WO2014170372A1 - Broyeur à rouleaux et chaîne cinématique associée - Google Patents

Broyeur à rouleaux et chaîne cinématique associée Download PDF

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Publication number
WO2014170372A1
WO2014170372A1 PCT/EP2014/057730 EP2014057730W WO2014170372A1 WO 2014170372 A1 WO2014170372 A1 WO 2014170372A1 EP 2014057730 W EP2014057730 W EP 2014057730W WO 2014170372 A1 WO2014170372 A1 WO 2014170372A1
Authority
WO
WIPO (PCT)
Prior art keywords
transmission
crusher
drive train
motor
shaft
Prior art date
Application number
PCT/EP2014/057730
Other languages
German (de)
English (en)
Inventor
Marko Schmidt
Burkhard Petack
Thomas Stenzel
Original Assignee
Takraf Gmbh
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Takraf Gmbh filed Critical Takraf Gmbh
Priority to EP14718390.9A priority Critical patent/EP2986388B1/fr
Priority to CN201480022238.2A priority patent/CN105188941B/zh
Priority to CA2909569A priority patent/CA2909569C/fr
Publication of WO2014170372A1 publication Critical patent/WO2014170372A1/fr

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C13/00Disintegrating by mills having rotary beater elements ; Hammer mills
    • B02C13/02Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft
    • B02C13/06Disintegrating by mills having rotary beater elements ; Hammer mills with horizontal rotor shaft with beaters rigidly connected to the rotor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C13/00Disintegrating by mills having rotary beater elements ; Hammer mills
    • B02C13/20Disintegrating by mills having rotary beater elements ; Hammer mills with two or more co-operating rotors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C13/00Disintegrating by mills having rotary beater elements ; Hammer mills
    • B02C13/26Details
    • B02C13/30Driving mechanisms

Definitions

  • the invention relates to a drive train for a roll crusher and a roll crusher comprising such a drive train, wherein the crushers are useful as crushing machines for minerals in the mining industry.
  • roll crushers There are various types of roll crushers that are a subgroup of sizers known. A distinction is made between the number of rollers and the type of drive of the rollers. Often double roll crushers with two crushing rollers are used. These have a one-sided drive, i. only one roller is driven or a two-sided drive. By synchronizing the two crusher shafts both can be driven by a one-sided drive. In the powertrain, a transmission is usually provided between the engine and the crusher. Such a crusher is presented for example in WO 2010/032037 A. A disadvantage is in addition to the large space required for such a crusher and the high cost of alignment of the drive train.
  • Direct drive means here that the driving force is transmitted via shafts and possibly also transmissions or couplings.
  • roll crushers are known in which the motors are arranged axially parallel to the crushing rollers next to the crusher and the power is transmitted to the crushing rollers by means of belt drive.
  • the axis of one of the crushing rollers is designed to be displaceable parallel to the axial direction, whereby an overload protection and adjustability of the crushing gap is ensured.
  • An example of such crushers is presented in the brochure "C800 series hybrid" from the company Sandvik from 2010.
  • a disadvantage is the slip resulting from the belt drive, which makes a defined pressure angle of the two crushing rollers impossible to each other and also a continuous grain size by the magnification
  • the belt drive requires increased safety due to the large belt pulleys, must be protected from flying mineral breakage and is also expensive to maintain.
  • Object of the present invention is therefore to propose a drive train for a roll crusher, which allows a compact design of the roll crusher.
  • the crusher should also be easy to set up and assemble.
  • the drive train according to the invention for a roll crusher has at least one transmission and one motor, the motor directly driving the drive shaft of the transmission and the output shaft of the transmission directly driving the roll crusher.
  • Direct drive means in the context of this document, that the power transmission is slip-free, not via a belt drive or the like.
  • the transmission is designed such that the input and output shafts are located on the same side of the transmission and therefore the engine and roll crushers are also arranged on the same side of the transmission.
  • the drive train makes such a turn whereby the total length of a crusher can be significantly reduced.
  • a propeller shaft is arranged.
  • the motor or the crusher can advantageously be arranged offset to the transmission and thus a crusher can be constructed even smaller. Further advantageously eliminates the effort for alignment alignment of the motor shaft or the shaft of the crushing roller to the respective transmission shaft.
  • a clutch in particular a fluid coupling is arranged between the engine and the transmission.
  • a clutch in particular a fluid coupling is arranged between the engine and the transmission.
  • an intermediate shaft is arranged between the fluid coupling and the propeller shaft.
  • This is preferably mounted in a support on a motor platform, the base frame or on the crusher housing.
  • the motor shaft is partially unloaded and must absorb any forces from the function of the PTO shaft.
  • the fluid coupling is thus supported advantageously on the intermediate shaft and the engine mount.
  • a coupling in particular a safety coupling, is likewise preferably arranged between the drive shaft and the transmission.
  • This coupling dissolves in case of overload and thus advantageously forms an overload protection of the crusher.
  • a brake which brakes or blocks the drive train when actuated.
  • the brake may be a disc brake mounted on the transmission or disposed at another position of the drive train.
  • the roll crusher according to the invention has at least two crushing rolls, wherein at least one crushing roll is driven by a drive train according to the invention described above.
  • the roll crusher can run so advantageous considerably more compact be arranged by the / the motor (s) next to the housing of the roll crusher.
  • the roll crusher on two crushing rollers, both of which are driven via a respective drive train.
  • the motors in this configuration are both located immediately adjacent to the housing of the roll crusher.
  • the crushing rollers can also be connected by synchronous wheels.
  • the synchronizer wheels are arranged for example on the non-driven side of the crushing rollers near the storage in the housing wall of the roll crusher.
  • the roll crusher has two crushing rollers which are connected via synchronizing wheels, wherein only one crushing roller is driven by a drive train. The transmission of the drive torque for the second crushing roller then takes place via the synchronizing wheels.
  • the or the motors are attached to the housing of the roll crusher.
  • the transmission or the gearboxes may furthermore preferably also be fastened to the housing of the roll crusher.
  • the weight of the roll crusher can be significantly reduced.
  • roll crushers, engine and transmission can be arranged on a common base frame.
  • the transmission is preferably articulated, whereby no constraining forces act on the base frame.
  • the base frame advantageously no longer has to be made so stable, which reduces costs.
  • FIG. 1 shows a roll crusher according to the invention with two crushing rollers and two drive trains according to the invention
  • FIG. Figure 2 is a more detailed view of the drive train according to the invention
  • Figure 3 is a plan view of the drive train.
  • FIG. 1 shows a roller crusher according to the invention with two drive trains.
  • the roll crusher has two crushing rollers 3, which are arranged in a housing 2.
  • the drive shafts are arranged on the same side of the transmission 4 as the output shafts but further outward so that the axis of the shaft is adjacent to the housing 2 of the roll crusher.
  • two motors 6 are arranged, each driving via a propeller shaft 8 of the transmission 4. Between the propeller shafts 8 and the motors 6 in each case a fluid coupling 7 is interposed. The fluid coupling significantly improves the starting behavior when covering the roll crusher.
  • At both ends of the propeller shafts 8 is a hinge. 9
  • FIG. 2 shows a detailed illustration of a drive train according to the invention.
  • the motor 6 is connected via the fluid coupling 7 with the propeller shaft 8, wherein between the propeller shaft 8 and the transmission still a safety coupling 1 1 is arranged, which serves the overload protection.
  • the gear 4 remote from the ends of the crushing roller 3 synchronizer wheels 10 are attached.
  • the transmission 4 is on a transmission platform 41 and the engine 6 is arranged on a motor platform 61.
  • a brake 5 is also arranged, which is designed as a disc brake. Since the two crushing rollers 3 are synchronized via synchronizing wheels (not visible in FIG. 1), the entire system can be blocked with only one brake 5 in a drive train.
  • FIG. 3 shows the drive train in a plan view. Visible is the lateral offset between the drive shaft of the transmission 4 and the shaft of the motor 6, which is compensated by the propeller shaft 8.
  • the motors 6 have a power of 560 kW, at a voltage of 6kV and operate at a rated speed of 1500rpm and a torque of 3.6kNm.
  • the gear 4 are designed as a three-stage spur gear reducer.
  • the crushing rollers 3 have a diameter of about 1, 8m and a length of 2.6m. LIST OF REFERENCE NUMBERS

Landscapes

  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Crushing And Grinding (AREA)
  • Crushing And Pulverization Processes (AREA)
  • Devices For Conveying Motion By Means Of Endless Flexible Members (AREA)

Abstract

La chaîne cinématique selon l'invention destinée à un broyeur à rouleaux comprend au moins une transmission et un moteur. Le moteur entraîne directement l'arbre d'entraînement de la transmission, l'arbre de sortie de la transmission entraîne directement le broyeur à rouleaux. Entraîné directement signifie dans le contexte de la présente invention que la transmission de la force est effectuée sans glissement, en d'autres termes qu'elle n'est pas effectuée par l'intermédiaire d'un système d'entraînement par courroie ou similaire. Selon l'invention, la transmission est configurée de telle manière que l'arbre d'entraînement et l'arbre de sortie se trouvent sur le même côté de la transmission, et donc que le moteur et le broyeur à rouleaux sont disposés également sur le même côté de transmission. La chaîne cinématique effectue de manière avantageuse un tour tel que la longueur totale d'un broyeur s'en trouve considérablement réduite. Un arbre à cardan est disposé de manière particulièrement préférée entre le moteur et la transmission ou entre la transmission et le broyeur à rouleaux. Ainsi, le moteur ou le broyeur peuvent être disposés avantageusement de manière décalée par rapport à la transmission, et le broyeur peut être réalisé de manière à présenter de plus petites dimensions. De plus, le recours à des moyens servant à aligner l'arbre de moteur ou l'arbre du cylindre de broyeur par rapport à l'arbre à cardan concerné est de manière avantageuse inutile.
PCT/EP2014/057730 2013-04-19 2014-04-16 Broyeur à rouleaux et chaîne cinématique associée WO2014170372A1 (fr)

Priority Applications (3)

Application Number Priority Date Filing Date Title
EP14718390.9A EP2986388B1 (fr) 2013-04-19 2014-04-16 Broyeur et transmission pour cela
CN201480022238.2A CN105188941B (zh) 2013-04-19 2014-04-16 辊式破碎器和用于辊式破碎器的驱动链
CA2909569A CA2909569C (fr) 2013-04-19 2014-04-16 Broyeur a rouleaux et chaine cinematique associee

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102013207093.4 2013-04-19
DE102013207093.4A DE102013207093A1 (de) 2013-04-19 2013-04-19 Walzenbrecher und Antriebsstrang dafür

Publications (1)

Publication Number Publication Date
WO2014170372A1 true WO2014170372A1 (fr) 2014-10-23

Family

ID=50513917

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP2014/057730 WO2014170372A1 (fr) 2013-04-19 2014-04-16 Broyeur à rouleaux et chaîne cinématique associée

Country Status (5)

Country Link
EP (1) EP2986388B1 (fr)
CN (1) CN105188941B (fr)
CA (1) CA2909569C (fr)
DE (1) DE102013207093A1 (fr)
WO (1) WO2014170372A1 (fr)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE202016101205U1 (de) * 2016-03-07 2017-06-12 Crush + Size Technology Gmbh & Co. Kg Zweiwalzenbrecher

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE436698C (de) * 1926-11-06 Fried Krupp Grusonwerk Akt Ges Walzenbrecher
DE848007C (de) * 1949-09-10 1952-09-01 Rogelio Majorel Berlier Walzenmuehle
DE1908484A1 (de) * 1969-02-20 1970-10-22 Gutehoffnungshuette Sterkrade Sinterbrecher
US3746267A (en) * 1971-08-26 1973-07-17 C Myers High viscosity dissolver
GB1601048A (en) * 1977-07-12 1981-10-21 Gewerk Eisenhuette Westfalia Crushing apparatus
EP2172270A1 (fr) * 2008-10-03 2010-04-07 Metso Lindemann GmbH Utilisation d'un frein dans un dispositif d'entraînement d'un broyeur
WO2013160220A1 (fr) * 2012-04-27 2013-10-31 Thyssenkrupp Resource Technologies Gmbh Unité d'entraînement pour broyeur destiné à broyer un produit en vrac

Family Cites Families (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6349890B1 (en) * 2000-03-20 2002-02-26 Ibt, Inc. Flaker mill having high efficiency drive
GB0817132D0 (en) 2008-09-19 2008-10-29 Mmd Design & Consult Mineral Sizer
CN201380086Y (zh) * 2009-01-21 2010-01-13 周作护 高频振动破碎机
CN201371065Y (zh) * 2009-02-17 2009-12-30 辽宁工矿集团有限公司 一种双齿辊破碎机
CN201530426U (zh) * 2009-10-09 2010-07-21 刘尚臣 四轮驱动手扶拖拉机
CN201785724U (zh) * 2010-07-15 2011-04-06 张海波 一种除雪机
CN102562678A (zh) * 2010-12-15 2012-07-11 南通大通宝富风机有限公司 风机自动盘车装置
DE102011106123A1 (de) * 2011-06-10 2012-12-13 Weima Maschinenbau Gmbh Reversierbarer Antrieb
CN202173958U (zh) * 2011-08-02 2012-03-28 徐州至信建材机械有限公司 一种中压辊压机
CN202845082U (zh) * 2012-08-24 2013-04-03 余国根 一种制砂机

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE436698C (de) * 1926-11-06 Fried Krupp Grusonwerk Akt Ges Walzenbrecher
DE848007C (de) * 1949-09-10 1952-09-01 Rogelio Majorel Berlier Walzenmuehle
DE1908484A1 (de) * 1969-02-20 1970-10-22 Gutehoffnungshuette Sterkrade Sinterbrecher
US3746267A (en) * 1971-08-26 1973-07-17 C Myers High viscosity dissolver
GB1601048A (en) * 1977-07-12 1981-10-21 Gewerk Eisenhuette Westfalia Crushing apparatus
EP2172270A1 (fr) * 2008-10-03 2010-04-07 Metso Lindemann GmbH Utilisation d'un frein dans un dispositif d'entraînement d'un broyeur
WO2013160220A1 (fr) * 2012-04-27 2013-10-31 Thyssenkrupp Resource Technologies Gmbh Unité d'entraînement pour broyeur destiné à broyer un produit en vrac

Also Published As

Publication number Publication date
CN105188941A (zh) 2015-12-23
CN105188941B (zh) 2018-05-15
EP2986388B1 (fr) 2019-08-28
CA2909569A1 (fr) 2014-10-23
CA2909569C (fr) 2017-09-12
EP2986388A1 (fr) 2016-02-24
DE102013207093A1 (de) 2014-10-23

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