼此间隔开。 换言之, 每个分配换热塔盘 223可以沿第二塔体 221的径向设置, 且多个 分配换热塔盘 223可以分别沿上下方向彼此间隔开。这里值得说明的是, 干馏气的成分 复杂多样, 每个成分的气体的密度不同, 由此会导致在第二塔体 221内, 密度小的气体 成分会快速地上升到第二塔体 221顶部, 而密度大的气体成分相对上升的速度较慢, 为 了使多成分的气体能够混合均匀地排出第二塔体 221, 由此可以沿第二塔体 221的径向 方向设置分配换热塔盘 223, 由此分配换热塔盘 223可以对快速上升的气体起到抵挡的 作用, 多成分气体可以在分配换热塔盘 223的下方进行混合后再继续上升。 进一步地, 通过设置多个沿上下方向设置多个分配换热塔盘 223, 从而可以多成分气体经过多次混 合, 最后再从第二干馏气出口 2212排出。 As shown in FIG. 4, a plurality of distribution heat exchange trays 223 may be disposed along the radial direction of the second tower body 221 and spaced apart from each other in the up and down direction. In other words, each of the distribution heat exchange trays 223 may be disposed along the radial direction of the second tower body 221, and the plurality of distribution heat exchange trays 223 may be spaced apart from each other in the up and down direction, respectively. It is worth noting here that the composition of the dry distillation gas is complex and diverse, and the density of the gas of each component is different, thereby causing the gas component having a small density to rapidly rise to the top of the second tower body 221 in the second tower body 221. , while the density of gas components rises relatively slowly, The multi-component gas can be uniformly and uniformly discharged into the second tower body 221, whereby the heat exchange tray 223 can be disposed along the radial direction of the second tower body 221, whereby the heat exchange tray 223 can be quickly raised. The gas acts as a barrier, and the multi-component gas can continue to rise after being mixed under the distribution heat exchange tray 223. Further, by providing a plurality of distribution heat exchange trays 223 in the vertical direction, the multi-component gas can be mixed a plurality of times and finally discharged from the second dry distillation gas outlet 2212.
可选地, 二级干馏气洗涤塔 220还可以包括水封筒 224和洗涤液排液管 225。 如图 4所示, 水封筒 224的上部具有第二焦油溢流口 2241, 洗涤液排液管 225的一端(例如 图 4中的上端) 与第二塔体 221的下部连通, 且洗涤液排液管 225的第二端 (例如图 4 中的下端)伸入到水封筒 224内的下部, 水封筒 224的下端低于第二塔体 221的下端以 将第二塔体 221内的冷凝水排出到水封筒 224内。 并且通过设置第二焦油溢流口 2241, 从而可以使汇集到水封筒 224内一定程度后, 即液面超过第二焦油溢流口 2241时, 洗 涤液可以从该第二焦油溢流口 2241排出并可以对其进行收集, 以免洗涤液从洗涤液排 液管 225逆流回到第二塔体 221内。  Alternatively, the secondary dry scrubber scrubber 220 may also include a water seal cartridge 224 and a wash liquor drain 225. As shown in FIG. 4, the upper portion of the water seal cylinder 224 has a second tar overflow port 2241, and one end of the wash liquid drain pipe 225 (for example, the upper end in FIG. 4) communicates with the lower portion of the second tower body 221, and the washing liquid drain The second end of the liquid pipe 225 (for example, the lower end in FIG. 4) projects into the lower portion of the water seal cylinder 224, and the lower end of the water seal cylinder 224 is lower than the lower end of the second tower body 221 to condense water in the second tower body 221. It is discharged into the water seal cylinder 224. And by providing the second tar overflow port 2241, the washing liquid can be discharged from the second tar overflow port 2241 after being collected into the water seal cylinder 224 to a certain extent, that is, when the liquid level exceeds the second tar overflow port 2241. It can also be collected to prevent the washing liquid from flowing back from the washing liquid drain pipe 225 back into the second column body 221.
如图 4所示, 在本发明的一个优选示例中, 第二塔体 221的下部还可以设有清扫口 2213, 清扫口 2213低于洗涤液排液管 225的一端。 通过设置该清扫口 2213, 从而, 操 作人员可以从该清扫口 2213处进行杂质的清理,方便杂质或污染物沉积到第二塔体 221 底部, 甚至堵塞洗涤液排液管 225。  As shown in Fig. 4, in a preferred example of the present invention, the lower portion of the second tower body 221 may further be provided with a sweeping port 2213 which is lower than one end of the washing liquid draining pipe 225. By providing the cleaning port 2213, the operator can clean the impurities from the cleaning port 2213 to facilitate the deposition of impurities or contaminants on the bottom of the second tower body 221, and even block the washing liquid drain pipe 225.
如图 5所示, 自洁换热设备 300可以设在二级干馏气洗涤塔 220的下游, 自洁换热 设备 300包括至少一级自洁换热器 310, 每个自洁换热器 310包括壳体 311、 多个换热 管 312、 气体过滤器 313和多个自洁换热塔盘 314。  As shown in FIG. 5, the self-cleaning heat exchange device 300 may be disposed downstream of the secondary dry gas scrubbing tower 220, and the self-cleaning heat exchange device 300 includes at least one primary self-cleaning heat exchanger 310, each self-cleaning heat exchanger 310. The housing 311 includes a plurality of heat exchange tubes 312, a gas filter 313, and a plurality of self-cleaning heat exchange trays 314.
壳体 311内可具有沿上下方向定向的方筒状气体室, 壳体 311的顶部具有气体出口 3111, 在自洁换热设备 300内清洁后的干馏气可以从该气体出口 3111排出, 壳体 311 的下部具有气体入口 3112, 这样, 从二级干馏气洗涤塔 220排出的干馏气可以从该气 体入口 3112流入到自洁换热设备 300中进行清洁。  The housing 311 may have a rectangular tubular gas chamber oriented in the up and down direction, and the top of the housing 311 has a gas outlet 3111 through which the dry distillation gas cleaned in the self-cleaning heat exchange device 300 can be discharged. The lower portion of the 311 has a gas inlet 3112, so that the dry distillation gas discharged from the secondary dry distillation scrubber 220 can flow from the gas inlet 3112 into the self-cleaning heat exchange device 300 for cleaning.
多个换热管 312在上下方向上分布为彼此间隔开的多层, 每个换热管 312可以构造 成沿横向 (例如图 5中与上下方向相垂直的方向)构造成梅花状。每个换热管 312内通 有冷却水, 由此, 从气体入口 3112流出的干馏气向上流动, 并与每个换热后进行换热, 得到冷却。 气体过滤器 313设在壳体 311 内的下部且高于气体入口 3112以对进入壳体 311内的气体过滤, 多个自洁换热塔盘 314沿壳体 311的径向设置且沿上下方向彼此间 隔开, 其中每个自洁换热塔盘 314可设置在其中两层换热管 312之间。 同二级干馏气洗 涤塔 220内的分配换热塔盘 223相似, 通过设置自洁换热塔盘 314, 从而可以使上升的 多成分气体混合均匀后排出。  The plurality of heat exchange tubes 312 are distributed in a plurality of layers spaced apart from each other in the up and down direction, and each of the heat exchange tubes 312 may be configured to be configured in a plum blossom shape in a lateral direction (for example, a direction perpendicular to the up and down direction in Fig. 5). Cooling water is supplied to each of the heat exchange tubes 312, whereby the dry distillation gas flowing out from the gas inlets 3112 flows upward and exchanges heat with each heat exchange to obtain cooling. The gas filter 313 is disposed at a lower portion of the casing 311 and higher than the gas inlet 3112 to filter the gas entering the casing 311, and the plurality of self-cleaning heat exchange trays 314 are disposed along the radial direction of the casing 311 and are vertically arranged. They are spaced apart from one another, wherein each self-cleaning heat exchange tray 314 can be disposed between two of the heat exchange tubes 312. Similar to the distribution heat exchange tray 223 in the second-stage dry distillation scrubber 220, by providing the self-cleaning heat exchange tray 314, the ascending multi-component gas can be uniformly mixed and discharged.
其中, 壳体 311的下部设有冷凝液排出口 3113, 其中气体入口 3112高于冷凝液排 出口 3113, 由此, 可以从该冷凝液排出口 3113排出冷凝液。  The lower portion of the casing 311 is provided with a condensate discharge port 3113, wherein the gas inlet 3112 is higher than the condensate discharge port 3113, whereby the condensate can be discharged from the condensate discharge port 3113.
在本发明的一个具体示例中, 如图 4所示, 自洁换热塔盘 314包括三个。 由此可以 在保证多成分其他混合均匀的前提下, 减少设备投入, 降低成本。 如图 5所示, 在本发明的一个可选示例中, 壳体 311上可以具有冷却水进口 3114、 冷却水出口 3115, 冷却水进口 3114、冷却水出口 3115与多个换热管 312连通以供入冷 却水。 In a specific example of the present invention, as shown in FIG. 4, the self-cleaning heat exchange tray 314 includes three. Therefore, under the premise of ensuring uniform mixing of other components, the equipment investment can be reduced and the cost can be reduced. As shown in FIG. 5, in an alternative example of the present invention, the housing 311 may have a cooling water inlet 3114, a cooling water outlet 3115, a cooling water inlet 3114, and a cooling water outlet 3115 communicating with the plurality of heat exchange tubes 312. Supply cooling water.
壳体 311的外壁上还设有水冷壁 315,所述水冷壁 315设置成与所述多个换热管 312 相连通且将通过所述冷却水进口 3114供给的冷却水在通过所述换热管 312之后从所述 冷却水出口 3115排出。 以此在该水冷壁 315上可以通入冷却水, 以进一步与自洁换热 设备 300内的干馏气进行换热, 使其冷却。  A water-cooling wall 315 is disposed on the outer wall of the casing 311, and the water-cooling wall 315 is disposed to communicate with the plurality of heat exchange tubes 312 and pass cooling water supplied through the cooling water inlet 3114 through the heat exchange. The tube 312 is then discharged from the cooling water outlet 3115. Thereby, cooling water can be introduced into the water wall 315 to further exchange heat with the dry distillation gas in the self-cleaning heat exchange device 300 to cool it.
在本发明的一些实施例中, 每个自洁换热器 310还可以包括出口扑雾器 316、 自洁 均布分配器 317和弱碱脱硫洗涤器 318。  In some embodiments of the invention, each self-cleaning heat exchanger 310 may also include an outlet lancer 316, a self-cleaning uniform distributor 317, and a weak base desulfurization scrubber 318.
出口扑雾器 316设在壳体 311 内且位于气体出口 3111下方以对气体中夹杂的液滴 进行分离,自洁均布分配器 317设在多个换热管 312上方以对壳体 311内的气体进行均 匀分配,弱碱脱硫洗涤器 318设在壳体 311内且位于出口扑雾器 316和自洁均布分配器 317之间,以对气体进行脱硫。该液滴沿着壳体 311的内壁向下流动并汇集形成冷凝液, 从而连续形成的冷凝液不断带走换热管 312和壳体 311的内壁上的污物,从而自动保持 整个自洁换热器 310的内部清洁如新, 不需要任何维护。  The outlet mist 316 is disposed in the casing 311 and located below the gas outlet 3111 to separate the droplets entrapped in the gas. The self-cleaning uniform distributor 317 is disposed above the plurality of heat exchange tubes 312 to be in the housing 311. The gas is evenly distributed, and a weak base desulfurization scrubber 318 is disposed within the housing 311 between the outlet mist 316 and the self-cleaning uniform distributor 317 to desulfurize the gas. The droplets flow down the inner wall of the casing 311 and collect to form a condensate, so that the continuously formed condensate continuously carries away the dirt on the inner walls of the heat exchange tubes 312 and the casing 311, thereby automatically maintaining the entire self-cleaning exchange. The interior of the heater 310 is as clean as new and does not require any maintenance.
也就是说, 气体出口 3111、 出口扑雾器 316、 弱碱脱硫洗涤器 318、 自洁均布分配 器 317和自洁换热塔盘 314从上到下依次排列。  That is, the gas outlet 3111, the outlet mist 316, the weak alkali desulfurization scrubber 318, the self-cleaning uniform distributor 317, and the self-cleaning heat exchange tray 314 are arranged in order from top to bottom.
气体入口 3112连接有干馏气管 226, 干馏气管 226 的另一端向上延伸至高出壳体 311 的顶部且与第二干馏气出口 2212相连通。 由此, 从二级干馏气洗涤塔 220排出的 干馏气, 可以首先从该干馏气管 226流动进行降温, 再到自洁换热设备 300中。  The gas inlet 3112 is connected to a dry distillation gas pipe 226, and the other end of the dry distillation gas pipe 226 extends upwardly above the top of the casing 311 and communicates with the second dry distillation gas outlet 2212. Thus, the dry distillation gas discharged from the secondary dry distillation scrubber 220 can be first cooled from the dry distillation gas pipe 226 and then cooled to the self-cleaning heat exchange device 300.
综上, 洗涤后气体经自洁换热设备 300进行脱油、 脱水、 降温, 自洁换热设备 300 产生的轻质油及弱碱性液体可以对气体进行脱硫、 脱萘。  In summary, the cleaned gas is deoiled, dehydrated, and cooled by the self-cleaning heat exchange device 300. The light oil and the weakly alkaline liquid produced by the self-cleaning heat exchange device 300 can desulfurize and denalyze the gas.
在本发明的一些实施例中, 有机物料处理系统还可以包括洗涤液循环池 (图未示 出) 。 洗涤液循环池分别与初级干馏气洗涤塔 210的第一焦油溢流口 2121和第一循环 水入口 2112、二级干馏气洗涤塔 220的第二焦油溢流口 2241和第二水喷洒管 222连通, 其中初级干馏气洗涤塔 210内初次洗涤后产生的第一洗涤液从第一焦油溢流口 2121排 出到洗涤液循环池内分离出焦油、灰尘和第一洗涤水, 第一洗涤水回到第一循环水入口 2112; 二级干馏气洗涤塔 220 内二次洗涤后产生的第二洗涤液从第二焦油溢流口 2241 排出到述洗涤液循环池内分离出焦油、灰尘和第二洗涤水, 第一洗涤水回到第二水喷洒 管 222。  In some embodiments of the invention, the organic material processing system may also include a wash liquor circulation tank (not shown). The washing liquid circulation tank is respectively connected to the first tar overflow port 2121 of the primary dry distillation scrubber 210 and the first circulating water inlet 2112, the second tar overflow port 2241 of the secondary dry distillation scrubber 220, and the second water spray pipe 222. The first washing liquid generated after the initial washing in the primary dry gas scrubbing tower 210 is discharged from the first tar overflow port 2121 into the washing liquid circulation tank to separate tar, dust and first washing water, and the first washing water is returned. a first circulating water inlet 2112; a second washing liquid generated after the second washing in the secondary dry gas scrubbing tower 220 is discharged from the second tar overflow port 2241 into the washing liquid circulating tank to separate tar, dust and second washing water. The first wash water returns to the second water spray pipe 222.
也就是说, 通过设置该洗涤液循环池, 从而可以将初级干馏气洗涤塔 210进和二级 干馏气洗涤塔 220内洗涤产生的焦油、灰尘等杂质与冷凝水进行分离, 并将分离后的水 送回到初级干馏气洗涤塔 210进和 /或者二级干馏气洗涤塔 220 内, 进行循环利用。 沉 降后的焦油可以定时抽出至油罐中外售。  That is to say, by providing the washing liquid circulation tank, impurities such as tar, dust and the like generated by washing in the primary dry distillation scrubber 210 and the secondary dry distillation scrubber 220 can be separated from the condensed water, and the separated The water is sent back to the primary dry scrubber scrubber 210 and/or the secondary dry scrubber scrubber 220 for recycling. The tar after the sinking can be pumped out to the tank for sale.
进一步地, 该洗涤液循环池还可以与至少一级自洁换热器 310相连以接收排出的冷 凝液, 并将该冷凝液中的焦油、 灰尘等杂质与其中的冷凝水进行分离。 根据本发明实施例的有机物料处理系统, 通过将有机物料首先通入到有机物料干馏 裂解气化炉 100进行干馏并产生干馏气,再将干馏气依次通入到干馏气洗涤设备和自洁 换热设备 300中, 进行洗涤净化和处理, 最终可以得到洁净的可燃干馏气体, 由此可以 降低有机物料对环境的影响, 并且通过对有机物料的上述处理过程, 还可以得到可燃能 源, 从而可以使有机物料利用价值的最大化。 Further, the washing liquid circulation tank may be connected to at least one stage self-cleaning heat exchanger 310 to receive the discharged condensate, and separate impurities such as tar, dust and the like in the condensate from the condensed water therein. According to the organic material processing system of the embodiment of the present invention, the organic material is firstly introduced into the organic material dry distillation cracking gasification furnace 100 for dry distillation and dry distillation gas is produced, and then the dry distillation gas is sequentially introduced into the dry distillation gas washing device and self-cleaning In the heat device 300, washing and purifying and processing are performed, and finally, a clean combustible dry distillation gas can be obtained, thereby reducing the environmental impact of the organic material, and by using the above-mentioned treatment process for the organic material, a combustible energy source can also be obtained, thereby making it possible to Maximize the value of organic materials.
与现有普遍采用的焚烧垃圾处理方式相比, 根据本发明实施例的有机物料处理系统 所产生的气体及固体排放物均不产生二噁英及重金属污染, 处理后无废渣, 产出的固体 可作为无烟燃料, 其热值在每公斤 5000大卡以上, 当然还可跟据实际需要, 让物料完 全干馏, 产出建筑行业使用的粉料及水泥行业使用的添加剂。 同时产出用来发电的干馏 气体, 以生活垃圾为例: 热值在每立方米 6000大卡以上。 此工艺通过模拟工业炉干馏 试验验证: 标准称重试验数据情况下, 每吨城市生活垃圾在完全干馏状态下(含水量脱 至 20%之内, 并粉碎后成型) , 可产出可燃气 800立方以上, 同时产出焦油 100公斤以 上, 且大部分为轻质焦油。  Compared with the commonly used incineration waste treatment methods, the gas and solid emissions generated by the organic material processing system according to the embodiment of the present invention do not produce dioxin and heavy metal pollution, and no waste residue after treatment, and the solid produced It can be used as a smokeless fuel, and its calorific value is more than 5,000 kcal per kilogram. Of course, according to actual needs, the material can be completely retorted, and the powder used in the construction industry and the additives used in the cement industry can be produced. At the same time, the dry distillation gas used for power generation is produced, taking domestic garbage as an example: The calorific value is more than 6000 kcal per cubic meter. This process is verified by simulating the industrial furnace retorting test: Under the condition of standard weighing test data, every ton of municipal solid waste is completely retorted (water content is reduced to 20% and pulverized and formed), and combustible gas 800 can be produced. Above cubic, it produces more than 100 kg of tar, and most of it is light tar.
在生产过程中, 有机物料干馏裂解气化炉 100内部的温度可随意调节, 开始生产及 停止生产过程简单, 工艺全过程可实现自动化控制, 所产生的可燃气体既可用内燃式发 电机组发电, 也可以代替城市煤气或天然气供用户直接使用。 本工艺适用物料范围: 农 副产品秸秆、 棉杆酿酒的副产品酒渣和酒糟、 植物树叶、 工业垃圾、 医疗垃圾、 生活垃 圾等有机物料混合物。  In the production process, the temperature inside the organic material dry distillation pyrolysis gasifier 100 can be adjusted at will, the production process and the production process are stopped, and the whole process can be automatically controlled. The generated combustible gas can be generated by the internal combustion type generator set. It can replace city gas or natural gas for direct use by users. The applicable material range of the process: agricultural and sideline products straw, cotton wine by-product liqueur and distiller's grains, plant leaves, industrial waste, medical waste, domestic garbage and other organic material mixtures.
下面参考图 6描述根据本发明第二方面实施例的有机物料处理方法。  An organic material processing method according to an embodiment of the second aspect of the present invention will be described below with reference to FIG.
如图 6所示, 该处理方法包括以下步骤:  As shown in FIG. 6, the processing method includes the following steps:
S1、将有机物料进行隔绝空气且低于 650摄氏度的低温热解干馏,以产生固体物料、 干馏气和焦油, 该步骤可以在有机物料干馏裂解气化炉 100内完成。  S1: The organic material is insulated from air and is subjected to low temperature pyrolysis dry distillation below 650 degrees Celsius to produce solid material, dry distillation gas and tar. This step can be completed in the organic material dry distillation pyrolysis gasifier 100.
S2、 对干馏气进行洗涤净化以去除焦油; 该步骤可以在干馏气洗涤设备中完成, 具 体地, 可以在初级干馏气洗涤塔 210和二级干馏气洗涤塔 220内完成。  S2, washing and purifying the dry distillation gas to remove tar; this step can be carried out in a dry distillation gas scrubbing apparatus, and specifically, in the primary dry distillation scrubber 210 and the secondary dry scrubber scrubber 220.
S3、 对步骤 S2中洗涤净化后的干馏气进行初级脱油、 脱水、 脱硫、 脱萘, 并得到 洁净气体。  S3. Perform primary deoiling, dehydration, desulfurization, and denamination of the dry distillation gas after washing and purifying in step S2, and obtain a clean gas.
通过上述步骤, 可以将有机物料中的焦油、 灰尘等杂质分离出来, 并进行脱油、 脱 水、 脱硫、 脱萘, 并得到洁净气体, 最终可以得到洁净气体, 可以达到工业及民用可燃 气使用标准。  Through the above steps, impurities such as tar and dust in the organic material can be separated, and deoiling, dehydrating, desulfurizing, denaminating, and obtaining a clean gas can be obtained, and finally a clean gas can be obtained, which can meet the standards for industrial and civil gas use. .
进一步地, 步骤 S2可以包括如下步骤:  Further, step S2 may include the following steps:
521、 对干馏气进行初次洗涤以去除灰尘和重质焦油。 具体地, 该步骤中, 可以通 过 60-65度的循环冷却水进行初次喷洒洗涤。  521. Perform initial washing of the dry distillation gas to remove dust and heavy tar. Specifically, in this step, the initial spray washing can be carried out by circulating cooling water of 60-65 degrees.
522、 对干馏气进行二次洗涤以去除轻质焦油。 具体地, 该步骤中, 可以通过 40-60 度的低温循环冷却水进行二次洗涤。  522. Perform secondary washing on the dry distillation gas to remove light tar. Specifically, in this step, the second washing can be performed by circulating the cooling water at a low temperature of 40 to 60 degrees.
更进一步地还包括如下步骤:  Further, the method further includes the following steps:
S4、 对步骤 S2和 S3中处理后得到的洗涤液进行回收、 沉降并分离以得到灰尘、 焦 油和冷却水, 冷却水循环回到步骤 S2的处理过程中。 具体地, 在该步骤中, 还包括对 洗涤液加热至 60-65度以自然沉淀分离出焦油。 S4, recovering the washing liquid obtained after the treatment in steps S2 and S3, sedimenting and separating to obtain dust and coke The oil and the cooling water, the cooling water is circulated back to the process of step S2. Specifically, in this step, the washing liquid is further heated to 60-65 degrees to separate the tar by natural precipitation.
在本发明的一些可选实施例中, 在步骤 S1之前还包括以下步骤:  In some optional embodiments of the present invention, the following steps are further included before step S1:
S01 : 对有机物料进行初级筛分。 该步骤可以在初级筛分设备中进行。 具体地, 该 轻质物料被破碎至 8毫米以下。  S01: Primary screening of organic materials. This step can be carried out in a primary screening device. Specifically, the lightweight material is broken down to 8 mm or less.
S02: 对步骤 S01得到的有机物料进行脱水处理并对其中的轻质物料破碎粉碎。 该 步骤可以在脱水装置中完成。  S02: Dehydrating the organic material obtained in the step S01 and crushing and pulverizing the light material therein. This step can be done in a dewatering unit.
S03 : 对有机物料进行混合成型处理。 该步骤可以在成型设备中完成。 具体地, 有 机物料被制备成 10-100毫米的物料, 以便进行干馏。  S03 : Mixing and processing organic materials. This step can be done in the molding equipment. Specifically, the organic material is prepared into a 10-100 mm material for dry distillation.
S5、 对步骤 SI中产生的固体物料进行回收。  S5. Recovering the solid material produced in step SI.
通过采用根据本发明的有机物料处理方法, 可以将有机物料中的焦油、 灰尘等杂质 分离出来, 并进行脱油、 脱水、 脱硫、 脱萘, 并得到洁净气体, 最终可以得到洁净气体, 可以达到工业及民用可燃气使用标准。  By adopting the organic material processing method according to the present invention, impurities such as tar and dust in the organic material can be separated, and deoiling, dehydrating, desulfurizing, denalyzing, deactivating naphthalene, and obtaining a clean gas can finally obtain a clean gas, which can be achieved. Industrial and civil flammable gas use standards.
在本说明书的描述中,参考术语"一个实施例"、 "一些实施例"、 "示意性实施例"、 "示 例"、 "具体示例"、 或"一些示例"等的描述意指结合该实施例或示例描述的具体特征、 结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中, 对上述 术语的示意性表述不一定指的是相同的实施例或示例。 而且, 描述的具体特征、 结构、 材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。  In the description of the present specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiment", "example", "specific example", or "some examples", etc. Particular features, structures, materials or features described in the examples or examples are included in at least one embodiment or example of the invention. In the present specification, the schematic representation of the above terms does not necessarily mean the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples.
尽管已经示出和描述了本发明的实施例, 本领域的普通技术人员可以理解: 在不脱 离本发明的原理和宗旨的情况下可以对这些实施例进行多种变化、 修改、 替换和变型, 本发明的范围由权利要求及其等同物限定。  While the embodiments of the present invention have been shown and described, the embodiments of the invention may The scope of the invention is defined by the claims and their equivalents.

Claims

权利要求书 claims
1、 一种有机物料干馏裂解气化炉, 其特征在于, 包括: 1. A carbonization cracking gasification furnace for organic materials, which is characterized by including:
裂解气化炉体, 所述裂解气化炉体设有进料口和出气口; A cracking gasifier body, which is provided with a feed port and a gas outlet;
多个干馏室, 所述多个干馏室并置在所述裂解气化炉体内, 且相邻的两个干馏室之 间间隔开, 每个所述干馏室底部均设有排料口; 以及 A plurality of carbonization chambers, the plurality of carbonization chambers are juxtaposed in the cracking and gasification furnace body, and two adjacent carbonization chambers are spaced apart, and a discharge port is provided at the bottom of each of the carbonization chambers; and
加热装置, 所述加热装置设在所述多个干馏室内以对所述多个干馏室内的物料进行 隔绝空气干馏以产生固体碳质物料和干馏气。 Heating device, the heating device is provided in the plurality of carbonization chambers to conduct air-isolated carbonization of materials in the plurality of carbonization chambers to produce solid carbonaceous materials and carbonization gas.
2、 根据权利要求 1 所述的有机物料干馏裂解气化炉, 其特征在于, 所述多个干馏 室在水平方向并排设置, 且每个干馏室沿上下方向延伸。 2. The organic material carbonization cracking gasification furnace according to claim 1, characterized in that the plurality of carbonization chambers are arranged side by side in the horizontal direction, and each carbonization chamber extends in the up and down direction.
3、 根据权利要求 1所述的有机物料干馏裂解气化炉, 其特征在于, 还包括: 顶部料仓, 所述顶部料仓的顶部敞开, 所述顶部料仓的底部与所述裂解气化炉体的 进料口连通; 以及 3. The organic material carbonization cracking gasification furnace according to claim 1, further comprising: a top silo, the top of the top silo is open, and the bottom of the top silo is in contact with the cracking and gasification furnace. The feed inlet of the furnace body is connected; and
密封式自动给料装置, 所述密封式自动给料装置设在所述顶部料仓的底部与所述裂 解气化炉体的进料口之间以隔绝空气地控制顶部料仓内的物料供给至所述裂解气化炉 体内。 Sealed automatic feeding device. The sealed automatic feeding device is provided between the bottom of the top silo and the feed port of the cracking gasifier body to control the material supply in the top silo in an air-isolated manner. to the cracking gasification furnace body.
4、 根据权利要求 3 所述的有机物料干馏裂解气化炉, 其特征在于, 所述顶部料仓 形成为漏斗形。 4. The organic material carbonization cracking gasification furnace according to claim 3, characterized in that the top bunker is formed into a funnel shape.
5、 根据权利要求 3 所述的有机物料干馏裂解气化炉, 其特征在于, 所述密封式自 动给料装置为设在所述顶部料仓的底部与所述裂解气化炉体的进料口之间的管路上的 电动阀。 5. The organic material carbonization cracking gasifier according to claim 3, characterized in that the sealed automatic feeding device is provided at the bottom of the top bunker and the feed of the cracking gasifier body Electric valve on the pipeline between the ports.
6、 根据权利要求 3 所述的有机物料干馏裂解气化炉, 其特征在于, 所述裂解气化 炉体的进料口处进一步设有用于分配物料的分配通道。 6. The organic material carbonization cracking gasification furnace according to claim 3, characterized in that the feed inlet of the cracking gasification furnace body is further provided with a distribution channel for distributing materials.
7、 根据权利要求 6所述的有机物料干馏裂解气化炉, 其特征在于, 所述分配通道 形成为倒 Y形且包括彼此连通的上通道、 第一下通道和第二下通道, 其中所述上通道 的顶端与所述顶部料仓的底部连通,且第一下通道和第二下通道的底部分别通向所述裂 解气化炉体内。 7. The organic material carbonization cracking gasifier according to claim 6, characterized in that the distribution channel is formed in an inverted Y shape and includes an upper channel, a first lower channel and a second lower channel that are connected to each other, wherein the distribution channel is The top of the upper channel is connected to the bottom of the top silo, and the bottoms of the first lower channel and the second lower channel respectively lead to the cracking gasification furnace body.
8、根据权利要求 3-7中任一项所述的有机物料干馏裂解气化炉, 其特征在于, 进一 步包括: 8. The organic material carbonization cracking gasification furnace according to any one of claims 3-7, characterized in that, further comprising:
布料装置, 所述布料装置设在所述进料口下方以对所述进料口供入的物料进行均匀 分布。 Distribution device, the distribution device is located below the feed port to evenly distribute the materials fed by the feed port.
9、 根据权利要求 8 所述的有机物料干馏裂解气化炉, 其特征在于, 所述布料装置 包括: 9. The organic material carbonization cracking gasification furnace according to claim 8, characterized in that the distribution device includes:
支撑件, 所述支撑件沿所述裂解气化炉体的纵向延伸; Support member, the support member extends along the longitudinal direction of the cracking gasifier body;
多个挡料件, 每个所述挡料件的一端连接在所述支撑件上且另一端沿横向朝向所述 裂解气化炉体的内侧壁延伸。 A plurality of baffle members, one end of each baffle member is connected to the support member and the other end extends transversely toward the inner wall of the cracking gasification furnace body.
10、 根据权利要求 9所述的有机物料干馏裂解气化炉, 其特征在于, 所述挡料件沿 横向延伸; 以及所述多个挡料件均匀分布在所述支撑件的横向两侧。 10. The organic material carbonization cracking gasification furnace according to claim 9, characterized in that, the baffle members extend in a transverse direction; and the plurality of baffle members are evenly distributed on both sides of the support member in the lateral direction.
11、 根据权利要求 9所述的有机物料干馏裂解气化炉, 其特征在于, 所述支撑件和 所述挡料件的形状相同,且所述支撑件和所述挡料件中的每一个均包括在横截面上对称 设置的第一板和第二板,所述第一板和第二板上端连接且所述第一板和第二板之间形成 30-180度的夹角。 11. The organic material carbonization cracking gasification furnace according to claim 9, characterized in that the shape of the support member and the stopper member are the same, and each of the support member and the stopper member Both include a first plate and a second plate that are symmetrically arranged in cross section. The upper ends of the first plate and the second plate are connected and an included angle of 30-180 degrees is formed between the first plate and the second plate.
12、 根据权利要求 9所述的有机物料干馏裂解气化炉, 其特征在于, 所述水平支撑 件上固定设置有竖向延伸的通气管,所述通气管形成有与所述裂解气化炉体的内部相连 通的通气通道, 所述出气口形成在所述通气通道的出口端。 12. The organic material carbonization cracking gasification furnace according to claim 9, characterized in that a vertically extending vent pipe is fixedly provided on the horizontal support member, and the vent pipe is formed with the cracking gasifier. The ventilation channel communicates with the inside of the body, and the air outlet is formed at the outlet end of the ventilation channel.
13、 根据权利要求 1所述的有机物料干馏裂解气化炉, 其特征在于, 所述加热装置 为表面绝缘的电加热器或者电加热棒。 13. The organic material carbonization cracking gasification furnace according to claim 1, characterized in that the heating device is a surface-insulated electric heater or an electric heating rod.
14、 根据权利要求 1所述的有机物料干馏裂解气化炉, 其特征在于, 进一步包括: 多个自动密封排料装置, 所述多个自动密封排料装置分别设在所述多个干馏室的所 述排料口处, 以对所述干馏室进行放料。 14. The organic material retorting cracking gasification furnace according to claim 1, further comprising: a plurality of automatic sealing and discharging devices, the plurality of automatic sealing and discharging devices are respectively provided in the plurality of retorting chambers. at the discharge port to discharge the retort chamber.
15、 根据权利要求 14所述的有机物料干馏裂解气化炉, 其特征在于, 还包括: 密封排料仓, 所述密封排料仓设在所述裂解气化炉体的底部且与所述裂解气化炉体 内部连通, 其中所述多个干馏室的底部伸入到所述密封排料仓内; 15. The organic material carbonization cracking gasifier according to claim 14, further comprising: a sealed discharge bin, the sealed discharge bin is located at the bottom of the cracking gasifier body and connected with the The cracking gasification furnace body is internally connected, wherein the bottoms of the plurality of retort chambers extend into the sealed discharge bin;
链式排料装置, 所述链式排料装置设在所述密封排料仓内以接收所述自动密封排料 装置排出的物料并排出。 A chain discharge device is provided in the sealed discharge bin to receive and discharge the materials discharged by the automatic sealed discharge device.
PCT/CN2013/077696 2013-06-09 2013-06-21 Organic material dry distillation pyrolysis gasifier WO2014198074A1 (en)

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