WO2014122939A1 - Insulation panel - Google Patents

Insulation panel Download PDF

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Publication number
WO2014122939A1
WO2014122939A1 PCT/JP2014/000670 JP2014000670W WO2014122939A1 WO 2014122939 A1 WO2014122939 A1 WO 2014122939A1 JP 2014000670 W JP2014000670 W JP 2014000670W WO 2014122939 A1 WO2014122939 A1 WO 2014122939A1
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WO
WIPO (PCT)
Prior art keywords
heat insulating
insulating material
insulation panel
vacuum
vacuum heat
Prior art date
Application number
PCT/JP2014/000670
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French (fr)
Japanese (ja)
Inventor
宅島 司
遠田 正和
麻衣子 中里
Original Assignee
パナソニック株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by パナソニック株式会社 filed Critical パナソニック株式会社
Priority to CN201480007916.8A priority Critical patent/CN104995447A/en
Priority to JP2014560688A priority patent/JPWO2014122939A1/en
Publication of WO2014122939A1 publication Critical patent/WO2014122939A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D23/00General constructional features
    • F25D23/06Walls
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D2201/00Insulation
    • F25D2201/10Insulation with respect to heat
    • F25D2201/14Insulation with respect to heat using subatmospheric pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25DREFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
    • F25D2500/00Problems to be solved
    • F25D2500/02Geometry problems

Definitions

  • the present invention relates to a heat insulating panel provided with a vacuum heat insulating material and a foam heat insulating material between a front surface material and a back surface material.
  • This vacuum heat insulating material is obtained by sealing a core material such as glass wool and an adsorbent under reduced pressure in a jacket material having a gas barrier property, and has a heat insulating performance about 20 times that of a conventional urethane foam. For this reason, the vacuum heat insulating material is attracting attention as an effective means that can achieve energy saving while satisfying customer demands for refrigerators that have a large internal volume with respect to the external dimensions.
  • Patent Document 1 glass wool or a vacuum heat insulating material is used in a conventional wall.
  • a thin vacuum heat insulating material has a problem that if there is a portion where the vacuum heat insulating material and the urethane foam do not adhere as described above, the surface layer portion is likely to be deformed, resulting in a defective product.
  • the present invention solves the above-mentioned conventional problems, and even if it is a thinly attached internal heat insulating panel, a good appearance quality can be obtained.
  • the heat insulation panel of the present invention is a heat insulation panel including at least a vacuum heat insulation material and a foam heat insulation material, and the vacuum heat insulation material is vacuum-sealed with a core material covered with a jacket material.
  • the thickness of the vacuum heat insulating material is 1/2 or more of the thickness of the heat insulating panel, and the fin is fixed to the vacuum heat insulating material by folding the fin portion, which is a peripheral portion, to the center side of the vacuum heat insulating material.
  • the fin portion is fixed by an adhesive member disposed on the inner surface of the fin portion.
  • the said structure even if it is a thin heat insulation panel whose thickness of a foam heat insulating material is 15 mm or less, a part which a foam heat insulating material does not adhere easily to a fin fixed part arises by fixing a fin part using an adhesive member. This can be suppressed. For this reason, the part which a foaming heat insulating material peels is suppressed, and it can suppress that the dent deformation
  • the heat insulation panel according to the present invention it is possible to suppress the foam heat insulating material from being peeled off from the vacuum heat insulating material, and to obtain a good appearance quality.
  • FIG. 1 is a cross-sectional view of a heat insulation panel according to Embodiment 1 of the present invention.
  • FIG. 2 is a cross-sectional view of the vacuum heat insulating material shown in FIG.
  • FIG. 3 is a perspective view seen from the front of the vacuum heat insulating material shown in FIG.
  • FIG. 4 is a cross-sectional view of a heat insulation panel of Modification 1 according to Embodiment 1 of the present invention.
  • FIG. 5 is a cross-sectional view of the heat insulation panel according to Embodiment 2 of the present invention.
  • FIG. 6 is a cross-sectional view of a heat insulation panel of Modification 1 according to Embodiment 2 of the present invention.
  • the 1st invention is equipped with the vacuum heat insulating material, the foam heat insulating material, and the adhesive member, the core material is accommodated in the bag formed with the jacket material, and is vacuum-sealed.
  • the thickness is 1 ⁇ 2 or more of the thickness of the heat insulation panel, the fin portion that is the peripheral portion of the vacuum heat insulating material is folded back to the center side of the vacuum heat insulating material, the adhesive member is disposed on the inner surface of the fin portion, The first portion on the inner side of the fin portion of the jacket material is fixed by an adhesive member.
  • the 2nd invention is equipped with the vacuum heat insulating material, the foam heat insulating material, and the adhesive member, and the vacuum heat insulating material contains the core material in the bag formed of the jacket material, and is vacuum-sealed.
  • the thickness is 1 ⁇ 2 or more of the thickness of the heat insulating panel, the fin portion which is the peripheral portion of the vacuum heat insulating material is folded back to the center side of the vacuum heat insulating material, and the adhesive members are the outer surface of the fin portion and the fin portion of the jacket material. It arrange
  • the vacuum heat insulating material used in the first or second invention may be sealed under reduced pressure using a moisture adsorbent together with the core material. Thereby, the residual moisture adhering to the core material and moisture entering from the outside can be adsorbed and the reduced pressure state can be maintained. For this reason, since the fall of the heat insulation of a vacuum heat insulating material can be suppressed, and since the air which penetrate
  • the heat insulating panel according to Embodiment 1 of the present invention is a heat insulating panel including at least a vacuum heat insulating material and a foam heat insulating material, and the vacuum heat insulating material is vacuum-sealed with a core material covered with a jacket material,
  • the thickness of the vacuum heat insulating material is 1/2 or more of the thickness of the heat insulating panel, and the vacuum heat insulating material has a fin fixing portion in which a fin portion which is a peripheral portion is folded and fixed to the center side of the vacuum heat insulating material, Is fixed by an adhesive member disposed on the inner surface of the fin portion.
  • the adhesive member may be a hot melt adhesive.
  • the heat insulating panel according to Embodiment 1 of the present invention may further include a front surface material and a back surface material arranged so as to sandwich the vacuum heat insulating material or the foam heat insulating material.
  • FIG. 1 is a cross-sectional view of a heat insulation panel according to Embodiment 1 of the present invention.
  • FIG. 2 is a cross-sectional view of the vacuum heat insulating material shown in FIG.
  • FIG. 3 is a perspective view seen from the front of the vacuum heat insulating material shown in FIG.
  • the heat insulation panel 20 in this Embodiment 1 is provided with the vacuum heat insulating material 3 between the surface material 1 and the back surface material 2, and is filled with urethane foam (foam heat insulating material) 5. Yes.
  • the vacuum heat insulating material 3 is sealed in a vacuum after a core material 8 made of fibers such as glass, a moisture adsorbent 6 and a gas adsorbent 7 are enclosed in a jacket material 9.
  • the jacket material 9 includes a first laminate film 9a and a second laminate film 9b, and is configured by the first laminate film 9a and the second laminate film 9b.
  • the core material 8, the moisture adsorbent 6, and the gas adsorbent 7 are accommodated in the bag.
  • the outermost layer of the first laminate film 9a and the second laminate film 9b is made of nylon, and a nylon film, an aluminum deposited film of PET film, and a polyethylene film are laminated from the outside.
  • the moisture adsorbent 6 for example, a chemical adsorption material such as calcium oxide or magnesium oxide, or a physical adsorption material such as zeolite can be used.
  • the gas adsorbent 7 is sealed in the storage container 10 and is opened after the vacuum heat insulating material 3 is sealed, thereby increasing the sealing degree of the vacuum heat insulating material 3 and improving the heat insulating performance.
  • gas adsorbent 7 examples include zirconium, vanadium and tungsten alloys, iron, manganese, yttrium, alloys containing one element of lanthanum and rare earth elements, Ba-Li alloys, and zeolites ion-exchanged with metal ions. Is mentioned. Moreover, as a material of the storage container 10, metal materials, such as aluminum, iron, a trunk
  • the fin portion 11 which is the peripheral edge portion of the vacuum heat insulating material 3 (cover material 9), is folded back toward the center of the vacuum heat insulating material 3.
  • An adhesive member 4 is disposed on the inner surface of the fin portion 11 facing the outer cover material 9.
  • the fin part 11 is being fixed to the 1st part 13 of the inner side rather than the fin part 11 of the jacket material 9 with the adhesive member 4.
  • FIG. The first portion 13 is a portion of the outer cover material 9 that faces the fin portion 11 when the fin portion 11 is folded back.
  • the part in which the fin part 11 in the vacuum heat insulating material 3 is being fixed to the 1st part 13 comprises the fin fixing
  • the adhesive member 4 uses a hot-melt adhesive in the first embodiment.
  • a hot-melt adhesive for example, an olefin-based hot-melt material such as “MORESCOME RAC-18Z” manufactured by MORESCO Co., Ltd. may be used.
  • the application amount of the adhesive member 4 to the fin portion 11 may be, for example, 0.5 gram / m to 1.5 gram / m. Further, the adhesive member 4 may be applied to the fin portion 11 in a board shape or a bead shape.
  • a rectangular first laminated film 9a and a rectangular second laminated film 9b are produced, and are arranged so that the first laminated film 9a and the second laminated film 9b face each other, thereby producing a laminate.
  • the three sides of the peripheral portions of the first laminate film 9a and the second laminate film 9b are pressed while being heated and thermally welded to produce a bag-like laminate film. Under the present circumstances, it seals because the part which the polyethylene films located in the innermost side contact is heat-welded.
  • the storage container 10 storing the core material 8, the moisture adsorbent 6 and the gas adsorbent 7 is inserted from the opening of the bag-shaped laminate film, and the inside of the bag-shaped laminate film is used using a vacuum packaging machine.
  • the vacuum heat insulating material 3 is obtained by thermally welding the opening while evacuating.
  • the urethane foam 5 is foamed and applied between the surface material 1 and the back material 2. And the heat insulation panel 20 is obtained by hold
  • Example 1 an example (Example 1) of the heat insulation panel 20 manufactured with the said manufacturing method is demonstrated.
  • the thickness t2 at the inner dimension of the heat insulation panel 20 was 15 mm
  • the thickness t1 of the vacuum heat insulating material 3 was 8 mm. That is, the thickness t1 of the vacuum heat insulating material 3 was equal to or greater than 1 ⁇ 2 of the thickness t2 of the heat insulating panel 20.
  • an adhesive member (hot melt adhesive) 4 is arranged between the fin portion 11 and the jacket material 9, and the fin portion 11 is fixed by the hot melt adhesive.
  • the surface of the tape with poor adhesion to the urethane foam is not exposed.
  • transformation can be prevented because the jacket material 9 and the urethane foam 5 contact
  • the heat insulation panel 20 it is possible to suppress the occurrence of a portion where the urethane foam 5 is difficult to adhere to the fin fixing portion 12. For this reason, generation
  • the first laminate film 9a and the second laminate film 9b are used as the covering material 9, and the four heat insulating sides are used to obtain the vacuum heat insulating material 3.
  • the present invention is not limited to this.
  • a form in which the vacuum heat insulating material 3 is obtained by folding one rectangular outer covering material 9 in two and welding three sides other than the folded portion may be adopted.
  • FIG. 4 is a cross-sectional view of the heat insulation panel of Modification 1 according to Embodiment 1 of the present invention.
  • the heat insulation panel 20 of the modification 1 in this Embodiment 1 has the same basic structure as the heat insulation panel 20 according to Embodiment 1, but the vacuum heat insulating material 3 is a foamed phenol foam 15.
  • the surface material 1 and the back surface material 2 are used, the surface material 1 and the back surface material 2 are not disposed, the surface material 1 and the back surface material 2 are used as the adhesive member 4. It differs from the point which forms the heat insulation panel without.
  • the adhesive member 4 is disposed so as to stick the inner surface of the fin portion 11 and the first portion 13 of the jacket material 9.
  • the foamed phenol foam 15 is used as the foam heat insulating material.
  • a foaming heat insulating material you may use a foaming polypropylene etc., for example.
  • the present inventors have a heat insulation panel in which the fin portion 11 is fixed to the inner side of the fin portion 11 of the jacket material 9 using a normal aluminum tape, and ⁇ t is 10 mm or more and 20 mm or less. Even so, it is observed that deformation has occurred on the surface.
  • the heat insulation panel according to Embodiment 2 of the present invention is a heat insulation panel including at least a vacuum heat insulation material and a foam heat insulation material, and the vacuum heat insulation material is vacuum-sealed with a core material covered with a jacket material,
  • the thickness of the vacuum heat insulating material is 1 ⁇ 2 or more of the thickness of the heat insulating panel.
  • the vacuum heat insulating material has a fin fixing portion in which a fin portion which is a peripheral portion is folded and fixed to the center side of the vacuum heat insulating material, Is fixed by an adhesive member from the outer surface of the fin portion, and the surface of the adhesive member has a close contact portion with good adhesion to the foam heat insulating material.
  • the good adhesion of the adhesion part in the present invention means that the OPP (biaxially oriented polypropylene) tape and urethane foam as described in the prior art are bonded, or the outer surface material of the jacket material is nylon. This refers to those with stronger adhesive strength than urethane foam.
  • the adhesive member is a tape
  • a close contact portion may be provided on the outer surface side of the tape.
  • the close contact portion may be formed in a shape having irregularities.
  • FIG. 5 is a cross-sectional view of the heat insulation panel according to Embodiment 2 of the present invention.
  • the heat insulation panel 20 according to the second embodiment has the same basic configuration as the heat insulation panel 20 according to the first embodiment, but uses a tape as the adhesive member 4. The point that the fin part 11 is fixed by the adhesive member 4 from the outer surface of the fin part 11 is different.
  • the adhesive member 4 is disposed so as to cover the outer surface of the fin portion 11 and the second portion 14 on the inner side of the fin portion 11 of the covering material 9, and the fin portion 11 and the second portion 14. Are fixed by the adhesive member 4.
  • the second portion 14 is a portion located closer to the center of the vacuum heat insulating material 3 than the first portion 13.
  • the surface 4a of the tape used as the adhesive member 4 has a close contact portion that is treated with the urethane foam 5 and enhanced.
  • adherence part you may be comprised by the shape which has an unevenness
  • the uneven shape may be a mesh-like uneven shape such as a cloth tape, or a fine uneven shape such as a paper surface.
  • the adhesiveness of the foam heat insulating material can be increased by devising a coating agent on the surface 14a of the tape.
  • the surface 14a of the tape has a release agent, but in the second embodiment, by using a coating agent that does not contain silicon and fluorine that have low adhesion to urethane, which is a foam heat insulating material, An adhesion portion can be formed on the surface 14a of the tape.
  • Example 1 Here, an example (Example 1) of the heat insulation panel 20 according to the second embodiment configured as described above will be described.
  • cloth tape is used as the adhesive member 4.
  • the thickness t2 of the inner dimension of the heat insulating panel 20 was 15 mm, whereas the thickness t1 of the vacuum heat insulating material 3 was 8 mm. That is, the thickness t1 of the vacuum heat insulating material 3 was equal to or greater than 1 ⁇ 2 of the thickness t2 of the heat insulating panel 20.
  • FIG. 6 is a cross-sectional view of the heat insulation panel of Modification 1 according to Embodiment 2 of the present invention.
  • the heat insulation panel 20 of the modification 1 in this Embodiment 2 has the same basic configuration as the heat insulation panel 20 according to Embodiment 2, but the vacuum heat insulating material 3 is a foamed phenol foam 15.
  • the foamed phenol foam 15 is used as the foam heat insulating material.
  • a foaming heat insulating material you may use a foaming polypropylene etc., for example.
  • the heat insulation panel of the present invention can maintain heat insulation performance for a long period of time and can reduce the total thickness, it can be used as a building material panel for buildings such as houses, in addition to refrigerators, vending machines, hot water supply containers, It can also be used for applications such as automotive insulation, cold insulation / heat insulation boxes.

Abstract

An insulation panel is provided with at least a vacuum insulation material (3) and a foam insulation material. The core material (8) of the vacuum insulation material (3) is covered by an outer cover material (9) and is vacuum sealed. The thickness of the vacuum insulation material (3) is at least 1/2 of the thickness of the insulation panel. The vacuum insulation material (3) comprises a fin fixing section (12) in which a fin section (11) that is a peripheral edge section is folded over and fixed to the central side of the vacuum insulation material (3). The fin section (11) is fixed by an adhesive member (4) that is arranged on the inner surface of the fin section (11).

Description

断熱パネルThermal insulation panel
 本発明は、表面材と裏面材の間に真空断熱材及び発泡断熱材を備えた断熱パネルに関するものである。 The present invention relates to a heat insulating panel provided with a vacuum heat insulating material and a foam heat insulating material between a front surface material and a back surface material.
 近年、省エネ技術に注目が集まり、真空断熱材を搭載した冷蔵庫又は自動販売機等様々な製品が発売され、好評を得ている。この真空断熱材は、グラスウール等の芯材と吸着剤とをガスバリア性を有する外被材内に減圧密封したものであり、従来のウレタンフォームと比較して、約20倍の断熱性能を有する。このため、真空断熱材は、外形寸法の割に庫内容積が大きいものといった冷蔵庫の顧客要望を満たしつつ、省エネを図ることができる有力な手段として注目されている。 In recent years, attention has been focused on energy-saving technology, and various products such as refrigerators and vending machines equipped with vacuum insulation have been released and gained popularity. This vacuum heat insulating material is obtained by sealing a core material such as glass wool and an adsorbent under reduced pressure in a jacket material having a gas barrier property, and has a heat insulating performance about 20 times that of a conventional urethane foam. For this reason, the vacuum heat insulating material is attracting attention as an effective means that can achieve energy saving while satisfying customer demands for refrigerators that have a large internal volume with respect to the external dimensions.
 また、住宅分野においても、従来の壁内にグラスウール、または真空断熱材を用いることが特許文献1により知られている。 Also in the housing field, it is known from Patent Document 1 that glass wool or a vacuum heat insulating material is used in a conventional wall.
 また、最近、高い断熱性を生かし、厚みを薄くできるという真空断熱材の特徴を生かし、室内側から真空断熱材とウレタンフォームを複層された内貼り断熱工法が提案されている。この内貼り断熱工法は、厚みの薄い真空断熱材を用いて室内空間を狭くすることなく高い断熱性が得ることができ、更に、一般的な断熱工法に比べて、室内側から工事ができるため、大掛かりな工事を伴わず、コスト、工期とも低減できる。 Recently, an in-situ heat insulation method in which a vacuum heat insulating material and urethane foam are multilayered from the indoor side has been proposed taking advantage of the feature of the vacuum heat insulating material that can make the thickness thin by making use of high heat insulating properties. This inner heat insulation method can obtain high heat insulation without narrowing the indoor space using a thin vacuum heat insulating material, and moreover, it can be constructed from the indoor side compared to general heat insulation methods. The cost and construction period can be reduced without any major construction.
特開2012-12860号公報JP 2012-12860 A
 ところで、上記内貼り断熱工法では、真空断熱材を表面材に固定した後、ウレタンフォームで周囲を充填させるため、真空断熱材の外被材表面とウレタンフォームが全面接着する必要がある。しかしながら、真空断熱材には、芯材が密封されている部分以外にヒレ部分(真空断熱材の周縁部)が存在し、ヒレ部分はウレタン充填性を阻害するため、通常、芯材(真空断熱材の中心)側に折り返し、材質がOPP(二軸延伸ポリプロピレン)のテープで固定する。 By the way, in the above-mentioned inner heat insulating method, after fixing the vacuum heat insulating material to the surface material and filling the periphery with urethane foam, it is necessary to adhere the entire surface of the outer surface of the vacuum heat insulating material to the urethane foam. However, in the vacuum heat insulating material, there is a fin portion (peripheral edge portion of the vacuum heat insulating material) in addition to the portion where the core material is sealed, and the fin portion impairs urethane filling properties. Folded to the center of the material and fixed with a tape whose material is OPP (biaxially oriented polypropylene).
 このOPPテープは、ウレタンフォームと接着しないため、その部分が剥離し、表層部分に凹み変形が現れ易いという課題があった。 Since this OPP tape does not adhere to the urethane foam, there is a problem that the portion peels off and a dent deformation is likely to appear in the surface layer portion.
 特に、厚みの薄い真空断熱材においては、上記のように真空断熱材とウレタンフォームとが接着しない箇所があると、表層部に変形が現れやすく、製品不良となるという課題があった。 In particular, a thin vacuum heat insulating material has a problem that if there is a portion where the vacuum heat insulating material and the urethane foam do not adhere as described above, the surface layer portion is likely to be deformed, resulting in a defective product.
 本発明は、上記従来の課題を解決するもので、厚みが薄い内貼り断熱パネルであっても、良好な外観品位を得ることができる。 The present invention solves the above-mentioned conventional problems, and even if it is a thinly attached internal heat insulating panel, a good appearance quality can be obtained.
 上記目的を達成するために、本発明の断熱パネルは、少なくとも真空断熱材と発泡断熱材とを備える断熱パネルであって、前記真空断熱材は外被材で芯材が覆われて真空密閉されており、前記真空断熱材の厚みは前記断熱パネルの厚みの1/2以上であり、前記真空断熱材は周縁部であるヒレ部が前記真空断熱材の中心側に折り返して固定されたヒレ固定部を有し、前記ヒレ部は該ヒレ部の内側表面に配置されている接着部材で固定されている。 In order to achieve the above object, the heat insulation panel of the present invention is a heat insulation panel including at least a vacuum heat insulation material and a foam heat insulation material, and the vacuum heat insulation material is vacuum-sealed with a core material covered with a jacket material. The thickness of the vacuum heat insulating material is 1/2 or more of the thickness of the heat insulating panel, and the fin is fixed to the vacuum heat insulating material by folding the fin portion, which is a peripheral portion, to the center side of the vacuum heat insulating material. The fin portion is fixed by an adhesive member disposed on the inner surface of the fin portion.
 上記構成によると、発泡断熱材の厚みが15mm以下の薄い断熱パネルであっても、接着部材を用いて、ヒレ部を固定することにより、ヒレ固定部に発泡断熱材が接着しにくい部分が生じることを抑制できる。このため、発泡断熱材が剥離する部分が抑制され、表層部分における凹み変形が現れることを抑制することができる。これにより、良好な外観品位を得ることができる。 According to the said structure, even if it is a thin heat insulation panel whose thickness of a foam heat insulating material is 15 mm or less, a part which a foam heat insulating material does not adhere easily to a fin fixed part arises by fixing a fin part using an adhesive member. This can be suppressed. For this reason, the part which a foaming heat insulating material peels is suppressed, and it can suppress that the dent deformation | transformation in a surface layer part appears. Thereby, a good appearance quality can be obtained.
 本発明に係る断熱パネルによれば、真空断熱材から発泡断熱材が剥離することを抑制することができ、良好な外観品位を得ることができる。 According to the heat insulation panel according to the present invention, it is possible to suppress the foam heat insulating material from being peeled off from the vacuum heat insulating material, and to obtain a good appearance quality.
図1は、本発明の実施の形態1における断熱パネルの断面図である。FIG. 1 is a cross-sectional view of a heat insulation panel according to Embodiment 1 of the present invention. 図2は、図1に示す真空断熱材の断面図である。FIG. 2 is a cross-sectional view of the vacuum heat insulating material shown in FIG. 図3は、図1に示す真空断熱材の正面から見た透視図である。FIG. 3 is a perspective view seen from the front of the vacuum heat insulating material shown in FIG. 図4は、本発明の実施の形態1における変形例1の断熱パネルの断面図である。FIG. 4 is a cross-sectional view of a heat insulation panel of Modification 1 according to Embodiment 1 of the present invention. 図5は、本発明の実施の形態2における断熱パネルの断面図である。FIG. 5 is a cross-sectional view of the heat insulation panel according to Embodiment 2 of the present invention. 図6は、本発明の実施の形態2における変形例1の断熱パネルの断面図である。FIG. 6 is a cross-sectional view of a heat insulation panel of Modification 1 according to Embodiment 2 of the present invention.
 第1の発明は、真空断熱材と発泡断熱材と接着部材とを備え、真空断熱材は外被材で形成された袋に芯材が収納されて、真空密閉されており、真空断熱材の厚みは断熱パネルの厚みの1/2以上であり、真空断熱材の周縁部であるヒレ部は真空断熱材の中心側に折り返され、接着部材はヒレ部の内側表面に配置され、ヒレ部と外被材のヒレ部よりも内方側の第1部分とが接着部材により固定されている。 1st invention is equipped with the vacuum heat insulating material, the foam heat insulating material, and the adhesive member, the core material is accommodated in the bag formed with the jacket material, and is vacuum-sealed. The thickness is ½ or more of the thickness of the heat insulation panel, the fin portion that is the peripheral portion of the vacuum heat insulating material is folded back to the center side of the vacuum heat insulating material, the adhesive member is disposed on the inner surface of the fin portion, The first portion on the inner side of the fin portion of the jacket material is fixed by an adhesive member.
 第2の発明は、真空断熱材と発泡断熱材と接着部材とを備え、真空断熱材は外被材で形成された袋に芯材が収納されて、真空密閉されており、真空断熱材の厚みは断熱パネルの厚みの1/2以上であり、真空断熱材の周縁部であるヒレ部は真空断熱材の中心側に折り返され、接着部材はヒレ部の外側表面と外被材のヒレ部よりも内方側の第2部分とを覆うように配置され、ヒレ部と第2部分とが接着部材により固定されている。 2nd invention is equipped with the vacuum heat insulating material, the foam heat insulating material, and the adhesive member, and the vacuum heat insulating material contains the core material in the bag formed of the jacket material, and is vacuum-sealed. The thickness is ½ or more of the thickness of the heat insulating panel, the fin portion which is the peripheral portion of the vacuum heat insulating material is folded back to the center side of the vacuum heat insulating material, and the adhesive members are the outer surface of the fin portion and the fin portion of the jacket material. It arrange | positions so that it may cover the 2nd part of the inner side rather than, and the fin part and the 2nd part are being fixed by the adhesive member.
 第1又は第2の発明に用いられている真空断熱材は、芯材と共に水分吸着剤を用いて減圧密封してもよい。これにより、芯材に付着している残存水分及び、外部から浸入する水分を吸着して減圧状態を維持することができる。このため、真空断熱材の断熱性の低下を抑制することができる、また、水分吸着剤と気体吸着デバイスを用いると、更に、外部から侵入する空気を吸着するため、より減圧状態を維持できるため、真空断熱材の高い断熱性能を長期に亘って維持することができる。 The vacuum heat insulating material used in the first or second invention may be sealed under reduced pressure using a moisture adsorbent together with the core material. Thereby, the residual moisture adhering to the core material and moisture entering from the outside can be adsorbed and the reduced pressure state can be maintained. For this reason, since the fall of the heat insulation of a vacuum heat insulating material can be suppressed, and since the air which penetrate | invades from the outside is further adsorbed when a moisture adsorbent and a gas adsorption device are used, a reduced pressure state can be maintained. The high heat insulation performance of the vacuum heat insulating material can be maintained over a long period of time.
 以下、本発明の実施の形態を、図面を参照しながら説明する。なお、全ての図面において、同一又は相当部分には同一符号を付し、重複する説明は省略する。また、全ての図面において、本発明を説明するために必要となる構成要素のみを抜粋して図示しており、その他の構成要素については図示を省略している場合がある。さらに、本発明は、以下の実施の形態に限定されない。 Hereinafter, embodiments of the present invention will be described with reference to the drawings. In all the drawings, the same or corresponding parts are denoted by the same reference numerals, and redundant description is omitted. Further, in all the drawings, only components necessary for explaining the present invention are extracted and illustrated, and other components may be omitted from illustration. Furthermore, the present invention is not limited to the following embodiments.
 (実施の形態1)
 本発明の実施の形態1に係る断熱パネルは、少なくとも真空断熱材と発泡断熱材とを備える断熱パネルであって、真空断熱材は外被材で芯材が覆われて真空密閉されており、真空断熱材の厚みは断熱パネルの厚みの1/2以上であり、真空断熱材は周縁部であるヒレ部が真空断熱材の中心側に折り返して固定されたヒレ固定部を有し、ヒレ部は該ヒレ部の内側表面に配置されている接着部材で固定されている。
(Embodiment 1)
The heat insulating panel according to Embodiment 1 of the present invention is a heat insulating panel including at least a vacuum heat insulating material and a foam heat insulating material, and the vacuum heat insulating material is vacuum-sealed with a core material covered with a jacket material, The thickness of the vacuum heat insulating material is 1/2 or more of the thickness of the heat insulating panel, and the vacuum heat insulating material has a fin fixing portion in which a fin portion which is a peripheral portion is folded and fixed to the center side of the vacuum heat insulating material, Is fixed by an adhesive member disposed on the inner surface of the fin portion.
 また、本発明の実施の形態1に係る断熱パネルでは、接着部材は、ホットメルト接着剤であってもよい。 In the heat insulation panel according to Embodiment 1 of the present invention, the adhesive member may be a hot melt adhesive.
 また、本発明の実施の形態1に係る断熱パネルでは、真空断熱材または発泡断熱材を挟むように配置されている表面材と裏面材をさらに備えてもよい。 Further, the heat insulating panel according to Embodiment 1 of the present invention may further include a front surface material and a back surface material arranged so as to sandwich the vacuum heat insulating material or the foam heat insulating material.
 [断熱パネル及び真空断熱材の構成]
 図1は、本発明の実施の形態1における断熱パネルの断面図である。図2は、図1に示す真空断熱材の断面図である。図3は、図1に示す真空断熱材の正面から見た透視図である。
[Configuration of thermal insulation panel and vacuum thermal insulation]
FIG. 1 is a cross-sectional view of a heat insulation panel according to Embodiment 1 of the present invention. FIG. 2 is a cross-sectional view of the vacuum heat insulating material shown in FIG. FIG. 3 is a perspective view seen from the front of the vacuum heat insulating material shown in FIG.
 図1に示すように、本実施の形態1における断熱パネル20は表面材1および裏面材2との間に真空断熱材3を備え、ウレタンフォーム(発泡断熱材)5を充填して形成されている。 As shown in FIG. 1, the heat insulation panel 20 in this Embodiment 1 is provided with the vacuum heat insulating material 3 between the surface material 1 and the back surface material 2, and is filled with urethane foam (foam heat insulating material) 5. Yes.
 また、図2に示すように、真空断熱材3はガラス等の繊維からなる芯材8と水分吸着剤6および気体吸着剤7を外被材9に封入した後、真空密閉されている。より詳細には、外被材9は、本実施の形態1においては、第1ラミネートフィルム9aと第2ラミネートフィルム9bを有しており、第1ラミネートフィルム9aと第2ラミネートフィルム9bで構成されている袋内に芯材8、水分吸着剤6、及び気体吸着剤7が収納されている。 Further, as shown in FIG. 2, the vacuum heat insulating material 3 is sealed in a vacuum after a core material 8 made of fibers such as glass, a moisture adsorbent 6 and a gas adsorbent 7 are enclosed in a jacket material 9. More specifically, in the first embodiment, the jacket material 9 includes a first laminate film 9a and a second laminate film 9b, and is configured by the first laminate film 9a and the second laminate film 9b. The core material 8, the moisture adsorbent 6, and the gas adsorbent 7 are accommodated in the bag.
 第1ラミネートフィルム9aと第2ラミネートフィルム9bは最外層がナイロンで構成されており、外側からナイロンフィルム、PETフィルムのアルミ蒸着フィルム、ポリエチレンフィルムが積層されている。 The outermost layer of the first laminate film 9a and the second laminate film 9b is made of nylon, and a nylon film, an aluminum deposited film of PET film, and a polyethylene film are laminated from the outside.
 また、PETフィルムのアルミ蒸着フィルムの代わりに、ナイロンフィルムとアルミ箔で構成することも可能である。 It is also possible to use a nylon film and an aluminum foil instead of the PET film aluminum vapor deposition film.
 水分吸着剤6としては、例えば、酸化カルシウム、又は酸化マグネシウム等の化学吸着物質、或いは、ゼオライトのような物理吸着物質を用いることができる。気体吸着剤7は収納容器10に封入されており、真空断熱材3が密閉された後に開封することで、真空断熱材3の密閉度を高め、断熱性能を向上させている。 As the moisture adsorbent 6, for example, a chemical adsorption material such as calcium oxide or magnesium oxide, or a physical adsorption material such as zeolite can be used. The gas adsorbent 7 is sealed in the storage container 10 and is opened after the vacuum heat insulating material 3 is sealed, thereby increasing the sealing degree of the vacuum heat insulating material 3 and improving the heat insulating performance.
 気体吸着剤7としては、ジルコニウム、バナジウム及びタングステンからなる合金、鉄、マンガン、イットリウム、ランタンと希土類元素の1種の元素を含む合金、Ba-Li合金、並びに、金属イオンとイオン交換したゼオライト等が挙げられる。また、収納容器10の材料としては、アルミニウム、鉄、胴、ステンレス等の金属材料が挙げられる。 Examples of the gas adsorbent 7 include zirconium, vanadium and tungsten alloys, iron, manganese, yttrium, alloys containing one element of lanthanum and rare earth elements, Ba-Li alloys, and zeolites ion-exchanged with metal ions. Is mentioned. Moreover, as a material of the storage container 10, metal materials, such as aluminum, iron, a trunk | drum, and stainless steel, are mentioned.
 また、図1~図3に示すように、真空断熱材3(外被材9)の周縁部であるヒレ部11は真空断熱材3の中心側に折り返されている。ヒレ部11の外被材9と対向する内側表面には、接着部材4が配置されている。そして、ヒレ部11は、接着部材4により、外被材9のヒレ部11よりも内方側の第1部分13に固定されている。なお、第1部分13は、ヒレ部11が折り返されて、外被材9におけるヒレ部11と対向する部分をいう。また、真空断熱材3におけるヒレ部11が第1部分13に固定されている部分が、ヒレ固定部12を構成する。 Further, as shown in FIGS. 1 to 3, the fin portion 11, which is the peripheral edge portion of the vacuum heat insulating material 3 (cover material 9), is folded back toward the center of the vacuum heat insulating material 3. An adhesive member 4 is disposed on the inner surface of the fin portion 11 facing the outer cover material 9. And the fin part 11 is being fixed to the 1st part 13 of the inner side rather than the fin part 11 of the jacket material 9 with the adhesive member 4. FIG. The first portion 13 is a portion of the outer cover material 9 that faces the fin portion 11 when the fin portion 11 is folded back. Moreover, the part in which the fin part 11 in the vacuum heat insulating material 3 is being fixed to the 1st part 13 comprises the fin fixing | fixed part 12. FIG.
 接着部材4は、本実施の形態1においては、ホットメルト接着剤を使用している。ホットメルト接着剤としては、例えば、オレフィン系のホットメルト材で、株式会社MORESCO製「モレスコメルトRAC―18Z」を使用してもよい。ヒレ部11への接着部材4の塗布量は、例えば、0.5グラム/m~1.5グラム/mであってもよい。また、接着部材4は、ヒレ部11にボード状に塗布してもよく、ビード状に塗布してもよい。 The adhesive member 4 uses a hot-melt adhesive in the first embodiment. As the hot-melt adhesive, for example, an olefin-based hot-melt material such as “MORESCOME RAC-18Z” manufactured by MORESCO Co., Ltd. may be used. The application amount of the adhesive member 4 to the fin portion 11 may be, for example, 0.5 gram / m to 1.5 gram / m. Further, the adhesive member 4 may be applied to the fin portion 11 in a board shape or a bead shape.
 [断熱パネル及び真空断熱材の製造方法]
 次に、本実施の形態1に係る断熱パネル20の製造方法を説明する。
[Method of manufacturing heat insulating panel and vacuum heat insulating material]
Next, the manufacturing method of the heat insulation panel 20 which concerns on this Embodiment 1 is demonstrated.
 まず、矩形状の第1ラミネートフィルム9aと矩形状の第2ラミネートフィルム9bを作製し、第1ラミネートフィルム9aと第2ラミネートフィルム9bが互いに対向するように配置して、積層体を作製する。 First, a rectangular first laminated film 9a and a rectangular second laminated film 9b are produced, and are arranged so that the first laminated film 9a and the second laminated film 9b face each other, thereby producing a laminate.
 次に、第1ラミネートフィルム9a及び第2ラミネートフィルム9bの周縁部の3辺を加熱しながら押圧して、熱溶着させて、袋状のラミネートフィルムを作製する。この際、最も内側に位置するポリエチレンフィルム同士が接している部分が熱溶着することで密閉される。次に、袋状のラミネートフィルムの開口部から芯材8、水分吸着剤6及び気体吸着剤7を収納している収納容器10を挿入し、真空包装機を用いて、袋状のラミネートフィルム内部を真空引きしながら、開口部を熱溶着することで、真空断熱材3が得られる。 Next, the three sides of the peripheral portions of the first laminate film 9a and the second laminate film 9b are pressed while being heated and thermally welded to produce a bag-like laminate film. Under the present circumstances, it seals because the part which the polyethylene films located in the innermost side contact is heat-welded. Next, the storage container 10 storing the core material 8, the moisture adsorbent 6 and the gas adsorbent 7 is inserted from the opening of the bag-shaped laminate film, and the inside of the bag-shaped laminate film is used using a vacuum packaging machine. The vacuum heat insulating material 3 is obtained by thermally welding the opening while evacuating.
 次に、裏面材2と真空断熱材3を両面テープで固定した後、表面材1および裏面材2との間にウレタンフォーム5を発泡、塗布させる。そして、一定の厚みとなるように表面材1で押さえることにより、断熱パネル20が得られる。 Next, after fixing the back material 2 and the vacuum heat insulating material 3 with double-sided tape, the urethane foam 5 is foamed and applied between the surface material 1 and the back material 2. And the heat insulation panel 20 is obtained by hold | suppressing with the surface material 1 so that it may become fixed thickness.
 [実施例1]
 ここで、上記製造方法により製造した断熱パネル20の一例(実施例1)について説明する。実施例1の断熱パネル20においては、断熱パネル20の内寸における厚みt2が15mmであるのに対して、真空断熱材3の厚みt1は8mmであった。すなわち、真空断熱材3の厚みt1が断熱パネル20の厚みt2の1/2以上となっていた。
[Example 1]
Here, an example (Example 1) of the heat insulation panel 20 manufactured with the said manufacturing method is demonstrated. In the heat insulation panel 20 of Example 1, the thickness t2 at the inner dimension of the heat insulation panel 20 was 15 mm, whereas the thickness t1 of the vacuum heat insulating material 3 was 8 mm. That is, the thickness t1 of the vacuum heat insulating material 3 was equal to or greater than ½ of the thickness t2 of the heat insulating panel 20.
 また、真空断熱材3から断熱パネル20の裏面材2までの距離Δt=t2-t1が15mm-8mm=7mmとなり、Δtが10mm以下の非常に薄いウレタンフォームの層であったが、凹部等が発生せず、外観変形を防ぐことができた。 Further, the distance Δt = t2−t1 from the vacuum heat insulating material 3 to the back surface material 2 of the heat insulating panel 20 was 15 mm−8 mm = 7 mm, and it was a very thin urethane foam layer where Δt was 10 mm or less. It did not occur and the appearance deformation could be prevented.
 なお、上記実施例1の断熱パネル20では、Δtが10mm以下のものであったが、実験を行ったところ、Δtが10mm以上20mm以下のものであっても、断熱パネル20の表面に凹凸が発生せず、外観変形を防ぐことができた。 In addition, in the heat insulation panel 20 of the said Example 1, (DELTA) t was a thing of 10 mm or less, However, When it experimented, even if (DELTA) t is a thing of 10 mm or more and 20 mm or less, an unevenness | corrugation is on the surface of the heat insulation panel 20. It did not occur and the appearance deformation could be prevented.
 [断熱パネルの作用効果]
 上述したように、従来のようにウレタンフォームと接着性の悪いテープ等でヒレ部11を固定した場合には、テープの表面が真空断熱材3に露出する。このため、テープ表面上では、ウレタンが密着せず、ウレタンフォームの密度が薄く、又はウレタンフォームが乖離して、凹部を形成し、外観変形が発生するおそれがある。
[Effect of insulation panel]
As described above, the surface of the tape is exposed to the vacuum heat insulating material 3 when the fin portion 11 is fixed with a tape having poor adhesion to urethane foam as in the prior art. For this reason, urethane does not adhere to the tape surface, and the density of the urethane foam is low, or the urethane foam is separated to form a recess, which may cause appearance deformation.
 しかしながら、本実施の形態1のように、ヒレ部11と外被材9との間に接着部材(ホットメルト接着剤)4を配置して、ホットメルト接着剤により、ヒレ部11を固定しているので、ウレタンフォームと接着性の悪いテープの表面が露出することがない。このため、ヒレ固定部12においても、外被材9とウレタンフォーム5とが直接密着することで、外観変形を防ぐことができる。 However, as in the first embodiment, an adhesive member (hot melt adhesive) 4 is arranged between the fin portion 11 and the jacket material 9, and the fin portion 11 is fixed by the hot melt adhesive. As a result, the surface of the tape with poor adhesion to the urethane foam is not exposed. For this reason, also in the fin fixing | fixed part 12, external appearance deformation | transformation can be prevented because the jacket material 9 and the urethane foam 5 contact | adhere directly.
 このように、本実施の形態1に係る断熱パネル20では、ヒレ固定部12にウレタンフォーム5が接着しにくい部分が生じることを抑制できる。このため、ウレタンフォーム5が剥離する部分が生じることが抑制され、表層部分における凹み変形が現れることを抑制することができる。これにより、本実施の形態1に係る断熱パネル20では、良好な外観品位を得ることができる。 Thus, in the heat insulation panel 20 according to the first embodiment, it is possible to suppress the occurrence of a portion where the urethane foam 5 is difficult to adhere to the fin fixing portion 12. For this reason, generation | occurrence | production of the part from which the urethane foam 5 peels is suppressed, and it can suppress that the dent deformation | transformation in a surface layer part appears. Thereby, in the heat insulation panel 20 which concerns on this Embodiment 1, a favorable external appearance quality can be obtained.
 なお、本実施の形態1においては、外被材9として、第1ラミネートフィルム9a及び第2ラミネートフィルム9bを用い、これらの4辺を溶着させて、真空断熱材3を得る形態を採用したが、これに限定されない。例えば、1枚の矩形状の外被材9を2つ折りにして、折り返した部分以外の3辺を溶着させて、真空断熱材3を得る形態を採用してもよい。 In Embodiment 1, the first laminate film 9a and the second laminate film 9b are used as the covering material 9, and the four heat insulating sides are used to obtain the vacuum heat insulating material 3. However, the present invention is not limited to this. For example, a form in which the vacuum heat insulating material 3 is obtained by folding one rectangular outer covering material 9 in two and welding three sides other than the folded portion may be adopted.
 [変形例1]
 次に、本実施の形態1における変形例1の断熱パネルについて、説明する。
[Modification 1]
Next, the heat insulation panel of the modification 1 in this Embodiment 1 is demonstrated.
 図4は、本発明の実施の形態1における変形例1の断熱パネルの断面図である。 FIG. 4 is a cross-sectional view of the heat insulation panel of Modification 1 according to Embodiment 1 of the present invention.
 図4に示すように、本実施の形態1における変形例1の断熱パネル20は、実施の形態1に係る断熱パネル20と基本的構成は同じであるが、真空断熱材3が発泡フェノールフォーム15で覆われて形成されている点と、接着部材4として、両面テープが使用されている点と、表面材1及び裏面材2が配置されていない点と、表面材1および裏面材2を用いることなく断熱パネルを形成している点とが異なる。 As shown in FIG. 4, the heat insulation panel 20 of the modification 1 in this Embodiment 1 has the same basic structure as the heat insulation panel 20 according to Embodiment 1, but the vacuum heat insulating material 3 is a foamed phenol foam 15. The surface material 1 and the back surface material 2 are used, the surface material 1 and the back surface material 2 are not disposed, the surface material 1 and the back surface material 2 are used as the adhesive member 4. It differs from the point which forms the heat insulation panel without.
 具体的には、接着部材4は、ヒレ部11の内側表面と外被材9の第1部分13とを張り付けるように、配置されている。なお、両面テープとしては、例えば、基材にアクリル系粘着剤を塗布した両面テープを用いてもよい。 Specifically, the adhesive member 4 is disposed so as to stick the inner surface of the fin portion 11 and the first portion 13 of the jacket material 9. In addition, as a double-sided tape, you may use the double-sided tape which apply | coated the acrylic adhesive to the base material, for example.
 また、本変形例1においては、発泡断熱材として、発泡フェノールフォーム15を用いている。なお、発泡断熱材としては、例えば、発泡ポリプロピレン等を用いてもよい。 Further, in the first modification, the foamed phenol foam 15 is used as the foam heat insulating material. In addition, as a foaming heat insulating material, you may use a foaming polypropylene etc., for example.
 このように構成された、本変形例1の断熱パネル20であっても、実施の形態1に係る断熱パネル20と同様の作用効果を奏する。 Even the heat insulation panel 20 of the first modification configured as described above has the same effects as the heat insulation panel 20 according to the first embodiment.
 なお、本発明者等は、上記本変形例1の断熱パネル20の構成をとる断熱パネルを製造した結果、断熱パネル20の一方の主面と真空断熱材3におけるヒレ部11の外側表面との間の距離Δtが10mm以上20mm以下のものであっても、断熱パネルの表面に凹凸が発生せず、外観変形を防ぐことができることを確認している。 In addition, as a result of manufacturing the heat insulation panel which takes the structure of the heat insulation panel 20 of the said modification 1, these inventors etc. are the one main surface of the heat insulation panel 20, and the outer surface of the fin part 11 in the vacuum heat insulating material 3. Even when the distance Δt between them is 10 mm or more and 20 mm or less, it has been confirmed that unevenness does not occur on the surface of the heat insulation panel and appearance deformation can be prevented.
 また、本発明者等は、ヒレ部11を通常のアルミテープを用いて、外被材9のヒレ部11よりも内方側の部分に固定した断熱パネルでは、Δtが10mm以上20mm以下のものであっても、表面に変形が生じたことを観察している。 Further, the present inventors have a heat insulation panel in which the fin portion 11 is fixed to the inner side of the fin portion 11 of the jacket material 9 using a normal aluminum tape, and Δt is 10 mm or more and 20 mm or less. Even so, it is observed that deformation has occurred on the surface.
 (実施の形態2)
 本発明の実施の形態2に係る断熱パネルは、少なくとも真空断熱材と発泡断熱材とを備える断熱パネルであって、真空断熱材は外被材で芯材が覆われて真空密閉されており、真空断熱材の厚みが断熱パネルの厚みの1/2以上であり、真空断熱材は周縁部であるヒレ部が真空断熱材の中心側に折り返して固定されたヒレ固定部を有し、ヒレ部は該ヒレ部の外側表面から接着部材で固定され、接着部材の表面は発泡断熱材との密着性が良い密着部を有する。
(Embodiment 2)
The heat insulation panel according to Embodiment 2 of the present invention is a heat insulation panel including at least a vacuum heat insulation material and a foam heat insulation material, and the vacuum heat insulation material is vacuum-sealed with a core material covered with a jacket material, The thickness of the vacuum heat insulating material is ½ or more of the thickness of the heat insulating panel. The vacuum heat insulating material has a fin fixing portion in which a fin portion which is a peripheral portion is folded and fixed to the center side of the vacuum heat insulating material, Is fixed by an adhesive member from the outer surface of the fin portion, and the surface of the adhesive member has a close contact portion with good adhesion to the foam heat insulating material.
 本願発明における密着部の密着性が良いということは、従来技術で説明したようなOPP(二軸延伸ポリプロピレン)のテープとウレタンフォームとの接着、または外被材の外表面の素材であるナイロンとウレタンフォームとの接着、よりも接着力が強いものを指す。 The good adhesion of the adhesion part in the present invention means that the OPP (biaxially oriented polypropylene) tape and urethane foam as described in the prior art are bonded, or the outer surface material of the jacket material is nylon. This refers to those with stronger adhesive strength than urethane foam.
 また、本発明の実施の形態2に係る断熱パネルでは、接着部材はテープであり、テープの外面側に密着部が設けられていてもよい。 Moreover, in the heat insulation panel according to Embodiment 2 of the present invention, the adhesive member is a tape, and a close contact portion may be provided on the outer surface side of the tape.
 さらに、本発明の実施の形態2に係る断熱パネルでは、密着部は凹凸を有する形状で構成されていてもよい。 Furthermore, in the heat insulation panel according to Embodiment 2 of the present invention, the close contact portion may be formed in a shape having irregularities.
 [断熱パネルの構成]
 図5は、本発明の実施の形態2における断熱パネルの断面図である。
[Configuration of thermal insulation panel]
FIG. 5 is a cross-sectional view of the heat insulation panel according to Embodiment 2 of the present invention.
 図5に示すように、本実施の形態2に係る断熱パネル20は、実施の形態1に係る断熱パネル20と基本的構成は同じであるが、接着部材4として、テープを用いている点と、ヒレ部11が該ヒレ部11の外側表面から接着部材4で固定されている点と、が異なる。 As shown in FIG. 5, the heat insulation panel 20 according to the second embodiment has the same basic configuration as the heat insulation panel 20 according to the first embodiment, but uses a tape as the adhesive member 4. The point that the fin part 11 is fixed by the adhesive member 4 from the outer surface of the fin part 11 is different.
 具体的には、接着部材4がヒレ部11の外側表面と外被材9のヒレ部11よりも内方側の第2部分14とを覆うように配置され、ヒレ部11と第2部分14とが接着部材4により固定されている。なお、第2部分14は、第1部分13よりも、真空断熱材3の中心側に位置する部分である。 Specifically, the adhesive member 4 is disposed so as to cover the outer surface of the fin portion 11 and the second portion 14 on the inner side of the fin portion 11 of the covering material 9, and the fin portion 11 and the second portion 14. Are fixed by the adhesive member 4. The second portion 14 is a portion located closer to the center of the vacuum heat insulating material 3 than the first portion 13.
 また、本実施の形態2においては、接着部材4として使用するテープの表面4aには、ウレタンフォーム5と高める処理がされている密着部を有している。密着部としては、例えば、凹凸を有する形状で構成されていてもよい。凹凸の形状については、布テープのような網目状の凹凸の形状であってもよいし、紙表面のような微細な凹凸の形状であってもよい。 In the second embodiment, the surface 4a of the tape used as the adhesive member 4 has a close contact portion that is treated with the urethane foam 5 and enhanced. As a close_contact | adherence part, you may be comprised by the shape which has an unevenness | corrugation, for example. The uneven shape may be a mesh-like uneven shape such as a cloth tape, or a fine uneven shape such as a paper surface.
 また、密着部の別の例として、テープの表面14aのコーティング剤を工夫することで発泡断熱材の密着性をあげることもできる。一般的にテープの表面14aは離型剤を有しているが、本実施の形態2では、発泡断熱材であるウレタンとの密着性が低いシリコンおよびフッ素を含まないコーティング剤を用いることで、テープの表面14aに密着部を形成することができる。 Further, as another example of the close contact portion, the adhesiveness of the foam heat insulating material can be increased by devising a coating agent on the surface 14a of the tape. In general, the surface 14a of the tape has a release agent, but in the second embodiment, by using a coating agent that does not contain silicon and fluorine that have low adhesion to urethane, which is a foam heat insulating material, An adhesion portion can be formed on the surface 14a of the tape.
 [実施例1]
 ここで、上記のように構成された本実施の形態2に係る断熱パネル20の一例(実施例1)について、説明する。実施例1の断熱パネル20では、接着部材4として、布テープを用いている。
[Example 1]
Here, an example (Example 1) of the heat insulation panel 20 according to the second embodiment configured as described above will be described. In the heat insulation panel 20 of Example 1, cloth tape is used as the adhesive member 4.
 実施例1の断熱パネル20においては、断熱パネル20の内寸における厚みt2が15mmであるのに対して、真空断熱材3の厚みt1は8mmであった。すなわち、真空断熱材3の厚みt1が断熱パネル20の厚みt2の1/2以上となっていた。 In the heat insulating panel 20 of Example 1, the thickness t2 of the inner dimension of the heat insulating panel 20 was 15 mm, whereas the thickness t1 of the vacuum heat insulating material 3 was 8 mm. That is, the thickness t1 of the vacuum heat insulating material 3 was equal to or greater than ½ of the thickness t2 of the heat insulating panel 20.
 また、実施例1の断熱パネル20では、真空断熱材3から断熱パネル20の裏面材2までの距離Δt=t2-t1が15mm-8mm=7mmとなり、Δtが10mm以下の非常に薄いウレタンフォームの層であったが、凹部等が発生せず、外観変形を防ぐことができた。 Further, in the heat insulating panel 20 of Example 1, the distance Δt = t2-t1 from the vacuum heat insulating material 3 to the back surface material 2 of the heat insulating panel 20 is 15 mm-8 mm = 7 mm, and a very thin urethane foam having a Δt of 10 mm or less. Although it was a layer, a concave portion or the like was not generated, and appearance deformation could be prevented.
 なお、上記実施例1の断熱パネル20では、Δtが10mm以下のものであったが、実験を行ったところ、Δtが10mm以上20mm以下のものであっても、断熱パネル20の表面に凹凸が発生せず、外観変形を防ぐことができた。一方、接着部材4として、通常のアルミテープを用いた場合には、Δtが10mm以上20mm以下のものであっても、表面に変形が生じた。 In addition, in the heat insulation panel 20 of the said Example 1, (DELTA) t was a thing of 10 mm or less, However, When it experimented, even if (DELTA) t is a thing of 10 mm or more and 20 mm or less, an unevenness | corrugation is on the surface of the heat insulation panel 20. It did not occur and the appearance deformation could be prevented. On the other hand, when a normal aluminum tape was used as the adhesive member 4, the surface was deformed even when Δt was 10 mm or more and 20 mm or less.
 [断熱パネルの作用効果]
 このように構成された、本実施の形態2に係る断熱パネル20では、真空断熱材3に接着部材4の表面4aが露出している場合であっても、テープの表面4aに密着部が形成されているので、表面4aとウレタンフォームとが直接密着することができ、外観変形を防ぐことができる。
[Effect of insulation panel]
In the heat insulating panel 20 according to the second embodiment configured as described above, even if the surface 4a of the adhesive member 4 is exposed to the vacuum heat insulating material 3, an adhesion portion is formed on the surface 4a of the tape. Therefore, the surface 4a and the urethane foam can be in direct contact with each other, and deformation of the appearance can be prevented.
 [変形例1]
 次に、本実施の形態2における変形例1の断熱パネルについて、説明する。
[Modification 1]
Next, the heat insulation panel of the modification 1 in this Embodiment 2 is demonstrated.
 図6は、本発明の実施の形態2における変形例1の断熱パネルの断面図である。 FIG. 6 is a cross-sectional view of the heat insulation panel of Modification 1 according to Embodiment 2 of the present invention.
 図6に示すように、本実施の形態2における変形例1の断熱パネル20は、実施の形態2に係る断熱パネル20と基本的構成は同じであるが、真空断熱材3が発泡フェノールフォーム15で覆われて形成されている点と、表面材1及び裏面材2が配置されていない点と、表面材1および裏面材2を用いることなく断熱パネルを形成している点とが異なる。 As shown in FIG. 6, the heat insulation panel 20 of the modification 1 in this Embodiment 2 has the same basic configuration as the heat insulation panel 20 according to Embodiment 2, but the vacuum heat insulating material 3 is a foamed phenol foam 15. The point which is covered and formed, the point which the surface material 1 and the back surface material 2 are not arrange | positioned, and the point which forms the heat insulation panel without using the surface material 1 and the back surface material 2 differ.
 具体的には、本変形例1においては、発泡断熱材として、発泡フェノールフォーム15を用いている。なお、発泡断熱材としては、例えば、発泡ポリプロピレン等を用いてもよい。 Specifically, in the first modification, the foamed phenol foam 15 is used as the foam heat insulating material. In addition, as a foaming heat insulating material, you may use a foaming polypropylene etc., for example.
 このように構成された、本変形例1の断熱パネル20であっても、実施の形態2に係る断熱パネル20と同様の作用効果を奏する。 Even the heat insulation panel 20 of the first modification configured as described above has the same effects as the heat insulation panel 20 according to the second embodiment.
 なお、本発明者等は、上記本変形例1の断熱パネル20の構成をとる断熱パネルを製造した結果、断熱パネル20の一方の主面と真空断熱材3におけるヒレ部11の外側表面との間の距離Δtが20mm以下のものであっても、断熱パネルの表面に凹凸が発生せず、外観変形を防ぐことができることを確認している。 In addition, as a result of manufacturing the heat insulation panel which takes the structure of the heat insulation panel 20 of the said modification 1, these inventors etc. are the one main surface of the heat insulation panel 20, and the outer surface of the fin part 11 in the vacuum heat insulating material 3. Even when the distance Δt between them is 20 mm or less, it has been confirmed that the surface of the heat insulation panel does not have irregularities and the appearance deformation can be prevented.
 上記説明から、当業者にとっては、本発明の多くの改良や他の実施形態が明らかである。したがって、上記説明は、例示としてのみ解釈されるべきであり、本発明を実行する最良の態様を当業者に教示する目的で提供されたものである。本発明の要旨を逸脱することなく、その構造及び/又は機能の詳細を実質的に変更できる。また、上記実施形態に開示されている複数の構成要素の適宜な組合せにより種々の発明を形成できる。 From the above description, many modifications and other embodiments of the present invention are apparent to persons skilled in the art. Accordingly, the foregoing description should be construed as illustrative only and is provided for the purpose of teaching those skilled in the art the best mode of carrying out the invention. The details of the structure and / or function may be substantially changed without departing from the scope of the invention. Moreover, various inventions can be formed by appropriately combining a plurality of constituent elements disclosed in the embodiment.
 本発明の断熱パネルは、断熱性能を長期に亘って維持でき、総厚みを薄くすることができるため、住宅等の建築用の建材パネルとして利用できることに加え、冷蔵庫や自動販売機、給湯容器、自動車用断熱材、保冷・保温ボックス等のような用途にも適用できる。 Since the heat insulation panel of the present invention can maintain heat insulation performance for a long period of time and can reduce the total thickness, it can be used as a building material panel for buildings such as houses, in addition to refrigerators, vending machines, hot water supply containers, It can also be used for applications such as automotive insulation, cold insulation / heat insulation boxes.
 1 表面材
 2 裏面材
 3 真空断熱材
 4 接着部材
 4a 表面
 5 ウレタンフォーム
 6 水分吸着剤
 7 気体吸着剤
 8 芯材
 9 外被材
 9a 第1ラミネートフィルム
 9b 第2ラミネートフィルム
 10 収納容器
 11 ヒレ部
 12 ヒレ固定部
 13 第1部分
 14 第2部分
 15 発泡フェノールフォーム
 20 断熱パネル
 
 
DESCRIPTION OF SYMBOLS 1 Surface material 2 Back surface material 3 Vacuum heat insulating material 4 Adhesive member 4a Surface 5 Urethane foam 6 Moisture absorbent 7 Gas adsorbent 8 Core material 9 Jacket | cover material 9a 1st laminated film 9b 2nd laminated film 10 Storage container 11 Fin part 12 Fin fixing part 13 1st part 14 2nd part 15 Foamed phenol foam 20 Thermal insulation panel

Claims (7)

  1.  少なくとも真空断熱材と発泡断熱材とを備える断熱パネルであって、
     前記真空断熱材は外被材で芯材が覆われて真空密閉されており、
     前記真空断熱材の厚みは前記断熱パネルの厚みの1/2以上であり、
     前記真空断熱材は周縁部であるヒレ部が前記真空断熱材の中心側に折り返して固定されたヒレ固定部を有し、
     前記ヒレ部は該ヒレ部の内側表面に配置されている接着部材で固定されている、断熱パネル。
    A heat insulation panel comprising at least a vacuum heat insulating material and a foam heat insulating material,
    The vacuum heat insulating material is vacuum-sealed with a core material covered with a jacket material,
    The thickness of the vacuum heat insulating material is 1/2 or more of the thickness of the heat insulating panel,
    The vacuum heat insulating material has a fin fixing portion in which a fin portion which is a peripheral portion is folded and fixed to the center side of the vacuum heat insulating material,
    The said fin part is the heat insulation panel currently fixed with the adhesive member arrange | positioned at the inner surface of this fin part.
  2.  少なくとも真空断熱材と発泡断熱材とを備える断熱パネルであって、
     前記真空断熱材は外被材で芯材が覆われて真空密閉されており、
     前記真空断熱材の厚みが断熱パネルの厚みの1/2以上であり、
     前記真空断熱材は周縁部であるヒレ部が前記真空断熱材の中心側に折り返して固定されたヒレ固定部を有し、
     前記ヒレ部は該ヒレ部の外側表面から接着部材で固定され、
     前記接着部材の表面は前記発泡断熱材との密着性の良い密着部を有する、断熱パネル。
    A heat insulation panel comprising at least a vacuum heat insulating material and a foam heat insulating material,
    The vacuum heat insulating material is vacuum-sealed with a core material covered with a jacket material,
    The thickness of the vacuum heat insulating material is 1/2 or more of the thickness of the heat insulating panel,
    The vacuum heat insulating material has a fin fixing portion in which a fin portion which is a peripheral portion is folded and fixed to the center side of the vacuum heat insulating material,
    The fin portion is fixed with an adhesive member from the outer surface of the fin portion,
    The surface of the said adhesive member is a heat insulation panel which has a close_contact | adherence part with sufficient adhesiveness with the said foam heat insulating material.
  3.  前記接着部材は、ホットメルト接着剤である、請求項1に記載の断熱パネル。 The heat insulation panel according to claim 1, wherein the adhesive member is a hot melt adhesive.
  4.  前記接着部材は、両面テープである、請求項1に記載の断熱パネル。 The heat insulation panel according to claim 1, wherein the adhesive member is a double-sided tape.
  5.  前記接着部材は、テープであり、前記テープの外面側に密着部が設けられている、請求項2に記載の断熱パネル。 The heat insulation panel according to claim 2, wherein the adhesive member is a tape, and a close contact portion is provided on an outer surface side of the tape.
  6.  前記密着部は凹凸を有する形状で構成されている、請求項5に記載の断熱パネル。 The heat insulating panel according to claim 5, wherein the contact portion is formed in a shape having irregularities.
  7.  前記真空断熱材または前記発泡断熱材を挟むように配置されている表面材と裏面材をさらに備える、請求項1~6のいずれか一項に記載の断熱パネル。
     
    The heat insulating panel according to any one of claims 1 to 6, further comprising a front surface material and a back surface material arranged so as to sandwich the vacuum heat insulating material or the foamed heat insulating material.
PCT/JP2014/000670 2013-02-07 2014-02-07 Insulation panel WO2014122939A1 (en)

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