WO2014127661A1 - 一种铜与铝合金配合使用方法 - Google Patents

一种铜与铝合金配合使用方法 Download PDF

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Publication number
WO2014127661A1
WO2014127661A1 PCT/CN2013/088804 CN2013088804W WO2014127661A1 WO 2014127661 A1 WO2014127661 A1 WO 2014127661A1 CN 2013088804 W CN2013088804 W CN 2013088804W WO 2014127661 A1 WO2014127661 A1 WO 2014127661A1
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Prior art keywords
copper
aluminum alloy
wire
stranded
sectional area
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PCT/CN2013/088804
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English (en)
French (fr)
Inventor
罗志昭
Original Assignee
Luo Zhizhao
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Priority to GB1514781.2A priority Critical patent/GB2525546B/en
Publication of WO2014127661A1 publication Critical patent/WO2014127661A1/zh

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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B1/00—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors
    • H01B1/02—Conductors or conductive bodies characterised by the conductive materials; Selection of materials as conductors mainly consisting of metals or alloys
    • H01B1/026—Alloys based on copper
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/02—Stranding-up
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B5/00—Non-insulated conductors or conductive bodies characterised by their form
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B5/00—Non-insulated conductors or conductive bodies characterised by their form
    • H01B5/02—Single bars, rods, wires, or strips
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B5/00—Non-insulated conductors or conductive bodies characterised by their form
    • H01B5/08—Several wires or the like stranded in the form of a rope
    • H01B5/10—Several wires or the like stranded in the form of a rope stranded around a space, insulating material, or dissimilar conducting material

Definitions

  • the invention relates to a method for using copper and aluminum alloy in combination with wires and cables, bus bars, transformers, switches and bushings of various voltage levels. Background technique
  • Aluminum has a small current carrying capacity, and the temperature rises.
  • the conductivity and copper ratio of aluminum are relatively poor and easy to oxidize.
  • copper-clad aluminum has a small current carrying capacity and a high temperature.
  • the copper-clad aluminum process is complex and is a metallurgical combination (the prior art copper and aluminum must be combined with metallurgical or electrochemical reaction), and the adhesion of copper and aluminum is Copper and aluminum are not layered, they are a whole, and the current density distribution is not uniform.
  • copper wire with equal diameter is larger than copper-clad aluminum wire.
  • Copper-clad aluminum cable with equal diameter is not energy-saving compared with copper cable, and waste copper-clad aluminum wire and cable is recycled. The copper-aluminum separation process is complicated and the pollution is serious.
  • the object of the present invention is to overcome the shortcomings of the prior art and propose to retain the bulk oxide layer of copper and aluminum alloy (the oxide layer is very thin and the resistance is small) as an isolation protective layer to prevent electrochemical reaction, copper and aluminum alloy (such as aluminum magnesium). Alloy, rare earth aluminum alloy) is a lap joint. By isolating the separation of the protective layer, copper and aluminum alloy form two relatively independent but equal potential conductors, and electromagnetic interference is not generated between them, and the uniformity of current density distribution is greatly improved. .
  • a technical solution for achieving the object of the present invention is: 1 for a circular conductor, the outer conductor is copper, the inner conductor is an aluminum alloy, and the bulk oxide layer of copper and aluminum alloy is used.
  • the conductor structure has copper sleeve aluminum alloy rods (large diameter rods, diameter less than 5mm for the line), copper sleeve aluminum alloy tubes, copper stranded aluminum alloy lines, expanded diameter copper stranded aluminum alloy strands, copper stranded steel Core aluminum alloy stranded wire, expanded diameter copper stranded steel core aluminum alloy stranded wire; 2 rectangular conductor is copper outside, aluminum alloy strip (row) is in the middle, and the bulk oxide layer of copper and aluminum alloy strip (row) is used as the isolation layer.
  • the above conductor may be provided with an insulating layer or a shield insulating layer on the conductor depending on the voltage level.
  • the beneficial effect of the invention is that a copper and aluminum alloy is used in combination with the bulk oxide layer of copper and aluminum alloy as the isolation protective layer, and the copper and aluminum alloy are lap joint, and the current density distribution is more uniform than copper and aluminum.
  • Copper-clad aluminum copper-aluminum metallurgical combination
  • copper-aluminum insulated conductors are better.
  • the copper wire of the first-diameter copper wire has a large current carrying capacity and a low temperature rise; the copper pipe of the second-diameter copper bar has a current carrying capacity compared with the copper-clad aluminum alloy bar.
  • the copper stranded aluminum alloy wire has a large current carrying capacity and a low temperature rise.
  • a conductor formed by the combination of copper and aluminum alloy has a larger current carrying capacity and a lower temperature rise than a conductor isolated between copper, aluminum, copper clad aluminum and copper aluminum.
  • Figure 1 (copper sleeve aluminum alloy rod), Figure 2 (copper sleeve aluminum alloy tube), Figure 3 (copper stranded aluminum alloy wire), Figure 4 (expanded copper wire aluminum alloy wire), Figure 5 ( Copper clad steel core aluminum alloy stranded wire), Figure 6 (expanded copper stranded steel core aluminum alloy stranded wire), Figure 7 (rectangular conductor), Figure 8 (rectangular conductor) is a schematic structural view of the present invention.
  • Figure 6 Copper stranded wire, 7. Aluminum alloy stranded wire, 3. Expanded foamed plastic, 4. Steel stranded wire.
  • Figure 7 8. Copper, 9. Aluminum alloy strip.
  • a method for preparing a copper sleeve aluminum alloy rod and a wire by using a copper and an aluminum alloy according to the present invention: retaining a bulk oxide layer of the copper sleeve 1 and the aluminum alloy rod 2, and placing the copper sleeve 1 On the aluminum alloy rod 2, the copper sleeve 1 and the aluminum alloy rod 2 are mechanically joined by a rolling mill, and the copper sleeve 1 is in surface contact with the aluminum alloy rod 2.
  • the copper sleeve 1 can also be made of a copper strip, and is evenly coated on the aluminum alloy rod with a copper strip, and the seam of the copper strip is welded into a copper sleeve 1.
  • the wall thickness of the copper sleeve 1 depends on the current (0.1 mm - 10 mm), and the diameter of the aluminum alloy rod 2 depends on the current (1 mm - 100 mm).
  • the above conductor may be provided with an insulating layer or a shield insulating layer on the conductor depending on the voltage level.
  • the copper sleeve aluminum alloy rod can be made into a sleeve and a bus bar, and the copper sleeve aluminum alloy wire can be made into a wire and cable.
  • a copper and aluminum alloy of the present invention is used in combination to produce a copper sleeve.
  • Aluminum alloy tube method The copper oxide sleeve 1 and the aluminum alloy tube 5 are retained on the body oxide layer, and the copper sleeve 1 is placed on the aluminum alloy tube 5, and the copper sleeve 1 and the aluminum alloy tube 5 are mechanically bonded and joined by a tube rolling machine, copper The sleeve 1 is in surface contact with the aluminum alloy tube 5.
  • the copper sleeve 1 can also be made of a copper strip, and is evenly coated on the aluminum alloy tube with a copper strip, and the seam of the copper strip is welded into the copper sleeve 1.
  • the fitting of the copper sleeve aluminum alloy tube can also be achieved by expanding the diameter of the aluminum alloy tube to the mechanical joint surface.
  • the wall thickness of the copper sleeve is determined according to the current (0.1 mm - 10 mm), and the diameter and wall thickness of the aluminum alloy tube 5 are determined according to the current (diameter: 3 mm - 1000 mm, wall thickness: 0.5 mm - 50 mm).
  • the copper sleeve aluminum alloy tube with the outer diameter of 30mm or less can be filled with foamed plastic, plastic and plastic tubes; the outer diameter of the copper sleeve with the outer diameter of 10mm or less can be filled with foamed plastic and plastic, and the plastic filled conductor can be used for
  • the conductor of the wire and cable, the conductor may be provided with an insulating layer or a shielding insulating layer on the conductor according to the voltage level.
  • the copper sleeve aluminum alloy tube can be made into a sleeve, a bus bar, a wire and cable.
  • a method for preparing a copper-stranded aluminum alloy wire by using a copper and an aluminum alloy according to the present invention retaining the bulk oxide layer of the copper stranded wire and the aluminum alloy stranded wire 7, and winding the aluminum alloy wire 2
  • the cross-sectional area of the copper stranded wire 6 and the copper stranded wire 6 may account for 10% to 90% of the total cross-sectional area of the copper-stranded aluminum alloy wire according to the current.
  • the above conductor may be provided with an insulating layer or a shield insulating layer on the conductor depending on the voltage level.
  • the copper stranded aluminum alloy wire can be made into a cable and a soft busbar.
  • a method for preparing a copper-reinforced aluminum alloy wire with a copper alloy and an aluminum alloy is used as follows: The bulk oxide layer of the copper stranded wire and the aluminum alloy stranded wire 7 is retained, and the material for expanding the diameter is adopted.
  • Foamed plastic 3, made of round bar, can also be made into a tube, stranded aluminum alloy wire 2 on the round bar, twisted copper stranded wire 6 on the expanded aluminum alloy wire 2, cut of copper stranded wire 6
  • the area according to the current can account for 1% to 90% of the total cross-sectional area of the expanded copper wire aluminum alloy wire.
  • the cross-sectional area of the expanded diameter accounts for 1% to 90% of the total cross-sectional area of the expanded copper alloy wire.
  • the above conductor may be provided with an insulating layer or a shielding insulating layer on the conductor according to the voltage level.
  • the expanded copper wire aluminum alloy wire can be made into a cable and soft. Busbar.
  • a method for preparing a copper stranded steel core aluminum alloy strand according to a method for using copper and aluminum alloy according to the present invention: retaining a bulk oxide layer of a copper stranded wire and a steel core aluminum alloy stranded wire 7, in steel
  • the stranded wire 4 is stranded with the aluminum alloy wire 2
  • the copper stranded wire 6 is stranded on the stranded steel-steel core aluminum alloy stranded wire 7.
  • the cross-sectional area of the copper stranded wire 6 may account for 10% to 90% of the total cross-sectional area of the steel core copper-wound aluminum alloy wire according to the current.
  • the above conductor may be provided with an insulating layer or a shield insulating layer on the conductor depending on the voltage level.
  • the copper stranded steel core aluminum alloy stranded wire can be made into a soft busbar and an overhead wire.
  • a method for preparing an expanded diameter copper stranded steel core aluminum alloy strand according to a method for using copper and aluminum alloy according to the present invention: retaining a bulk oxide layer of a copper stranded wire and a steel core aluminum alloy stranded wire, The extruded foamed plastic 3 on the steel strand 4 is used as a circular expansion diameter, and the aluminum alloy wire 2 is stranded on the circular expanded foam 3, and the copper strand is twisted on the expanded aluminum alloy wire 2.
  • the cross-sectional area of the copper stranded wire 6 may account for 1% to 90% of the total cross-sectional area of the expanded-diameter steel core copper-stripped aluminum alloy wire according to the current.
  • the cross-sectional area of the expanded diameter accounts for 1% to 90% of the total cross-sectional area of the expanded-diameter steel-core copper-stripped aluminum alloy wire.
  • the above conductor may be provided with an insulating layer or a shield insulating layer on the conductor depending on the voltage level.
  • the expanded diameter copper stranded steel core aluminum alloy stranded wire can be made into a soft bus bar and an overhead wire.
  • a copper and aluminum alloy of the present invention is used in combination to form a rectangular conductor: a bulk oxide layer of copper 8 and an aluminum alloy strip 9 is retained, and an aluminum strip 2 is stacked between the two coppers 8.
  • the cross-sectional area of the copper 8 may account for 1% to 90% of the total cross-sectional area of the rectangular conductor depending on the current.
  • the above conductor may be provided with an insulating layer or a shielding insulating layer on the conductor depending on the voltage level.
  • a copper and aluminum alloy of the present invention is used in combination to form a rectangular conductor.
  • Method 1 Retaining the bulk oxide layer of the copper sleeve and the aluminum alloy rod, and arranging the copper sleeve on the aluminum alloy rod [the wall of the copper sleeve Thickness depends on the current (0.1mm - lOmm), aluminum alloy rod The diameter is determined according to the current (1 mm - 100 mm)], and the copper sleeve aluminum alloy rod is pressed into a copper 8 aluminum alloy row 10 by a rolling mill;
  • Method 2 retaining the bulk oxide layer of the copper sleeve and the aluminum alloy rod, using copper The strip is uniformly coated on the aluminum alloy rod, the seam of the copper strip is welded into a copper sleeve, and the copper sleeve aluminum alloy rod is pressed into a copper 8 aluminum alloy row 10 by a rolling mill.
  • the cross-sectional area of the copper 8 may account for 1% to 90% of the total cross-sectional area of the rectangular conductor depending on the current.
  • the above conductor may be provided with an insulating layer or a shielding insulating layer on the conductor depending on the voltage level.
  • a rectangular conductor can be used to make a busbar and a transformer coil.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Conductive Materials (AREA)

Abstract

一种铜与铝合金配合使用方法，该方法保留铜与铝合金的本体氧化层（氧化层很薄，电阻很小）作为隔离保护层，防止电化学反应，铜与铝合金（如铝镁合金、稀土铝合金）配合是搭接结合，通过隔离保护层的分裂，铜、铝合金形成两个相对独立但电位相等的导体，相互之间不会产生电磁干扰，电流密度分布均匀，效果大大提高。铜与铝合金配合使用方法适用于各种电压等级的电线电缆、母线、变压器、开关、套管的导体。

Description

一种铜与铝合金配合使用方法
技术领域
本发明涉及一种铜与铝合金配合使用方法适用于各种电压等级 的电线电缆、 母线、 变压器、 开关、 套管的导体中使用。 背景技术
现有的电线电缆、 母线行业为了提高载流量、 降成本， 提出了高 强度铜包铝电缆导体、 扩径钢芯铝绞线、 空心电缆、 高压空心电缆、 组合导体结构电力电缆、 多分裂铜或铝母线。但还是没找到一个更有 效果降成本、提高载流量的办法。上述系列产品的导体采用是铜、铝、 铜包铝、 铜铝之间有绝缘隔离的导体， 其缺点：
①铜载流量小， 温升高， 成本高。
②铝载流量小， 温升高， 铝导电率与铜比相对较差及易氧化。
③铜包铝载流量小， 温升高， 铜包铝工艺复杂， 是冶金结合（现有技 术铜与铝的配合使用必须是冶金结合， 不然有电化学反应）， 铜铝 的粘合性是铜与铝不分层， 是一个整体， 电流密度分布不均匀。等 径的铜线与铜包铝线相比， 铜线比铜包铝线载流量大， 等径的铜包 铝电缆与铜电缆相比不节能， 并且废旧铜包铝电线电缆在回收中， 铜铝分离工艺复杂， 污染严重。
④多分裂铜或铝母线的缺点： 载流量小， 温升高， 铜铝之间有绝缘隔 离，铜铝电化学反应解决了，但铜、铝是两个独立导体，不等电位， 两个导体间的电磁场相互干扰， 相互降低载流量。 发明内容
本发明的目的是克服现有技术的缺点，提出保留铜与铝合金的本 体氧化层（氧化层很薄， 电阻很小）作为隔离保护层， 防止电化学反 应， 铜与铝合金（如铝镁合金、 稀土铝合金）配合是搭接结合， 通过 隔离保护层的分裂，铜、铝合金形成两个相对独立但电位相等的导体， 相互之间不会产生电磁干扰， 电流密度分布均匀效果大大提高。
实现本发明目的的技术方案：本发明一种铜与铝合金配合使用方 法是用于：①圆形导体采用外层导体是铜、内层导体是铝合金，用铜、 铝合金的本体氧化层作为隔离保护层， 导体结构有铜套铝合金棒（大 直径为棒， 直径小于 5mm为线）、 铜套铝合金管、 铜绞铝合金线、 扩 径铜绞铝合金绞线、铜绞钢芯铝合金绞线、扩径铜绞钢芯铝合金绞线； ②矩形导体外面是铜， 铝合金带（排）在中间， 用铜、 铝合金带（排) 的本体氧化层作为隔离层。上述导体根据电压等级需要可在导体上外 加绝缘层或屏蔽绝缘层。
本发明的有益效果是：一种铜与铝合金配合使用方法是用铜与铝 合金的本体氧化层作为隔离保护层， 铜与铝合金配合是搭接结合， 电 流密度分布均匀效果比铜、 铝、 铜包铝 （铜铝冶金结合）、 铜铝之间 有绝缘隔离的导体要好。①等径的铜线与铜套铝合金线相比， 铜套铝 合金线载流量大， 温升低； ②等径的铜棒与铜套铝合金棒相比， 铜套 铝合金棒载流量大， 温升低； ③等径、 等截面的铜管与铜套铝合金管 相比， 铜套铝合金管载流量大， 温升低； ④等径的铜绞线与铜绞铝合 金线相比， 铜绞铝合金线载流量大， 温升低。一种铜与铝合金配合使 用方法所形成的导体比铜、 铝、 铜包铝、 铜铝之间有绝缘隔离的导体 载流量大， 温升低。金属氧化层做隔离保护层的应用实现了提高载流 量、 温升低、 降成本的节能效果。
下面结合附图对本发明进行进一步说明 附图说明
附图 1 (铜套铝合金棒）， 附图 2 (铜套铝合金管）， 附图 3 (铜 绞铝合金线）， 附图 4 (扩径铜绞铝合金线）， 附图 5 (铜绞钢芯铝合 金绞线）， 附图 6 (扩径铜绞钢芯铝合金绞线）， 附图 7 (矩形导体）， 附图 8 (矩形导体） 为本发明的结构示意图。
附图 1中： 1.铜套， 2.铝合金棒。
附图 2中： 1.铜套， 5.铝合金管。
附图 3中： 6.铜绞线， 7.铝合金绞线。
附图 4中： 6.铜绞线， 7.铝合金绞线， 3.扩径发泡塑料。
附图 5中： 6.铜绞线， 7.铝合金绞线， 4钢绞线。
附图 6中： 6.铜绞线， 7.铝合金绞线， 3.扩径发泡塑料， 4.钢绞线。 附图 7中： 8.铜， 9.铝合金带。
附图 8中： 8.铜， 10.铝合金排。 具体实施方式
下面结合附图对本发明的具体实施方式作进一步说明。
如图 1所示， 本发明的一种铜与铝合金配合使用方法， 制作铜套 铝合金棒、 线的方法： 保留铜套 1与铝合金棒 2的本体氧化层， 将铜 套 1套在铝合金棒 2上，通过轧管机将铜套 1与铝合金棒 2机械结合， 铜套 1与铝合金棒 2要面接触。上述铜套 1还可用铜带做材料， 用铜 带均匀包覆在铝合金棒上， 将铜带的缝焊接成铜套 1。 所述的铜套 1 的壁厚根据电流大小而定（0.1mm— lOmm) , 铝合金棒 2的直径根据 电流大小而定（1 mm— 100mm)。 上述导体根据电压等级需要可在导 体上外加绝缘层或屏蔽绝缘层。
按上述方法的生产过程， 铜套铝合金棒可以制作成套管、 母线， 铜套铝合金线可以制作成电线电缆。
如图 2所示， 本发明的一种铜与铝合金配合使用方法， 制作铜套 铝合金管方法： 保留铜套 1与铝合金管 5的本体氧化层， 将铜套 1套 在铝合金管 5上， 通过轧管机将铜套 1与铝合金管 5机械搭接结合， 铜套 1与铝合金管 5要面接触。上述铜套 1还可用铜带做材料， 用铜 带均匀包覆在铝合金管上， 将铜带的缝焊接成铜套 1。 铜套铝合金管 的配合也可以通过将铝合金管扩径达到机械结合面接触。所述的铜套 的壁厚根据电流大小而定 （0.1mm— lOmm) , 铝合金管 5的直径、 壁 厚根据电流大小而定（直径： 3mm— 1000mm,壁厚： 0.5mm— 50mm)。 外径 30mm以下的铜套铝合金管管内中空可填充发泡塑料、塑料、塑 料管； 外径 10mm以下的铜套铝合金管管内中空可填充发泡塑料、塑 料， 填充塑料后的导体可用于电线电缆的导体， 上述导体根据电压等 级需要可在导体上外加绝缘层或屏蔽绝缘层。
按上述方法的生产过程， 铜套铝合金管可以制作成套管、 母线、 电线电缆。
如图 3所示， 本发明的一种铜与铝合金配合使用方法， 制作铜绞 铝合金线的方法： 保留铜绞线与铝合金绞线 7的本体氧化层， 在铝合 金线 2上绞合铜绞线 6， 铜绞线 6的截面积根据电流大小可占铜绞铝 合金线总截面积的 10%〜90%。上述导体根据电压等级需要可在导体 上外加绝缘层或屏蔽绝缘层。
按上述方法的生产过程，铜绞铝合金线可以制作成电缆、软母线。 如图 4所示， 本发明的一种铜与铝合金配合使用方法， 制作扩径 铜绞铝合金线的方法： 保留铜绞线与铝合金绞线 7的本体氧化层， 扩 径的材料采用发泡塑料 3， 做成圆条、 也可以做成管， 在圆条上绞合 铝合金线 2， 在已扩径的铝合金线 2上绞合铜绞线 6， 铜绞线 6的截 面积根据电流大小可占扩径铜绞铝合金线总截面积的 1%〜90%。 扩 径的截面积占扩径铜绞铝合金线总截面积的 1%〜90%。 上述导体根 据电压等级需要可在导体上外加绝缘层或屏蔽绝缘层。
按上述方法的生产过程， 扩径铜绞铝合金线可以制作成电缆、软 母线。
如图 5所示， 本发明的一种铜与铝合金配合使用方法， 制作铜绞 钢芯铝合金绞线的方法：保留铜绞线与钢芯铝合金绞线 7的本体氧化 层， 在钢绞线 4绞合铝合金线 2， 在已绞合完成的钢钢芯铝合金绞线 7上绞合铜绞线 6。 铜绞线 6的截面积根据电流大小可占钢芯铜绞铝 合金线总截面积的 10%〜90%。上述导体根据电压等级需要可在导体 上外加绝缘层或屏蔽绝缘层。
按上述方法的生产过程， 铜绞钢芯铝合金绞线可以制作成软母 线、 架空线。
如图 6所示， 本发明的一种铜与铝合金配合使用方法， 制作扩径 铜绞钢芯铝合金绞线的方法：保留铜绞线与钢芯铝合金绞线的本体氧 化层， 在钢绞线上 4上挤出发泡塑料 3用作圆形扩径， 在圆形扩径发 泡塑料 3上绞合铝合金线 2，在已扩径的铝合金线 2上绞合铜绞线 6， 铜绞线 6 的截面积根据电流大小可占扩径钢芯铜绞铝合金线总截面 积的 1 %〜90%。 扩径的截面积占扩径钢芯铜绞铝合金线总截面积的 1 %〜90%。 上述导体根据电压等级需要可在导体上外加绝缘层或屏 蔽绝缘层。
按上述方法的生产过程，扩径铜绞钢芯铝合金绞线可以制作成软 母线、 架空线。
如图 7所示， 本发明的一种铜与铝合金配合使用方法， 制作矩形 导体的方法： 保留铜 8与铝合金带 9的本体氧化层， 将铝带 2叠在两 铜 8中间。铜 8的截面积根据电流大小可占矩形导体总截面积的 1%〜 90%。上述导体根据电压等级需要可在导体上外加绝缘层或屏蔽绝缘 层。
如图 8所示， 本发明的一种铜与铝合金配合使用方法， 制作矩形 导体方法一： 保留铜套与铝合金棒的本体氧化层， 将铜套套在铝合金 棒上【铜套的壁厚根据电流大小而定（0.1mm— lOmm) , 铝合金棒的 直径根据电流大小而定 （1 mm— 100mm) ], 通过轧排机将铜套铝合 金棒压制成铜 8铝合金排 10; 方法二： 保留铜套与铝合金棒的本体 氧化层， 用铜带均匀包覆在铝合金棒上， 将铜带的缝焊接成铜套， 通 过轧排机将铜套铝合金棒压制成铜 8铝合金排 10。 铜 8的截面积根 据电流大小可占矩形导体总截面积的 1%〜90%。 上述导体根据电压 等级需要可在导体上外加绝缘层或屏蔽绝缘层。
按上述方法的生产过程， 矩形导体可制作母排、 变压器线圈。

Claims

权 利 要 求 书
1、 一种铜与铝合金配合使用方法， 其特征： 保留铜与铝合金的 本体氧化层作为隔离保护层， 铜与铝合金的配合是搭接结合。
2、 根据权利要求 1所述的一种铜与铝合金配合使用方法， 其特 征在于：铜套铝合金棒，铜套（1 )的壁厚根据电流大小而定，为 0.1mm —10mm,铝合金棒（2)的直径根据电流大小而定，为 1 mm— 100mm。
3、 根据权利要求 1所述的一种铜与铝合金配合使用方法， 其特 征： 铜套铝合金管， 铜套 （1 ) 的壁厚根据电流大小而定， 为 0.1mm —15mm,铝合金管（5 )的直径、壁厚根据电流大小而定，直径： lmm —1000mm. 壁厚： 0.1mm— 50mm
4、 根据权利要求 1、 3所述的一种铜与铝合金配合使用方法， 其 特征： 外径 30mm以下的铜套铝合金管管内填充塑料。
5、 根据权利要求 1所述的一种铜与铝合金配合使用方法， 其特 征： 铜绞铝合金线， 铜绞线 （6 ) 的截面积根据电流大小可占铜绞铝 合金线总截面积的 1%〜90%。
6、 根据权利要求 1所述的一种铜与铝合金配合使用方法， 其特 征： 扩径铜绞铝合金线， 铜绞线 （6 ) 的截面积根据电流大小可占扩 径铜绞铝合金线总截面积的 1%〜90%。 扩径的截面积占扩径铜绞铝 合金线总截面积的 1%〜90%。
7、 根据权利要求 1所述的一种铜与铝合金配合使用方法， 其特 征： 铜绞钢芯铝合金绞线， 铜绞线 （6 ) 的截面积根据电流大小可占 钢芯铜绞铝合金线总截面积的 1%〜90%。
8、 根据权利要求 1所述的一种铜与铝合金配合使用方法， 其特 征： 扩径铜绞钢芯铝合金绞线， 铜绞线 （6) 的截面积根据电流大小 可占扩径钢芯铜绞铝合金线总截面积的 1%〜90%。 扩径的截面积占 扩径钢芯铜绞铝合金线总截面积的 1%〜90%。
9、 根据权利要求 1所述的一种铜与铝合金配合使用方法， 其特 征： 矩形导体， 铜 （8) 在外， 铝 （2) 夹在铜 （8 ) 中间， 铜 （8) 的 截面积根据电流大小可占矩形导体总截面积的 1%〜90%。
10、根据权利要求 2-9之一所述的一种铜与铝合金配合使用方法， 其特征： 导体根据电压等级需要可在导体上外加绝缘层或屏蔽绝缘 层。
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