WO2014176866A1 - 一种整体组合式弹簧垫生产机 - Google Patents

一种整体组合式弹簧垫生产机 Download PDF

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Publication number
WO2014176866A1
WO2014176866A1 PCT/CN2013/084280 CN2013084280W WO2014176866A1 WO 2014176866 A1 WO2014176866 A1 WO 2014176866A1 CN 2013084280 W CN2013084280 W CN 2013084280W WO 2014176866 A1 WO2014176866 A1 WO 2014176866A1
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Prior art keywords
ultrasonic welding
spring pad
welding device
combined spring
machine according
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PCT/CN2013/084280
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English (en)
French (fr)
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谭治铭
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广州市联柔机械设备有限公司
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Application filed by 广州市联柔机械设备有限公司 filed Critical 广州市联柔机械设备有限公司
Priority to DE212013000054.5U priority Critical patent/DE212013000054U1/de
Publication of WO2014176866A1 publication Critical patent/WO2014176866A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B68—SADDLERY; UPHOLSTERY
    • B68G—METHODS, EQUIPMENT, OR MACHINES FOR USE IN UPHOLSTERING; UPHOLSTERY NOT OTHERWISE PROVIDED FOR
    • B68G15/00—Auxiliary devices and tools specially for upholstery
    • B68G15/005—Worktables or workframes

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  • the invention relates to a spring pad processing device, in particular to an integral combined spring pad production machine.
  • the existing spring pad can be divided into a joint type, a bag-independent tube and the like.
  • the bag-independent tube spring cushion is filled into the bag by pressing each of the independent body springs, and then connected and arranged.
  • Each spring body is individually moved, independently supported, and can be individually telescoped.
  • Each spring is mounted in a fiber bag or a cotton bag, and the spring bags between the different columns are connected to each other, and the springs move independently.
  • the announcement number is CN201123589Y integral combined bag spring cushion.
  • the integral combined bag spring cushion has no special processing device.
  • the object of the present invention is to overcome the deficiencies of the prior art, and to provide an integral combined spring pad production machine, which has the advantages of simple structure, convenient operation, high product quality and high production efficiency. .
  • An integrated combined spring pad production machine comprising a machine tool, characterized in that: the machine tool is provided with an ultrasonic welding device, a conveying device, an upper layer cloth frame, a lower layer cloth frame, a lateral spring pushing mechanism and a work table; the ultrasonic welding device is arranged Above the workbench, the transport device is disposed at the rear of the workbench, the upper fabric rack and the lower fabric rack are disposed on one side of the machine tool, and the lateral spring propulsion mechanism is disposed in front of the workbench.
  • the ultrasonic welding device is provided with a welding head, and the welding head is provided with a plurality of welding points.
  • the welding head is in the shape of a ring, and the welding head is provided with a ring-shaped solder joint.
  • the conveying device includes a pressure applying device, a pressure applying cylinder, a feed spindle and a spindle motor, and the pressure applying device is connected to the pressure cylinder, and the feed spindle is connected to the spindle motor through the feed
  • the main shaft and the pressing device drive the integral combined spring pad to feed and remove the worktable, and the pressing device is made of a flexible material or a belt.
  • the machine tool is provided with a guide cloth rack set, and the cloth on the upper layer cloth rack and the lower layer cloth rack reaches the work table through the guide cloth rack group; the rail plate is disposed above the machine tool, The ultrasonic welding device is mounted on the rail plate.
  • the ultrasonic welding device is provided with two or more welding heads.
  • the feed spindle of the conveyor is used as a welding base, and the ultrasonic welding device is welded on the feed spindle.
  • the invention has the advantages of simple structure and convenient operation, and the ultrasonic welding device or the thermal welding device is driven to move laterally by the transmission mechanism, and is processed by the longitudinal feeding of the conveying device, thereby realizing automatic production, improving production efficiency and product size. Accurate control also avoids the situation where the existing integral modular spring pad breaks due to poor bonding of the columns.
  • the pressure device uses a flexible material or belt to avoid crushing the spring.
  • the welding head adopts a ring shape, which can complete one bag spring at one time, thereby further shortening the processing time, and the welding points are neat and uniform, thereby ensuring the quality of the product.
  • 1 to 3 are a front view, a side view, and a plan view, respectively, of an initial state of a specific embodiment 1.
  • 4 to 6 are respectively a front view, a side view, and a plan view of a spring placed on a table of the specific embodiment 1.
  • 7 to 9 are respectively a front view, a side view and a plan view of the lateral spring pushing mechanism of the specific embodiment 1 pushing the spring directly under the ultrasonic welding device.
  • 10 to 12 are respectively a front view, a side view and a plan view of the transverse spring advancing mechanism of the specific embodiment 1 immediately below the ultrasonic welding device.
  • 13 to 15 are a front view, a side view, and a plan view, respectively, of the ultrasonic welding device of the specific embodiment 1 moving the welded spring sleeve downward.
  • 19 to 20 are a side view and a plan view, respectively, of the ultrasonic welding device of the specific embodiment 1 being laterally moved one by one.
  • Figure 24 is a top plan view showing the output of the entire row of combined spring pads in a specific embodiment 1.
  • Figure 26 is a front elevational view showing the welding of a row of bag springs of the fourth embodiment to the next row of springs.
  • Figure 27 is a side elevational view of a row of bag springs of a particular embodiment 4 welded to the next row of springs.
  • Figure 28 is a plan view showing the welding of a row of bag springs of the fourth embodiment to the next row of springs.
  • an integral combined spring pad production machine includes a machine tool 1.
  • the machine tool 1 is provided with a rail plate 1-1, an ultrasonic welding device 2, a conveying device 3, an upper layer cloth frame 4, and a lower layer cloth. a frame 5, a lateral spring pushing mechanism 6 and a table 7;
  • a rail plate 1-1 is disposed above the machine tool 1
  • the ultrasonic welding device 2 is disposed above the table 7, and the moving mechanism is mounted on the ultrasonic welding device 2 2-3, the moving mechanism 2-3 is mounted on the rail plate 1-1
  • the ultrasonic welding device 2 is provided with a welding head 2-1, and the welding head 2-1 is provided with a plurality of solder joints 2-2
  • the welding head 2-1 is in the shape of a ring, and the welding head 2-1 is provided with a uniformly distributed annular welding point 2-2;
  • the working table 7 is used as a welding base, and the ultrasonic welding device 2 is performed on the table 7.
  • the conveying device 3 is mounted at the rear of the table 7, and the conveying device 3 includes a pressing device 3-1, a pressing cylinder 3-4, a feed spindle 3-2, and a spindle motor 3-3; a feed spindle 3-2
  • the drive belt is connected to the output shaft of the spindle motor 3-3, and the spindle motor 3-3 drives the feed spindle 3-2 to rotate;
  • the pressing device 3-1 is formed of a flexible material or a belt, and the pressing device 3-1 and the application
  • the pressure cylinder 3-4 is connected, the pressure cylinder 3-4 drives the pressure device 3-1 to move back and forth, and the feed spindle 3-2 cooperates with the pressure device 3-1, through the feed spindle 3-2 and the pressure device 3-1 drives the integral combined spring pad to feed and remove the table 7.
  • the upper fabric rack 4 and the lower fabric rack 5 are mounted on one side of the machine tool 1 by screws, and the machine tool 1 is provided with a guide fabric set 9 which is composed of four guide cloth frames on the work table.
  • the upper and lower guide cloth racks of the upper and lower cloth racks 4 and the lower fabric racks 5 respectively reach the work table 7 through the two guide cloth racks, and the upper fabric rack can be tightened by the guide cloth rack group 9. 4 and the fabric on the lower fabric rack 5 to avoid folding or tilting on the table 7.
  • the feature of this embodiment is that the ultrasonic welding device 2 can be replaced with a thermal welding device, and other features are the same as those of the specific embodiment 1.
  • the feature of this embodiment is that the ultrasonic welding device 2 is provided with two or more welding heads 2-1, and other features are the same as those of the specific embodiment 1 or the specific embodiment 2.
  • the present embodiment is characterized in that the feed spindle 3-2 of the conveying device 3 serves as a welding base, and the ultrasonic welding device 2 is welded on the feed spindle 3-2.
  • Other features are the same as those of the specific embodiment 1 or the specific embodiment 2 or the specific embodiment 3.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Apparatuses For Generation Of Mechanical Vibrations (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

一种整体组合式弹簧垫生产机，包括机床（1），机床（1）上设有超声波焊接装置（2）、输送装置（3）、上层布料架（4）、下层布料架（5）、横向弹簧推进机构（6）及工作台（7）；所述超声波焊接装置（2）设置在工作台（7）的上方，所述输送装置（3）设置在工作台（7）的后方，上层布料架（4）和下层布料架（5）设置在机床（1）的一侧，横向弹簧推进机构（6）设置在工作台（7）的前方。其结构简单，操作方便，通过传动机构带动超声波焊接装置或热力焊接装置来回横向移动焊接，并通过输送装置纵向进给进行加工生产，实现了自动化生产，产品尺寸控制准确，提高了生产效率，还避免出现了现有整体组合式弹簧垫因各列结合不牢而断裂的情况。

Description

一种整体组合式弹簧垫生产机
技术领域
本发明涉及一种弹簧垫加工装置，具体涉及一种整体组合式弹簧垫生产机。
背景技术
现有弹簧垫可分连结式、袋装独立筒等。其中袋装独立筒弹簧软垫由每一个独立体弹簧施压之后装填入袋，再加以连结排列而成。每个弹簧体皆个别运动，独立支撑，能单独伸缩。各个弹簧以纤维袋或棉袋装起来，而不同列间的弹簧袋再互相连合，各个弹簧独立运动。如公告号为CN201123589Y整体组合式袋装弹簧软垫，该整体组合式袋装弹簧软垫没有专门的加工装置，先加工成单列弹簧条后采用人工将若干列弹簧条再结合成垫，该加工方法不能保证各列弹簧条之间的结合是否牢固，而且费时费力，生产效率低，从而增加了企业的生产成本。
发明内容
本发明的目的是为了克服现有技术生产效率低的不足，提供一种整体组合式弹簧垫生产机，该整体组合式弹簧垫生产机的结构简单、操作方便，能够保证产品质量且生产效率高。
本发明的目的可以通过以下技术方案实现：
一种整体组合式弹簧垫生产机，包括机床，其特征在于：机床上设有超声波焊接装置、输送装置、上层布料架、下层布料架、横向弹簧推进机构及工作台；所述超声波焊接装置设置在工作台的上方，所述输送装置设置在工作台的后方，上层布料架和下层布料架设置在机床的一侧，横向弹簧推进机构设置在工作台的前方。
本发明的进一步方案：所述超声波焊接装置上设有一个焊头，所述焊头上设有若干焊点。
本发明的进一步方案：所述焊头呈环套形，焊头上设有环形焊点。
本发明的进一步方案：所述超声波焊接装置上设有移动机构，通过移动机构带动超声波焊接装置横向来回移动。
本发明的进一步方案：所述输送装置包括施压装置、施压气缸、进给主轴和主轴电机，所述施压装置与施压气缸相连，所述进给主轴与主轴电机相连，通过进给主轴和施压装置带动整体组合式弹簧垫进给及移出工作台，所述施压装置采用柔性材料或皮带构成。
本发明的进一步方案：所述机床上设有导布料架组，所述上层布料架和下层布料架上的布料通过导布料架组到达工作台；所述机床的上方设有导轨板，所述超声波焊接装置安装在导轨板上。
本发明的进一步方案：所述超声波焊接装置上设有两个或多个焊头。
本发明的进一步方案：所述超声波焊接装置可换为热力焊接装置。
本发明的进一步方案：所述工作台作为焊接底座，超声波焊接装置在工作台上进行焊接。
本发明的进一步方案：所述输送装置的进给主轴作为焊接底座，超声波焊接装置在进给主轴上进行焊接。
本发明的有益效果：
1）本发明的结构简单，操作方便，通过传动机构带动超声波焊接装置或热力焊接装置来回横向移动焊接，并通过输送装置纵向进给进行加工生产，实现了自动化生产，提高了生产效率，产品尺寸控制准确，还避免出现了现有整体组合式弹簧垫因各列结合不牢而断裂的情况。
2）施压装置采用柔性材料或皮带避免压坏弹簧。焊头采用环套形，可以一次焊接完成一个布袋弹簧，从而进一步缩短了加工时间，且焊点整齐均匀，保证了产品的质量。
附图说明
图1-图3分别是具体实施例1初始状态的主视图、侧视图和俯视图。
图4-图6分别是具体实施例1工作台上放置弹簧的主视图、侧视图和俯视图。
图7-图9分别是具体实施例1横向弹簧推进机构将弹簧推入超声波焊接装置正下方的主视图、侧视图和俯视图。
图10-图12分别是具体实施例1横向弹簧推进机构退出超声波焊接装置正下方的主视图、侧视图和俯视图。
图13-图15分别是具体实施例1超声波焊接装置向下移动焊接弹簧套的主视图、侧视图和俯视图。
图16-图18分别是具体实施例1超声波焊接装置焊接后向上移动的主视图、侧视图和俯视图。
图19-图20分别是具体实施例1超声波焊接装置横向移动逐个焊接的侧视图和俯视图。
图21-图23分别是具体实施例1一排布袋弹簧焊接好后放入下一排弹簧的主视图、侧视图和俯视图。
图24是具体实施例1形成整排组合式弹簧垫输出的俯视图。
图25是具体实施例1加工成型的整体组合式弹簧垫。
图26是具体实施例4一排布袋弹簧焊接好后放入下一排弹簧的主视图。
图27是具体实施例4一排布袋弹簧焊接好后放入下一排弹簧的侧视图。
图28是具体实施例4一排布袋弹簧焊接好后放入下一排弹簧的俯视图。
具体实施方式
下面结合附图对本发明作进一步的说明。
具体实施例1：
如图1至图25所示的一种整体组合式弹簧垫生产机，包括机床1，机床1上设有导轨板1-1，超声波焊接装置2、输送装置3、上层布料架4、下层布料架5、横向弹簧推进机构6及工作台7；所述机床1的上方设有导轨板1-1，所述超声波焊接装置2设置在工作台7的上方，超声波焊接装置2上安装有移动机构2-3，移动机构2-3安装在导轨板1-1上，所述超声波焊接装置2上设有一个焊头2-1，所述焊头2-1上设有若干焊点2-2，所述焊头2-1呈环套形，焊头2-1上设有均匀分布的环形焊点2-2；所述工作台7作为焊接底座，超声波焊接装置2在工作台7上进行焊接，通过该焊头2-1可以一次焊接完成一个布袋弹簧10，通过移动机构2-3带动超声波焊接装置2横向来回移动实现弹簧8的逐个焊接。
所述输送装置3安装在工作台7的后方，输送装置3包括施压装置3-1、施压气缸3-4、进给主轴3-2和主轴电机3-3；进给主轴3-2通过传动带与主轴电机3-3的输出轴相连，主轴电机3-3带动进给主轴3-2转动；所述施压装置3-1采用柔性材料或皮带构成，施压装置3-1与施压气缸3-4相连，施压气缸3-4带动施压装置3-1前后移动，进给主轴3-2与施压装置3-1相配合，通过进给主轴3-2和施压装置3-1带动整体组合式弹簧垫进给及移出工作台7。
上层布料架4和下层布料架5通过螺钉安装在机床1的一侧，所述机床1上设有导布料架组9，所述导布料架组9由四根导布料架构成，在工作台7的上、下各两根导布料架，所述上层布料架4和下层布料架5上的布料分别通过两根导布料架到达工作台7，通过导布料架组9可以绷紧上层布料架4和下层布料架5上的布料，避免在工作台7上出现折叠或倾斜。
横向弹簧推进机构6设置在工作台7的前方，所述横向弹簧推进机构6采用两个汽缸，通过横向弹簧推进机构6将工作台7上的弹簧8推到超声波焊接装置2的正下方。箭头表示运动的方向。
具体实施例2：
本实施例的特点是：所述超声波焊接装置2可换为热力焊接装置，其他特点与具体实施例1相同。
具体实施例3：
本实施例的特点是：所述超声波焊接装置2上设有两个或多个焊头2-1，其他特点与具体实施例1或具体实施例2相同。
具体实施例4：
如图26、图27和图28所示，本实施例的特点是：所述输送装置3的进给主轴3-2作为焊接底座，超声波焊接装置2在进给主轴3-2上进行焊接。其他特点与具体实施例1或具体实施例2或具体实施例3相同。
以上所述，仅为本发明最佳的具体实施例，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的范围内，根据本发明的技术方案及其发明构思加以等同替换或改变，都属于本发明的保护范围。

Claims (10)

  1. 一种整体组合式弹簧垫生产机，包括机床（1），其特征在于：机床（1）上设有超声波焊接装置（2）、输送装置（3）、上层布料架（4）、下层布料架（5）、横向弹簧推进机构（6）及工作台（7）；所述超声波焊接装置(2)设置在工作台(7)的上方，所述输送装置(3)设置在工作台(7)的后方，上层布料架(4)和下层布料架(5)设置在机床(1)的一侧，横向弹簧推进机构（6）设置在工作台（7）的前方。
  2. 根据权利要求1所述的一种整体组合式弹簧垫生产机，其特征在于：所述超声波焊接装置（2）上设有一个焊头（2-1），所述焊头（2-1）上设有若干焊点（2-2）。
  3. 根据权利要求2所述的一种整体组合式弹簧垫生产机，其特征在于：所述焊头（2-1）呈环套形，焊头（2-1）上设有环形焊点（2-2）。
  4. 根据权利要求1或2所述的一种整体组合式弹簧垫生产机，其特征在于：所述超声波焊接装置（2）上设有移动机构（2-3），通过移动机构（2-3）带动超声波焊接装置（2）横向来回移动。
  5. 根据权利要求1所述的一种整体组合式弹簧垫生产机，其特征在于：所述输送装置（3）包括施压装置（3-1）、施压气缸（3-4）、进给主轴（3-2）和主轴电机（3-3），所述施压装置（3-1）与施压气缸（3-4）相连，所述进给主轴（3-2）与主轴电机（3-3）相连，通过进给主轴（3-2）和施压装置（3-1）带动整体组合式弹簧垫进给及移出工作台（7），所述施压装置（3-1）采用柔性材料或皮带构成。
  6. 根据权利要求1所述的一种整体组合式弹簧垫生产机，其特征在于：所述机床（1）上设有导布料架组（9），所述上层布料架（4）和下层布料架（5）上的布料通过导布料架组（9）到达工作台（7）；所述机床（1）的上方设有导轨板（1-1），所述超声波焊接装置（2）安装在导轨板（1-1）上。
  7. 根据权利要求1或3所述的一种整体组合式弹簧垫生产机，其特征在于：所述超声波焊接装置（2）上设有两个或多个焊头（2-1）。
  8. 根据权利要求7所述的一种整体组合式弹簧垫生产机，其特征在于：所述超声波焊接装置（2）可换为热力焊接装置。
  9. 根据权利要求1所述的一种整体组合式弹簧垫生产机，其特征在于：所述工作台（7）作为焊接底座，超声波焊接装置（2）在工作台（7）上进行焊接。
  10. 根据权利要求1所述的一种整体组合式弹簧垫生产机，其特征在于：所述输送装置（3）的进给主轴（3-2）作为焊接底座，超声波焊接装置（2）在进给主轴（3-2）上进行焊接。
PCT/CN2013/084280 2013-04-28 2013-09-26 一种整体组合式弹簧垫生产机 WO2014176866A1 (zh)

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CN1374915A (zh) * 1999-09-15 2002-10-16 L&P产权管理公司 用于包装弹簧单元的方法
CN1962408A (zh) * 2006-11-17 2007-05-16 李德锵 独立袋装弹簧机的送簧机构
CN201123589Y (zh) * 2007-10-12 2008-10-01 谭治铭 整体组合式袋装弹簧软垫
US20110099812A1 (en) * 2005-09-17 2011-05-05 A Harrison (Bedding) Limited Pocketed spring units
JP2012239749A (ja) * 2011-05-23 2012-12-10 Matsushita Kogyo Kk 連続ポケットコイルバネ列製造方法及び連続ポケットコイルバネ列

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CN1374915A (zh) * 1999-09-15 2002-10-16 L&P产权管理公司 用于包装弹簧单元的方法
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CN1962408A (zh) * 2006-11-17 2007-05-16 李德锵 独立袋装弹簧机的送簧机构
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