WO2014101785A1 - Method and system for controlling air quantity of air box of sintering trolley - Google Patents

Method and system for controlling air quantity of air box of sintering trolley Download PDF

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Publication number
WO2014101785A1
WO2014101785A1 PCT/CN2013/090513 CN2013090513W WO2014101785A1 WO 2014101785 A1 WO2014101785 A1 WO 2014101785A1 CN 2013090513 W CN2013090513 W CN 2013090513W WO 2014101785 A1 WO2014101785 A1 WO 2014101785A1
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WO
WIPO (PCT)
Prior art keywords
air
air volume
large flue
valve
valve opening
Prior art date
Application number
PCT/CN2013/090513
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French (fr)
Chinese (zh)
Inventor
袁立新
孙超
卢杨权
申伟杰
高鹏双
Original Assignee
中冶长天国际工程有限责任公司
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Application filed by 中冶长天国际工程有限责任公司 filed Critical 中冶长天国际工程有限责任公司
Priority to BR112015015064-0A priority Critical patent/BR112015015064B1/en
Priority to RU2015130235A priority patent/RU2635590C2/en
Publication of WO2014101785A1 publication Critical patent/WO2014101785A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B21/00Open or uncovered sintering apparatus; Other heat-treatment apparatus of like construction
    • F27B21/06Endless-strand sintering machines
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B21/00Open or uncovered sintering apparatus; Other heat-treatment apparatus of like construction
    • F27B21/04Sintering pots or sintering pans

Definitions

  • the invention relates to an energy-saving technology of a sintering system in the metallurgical field, and in particular to a method and a system for controlling the air volume of a sintering trolley. Background technique
  • the sintering system mainly includes a plurality of equipments such as a sintering trolley, a mixer, a main exhauster, a ring cooler, etc.
  • the overall process flow is shown in Fig. 1: Various raw materials are proportioned in the batching chamber 1, and then enter the mixer 2 The mixing hook and the plucking are carried out, and then the materials are hooked on the sintering trolley 5 by the round roller feeder 3 and the nine-roller distributing machine 4, and the ignition fan 6 and the igniting fan 7 are ignited by the material, and the obtained after the sintering is completed.
  • the sintered ore is crushed by the single-roll crusher 8 and then enters the ring-cooling machine 9 for cooling, and finally sieved and granulated and sent to the blast furnace or the finished mineral warehouse.
  • the oxygen required for the sintering reaction is provided by the main exhaust fan 10.
  • the material runs forward with the sintering carriage 5, and the position of the material on the sintering trolley 5 when sintering is completed is referred to as the sintering end point. It is necessary to ensure that the sintering end point does not deviate during sintering. If the sintering end point deviates due to various reasons, the traditional method is to adjust the speed of the sintering trolley to Yes: If the sintering end point is ahead, the running speed of the trolley will be accelerated; on the contrary, if the sintering end point is behind, the running speed of the trolley will be slowed down.
  • the above is the basic situation of the sintering process and the sintering system.
  • the main exhaust fan 10 is a large power consumer, and in the conventional sintering process, the main exhaust fan 10 will always operate at full load, thereby causing a great waste of energy.
  • One energy saving scheme in the prior art is: predicting the sintering end point by detecting the flue gas temperature of each bellows, and maximizing the yield by adjusting the speed of the sintering trolley to ensure the quality of the sintering, in the scheme
  • the control of the air volume is mainly achieved by controlling the valve between the main exhaust fan and the flue, and basically also the manual adjustment process.
  • the object of the embodiments of the present invention is to provide a method and system for controlling the air volume of a sintering trolley bellows, and to improve the energy saving effect of the main exhaust fan by adjusting the air volume of each bellows.
  • an embodiment of the present invention provides a method for controlling a wind volume of a sintering trolley, wherein each of the bellows of the sintering trolley is provided with a valve, and the method includes:
  • the valve opening of the other bellows is adjusted according to the air volume of the specified bellows and the relationship between the air volume of each bellows in the database and the valve opening degree of the corresponding valve, so that the air volume of the other bellows is consistent with the air volume of the designated bellows.
  • the method further includes:
  • the method further includes:
  • the method further comprises:
  • the valve opening of the first designated bellows group is adjusted to return the sintering end point to normal, wherein the first designated bellows group includes a plurality of bellows.
  • the method further comprises:
  • the current large flue air volume and the current large flue effective wind rate are sampled multiple times, and the current large flue air volume and the large flue air volume preset value, the current large flue effective wind rate and the large smoke are judged after each sampling.
  • the valve in the second designated bellows group is opened in each sampling period. The degree is reduced by 2%.
  • the valve opening degree in the third designated bellows group is reduced by 2% in each sampling period until the current large smoke
  • the amount of road air reaches the preset value of the large flue air volume and the current effective flue rate of the large flue reaches the preset value of the effective flue rate of the large flue;
  • the valve in the third designated bellows group is opened in each sampling period. The degree is increased by 2%.
  • the valve opening degree in the third designated bellows group reaches 100%
  • the valve opening degree in the second designated bellows group is increased by 2% in each sampling period until the current large flue air volume reaches The preset value of the large flue air volume and the current effective flue rate of the large flue reaches the preset value of the effective flue rate of the large flue;
  • the bellows in the third designated bellows group are located before the second designated bellows group.
  • the method further comprises:
  • valve opening of the bellows is reduced while the other bellows valve opening is increased.
  • an embodiment of the present invention further provides a sintering trolley air box air volume control system, wherein each of the bellows of the sintering trolley is provided with a valve, and the system includes:
  • An air volume collecting unit configured to collect air volume of the specified bellows of the sintering trolley
  • the first valve adjusting unit adjusts the valve opening degree of the other bellows according to the air volume of the specified bellows and the relationship between the air volume of each bellows in the database and the valve opening degree of the corresponding valve, so that the air volume of the other bellows and the designated bellows The air volume is consistent.
  • the system further includes:
  • the database initializing unit is configured to: for each valve, collect air volume data of the bellows where the valve is located during the valve opening and closing process, and obtain a relationship between the valve opening degree and the air volume and record in the database.
  • the system further includes:
  • the database updating unit is configured to: for each valve, re-acquire the air volume data of the bellows where the valve is located during the valve opening and closing process, obtain a new relationship between the valve opening degree and the air volume, and update the database.
  • the system further includes:
  • a sintering end point judging unit for judging whether an end point of the sintering is shifted
  • a second valve adjusting unit configured to adjust a valve opening degree of the first designated bellows group to return to a normal state when the end point of the sintering is shifted, wherein the first designated bellows group includes a plurality of bellows.
  • the system further includes:
  • the sampling and judging unit is configured to perform multiple sampling on the current large flue air volume and the current large flue effective wind rate, and determine the current large flue air volume and the large flue air volume preset value and the current large smoke after each sampling.
  • the third valve adjusting unit is configured to: if the current large flue air volume is greater than the preset value of the large flue air volume and the current large flue effective wind rate is less than the preset value of the large flue effective wind rate, then each sampling period will be The valve opening degree in the second designated bellows group is reduced by 2%, and when the valve opening degree in the second designated bellows group is decreased by 8%, the valve opening degree in the third designated bellows group is again in each sampling period.
  • the valve opening degree in the third designated bellows group is increased by 2% in each sampling period, when the third designated bellows group is When the valve opening reaches 100%, the valve opening degree in the second designated bellows group is increased by 2% in each sampling period until the current large flue air volume reaches the preset value of the large flue air volume and the current large flue The effective wind rate reaches the preset value of the effective flue rate of the large flue;
  • the bellows in the third designated bellows group are located before the second designated bellows group.
  • the system further includes:
  • the fourth valve regulating unit is used for: When it is necessary to increase the vertical sintering speed at any of the bellows, increase the valve opening of the bellows while reducing the opening of other bellows valves; when it is required to reduce the vertical sintering speed at any of the bellows, reduce the bellows Valve opening, while increasing the opening of other bellows valves.
  • the embodiment of the invention collects the air volume data of the designated bellows of the sintering trolley, and adjusts the valve opening degree of the other bellows according to the air volume data of the specified bellows and the relationship between the air volume of each bellows in the database and the opening degree of the corresponding bellows valve, so that each The actual air volume in the bellows is as close as possible to the required air volume, thus avoiding the situation that the proportion of effective wind in the bellows is gradually reduced, greatly reducing the waste of air volume and saving energy more effectively. It also avoids the situation where the vertical sintering speed is constantly increasing, reducing the generation of ineffective air volume and ensuring the quality of the sintered ore.
  • the embodiment of the invention can also adjust the valve opening degree of some bellows when the end point of the sintering occurs, which can effectively return the sintering end point to normal, so that not only the sintering end point can be corrected more accurately, but also the adjustment can be achieved.
  • the purpose of sintering the speed of the trolley is to keep the speed of the sintering trolley constant, which is convenient for subsequent processing.
  • Figure 1 is a schematic view of a typical sintering system
  • FIG. 2 is a flow chart of a method according to an embodiment of the present invention.
  • Embodiment 3 is a flow chart of a method according to Embodiment 2 of the present invention.
  • Figure 5 is a schematic diagram of a system of the fourth embodiment of the present invention. detailed description
  • Embodiment 1 is a diagrammatic representation of Embodiment 1:
  • the material to be sintered on the sintering trolley consists of multiple layers.
  • the wind that participates in the physical and chemical reaction of the material during sintering is called effective wind.
  • Other winds that do not participate in the reaction are called ineffective wind.
  • the inventors are implementing the invention During the process, it is found that as the sintering progresses, the thickness of each layer of the material will change, and the sinter layer with better gas permeability will continue to thicken, while the thickness of other layers will gradually decrease, that is, the resistance of the layer gradually increases with the sintering process.
  • the air volume entering the bellows will gradually increase, resulting in a gradual decrease in the proportion of effective winds, an increase in ineffective winds, and a waste of air volume, and excessive ineffective air volume will not only cause the main The consumption of electric energy will also cause heat loss.
  • the gradual increase of the air volume of the bellows will also accelerate the vertical sintering speed, seriously affecting the quality of the sinter. Therefore, in order to better adjust the air volume, ensure that the air volume is not wasted, and effectively save energy, the basic idea of this embodiment is: Add an adjustable valve for each bellows on the sintering trolley, and adjust the opening of some bellows valves.
  • the speed of the sintering trolley is controlled during sintering, that is, the speed of the sintering trolley is not constant, and in the present embodiment, the preferred speed of the sintering trolley is constant. In this way, it is simpler to collect the air volume, obtain the relationship between the air volume and the valve opening degree, reduce the complexity of the method, and be easy to implement.
  • the speed of the sintering trolley is constant, the sintering yield is also stabilized, which facilitates the handling of subsequent processes. The following description assumes that the speed of the sintering trolley is constant.
  • the method is a sintering trolley air volume control method, and each bellows of the sintering trolley is provided with a valve, and the method includes:
  • an air volume detecting device can be provided in each of the bellows of the sintering cart.
  • the collection may be real-time acquisition, or the windbox air volume information may be collected every other sampling period T.
  • the premise of this step is that the current sintering end position is within the normal range, and the vertical sintering speed is also in compliance.
  • the air volume of the other bellows is controlled by the air volume of a specified bellows.
  • the designated bellows can be selected from the middle of the bellows, for example, the twelfth bellows, that is, from the end of the ignition.
  • the twelfth bellows because the vertical sintering speed at the position of the bellows is usually equal to or closest to the specified vertical sintering speed.
  • the specific embodiment of the present invention is not limited to the specific location of the specified bellows.
  • valve opening degree adjusts the valve opening of the other bellows so that the air volume of the other bellows is consistent with the air volume of the designated bellows.
  • the process of acquisition-adjustment in the above steps may be performed every other period T.
  • the relationship between the air volume of each bellows and the valve opening degree is preset in the database. After collecting the air volume data of the specified bellows, the database can be used to know how the air opening of the other bellows should be the same as that of the other bellows, so that the valve opening of each of the other bellows should be The valve opening degree adjusts the valve, so that the air volume of other bellows is always consistent with the air volume of the specified bellows, thereby ensuring that the air volume is not wasted, saving energy, and also making the vertical sintering speed effectively controlled.
  • the relationship between the amount of airflow in each of the bellows and the valve opening degree in the database can be obtained by various methods, for example, by experiment or experience, and the embodiment of the present invention does not impose any limitation.
  • the relationship between the valve opening and the air volume in the database can be obtained by, for example, before step S201,
  • the air volume of the bellows where the valve is located is collected, and the relationship between the valve opening degree and the air volume is obtained and recorded in the database.
  • the air volume detecting device installed in the wind box can detect the wind volume of the wind box in the production process in real time, and input the air valve opening degree and air volume information in the production process into the industrial computer as a database storage, and can also be fitted into the valve opening degree. Air flow curve with bellows.
  • the step of updating the database may be further included, that is, after S202, the method may further include:
  • This embodiment is based on the previous embodiment and is a further extension of the previous embodiment.
  • the idea is: If the end point of the sintering is found to be offset during the sintering process, the bellows valves can be fine-tuned, and the end point of the sintering is changed by controlling the air volume of the bellows to return the sintering end point to a reasonable position. This not only can correct the sintering end point more accurately, but also achieve the purpose of not adjusting the speed of the sintering trolley, so that the speed of the sintering trolley can be kept constant, which is convenient for the subsequent process.
  • FIG. 3 is a flowchart of the method according to the second embodiment of the present invention. After the step S202 of the previous embodiment, the method may further include:
  • the total length of the sintering trolley is 90m, and 20 bellows are used. Each bellows is given the number 1 ⁇ 20 according to the distance from the igniter or the nose. The coordinates of the latter bellows can be seen in the table. 1.
  • the sintering end position is divided into five levels: front, front, normal, later, and after (the "front” refers to the current sintering end point closer to the end of the head than the ideal sintering end point, "back” exactly the opposite).
  • the best position for the sintering end point is the penultimate bellows position, that is, the bellows No. 19.
  • the front end is expressed as the end point of sintering before 79m, compared with 79m ⁇ 83m in the front, 85m ⁇ 87m in the later, and 87m later.
  • the judgment of the sintering end point is mainly obtained by detecting the temperature of each bellows.
  • the position of the material on the trolley is defined as the sintering end point when the material temperature is about 350 degrees. Therefore, the sintering end point control is equivalent to controlling the position of the sintered material within the set position range when the material detection temperature is 350 degrees.
  • the specific adjustment strategy for adjusting the valve opening of the first designated bellows group can be as follows:
  • the air volume entering the trolley is reduced, the vertical speed of the sintering is reduced, and the valve opening is increased to increase the air volume.
  • the valve of the last bellows begins to select a different number of bellows to form the first designated bellows group, as shown in the table below, and the adjustment can be performed with the same amplitude or different amplitude for each relevant valve.
  • FIG. 4 is a flow chart of a method according to a third embodiment of the present invention.
  • the method is based on the first embodiment and is a further extension based on the first embodiment.
  • the following steps may be further performed: S401, the current large flue air volume and the current large flue effective wind The rate is sampled multiple times, and after each sampling, the current relationship between the current large flue air volume and the large flue air volume preset value, the current large flue effective wind rate and the large flue effective wind rate preset value are determined.
  • an air volume collecting device can be provided in the large flue to collect the large flue air volume.
  • a flue gas analyzer can be installed in the large flue to detect the gas components in the flue gas, and then compared with the gas components of the ordinary air to obtain an effective wind ratio.
  • the embodiment of the present invention is not limited.
  • the second designated bellows group is selected in each sampling period.
  • the valve opening is reduced by 2%.
  • the valve opening in the third designated bellows group is reduced by 2% in each sampling period.
  • valve opening is reduced by 2% in each sampling period T, when the valve is lowered by 8%, then the front two bellows (15, 16) are adjusted again, each time lowering The opening is still 2% until the control requirements are met.
  • the valve opening degree in the third designated bellows group is increased by 2% in each sampling period, and when the valve opening degree in the third designated bellows group reaches 100%, The valve opening degree in the second designated bellows group is increased by 2% in each sampling period until the current large flue air volume reaches the preset value of the large flue air volume and the current large flue effective air rate reaches the large flue effective air rate. default value.
  • the 15th and 16th bellows can be selected first, and the valve opening degree is increased by 2% in each sampling period T.
  • the valve opening degree is adjusted to 100%, the valve opening degree is fixed, and then the rear two bellows are adjusted (17. 18), the opening is increased by 2% each time until the control requirements are met.
  • the bellows in the third designated bellows group are located before the second designated bellows group.
  • the second and third designated bellows groups may be determined according to the site conditions, and the embodiments of the present invention are not limited. Embodiment 4
  • FIG. 5 is a schematic diagram of a system of the fourth embodiment of the present invention.
  • the system is based on the above method embodiment, and is a sintering trolley bellows air volume control system.
  • Each of the bellows of the sintering trolley is provided with a valve, and the system includes:
  • the air volume collecting unit 501 is configured to collect the air volume of the designated bellows of the sintering trolley;
  • the first valve adjusting unit 502 adjusts the valve opening degree of the other bellows according to the air volume of the specified bellows and the relationship between the air volume of each bellows in the database and the valve opening degree of the corresponding valve, so that the air volume of the other bellows and the designation The air volume of the bellows is the same.
  • the system further includes:
  • the database initializing unit is configured to: for each valve, collect air volume data of the bellows where the valve is located during the valve opening and closing process, obtain a relationship between the valve opening degree and the air volume, and record in the database.
  • the system further includes:
  • the database updating unit is configured to: for each valve, re-acquire the air volume data of the bellows where the valve is located during the valve opening and closing process, obtain a new relationship between the valve opening degree and the air volume, and update the database.
  • the system further includes:
  • a sintering end point judging unit for judging whether an end point of the sintering is shifted;
  • a second valve adjusting unit configured to adjust a valve opening degree of the first designated windbox group to return to a normal state when the sintering end point is offset, wherein the first designated bellows group includes a plurality of wind boxes.
  • the system further includes:
  • the sampling and judging unit is configured to perform multiple sampling on the current large flue air volume and the current large flue effective wind rate, and determine the current large flue air volume and the large flue air volume preset value and the current large smoke after each sampling.
  • the third valve adjusting unit is configured to: if the current large flue air volume is greater than the preset value of the large flue air volume and the current large flue effective wind rate is less than the preset value of the large flue effective wind rate, then each sampling period will be The valve opening degree in the second designated bellows group is reduced by 2%, and when the valve opening degree in the second designated bellows group is decreased by 8%, the valve opening degree in the third designated bellows group is again in each sampling period.
  • the valve opening degree in the third designated bellows group is increased by 2% in each sampling period, when the third designated bellows group is When the valve opening reaches 100%, the valve opening degree in the second designated bellows group is increased by 2% in each sampling period until the current large flue air volume reaches the preset value of the large flue air volume and the current large flue The effective wind rate reaches the preset value of the effective flue rate of the large flue;
  • the bellows in the third designated bellows group are located before the second designated bellows group.
  • the system further includes:
  • the fourth valve regulating unit is used for:

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Abstract

A method and a system for controlling air quantity of an air box of a sintering trolley. A valve is disposed on each air box of the sintering trolley. The method comprises: acquiring air quantity data of a specified air box of the sintering trolley; adjusting a valve opening degree of another air box according to the air quantity data of the specified air box and a relationship between the air quantity of each air box in a database and the valve opening degree of a corresponding valve, so as to enable the air quantity of another air box to be consistent with the air quantity of the first specified air box. Because the actual air quantity in the air box is consistent with required air quantity as far as possible, and therefore, the situation is avoided that the proportion of the effective air in the air box is gradually decreased, thereby greatly decreasing air waste and more effectively saving energy sources. By means of the method, it can be ensured that the vertical sintering speed is not excessively high, and the invalid air quantity is decreased when the sintering ore quality is ensured.

Description

一种烧结台车风箱风量控制方法及系统 本申请要求于 2012 年 12 月 27 日提交中国专利局、 申请号为 201210579047.9、发明名称为"一种烧结台车风箱风量控制方法及系统"的中 国专利申请的优先权, 其全部内容通过引用结合在本申请中。 技术领域  Method and system for controlling air volume of sintering trolley bellows This application claims to be Chinese patent filed on December 27, 2012, the application number is 201210579047.9, and the invention title is "a method and system for controlling the air volume of a sintering bellows" Priority of the application, the entire contents of which are incorporated herein by reference. Technical field
本发明涉及冶金领域中烧结系统的节能技术, 尤其是涉及一种烧结台车风 箱风量控制方法及系统。 背景技术  The invention relates to an energy-saving technology of a sintering system in the metallurgical field, and in particular to a method and a system for controlling the air volume of a sintering trolley. Background technique
随着现代工业的迅速发展,钢铁生产规模越来越大,能源消耗也越来越多, 节能环保成为钢铁生产的重要指标。在钢铁生产中,含铁原料矿石进入高炉冶 炼之前需要经过烧结系统处理。在钢铁冶金工业中,在含铁原料矿石进入高炉 冶炼之前, 需将各种粉状含铁原料, 配入适量的燃料和熔剂, 加入适量的水, 经混合和造球后,在烧结台车上使物料发生一系列物理化学变化,将矿粉颗粒 黏结成容易冶炼的块, 这一过程称之为烧结。 下面对烧结过程及烧结系统做一 个简要的介绍:  With the rapid development of modern industry, the scale of steel production is getting larger and larger, and energy consumption is also increasing. Energy conservation and environmental protection have become important indicators of steel production. In steel production, iron-bearing ore needs to be processed by a sintering system before it enters the blast furnace. In the iron and steel metallurgy industry, before the iron ore raw material ore enters the blast furnace smelting, various powdery iron-containing raw materials need to be blended with an appropriate amount of fuel and flux, and an appropriate amount of water is added. After mixing and pelletizing, the sintering trolley is used. The material causes a series of physical and chemical changes to bond the mineral powder particles into blocks that are easy to smelt. This process is called sintering. A brief introduction to the sintering process and sintering system is given below:
烧结系统主要包括烧结台车、 混合机、 主抽风机、 环冷机等多个设备, 其 总的工艺流程参见图 1所示: 各种原料在配料室 1进行配比, 然后进入混合机 2进行混勾和造球, 再通过圓辊给料机 3和九辊布料机 4将物料均勾散布在烧 结台车 5上, 点火风机 6和引火风机 7为物料点火, 而烧结完成后得到的烧结 矿经单辊破碎机 8破碎后进入环冷机 9进行冷却,最后经筛分整粒后送至高炉 或成品矿仓。 而烧结反应需要的氧气由主抽风机 10提供, 烧结台车 5下方设 置有多个竖直并排的风箱, 风箱下方为水平安置的大烟道(或称烟道) 11 , 大 烟道 11最终与主抽风机 10相连,主抽风机 10产生的风量通过大烟道 11及各 风箱到达台车, 给烧结过程供风。  The sintering system mainly includes a plurality of equipments such as a sintering trolley, a mixer, a main exhauster, a ring cooler, etc. The overall process flow is shown in Fig. 1: Various raw materials are proportioned in the batching chamber 1, and then enter the mixer 2 The mixing hook and the plucking are carried out, and then the materials are hooked on the sintering trolley 5 by the round roller feeder 3 and the nine-roller distributing machine 4, and the ignition fan 6 and the igniting fan 7 are ignited by the material, and the obtained after the sintering is completed. The sintered ore is crushed by the single-roll crusher 8 and then enters the ring-cooling machine 9 for cooling, and finally sieved and granulated and sent to the blast furnace or the finished mineral warehouse. The oxygen required for the sintering reaction is provided by the main exhaust fan 10. There are a plurality of vertical side-by-side bellows under the sintering trolley 5, and a large flue (or flue) disposed horizontally below the bellows 11 , the large flue 11 finally Connected to the main exhaust fan 10, the air volume generated by the main exhaust fan 10 reaches the trolley through the large flue 11 and each bellows to supply air to the sintering process.
在烧结过程中, 物料随着烧结台车 5向前运行, 当烧结完成时物料在烧结 台车 5上的位置称为烧结终点。烧结时需要保证烧结终点不发生偏离。若由于 各种原因出现了烧结终点偏离的情况, 传统的做法是调节烧结台车速度以应 对: 若烧结终点靠前, 则加快台车运行速度; 反之, 若烧结终点靠后, 则减緩 台车运行速度。 During the sintering process, the material runs forward with the sintering carriage 5, and the position of the material on the sintering trolley 5 when sintering is completed is referred to as the sintering end point. It is necessary to ensure that the sintering end point does not deviate during sintering. If the sintering end point deviates due to various reasons, the traditional method is to adjust the speed of the sintering trolley to Yes: If the sintering end point is ahead, the running speed of the trolley will be accelerated; on the contrary, if the sintering end point is behind, the running speed of the trolley will be slowed down.
以上便是烧结过程及烧结系统的基本情况。主抽风机 10是一个耗电大户, 而在传统的烧结过程中, 主抽风机 10会一直满负荷运转, 从而造成了很大的 能源浪费。现有技术中的一种节能方案是: 通过检测各风箱的烟气温度预测烧 结终点,通过对烧结台车的速度进行调节, 达到确保烧结质量的情况下实现产 量的最大化,在该方案中,对风量的控制主要是通过对主抽风机与烟道之间的 阀门的控制来实现的,基本上也都是手动调节过程。发明人在实现本发明的过 程中发现, 该方案仅是对烟道中的总风量进行了粗略的大致的控制, 并没有深 入研究物料的烧结垂直速度, 没有精确的调控烧结台车的每个风箱的风量, 仍 存在风量浪费的情况, 导致节能效果艮有限。 发明内容  The above is the basic situation of the sintering process and the sintering system. The main exhaust fan 10 is a large power consumer, and in the conventional sintering process, the main exhaust fan 10 will always operate at full load, thereby causing a great waste of energy. One energy saving scheme in the prior art is: predicting the sintering end point by detecting the flue gas temperature of each bellows, and maximizing the yield by adjusting the speed of the sintering trolley to ensure the quality of the sintering, in the scheme The control of the air volume is mainly achieved by controlling the valve between the main exhaust fan and the flue, and basically also the manual adjustment process. In the process of implementing the present invention, the inventors found that the scheme only roughly controls the total air volume in the flue, and does not thoroughly study the sintering vertical velocity of the material, and does not accurately control each bellows of the sintering trolley. The amount of wind, there is still a waste of air, resulting in limited energy savings. Summary of the invention
有鉴于此,本发明实施例的目的是提供一种烧结台车风箱风量控制方法及 系统, 通过调控每个风箱的风量以提高主抽风机的节能效果。  In view of this, the object of the embodiments of the present invention is to provide a method and system for controlling the air volume of a sintering trolley bellows, and to improve the energy saving effect of the main exhaust fan by adjusting the air volume of each bellows.
一方面, 本发明实施例提供了一种烧结台车风箱风量控制方法, 烧结台车 的每个风箱上均设置有阀门, 所述方法包括:  In one aspect, an embodiment of the present invention provides a method for controlling a wind volume of a sintering trolley, wherein each of the bellows of the sintering trolley is provided with a valve, and the method includes:
采集所述烧结台车指定风箱的风量;  Collecting the air volume of the designated bellows of the sintering trolley;
根据所述指定风箱的风量,以及数据库中各风箱的风量与相应阀门的阀门 开度的关系,调节其他风箱的阀门开度, 以使其他风箱的风量与所述指定风箱 的风量一致。  The valve opening of the other bellows is adjusted according to the air volume of the specified bellows and the relationship between the air volume of each bellows in the database and the valve opening degree of the corresponding valve, so that the air volume of the other bellows is consistent with the air volume of the designated bellows.
优选的, 所有步骤之前, 还包括:  Preferably, before all the steps, the method further includes:
对于每个阀门: 在阀门开合过程中, 采集所述阀门所在风箱的风量, 获取 阀门开度与风量的关系并记录在所述数据库中。  For each valve: During the valve opening and closing process, the air volume of the bellows where the valve is located is collected, and the relationship between the valve opening degree and the air volume is obtained and recorded in the database.
优选的, 所有步骤之后, 还包括:  Preferably, after all the steps, the method further includes:
对于每个阀门: 在阀门开合过程中, 重新采集所述阀门所在风箱的风量, 获取阀门开度与风量的新的关系并更新所述数据库。  For each valve: During the valve opening and closing process, the air volume of the bellows where the valve is located is re-acquired, a new relationship between the valve opening and the air volume is obtained, and the database is updated.
优选的, 所有步骤之后还包括:  Preferably, after all the steps, the method further comprises:
判断烧结终点是否发生偏移; 若是,则对第一指定风箱组的阀门开度进行调节,以使烧结终点回归正常, 其中所述第一指定风箱组包括多个风箱。 Determining whether the end point of the sintering is offset; If so, the valve opening of the first designated bellows group is adjusted to return the sintering end point to normal, wherein the first designated bellows group includes a plurality of bellows.
优选的, 所有步骤之后还包括:  Preferably, after all the steps, the method further comprises:
对当前大烟道风量及当前大烟道有效风率进行多次采样,并在每次采样后 判断当前大烟道风量与大烟道风量预设值、当前大烟道有效风率与大烟道有效 风率预设值的大小关系:  The current large flue air volume and the current large flue effective wind rate are sampled multiple times, and the current large flue air volume and the large flue air volume preset value, the current large flue effective wind rate and the large smoke are judged after each sampling. The relationship between the preset values of the effective wind rate:
若当前大烟道风量大于大烟道风量预设值且当前大烟道有效风率小于大 烟道有效风率预设值,则在每次采样周期内将第二指定风箱组中的阀门开度减 小 2%, 当第二指定风箱组中的阀门开度降低了 8%时, 再在每次采样周期内 将第三指定风箱组中的阀门开度减小 2%, 直到当前大烟道风量达到大烟道风 量预设值且当前大烟道有效风率达到大烟道有效风率预设值;  If the current large flue air volume is greater than the preset value of the large flue air volume and the current large flue effective wind rate is less than the preset value of the large flue effective wind rate, the valve in the second designated bellows group is opened in each sampling period. The degree is reduced by 2%. When the valve opening degree in the second designated bellows group is reduced by 8%, the valve opening degree in the third designated bellows group is reduced by 2% in each sampling period until the current large smoke The amount of road air reaches the preset value of the large flue air volume and the current effective flue rate of the large flue reaches the preset value of the effective flue rate of the large flue;
若当前大烟道风量小于大烟道风量预设值且当前大烟道有效风率大于大 烟道有效风率预设值,则在每次采样周期内将第三指定风箱组中的阀门开度增 加 2%, 当第三指定风箱组中的阀门开度达到 100%时, 再在每次采样周期内 将第二指定风箱组中的阀门开度增加 2%, 直到当前大烟道风量达到大烟道风 量预设值且当前大烟道有效风率达到大烟道有效风率预设值;  If the current large flue air volume is less than the preset value of the large flue air volume and the current large flue effective wind rate is greater than the preset value of the large flue effective wind rate, the valve in the third designated bellows group is opened in each sampling period. The degree is increased by 2%. When the valve opening degree in the third designated bellows group reaches 100%, the valve opening degree in the second designated bellows group is increased by 2% in each sampling period until the current large flue air volume reaches The preset value of the large flue air volume and the current effective flue rate of the large flue reaches the preset value of the effective flue rate of the large flue;
其中第三指定风箱组中的风箱均位于第二指定风箱组之前。  The bellows in the third designated bellows group are located before the second designated bellows group.
优选的, 所有步骤之后还包括:  Preferably, after all the steps, the method further comprises:
当需要增大任一风箱处的垂直烧结速度时,增大该风箱的阀门开度, 同时 减小其他风箱阀门开度;  When it is required to increase the vertical sintering speed at any of the bellows, increase the valve opening of the bellows and reduce the opening of other bellows valves;
当需要减小任一风箱处的垂直烧结速度时, 减小该风箱的阀门开度, 同时 增大其他风箱阀门开度。  When it is desired to reduce the vertical sintering speed at any of the bellows, the valve opening of the bellows is reduced while the other bellows valve opening is increased.
另一方面, 本发明实施例还提供了一种烧结台车风箱风量控制系统, 烧结 台车的每个风箱上均设置有阀门, 所述系统包括:  In another aspect, an embodiment of the present invention further provides a sintering trolley air box air volume control system, wherein each of the bellows of the sintering trolley is provided with a valve, and the system includes:
风量采集单元, 用于采集所述烧结台车指定风箱的风量;  An air volume collecting unit, configured to collect air volume of the specified bellows of the sintering trolley;
第一阀门调节单元,根据所述指定风箱的风量, 以及数据库中各风箱的风 量与相应阀门的阀门开度的关系,调节其他风箱的阀门开度, 以使其他风箱的 风量与所述指定风箱的风量一致。  The first valve adjusting unit adjusts the valve opening degree of the other bellows according to the air volume of the specified bellows and the relationship between the air volume of each bellows in the database and the valve opening degree of the corresponding valve, so that the air volume of the other bellows and the designated bellows The air volume is consistent.
优选的, 所述系统还包括: 数据库初始化单元, 用于: 对于每个阀门, 在阀门开合过程中, 采集所述 阀门所在风箱的风量数据, 获取阀门开度与风量的关系并记录在所述数据库 中。 Preferably, the system further includes: The database initializing unit is configured to: for each valve, collect air volume data of the bellows where the valve is located during the valve opening and closing process, and obtain a relationship between the valve opening degree and the air volume and record in the database.
优选的, 所述系统还包括:  Preferably, the system further includes:
数据库更新单元, 用于: 对于每个阀门, 在阀门开合过程中, 重新采集所 述阀门所在风箱的风量数据,获取阀门开度与风量的新的关系并更新所述数据 库。  The database updating unit is configured to: for each valve, re-acquire the air volume data of the bellows where the valve is located during the valve opening and closing process, obtain a new relationship between the valve opening degree and the air volume, and update the database.
优选的, 所述系统还包括:  Preferably, the system further includes:
烧结终点判断单元, 用于判断烧结终点是否发生偏移;  a sintering end point judging unit for judging whether an end point of the sintering is shifted;
第二阀门调节单元, 用于当烧结终点发生偏移时,对第一指定风箱组的阀 门开度进行调节, 以使烧结终点回归正常, 其中所述第一指定风箱组包括多个 风箱。  And a second valve adjusting unit configured to adjust a valve opening degree of the first designated bellows group to return to a normal state when the end point of the sintering is shifted, wherein the first designated bellows group includes a plurality of bellows.
优选的, 所述系统还包括:  Preferably, the system further includes:
采样及判断单元,用于对当前大烟道风量及当前大烟道有效风率进行多次 采样, 并在每次采样后判断当前大烟道风量与大烟道风量预设值、 当前大烟道 有效风率与大烟道有效风率预设值的大小关系;  The sampling and judging unit is configured to perform multiple sampling on the current large flue air volume and the current large flue effective wind rate, and determine the current large flue air volume and the large flue air volume preset value and the current large smoke after each sampling. The relationship between the effective wind rate of the road and the preset value of the effective flue rate of the large flue;
第三阀门调节单元, 用于: 若当前大烟道风量大于大烟道风量预设值且当 前大烟道有效风率小于大烟道有效风率预设值,则在每次采样周期内将第二指 定风箱组中的阀门开度减小 2%, 当第二指定风箱组中的阀门开度降低了 8% 时, 再在每次采样周期内将第三指定风箱组中的阀门开度减小 2%, 直到当前 大烟道风量达到大烟道风量预设值且当前大烟道有效风率达到大烟道有效风 率预设值;若当前大烟道风量小于大烟道风量预设值且当前大烟道有效风率大 于大烟道有效风率预设值,则在每次采样周期内将第三指定风箱组中的阀门开 度增加 2%, 当第三指定风箱组中的阀门开度达到 100%时, 再在每次采样周 期内将第二指定风箱组中的阀门开度增加 2%, 直到当前大烟道风量达到大烟 道风量预设值且当前大烟道有效风率达到大烟道有效风率预设值;  The third valve adjusting unit is configured to: if the current large flue air volume is greater than the preset value of the large flue air volume and the current large flue effective wind rate is less than the preset value of the large flue effective wind rate, then each sampling period will be The valve opening degree in the second designated bellows group is reduced by 2%, and when the valve opening degree in the second designated bellows group is decreased by 8%, the valve opening degree in the third designated bellows group is again in each sampling period. Decrease by 2% until the current large flue air volume reaches the preset value of the large flue air volume and the current large flue effective wind rate reaches the preset value of the large flue effective wind rate; if the current large flue air volume is smaller than the large flue air volume pre-predetermined If the value of the current large flue effective wind rate is greater than the preset value of the large flue effective wind rate, the valve opening degree in the third designated bellows group is increased by 2% in each sampling period, when the third designated bellows group is When the valve opening reaches 100%, the valve opening degree in the second designated bellows group is increased by 2% in each sampling period until the current large flue air volume reaches the preset value of the large flue air volume and the current large flue The effective wind rate reaches the preset value of the effective flue rate of the large flue;
其中第三指定风箱组中的风箱均位于第二指定风箱组之前。  The bellows in the third designated bellows group are located before the second designated bellows group.
优选的, 所述系统还包括:  Preferably, the system further includes:
第四阀门调节单元, 用于: 当需要增大任一风箱处的垂直烧结速度时,增大该风箱的阀门开度, 同时 减小其他风箱阀门开度; 当需要减小任一风箱处的垂直烧结速度时, 减小该风 箱的阀门开度, 同时增大其他风箱阀门开度。 The fourth valve regulating unit is used for: When it is necessary to increase the vertical sintering speed at any of the bellows, increase the valve opening of the bellows while reducing the opening of other bellows valves; when it is required to reduce the vertical sintering speed at any of the bellows, reduce the bellows Valve opening, while increasing the opening of other bellows valves.
本发明实施例采集所述烧结台车指定风箱的风量数据 ,并根据所述指定风 箱的风量数据以及数据库中各风箱风量与对应风箱阀门开度的关系,调节其他 风箱的阀门开度,使各风箱中的实际风量尽可能的与所需风量一致,从而避免 了风箱中有效风所占比例逐渐减小的情况, 大大减少了风量的浪费, 更加有效 的节约了能源。还可以避免垂直烧结速度不断加快的情况, 减小了无效风量的 产生并确保了烧结矿质量。  The embodiment of the invention collects the air volume data of the designated bellows of the sintering trolley, and adjusts the valve opening degree of the other bellows according to the air volume data of the specified bellows and the relationship between the air volume of each bellows in the database and the opening degree of the corresponding bellows valve, so that each The actual air volume in the bellows is as close as possible to the required air volume, thus avoiding the situation that the proportion of effective wind in the bellows is gradually reduced, greatly reducing the waste of air volume and saving energy more effectively. It also avoids the situation where the vertical sintering speed is constantly increasing, reducing the generation of ineffective air volume and ensuring the quality of the sintered ore.
此外 ,本发明实施例还可以在烧结终点发生偏移时对一些风箱的阀门开度 进行调节, 可以有效的使烧结终点回归正常, 这样不但可以更加精确的修正烧 结终点,还可以达到不需要调节烧结台车速度的目的,使得烧结台车的速度能 够保持恒定, 为后续工序处理带来方便。 附图说明  In addition, the embodiment of the invention can also adjust the valve opening degree of some bellows when the end point of the sintering occurs, which can effectively return the sintering end point to normal, so that not only the sintering end point can be corrected more accurately, but also the adjustment can be achieved. The purpose of sintering the speed of the trolley is to keep the speed of the sintering trolley constant, which is convenient for subsequent processing. DRAWINGS
附图用来提供对本发明的进一步理解, 并且构成说明书的一部分, 与本发 明的实施例一并用于解释本发明, 并不构成对本发明的限制。 在附图中: 图 1是典型的烧结系统示意图;  The drawings are intended to provide a further understanding of the invention, and are intended to be a part of the description of the invention. In the drawings: Figure 1 is a schematic view of a typical sintering system;
图 2是本发明实施例一方法的流程图;  2 is a flow chart of a method according to an embodiment of the present invention;
图 3是本发明实施例二方法的流程图;  3 is a flow chart of a method according to Embodiment 2 of the present invention;
图 4是本发明实施例三方法的流程图;  4 is a flow chart of a method according to Embodiment 3 of the present invention;
图 5是本发明实施例四系统的示意图。 具体实施方式  Figure 5 is a schematic diagram of a system of the fourth embodiment of the present invention. detailed description
以下结合附图对本发明的优选实施例进行说明,应当理解, 此处所描述的 优选实施例仅用于说明和解释本发明, 并不用于限定本发明。  The preferred embodiments of the present invention are described in the following with reference to the accompanying drawings, and the preferred embodiments of the present invention are intended to illustrate and explain the invention.
实施例一:  Embodiment 1:
烧结台车上待烧结的物料由多层组成,在烧结时参与物料发生物理化学反 应的风称为有效风, 其他未参与反应的风称为无效风。发明人在实现本发明的 过程中发现, 随着烧结的进行, 物料各层厚度将发生变化, 透气性较好的烧结 矿层不断增厚, 而其他料层厚度将逐渐减小, 即随着烧结过程的进行料层阻力 逐渐减小, 若不采取适当措施, 则进入风箱的风量将逐渐加大, 造成有效风所 占的比例逐渐减小, 无效风增多, 带来风量的浪费, 而过多的无效风量不仅会 造成主抽电能的消耗, 也会造成热量的流失。 此外, 风箱风量的逐渐加大还会 使垂直烧结速度不断加快,严重影响烧结矿质量。因此,为了更好的调节风量, 保证风量不被浪费, 有效的节约电能, 本实施例的基本思想为: 为烧结台车上 的各风箱增加可调的阀门,通过调节某些风箱阀门开度的方式改变其风箱所处 位置料层及管路的阻力从而精确调节风箱风量,使风箱中的实际风量尽可能的 与所需风量一致, 达到高效利用风量的目的。 The material to be sintered on the sintering trolley consists of multiple layers. The wind that participates in the physical and chemical reaction of the material during sintering is called effective wind. Other winds that do not participate in the reaction are called ineffective wind. The inventors are implementing the invention During the process, it is found that as the sintering progresses, the thickness of each layer of the material will change, and the sinter layer with better gas permeability will continue to thicken, while the thickness of other layers will gradually decrease, that is, the resistance of the layer gradually increases with the sintering process. If the appropriate measures are not taken, the air volume entering the bellows will gradually increase, resulting in a gradual decrease in the proportion of effective winds, an increase in ineffective winds, and a waste of air volume, and excessive ineffective air volume will not only cause the main The consumption of electric energy will also cause heat loss. In addition, the gradual increase of the air volume of the bellows will also accelerate the vertical sintering speed, seriously affecting the quality of the sinter. Therefore, in order to better adjust the air volume, ensure that the air volume is not wasted, and effectively save energy, the basic idea of this embodiment is: Add an adjustable valve for each bellows on the sintering trolley, and adjust the opening of some bellows valves. The way to change the resistance of the material layer and the pipeline at the position of the bellows to accurately adjust the air volume of the bellows, so that the actual air volume in the bellows is as consistent as possible with the required air volume, so as to achieve the purpose of efficient use of air volume.
还有一点需要指出的是,在现有技术中, 烧结时均对烧结台车的速度进行 控制, 即烧结台车的速度非恒定, 而在本实施例中, 优选的令烧结台车速度恒 定, 这样进行采集风量、 获取风量与阀门开度关系等处理时会更加简单, 降低 了方法复杂程度, 易于实现。 此外因为烧结台车的速度恒定, 故烧结产量也稳 定, 为后续工序的处理提供了便利。 以下的描述中均以烧结台车速度恒定作为 前提。  It should be further noted that in the prior art, the speed of the sintering trolley is controlled during sintering, that is, the speed of the sintering trolley is not constant, and in the present embodiment, the preferred speed of the sintering trolley is constant. In this way, it is simpler to collect the air volume, obtain the relationship between the air volume and the valve opening degree, reduce the complexity of the method, and be easy to implement. In addition, since the speed of the sintering trolley is constant, the sintering yield is also stabilized, which facilitates the handling of subsequent processes. The following description assumes that the speed of the sintering trolley is constant.
图 2为本发明实施例一方法的流程图。所述方法为一种烧结台车风箱风量 控制方法, 烧结台车的每个风箱上均设置有阀门, 所述方法包括:  2 is a flow chart of a method according to an embodiment of the present invention. The method is a sintering trolley air volume control method, and each bellows of the sintering trolley is provided with a valve, and the method includes:
5201、 采集所述烧结台车指定风箱的风量。 具体的, 可以在烧结台车的各 风箱中设置风量检测装置。 而所述采集可以是实时采集,也可以是每隔一个采 样周期 T对风箱风量信息进行采集。 当然,本步骤的前提是当前烧结终点的位 置在正常范围内, 垂直烧结速度也符合规定。  5201. Collect an air volume of the specified bellows of the sintering trolley. Specifically, an air volume detecting device can be provided in each of the bellows of the sintering cart. The collection may be real-time acquisition, or the windbox air volume information may be collected every other sampling period T. Of course, the premise of this step is that the current sintering end position is within the normal range, and the vertical sintering speed is also in compliance.
同时,控制各风箱的风量应该有个标准,在本实施例中是以某指定风箱的 风量为标准来对其他风箱的风量进行控制的。若以一台 360m2烧结机为例, 采 用 20个风箱, 烧结台车总长度为 90m, 那么指定风箱可以选择中部靠后的风 箱, 例如第十二个风箱, 即从点火器所在端开始数第十二个风箱, 因为通常情 况下该风箱位置处的垂直烧结速度等于或最接近规定的垂直烧结速度。但对于 所述指定风箱的具体位置, 本发明实施例不做限制。 At the same time, there should be a standard for controlling the air volume of each bellows. In this embodiment, the air volume of the other bellows is controlled by the air volume of a specified bellows. If a 360m 2 sintering machine is used as an example, 20 windboxes are used, and the total length of the sintering trolley is 90m, then the designated bellows can be selected from the middle of the bellows, for example, the twelfth bellows, that is, from the end of the ignition The twelfth bellows, because the vertical sintering speed at the position of the bellows is usually equal to or closest to the specified vertical sintering speed. However, the specific embodiment of the present invention is not limited to the specific location of the specified bellows.
5202、根据所述指定风箱的风量, 以及数据库中各风箱的风量与相应阀门 的阀门开度的关系,调节其他风箱的阀门开度, 以使其他风箱的风量与所述指 定风箱的风量一致。 以上步骤中的采集 -调节的过程可以是每隔一个周期 T进 行的。 5202, according to the air volume of the specified bellows, and the air volume of each bellows in the database and the corresponding valve The relationship of the valve opening degree adjusts the valve opening of the other bellows so that the air volume of the other bellows is consistent with the air volume of the designated bellows. The process of acquisition-adjustment in the above steps may be performed every other period T.
所述数据库中预置了各个风箱中风量与阀门开度的关系。在采集到指定风 箱的风量数据后,便可以利用所述数据库, 获知其他风箱也形成与指定风箱风 量相一致的风量时, 其他各个风箱的阀门开度应该是怎样的, 这样根据其他各 个风箱的阀门开度去调节阀门,也就可以使其他风箱的风量始终与所述指定风 箱的风量一致, 从而保证了风量不被浪费, 节约了能源, 还使得垂直烧结速度 得到有效的控制。  The relationship between the air volume of each bellows and the valve opening degree is preset in the database. After collecting the air volume data of the specified bellows, the database can be used to know how the air opening of the other bellows should be the same as that of the other bellows, so that the valve opening of each of the other bellows should be The valve opening degree adjusts the valve, so that the air volume of other bellows is always consistent with the air volume of the specified bellows, thereby ensuring that the air volume is not wasted, saving energy, and also making the vertical sintering speed effectively controlled.
所述数据库中存储的各个风箱中风量与阀门开度的关系可以通过各种方 式获得, 例如可通过实验或者经验获得, 对此本发明实施例不做任何限制。 优 选的 ,在本发明某些实施例中数据库中阀门开度与风量的关系可以通过如下方 式获得, 即在步骤 S201之前, 还可以包括:  The relationship between the amount of airflow in each of the bellows and the valve opening degree in the database can be obtained by various methods, for example, by experiment or experience, and the embodiment of the present invention does not impose any limitation. Preferably, in some embodiments of the present invention, the relationship between the valve opening and the air volume in the database can be obtained by, for example, before step S201,
对于每个阀门: 在阀门开合过程中, 采集所述阀门所在风箱的风量, 获取 阀门开度与风量的关系并记录在所述数据库中。 具体的, 可以通过设置在风箱 处的风量检测装置实时检测生产过程中风箱风量,并将生产过程中各风箱阀门 开度与风量信息输入工业计算机,作为数据库存储,还可以拟合成阀门开度与 风箱风量曲线。  For each valve: During the valve opening and closing process, the air volume of the bellows where the valve is located is collected, and the relationship between the valve opening degree and the air volume is obtained and recorded in the database. Specifically, the air volume detecting device installed in the wind box can detect the wind volume of the wind box in the production process in real time, and input the air valve opening degree and air volume information in the production process into the industrial computer as a database storage, and can also be fitted into the valve opening degree. Air flow curve with bellows.
此外,风量采集是在当前生产状态下进行的, 当生产状态改变数据库将失 去意义。同时因为数据库的建立是通过检测有相互影响关系的数据从而进行指 导控制, 由于存在非线性关系, 作为调节依据具有一定的不准确性, 因此, 调 节完成后,还可以将调节后的系统进一步稳定后再进行数据检测, 这时得到的 数据库精确性更高, 更有利于指导调节。 所以优选的, 在本发明某些实施例中 还可以包括更新数据库的步骤, 即在 S202之后, 还可以包括:  In addition, air volume acquisition is performed in the current production state, and the production status change database will lose its meaning. At the same time, because the establishment of the database is to guide and control by detecting the data with mutual influence relationship, there is a certain inaccuracy as a basis for adjustment due to the existence of a non-linear relationship. Therefore, after the adjustment is completed, the adjusted system can be further stabilized. After the data is detected, the database obtained is more accurate and is more conducive to guiding the adjustment. Therefore, in some embodiments of the present invention, the step of updating the database may be further included, that is, after S202, the method may further include:
对于每个阀门: 在阀门开合过程中, 重新采集所述阀门所在风箱的风量, 获取阀门开度与风量的新的关系并更新所述数据库。 实施例二  For each valve: During the valve opening and closing process, the air volume of the bellows where the valve is located is re-acquired, a new relationship between the valve opening and the air volume is obtained, and the database is updated. Embodiment 2
本实施例基于上一实施例,是对上一实施例的进一步扩充。本实施例的基 本思想是: 烧结过程中若发现烧结终点发生偏移, 则可以对各风箱阀门进行微 调, 通过控制风箱风量改变烧结终点, 使烧结终点回到合理的位置范围内。 这 样不但可以更加精确的修正烧结终点,还可以达到不需要调节烧结台车速度的 目的, 使得烧结台车的速度能够保持恒定, 为后续工序处理带来方便。 This embodiment is based on the previous embodiment and is a further extension of the previous embodiment. Base of this embodiment The idea is: If the end point of the sintering is found to be offset during the sintering process, the bellows valves can be fine-tuned, and the end point of the sintering is changed by controlling the air volume of the bellows to return the sintering end point to a reasonable position. This not only can correct the sintering end point more accurately, but also achieve the purpose of not adjusting the speed of the sintering trolley, so that the speed of the sintering trolley can be kept constant, which is convenient for the subsequent process.
图 3为本发明实施例二方法的流程图,即在上一实施例的步骤 S202之后, 还可以包括:  FIG. 3 is a flowchart of the method according to the second embodiment of the present invention. After the step S202 of the previous embodiment, the method may further include:
5301、 判断烧结终点是否发生偏移;  5301. Determine whether the end point of the sintering is offset;
5302、 若是, 则对第一指定风箱组的阀门开度进行调节, 以使烧结终点回 归正常, 其中所述第一指定风箱组包括多个风箱。  5302. If yes, adjusting the valve opening of the first designated bellows group to return the sintering end point to normal, wherein the first designated bellows group includes a plurality of bellows.
仍以一台 360m2烧结机为例, 烧结台车总长度为 90m, 采用 20个风箱, 各风箱按距离点火器或机头的远近赋予编号 1〜20, 后几个风箱的坐标可参见 表 1。Still taking a 360m 2 sintering machine as an example, the total length of the sintering trolley is 90m, and 20 bellows are used. Each bellows is given the number 1~20 according to the distance from the igniter or the nose. The coordinates of the latter bellows can be seen in the table. 1.
Figure imgf000010_0001
Figure imgf000010_0002
Figure imgf000010_0001
Figure imgf000010_0002
本实施例将烧结终点位置分为过前、较前、正常、较后、过后 5个级别(其 中的 "前" 指的是当前烧结终点比理想烧结终点更靠近机头一端, "后" 则正 好相反)。 为了保证烧结质量并有效的减少能源消耗, 根据经验, 烧结终点最 好的位置为倒数第二个风箱位置处, 即 19号风箱处。根据上表所示坐标位置, 把过前表示为烧结终点范围在 79m之前, 较前是指在 79m〜83m, 较后是在 85m〜87m, 过后是指在 87m以后。  In this embodiment, the sintering end position is divided into five levels: front, front, normal, later, and after (the "front" refers to the current sintering end point closer to the end of the head than the ideal sintering end point, "back" exactly the opposite). In order to ensure the quality of the sintering and to effectively reduce the energy consumption, according to experience, the best position for the sintering end point is the penultimate bellows position, that is, the bellows No. 19. According to the coordinate position shown in the above table, the front end is expressed as the end point of sintering before 79m, compared with 79m~83m in the front, 85m~87m in the later, and 87m later.
一般的, 对于烧结终点的判断, 主要通过检测各风箱温度得到, 根据烧结 设计手册,将物料温度为 350度左右时物料在台车上位置定义为烧结终点。 因 此烧结终点控制就相当于当物料检测温度为 350度时,控制烧结物料位置在所 设定的位置范围内。  In general, the judgment of the sintering end point is mainly obtained by detecting the temperature of each bellows. According to the sintering design manual, the position of the material on the trolley is defined as the sintering end point when the material temperature is about 350 degrees. Therefore, the sintering end point control is equivalent to controlling the position of the sintered material within the set position range when the material detection temperature is 350 degrees.
作为示例,对第一指定风箱组的阀门开度进行调节的具体的调节策略可以 如下:  As an example, the specific adjustment strategy for adjusting the valve opening of the first designated bellows group can be as follows:
若检测到烧结终点向后偏移,说明进入台车上的风量减少了, 烧结垂直速 度减小, 需增加阀门开度以增加风量。 可以根据烧结终点向后偏移的程度, 从 最后一个风箱的阀门开始选取不同数量的风箱组成第一指定风箱组,如下表所 示, 而调节时可以对每个相关阀门进行相同幅度或不同幅度的调节。 If the end point of the sintering is detected to be shifted backward, the air volume entering the trolley is reduced, the vertical speed of the sintering is reduced, and the valve opening is increased to increase the air volume. Can be offset from the end of the sintering end point, The valve of the last bellows begins to select a different number of bellows to form the first designated bellows group, as shown in the table below, and the adjustment can be performed with the same amplitude or different amplitude for each relevant valve.
表 2
Figure imgf000011_0001
类似的, 若检测到烧结终点向前偏移, 说明进入台车上的风量过多, 烧结 垂直速度过快, 需减小阀门开度以减少风量。 实施例三
Table 2
Figure imgf000011_0001
Similarly, if the end of the sintering end is detected to be offset, it means that the air volume entering the trolley is too much, the vertical speed of the sintering is too fast, and the valve opening is required to reduce the air volume. Embodiment 3
图 4为本发明实施例三方法的流程图。 所述方法基于实施例一,是在实施 例一基础上所做的进一步扩充。具体的, 为了进一步减少无效风量以到达更好 的节能效果,经过实施例——系列风箱阀门调节步骤后,还可再进行以下步骤: S401、对当前大烟道风量及当前大烟道有效风率进行多次采样, 并在每次 采样后判断当前大烟道风量与大烟道风量预设值、当前大烟道有效风率与大烟 道有效风率预设值的大小关系。  4 is a flow chart of a method according to a third embodiment of the present invention. The method is based on the first embodiment and is a further extension based on the first embodiment. Specifically, in order to further reduce the ineffective air volume to achieve a better energy saving effect, after the embodiment-series bellows valve adjusting step, the following steps may be further performed: S401, the current large flue air volume and the current large flue effective wind The rate is sampled multiple times, and after each sampling, the current relationship between the current large flue air volume and the large flue air volume preset value, the current large flue effective wind rate and the large flue effective wind rate preset value are determined.
例如, 可以在大烟道中设置风量采集装置以采集大烟道风量。 又例如, 可 以在大烟道中设置烟气分析仪, 以检测烟气中的各气体成分, 然后与普通空气 的各气体成分做比较,得出有效风率。对于具体如何对当前大烟道风量及当前 大烟道有效风率进行采样的, 本发明实施例不做限制。  For example, an air volume collecting device can be provided in the large flue to collect the large flue air volume. For another example, a flue gas analyzer can be installed in the large flue to detect the gas components in the flue gas, and then compared with the gas components of the ordinary air to obtain an effective wind ratio. For the specific sampling of the current large flue air volume and the current large flue effective wind rate, the embodiment of the present invention is not limited.
5402、若当前大烟道风量大于大烟道风量预设值且当前大烟道有效风率 d、 于大烟道有效风率预设值 ,则在每次采样周期内将第二指定风箱组中的阀门开 度减小 2%, 当第二指定风箱组中的阀门开度降低了 8%时, 再在每次采样周 期内将第三指定风箱组中的阀门开度减小 2%, 直到当前大烟道风量达到大烟 道风量预设值且当前大烟道有效风率达到大烟道有效风率预设值。  5402. If the current large flue air volume is greater than a preset value of the large flue air volume and the current large flue effective wind rate d is a preset value of the large flue effective wind rate, the second designated bellows group is selected in each sampling period. The valve opening is reduced by 2%. When the valve opening in the second designated bellows group is reduced by 8%, the valve opening in the third designated bellows group is reduced by 2% in each sampling period. Until the current large flue air volume reaches the preset value of the large flue air volume and the current large flue effective wind rate reaches the preset value of the large flue effective wind rate.
例如, 可以先选取第 17、 18风箱, 每次采样周期 T内阀门开度降低 2%, 当降低了 8%时阀门固定, 然后再开始调节前面两个风箱(15、 16 ), 每次降低 的开度仍为 2%, 直到达到控制要求。  For example, you can select the 17th and 18th bellows, the valve opening is reduced by 2% in each sampling period T, when the valve is lowered by 8%, then the front two bellows (15, 16) are adjusted again, each time lowering The opening is still 2% until the control requirements are met.
5403、若当前大烟道风量小于大烟道风量预设值且当前大烟道有效风率大 于大烟道有效风率预设值,则在每次采样周期内将第三指定风箱组中的阀门开 度增加 2%, 当第三指定风箱组中的阀门开度达到 100%时, 再在每次采样周 期内将第二指定风箱组中的阀门开度增加 2%, 直到当前大烟道风量达到大烟 道风量预设值且当前大烟道有效风率达到大烟道有效风率预设值。 5403. If the current large flue air volume is less than the preset value of the large flue air volume and the current large flue effective wind rate is large In the large flue effective wind rate preset value, the valve opening degree in the third designated bellows group is increased by 2% in each sampling period, and when the valve opening degree in the third designated bellows group reaches 100%, The valve opening degree in the second designated bellows group is increased by 2% in each sampling period until the current large flue air volume reaches the preset value of the large flue air volume and the current large flue effective air rate reaches the large flue effective air rate. default value.
例如, 可以先选取第 15、 16风箱, 每次采样周期 T内阀门开度增加 2%, 当阀门开度调到 100%时将阀门开度固定, 然后再开始调节后面两个风箱( 17、 18 ), 每次增加的开度仍为 2%, 直到达到控制要求。  For example, the 15th and 16th bellows can be selected first, and the valve opening degree is increased by 2% in each sampling period T. When the valve opening degree is adjusted to 100%, the valve opening degree is fixed, and then the rear two bellows are adjusted (17. 18), the opening is increased by 2% each time until the control requirements are met.
其中第三指定风箱组中的风箱均位于第二指定风箱组之前。对于具体选取 哪些风箱组成第二、第三指定风箱组可以根据现场情况而定, 本发明实施例不 做限制。 实施例四  The bellows in the third designated bellows group are located before the second designated bellows group. For the specific selection of the windboxes, the second and third designated bellows groups may be determined according to the site conditions, and the embodiments of the present invention are not limited. Embodiment 4
图 5是本发明实施例四系统的示意图。 所述系统基于以上方法实施例, 为 一种烧结台车风箱风量控制系统, 烧结台车的每个风箱上均设置有阀门, 所述 系统包括:  Figure 5 is a schematic diagram of a system of the fourth embodiment of the present invention. The system is based on the above method embodiment, and is a sintering trolley bellows air volume control system. Each of the bellows of the sintering trolley is provided with a valve, and the system includes:
风量采集单元 501 , 用于采集所述烧结台车指定风箱的风量;  The air volume collecting unit 501 is configured to collect the air volume of the designated bellows of the sintering trolley;
第一阀门调节单元 502, 根据所述指定风箱的风量, 以及数据库中各风箱 的风量与相应阀门的阀门开度的关系, 调节其他风箱的阀门开度, 以使其他风 箱的风量与所述指定风箱的风量一致。  The first valve adjusting unit 502 adjusts the valve opening degree of the other bellows according to the air volume of the specified bellows and the relationship between the air volume of each bellows in the database and the valve opening degree of the corresponding valve, so that the air volume of the other bellows and the designation The air volume of the bellows is the same.
优选的, 所述系统还包括:  Preferably, the system further includes:
数据库初始化单元, 用于: 对于每个阀门, 在阀门开合过程中, 采集所述 阀门所在风箱的风量数据, 获取阀门开度与风量的关系并记录在所述数据库 中。  The database initializing unit is configured to: for each valve, collect air volume data of the bellows where the valve is located during the valve opening and closing process, obtain a relationship between the valve opening degree and the air volume, and record in the database.
优选的, 所述系统还包括:  Preferably, the system further includes:
数据库更新单元, 用于: 对于每个阀门, 在阀门开合过程中, 重新采集所 述阀门所在风箱的风量数据,获取阀门开度与风量的新的关系并更新所述数据 库。  The database updating unit is configured to: for each valve, re-acquire the air volume data of the bellows where the valve is located during the valve opening and closing process, obtain a new relationship between the valve opening degree and the air volume, and update the database.
优选的, 所述系统还包括:  Preferably, the system further includes:
烧结终点判断单元, 用于判断烧结终点是否发生偏移; 第二阀门调节单元, 用于当烧结终点发生偏移时,对第一指定风箱组的阀 门开度进行调节, 以使烧结终点回归正常, 其中所述第一指定风箱组包括多个 风箱。 a sintering end point judging unit for judging whether an end point of the sintering is shifted; And a second valve adjusting unit, configured to adjust a valve opening degree of the first designated windbox group to return to a normal state when the sintering end point is offset, wherein the first designated bellows group includes a plurality of wind boxes.
优选的, 所述系统还包括:  Preferably, the system further includes:
采样及判断单元,用于对当前大烟道风量及当前大烟道有效风率进行多次 采样, 并在每次采样后判断当前大烟道风量与大烟道风量预设值、 当前大烟道 有效风率与大烟道有效风率预设值的大小关系;  The sampling and judging unit is configured to perform multiple sampling on the current large flue air volume and the current large flue effective wind rate, and determine the current large flue air volume and the large flue air volume preset value and the current large smoke after each sampling. The relationship between the effective wind rate of the road and the preset value of the effective flue rate of the large flue;
第三阀门调节单元, 用于: 若当前大烟道风量大于大烟道风量预设值且当 前大烟道有效风率小于大烟道有效风率预设值,则在每次采样周期内将第二指 定风箱组中的阀门开度减小 2%, 当第二指定风箱组中的阀门开度降低了 8% 时, 再在每次采样周期内将第三指定风箱组中的阀门开度减小 2%, 直到当前 大烟道风量达到大烟道风量预设值且当前大烟道有效风率达到大烟道有效风 率预设值;若当前大烟道风量小于大烟道风量预设值且当前大烟道有效风率大 于大烟道有效风率预设值,则在每次采样周期内将第三指定风箱组中的阀门开 度增加 2%, 当第三指定风箱组中的阀门开度达到 100%时, 再在每次采样周 期内将第二指定风箱组中的阀门开度增加 2%, 直到当前大烟道风量达到大烟 道风量预设值且当前大烟道有效风率达到大烟道有效风率预设值;  The third valve adjusting unit is configured to: if the current large flue air volume is greater than the preset value of the large flue air volume and the current large flue effective wind rate is less than the preset value of the large flue effective wind rate, then each sampling period will be The valve opening degree in the second designated bellows group is reduced by 2%, and when the valve opening degree in the second designated bellows group is decreased by 8%, the valve opening degree in the third designated bellows group is again in each sampling period. Decrease by 2% until the current large flue air volume reaches the preset value of the large flue air volume and the current large flue effective wind rate reaches the preset value of the large flue effective wind rate; if the current large flue air volume is smaller than the large flue air volume pre-predetermined If the value of the current large flue effective wind rate is greater than the preset value of the large flue effective wind rate, the valve opening degree in the third designated bellows group is increased by 2% in each sampling period, when the third designated bellows group is When the valve opening reaches 100%, the valve opening degree in the second designated bellows group is increased by 2% in each sampling period until the current large flue air volume reaches the preset value of the large flue air volume and the current large flue The effective wind rate reaches the preset value of the effective flue rate of the large flue;
其中第三指定风箱组中的风箱均位于第二指定风箱组之前。  The bellows in the third designated bellows group are located before the second designated bellows group.
优选的, 所述系统还包括:  Preferably, the system further includes:
第四阀门调节单元, 用于:  The fourth valve regulating unit is used for:
当需要增大任一风箱处的垂直烧结速度时,增大该风箱的阀门开度, 同时 减小其他风箱阀门开度; 当需要减小任一风箱处的垂直烧结速度时, 减小该风 箱的阀门开度, 同时增大其他风箱阀门开度。  When it is necessary to increase the vertical sintering speed at any of the bellows, increase the valve opening of the bellows while reducing the opening of other bellows valves; when it is required to reduce the vertical sintering speed at any of the bellows, reduce the bellows Valve opening, while increasing the opening of other bellows valves.
最后应说明的是: 以上仅为本发明的优选实施例而已, 并不用于限制本发 明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员 来说, 其依然可以对前述各实施例所记载的技术方案进行修改, 或者对其中部 分技术特征进行等同替换。 凡在本发明的精神和原则之内, 所作的任何修改、 等同替换、 改进等, 均应包含在本发明的保护范围之内。  It should be noted that the above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, it is still possible for those skilled in the art to The technical solutions described in the foregoing embodiments are modified, or some of the technical features are equivalently replaced. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and scope of the present invention are intended to be included within the scope of the present invention.

Claims

权 利 要 求 Rights request
1、 一种烧结台车风箱风量控制方法, 其特征在于, 烧结台车的每个风箱 上均设置有阀门, 所述方法包括: 1. A method for controlling the air volume of the bellows of a sintering trolley, characterized in that each bellows of the sintering trolley is provided with a valve. The method includes:
采集所述烧结台车指定风箱的风量; Collect the air volume of the designated air box of the sintering trolley;
根据所述指定风箱的风量,以及数据库中各风箱的风量与相应阀门的阀门 开度的关系,调节其他风箱的阀门开度, 以使其他风箱的风量与所述指定风箱 的风量一致。 According to the air volume of the designated air box and the relationship between the air volume of each air box and the valve opening of the corresponding valve in the database, the valve openings of other air boxes are adjusted so that the air volume of other air boxes is consistent with the air volume of the designated air box.
2、 根据权利要求 1所述的方法, 其特征在于, 所有步骤之前, 还包括: 对于每个阀门: 在阀门开合过程中, 采集所述阀门所在风箱的风量, 获取 阀门开度与风量的关系并记录在所述数据库中。 2. The method according to claim 1, characterized in that, before all steps, it further includes: for each valve: during the opening and closing process of the valve, collect the air volume of the air box where the valve is located, and obtain the relationship between the valve opening and the air volume. relationship and recorded in the database.
3、 根据权利要求 2所述的方法, 其特征在于, 所有步骤之后, 还包括: 对于每个阀门: 在阀门开合过程中, 重新采集所述阀门所在风箱的风量, 获取阀门开度与风量的新的关系并更新所述数据库。 3. The method according to claim 2, characterized in that, after all steps, it further includes: for each valve: during the opening and closing process of the valve, re-collect the air volume of the air box where the valve is located, and obtain the valve opening and air volume. the new relationship and updates the database.
4、 根据权利要求 1所述的方法, 其特征在于, 所有步骤之后还包括: 判断烧结终点是否发生偏移; 4. The method according to claim 1, characterized in that, after all steps, it further includes: determining whether the sintering end point has shifted;
若是,则对第一指定风箱组的阀门开度进行调节,以使烧结终点回归正常, 其中所述第一指定风箱组包括多个风箱。 If so, adjust the valve opening of the first designated bellows group to return the sintering endpoint to normal, where the first designated bellows group includes multiple bellows.
5、 根据权利要求 1所述的方法, 其特征在于, 所有步骤之后还包括: 对当前大烟道风量及当前大烟道有效风率进行多次采样,并在每次采样后 判断当前大烟道风量与大烟道风量预设值、当前大烟道有效风率与大烟道有效 风率预设值的大小关系: 5. The method according to claim 1, characterized in that, after all steps, it further includes: sampling the current large flue air volume and the current large flue effective air rate multiple times, and judging the current large smoke after each sampling. The relationship between the duct air volume and the preset value of the large flue air volume, the current effective air rate of the large flue and the preset value of the effective air rate of the large flue:
若当前大烟道风量大于大烟道风量预设值且当前大烟道有效风率小于大 烟道有效风率预设值,则在每次采样周期内将第二指定风箱组中的阀门开度减 小 2%, 当第二指定风箱组中的阀门开度降低了 8%时, 再在每次采样周期内 将第三指定风箱组中的阀门开度减小 2%, 直到当前大烟道风量达到大烟道风 量预设值且当前大烟道有效风率达到大烟道有效风率预设值; If the current air volume of the large flue is greater than the preset value of the large flue air volume and the current effective air rate of the large flue is less than the preset value of the effective air rate of the large flue, the valve in the second designated air box group will be opened during each sampling period. The degree is reduced by 2%. When the valve opening in the second designated air box group is reduced by 8%, the valve opening in the third designated air box group is reduced by 2% in each sampling period until the current smoke The duct air volume reaches the preset value of the large flue air volume and the current effective air rate of the large flue reaches the preset value of the large flue effective air rate;
若当前大烟道风量小于大烟道风量预设值且当前大烟道有效风率大于大 烟道有效风率预设值,则在每次采样周期内将第三指定风箱组中的阀门开度增 加 2%, 当第三指定风箱组中的阀门开度达到 100%时, 再在每次采样周期内 将第二指定风箱组中的阀门开度增加 2%, 直到当前大烟道风量达到大烟道风 量预设值且当前大烟道有效风率达到大烟道有效风率预设值; If the current air volume of the large flue is less than the preset value of the large flue air volume and the current effective air rate of the large flue is greater than the preset value of the effective air rate of the large flue, the valve in the third designated air box group will be opened during each sampling period. The degree increases by 2%. When the valve opening in the third designated air box group reaches 100%, then in each sampling period Increase the valve opening in the second designated air box group by 2% until the current large flue air volume reaches the large flue air volume preset value and the current large flue effective air rate reaches the large flue effective air rate preset value;
其中第三指定风箱组中的风箱均位于第二指定风箱组之前。 The wind boxes in the third designated wind box group are all located in front of the second designated wind box group.
6、 根据权利要求 1所述的方法, 其特征在于, 所有步骤之后还包括: 当需要增大任一风箱处的垂直烧结速度时,增大该风箱的阀门开度, 同时 减小其他风箱阀门开度; 6. The method according to claim 1, characterized in that, after all steps, it further includes: when it is necessary to increase the vertical sintering speed at any wind box, increase the valve opening of the wind box, and simultaneously reduce the valve opening of other wind boxes. Spend;
当需要减小任一风箱处的垂直烧结速度时, 减小该风箱的阀门开度, 同时 增大其他风箱阀门开度。 When it is necessary to reduce the vertical sintering speed at any air box, reduce the valve opening of the air box and increase the valve opening of other air boxes at the same time.
7、 一种烧结台车风箱风量控制系统, 其特征在于, 烧结台车的每个风箱 上均设置有阀门, 所述系统包括: 7. An air volume control system for the wind box of a sintering trolley, characterized in that each wind box of the sintering trolley is provided with a valve. The system includes:
风量采集单元, 用于采集所述烧结台车指定风箱的风量; An air volume collection unit is used to collect the air volume of the designated air box of the sintering trolley;
第一阀门调节单元,根据所述指定风箱的风量, 以及数据库中各风箱的风 量与相应阀门的阀门开度的关系,调节其他风箱的阀门开度, 以使其他风箱的 风量与所述指定风箱的风量一致。 The first valve adjustment unit adjusts the valve openings of other air boxes according to the air volume of the designated air box and the relationship between the air volume of each air box and the valve opening of the corresponding valve in the database, so that the air volume of the other air boxes is consistent with the designated air box. The air volume is consistent.
8、 根据权利要求 7所述的系统, 其特征在于, 所述系统还包括: 数据库初始化单元, 用于: 对于每个阀门, 在阀门开合过程中, 采集所述 阀门所在风箱的风量数据, 获取阀门开度与风量的关系并记录在所述数据库 中。 8. The system according to claim 7, characterized in that the system further includes: a database initialization unit, configured to: for each valve, during the valve opening and closing process, collect the air volume data of the air box where the valve is located, The relationship between valve opening and air volume is obtained and recorded in the database.
9、 根据权利要求 8所述的系统, 其特征在于, 所述系统还包括: 数据库更新单元, 用于: 对于每个阀门, 在阀门开合过程中, 重新采集所 述阀门所在风箱的风量数据,获取阀门开度与风量的新的关系并更新所述数据 库。 9. The system according to claim 8, characterized in that the system further includes: a database update unit, configured to: for each valve, during the valve opening and closing process, re-collect the air volume data of the air box where the valve is located , obtain the new relationship between valve opening and air volume and update the database.
10、 根据权利要求 7所述的系统, 其特征在于, 所述系统还包括: 烧结终点判断单元, 用于判断烧结终点是否发生偏移; 10. The system according to claim 7, characterized in that the system further includes: a sintering end point judgment unit, used to judge whether the sintering end point has shifted;
第二阀门调节单元, 用于当烧结终点发生偏移时,对第一指定风箱组的阀 门开度进行调节, 以使烧结终点回归正常, 其中所述第一指定风箱组包括多个 风箱。 The second valve adjustment unit is used to adjust the valve opening of the first designated bellows group to return the sintering endpoint to normal when the sintering end point deviates, where the first designated bellows group includes multiple bellows.
11、 根据权利要求 7所述的系统, 其特征在于, 所述系统还包括: 采样及判断单元,用于对当前大烟道风量及当前大烟道有效风率进行多次 采样, 并在每次采样后判断当前大烟道风量与大烟道风量预设值、 当前大烟道 有效风率与大烟道有效风率预设值的大小关系; 11. The system according to claim 7, characterized in that, the system further includes: The sampling and judgment unit is used to sample the current large flue air volume and the current large flue effective air rate multiple times, and determine the current large flue air volume, the preset value of the large flue air volume, and the current large flue air volume after each sampling. The relationship between the effective air rate of the duct and the preset value of the effective air rate of the large flue;
第三阀门调节单元, 用于: 若当前大烟道风量大于大烟道风量预设值且当 前大烟道有效风率小于大烟道有效风率预设值,则在每次采样周期内将第二指 定风箱组中的阀门开度减小 2%, 当第二指定风箱组中的阀门开度降低了 8% 时, 再在每次采样周期内将第三指定风箱组中的阀门开度减小 2%, 直到当前 大烟道风量达到大烟道风量预设值且当前大烟道有效风率达到大烟道有效风 率预设值;若当前大烟道风量小于大烟道风量预设值且当前大烟道有效风率大 于大烟道有效风率预设值,则在每次采样周期内将第三指定风箱组中的阀门开 度增加 2%, 当第三指定风箱组中的阀门开度达到 100%时, 再在每次采样周 期内将第二指定风箱组中的阀门开度增加 2%, 直到当前大烟道风量达到大烟 道风量预设值且当前大烟道有效风率达到大烟道有效风率预设值; The third valve adjustment unit is used for: If the current air volume of the large flue is greater than the preset value of the large flue air volume and the current effective air rate of the large flue is less than the preset value of the effective air rate of the large flue, then in each sampling cycle The valve opening in the second designated air box group is reduced by 2%. When the valve opening in the second designated air box group is reduced by 8%, the valve opening in the third designated air box group is reduced in each sampling period. Decrease by 2% until the current large flue air volume reaches the large flue air volume preset value and the current large flue effective air rate reaches the large flue effective air rate preset value; if the current large flue air volume is less than the large flue air volume preset value If the current effective air rate of the large flue is greater than the preset value of the effective air rate of the large flue, the valve opening in the third designated air box group will be increased by 2% in each sampling period. When the valve opening reaches 100%, the valve opening in the second designated air box group will be increased by 2% in each sampling period until the current large flue air volume reaches the large flue air volume preset value and the current large flue air volume The effective air rate reaches the preset value of the effective air rate of the large flue;
其中第三指定风箱组中的风箱均位于第二指定风箱组之前。 The wind boxes in the third designated wind box group are all located in front of the second designated wind box group.
12、 根据权利要求 7所述的系统, 其特征在于, 所述系统还包括: 第四阀门调节单元, 用于: 12. The system according to claim 7, characterized in that the system further includes: a fourth valve adjustment unit, used for:
当需要增大任一风箱处的垂直烧结速度时,增大该风箱的阀门开度, 同时 减小其他风箱阀门开度; 当需要减小任一风箱处的垂直烧结速度时, 减小该风 箱的阀门开度, 同时增大其他风箱阀门开度。 When it is necessary to increase the vertical sintering speed at any air box, increase the valve opening of the air box and reduce the valve openings of other air boxes; when it is necessary to reduce the vertical sintering speed at any air box, decrease the opening of the air box. valve opening, and simultaneously increase the opening of other bellows valves.
PCT/CN2013/090513 2012-12-27 2013-12-26 Method and system for controlling air quantity of air box of sintering trolley WO2014101785A1 (en)

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BR112015015064-0A BR112015015064B1 (en) 2012-12-27 2013-12-26 METHOD AND SYSTEM FOR CONTROLING THE AMOUNT OF AIR OF THE SYNTHRIZATION CARTRIDGE BOX.
RU2015130235A RU2635590C2 (en) 2012-12-27 2013-12-26 Method and system to control amount of air of agglomeration car air box

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CN103344116B (en) * 2013-07-05 2015-03-25 山西太钢不锈钢股份有限公司 Method of regulating and controlling air volume of sintering machine by using main ventilation valve and rotating speed in combined mode
CN103363804B (en) * 2013-07-29 2014-11-26 中冶长天国际工程有限责任公司 Method and system for controlling flow of sintering ignition furnace
CN103744345B (en) * 2014-01-26 2017-02-01 深圳市劲拓自动化设备股份有限公司 Initialization method and system for starting up of sintering furnace controller
CN106524763B (en) * 2016-10-28 2019-02-19 马鞍山钢铁股份有限公司 A kind of method based on pallet bellows negative pressure reasonable distribution bellows air quantity and the sintering system using it
CN108398026B (en) * 2017-02-05 2019-06-28 鞍钢股份有限公司 System and method for detecting homogeneity in sintering process
CN112393300A (en) * 2020-11-30 2021-02-23 中船邮轮科技发展有限公司 Control method and control system for kitchen gas collecting hood
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