WO2014091811A1 - 熱硬化性着色組成物及び硬化膜、その硬化膜を具備したタッチパネル、その熱硬化性着色組成物を用いるタッチパネルの製造方法 - Google Patents
熱硬化性着色組成物及び硬化膜、その硬化膜を具備したタッチパネル、その熱硬化性着色組成物を用いるタッチパネルの製造方法 Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
- C08K5/0041—Optical brightening agents, organic pigments
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0091—Complexes with metal-heteroatom-bonds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2237—Oxides; Hydroxides of metals of titanium
- C08K2003/2241—Titanium dioxide
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F2203/00—Indexing scheme relating to G06F3/00 - G06F3/048
- G06F2203/041—Indexing scheme relating to G06F3/041 - G06F3/045
- G06F2203/04103—Manufacturing, i.e. details related to manufacturing processes specially suited for touch sensitive devices
Definitions
- the present invention relates to a thermosetting coloring composition and a cured film, a touch panel provided with the cured film, and a method for manufacturing a touch panel using the thermosetting coloring composition.
- a projected capacitive touch panel has an ITO (Indium Tin Oxide) film pattern formed in a screen region, and a metal wiring portion such as molybdenum is further formed in the periphery thereof. And in order to hide such a metal wiring part, the light shielding pattern of black or white is often formed inside the cover glass of the projected capacitive touch panel.
- ITO Indium Tin Oxide
- the touch panel system is an out-cell type in which a touch panel layer is formed between the cover glass and the liquid crystal panel, an on-cell type in which the touch panel layer is formed on the liquid crystal panel, and an in-cell type in which the touch panel layer is formed inside the liquid crystal panel.
- OGS One Glass Solution
- the light shielding pattern needs to be formed of a material that can be applied without repellency. There is.
- Silicone and siloxane which are silicon oxide compounds, are widely known as highly heat-resistant and transparent resins, and thermosetting coloring compositions containing them have been reported (Patent Document 1).
- thermosetting coloring composition has high heat resistance, it is not suitable for forming a light-shielding pattern for an OGS type touch panel in terms of chemical resistance, and further has an affinity with a photosensitive transparent material, etc. Therefore, repelling when a photosensitive transparent material or the like is applied to the light-shielding pattern can be regarded as a problem. Therefore, the present invention has high heat resistance and excellent chemical resistance, and even when a general photosensitive transparent material or the like is applied to the formed cured film, there is no problem of repelling. It aims at providing a coloring composition.
- a touch panel manufacturing method is provided.
- (I) (A) Inorganic pigment or phthalocyanine pigment, (B) obtained by cohydrolyzate condensation of an alkoxysilane compound containing a compound represented by the following general formula (1) and a compound represented by the following general formula (2)
- a thermosetting coloring composition containing polysiloxane and (C) an organic solvent (I)
- a thermosetting coloring composition containing polysiloxane and (C) an organic solvent (C)
- R 1 independently represents an alkyl group having 1 to 4 carbon atoms.
- thermosetting coloring composition as described in said (i) in which the said alkoxysilane compound further contains the compound shown by following General formula (3).
- the said alkoxysilane compound is a thermosetting coloring composition as described in said (i) or (ii) whose ratio of the compound shown by following General formula (4) is less than 5 mol%.
- thermosetting coloring composition according to any one of (i) to (iii), wherein the inorganic pigment contains a white pigment mainly composed of titanium oxide.
- V A cured film obtained by curing the thermosetting coloring composition as described in any of (i) to (iv) above.
- a touch panel comprising the cured film described in (v) above.
- Vii A method for manufacturing a touch panel comprising a step of forming a colored light-shielding cured film pattern using the thermosetting coloring composition according to any one of (i) to (iv) above.
- thermosetting coloring composition of the present invention it is possible to form a cured film excellent in heat resistance and chemical resistance. It is possible to form a cured film that does not cause this problem.
- thermosetting coloring composition of the present invention comprises (A) an inorganic pigment or a phthalocyanine pigment, (B) an alkoxysilane compound containing a compound represented by the following general formula (1) and a compound represented by the following general formula (2). It contains polysiloxane obtained by cohydrolyzate condensation and (C) an organic solvent.
- R 1 independently represents an alkyl group having 1 to 4 carbon atoms.
- thermosetting coloring composition has high heat resistance, it is not assumed to be used for forming a light shielding pattern of an OGS type touch panel, and the chemical resistance of the light shielding pattern or a photosensitive transparent material for the light shielding pattern. It was not suitable in terms of repelling when etc. were applied.
- thermosetting coloring composition suitable for the above can be obtained.
- the alkoxysilane compound subjected to the cohydrolyzate condensation of the present invention includes a compound represented by the general formula (1) and a compound represented by the general formula (2).
- the present inventors considered that a certain amount of organic component bonding is necessary to provide chemical resistance, and found that vinyltrialkoxysilane is suitable. And it thought that the alkoxysilane cyclic compound by-produced at the time of co-hydrolyzate condensation might cause repellency, and found that diphenylalkoxysilane hardly generated the cyclic compound as a by-product. And it discovered that the further synergistic effect was acquired by combining diphenylalkoxysilane and vinyl trialkoxysilane.
- Examples of the compound represented by the general formula (1) include diphenyldimethoxysilane and diphenyldiethoxysilane.
- the proportion of the compound represented by the general formula (1) in the alkoxysilane compound to be subjected to cohydrolyzate condensation is preferably 8 to 45 mol%.
- the ratio of the compound represented by the general formula (1) is less than 8 mol%, the crack resistance is lowered, and the thickness of the cured film that can be formed at a time is greatly limited.
- it exceeds 45 mol% the adhesion of the resulting cured film to the substrate or the like is lowered.
- Specific examples of the compound represented by the general formula (2) include vinyltrimethoxysilane and vinyltriethoxysilane.
- the proportion of the compound represented by the general formula (2) in the alkoxysilane compound to be subjected to cohydrolyzate condensation is preferably 20 to 40 mol%.
- the compound represented by the general formula (2) is less than 20 mol%, the adhesion of the obtained cured film to a substrate or the like is lowered.
- it exceeds 45 mol% crack resistance is lowered, and the thickness of the cured film that can be formed at a time is greatly limited.
- the alkoxysilane compound to be subjected to the cohydrolyzate condensation of the present invention preferably further includes a compound represented by the following general formula (3) in order to suppress surface roughness of the obtained cured film.
- a compound represented by the following general formula (3) it is considered that a certain amount of organic components need to be bonded to provide chemical resistance, and it is preferable to further include epoxysilane from the viewpoint of improving chemical resistance.
- R 3 represents an epoxy group-containing monovalent organic group having 1 to 10 carbon atoms
- R 4 each independently represents an alkyl group having 1 to 4 carbon atoms.
- Examples of the compound include 3-glycidoxy propyl trimethoxy silane, 3-glycidoxy propyl triethoxy silane, 3- (3,4-epoxycyclohexyl) propyl trimethoxy silane, and 3- (3,4-epoxy (Cyclohexyl) propyltriethoxysilane.
- the proportion of the compound represented by the general formula (3) in the alkoxysilane compound to be subjected to cohydrolyzate condensation is preferably 1 to 9 mol%.
- the compound represented by the general formula (2) is less than 1 mol%, the chemical resistance of the obtained cured film may be lowered. On the other hand, when it exceeds 9 mol%, heat resistance may be reduced.
- compounds suitably used as alkoxysilane compounds to be subjected to the cohydrolyzate condensation of the present invention include, for example, dimethyldimethoxysilane, dimethoxydiethoxysilane methyltri Methoxysilane, methyltriethoxysilane, ethyltrimethoxysilane, ethyltriethoxysilane, hexyltrimethoxysilane, octadecyltrimethoxysilane, phenyltrimethoxysilane, phenyltriethoxysilane, naphthyltrimethoxysilane, anthracenyltrimethoxysilane, 3 -Methacryloxypropyltrimethoxysilane, 3-methacryloxypropyltriethoxysilane, 3-acryloxypropyltrimethoxysilane, 3-acryloxypropyltriethoxy
- the alkoxysilane cyclic compound by-produced during cohydrolyzate condensation is considered to cause surface repellency.
- the proportion of the compound represented by the general formula (4) in the alkoxysilane compound subjected to cohydrolyzate condensation is preferably less than 5 mol%, more preferably less than 3 mol%, and less than 1 mol%. More preferably. When it is less than 0.1 mol%, it is most preferable that the alkoxysilane compound subjected to cohydrolyzate condensation does not contain the compound represented by the general formula (4).
- a ratio of the compound represented by the general formula (4) of less than 5 mol% does not mean that the compound represented by the general formula (4) must be contained in some amount, but 0.1 mol%. Less, that is, the case where the compound represented by the general formula (4) is not included.
- thermosetting coloring composition of the present invention is a cohydrolyzate condensation of an alkoxysilane compound containing a compound represented by the general formula (1) and a compound represented by the general formula (2), That is, it is obtained by hydrolysis and partial condensation.
- a general method can be used for cohydrolyzate condensation. For example, a method of adding an organic solvent, water and, if necessary, a catalyst to the mixture and heating and stirring at 50 to 150 ° C. for about 0.5 to 100 hours can be used. During heating and stirring, if necessary, hydrolysis by-products (alcohols such as methanol) and condensation by-products (water) may be distilled off by distillation.
- the organic solvent used for the cohydrolyzate condensation is preferably the same as the organic solvent (C) contained in the thermosetting coloring composition of the present invention.
- the amount of the organic solvent added is preferably 10 to 1000 parts by weight with respect to 100 parts by weight of the alkoxysilane compound to be subjected to cohydrolyzate condensation.
- the amount of water added is preferably 0.5 to 2 moles per mole of hydrolyzable groups.
- the catalyst added as necessary for the cohydrolyzate condensation is preferably an acid catalyst or a base catalyst.
- the acid catalyst include acetic acid, trifluoroacetic acid, formic acid or polyvalent carboxylic acid or anhydride thereof, hydrochloric acid, nitric acid, sulfuric acid, hydrofluoric acid, phosphoric acid, or an ion exchange resin.
- Examples of the base catalyst include triethylamine, tripropylamine, tributylamine, tripentylamine, trihexylamine, triheptylamine, trioctylamine, diethylamine, triethanolamine, diethanolamine, sodium hydroxide, potassium hydroxide, amino group
- An alkoxysilane or ion exchange resin having The addition amount of the catalyst is preferably 0.01 to 10 parts by weight with respect to 100 parts by weight of the alkoxysilane compound to be subjected to the cohydrolyzate condensation.
- the added catalyst may be removed.
- the catalyst removal method include water washing or ion exchange resin treatment.
- the water washing refers to a method in which an organic layer obtained by diluting a polysiloxane solution with an appropriate hydrophobic solvent and washing several times with water is concentrated with an evaporator.
- the treatment with an ion exchange resin refers to a method of bringing a polysiloxane solution into contact with an appropriate ion exchange resin.
- the thermosetting coloring composition of the present invention contains (A) an inorganic pigment or a phthalocyanine pigment.
- the inorganic pigment (A) include titanium dioxide, zinc oxide, iron oxide, cadmium sulfide, titanium nickel antimony, titanium nickel barium, strontium chromate, viridian, chromium oxide, cobalt aluminate, carbon black, and titanium nitride. It is done.
- the surface of the inorganic pigment may be surface-treated with other inorganic components or organic components, and is preferably surface-treated with an inorganic component to ensure heat resistance.
- the phthalocyanine pigment include blue pigments such as pigment blue 15: 3, 15: 4 or 15: 6, and green pigments such as pigment green 7 or 36 (both are index numbers).
- the inorganic pigment is a white pigment containing titanium oxide as a main component
- the shielding property is lower than that of other color pigments
- the inorganic pigment is a black pigment such as carbon black, sufficient shielding properties can be obtained even if the thickness of the resulting cured film is 5 ⁇ m or less.
- the particle diameter of titanium oxide used as the inorganic pigment is preferably 0.19 to 0.31 ⁇ m in order to improve the shielding property.
- the titanium oxide is preferably surface-treated with Al or Zr in order to improve light resistance. On the other hand, surface treatment with Si is not preferable because it adversely affects pigment dispersibility.
- the amount of (A) the white pigment mainly composed of titanium oxide is preferably 20 to 400 parts by weight, more preferably 50 to 200 parts by weight, based on 100 parts by weight of (B) polysiloxane. If the amount of titanium oxide is less than 20 parts by weight, sufficient shielding properties cannot be obtained. On the other hand, if it exceeds 400 parts by weight, the resulting cured film has insufficient chemical resistance, and a protective film is required.
- thermosetting coloring composition of the present invention contains (C) an organic solvent.
- C Since an organic solvent melt
- thermosetting coloring composition of the present invention when the thermosetting coloring composition of the present invention is applied by screen printing, problems such as clogging of the screen plate and separation of the substrate are likely to occur, and when it is applied by ink jet printing, nozzle clogging occurs. easy.
- the boiling point exceeds 250 ° C., the organic solvent remains in the obtained cured film, and the heat resistance and solvent resistance of the cured film are deteriorated.
- Compounds having a boiling point of 140 to 250 ° C. suitable as an organic solvent include, for example, ethylene glycol mononormal butyl ether, 2-ethoxyethyl acetate, 1-methoxypropyl-2-acetate, 3-methoxy -3-Methylbutanol, 3-methoxy-3-methylbutanol acetate, 3-methoxybutyl acetate, 1,3-butylene glycol diacetate, ethylene glycol monobutyl ether acetate, diethylene glycol monobutyl ether acetate, ethyl lactate, butyl lactate, acetoacetic acid Examples include ethyl or ⁇ -butyrolactone.
- thermosetting coloring composition of the present invention may contain a surfactant for improving coating properties.
- the surfactant include a fluorine-based surfactant, a silicone-based surfactant, a polyalkylene oxide-based surfactant, and a poly (meth) acrylate-based surfactant.
- thermosetting coloring composition of the present invention A typical method for producing the thermosetting coloring composition of the present invention will be described below.
- a mixed solution of (A) inorganic pigment or phthalocyanine pigment, (B) polysiloxane, and (C) organic solvent is kneaded with a stirrer or three rollers. If necessary, (B) polysiloxane, (C) an organic solvent or other additives are added, dissolved by stirring, and then the resulting solution is filtered to obtain a thermosetting coloring composition. can get.
- thermosetting coloring composition of the present invention is suitably used for a touch panel.
- it is suitably used as a colored light-shielding cured film pattern.
- thermosetting coloring composition of the present invention The method for forming a colored light-shielding cured film pattern using the thermosetting coloring composition of the present invention will be described with examples. After a desired pattern is formed on glass by screen printing or ink jet printing, it is cured by a heating device such as a hot plate or oven.
- Curing temperature is not less than 230 ° C and not more than 300 ° C for 1 minute to 60 minutes.
- the film thickness is preferably 1 ⁇ m or more and 30 ⁇ m or less.
- thermosetting coloring composition of the present invention is used as a shading agent for a touch panel, and the OD value of the cured film is preferably 0.7 or more, more preferably 0.8 or more.
- the light-shielding agent is preferably used because it requires recoatability and chemical resistance.
- Recoatability means that surface repellency does not occur when a transparent coating agent or the like is applied.
- chemical resistance means having chemical resistance used for ITO film formation. Specific items of chemical resistance include, for example, ITO etchant, positive resist developer, and positive resist stripper. The most important chemical resistance is adhesion to the glass surface. If the surface is only slightly peeled off, it can be expected to prevent peeling of the surface layer by forming a transparent layer on the light-shielding agent.
- the ITO film forming temperature and the curing temperature of the transparent material are considered. In particular, it is essential that no yellowing occurs, and it is also important that there are few volatile components at the ITO film forming temperature.
- thermosetting coloring composition 50 g of the above acrylic resin solution, 16 g of dipentaerythritol pentaacrylate (manufactured by Nippon Kayaku Co., Ltd.), 2 g of 1.2-octanedione, 1- [4- (phenylthio)-, 2- (O— Benzoyloxime)] ("IRGACURE” (registered trademark) OXE-01; manufactured by BASF), 31.9 g of diacetone alcohol and 0.1 g of polyether-modified polydimethylsiloxane (BYK-333; manufactured by BYK Chemie) A thermosetting coloring composition was prepared.
- thermosetting coloring composition On a 10 cm square non-alkali glass substrate (glass thickness 0.5 mm), the thermosetting coloring composition was applied with a spin coater so that the film thickness after curing was 10 ⁇ m, and cured at 250 ° C. for 60 minutes. Note that the evaluation was not performed when a crack occurred in the cured film after curing.
- 4 g of the acrylic resin solution was applied with a spin coater at 500 rpm. Thereafter, pre-baking was performed at 100 ° C. for 2 minutes using a hot plate (SCW-636; manufactured by Dainippon Screen Mfg. Co., Ltd.). Thereafter, the area where the acrylic resin solution is applied is visually evaluated.
- thermosetting coloring composition If the area where the thermosetting coloring composition is applied is 97% or more, “ ⁇ ”, and if it is 90% or more and less than 97%. If “ ⁇ ”, less than 90%, it was determined as “x”. In addition, if judgment is "x", it will be difficult to use for the process of creating an organic film on a thermosetting coloring composition.
- thermosetting coloring composition On a 10 cm square non-alkali glass substrate (glass thickness 0.5 mm), the thermosetting coloring composition was applied with a spin coater so that the film thickness after curing was 10 ⁇ m, and cured at 250 ° C. for 60 minutes. Note that the evaluation was not performed when a crack occurred in the cured film after curing.
- the obtained cured film after curing was cut vertically and horizontally at 1 mm intervals using a cutter knife to produce 100 squares of 1 mm ⁇ 1 mm.
- ITO etching solution 200 g was put into a 500 cc glass beaker, and the internal temperature was adjusted to 50 ° C. with a hot water bath. There, 100 cured square cured films were immersed in the glass substrate for 2 minutes and further immersed in pure water prepared in another container for 30 seconds.
- thermosetting coloring composition On a 10 cm square non-alkali glass substrate (glass thickness 0.5 mm), the thermosetting coloring composition was applied with a spin coater so that the film thickness after curing was 10 ⁇ m, and cured at 250 ° C. for 60 minutes. Note that the evaluation was not performed when a crack occurred in the cured film after curing.
- a spectrophotometer UV-2450; manufactured by Shimadzu Corporation
- the reflection chromaticity of the cured film after curing is measured from the glass substrate side in the CIE 1976 (L *, a *, b *) color space. Yellowness was evaluated by the value of b * when displayed. When b * was 1.5 or less, “ ⁇ ” was judged, when b * was 1.5 to 2, “ ⁇ ” was judged, and when b * was 2.1 or more, “x” was judged.
- a C light source was used as the light source.
- Synthesis Example 1 Synthesis of Siloxane Resin Solution (b-1) 122.18 g of diphenyldimethoxysilane (DiPh-DiMS, 0.5 mol), 74.10 g of vinyltrimethoxysilane (Vinyl-TMS, 0.5 mol) ) And 37.37 g of ethyl acetoacetate were charged into a 500 mL three-necked flask. While stirring the solution at room temperature, an aqueous phosphoric acid solution in which 1.0 g of phosphoric acid was dissolved in 54.0 g of water was added over 30 minutes. Thereafter, the flask was immersed in an oil bath at 40 ° C.
- Synthesis Example 2 Synthesis of Siloxane Resin Solution (b-2) What was initially charged into a three-necked flask was 122.18 g diphenyldimethoxysilane (0.5 mol), 44.46 g vinyltrimethoxysilane (0.3 mol). Mol), 39.66 g of phenyltrimethoxysilane (Ph-TMS, 0.2 mol) and 42.08 g of ethyl acetoacetate, the siloxane resin solution (b-2) was prepared in the same manner as in Synthesis Example 1. Obtained.
- Synthesis Example 6 Synthesis of Siloxane Resin Solution (b-6) First, a three-necked flask was charged with 73.31 g of diphenyldimethoxysilane (0.3 mol), 44.46 g of vinyltrimethoxysilane (0.3 mol). Mol), 12.32 g 3- (3,4-epoxycyclohexyl) propyltrimethoxysilane (0.05 mol), 69.41 g phenyltrimethoxysilane (0.35 mol) and 38.88 g ethyl acetoacetate
- a siloxane resin solution (b-6) was obtained in the same manner as in Synthesis Example 1 except that
- a siloxane resin solution (b-7) was obtained in the same manner as in Synthesis Example 1 except that phenyltrimethoxysilane (0.35 mol) and 35.96 g of ethyl acetoacetate were used.
- siloxane resin solution (b-10) was obtained in the same manner as in Synthesis Example 1 except that silane (Tetra-ES, 0.05 mol) and 39.11 g ethyl acetoacetate were used.
- Synthesis Example 11 Synthesis of Siloxane Resin Solution (b-11) First, a three-necked flask was charged with 73.31 g diphenyldimethoxysilane (0.3 mol), 22.23 g vinyltrimethoxysilane (0.15 Mol), 12.32 g 3- (3,4-epoxycyclohexyl) propyltrimethoxysilane (0.05 mol), 99.15 g phenyltrimethoxysilane (0.5 mol) and 42.42 g ethyl acetoacetate A siloxane resin solution (b-11) was obtained in the same manner as in Synthesis Example 1 except that.
- Synthesis Example 12 Synthesis of Siloxane Resin Solution (b-12) First, a three-necked flask was charged with 73.31 g diphenyldimethoxysilane (0.3 mol), 22.23 g vinyltrimethoxysilane (0.15 Mol), 12.32 g 3- (3,4-epoxycyclohexyl) propyltrimethoxysilane (0.05 mol), 69.41 g phenyltrimethoxysilane (0.35 mol), 35.15 g 3-acryloxypropyl
- a siloxane resin solution (b-12) was obtained in the same manner as in Synthesis Example 1 except that trimethoxysilane (Acryl-TMS, 0.15 mol) and 44.96 g of ethyl acetoacetate were used.
- Synthesis Example 14 Synthesis of Siloxane Resin Solution (b-14) First, a three-necked flask was charged with 73.31 g of diphenyldimethoxysilane (0.3 mol) and 12.32 g of 3- (3,4-epoxy). (Cyclohexyl) propyltrimethoxysilane (0.05 mol), 69.41 g phenyltrimethoxysilane (0.35 mol), 70.30 g 3-acryloxypropyltrimethoxysilane (0.3 mol) and 51.04 g A siloxane resin solution (b-14) was obtained in the same manner as in Synthesis Example 1, except that ethyl acetoacetate was used.
- Synthesis Example 16 Synthesis of Siloxane Resin Solution (b-16) First, a three-necked flask was charged with 44.46 g of vinyltrimethoxysilane (0.3 mol), 12.32 g of 3- (3,4- Epoxycyclohexyl) propyltrimethoxysilane (0.05 mol), 36.07 g dimethyldimethoxysilane (0.3 mol), 69.41 g phenyltrimethoxysilane (0.35 mol) and 21.35 g ethyl acetoacetate A siloxane resin solution (b-16) was obtained in the same manner as in Synthesis Example 1 except that
- Example 1 In a 100 mL death cup, 17.33 g of a white pigment, that is, a titanium oxide pigment (JR-600A; manufactured by Teika Co., Ltd.) and 8.89 g of a siloxane resin solution (b-1) were charged. This mixture was stirred at 200 rpm for 2 minutes using a stirring motor (TORNADO SM-102; manufactured by ASONE Co., Ltd.), and further stirred at 500 rpm for 2 minutes. 23.69 g of the siloxane resin solution (b-1) was mixed therewith and similarly stirred at 500 rpm for 30 seconds to obtain a thermosetting white composition (W-1). Using this composition, crack resistance, surface repellency, chemical resistance, and yellowness of the reflected color were evaluated.
- thermosetting white composition (W-2) was obtained in the same manner as in Example 1 except that the siloxane resin solution (b-2) was used instead of the siloxane resin solution (b-1). Using this composition, crack resistance, surface repellency, chemical resistance, and yellowness of the reflected color were evaluated.
- thermosetting white composition (W-3) was obtained in the same manner as in Example 1 except that the siloxane resin solution (b-3) was used instead of the siloxane resin solution (b-1). Using this composition, crack resistance, surface repellency, chemical resistance, and yellowness of the reflected color were evaluated.
- Example 4 A thermosetting white composition (W-4) was obtained in the same manner as in Example 1 except that the siloxane resin solution (b-4) was used instead of the siloxane resin solution (b-1). Using this composition, crack resistance, surface repellency, chemical resistance, and yellowness of the reflected color were evaluated.
- thermosetting white composition (W-5) was obtained in the same manner as in Example 1 except that the siloxane resin solution (b-5) was used instead of the siloxane resin solution (b-1). Using this composition, crack resistance, surface repellency, chemical resistance, and yellowness of the reflected color were evaluated.
- thermosetting white composition (W-6) was obtained in the same manner as in Example 1 except that the siloxane resin solution (b-6) was used instead of the siloxane resin solution (b-1). Using this composition, crack resistance, surface repellency, chemical resistance, and yellowness of the reflected color were evaluated.
- thermosetting white composition (W-7) was obtained in the same manner as in Example 1 except that the siloxane resin solution (b-7) was used instead of the siloxane resin solution (b-1). Using this composition, crack resistance, surface repellency, chemical resistance, and yellowness of the reflected color were evaluated.
- thermosetting white composition (W-8) was obtained in the same manner as in Example 1 except that the siloxane resin solution (b-8) was used instead of the siloxane resin solution (b-1). Using this composition, crack resistance, surface repellency, chemical resistance, and yellowness of the reflected color were evaluated.
- Example 9 A thermosetting white composition (W-9) was obtained in the same manner as in Example 1 except that the siloxane resin solution (b-9) was used instead of the siloxane resin solution (b-1). Using this composition, crack resistance, surface repellency, chemical resistance, and yellowness of the reflected color were evaluated.
- Example 10 A thermosetting white composition (W-10) was obtained in the same manner as in Example 1 except that the siloxane resin solution (b-10) was used instead of the siloxane resin solution (b-1). Using this composition, crack resistance, surface repellency, chemical resistance, and yellowness of the reflected color were evaluated.
- thermosetting white composition (W-11) was obtained in the same manner as in Example 1 except that the siloxane resin solution (b-11) was used instead of the siloxane resin solution (b-1). Using this composition, crack resistance, surface repellency, chemical resistance, and yellowness of the reflected color were evaluated.
- Example 12 A thermosetting white composition (W-12) was obtained in the same manner as in Example 1 except that the siloxane resin solution (b-12) was used instead of the siloxane resin solution (b-1). Using this composition, crack resistance, surface repellency, chemical resistance, and yellowness of the reflected color were evaluated.
- thermosetting green composition (G-1) was obtained in the same manner as in Example 4 except that a green pigment (Colortherm Green GN; manufactured by Lanxess) was used instead of the titanium oxide pigment. Using this composition, crack resistance, surface repellency and chemical resistance were evaluated. Since the pigment is not a white pigment, the yellowness of the reflected color was not evaluated.
- a green pigment Colortherm Green GN; manufactured by Lanxess
- thermosetting red composition (R-1) was obtained in the same manner as in Example 4 except that a red pigment (Bayferrox 140M; manufactured by Lanxess) was used instead of the titanium oxide pigment. Using this composition, crack resistance, surface repellency and chemical resistance were evaluated. Since the pigment is not a white pigment, the yellowness of the reflected color was not evaluated.
- thermosetting white composition (W-13) was obtained in the same manner as in Example 1 except that the siloxane resin solution (b-13) was used instead of the siloxane resin solution (b-1). Using this composition, crack resistance, surface repellency, chemical resistance, and yellowness of the reflected color were evaluated. In the chemical resistance evaluation, the adhesiveness was 0B, and the entire surface was peeled off. Therefore, the surface roughness was not evaluated.
- thermosetting white composition (W-14) was obtained in the same manner as in Example 1 except that the siloxane resin solution (b-14) was used instead of the siloxane resin solution (b-1). Using this composition, crack resistance, surface repellency, chemical resistance, and yellowness of the reflected color were evaluated.
- thermosetting white composition (W-15) was obtained in the same manner as in Example 1 except that the siloxane resin solution (b-15) was used instead of the siloxane resin solution (b-1). Using this composition, crack resistance and surface repellency were evaluated. As a result, cracks occurred even at 10 ⁇ m, and thus the chemical resistance and the yellowness of the reflected color were not evaluated.
- thermosetting white composition (W-16) was obtained in the same manner as in Example 1 except that the siloxane resin solution (b-16) was used instead of the siloxane resin solution (b-1). Using this composition, crack resistance, surface repellency, chemical resistance, and yellowness of the reflected color were evaluated.
- Table 1 shows the compositions of the alkoxysilane compounds used in the synthesis of the siloxane resin solutions (b-1) to (b-16) used in the examples and comparative examples.
- Table 2 shows the evaluation results of the examples and comparative examples.
- thermosetting coloring composition of the present invention it is possible to form a cured film excellent in heat resistance and chemical resistance, and a general photosensitive transparent material or the like. It is clear that it is possible to form a cured film that does not cause the problem of repelling even if it is applied.
- thermosetting coloring composition of the present invention was prepared using the thermosetting coloring composition of the present invention, and the conductivity was evaluated.
- Example 15 (1) Preparation of white light-shielding pattern
- the film thickness after curing the thermosetting white composition (W-6) obtained in Example 6 on a tempered glass having a size of 10 cm ⁇ 10 cm and a thickness of 0.7 mm is 15 ⁇ m.
- screen printing was performed using a TM-750 model manufactured by Microtech Co., Ltd. as a small screen printer.
- “Inert Oven” DN43HI manufactured by Yamato Co., Ltd. curing was performed in air at 250 ° C. for 60 minutes to produce a glass substrate 1 having a white light-shielding pattern 2 (FIG. 1).
- the resulting film was subjected to pattern exposure with an ultrahigh pressure mercury lamp through a mask, then shower developed with a 2.38 mass% TMAH aqueous solution for 90 seconds using an automatic developing device, and then rinsed with water for 30 seconds. . Thereafter, the ITO is etched by immersing in a 3.5 mass% oxalic acid aqueous solution for 150 seconds, and the photoresist is processed by treating with a stripping solution at 50 ° C. (“N-321” manufactured by Nagase ChemteX Corporation) for 120 seconds. The film was removed and annealed at 230 ° C. for 30 minutes to produce a patterned ITO 3 having a thickness of 150 nm (FIG. 2).
- FIG. 5 shows a cross-sectional view along the line AA ′ of the touch panel substrate of FIG.
- thermosetting white composition (W-6) was found to have no problem in touch panel preparation.
- thermosetting white composition (W-16) was used instead of the thermosetting white composition (W-6), and a continuity test was performed. As a result, it was found that the poorly conductive portion was confirmed, and thus the thermosetting white composition (W-16) was not suitable for touch panel production.
- the cured film obtained by curing the thermosetting resin composition of the present invention is suitably used as a colored light-shielding cured film pattern of the touch panel.
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Abstract
Description
(i)(A)無機顔料又はフタロシアニン顔料、(B)下記一般式(1)で示される化合物及び下記一般式(2)で示される化合物を含むアルコキシシラン化合物を共加水分解物縮合して得られるポリシロキサン並びに(C)有機溶媒を含有する熱硬化性着色組成物。
(ii)上記アルコキシシラン化合物は下記一般式(3)で示される化合物をさらに含む上記(i)に記載の熱硬化性着色組成物。
(iii)上記アルコキシシラン化合物は下記一般式(4)で示される化合物の割合が5モル%未満である上記(i)又は(ii)に記載の熱硬化性着色組成物。
(iv)上記無機顔料は酸化チタンを主成分とする白色顔料を含有する上記(i)~(iii)のいずれかに記載の熱硬化性着色組成物。
(v)上記(i)~(iv)のいずれかに記載の熱硬化性着色組成物を硬化させてなる硬化膜。
(vi)上記(v)記載の硬化膜を具備するタッチパネル。
(vii)上記(i)~(iv)のいずれかに記載の熱硬化性着色組成物を用いて着色遮光性硬化膜パターンを形成する工程を備えるタッチパネルの製造方法。
従来の熱硬化性着色組成物は、耐熱性は高いものの、OGSタイプのタッチパネルの遮光パターン形成等に用いることを想定しておらず、遮光パターンの耐薬品性や、遮光パターンに感光性透明材料等を塗布した際のハジキの面で好適ではなかった。
本発明の熱硬化性着色組成物が含有する(B)ポリシロキサンは、一般式(1)で示される化合物及び一般式(2)で示される化合物を含むアルコキシシラン化合物を共加水分解物縮合、すなわち、加水分解及び部分縮合させることにより得られる。共加水分解物縮合には、一般的な方法を用いることができる。例えば、混合物に有機溶媒、水及び必要に応じて触媒を添加し、50~150℃で0.5~100時間程度加熱撹拌する方法を用いることができる。なお、加熱撹拌中、必要に応じて、蒸留によって加水分解副生物(メタノール等のアルコール)や縮合副生物(水)の留去を行っても構わない。
10cm角のガラス基板上に、熱硬化性着色組成物をキュア後の膜厚が10μm、15μm、20μm、25μm及び30μmとなるようにスピンコーター(1H-360S;ミカサ(株)製)にてそれぞれ塗布し、250℃で60分キュアした後のクラックの発生有無を目視にて確認した。クラックはその数によらず、1つでもクラックが発生すれば、その膜厚でのクラック耐性はないと判断した。例えば、15μmにてクラックが入らず、20μmではクラックが入った場合には、耐クラック膜厚は「15-20μm」と判定した。また、30μmでもクラックが入らない場合の耐クラック膜厚は「>30μm」、10μmでもクラックが入る場合の耐クラック膜厚は「<10μm」と、それぞれ判定した。
透明感光材料(アクリル樹脂溶液)の合成
500mLのフラスコに、3gの2,2’-アゾビス(イソブチロニトリル)及び50gのプロピレングリコールメチルエーテルアセテートを仕込んだ。その後、30gのメタクリル酸、22.48gのスチレン及び25.13gのシクロヘキシルメタクリレートを仕込み、室温でしばらく撹拌し、フラスコ内を窒素置換した後、70℃で5時間加熱撹拌した。次に、得られた溶液に、15gのメタクリル酸グリシジル、1gのジメチルベンジルアミン、0.2gのp-メトキシフェノール及び100gのプロピレングリコールモノメチルエーテルアセテートを添加し、90℃で4時間加熱撹拌した。得られたアクリル樹脂溶液が固形分濃度が40質量%になるようにプロピレングリコールモノメチルエーテルアセテートを加え、アクリル樹脂溶液を得た。得られたアクリル樹脂の重量平均分子量は13500、酸価は100mgKOH/gであった。
50gの上記アクリル樹脂溶液を、16gのジペンタエリトリトールペンタアクリレート(日本化薬(株)製)を、2gの1.2-オクタンジオン,1-[4-(フェニルチオ)-,2-(O-ベンゾイルオキシム)](“IRGACURE”(登録商標)OXE-01;BASF製)、31.9gのダイアセトンアルコール及び0.1gのポリエーテル変性ポリジメチルシロキサン(BYK-333;ビックケミー製)を混合し、熱硬化性着色組成物を調製した。
10cm角の無アルカリガラス基板(ガラス厚み0.5mm)上に、熱硬化性着色組成物をキュア後の膜厚が10μmとなるようにスピンコーターにて塗布し、250℃で60分キュアした。なお、キュア後の硬化膜にクラックが発生した場合は、評価を行わないこととした。キュア後の硬化膜上に4gの上記アクリル樹脂溶液を、スピンコーターにて分速500回転にて塗布した。その後、ホットプレート(SCW-636;大日本スクリーン製造(株)製)を使用し、100℃で2分間のプリベークを行った。その後、アクリル樹脂溶液が塗布されている面積を目視にて評価し、熱硬化性着色組成物が塗布されている面積が97%以上であれば「○」、90%以上97%未満であれば「△」、90%未満であれば「×」と判定した。なお、判定が「×」であれば、熱硬化性着色組成物上に有機膜を作成する工程に供することは困難と考えられる。
500gの36質量%塩化ナトリウム水溶液、100gの60質量%硝酸水溶液及び400gの純水を混合したものを、ITOエッチング液とした。
10cm角の無アルカリガラス基板(ガラス厚み0.5mm)上に、熱硬化性着色組成物をキュア後の膜厚が10μmとなるようにスピンコーターにて塗布し、250℃で60分キュアした。なお、キュア後の硬化膜にクラックが発生した場合は、評価を行わないこととした。得られたキュア後の硬化膜を、カッターナイフを用いて1mm間隔で縦横に切断して、1mm×1mmのマス目を100個作製した。
5B : 剥離面積0%
4B : 剥離面積1~4%
3B : 剥離面積5~14%
2B : 剥離面積15~34%
1B : 剥離面積35~64%
0B : 剥離面積65~100%
また、セロハン粘着テープ剥離後の表面状態を観察し表層のみが剥がれた部分が5%以上ある場合を「△」、表層のみが剥がれた部分が20%以上ある場合を「×」、その他を「○」、とそれぞれ判定した。なお、剥離面積比率による判定が「0B」である場合は、この観察評価を行わないこととした。
使用する顔料が酸化チタン粒子である場合にのみ、この評価をした。
122.18gのジフェニルジメトキシシラン(DiPh-DiMS、0.5モル)、74.10gのビニルトリメトキシシラン(Vinyl-TMS、0.5モル)及び37.37gのアセト酢酸エチルを、500mLの三ツ口フラスコに仕込んだ。溶液を室温で撹拌しながら、54.0gの水に1.0gのリン酸を溶かしたリン酸水溶液を30分かけて添加した。その後、フラスコを40℃のオイルバスに浸けて30分撹拌した後、オイルバスを80℃に設定して30分間加熱し、さらにオイルバスを120℃にまで昇温した。昇温開始3時間後に、反応を終了した。このとき、溶液の内温はオイルバスの設定より5℃程度低い温度まで上昇した。反応中に生成するメタノールや消費されなかった水は、蒸留により取り除いた。得られたポリシロキサンのアセト酢酸エチル溶液が、ポリマー濃度が65質量%となるようにアセト酢酸エチルを加えて、シロキサン樹脂溶液(b-1)を得た。
最初に三ツ口フラスコに仕込むものを、122.18gのジフェニルジメトキシシラン(0.5モル)、44.46gのビニルトリメトキシシラン(0.3モル)、39.66gのフェニルトリメトキシシラン(Ph-TMS、0.2モル)及び42.08gのアセト酢酸エチルとした以外は、合成例1と同様にしてシロキサン樹脂溶液(b-2)を得た。
最初に三ツ口フラスコに仕込むものを、122.18gのジフェニルジメトキシシラン(0.5モル)、44.46gのビニルトリメトキシシラン(0.3モル)、27.24gのメチルトリメトキシシラン(Me-TMS、0.2モル)及び36.24gのアセト酢酸エチルとした以外は、合成例1と同様にしてシロキサン樹脂溶液(b-3)を得た。
最初に三ツ口フラスコに仕込むものを、122.18gのジフェニルジメトキシシラン(0.5モル)、44.46gのビニルトリメトキシシラン(0.3モル)、12.32gの3-(3,4-エポキシシクロヘキシル)プロピルトリメトキシシラン(Epocy-TMS、0.05モル)、29.75gのフェニルトリメトキシシラン(0.15モル)及び43.21gのアセト酢酸エチルとした以外は、合成例1と同様にしてシロキサン樹脂溶液(b-4)を得た。
最初に三ツ口フラスコに仕込むものを、122.18gのジフェニルジメトキシシラン(0.5モル)、44.46gのビニルトリメトキシシラン(0.3モル)、11.82gの3-グリシドキシシプロピルトリメトキシシラン(Gly-TMS、0.05モル)、29.75gのフェニルトリメトキシシラン(0.15モル)及び42.98gのアセト酢酸エチルとした以外は、合成例1と同様にしてシロキサン樹脂溶液(b-5)を得た。
最初に三ツ口フラスコに仕込むものを、73.31gのジフェニルジメトキシシラン(0.3モル)、44.46gのビニルトリメトキシシラン(0.3モル)、12.32gの3-(3,4-エポキシシクロヘキシル)プロピルトリメトキシシラン(0.05モル)、69.41gのフェニルトリメトキシシラン(0.35モル)及び38.88gのアセト酢酸エチルとした以外は、合成例1と同様にしてシロキサン樹脂溶液(b-6)を得た。
最初に三ツ口フラスコに仕込むものを、61.09gのジフェニルジメトキシシラン(0.25モル)、44.46gのビニルトリメトキシシラン(0.3モル)、12.32gの3-(3,4-エポキシシクロヘキシル)プロピルトリメトキシシラン(0.05モル)、6.01gのジメチルジメトキシシラン(DiMe-DiMeS、0.05モル)、69.41gのフェニルトリメトキシシラン(0.35モル)及び35.96gのアセト酢酸エチルとした以外は、合成例1と同様にしてシロキサン樹脂溶液(b-7)を得た。
最初に三ツ口フラスコに仕込むものを、24.44gのジフェニルジメトキシシラン(0.1モル)、44.46gのビニルトリメトキシシラン(0.3モル)、12.32gの3-(3,4-エポキシシクロヘキシル)プロピルトリメトキシシラン(0.05モル)、109.07gのフェニルトリメトキシシラン(0.55モル)及び34.54gのアセト酢酸エチルとした以外は、合成例1と同様にしてシロキサン樹脂溶液(b-8)を得た。
最初に三ツ口フラスコに仕込むものを、12.22gのジフェニルジメトキシシラン(0.05モル)、44.46gのビニルトリメトキシシラン(0.3モル)、12.32gの3-(3,4-エポキシシクロヘキシル)プロピルトリメトキシシラン(0.05モル)、118.98gのフェニルトリメトキシシラン(0.60モル)及び33.46gのアセト酢酸エチルとした以外は、合成例1と同様にしてシロキサン樹脂溶液(b-9)を得た。
最初に三ツ口フラスコに仕込むものを、73.31gのジフェニルジメトキシシラン(0.3モル)、44.46gビのニルトリメトキシシラン(0.3モル)、12.32gの3-(3,4-エポキシシクロヘキシル)プロピルトリメトキシシラン(0.05モル)、59.49gのフェニルトリメトキシシラン(0.3モル)、10.41gのテトラエトキシシラン(Tetra-ES、0.05モル)及び39.11gアセト酢酸エチルとした以外は、合成例1と同様にしてシロキサン樹脂溶液(b-10)を得た。
最初に三ツ口フラスコに仕込むものを、73.31gのジフェニルジメトキシシラン(0.3モル)、22.23gのビニルトリメトキシシラン(0.15モル)、12.32gの3-(3,4-エポキシシクロヘキシル)プロピルトリメトキシシラン(0.05モル)、99.15gフェニルトリメトキシシラン(0.5モル)及び42.42gのアセト酢酸エチルとした以外は、合成例1と同様にしてシロキサン樹脂溶液(b-11)を得た。
最初に三ツ口フラスコに仕込むものを、73.31gのジフェニルジメトキシシラン(0.3モル)、22.23gのビニルトリメトキシシラン(0.15モル)、12.32gの3-(3,4-エポキシシクロヘキシル)プロピルトリメトキシシラン(0.05モル)、69.41gのフェニルトリメトキシシラン(0.35モル)、35.15g3-アクリロキシプロピルトリメトキシシラン(Acryl-TMS、0.15モル)及び44.96gのアセト酢酸エチルとした以外は、合成例1と同様にしてシロキサン樹脂溶液(b-12)を得た。
最初に三ツ口フラスコに仕込むものを、73.31gのジフェニルジメトキシシラン(0.3モル)、12.32gの3-(3,4-エポキシシクロヘキシル)プロピルトリメトキシシラン(0.05モル)、128.90gのフェニルトリメトキシシラン(0.65モル)及び45.95gのアセト酢酸エチルとした以外は、合成例1と同様にしてシロキサン樹脂溶液(b-13)を得た。
最初に三ツ口フラスコに仕込むものを、73.31gのジフェニルジメトキシシラン(0.3モル)、12.32gの3-(3,4-エポキシシクロヘキシル)プロピルトリメトキシシラン(0.05モル)、69.41gのフェニルトリメトキシシラン(0.35モル)、70.30gの3-アクリロキシプロピルトリメトキシシラン(0.3モル)及び51.04gのアセト酢酸エチルとした以外は、合成例1と同様にしてシロキサン樹脂溶液(b-14)を得た。
最初に三ツ口フラスコに仕込むものを、44.46gのビニルトリメトキシシラン(0.3モル)、12.32gの3-(3,4-エポキシシクロヘキシル)プロピルトリメトキシシラン(0.05モル)、128.90gのフェニルトリメトキシシラン(0.65モル)及び45.95gのアセト酢酸エチルとした以外は、合成例1と同様にしてシロキサン樹脂溶液(b-15)を得た。
最初に三ツ口フラスコに仕込むものを、44.46gのビニルトリメトキシシラン(0.3モル)、12.32gの3-(3,4-エポキシシクロヘキシル)プロピルトリメトキシシラン(0.05モル)、36.07gのジメチルジメトキシシラン(0.3モル)、69.41gのフェニルトリメトキシシラン(0.35モル)及び21.35gのアセト酢酸エチルとした以外は、合成例1と同様にしてシロキサン樹脂溶液(b-16)を得た。
100mLのデスカップに、17.33gの白色顔料すなわち酸化チタン顔料(JR-600A;テイカ(株)製)及び8.89gのシロキサン樹脂溶液(b-1)を仕込んだ。この混合液を撹拌用モーター(TORNADO SM-102;アズワン(株)製)を使用し、200rpmにて2分間撹拌し、さらに500rpmにて2分間撹拌した。そこに23.69gのシロキサン樹脂溶液(b-1)を混合し、同様に500rpmにて30秒間撹拌し、熱硬化性白色組成物(W-1)を得た。この組成物を用いて、クラック耐性、表面ハジキ、耐薬品性及び反射色の黄色味を評価した。
シロキサン樹脂溶液(b-1)の代わりに、シロキサン樹脂溶液(b-2)を使用する以外は、実施例1と同様にして熱硬化性白色組成物(W-2)を得た。この組成物を用いて、クラック耐性、表面ハジキ、耐薬品性及び反射色の黄色味を評価した。
シロキサン樹脂溶液(b-1)の代わりに、シロキサン樹脂溶液(b-3)を使用する以外は、実施例1と同様にして熱硬化性白色組成物(W-3)を得た。この組成物を用いて、クラック耐性、表面ハジキ、耐薬品性及び反射色の黄色味を評価した。
シロキサン樹脂溶液(b-1)の代わりに、シロキサン樹脂溶液(b-4)を使用する以外は、実施例1と同様にして熱硬化性白色組成物(W-4)を得た。この組成物を用いて、クラック耐性、表面ハジキ、耐薬品性及び反射色の黄色味を評価した。
シロキサン樹脂溶液(b-1)の代わりに、シロキサン樹脂溶液(b-5)を使用する以外は、実施例1と同様にして熱硬化性白色組成物(W-5)を得た。この組成物を用いて、クラック耐性、表面ハジキ、耐薬品性及び反射色の黄色味を評価した。
シロキサン樹脂溶液(b-1)の代わりに、シロキサン樹脂溶液(b-6)を使用する以外は、実施例1と同様にして熱硬化性白色組成物(W-6)を得た。この組成物を用いて、クラック耐性、表面ハジキ、耐薬品性及び反射色の黄色味を評価した。
シロキサン樹脂溶液(b-1)の代わりに、シロキサン樹脂溶液(b-7)を使用する以外は、実施例1と同様にして熱硬化性白色組成物(W-7)を得た。この組成物を用いて、クラック耐性、表面ハジキ、耐薬品性及び反射色の黄色味を評価した。
シロキサン樹脂溶液(b-1)の代わりに、シロキサン樹脂溶液(b-8)を使用する以外は、実施例1と同様にして熱硬化性白色組成物(W-8)を得た。この組成物を用いて、クラック耐性、表面ハジキ、耐薬品性及び反射色の黄色味を評価した。
シロキサン樹脂溶液(b-1)の代わりに、シロキサン樹脂溶液(b-9)を使用する以外は、実施例1と同様にして熱硬化性白色組成物(W-9)を得た。この組成物を用いて、クラック耐性、表面ハジキ、耐薬品性及び反射色の黄色味を評価した。
シロキサン樹脂溶液(b-1)の代わりに、シロキサン樹脂溶液(b-10)を使用する以外は、実施例1と同様にして熱硬化性白色組成物(W-10)を得た。この組成物を用いて、クラック耐性、表面ハジキ、耐薬品性及び反射色の黄色味を評価した。
シロキサン樹脂溶液(b-1)の代わりに、シロキサン樹脂溶液(b-11)を使用する以外は、実施例1と同様にして熱硬化性白色組成物(W-11)を得た。この組成物を用いて、クラック耐性、表面ハジキ、耐薬品性及び反射色の黄色味を評価した。
シロキサン樹脂溶液(b-1)の代わりに、シロキサン樹脂溶液(b-12)を使用する以外は、実施例1と同様にして熱硬化性白色組成物(W-12)を得た。この組成物を用いて、クラック耐性、表面ハジキ、耐薬品性及び反射色の黄色味を評価した。
酸化チタン顔料の代わりに、緑色顔料(Colortherm Green GN;Lanxess社製)を使用する以外は、実施例4と同様にして熱硬化性緑色組成物(G-1)を得た。この組成物を用いて、クラック耐性、表面ハジキ、耐薬品性を評価した。顔料が白色顔料ではないので、反射色の黄色味の評価は実施しなかった。
酸化チタン顔料の代わりに、赤色顔料(Bayferrox 140M;Lanxess社製)を使用する以外は、実施例4と同様にして熱硬化性赤色組成物(R-1)を得た。この組成物を用いて、クラック耐性、表面ハジキ、耐薬品性を評価した。顔料が白色顔料ではないので、反射色の黄色味の評価は実施しなかった。
シロキサン樹脂溶液(b-1)の代わりに、シロキサン樹脂溶液(b-13)を使用する以外は、実施例1と同様にして熱硬化性白色組成物(W-13)を得た。この組成物を用いて、クラック耐性、表面ハジキ、耐薬品性及び反射色の黄色味を評価した。なお耐薬品性評価において、密着性は0Bであり全面的に剥がれたため、表面あれの評価は実施しなかった。
シロキサン樹脂溶液(b-1)の代わりに、シロキサン樹脂溶液(b-14)を使用する以外は、実施例1と同様にして熱硬化性白色組成物(W-14)を得た。この組成物を用いて、クラック耐性、表面ハジキ、耐薬品性及び反射色の黄色味を評価した。
シロキサン樹脂溶液(b-1)の代わりに、シロキサン樹脂溶液(b-15)を使用する以外は、実施例1と同様にして熱硬化性白色組成物(W-15)を得た。この組成物を用いて、クラック耐性と表面ハジキを評価した。その結果、10μmにおいてもクラックが発生したため、耐薬品性及び反射色の黄色味の評価は実施しなかった。
シロキサン樹脂溶液(b-1)の代わりに、シロキサン樹脂溶液(b-16)を使用する以外は、実施例1と同様にして熱硬化性白色組成物(W-16)を得た。この組成物を用いて、クラック耐性、表面ハジキ、耐薬品性及び反射色の黄色味を評価した。
(1)白色遮光パターンの作製
10cm×10cm、厚み0.7mmの強化ガラス上に、実施例6で得られた熱硬化性白色組成物(W-6)をキュア後の膜厚が15μmとなるように、小型スクリーン印刷機としてマイクロテック(株)製TM-750型を用いて、スクリーン印刷を行った。その後、ヤマト(株)製“イナートオーブン”DN43HI を用いて、空気中250℃で60分間キュアして、白色遮光パターン2を有するガラス基板1を作製した(図1)。
上記(1)で得られた白色遮光パターンを有するガラス基板にスパッタリング装置HSR-521A((株)島津製作所製)を用いて、RFパワー1.4kW、真空度6.65×10-1Paで12.5分間スパッタリングすることにより、膜厚が150nmのITOを成膜し、ポジ型フォトレジスト(東京応化工業(株)製「OFPR-800」)を塗布し、80℃で20分間プリベークして膜厚1.1μmのレジスト膜を得た。PLAを用いて、得られた膜に超高圧水銀灯でマスクを介してパターン露光した後、自動現像装置を用いて2.38質量%TMAH水溶液で90秒間シャワー現像し、次いで水で30秒間リンスした。その後、3.5質量%シュウ酸水溶液に150秒浸すことでITOをエッチングし、50℃の剥離液(ナガセケムテックス(株)製「N-321」)で120秒処理することでフォトレジストを除去し、230℃で30分アニール処理を加え、膜厚150nmのパターン加工されたITO3を作製した(図2)。
上記(2)で得られたパターン加工されたITO及び白色遮光パターンを有するガラス基板上に、表面ハジキの評価用に作成したアクリル樹脂溶液を用いて、キュア後膜厚が2μmとなるようにスピンコートし、基板をホットプレートを用いて100℃で3分間プリベークした。次に、PLAを用いて超高圧水銀灯を光源とし、タッチパネル用の遮光パターンを有したマスクを介して、露光量200mJ(i線)、マスクギャップ150μmで露光した。その後、自動現像装置を用いて、0.40質量%TMAH水溶液で60秒間シャワー現像し、次いで水で30秒間リンスした。最後に基板をオーブンを用いて空気中230℃で30分間キュアして、透明絶縁膜4を作製した(図3)。
上記(3)で得られたガラス基板上に、ターゲットとしてモリブデン及びアルミニウムを用いて、エッチング液としてH3PO4/HNO3/CH3COOH/H2O=65/3/5/27(質量比)混合溶液を用いた以外は上記(1)と同様にして、膜厚250nmのMAM配線5を作製し、タッチパネル基板6を完成させた(図4)。図4のタッチパネル基板のA-A’断面図を図5に示す。
熱硬化性白色組成物(W-6)の代わりに、熱硬化性白色組成物(W-16)を使用する以外は、実施例15と同様にしてタッチパネルを作成し、導通試験を実施した。その結果、導通不良箇所が確認されたことから、熱硬化性白色組成物(W-16)はタッチパネル作成に適していないことがわかった。
2:白色遮光パターン
3:パターン加工されたITO
4:透明絶縁膜
5:MAM配線
6:タッチパネル基板
Claims (7)
- 前記無機顔料が酸化チタンを主成分とする白色顔料である請求項1~3のいずれかに記載の熱硬化性着色組成物。
- 請求項1~4のいずれかに記載の熱硬化性着色組成物を硬化させてなる硬化膜。
- 請求項5記載の硬化膜を具備するタッチパネル。
- 請求項1~4のいずれかに記載の熱硬化性着色組成物を用いて着色遮光性硬化膜パターンを形成する工程を備えるタッチパネルの製造方法。
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