WO2014142049A1 - 伝熱管用銅合金継目無管 - Google Patents
伝熱管用銅合金継目無管 Download PDFInfo
- Publication number
- WO2014142049A1 WO2014142049A1 PCT/JP2014/056110 JP2014056110W WO2014142049A1 WO 2014142049 A1 WO2014142049 A1 WO 2014142049A1 JP 2014056110 W JP2014056110 W JP 2014056110W WO 2014142049 A1 WO2014142049 A1 WO 2014142049A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- copper alloy
- heat transfer
- tube
- mass
- alloy seamless
- Prior art date
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/08—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of copper or alloys based thereon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
- C22C9/02—Alloys based on copper with tin as the next major constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/002—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working by rapid cooling or quenching; cooling agents used therefor
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/02—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working in inert or controlled atmosphere or vacuum
Definitions
- the present invention relates to a copper alloy seamless pipe used for a heat transfer pipe or a refrigerant pipe of a heat exchanger for an air conditioner, a heat exchanger for a refrigerator, or the like.
- Copper alloy seamless tubes used in heat transfer tubes or refrigerant piping of heat exchangers for air conditioners, heat exchangers for refrigerators, etc. have a risk of fatigue cracks due to thermal fatigue accompanying repeated thermal expansion and contraction. There is. In addition, as a result of thermal expansion, tension is generated in the seamless pipe, and there is a risk that creep deformation may occur depending on the operating temperature.
- a seamless tube made of a solid solution strengthened type copper alloy to which Sn is added as in Patent Document 1 has an intermediate temperature brittleness and easily causes thermal fatigue and creep failure in a brittle temperature range.
- the intermediate temperature brittleness is generated and the brittle crack is easily generated.
- S and H content of a usual level is about 0.0005-0.0008 mass% of S, H is 0.0002-0.0010 mass% It is an extent.
- an object of the present invention is to provide a copper alloy seamless tube for a heat transfer tube, which has high strength, little reduction in strength due to brazing, high creep deformation resistance, and a high effect of suppressing intermediate temperature brittleness. It is in.
- the present inventors make the copper alloy contain Sn and Zr at a specific content, and further, add Zr in the copper alloy in an appropriate state. It has been found that the presence of the copper alloy seamless pipe for heat transfer pipe having high strength, little reduction in strength due to brazing, high creep deformation resistance, and a high effect of suppressing intermediate temperature brittleness can be obtained.
- the present invention has been completed.
- the present invention (1) is a copper alloy seamless tube for a heat transfer tube obtained by processing a copper alloy,
- the copper alloy contains Sn, 0.01 to 0.08 mass% of Zr, and 0.004 to 0.04 mass% of P, the balance being Cu and unavoidable impurities, in the copper alloy
- Sn and Zr in the following formula (1): (1) 0.4 ⁇ A + 2B ⁇ 0.85 (In the formula, A represents the content (mass%) of Sn, and B represents the content (mass%) of Zr.)
- the electrical conductivity of the copper alloy seamless tube for the heat transfer tube is expressed by the following equation (2): (2) 2-2- ⁇ 1 ⁇ 0.3 (% IACS) (Wherein, 1 1 refers to the electrical conductivity after solution treatment (% IACS), and ⁇ 2 refers to the electrical conductivity after aging treatment (% IACS))
- % IACS the electrical conductivity after aging treatment
- the present invention (2) is a copper alloy seamless tube for a heat transfer tube obtained by processing a copper alloy,
- the copper alloy contains Sn, 0.01 to 0.08 mass% of Zr, and 0.004 to 0.04 mass% of P, the balance being Cu and unavoidable impurities, in the copper alloy
- Sn and Zr in the following formula (1): (1) 0.4 ⁇ A + 2B ⁇ 0.85 (In the formula, A represents the content (mass%) of Sn, and B represents the content (mass%) of Zr.)
- the electrical conductivity of the copper alloy seamless tube for the heat transfer tube is expressed by the following equation (3): (3) 4- 4- ⁇ 3 0.3 0.3 (% IACS) (Wherein ⁇ 3 is the conductivity (% IACS) after the heating-water-cooling test at 950 ° C. for 10 minutes, and ⁇ 4 is the conductivity (% IACS) after the heating-water-cooling test at 550 ° C. for 60 minutes Point)
- a copper alloy seamless tube for a heat transfer tube which has high strength, little reduction in strength due to brazing, high creep deformation resistance, and a high effect of suppressing intermediate temperature brittleness.
- the copper alloy seamless pipe for heat transfer tubes of the first embodiment of the present invention (hereinafter, also described as the copper alloy seamless pipe for heat transfer pipes of the present invention (1)) is a heat transfer pipe obtained by processing a copper alloy.
- Copper alloy seamless pipe for The copper alloy contains Sn, 0.01 to 0.08 mass% of Zr, and 0.004 to 0.04 mass% of P, the balance being Cu and unavoidable impurities, in the copper alloy
- the electrical conductivity of the copper alloy seamless tube for the heat transfer tube is expressed by the following equation (2): (2) 2-2- ⁇ 1 ⁇ 0.3 (% IACS) (Wherein, 1 1 refers to the electrical conductivity after solution treatment (% IACS), and ⁇ 2 refers to the electrical conductivity after aging treatment (% IACS))
- the copper alloy seamless pipe for heat transfer tubes of the second embodiment of the present invention (hereinafter, also described as the copper alloy seamless pipe (2) for heat transfer pipes of the present invention) is a heat transfer pipe obtained by processing a copper alloy.
- Copper alloy seamless pipe for The copper alloy contains Sn, 0.01 to 0.08 mass% of Zr, and 0.004 to 0.04 mass% of P, the balance being Cu and unavoidable impurities, in the copper alloy
- the electrical conductivity of the copper alloy seamless tube for the heat transfer tube is expressed by the following equation (3): (3) 4- 4- ⁇ 3 0.3 0.3 (% IACS) (Wherein ⁇ 3 is the conductivity (% IACS) after the heating-water-cooling test at 950 ° C. for 10 minutes, and ⁇ 4 is the conductivity
- the copper alloy seamless pipe for heat transfer tubes of the present invention (1) and the copper alloy seamless pipe for heat transfer tubes of the present invention (2) are the electrical conductivity of the copper alloy seamless pipe for heat transfer tubes of the present invention (1) Although the formula (2) is satisfied, the same applies except that the electrical conductivity of the copper alloy seamless tube (2) for heat transfer tubes of the present invention satisfies the formula (3).
- the copper alloy seamless pipe (1) of the present invention and the copper alloy seamless pipe (2) of the present invention are a heat exchanger for an air conditioner, a heat exchanger for a refrigerator, a natural gas refrigerant heat pump type A seamless pipe used as a heat transfer pipe such as a heat exchanger or a refrigerant pipe, and is a copper alloy seamless pipe made of a copper alloy, that is, a copper alloy seamless pipe for a heat transfer pipe.
- the copper alloy according to the present invention for the copper alloy seamless pipe for heat transfer tubes (1) or the copper alloy for the heat transfer tube copper alloy seamless pipe (2) of the present invention contains Sn, Zr and P as essential elements, and the remainder Cu and It is a copper alloy consisting of unavoidable impurities.
- Sn has the effect of improving the strength of the copper alloy by solid solution strengthening and normal temperature Has an effect of improving ductility.
- these elements can be alloyed at relatively low temperatures, which is advantageous in manufacturing.
- Zr has an effect of improving the strength of the copper alloy by precipitation strengthening.
- Zr does not excessively increase the brazing temperature, Zr precipitates remain, and by suppressing coarsening of crystal grains, there is an effect of reducing strength reduction.
- the content of Zr is 0.01 to 0.08 mass% It is. If the content of Zr in the copper alloy is less than 0.01% by mass, the effect of suppressing the coarsening of crystal grains is small, the strength reduction due to brazing becomes large, and solid solution strengthening by Sn and precipitation by Zr Even if the reinforcement is combined, the reinforcement of the copper alloy is insufficient. On the other hand, when the content of Zr in the copper alloy exceeds 0.08% by mass, excessive precipitation hardening occurs to cause the workability to be reduced. In particular, the cold rolling processability deteriorates. As a result, transfer of the spiral groove shape on the inner surface of the tube becomes insufficient, and it becomes difficult to obtain the heat transfer performance as obtained in C1220.
- a + 2B is 0.4 or more and 0.85 or less, that is, the following formula (1): (1) 0.4 ⁇ A + 2B ⁇ 0.85
- the filling, Preferably, A + 2B is 0.42 or more and 0.83 or less, that is, the following formula (1a): (1a) 0.42 ⁇ A + 2 B ⁇ 0.83 Meet.
- a + 2B in the above range and setting the content of Zr to 0.01 to 0.08 mass%, even when severe processability is required, the strength of the seamless pipe can be maintained to the minimum. it can. On the other hand, if A + 2B is less than the above range, the strength of the seamless pipe is insufficient, and if it is above the above range, the cold workability is extremely lowered.
- the content of P in the copper alloy according to the copper alloy seamless pipe (1) for a heat transfer pipe of the present invention or the copper alloy seamless pipe (2) for a heat transfer pipe of the present invention is 0.004 to 0.04 mass% And preferably 0.015 to 0.030% by mass.
- the copper alloy contains 0.004 mass% or more of P element, it is shown that deoxidation in the material is sufficient.
- the content of P in the copper alloy is too large, the thermal conductivity of the copper alloy decreases, so the content of P in the copper alloy is 0.040 mass% or less.
- ⁇ ⁇ 2- ⁇ 1 is 0.3 or more, that is, the following formula (2): (2) 2-2- ⁇ 1 ⁇ 0.3 (% IACS) (Wherein, 1 1 refers to the electrical conductivity after solution treatment (% IACS), and ⁇ 2 refers to the electrical conductivity after aging treatment (% IACS))
- the filling Preferably, 2-2- ⁇ 1 is 0.5 or more and 20 or less, that is, the following formula (2a): (2a) 0.5 ⁇ ⁇ 2- ⁇ 1 ⁇ 20 Meet.
- rho 4-rho 3 is 0.3 or more, ie, following formula (3): (3) 4- 4- ⁇ 3 0.3 0.3 (% IACS) (Wherein ⁇ 3 is the conductivity (% IACS) after the heating-water-cooling test at 950 ° C. for 10 minutes, and ⁇ 4 is the conductivity (% IACS) after the heating-water-cooling test at 550 ° C. for 60 minutes Point)
- the filling Preferably, 4-4- ⁇ 3 is 0.5 or more and 20 or less, that is, the following formula (3a): (3a) 0.5 ⁇ ⁇ 4- ⁇ 3 ⁇ 20 Meet.
- the solution treatment refers to the treatment of sufficiently dissolving the Zr-based intermetallic compound crystallized in the process of cooling the ingot in the melting and casting steps
- the aging treatment refers to the Zr-based metal. It refers to the process of precipitating an intermediate compound.
- the copper alloy seamless pipe for heat transfer pipe of the present invention is manufactured in the order of "melting and casting process ⁇ hot extrusion process ⁇ cold working process ⁇ intermediate annealing process and rolling process ⁇ aging process as needed".
- the heating in the hot extrusion process is a solution treatment for sufficiently dissolving the Zr-based intermetallic compound crystallized in the process of melting and cooling the ingot in the casting process.
- the Zr crystallized in the ingot cooling process in the melting and casting steps is not sufficiently solid solution in solution treatment, the strength is obtained to match the Zr content. And the amount and distribution of fine precipitates precipitated in the aging treatment are not appropriate.
- the Zr-based crystallized product which could not be solid-solved by solution treatment not only contributes not to the improvement of strength, but also in the subsequent cold working process, rolling process, bending process at the time of heat exchanger production. It will inhibit the processability.
- solid solution Zr traps S by forming a compound with S in the solidification process or solution treatment at the time of casting, and also by trapping H that causes intergranular void formation during hot extrusion.
- Zr which is in solid solution after the solution treatment not only contributes to the precipitation strengthening by the aging treatment which is a post process, but also contributes to the improvement of the creep resistance and the suppression of the intermediate temperature brittleness. Further, by setting the precipitation state of Zr in the aging treatment appropriately, the effect of suppressing the intermediate temperature brittleness is enhanced.
- the present inventors made a solid solution state of Zr in the solution treatment due to the difference (2-2- ⁇ 1) between the electrical conductivity after the solution treatment and the electrical conductivity after the aging treatment. And, it has been found that the precipitation state of Zr in the aging treatment can be grasped, and creep resistance characteristics can be improved and the intermediate temperature brittleness can be suppressed by defining 2-2- ⁇ 1 in a specific range.
- ⁇ 2- ⁇ 1 is 0.3 or more, that is, the following equation (2): (2) 2-2- ⁇ 1 ⁇ 0.3 (% IACS)
- ⁇ 2- ⁇ 1 is 0.5 or more and 20 or less, that is, the following formula (2a): (2a) 0.5 ⁇ ⁇ 2- ⁇ 1 ⁇ 20 Meet.
- the present inventors made a solution by the difference ( ⁇ 4- ⁇ 3) of the electrical conductivity after heating-water-cooling test at 950 ° C. for 10 minutes and the electrical conductivity after heating-water-cooling test at 550 ° C. for 60 minutes. It is possible to understand the solid solution state of Zr in the treatment and the precipitation state of Zr in the aging treatment, and by defining 4-4- ⁇ 3 in a specific range, the creep resistance property deformation is improved and the intermediate temperature brittleness is suppressed. I found that I could do it.
- ⁇ 4- ⁇ 3 is 0.3 or more, that is, the following equation (3): (3) 4- 4- ⁇ 3 0.3 0.3 (% IACS)
- the filling, Preferably, 4-4- ⁇ 3 is 0.5 or more and 20 or less, that is, the following formula (3a): (3a) 0.5 ⁇ ⁇ 4- ⁇ 3 ⁇ 20 Meet.
- the heating-water-cooling test at 950 ° C. for 10 minutes is a test in which the copper alloy seamless tube to be tested is heated at 950 ° C. ⁇ 25 ° C. for 10 minutes and then water-cooled.
- the test object is placed in an electric furnace set at 950 ⁇ 25 ° C. in a nitrogen gas atmosphere, and after the furnace temperature returns to 950 ° C., the test object is held at 950 ° C. ⁇ 25 ° C. for 10 minutes, then 950 It is carried out by immediately water cooling from ° C. Then, the electrical conductivity (% IACS) of the test object after the heating-water-cooling test at 950 ° C. for 10 minutes is measured to determine ⁇ 3.
- % IACS electrical conductivity
- the heating-water-cooling test at 550 ° C. for 60 minutes is carried out after heating and water-cooling the copper alloy seamless tube to be tested for 10 minutes at 950 ° C., and then 550 ° C. ⁇ 10 C. for 60 minutes and then water cooling.
- the test object is heated at 950.degree. C .. +-. 25.degree. C. for 10 minutes and then 950.degree.
- the electrical conductivity (% IACS) of the test object after the heating-water-cooling test at 550 ° C. ⁇ 10 ° C. for 60 minutes is measured to determine ⁇ 4.
- the copper alloy according to the present invention, the copper alloy seamless pipe (1) or the copper alloy seamless pipe for a heat transfer tube according to the present invention (2) may further contain S atoms.
- the copper alloy according to the present invention for the copper alloy seamless pipe for heat transfer tubes (1) or the copper alloy seamless pipe for the heat transfer tubes of the present invention (2) further contains S
- the inclusion of S in the copper alloy The amount is 0.0005 to 0.0010% by mass.
- the copper alloy of the present invention for a heat transfer tube copper alloy seamless tube (1) or the present invention for a heat transfer tube copper alloy seamless tube (2) may further contain H.
- the copper alloy according to the present invention of copper alloy seamless pipe for heat transfer tube (1) or the copper alloy of seamless pipe for heat transfer pipe of the present invention (2) further contains H
- the copper alloy contains H in the copper alloy The amount is 0.0002 to 0.0020% by mass. If the content of S or H in the copper alloy exceeds the above range, S or H can not be sufficiently captured by the solid solution Zr, and the creep deformation resistance is improved, the intermediate temperature The effect of suppressing brittleness can not be obtained. On the other hand, when the content of S or the content of H in the copper alloy is less than the above range, the effects of improving the creep deformation resistance and suppressing the intermediate temperature brittleness can be obtained, but the cost tends to be increased.
- the copper alloy seamless pipe for heat transfer pipe of the present invention is manufactured by melting, casting and cooling ⁇ hot extrusion and cooling ⁇ cold working ⁇ intermediate annealing and rolling ⁇ aging treatment in this order.
- melt, cast and cool melting and casting
- melting and casting are performed according to a conventional method to obtain a billet in which a predetermined element is blended at a predetermined content.
- a predetermined element for example, the content of copper in the copper alloy seamless pipe of the present invention or the alloy containing copper of the metal or the contained element of the copper alloy seamless pipe of the present invention.
- the components are mixed so as to obtain a predetermined content, component adjustment is performed, and then a billet is cast using a high frequency melting furnace or the like. Then, after casting, the billet is cooled.
- hot extrusion and cooling are performed.
- a billet obtained by casting is heated at a predetermined temperature to be hot extruded.
- Hot extrusion is performed by mandrel extrusion. That is, prior to heating, hot extrusion is performed with the mandrel inserted in a cold pre-perforated billet or a hot-perforated billet prior to extrusion. And after hot extrusion is performed, it cools rapidly and obtains a hot extrusion tube.
- cold working is performed.
- a hot extruded tube obtained by hot extrusion is cold worked by cold rolling, cold drawing, etc. to reduce the outer diameter and thickness of the tube, and a seamless tube obtain.
- the seamless tube obtained by cold working is heated at 400 to 600 ° C. and then cooled. Aging treatment is performed. Then, by performing the aging treatment, the copper alloy seamless pipe for heat transfer tubes of the present invention (1) or the copper alloy seamless pipe for heat transfer tubes of the present invention (2) is obtained.
- an intermediate annealing is performed by heating the seamless tube obtained by cold working at 400 to 600 ° C., and then rolling.
- a spiral grooved rolled plug is placed on the outer surface of a seamless tube and pressed from the outside of the tube by a plurality of rolling balls rotating at high speed to the inner surface of the tube. This is done by transferring the groove of the rolling plug.
- the rolled seamless pipe is then subjected to an aging treatment.
- the aging treatment is performed by heating and cooling the rolled seamless tube at 400 to 600.degree.
- the copper alloy seamless pipe for heat transfer tubes of the present invention (1) or the copper alloy seamless pipe for heat transfer tubes of the present invention (2) is obtained.
- the electric conductivity can be expressed by the formula (2):: 2-2-110.3 (% IACS), preferably the formula (2a): 0.5
- the electrical conductivity is expressed by the equation (3): 4- 4-4- 3 0.3 0.3 (% IACS)
- the method of setting equation (3a): 0.5 ⁇ ⁇ 4-4-3 ⁇ 20 includes, for example, a method of adjusting the cooling rate of the billet in melting and cooling after casting.
- the present inventors differed in the existence state of Zr in the copper alloy due to the difference in the cooling rate of the billet in cooling after melting and casting, and the difference in the existence state of Zr after melting and casting was “ ⁇ 2- ⁇ 1”. And “ ⁇ 4- ⁇ 3" values were found to affect.
- the cooling rate suitable for adjusting the electric conductivity to the formula (2) preferably the formula (2a), depending on the billet diameter, the cooling condition after casting, the solution treatment condition, the aging treatment condition, etc. Since the cooling rate suitable for adjusting to equation (3), preferably equation (3a) is different, the cooling rate of the billet in cooling after melting and casting is the diameter of the billet, the cooling conditions after casting, the solution It is appropriately selected depending on the chemical treatment conditions, the aging treatment conditions and the like.
- the electric conductivity of the copper alloy seamless tube (1) for heat transfer tubes of the present invention can be expressed by the formula (2) by appropriately adjusting the billet diameter, the cooling condition after casting, the solution treatment condition, the aging treatment condition, and the like. 2), preferably adjusted to satisfy the formula (2a), and the electric conductivity of the copper alloy seamless pipe (2) for heat transfer tubes of the present invention is determined by the formula (3), preferably the formula (3a) Adjust to fill.
- the copper alloy seamless pipe for heat transfer tubes of the present invention is wound into a coil shape as a heat transfer tube for a heat exchanger, and is used for producing a heat exchanger (cross fin tube type heat exchanger).
- the cross fin tube type heat exchanger is configured by integrally assembling an aluminum fin on the air side and a heat transfer pipe on the refrigerant side.
- the cross fin tube type heat exchanger first, aluminum plate fins in which a plurality of predetermined assembly holes are formed are manufactured by pressing or the like, and then the obtained aluminum plate fins are laminated, and then the assembly holes are formed.
- Example and Comparative Example ⁇ Copper alloy seamless tube for heat transfer tube> (Melting, casting and cooling) A semi-continuous casting was used to cast a billet having an outer diameter of 254 mm containing the chemical components shown in Table 1 and then cooled. The amount of cooling water of the billet at this time was as follows. In Table 1, the balance is Cu and unavoidable impurities. Cooling condition A: Cooling water amount 1,000 L / min Cooling condition B: Cooling water amount 600 L / min (hot extrusion and cooling) The billet obtained as described above is heated by holding it at 950 ° C.
- Example 1 A sample for measurement of electrical conductivity (sample 1) was sampled from the head and tail of the obtained hot-extruded tube. (Cold work) The hot-extruded plain tube obtained as described above was cold-rolled and cold-drawn to obtain a seamless plain tube with an outer diameter of 9.52 mm and a wall thickness of 0.8 mm.
- the heating-water-cooling test at 950 ° C. for 10 minutes is a test in which the copper alloy seamless tube to be tested is heated at 950 ° C. ⁇ 25 ° C. for 10 minutes and then water-cooled. Place the test object in an electric furnace set at ⁇ 25 ° C, and after the furnace temperature returns to 950 ° C, hold at 950 ° C ⁇ 25 ° C for 10 minutes and then immediately water cool from 950 ° C. It is done by Then, the electrical conductivity (% IACS) of the test object after the heating-water-cooling test at 950 ° C. for 10 minutes is measured to determine ⁇ 3.
- the copper alloy seamless tube to be tested is heated and water-cooled for 10 minutes at 950 ° C, and then for 60 minutes at 550 ° C ⁇ 10 ° C.
- the test target is first heated at 950 ° C ⁇ 25 ° C for 10 minutes in the same manner as the heating-water-cooling test at 950 ° C for 10 minutes and then immediately water cooled from 950 ° C.
- the test object subjected to heating and water cooling at 950 ° C. for 10 minutes is placed in a salt bath furnace, held at 550 ° C. ⁇ 10 ° C. for 60 minutes, and then immediately water cooled.
- the electrical conductivity (% IACS) of the test object after the heating-water-cooling test at 550 ° C. ⁇ 10 ° C. for 60 minutes is measured to determine ⁇ 4.
- Heating-water cooling test 1 950 ° C ⁇ 25 ° C ⁇ 10 minutes First, charge sample 3 into an electric furnace set at 950 ⁇ 25 ° C in a nitrogen gas atmosphere, and the temperature in the furnace returns to 950 ° C. Then, it was held at 950 ⁇ 25 ° C. for 10 minutes and then immediately water-cooled from 950 ° C. to carry out heating-water cooling test 1.
- Heating-water-cooling test 2 550 ° C. ⁇ 10 ° C. ⁇ 60 minutes
- the sample 4 is heated and water-cooled at 950 ⁇ 25 ° C. for 10 minutes in the same manner as the heating-water-cooling test 1, and then heating-water-cooling
- the same heating and water cooling sample 4 as in test 1 was placed in a salt bath furnace, held at 550 ° C. ⁇ 10 ° C. for 60 minutes, then immediately water cooled, and subjected to heating-water cooling test 2 .
- thermo alloy fatigue test In a thermostat at 100 ° C., a thermal alloy fatigue test was performed by applying a repeated internal pressure of 0 to 15 MPa to the copper alloy seamless pipe 100,000 times. Those which did not form a crack during the test were regarded as pass.
Abstract
Description
該銅合金は、Snと、0.01~0.08質量%のZrと、0.004~0.04質量%のPと、を含有し、残部Cu及び不可避不純物からなり、該銅合金中のSn及びZrの含有量が、下記式(1):
(1)0.4≦A+2B≦0.85
(式中、AはSnの含有量(質量%)を示し、BはZrの含有量(質量%)を示す。)
を満たし、
該伝熱管用銅合金継目無管の電気伝導度が、下記式(2):
(2)ρ2-ρ1≧0.3(%IACS)
(式中、ρ1は溶体化処理後の電気伝導度(%IACS)を指し、ρ2は時効処理後の電気伝導度(%IACS)を指す。)
を満たすこと、
を特徴とする伝熱管用銅合金継目無管を提供するものである。
該銅合金は、Snと、0.01~0.08質量%のZrと、0.004~0.04質量%のPと、を含有し、残部Cu及び不可避不純物からなり、該銅合金中のSn及びZrの含有量が、下記式(1):
(1)0.4≦A+2B≦0.85
(式中、AはSnの含有量(質量%)を示し、BはZrの含有量(質量%)を示す。)
を満たし、
該伝熱管用銅合金継目無管の電気伝導度が、下記式(3):
(3)ρ4-ρ3≧0.3(%IACS)
(式中、ρ3は950℃で10分間の加熱-水冷試験後の電気伝導度(%IACS)を指し、ρ4は550℃で60分間の加熱-水冷試験後の電気伝導度(%IACS)を指す。)
を満たすこと、
を特徴とする伝熱管用銅合金継目無管を提供するものである。
該銅合金は、Snと、0.01~0.08質量%のZrと、0.004~0.04質量%のPと、を含有し、残部Cu及び不可避不純物からなり、該銅合金中のSn及びZrの含有量が、下記式(1):
(1)0.4≦A+2B≦0.85
(式中、AはSnの含有量(質量%)を示し、BはZrの含有量(質量%)を示す。)
を満たし、
該伝熱管用銅合金継目無管の電気伝導度が、下記式(2):
(2)ρ2-ρ1≧0.3(%IACS)
(式中、ρ1は溶体化処理後の電気伝導度(%IACS)を指し、ρ2は時効処理後の電気伝導度(%IACS)を指す。)
を満たすこと、
を特徴とする伝熱管用銅合金継目無管である。
該銅合金は、Snと、0.01~0.08質量%のZrと、0.004~0.04質量%のPと、を含有し、残部Cu及び不可避不純物からなり、該銅合金中のSn及びZrの含有量が、下記式(1):
(1)0.4≦A+2B≦0.85
(式中、AはSnの含有量(質量%)を示し、BはZrの含有量(質量%)を示す。)
を満たし、
該伝熱管用銅合金継目無管の電気伝導度が、下記式(3):
(3)ρ4-ρ3≧0.3(%IACS)
(式中、ρ3は950℃で10分間の加熱-水冷試験後の電気伝導度(%IACS)を指し、ρ4は550℃で60分間の加熱-水冷試験後の電気伝導度(%IACS)を指す。)
を満たすこと、
を特徴とする伝熱管用銅合金継目無管である。
(1)0.4≦A+2B≦0.85
を満たし、
好ましくはA+2Bは0.42以上0.83以下であること、すなわち、下記式(1a):
(1a)0.42≦A+2B≦0.83
を満たす。A+2Bを上記範囲内とし、且つ、Zrの含有量を0.01~0.08質量%とすることにより、厳しい加工性が必要となる場合でも、継目無管の強度を最低限維持することができる。一方、A+2Bが、上記範囲未満だと、継目無管の強度が不足し、また、上記範囲を超えると、冷間加工性が著しく低くなる。
(2)ρ2-ρ1≧0.3(%IACS)
(式中、ρ1は溶体化処理後の電気伝導度(%IACS)を指し、ρ2は時効処理後の電気伝導度(%IACS)を指す。)
を満たし、
好ましくはρ2-ρ1は0.5以上20以下であること、すなわち、下記式(2a):
(2a)0.5≦ρ2-ρ1≦20
を満たす。また、本発明の伝熱管用銅合金継目無管(2)の電気伝導度については、ρ4-ρ3が0.3以上であること、すなわち、下記式(3):
(3)ρ4-ρ3≧0.3(%IACS)
(式中、ρ3は950℃で10分間の加熱-水冷試験後の電気伝導度(%IACS)を指し、ρ4は550℃で60分間の加熱-水冷試験後の電気伝導度(%IACS)を指す。)
を満たし、
好ましくはρ4-ρ3は0.5以上20以下であること、すなわち、下記式(3a):
(3a)0.5≦ρ4-ρ3≦20
を満たす。
(2)ρ2-ρ1≧0.3(%IACS)
を満たし、
好ましくはρ2-ρ1が0.5以上20以下であること、すなわち、下記式(2a):
(2a)0.5≦ρ2-ρ1≦20
を満たす。ρ2-ρ1が上記範囲内であることにより、耐クリープ変形特性を向上させ、中間温度脆性を抑制することができる。
(3)ρ4-ρ3≧0.3(%IACS)
を満たし、
好ましくはρ4-ρ3は0.5以上20以下であること、すなわち、下記式(3a):
(3a)0.5≦ρ4-ρ3≦20
を満たす。ρ4-ρ3が上記範囲内であることにより、耐クリープ変形特性を向上させ、中間温度脆性を抑制することができる。
<伝熱管用銅合金継目無管>
(溶解、鋳造及び冷却)
半連続鋳造により、表1に示す化学成分を含有する外径254mmのビレットを鋳造し、次いで、冷却した。このときのビレットの冷却水の水量を、以下の通りとした。なお、表1中、残部はCu及び不可避不純物である。
冷却条件A:冷却水量1,000L/分
冷却条件B:冷却水量600L/分
(熱間押出及び冷却)
上記のようにして得たビレットを、連続加熱炉内で、950℃(±25℃)で10分間以上保持することにより加熱し、次いで、押出温度950℃で、外径81mm×肉厚8mmの管を押出し、押出後ただちに水中へ投入して冷却して、熱間押出素管を得た。このとき、溶体化処理を兼ねて行った。
得られた熱間押出素管の頭部及び尾部から、電気伝導度の測定用サンプル(サンプル1)をサンプリングした。
(冷間加工)
上記のようにして得た熱間押出無素管を、冷間圧延及び冷間抽伸し、外径9.52mm×肉厚0.8mmの継目無素管を得た。
(時効処理)
上記のようにして得た継目無素管を、バッチ炉内で、非酸化性雰囲気中、550℃で60分間加熱し、伝熱管用銅合金継目無管を得た。
得られた伝熱管用銅合金継目無管から、電気伝導度測定用に、サンプル2をサンプリングした。また、加熱-水冷試験用に、サンプル3及びサンプル4をサンプリングした。
950℃で10分間の加熱-水冷試験とは、試験対象となる銅合金継目無管を950℃±25℃で10分間の加熱をした後水冷するという試験であり、先ず、窒素ガス雰囲気、950±25℃に設定された電気炉内に、試験対象を装入し、炉内温度が950℃に復帰した後、950℃±25℃で10分間保持し、次いで、950℃から直ちに水冷することにより行われる。そして、950℃で10分間加熱-水冷試験後の試験対象の電気伝導度(%IACS)を測定して、ρ3を求める。
また、550℃で60分間の加熱-水冷試験とは、試験対象となる銅合金継目無管を、950℃で10分間の加熱と水冷を行った後、次いで、550℃±10℃で60分間の加熱をした後水冷するという試験であり、先ず、試験対象を、950℃で10分間の加熱-水冷試験と同様にして、950℃±25℃で10分間加熱した後950℃から直ちに水冷し、次いで、950℃で10分間の加熱と水冷を行った試験対象を、塩浴炉内に装入し、550℃±10℃で60分間保持し、次いで、直ちに水冷することにより行われる。そして、550℃±10℃で60分間加熱-水冷試験後の試験対象の電気伝導度(%IACS)を測定して、ρ4を求める。
先ず、サンプル3を、窒素ガス雰囲気、950±25℃に設定された電気炉内に装入し、炉内の温度が950℃に復帰した後、950±25℃で10分間保持し、次いで、950℃から直ちに水冷して、加熱-水冷試験1を行った。
先ず、サンプル4を、加熱-水冷試験1と同様にして、950±25℃で10分間の加熱と水冷を行い、次いで、加熱-水冷試験1と同様の加熱と水冷を行ったサンプル4を、塩浴炉内に装入し、550℃±10℃で60分間保持し、次いで、直ちに水冷して、加熱-水冷試験2を行った。
(機械的性質)
トーチろう付けを、ろう材(JIS Z3264 BCuP-2)及び酸素-プロパン混合ガスを用いて実施して、ろう付け後の耐圧強度測定用試料を作製した。このとき、ろう材が継ぎ手部に流れ込むまでろう付けを実施した。冷却は空冷とし、冷却後、水圧による破裂試験を行い、破壊強度から次式*1を用い、引張り強さを推定し、ろう付け前後の機械的性質(引張強さと伸び)を評価した。
ろう付け前の機械的性質を、引張試験により評価し、JIS Z2241に準じ、引張強さと伸びを測定した。その結果を、表3に示す。
<式*1>KHK式:破裂圧力=2×引張強さ×肉厚/(外径-0.8×肉厚)
(電気伝導度)
電気伝導度測定を、JIS H0505に準拠した方法、すなわち四端子法により電気抵抗を測定し、0.15328で除した値を百分率で表した。
(中間温度脆性試験)
銅合金継目無管を、350℃で、ひずみ速度10-4の引張速度で引張試験した。伸び(δ)が30%以上であったものを合格とした。
(熱疲労試験)
100℃の恒温槽内で、銅合金継目無管に、0から15MPaの繰り返し内圧を10万回負荷し、熱疲労試験を行った。試験中に亀裂が生じなかったものを合格とした。
Claims (3)
- 銅合金を加工して得られる伝熱管用銅合金継目無管であり、
該銅合金は、Snと、0.01~0.08質量%のZrと、0.004~0.04質量%のPと、を含有し、残部Cu及び不可避不純物からなり、該銅合金中のSn及びZrの含有量が、下記式(1):
(1)0.4≦A+2B≦0.85
(式中、AはSnの含有量(質量%)を示し、BはZrの含有量(質量%)を示す。)
を満たし、
該伝熱管用銅合金継目無管の電気伝導度が、下記式(2):
(2)ρ2-ρ1≧0.3(%IACS)
(式中、ρ1は溶体化処理後の電気伝導度(%IACS)を指し、ρ2は時効処理後の電気伝導度(%IACS)を指す。)
を満たすこと、
を特徴とする伝熱管用銅合金継目無管。 - 銅合金を加工して得られる伝熱管用銅合金継目無管であり、
該銅合金は、Snと、0.01~0.08質量%のZrと、0.004~0.04質量%のPと、を含有し、残部Cu及び不可避不純物からなり、該銅合金中のSn及びZrの含有量が、下記式(1):
(1)0.4≦A+2B≦0.85
(式中、AはSnの含有量(質量%)を示し、BはZrの含有量(質量%)を示す。)
を満たし、
該伝熱管用銅合金継目無管の電気伝導度が、下記式(3):
(3)ρ4-ρ3≧0.3(%IACS)
(式中、ρ3は950℃で10分間の加熱-水冷試験後の電気伝導度(%IACS)を指し、ρ4は550℃で60分間の加熱-水冷試験後の電気伝導度(%IACS)を指す。)
を満たすこと、
を特徴とする伝熱管用銅合金継目無管。 - 前記銅合金が、更に、0.0005~0.0010質量%のSと、0.0002~0.0020質量%のHと、を含有することを特徴とする請求項1又は2いずれか1項記載の伝熱管用銅合金継目無管。
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020157023350A KR20150122664A (ko) | 2013-03-11 | 2014-03-10 | 전열관용 구리 합금 이음매 없는 관 |
CN201480013709.3A CN105143479B (zh) | 2013-03-11 | 2014-03-10 | 导热管用铜合金无缝管 |
MYPI2015703064A MY181920A (en) | 2013-03-11 | 2014-03-10 | Copper alloy seamless tube for heat transfer tube |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2013048038A JP6244588B2 (ja) | 2013-03-11 | 2013-03-11 | 伝熱管用銅合金継目無管 |
JP2013-048038 | 2013-03-11 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2014142049A1 true WO2014142049A1 (ja) | 2014-09-18 |
Family
ID=51536706
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2014/056110 WO2014142049A1 (ja) | 2013-03-11 | 2014-03-10 | 伝熱管用銅合金継目無管 |
Country Status (6)
Country | Link |
---|---|
JP (1) | JP6244588B2 (ja) |
KR (1) | KR20150122664A (ja) |
CN (1) | CN105143479B (ja) |
MY (1) | MY181920A (ja) |
TW (1) | TWI608110B (ja) |
WO (1) | WO2014142049A1 (ja) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP6388398B2 (ja) * | 2014-11-05 | 2018-09-12 | 株式会社Uacj | 熱交換器用内面溝付管及びその製造方法 |
KR101698718B1 (ko) | 2016-04-29 | 2017-01-20 | 엘지디스플레이 주식회사 | 유기 발광 표시 장치 |
JP6822889B2 (ja) | 2017-04-13 | 2021-01-27 | 株式会社Shカッパープロダクツ | 銅合金材、銅合金材の製造方法およびかご型回転子 |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008255381A (ja) * | 2007-03-30 | 2008-10-23 | Kobelco & Materials Copper Tube Inc | 耐熱高強度熱交換器用銅合金管 |
JP2010222692A (ja) * | 2009-03-25 | 2010-10-07 | Sumitomo Light Metal Ind Ltd | 給水給湯用銅合金継目無管 |
JP2011184775A (ja) * | 2010-03-10 | 2011-09-22 | Kobe Steel Ltd | 高強度高耐熱性銅合金材 |
JP2011246802A (ja) * | 2010-04-28 | 2011-12-08 | Sumitomo Electric Ind Ltd | Cu−Ag合金線及びCu−Ag合金線の製造方法 |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3303778B2 (ja) * | 1998-06-16 | 2002-07-22 | 三菱マテリアル株式会社 | 0.2%耐力および疲労強度の優れた熱交換器用継目無銅合金管 |
JP4130593B2 (ja) * | 2003-01-23 | 2008-08-06 | 日鉱金属株式会社 | 疲労及び中間温度特性に優れた高力高導電性銅合金 |
JP5534777B2 (ja) * | 2009-10-28 | 2014-07-02 | 株式会社Uacj | 銅合金継目無管 |
-
2013
- 2013-03-11 JP JP2013048038A patent/JP6244588B2/ja active Active
-
2014
- 2014-03-10 KR KR1020157023350A patent/KR20150122664A/ko not_active Application Discontinuation
- 2014-03-10 CN CN201480013709.3A patent/CN105143479B/zh not_active Expired - Fee Related
- 2014-03-10 MY MYPI2015703064A patent/MY181920A/en unknown
- 2014-03-10 WO PCT/JP2014/056110 patent/WO2014142049A1/ja active Application Filing
- 2014-03-11 TW TW103108365A patent/TWI608110B/zh not_active IP Right Cessation
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2008255381A (ja) * | 2007-03-30 | 2008-10-23 | Kobelco & Materials Copper Tube Inc | 耐熱高強度熱交換器用銅合金管 |
JP2010222692A (ja) * | 2009-03-25 | 2010-10-07 | Sumitomo Light Metal Ind Ltd | 給水給湯用銅合金継目無管 |
JP2011184775A (ja) * | 2010-03-10 | 2011-09-22 | Kobe Steel Ltd | 高強度高耐熱性銅合金材 |
JP2011246802A (ja) * | 2010-04-28 | 2011-12-08 | Sumitomo Electric Ind Ltd | Cu−Ag合金線及びCu−Ag合金線の製造方法 |
Also Published As
Publication number | Publication date |
---|---|
TW201446982A (zh) | 2014-12-16 |
JP2014173156A (ja) | 2014-09-22 |
TWI608110B (zh) | 2017-12-11 |
JP6244588B2 (ja) | 2017-12-13 |
CN105143479A (zh) | 2015-12-09 |
CN105143479B (zh) | 2017-05-17 |
MY181920A (en) | 2021-01-14 |
KR20150122664A (ko) | 2015-11-02 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
JP4629080B2 (ja) | 熱交換器用銅合金管 | |
JP4694527B2 (ja) | 耐熱高強度熱交換器用銅合金管及びその製造方法 | |
JP4349640B2 (ja) | 継目無管 | |
JP3794971B2 (ja) | 熱交換器用銅合金管 | |
CN105734368B (zh) | 铝合金翅片材料、其制造方法及具备该材料的换热器 | |
JP5534777B2 (ja) | 銅合金継目無管 | |
JP4818179B2 (ja) | 銅合金管 | |
JP2017082301A (ja) | 銅合金管の製造方法及び熱交換器 | |
JP6244588B2 (ja) | 伝熱管用銅合金継目無管 | |
JP5078368B2 (ja) | 熱交換器用銅合金管の製造方法 | |
JP6238274B2 (ja) | 給水給湯用銅合金継目無管 | |
JP5451217B2 (ja) | 内面溝付管の製造方法 | |
JP5639025B2 (ja) | 銅合金管 | |
JP5638999B2 (ja) | 銅合金管 | |
WO2015122423A1 (ja) | 銅合金材料及び銅合金管 | |
JP2017036468A (ja) | 銅合金管 | |
JP5208562B2 (ja) | 継目無管 | |
JP6402043B2 (ja) | 高強度銅合金管 | |
JP6360363B2 (ja) | 銅合金管 | |
JP2013189664A (ja) | 銅合金管 | |
JP2011094176A (ja) | 銅合金継目無管 | |
JP2016180169A (ja) | 銅合金管 | |
JP2016180170A (ja) | 銅合金管 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
WWE | Wipo information: entry into national phase |
Ref document number: 201480013709.3 Country of ref document: CN |
|
121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 14763465 Country of ref document: EP Kind code of ref document: A1 |
|
ENP | Entry into the national phase |
Ref document number: 20157023350 Country of ref document: KR Kind code of ref document: A |
|
NENP | Non-entry into the national phase |
Ref country code: DE |
|
122 | Ep: pct application non-entry in european phase |
Ref document number: 14763465 Country of ref document: EP Kind code of ref document: A1 |