WO2014087485A1 - Electronic component conveyance device and taping unit - Google Patents

Electronic component conveyance device and taping unit Download PDF

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Publication number
WO2014087485A1
WO2014087485A1 PCT/JP2012/081403 JP2012081403W WO2014087485A1 WO 2014087485 A1 WO2014087485 A1 WO 2014087485A1 JP 2012081403 W JP2012081403 W JP 2012081403W WO 2014087485 A1 WO2014087485 A1 WO 2014087485A1
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WO
WIPO (PCT)
Prior art keywords
pocket
carrier tape
electronic component
sprocket
unit
Prior art date
Application number
PCT/JP2012/081403
Other languages
French (fr)
Japanese (ja)
Inventor
隆行 的場
木村 浩之
Original Assignee
上野精機株式会社
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 上野精機株式会社 filed Critical 上野精機株式会社
Priority to PCT/JP2012/081403 priority Critical patent/WO2014087485A1/en
Priority to JP2014542627A priority patent/JP5765864B2/en
Publication of WO2014087485A1 publication Critical patent/WO2014087485A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B15/00Attaching articles to cards, sheets, strings, webs, or other carriers
    • B65B15/04Attaching a series of articles, e.g. small electrical components, to a continuous web

Definitions

  • the present invention relates to an electronic component transport apparatus that performs process processing while transporting an electronic component and stores the electronic component on a carrier tape, and a taping unit on which the carrier tape is set.
  • Electronic components such as semiconductor elements are separated into individual pieces through various assembly processes such as dicing, mounting, bonding, and sealing, and then subjected to post-processes such as various inspections and packed in carrier tapes, container tubes, and the like. Shipped.
  • post-processes include a marking process, an appearance inspection, an electrical property inspection, a lead molding process, a classification of electronic components, or a combination of these processes.
  • the post-process including the packing process is mainly performed by an electronic component transport apparatus that transports the electronic component to the process processing mechanism.
  • the electronic component transport apparatus includes a transport mechanism that aligns and transports electronic components and various process processing mechanisms on the transport path.
  • a transport mechanism As the transport mechanism, a turntable transport system, a linear transport system, or the like is generally used, and electronic components are sequentially supplied to various process processing mechanisms arranged on the transport path.
  • the transport mechanism has holding means constituted by vacuum suction, electrostatic suction, Bernoulli chuck, or mechanical chuck mechanism, holds electronic components by the holding means, and sequentially transports the electronic components to the process processing mechanism. To go.
  • a taping unit is installed downstream of the transport path.
  • the taping unit includes a carrier tape in which a plurality of pockets are arranged in the longitudinal direction, and a sprocket that intermittently conveys the carrier tape so as to match the positional relationship between the stop position of the holding means and the pocket.
  • the holding means moved to the stop position is positioned above the pocket of the carrier tape, and the electronic component is detached from the pocket.
  • the presence or absence of electronic components will be confirmed.
  • the falling of the electronic component means that the electronic component is not stored in the correct orientation and position by being caught on the inner wall surface of the pocket. This fall is discriminated by visual observation by the operator or by a camera provided at the rear stage in the feeding direction of the carrier tape.
  • the electronic component transport device is temporarily stopped, and the operator manually replaces it with a non-defective product, or performs automatic excision by mechanical punching.
  • the conventional electronic component transport apparatus includes a posture correction unit and a posture determination unit that correct the posture of the electronic component in the preceding stage on the transport path than the taping unit.
  • a mark indicating the stop position of the holding means in the conveyance direction is provided on the upper surface of the main body of the taping unit, and when the carrier tape is set, the positional deviation amount between the mark and the pocket is measured, and this deviation amount is set to zero.
  • it has been attempted to correct the displacement of the carrier tape in the transport direction and the width direction to eliminate the positional deviation for example, see Patent Document 1).
  • the pockets of the carrier tape are also miniaturized in accordance with the miniaturization of the electronic components, it is difficult to make the intervals between the pockets completely equal, and the intervals may vary. is there. For this reason, even if the positional deviation correction is performed for one pocket and the stop position is adjusted, there is a possibility that the other pockets do not match the stop position.
  • Patent Document 1 in order to solve this problem, a positional shift amount is measured for a plurality of pockets, an average value of the positional shift amounts is calculated, and the average value is used as a shift correction amount.
  • the present invention has been proposed in order to solve the above-described problems. Regardless of the variation in the interval between the plurality of pockets of the carrier tape, the carrier tape is arranged so that the pockets are positioned in an appropriate range. It is an object of the present invention to provide an electronic component transport apparatus and a taping unit that can correct misalignment and prevent the electronic components from falling over easily and more reliably.
  • An electronic component transport device is an electronic component transport device that performs process processing while transporting an electronic component, and is intermittent along the transport path while holding the transport path of the electronic component and the electronic component.
  • a holding means that moves, and the electronic component that is arranged at a stop position of the holding means in the transport path and is held by the holding means is accommodated in a carrier tape in which a plurality of pockets are arranged in the longitudinal direction, and is moved on the transfer path.
  • a correction means for correcting the positional deviation of the carrier tape on the basis of the value are those comprising a.
  • the taping unit may further include mark applying means for applying a mark indicating the stop position of the holding means with respect to the pocket to the carrier tape.
  • the mark applying means may include a pin member attached to the holding means, and the mark indicating the stop position of the holding means may be a hole formed in the carrier tape by the pin member.
  • the mark indicating the stop position of the holding means may be provided on the bottom surface of the pocket of the carrier tape.
  • the mark indicating the stop position of the holding means may be given to a connecting region connecting the pockets of the carrier tape.
  • the pin member may include a pair of needles that are spaced apart so as to open a pair of holes in the connecting region on both ends in the longitudinal direction of the pocket of the carrier tape.
  • the pocket position detecting means may detect the center position of the pocket, and the deviation detecting means may detect a positional deviation amount with respect to a mark indicating the stop position of the holding means at the center position of the pocket.
  • the pocket position detecting means may detect the center position of the pocket, and the displacement detecting means may detect a position displacement amount of the center position of the pocket with respect to an intermediate position of the pair of holes.
  • the taping unit corresponds to a sprocket provided with a plurality of pins that engage with the carrier tape and transfer the carrier tape, a driving unit that rotates the sprocket, and a distance between each pin of the sprocket.
  • Control means for controlling the drive means so as to increase or decrease the amount of rotation of the sprocket.
  • the correction unit may include a sprocket that conveys the carrier tape, and a drive unit that rotates the sprocket by an amount corresponding to a positional shift in the longitudinal direction of the carrier tape.
  • the correction means may include a sprocket that conveys the carrier tape and a micrometer that moves the sprocket by an amount corresponding to a positional deviation in the width direction of the carrier tape.
  • the present invention provides a carrier tape in which a plurality of pockets are arranged in a longitudinal direction, arranged at a stop position of a holding unit that holds electronic components and intermittently moves along a conveyance path.
  • the present invention can also be applied to a taping unit that accommodates and transports the transport path.
  • the amount of positional deviation is detected for a plurality of pockets of the carrier tape, and the positional deviation of the carrier tape is corrected based on the intermediate value between the maximum value and the minimum value. Even with a certain carrier tape, the positional deviation can be corrected so that each pocket is located in an appropriate range. As a result, it is possible to provide an electronic component transport device and a taping unit that are excellent in reliability and economy, because the rolling of electronic components is reduced and the operating rate of the device is improved.
  • FIG. 1 It is a figure which shows typically the dispersion
  • (A) It is a schematic diagram which shows the pocket image imaged with a camera,
  • (b) is a schematic diagram which shows the position shift of the center position of a pocket and the stop position of a holding means. It is a flowchart which shows the position correction operation
  • FIG. 1 is a plan view illustrating a schematic configuration of the electronic component transport device according to the first embodiment.
  • FIG. 2 is a side view illustrating a schematic configuration of the electronic component transport device according to the first embodiment.
  • the embodiment shown in FIGS. 1 and 2 uses the electronic component transport apparatus 1 of the present invention as a post-process processing apparatus that performs various process processes while aligning and transporting the electronic component D. Therefore, the electronic component transport apparatus 1 includes various process processing mechanisms for the electronic component D and a transport mechanism that sequentially transports the electronic component D to the various process processing mechanisms.
  • the electronic component D is a component used for electrical products, and includes a semiconductor element.
  • semiconductor elements include transistors, integrated circuits, resistors, capacitors, and the like.
  • Process processing is mainly a post-process after each assembly process such as dicing, mounting, bonding, and sealing, and includes marking, visual inspection, test contact, sorting, sorting, or a combination thereof. It is.
  • the electronic component transport apparatus 1 according to the present embodiment performs at least a packing process.
  • the transport mechanism includes a turntable 21.
  • the center of the turntable 21 is supported by a drive shaft of a direct drive motor 22 disposed below.
  • the turntable 21 rotates intermittently at a predetermined angle as the direct drive motor 22 is driven.
  • a plurality of holding means 3 for holding the electronic components D are attached to the outer periphery of the turntable 21 at regular intervals along the outer periphery of the turntable 21.
  • the arrangement interval of the holding means 3 is equal to the rotation angle of one pitch of the turntable 21.
  • the outer periphery of the turntable 21 is a conveyance path for the electronic component D. That is, the electronic component D is conveyed along the outer periphery of the turntable 21.
  • the holding means 3 is a suction nozzle 31 that sucks and detaches the electronic component D.
  • the inside of the pipe of the suction nozzle 31 communicates with a pneumatic circuit of a vacuum generator (not shown).
  • the suction nozzle 31 sucks the electronic component D by generating a negative pressure and releases the electronic component D by vacuum break.
  • the suction nozzle 31 is supported by a support portion 32 attached to the outer peripheral portion of the turntable 21 so that the lower end protrudes from the lower surface of the turntable 21, and the protruding end sucks and detaches the electronic component D. It becomes the adsorption
  • the support portion 32 supports the suction nozzle 31 so as to be slidable, and the suction nozzle 31 can be moved up and down with respect to the turntable 21.
  • the ascending / descending direction is a vertical direction when the spreading direction of the turntable 21 is assumed to be a horizontal plane.
  • a drive unit 33 including an operation rod 34 is disposed.
  • the drive unit 33 is specifically a motor and moves the operation rod 34 up and down.
  • the operation rod 34 is disposed with its lower end opposed to the pressed portion 31 b provided at the upper end of the suction nozzle 31, and comes into contact with the pressed portion 31 b of the suction nozzle 31 in accordance with the drive of the drive unit 33. Pressure is applied to push down the suction nozzle 31 downward.
  • a parts feeder 41, a marking unit 42, an appearance inspection unit 43, and a test contact unit are arranged in the rotation direction of the turntable 21, in other words, in order from the previous stage of the transport path.
  • a sorting / sorting unit 45, an attitude determination unit 49, an attitude correction unit 46, a taping unit 47, and a defective product discharge unit 48 are arranged.
  • process processing mechanisms surround the turntable 21 and are arranged at equal intervals in the outer circumferential direction.
  • the arrangement interval is the same as or equal to an integral multiple of the rotation angle of one pitch of the turntable 21.
  • the arrangement position of the process processing mechanism coincides with the stop position P of the holding means 3.
  • the stop position P one of the transport processing mechanisms is arranged. If the number of stop positions P is equal to or greater than the number of transport processing mechanisms 4, these numbers do not have to be the same, and there may be a stop position P at which the transport processing mechanism is not disposed.
  • the parts feeder 41 is a device that supplies the electronic component D to the electronic component transport device 1.
  • This parts feeder 41 combines a circular vibration parts feeder and a linear supply vibration feeder, and arranges and continuously conveys a large number of electronic components D to the end of the conveyance path immediately below the outer peripheral edge of the turntable 21.
  • the marking unit 42 has a lens for laser irradiation facing the electronic component D, and performs marking by irradiating the electronic component D with laser.
  • the appearance inspection unit 43 has a camera, takes an image of the electronic component D, and inspects the presence or absence of an electrode shape of the electronic component D, a surface defect, a flaw, a dirt, a foreign substance and the like from the image.
  • the test contact unit 44 has a contact made of a metal such as a beryllium copper plate or a pin. The contact is brought into contact with the lead of the electronic component D, and a current is passed or a voltage is applied to the electronic component. Measure and inspect electrical characteristics such as voltage, current, resistance, or frequency of D.
  • the classification / sorting unit 45 classifies the electronic component D into a defective product and a non-defective product according to the electrical characteristics and the result of the appearance inspection, and classifies and shoots according to the level.
  • the posture determination unit 49 includes a camera and determines the posture of the electronic component D.
  • the posture of the electronic component D to be determined includes the orientation and the holding position by the suction nozzle 31.
  • the posture correction unit 46 aligns the electronic component D and positions the holding position according to the posture determined by the posture determination unit 49.
  • the taping unit 47 stores and packs the electronic component D determined to be non-defective as will be described later.
  • the defective product discharge unit 48 discharges the electronic component D that has not been taped and packed from the electronic component inspection apparatus 1.
  • Such an electronic component transport apparatus 1 includes a transport control unit (not shown), and sends electrical signals to the direct drive motor 22, the drive unit 33 that raises and lowers the suction nozzle 31, the vacuum generator, and various process processing mechanisms 41 to 49. These operation timings are controlled by sending them out. That is, the conveyance control unit includes a ROM, a CPU, and a driver that store a control program, and outputs an operation signal at each timing to each drive mechanism through an interface according to the control program.
  • the electronic component transport apparatus 1 starts processing the electronic component D as described below under the control of the transport control unit.
  • the turntable 21 repeats rotation at a predetermined angle and stop for a predetermined time.
  • Each suction nozzle 31 sequentially moves to each stop position P on the outer periphery of the turntable 21 by intermittent rotation of the turntable 21.
  • each suction nozzle 31 is moved to the stop position P, it is lowered toward the stage of the process processing mechanisms 41 to 49 by the operation of the drive unit 33 and the operation rod 34, and the electronic component D is detached by vacuum break.
  • the process processing mechanisms 41 to 49 process the electronic component D.
  • the suction nozzle 31 descends again toward the stage and holds the electronic component D.
  • the suction nozzle 31 descends again toward the stage and holds the electronic component D.
  • the suction nozzle 31 descends again toward the stage and holds the electronic component D.
  • the electronic component D is supplied to the conveying path from the parts feeder 41 in the first cycle, and in each subsequent cycle, the marking unit 42, the appearance inspection unit 43, and the test are sequentially performed. It is supplied to the contact unit 44 and the sorting / sorting unit 45 to perform various processes.
  • the electronic component D is supplied to the taping unit 47 and packed in a carrier tape.
  • the electronic component D that has not been packed due to a defect is supplied to the defective product discharge unit 48 and discharged from the electronic component transport apparatus 1.
  • FIG. 3 is a top view showing a schematic configuration of the taping unit 47.
  • FIG. 4 is a side view showing a schematic configuration of the taping unit 47.
  • FIG. 5 is a plan view showing a schematic configuration of the taping unit 47.
  • the taping unit 47 includes a guide rail 471 extending in the longitudinal direction of the apparatus on the upper surface of the main body, and intermittently conveys the carrier tape 50 on the guide rail 471.
  • the taping unit 47 is disposed at the stop position P of the holding means in the transport path, and the electronic component detached from the holding means is accommodated in the carrier tape 50.
  • the carrier tape 50 is a packaging material that houses the electronic component D, and has a belt shape.
  • a plurality of concave pockets 51 are formed on the carrier tape 50 by embossing or the like at a predetermined distance in the longitudinal direction.
  • An area between the pockets 51 is referred to as a connecting area 52.
  • the pocket 51 is a storage area for the electronic component D. That is, by the taping unit 47, each pocket 51 is sequentially transferred to the stop position P of the holding means 3, and electronic components are accommodated in each pocket 51.
  • Sprockets 472 are disposed at both ends of the taping unit 47 in the longitudinal direction. 3 and 4, only one sprocket 472 is shown.
  • the sprocket 472 has a cylindrical roll shape and is rotatable via a central axis.
  • a plurality of pins protruding along the circumferential direction are provided on the circumferential surface of the sprocket. The pins are arranged at equal intervals, but there may be slight variations depending on the pins.
  • the sprocket 472 is mechanically connected to the drive motor 473 by a shaft, and rotates by receiving the drive force of the drive motor 473.
  • Examples of the drive motor 473 include a stepping motor that can achieve a minute rotation angle. As described above, when the interval between the pins varies, the rotation angle can be adjusted according to each interval.
  • the carrier tape 50 has perforations (not shown) that are spaced apart by a predetermined distance from one of the long sides.
  • the pins provided on its peripheral surface are sequentially caught by perforation, and the carrier tape 50 is drawn onto the guide rail 471 and transferred.
  • an electronic component is accommodated at the stop position P.
  • the carrier tape 50 containing the electronic components travels on the guide rail 471 toward the other sprocket 472 and is wound around the other sprocket 472 and packed.
  • the electronic component housed in the carrier tape 50 is formed on the guide rail 471 and transferred on the transfer path realized by the movement of the carrier tape 50 by the sprocket 472. Also, the electronic component is transferred in the transfer direction, which is the direction in which the carrier tape 50 is unwound by one sprocket 472.
  • the taping unit 47 includes a camera 474 on the carrier tape 50 transfer path.
  • the camera 474 is an image pickup unit having an image pickup device such as a CMOS or a CCD, and takes an image of one point on the transfer path of the carrier tape 50.
  • the arrangement position of the camera 474 is a stage after the stop position P, and is an upper position where the pocket 51 in the traveling direction of the carrier tape 50 can be imaged, for example.
  • the camera 474 is connected to the control unit 477.
  • the control unit 477 includes a defect detection unit (not shown), and an image captured by the camera 474 is transmitted to the defect detection unit.
  • the defect detection unit determines whether or not the electronic component D is defective from the captured image. If a defect is detected, the electronic component D is removed from the pocket 51 by a removing means such as a chuck or a suction nozzle or by manual operation.
  • the term “defective” is not only when the appearance of the electronic component is flawed, but also when the electronic component is not stored in the pocket 51 in the correct direction or position, or when the front and back are not stored in the correct orientation. Including.
  • the taping unit 47 position correction in the longitudinal direction and the width direction of the carrier tape 50 is possible.
  • the taping unit 47 performs a position correction operation for detecting the positional deviation of the carrier tape 50 and eliminating the positional deviation.
  • the taping unit 47 is provided with mark applying means for applying a mark indicating the stop position P of the holding means to each pocket 51.
  • the camera 474 and the control unit 477 described above function as a pocket position detection unit that detects the pocket position and a shift detection unit that detects a positional shift amount between the mark and the pocket 51.
  • the sprocket 472 and the drive unit described above function as a correction unit that corrects a positional deviation in the transport direction of the carrier tape 50.
  • the taping unit 47 includes a screw adjuster 475 including a micrometer as a correction unit that corrects the positional deviation of the carrier tape 50 in the width direction.
  • the taping unit 47 includes a pin member 479 that is detachably attached to the tip of the suction nozzle 31 that is a holding unit as a mark applying unit.
  • the pin member 479 includes a base end portion 479a on a column attached to the suction nozzle and a needle portion 479b extending from the center of the base end tip.
  • the base end portion 479a on the column has an outer diameter that substantially matches the suction nozzle.
  • the suction nozzle 31 of the holding means 3 is removed from the support portion 32, and a pin member 479 is attached to the support portion 32 and used instead.
  • the needle portion 479b has a cone shape with a sharp tip.
  • the needle portion 479 b comes into contact with and penetrates the carrier tape 50 located at the stop position P, and a substantially circular hole 511 is made in the carrier tape 50. That is, this hole 511 vacated by the needle portion 479 b becomes a mark indicating the stop position P of the holding means for each pocket 51.
  • the hole 511 is formed in the bottom surface 510 of the pocket 51 of the carrier tape 50. That is, by lowering the pin member 479 while feeding the carrier tape 50 at the same pitch in the normal taping process, as shown in FIG. 5, each bottom surface 510 of each of the continuous pockets 51a, 51b, 51c, 51d, 51e. Will be given a mark. The length and diameter of the needle portion 479b are appropriately adjusted so that the hole 511 has an appropriate size as a mark.
  • the longitudinal position correction mechanism of the carrier tape 50 is the sprocket 472 and the drive motor 473 as described above. By driving the drive motor 473 and rotating the sprocket 472 by a predetermined angle, the position of the carrier tape 50 in the longitudinal direction is offset.
  • the position correction mechanism in the width direction includes a screw adjuster 475 and a compression spring 476.
  • the screw adjuster 475 is a screw mechanism having a micrometer head, and is provided so that the screw tip comes into contact with one side surface of the sprocket 472.
  • the micrometer head converts the rotation angle of the screw into a displacement amount of the screw position and reflects the displacement amount on the scale.
  • the compression spring 476 is fixed so as to abut on the opposite side surface of the sprocket 472 and applies a biasing force in the direction of the screw adjuster 475.
  • the screw adjuster 475 pushes and moves in the width direction by sliding the sprocket 472 against the shaft against the pressing force of the compression spring 476 by increasing the protruding length of the screw tip by adjusting the screw.
  • the protrusion length of the screw adjuster 475 is reduced, that is, when the tip of the screw adjuster 475 is moved away from the end face of the sprocket 472, the sprocket 472 moves in the opposite direction by the pressing force of the compression spring 476.
  • the position correction can be performed by mounting the table itself of the taping unit on the rail and moving it in the width direction.
  • Control of the position correction operation of the carrier tape 50 is performed by the control unit 477 based on the photographing result by the camera 474.
  • the control unit 477 includes, for example, an arithmetic processing device that executes processing according to a program to control each mechanism, a main storage device that stores a program and an arithmetic processing result of the arithmetic processing device, an external storage device that stores a program, and each mechanism A driver that actually operates the computer and a monitor that displays a screen are included.
  • the control unit 477 may be provided independently by the taping unit 47 or may be included in the configuration of the transport control unit of the electronic component transport apparatus 1.
  • FIG. 6 is a block diagram illustrating a part of the configuration of the control unit 477.
  • the control unit 477 includes a tape feed control unit 477a, an elevation control unit 477b, a camera control unit 477c, an image processing unit 477d, a displacement detection unit 477e, a display unit 477f, and a correction amount calculation.
  • the tape feed control unit 477a drives the drive motor 473 that rotates the sprocket 472 to position the pocket 51a of the carrier tape 50 at the stop position P.
  • the tape feed controller 477a moves the carrier tape 50 by a predetermined distance. This moving distance is equal to the distance from the stop position P to the shooting point C of the camera 474. That is, the pocket 51a at the stop position P and the connecting area 52 are moved to the photographing point C, respectively.
  • the pins of the sprocket 472 are arranged at equal intervals, but there may be slight variations in the distance between the pins of the sprocket 472.
  • FIG. 7 is a diagram schematically illustrating an example of processing for correcting the variation in the pin interval of the sprocket 472 by the tape feed control unit 477a.
  • Four pins j1, j2, j3, and j4 are formed on the peripheral surface of the sprocket 472.
  • the distance between the pins j1 and j2 is t, the distance t + 1 between the pins j2 and j3, and the distance t ⁇ between the pins j3 and j4.
  • the distance between each pin is different from 1 and there is variation.
  • the storage unit (not shown) of the taping unit 47 stores in advance the order of the four pins j1, j2, j3, j4 and the intervals t, t + 1, t ⁇ 1 of the pins. Then, the tape feed controller 477a controls the drive of the drive motor 473 according to the stored interval between the pins, and increases or decreases the rotation angle of the sprocket 472. As a result, the pin variation of the sprocket 472 is corrected, and the pockets 51 are sequentially transferred to the stop position P at a pitch that matches the conveyance pitch of the main table.
  • the lifting control unit 477b drives the driving unit 33 to lower the pin member 479 toward the carrier tape 50 in order to form the hole 511.
  • the lowered position is the bottom surface 510 of the pocket 51 a of the carrier tape 50. That is, the tape feed control unit 477a moves the bottom surface 510 of the pocket 51a to the stop position P before the control by the elevation control unit 477b.
  • the descending amount is set such that the tip of the needle portion 479b penetrates the bottom surface 510 of the pocket 51a and a substantially circular hole 511 is formed.
  • FIG. 8A is a schematic diagram illustrating an example of the pocket image Tp. A hole 511 formed on the bottom surface 510 of the pocket 51a is also photographed in the pocket image Tp.
  • the image processing unit 477d analyzes the image data of the shooting point C acquired by the camera 474, and specifies the center position P1 of the pocket 51a. Specifically, the image processing unit 477d detects the contour of the pocket 51a through binarization processing, normalization processing, contour extraction processing, and the like. Further, the intersection of the center line of the long side and the center line of the short side of the pocket 51a is specified as the center position P1 of the pocket 51a. Similarly, the image processing unit 477d analyzes the image data to identify the area of the hole 511, further detects the center of gravity coordinates of the hole, and identifies the center position P2 of the hole.
  • the displacement detection unit 477e detects a displacement amount of the center position P1 of the pocket 51a with respect to the center position P2 of the hole 511.
  • FIG. 8B is a schematic diagram showing a positional deviation between the pocket center position P1 and the hole center position P2.
  • the position of the hole 511 is a position when the holding means 3 moves to the stop position P. That is, if the carrier tape 50 is set with high accuracy and the pocket 51a is accurately moved to the stop position P, there is no displacement between the center position P1 of the pocket 51a and the center position P2 of the hole 511.
  • the positional deviation amount is calculated by subtracting the X direction and the Y direction of the coordinates indicating the center position P1 of the pocket 51a and the center position P2 of the hole 511, respectively.
  • the camera 474 is arranged so that the X direction on the image corresponds to the width direction of the carrier tape 50 and the Y direction on the image corresponds to the longitudinal direction of the carrier tape 50.
  • the positional shift amount calculated for the pocket 51a is stored in a storage unit (not shown).
  • the control unit 477 sequentially repeats the same processing for the successive pockets 51b, 51c, 51d, and 51e, calculates these positional deviation amounts, and stores them in the storage unit.
  • the number of pockets 51 for calculating the positional deviation can be set as appropriate, in the present embodiment, for example, the positional deviation amount is calculated for five pockets 51a, 51b, 51c, 51d, and 51e.
  • the correction amount calculation unit 477g selects a maximum value and a minimum value from a plurality of positional deviation amounts stored in the storage unit, calculates an intermediate value thereof, and determines a deviation correction amount from the intermediate value.
  • This intermediate value indicates the amount of deviation in the X and Y directions to be corrected. Therefore, in each of the X direction and the Y direction, movement in the opposite direction, which is the same amount as the amount of displacement, becomes a displacement correction amount for eliminating the position displacement.
  • the display unit 477f is a monitor and displays the calculation result of the correction amount calculation unit 477g, that is, the deviation correction amount.
  • the deviation correction amount is displayed separately in the X direction and the Y direction.
  • the input device 477i is a user input interface and is used to switch the operation mode of the electronic component transport device 1. As the operation mode, a position correction mode for performing at least position shift detection and position shift correction is prepared. Examples of the input device 477i include a button, a touch panel, or a mouse. When the input device 477i is configured by a touch panel display, it can be shared with the display unit 477f.
  • the correction control unit 477h drives the drive motor 473 that rotates the sprocket 472 to move the carrier tape 50 by a distance corresponding to the amount of deviation correction in the Y direction, that is, the amount of deviation correction in the longitudinal direction of the carrier tape 50.
  • the width direction of the carrier tape 50 is moved by the user adjusting the screw adjuster 475 while referring to the amount of deviation correction in the X direction of the display unit 477f.
  • FIG. 9 is a flowchart showing the position correction operation.
  • FIG. 10 is a schematic diagram illustrating an example of a position correction operation for determining a shift correction amount from a plurality of position shift amounts.
  • the carrier tape 50 is set on the taping unit 47 by the user (step S01).
  • the carrier tape 50 is set so that the pocket 51a is positioned at the stop position P.
  • a positional shift may occur due to a lot difference or a positioning error at the time of setting.
  • the center position P1 of the pocket 51a may have a positional deviation G ( ⁇ X, ⁇ Y) with respect to the stop position P of the holding means 3. is there.
  • step S02 the suction nozzle 31 is removed from the support portion 32 of the holding means 3 by the user, and a pin member 479 is attached as a mark providing means instead (step S02).
  • the setting of the carrier tape 50 in step S01 and the attachment of the pin member 479 in step S02 may be performed before and after.
  • the position correction mode is selected by the user using the input device 477i (step S03).
  • the elevation controller 477b lowers the pin member 479.
  • the needle portion 479b at the tip of the pin member 479 contacts and penetrates the bottom surface 510 of the pocket 51a to form a substantially circular hole 511 (step S04).
  • This hole 511 serves as a mark indicating the stop position P of the holding means with respect to the pocket 51a.
  • the tape feed controller 477a moves the carrier tape 50 by the distance that the pocket 51a moves from the stop position P to the shooting point C of the camera 474 (step S05).
  • the tape feed controller 477a increases or decreases the rotation angle of the sprocket 472 for each pitch in accordance with the pin spacing stored in advance. As a result, variations in the pins of the sprocket 472 are absorbed, and the carrier tape 50 is transferred at the same pitch.
  • the camera control unit 477c causes the camera 474 to photograph the pocket image Tp (step S06).
  • the pocket image Tp projects the bottom surface 510 of the pocket 51a and the hole 511 formed in the bottom surface 510.
  • the image processing unit 477d detects the bottom surface 510 and the hole 511 of the pocket 51a from the pocket image Tp, and specifies the center position P1 of the pocket 51a and the center position P2 of the hole 511, that is, the stop position P of the holding means (step S07). .
  • the pocket image Tp is subjected to binarization processing, normalization processing, contour extraction processing, and the like, so that the region of the bottom surface 510 is distinguished from other regions, and the center line of the long side and the center of the short side of the bottom surface 510 are further distinguished. The intersection of the lines is calculated as the center position P1 of the pocket 51a.
  • the hole 511 is also subjected to binarization processing, normalization processing, contour extraction processing, and the like, so that the region of the hole 511 is distinguished from other regions, and the barycentric coordinates of the region are calculated as the center position P2 of the hole 511.
  • the displacement detection unit 477e detects the amount of displacement of the calculated center position P1 of the pocket 51a with respect to the center position P2 of the hole 511 (step S08). Specifically, the coordinates of the center position P1 of the pocket 51a and the coordinates of the center position of the hole 511 are differentiated for each of the X coordinate and the Y coordinate, and as shown in FIG. 8B, the positional deviation amount ( ⁇ X, ⁇ Y ) Is calculated.
  • step S01 to step S08 is sequentially performed to acquire the total amount of positional deviation for five pockets (step S09).
  • the carrier tape 50 is transferred at the same pitch as the taping process, and the mark applying process and the positional deviation are successively performed on the pockets 51a to 51e sequentially entering the stop position P and the photographing point C. It is efficient if the amount detection process is performed.
  • the mark imparting process and the positional deviation amount detection process are performed on the five pockets 51 adjacent to each other, but the positional deviation detection is performed not for the adjacent pockets but for a predetermined number of pockets by adjusting the transfer pitch. You can go.
  • the correction amount calculation unit 477g calculates an intermediate value between the maximum value and the minimum value from the positional shift amounts of the five pockets 51a to 51e acquired by the shift detection unit 477e, and determines the shift correction amount (step S10). .
  • the calculated intermediate value indicates the amount of positional deviation in the X direction and the Y direction to be corrected.
  • FIG. 10 schematically shows an example of the deviation correction amount calculation.
  • Different displacement amounts are detected in the five pockets 51a to 51e.
  • an intermediate value between the maximum value and the minimum value of the positional deviation amount is calculated.
  • the display unit 477f displays the deviation correction amount in each of the X direction and the Y direction, that is, the width direction and the longitudinal direction of the carrier tape 50 (step S11).
  • the correction control unit 477h moves the carrier tape 50 in the longitudinal direction by a distance corresponding to the displacement correction amount in the longitudinal direction determined by the correction amount calculation unit 477g (step S12).
  • the screw adjuster 475 is adjusted by the user, and the carrier tape 50 is moved in the width direction by moving the sprocket 472 by a distance corresponding to the displacement correction amount in the width direction determined by the correction amount calculation unit 477g. Move (step S13).
  • the electronic component conveying apparatus 1 and the taping unit 47 detect the positional deviation amount of the pocket position with respect to the stop position P of the holding unit for the plurality of pockets 51, and The positional deviation of the carrier tape 50 is corrected based on an intermediate value between the maximum value and the minimum value.
  • the pin member 479 is attached to the holding means, and the hole 511 is formed in the bottom surface 510 of the pocket 51 using the pin member 479.
  • the hole 511 was used as a mark indicating the stop position P of the holding means, and the amount of positional deviation was detected by comparing the pocket position with the mark position.
  • the mark when a mark indicating the stop position P of the holding means is provided on the base of the taping unit 47, the mark can be used as a reference for correcting the positional deviation in the longitudinal direction of the carrier tape 50, but the reference in the width direction. It cannot be.
  • the holding means since the holding means is used to mark the bottom surface 510 of the pocket 51 of the carrier tape 50 that actually accommodates the electronic component, accurate positional deviation correction is performed in the longitudinal direction. It can be performed not only in the width direction.
  • the hole 511 has a clear outline and can be easily distinguished from other parts during image processing, and thus is suitable as a mark indicating the stop position P of the holding means.
  • the hole 511 has a substantially circular shape, the center of the circle can be easily calculated, so that deviation detection is also easy.
  • the outline of the pocket 51 is clear and has a fixed shape, it can be easily distinguished from other parts in image processing. Further, for example, the rectangular pocket 51 can easily grasp the center position P1 of the pocket 51 by calculating the intersection of the long side center line and the short side center line.
  • a hole 511 serving as a mark is formed in the carrier tape 50, and the hole 511 and the center position P1 of the pocket 51 are used as comparison targets for positional deviation, so that the photographing point C of the camera 474 is set to the stop position P of the holding means. It is not necessary to perform high-precision adjustment so as to correspond completely, and accordingly, the time for exchanging the carrier tape 50 can be reduced, and the operating rate can be improved.
  • the tape feed control unit 477a controls the drive motor 473 according to the difference in the distance between the pins of the sprocket 472 to increase or decrease the rotation amount of the sprocket 472.
  • the carrier tape 50 can be transported at an accurate pitch by absorbing variations in the pin spacing of the sprocket 472.
  • FIG. 11 is a side view showing a schematic configuration of the taping unit 47 and the mark applying means.
  • FIG. 12 is a schematic diagram showing a positional deviation between the center position P1 of the pocket 51 and the stop position P of the holding means.
  • the pin member 479 has a single cone-shaped needle portion 479b.
  • the pin member 479 includes a pair of needle portions 479c and 479c that protrude from the distal end of the base end portion 479a on the column and extend in two branches.
  • the pair of needle portions 479c, 479c is a flat blade with a thin wall and a sharp tip, and is substantially rectangular when viewed from both side surfaces of the base end portion 479a.
  • the pair of needle portions 479c and 479c are arranged in parallel to each other and spaced from each other. The interval is set to be slightly larger than the length of one pocket of the carrier tape 50 in the longitudinal direction.
  • the pin member 479 is used by removing the suction nozzle 31 of the holding means 3 from the support portion 32 and attaching the base end portion 479a of the pin member 479 to the support portion 32 instead.
  • the pair of needle portions 479 c and 479 c are attached to the support portion 32 so that the flat blades are parallel to the width direction of the carrier tape 50.
  • the tape feed controller 477a moves the carrier tape 50 so that the bottom surface 510 of the pocket 51a is located at the stop position P, as in the first embodiment.
  • the elevation control unit 477b lowers the pin member 479 toward the bottom surface 510 of the pocket 51a of the carrier tape 50.
  • the distance between the pair of needle portions 479c, 479c of the pin member 479 is set to be slightly larger than the length of the pocket 51a in the longitudinal direction. Therefore, the tip ends of the pair of needle portions 479c and 479c come into contact with and penetrate the surface of the connecting region 52 on both ends of the pocket 51a to form a pair of holes 512 and 512. Since the pair of needle portions 479c and 479c are each in the shape of a flat blade, a substantially rectangular hole is formed in the connecting region 52.
  • the camera control unit 477c causes the camera 474 to photograph the pocket 51a located at the photographing point C including the connecting regions 52 on both ends in the longitudinal direction.
  • the image processing unit 477d analyzes the image data of the photographing point C acquired by the camera 474, and specifies the center position P1 of the pocket 51a and the barycentric coordinates of the pair of holes 512 and 512, that is, the center position P2.
  • the image processing unit 477d further detects an intermediate position P3 of a line connecting the center positions P2 of the pair of holes 512 and 512.
  • the pair of holes 512 and 512 are formed by a pair of needle portions 479 c and 479 c attached to the holding means 3 instead of the suction nozzle 31. Accordingly, as shown in FIG. 12A, an intermediate position P3 between the pair of holes 512 and 512 indicates a stop position P of the holding unit 3. Therefore, the displacement detection unit 477e compares the intermediate position P3 of the pair of holes 512 and 512 with the center position P1 of the pocket 51a, as shown in FIGS. 12B and 12C. The positional deviation amount in the direction and the Y direction can be detected.
  • the deviation detection unit 477e acquires the positional deviation amounts for the plurality of pockets 51a to 51e, and the correction amount calculation unit 477g calculates the maximum value and the minimum value from the obtained plural positional deviation amounts. Is selected, an intermediate value thereof is calculated, and a deviation correction amount is determined from the intermediate value. Then, deviation correction is performed in the correction control unit.
  • the pair of holes 512 and 512 are opened in the connecting region 52 on both ends in the longitudinal direction of the pocket 51 using the pair of needle portions 479c and 479c.
  • a negative pressure supply hole is provided through the bottom surface 510 of the pocket 51.
  • the position of the accommodated electronic component D is fixed by supplying a negative pressure.
  • a hole is formed in the bottom surface 510 of the pocket 51, it may overlap with the negative pressure supply hole, and the hole may not act as a mark indicating the stop position P of the holding means.
  • by forming a hole in the connecting region 52 of the pocket 51 it is possible to detect a positional shift without being obstructed by the negative pressure supply hole.
  • the transport mechanism may be a linear transport system, A plurality of turntables 21 may constitute one transport path.
  • the holding means 3 instead of the suction nozzle 31 for sucking and releasing the electronic component by generating and breaking a vacuum, an electrostatic chucking method, a Bernoulli chuck method, or a chuck mechanism for mechanically holding the electronic component D is arranged. May be.
  • the various process processing mechanisms 41 to 49 are not limited to the types described above, and can be replaced with various process processing mechanisms, and the arrangement order can be changed as appropriate.
  • the suction nozzle 31 is removed from the holding means 3 and the pin member 479 is attached instead of the holding means 3 in the position correction operation.
  • the base end portion of the pin member 479 is formed in a hollow cylindrical shape so as to be fitted on the outer periphery of the suction nozzle, so that the position correction operation can be performed without removing the suction nozzle.
  • a hole is formed in the bottom surface 510 of the pocket 51 of the carrier tape 50 with a conical needle portion having a sharp tip, but the flat blade-like needle portion used in the second embodiment is used. May be used.
  • a hole is formed in the connecting region 52 of the pocket 51 with a flat sword-shaped needle portion, but a conical needle portion used in the first embodiment may be used.
  • a hole is used as the mark indicating the stop position P of the holding means, but the outline is clear and a hole is used.
  • the carrier tape 50 may be indented using the suction nozzle itself, and the indentation may be used as a mark.
  • a stamp containing ink may be attached to the holding means, and a colored mark may be attached to the carrier tape 50.

Abstract

Provided are: an electronic component conveyance device that can easily and reliably prevent the rolling of electronic components during housing into a carrier tape; and a taping unit. The electronic component conveyance device (1) and taping unit (47) detect the amount of position deviation of a pocket position with respect to the halting position (P) of a holding means (3) for a plurality of pockets (51) of a carrier tape (50) that houses electronic components (D), and on the basis of an intermediate value of the largest value and smallest value of the plurality of amounts of position deviation, correct position deviation of the carrier tape (50) by moving the carrier tape in the widthwise direction and lengthwise direction.

Description

電子部品搬送装置及びテーピングユニットElectronic component transfer device and taping unit
 本発明は、電子部品を搬送しながら工程処理を行い、キャリアテープに当該電子部品を収納する電子部品搬送装置、及びキャリアテープがセットされるテーピングユニットに関する。 The present invention relates to an electronic component transport apparatus that performs process processing while transporting an electronic component and stores the electronic component on a carrier tape, and a taping unit on which the carrier tape is set.
 半導体素子等の電子部品は、ダイシング、マウンティング、ボンディング、及びシーリング等の各組み立て工程を経て個片に分離された後、各種検査等の後工程が行われ、キャリアテープやコンテナチューブなどに梱包されて出荷される。後工程としては、マーキング処理、外観検査、電気特性検査、リード成形処理、電子部品の分類、又はこれら各処理の複合が挙げられる。 Electronic components such as semiconductor elements are separated into individual pieces through various assembly processes such as dicing, mounting, bonding, and sealing, and then subjected to post-processes such as various inspections and packed in carrier tapes, container tubes, and the like. Shipped. Examples of the post-process include a marking process, an appearance inspection, an electrical property inspection, a lead molding process, a classification of electronic components, or a combination of these processes.
 梱包処理を含む後工程は、主に電子部品を工程処理機構に搬送する電子部品搬送装置によって実施される。電子部品搬送装置は、電子部品を整列搬送する搬送機構と搬送経路上の各種の工程処理機構により構成される。搬送機構は、一般的にターンテーブル搬送方式や直線搬送方式等が用いられ、搬送経路上に並べられた各種の工程処理機構に電子部品を順番に供給していく。搬送機構は、真空吸着、静電吸着、ベルヌーイチャック、又は機械的なチャック機構で構成された保持手段を有し、保持手段によって電子部品を保持して順番に電子部品を工程処理機構に搬送していく。 The post-process including the packing process is mainly performed by an electronic component transport apparatus that transports the electronic component to the process processing mechanism. The electronic component transport apparatus includes a transport mechanism that aligns and transports electronic components and various process processing mechanisms on the transport path. As the transport mechanism, a turntable transport system, a linear transport system, or the like is generally used, and electronic components are sequentially supplied to various process processing mechanisms arranged on the transport path. The transport mechanism has holding means constituted by vacuum suction, electrostatic suction, Bernoulli chuck, or mechanical chuck mechanism, holds electronic components by the holding means, and sequentially transports the electronic components to the process processing mechanism. To go.
 工程処理機構のうち、搬送経路の後段には、テーピングユニットが設置されている。テーピングユニットは、複数のポケットを長手方向に並べたキャリアテープと、保持手段の停止位置とポケットとの位置関係を合わせるようにキャリアテープを間欠搬送するスプロケットとを備えている。停止位置に移動した保持手段は、キャリアテープのポケット上方に位置していることとなり、電子部品をポケットに離脱させる。 In the process processing mechanism, a taping unit is installed downstream of the transport path. The taping unit includes a carrier tape in which a plurality of pockets are arranged in the longitudinal direction, and a sprocket that intermittently conveys the carrier tape so as to match the positional relationship between the stop position of the holding means and the pocket. The holding means moved to the stop position is positioned above the pocket of the carrier tape, and the electronic component is detached from the pocket.
 ポケットへの収納後は、電子部品の転びの有無が確認される。電子部品の転びとは、ポケットの内壁面に電子部品が引っかかる等することで、電子部品が正しい向き及び位置に収納されていないことをいう。この転びは、作業者による目視又はキャリアテープの送り方向後段に設けられたカメラによって判別される。転びが発生した場合には、電子部品搬送装置を一旦停止し、作業者による手作業での良品との入替え、又は、機械的な打ち抜きによる自動的切除を行っていた。 ∙ After storage in the pocket, the presence or absence of electronic components will be confirmed. The falling of the electronic component means that the electronic component is not stored in the correct orientation and position by being caught on the inner wall surface of the pocket. This fall is discriminated by visual observation by the operator or by a camera provided at the rear stage in the feeding direction of the carrier tape. When the roll occurs, the electronic component transport device is temporarily stopped, and the operator manually replaces it with a non-defective product, or performs automatic excision by mechanical punching.
 転び発生による電子部品搬送装置の停止は、稼働率の低下につながる。そのため、電子部品がポケットに正しい向き及び位置で静止するように収納されることが望ましい。そこで、従来の電子部品搬送装置は、テーピングユニットよりも搬送経路上の前段に、電子部品の姿勢を補正する姿勢補正ユニットと姿勢判別ユニットを備えていた。 Stopping the electronic component transport device due to the occurrence of falling leads to a reduction in operating rate. For this reason, it is desirable that the electronic component be stored in the pocket so as to be stationary in the correct orientation and position. Therefore, the conventional electronic component transport apparatus includes a posture correction unit and a posture determination unit that correct the posture of the electronic component in the preceding stage on the transport path than the taping unit.
 しかしながら、電子部品の姿勢を補正しても、キャリアテープ自体に位置ズレが生じていた場合、依然として電子部品の転びが発生する可能性があった。近年は特に、電子部品の小型化が進んでいるため、ポケットのわずかな位置ずれによっても、転びが発生してしまう可能性があった。 However, even if the posture of the electronic component is corrected, if the carrier tape itself is misaligned, the electronic component may still fall. In recent years, in particular, since electronic components have been miniaturized, there is a possibility that even a slight misalignment of a pocket may cause a roll.
 そこで、テーピングユニットの本体上面に保持手段の搬送方向の停止位置を示すマークを設け、キャリアテープをセットした際に、このマークとポケットの位置ずれ量を測定し、このずれ量を0にするように、キャリアテープを搬送方向及び幅方向に移動させる補正を行い、位置ズレを解消することが試みられていた(例えば、特許文献1参照)。 Therefore, a mark indicating the stop position of the holding means in the conveyance direction is provided on the upper surface of the main body of the taping unit, and when the carrier tape is set, the positional deviation amount between the mark and the pocket is measured, and this deviation amount is set to zero. In addition, it has been attempted to correct the displacement of the carrier tape in the transport direction and the width direction to eliminate the positional deviation (for example, see Patent Document 1).
特開2011-11748号公報JP 2011-11748 A
 しかしながら、上述したように、電子部品の小型化に合わせてキャリアテープのポケットも小型化しているため、各ポケットの間隔も完全に等間隔とすることは難しく、それぞれの間隔にバラつきが生じることもある。そのため、一つのポケットに対して位置ずれ補正を行って停止位置に合わせたとしても、他のポケットについては停止位置に合わない可能性もあった。 However, as described above, since the pockets of the carrier tape are also miniaturized in accordance with the miniaturization of the electronic components, it is difficult to make the intervals between the pockets completely equal, and the intervals may vary. is there. For this reason, even if the positional deviation correction is performed for one pocket and the stop position is adjusted, there is a possibility that the other pockets do not match the stop position.
 特許文献1では、この問題を解決するために、複数のポケットについて位置ズレ量を測定し、それらの位置ズレ量の平均値を算出し、その平均値をズレ補正量としていた。 In Patent Document 1, in order to solve this problem, a positional shift amount is measured for a plurality of pockets, an average value of the positional shift amounts is calculated, and the average value is used as a shift correction amount.
 しかしながら、複数の位置ズレ量を検出しても、位置ズレ量の大半が中間の範囲に固まり、大きい位置ズレ量が一つだけあるような場合もある。このような場合に、平均値をズレ補正量とすると、平均値は大半の位置ズレ量が固まる中間の範囲に近い値になってしまい、結果的に大きい位置ズレを適切な範囲にまで補正するには不十分なズレ補正量しか算出されない可能性があった。 However, even when a plurality of positional deviation amounts are detected, there are cases where most of the positional deviation amounts are set in an intermediate range and there is only one large positional deviation amount. In such a case, if the average value is used as a shift correction amount, the average value is close to an intermediate range in which most of the position shift amounts are solidified, and as a result, a large position shift is corrected to an appropriate range. However, there is a possibility that only an insufficient deviation correction amount is calculated.
 本発明は、上記のような問題点を解決するために提案されたもので、キャリアテープの複数のポケットの間隔のバラつきに関わらず、それらのポケットが適切な範囲に位置するようにキャリアテープの位置ズレを補正し、電子部品の転びを容易且つより確実に防ぐことのできる電子部品搬送装置及びテーピングユニットを提供することを目的とする。 The present invention has been proposed in order to solve the above-described problems. Regardless of the variation in the interval between the plurality of pockets of the carrier tape, the carrier tape is arranged so that the pockets are positioned in an appropriate range. It is an object of the present invention to provide an electronic component transport apparatus and a taping unit that can correct misalignment and prevent the electronic components from falling over easily and more reliably.
 本発明に係る電子部品搬送装置は、電子部品を搬送しながら工程処理を行う電子部品搬送装置であって、前記電子部品の搬送経路と、前記電子部品を保持して前記搬送経路に沿って間欠移動する保持手段と、前記搬送経路における前記保持手段の停止位置に配され、前記保持手段で保持された前記電子部品を、長手方向に複数のポケットを並べたキャリアテープに収容して移送路上を移送するテーピングユニットと、を有し、前記テーピングユニットは、前記キャリアテープのポケット位置を検出するポケット位置検出手段と、前記ポケット位置検出手段による検出結果に基づいて、前記ポケット位置の前記停止位置に対する位置ズレ量を検出するズレ検出手段と、複数のポケットについて検出された位置ズレ量の最大値及及び最小値の中間値に基づいて前記キャリアテープの位置ズレを補正する補正手段と、を備えるものである。 An electronic component transport device according to the present invention is an electronic component transport device that performs process processing while transporting an electronic component, and is intermittent along the transport path while holding the transport path of the electronic component and the electronic component. A holding means that moves, and the electronic component that is arranged at a stop position of the holding means in the transport path and is held by the holding means is accommodated in a carrier tape in which a plurality of pockets are arranged in the longitudinal direction, and is moved on the transfer path. A taping unit for transporting, the taping unit detecting a pocket position of the carrier tape, and based on a detection result by the pocket position detecting means, the pocket position relative to the stop position. Misalignment detection means for detecting misalignment, and the maximum and minimum values of misalignment detected for multiple pockets A correction means for correcting the positional deviation of the carrier tape on the basis of the value are those comprising a.
 前記テーピングユニットは、前記ポケットに対する前記保持手段の停止位置を示すマークを前記キャリアテープに付与するマーク付与手段を、更に備えても良い。 The taping unit may further include mark applying means for applying a mark indicating the stop position of the holding means with respect to the pocket to the carrier tape.
 前記マーク付与手段は、前記保持手段に取り付けられたピン部材を備えても良く、前記保持手段の停止位置を示すマークは、前記ピン部材によって前記キャリアテープに空けられた孔であっても良い。 The mark applying means may include a pin member attached to the holding means, and the mark indicating the stop position of the holding means may be a hole formed in the carrier tape by the pin member.
 前記保持手段の停止位置を示すマークは、前記キャリアテープのポケットの底面に付与しても良い。 The mark indicating the stop position of the holding means may be provided on the bottom surface of the pocket of the carrier tape.
 前記保持手段の停止位置を示すマークは、前記キャリアテープの各ポケットを繋ぐ繋ぎ領域に付与しても良い。 The mark indicating the stop position of the holding means may be given to a connecting region connecting the pockets of the carrier tape.
 前記ピン部材は、前記キャリアテープのポケットの長手方向両端側の繋ぎ領域に一対の孔を空けるように離間して配置された一対の針を備えても良い。 The pin member may include a pair of needles that are spaced apart so as to open a pair of holes in the connecting region on both ends in the longitudinal direction of the pocket of the carrier tape.
 前記ポケット位置検出手段は、前記ポケットの中心位置を検出し、前記ズレ検出手段は、前記ポケットの中心位置の前記保持手段の停止位置を示すマークに対する位置ズレ量を検出するようにしても良い。 The pocket position detecting means may detect the center position of the pocket, and the deviation detecting means may detect a positional deviation amount with respect to a mark indicating the stop position of the holding means at the center position of the pocket.
 前記ポケット位置検出手段は、前記ポケットの中心位置を検出し、前記ズレ検出手段は、前記ポケットの中心位置の、前記一対の孔の中間位置に対する位置ズレ量を検出するようにしても良い。 The pocket position detecting means may detect the center position of the pocket, and the displacement detecting means may detect a position displacement amount of the center position of the pocket with respect to an intermediate position of the pair of holes.
 前記テーピングユニットは、前記キャリアテープに係合して当該キャリアテープを移送する複数のピンが設けられたスプロケットと、前記スプロケットを回転させる駆動手段と、前記スプロケットの各ピン間隔の距離の違いに応じて前記スプロケットの回転量を増減させるように前記駆動手段を制御する制御手段と、を更に有するようにしても良い。 The taping unit corresponds to a sprocket provided with a plurality of pins that engage with the carrier tape and transfer the carrier tape, a driving unit that rotates the sprocket, and a distance between each pin of the sprocket. Control means for controlling the drive means so as to increase or decrease the amount of rotation of the sprocket.
 前記補正手段は、前記キャリアテープを搬送するスプロケットと、前記スプロケットを、前記キャリアテープの長手方向における位置ズレに対応する量だけ回転させる駆動手段と、を有するようにしても良い。 The correction unit may include a sprocket that conveys the carrier tape, and a drive unit that rotates the sprocket by an amount corresponding to a positional shift in the longitudinal direction of the carrier tape.
 前記補正手段は、前記キャリアテープを搬送するスプロケットと、前記スプロケットを、前記キャリアテープの幅方向における位置ズレに対応する量だけ移動させるマイクロメータを備えるようにしても良い。 The correction means may include a sprocket that conveys the carrier tape and a micrometer that moves the sprocket by an amount corresponding to a positional deviation in the width direction of the carrier tape.
 本発明は、電子部品を保持して搬送経路に沿って間欠移動する保持手段の停止位置に配され、保持手段で保持された前記電子部品を、長手方向に複数のポケットを並べたキャリアテープに収容して移送路上を移送するテーピングユニットに適用することもできる。 The present invention provides a carrier tape in which a plurality of pockets are arranged in a longitudinal direction, arranged at a stop position of a holding unit that holds electronic components and intermittently moves along a conveyance path. The present invention can also be applied to a taping unit that accommodates and transports the transport path.
 本発明によれば、キャリアテープの複数のポケットについて位置ズレ量を検出し、その最大値及び最小値の中間値に基づいてキャリアテープの位置ズレを補正することで、各ポケットの間隔にバラつきのあるキャリアテープでも、各ポケットが適切な範囲に位置するように位置ズレを補正することができる。これによって、電子部品の転びが減少して装置の稼働率が向上し、信頼性及び経済性に優れた電子部品搬送装置及びテーピングユニットを提供することができる。 According to the present invention, the amount of positional deviation is detected for a plurality of pockets of the carrier tape, and the positional deviation of the carrier tape is corrected based on the intermediate value between the maximum value and the minimum value. Even with a certain carrier tape, the positional deviation can be corrected so that each pocket is located in an appropriate range. As a result, it is possible to provide an electronic component transport device and a taping unit that are excellent in reliability and economy, because the rolling of electronic components is reduced and the operating rate of the device is improved.
第1実施形態に係る電子部品搬送装置の概略構成を示す平面図である。It is a top view which shows schematic structure of the electronic component conveying apparatus which concerns on 1st Embodiment. 第1実施形態に係る電子部品搬送装置の概略構成を示す側面図である。It is a side view which shows schematic structure of the electronic component conveying apparatus which concerns on 1st Embodiment. 第1の実施形態に係るテーピングユニットの概略構成を示す側面図である。It is a side view which shows schematic structure of the taping unit which concerns on 1st Embodiment. 第1の実施形態に係るテーピングユニット及びマーク付与手段の概略構成を示す側面図である。It is a side view which shows schematic structure of the taping unit and mark provision means which concern on 1st Embodiment. 第1の実施形態に係るテーピングユニットの概略構成を示す平面図である。It is a top view which shows schematic structure of the taping unit which concerns on 1st Embodiment. 第1の実施形態に係る制御部の構成を示すブロック図である。It is a block diagram which shows the structure of the control part which concerns on 1st Embodiment. テープ送り制御における、スプロケットのピンの間隔のバラつき補正を模式的に示す図である。It is a figure which shows typically the dispersion | variation correction | amendment of the space | interval of the pin of a sprocket in tape feed control. (a)カメラによって撮像されるポケット画像を示す模式図であり、(b)はポケットの中心位置と保持手段の停止位置の位置ズレを示す模式図である。(A) It is a schematic diagram which shows the pocket image imaged with a camera, (b) is a schematic diagram which shows the position shift of the center position of a pocket and the stop position of a holding means. 第1の実施形態に係る位置補正動作を示すフローチャートである。It is a flowchart which shows the position correction operation | movement which concerns on 1st Embodiment. 複数の位置ズレ量からズレ補正量を決定する位置補正動作の一例を示す模式図である。It is a schematic diagram showing an example of a position correction operation for determining a shift correction amount from a plurality of position shift amounts. 第2の実施形態に係るテーピングユニット及びマーク付与手段の概略構成を示す側面図である。It is a side view which shows schematic structure of the taping unit and mark provision means which concern on 2nd Embodiment. 複数の位置ズレ量から位置補正量を決定する位置補正動作の一例を示す模式図である。It is a schematic diagram showing an example of a position correction operation for determining a position correction amount from a plurality of positional deviation amounts.
 以下、本発明に係る電子部品搬送装置及びテーピングユニットの実施形態について図面を参照しつつ詳細に説明する。 Hereinafter, embodiments of an electronic component transport device and a taping unit according to the present invention will be described in detail with reference to the drawings.
[1.第1の実施形態]
[電子部品搬送装置]
 図1は、第1の実施形態に係る電子部品搬送装置の概略構成を示す平面図である。図2は、第1の実施形態に係る電子部品搬送装置の概略構成を示す側面図である。
[1. First Embodiment]
[Electronic component conveyor]
FIG. 1 is a plan view illustrating a schematic configuration of the electronic component transport device according to the first embodiment. FIG. 2 is a side view illustrating a schematic configuration of the electronic component transport device according to the first embodiment.
 図1及び図2に示す実施形態は、本発明の電子部品搬送装置1を、電子部品Dを整列搬送しながら各種の工程処理を行う後工程処理装置として使用するものである。そのため、この電子部品搬送装置1は、電子部品Dに対する各種の工程処理機構、及び電子部品Dを各種の工程処理機構に順次搬送する搬送機構を備えている。 The embodiment shown in FIGS. 1 and 2 uses the electronic component transport apparatus 1 of the present invention as a post-process processing apparatus that performs various process processes while aligning and transporting the electronic component D. Therefore, the electronic component transport apparatus 1 includes various process processing mechanisms for the electronic component D and a transport mechanism that sequentially transports the electronic component D to the various process processing mechanisms.
 電子部品Dは、電気製品に使用される部品であり、半導体素子が含まれる。半導体素子としては、トランジスタや集積回路や抵抗やコンデンサ等が挙げられる。工程処理としては、主に、ダイシング、マウンティング、ボンディング、及びシーリング等の各組み立て工程を経た後の後工程であり、マーキング、外観検査、テストコンタクト、分類ソート、若しくは梱包、又はこれらの組み合わせが含まれる。本実施形態に係る電子部品搬送装置1は、少なくとも梱包処理を実施する。 The electronic component D is a component used for electrical products, and includes a semiconductor element. Examples of semiconductor elements include transistors, integrated circuits, resistors, capacitors, and the like. Process processing is mainly a post-process after each assembly process such as dicing, mounting, bonding, and sealing, and includes marking, visual inspection, test contact, sorting, sorting, or a combination thereof. It is. The electronic component transport apparatus 1 according to the present embodiment performs at least a packing process.
 搬送機構は、ターンテーブル21を含んで構成される。ターンテーブル21の中心は、下方に配置されたダイレクトドライブモータ22の駆動軸で支持されている。ターンテーブル21は、ダイレクトドライブモータ22の駆動に伴って間欠的に所定角度回転する。 The transport mechanism includes a turntable 21. The center of the turntable 21 is supported by a drive shaft of a direct drive motor 22 disposed below. The turntable 21 rotates intermittently at a predetermined angle as the direct drive motor 22 is driven.
 ターンテーブル21の外周部には、電子部品Dを保持する複数の保持手段3が、ターンテーブル21の外周に沿って等間隔で離間して取り付けられている。保持手段3の配置間隔は、ターンテーブル21の1ピッチの回転角度と等しい。ターンテーブル21の外周は、電子部品Dの搬送経路である。すなわち、電子部品Dは、ターンテーブル21の外周に沿って搬送される。保持手段3で電子部品Dを保持し、ターンテーブル21を回転させることで、外周線に沿った方向に電子部品Dを整列搬送する。 A plurality of holding means 3 for holding the electronic components D are attached to the outer periphery of the turntable 21 at regular intervals along the outer periphery of the turntable 21. The arrangement interval of the holding means 3 is equal to the rotation angle of one pitch of the turntable 21. The outer periphery of the turntable 21 is a conveyance path for the electronic component D. That is, the electronic component D is conveyed along the outer periphery of the turntable 21. By holding the electronic component D by the holding means 3 and rotating the turntable 21, the electronic component D is aligned and conveyed in the direction along the outer peripheral line.
 本実施形態において、保持手段3は、電子部品Dを吸着及び離脱させる吸着ノズル31である。吸着ノズル31のパイプ内部は、図示しない真空発生装置の空気圧回路と連通しており、吸着ノズル31は、負圧の発生によって電子部品Dを吸着し、真空破壊によって電子部品Dを離脱させる。 In this embodiment, the holding means 3 is a suction nozzle 31 that sucks and detaches the electronic component D. The inside of the pipe of the suction nozzle 31 communicates with a pneumatic circuit of a vacuum generator (not shown). The suction nozzle 31 sucks the electronic component D by generating a negative pressure and releases the electronic component D by vacuum break.
 この吸着ノズル31は、ターンテーブル21の外周部に取り付けられた支持部32によって、その下端をターンテーブル21の下面に突出させるように支持されており、その突出端が電子部品Dを吸着及び離脱させる吸着部31aとなっている。支持部32は、吸着ノズル31を摺動可能に支持しており、吸着ノズル31は、ターンテーブル21に対して昇降可能となっている。昇降方向は、ターンテーブル21の拡がり方向を水平面と仮定した場合の垂直方向である。 The suction nozzle 31 is supported by a support portion 32 attached to the outer peripheral portion of the turntable 21 so that the lower end protrudes from the lower surface of the turntable 21, and the protruding end sucks and detaches the electronic component D. It becomes the adsorption | suction part 31a to be made. The support portion 32 supports the suction nozzle 31 so as to be slidable, and the suction nozzle 31 can be moved up and down with respect to the turntable 21. The ascending / descending direction is a vertical direction when the spreading direction of the turntable 21 is assumed to be a horizontal plane.
 吸着ノズル31の各停止位置Pには、操作ロッド34を備える駆動部33が配置されている。駆動部33は、具体的にはモータであり、操作ロッド34を上下動させる。操作ロッド34は、その下端を吸着ノズル31の上端に設けられる被押圧部31bに対向させて配置されており、駆動部33の駆動に応じて吸着ノズル31の被押圧部31bと当接し、押圧力を付与して吸着ノズル31を下方に押し下げる。 At each stop position P of the suction nozzle 31, a drive unit 33 including an operation rod 34 is disposed. The drive unit 33 is specifically a motor and moves the operation rod 34 up and down. The operation rod 34 is disposed with its lower end opposed to the pressed portion 31 b provided at the upper end of the suction nozzle 31, and comes into contact with the pressed portion 31 b of the suction nozzle 31 in accordance with the drive of the drive unit 33. Pressure is applied to push down the suction nozzle 31 downward.
 図1に示すように、工程処理機構としては、ターンテーブル21の回転方向順に、換言すると、搬送経路の前段から順番に、例えば、パーツフィーダ41、マーキングユニット42、外観検査ユニット43、テストコンタクトユニット44、分類ソートユニット45、姿勢判別ユニット49、姿勢補正ユニット46、テーピングユニット47、不良品排出ユニット48が配置される。 As shown in FIG. 1, as a process processing mechanism, for example, a parts feeder 41, a marking unit 42, an appearance inspection unit 43, and a test contact unit are arranged in the rotation direction of the turntable 21, in other words, in order from the previous stage of the transport path. 44, a sorting / sorting unit 45, an attitude determination unit 49, an attitude correction unit 46, a taping unit 47, and a defective product discharge unit 48 are arranged.
 これら工程処理機構は、ターンテーブル21を取り囲んで外周方向に等間隔離間して配置される。配置間隔は、ターンテーブル21の1ピッチの回転角度と同一若しくは整数倍に等しい。工程処理機構の配置位置は、保持手段3の停止位置Pと一致する。停止位置Pには、何れかの搬送処理機構が1機配置される。尚、停止位置Pの数≧搬送処理機構4の数であれば、これらの数は同数でなくともよく、搬送処理機構が配置されない停止位置Pが存在していてもよい。 These process processing mechanisms surround the turntable 21 and are arranged at equal intervals in the outer circumferential direction. The arrangement interval is the same as or equal to an integral multiple of the rotation angle of one pitch of the turntable 21. The arrangement position of the process processing mechanism coincides with the stop position P of the holding means 3. At the stop position P, one of the transport processing mechanisms is arranged. If the number of stop positions P is equal to or greater than the number of transport processing mechanisms 4, these numbers do not have to be the same, and there may be a stop position P at which the transport processing mechanism is not disposed.
 パーツフィーダ41は、電子部品搬送装置1に電子部品Dを供給する装置である。このパーツフィーダ41は、円形の振動パーツフィーダと直線型の供給振動フィーダとを組み合わせて、ターンテーブル21の外周端直下の搬送経路終端まで多数の電子部品Dを整列させて連続的に搬送する。マーキングユニット42は、電子部品Dに臨んでレーザ照射用のレンズを有し、レーザを電子部品Dに照射してマーキングを行う。 The parts feeder 41 is a device that supplies the electronic component D to the electronic component transport device 1. This parts feeder 41 combines a circular vibration parts feeder and a linear supply vibration feeder, and arranges and continuously conveys a large number of electronic components D to the end of the conveyance path immediately below the outer peripheral edge of the turntable 21. The marking unit 42 has a lens for laser irradiation facing the electronic component D, and performs marking by irradiating the electronic component D with laser.
 外観検査ユニット43は、カメラを有し、電子部品Dを撮影し、画像から電子部品Dの電極形状、表面の欠陥、キズ、汚れ、異物等の有無を検査する。テストコンタクトユニット44は、ベリリウム銅等の板やピン等の金属であるコンタクトを有し、電子部品Dのリードにコンタクトを接触させ、電流を流したり、電圧を印加したりすることで、電子部品Dの電圧、電流、抵抗、又は周波数等の電気特性を測定検査する。 The appearance inspection unit 43 has a camera, takes an image of the electronic component D, and inspects the presence or absence of an electrode shape of the electronic component D, a surface defect, a flaw, a dirt, a foreign substance and the like from the image. The test contact unit 44 has a contact made of a metal such as a beryllium copper plate or a pin. The contact is brought into contact with the lead of the electronic component D, and a current is passed or a voltage is applied to the electronic component. Measure and inspect electrical characteristics such as voltage, current, resistance, or frequency of D.
 分類ソートユニット45は、電気特性及び外観検査の結果に応じて電子部品Dを不良品と良品とに分類し、そのレベルに応じて分類してシュートする。姿勢判別ユニット49は、カメラを有し、電子部品Dの姿勢を判別する。判別対象となる電子部品Dの姿勢は、向き及び吸着ノズル31による保持位置を含む。姿勢補正ユニット46は、姿勢判別ユニット49が判別した姿勢に応じて、電子部品Dの方向合わせと、保持位置の位置決めを行う。 The classification / sorting unit 45 classifies the electronic component D into a defective product and a non-defective product according to the electrical characteristics and the result of the appearance inspection, and classifies and shoots according to the level. The posture determination unit 49 includes a camera and determines the posture of the electronic component D. The posture of the electronic component D to be determined includes the orientation and the holding position by the suction nozzle 31. The posture correction unit 46 aligns the electronic component D and positions the holding position according to the posture determined by the posture determination unit 49.
 テーピングユニット47は、後述するように、良品と判定された電子部品Dを収納して梱包する。不良品排出ユニット48は、テーピング梱包されなかった電子部品Dを電子部品検査装置1から排出する。 The taping unit 47 stores and packs the electronic component D determined to be non-defective as will be described later. The defective product discharge unit 48 discharges the electronic component D that has not been taped and packed from the electronic component inspection apparatus 1.
 このような電子部品搬送装置1は、図示しない搬送制御部を備え、ダイレクトドライブモータ22、吸着ノズル31を昇降させる駆動部33、真空発生装置、及び各種の工程処理機構41~49に電気信号を送出することで、これらの動作タイミングを制御している。すなわち、搬送制御部は、制御プログラムを格納するROM、CPU、及びドライバを備え、制御プログラムに従い、インターフェースを介して各駆動機構に各タイミングで動作信号を出力している。 Such an electronic component transport apparatus 1 includes a transport control unit (not shown), and sends electrical signals to the direct drive motor 22, the drive unit 33 that raises and lowers the suction nozzle 31, the vacuum generator, and various process processing mechanisms 41 to 49. These operation timings are controlled by sending them out. That is, the conveyance control unit includes a ROM, a CPU, and a driver that store a control program, and outputs an operation signal at each timing to each drive mechanism through an interface according to the control program.
 この搬送制御部による制御により電子部品搬送装置1は、以下のように電子部品Dの処理が開始される。処理開始後においては、ターンテーブル21は、所定角度の回転と所定時間の停止を繰り返す。各吸着ノズル31は、ターンテーブル21の間欠回転によって、ターンテーブル21の外周上の各停止位置Pに順に移動する。各吸着ノズル31は、停止位置Pに移動すると、駆動部33及び操作ロッド34の動作により工程処理機構41~49のステージへ向けて下降し、真空破壊によって電子部品Dを離脱させる。工程処理機構41~49は、電子部品Dを受け取ると、当該電子部品Dに処理を施す。電子部品Dの処理終了後は、吸着ノズル31が再びステージへ向けて下降し、電子部品Dを保持する。尚、工程処理機構41~49の内容によっては、吸着ノズル31の下降、離脱、再保持、及び上昇の動作を行わないものも存在する。 The electronic component transport apparatus 1 starts processing the electronic component D as described below under the control of the transport control unit. After the start of processing, the turntable 21 repeats rotation at a predetermined angle and stop for a predetermined time. Each suction nozzle 31 sequentially moves to each stop position P on the outer periphery of the turntable 21 by intermittent rotation of the turntable 21. When each suction nozzle 31 is moved to the stop position P, it is lowered toward the stage of the process processing mechanisms 41 to 49 by the operation of the drive unit 33 and the operation rod 34, and the electronic component D is detached by vacuum break. Upon receiving the electronic component D, the process processing mechanisms 41 to 49 process the electronic component D. After the processing of the electronic component D is completed, the suction nozzle 31 descends again toward the stage and holds the electronic component D. Depending on the contents of the process processing mechanisms 41 to 49, there are those that do not perform the lowering, detaching, re-holding, and raising operations of the suction nozzle 31.
 このような電子部品搬送装置1の動作により、電子部品Dは、第1のサイクルでパーツフィーダ41から搬送経路に供給されて、次以降のサイクルごとに順にマーキングユニット42、外観検査ユニット43、テストコンタクトユニット44、及び分類ソートユニット45に供給されて、各種の工程が施される。 By such an operation of the electronic component conveying apparatus 1, the electronic component D is supplied to the conveying path from the parts feeder 41 in the first cycle, and in each subsequent cycle, the marking unit 42, the appearance inspection unit 43, and the test are sequentially performed. It is supplied to the contact unit 44 and the sorting / sorting unit 45 to perform various processes.
 そして、姿勢判別ユニット49及び姿勢補正ユニット46による電子部品Dの姿勢補正後に、電子部品Dはテーピングユニット47に供給され、キャリアテープに梱包される。不良により梱包されなかった電子部品Dは、不良品排出ユニット48に供給されて、電子部品搬送装置1から排出される。 Then, after the posture correction of the electronic component D by the posture determination unit 49 and the posture correction unit 46, the electronic component D is supplied to the taping unit 47 and packed in a carrier tape. The electronic component D that has not been packed due to a defect is supplied to the defective product discharge unit 48 and discharged from the electronic component transport apparatus 1.
[テーピングユニット]
 電子部品搬送装置1が備えるテーピングユニット47について更に詳述する。図3は、テーピングユニット47の概略構成を示す上面図である。図4は、テーピングユニット47の概略構成を示す側面図である。図5は、テーピングユニット47の概略構成を示す平面図である。
[Taping unit]
The taping unit 47 provided in the electronic component transport apparatus 1 will be described in further detail. FIG. 3 is a top view showing a schematic configuration of the taping unit 47. FIG. 4 is a side view showing a schematic configuration of the taping unit 47. FIG. 5 is a plan view showing a schematic configuration of the taping unit 47.
 テーピングユニット47は、その本体上面に、装置の長手方向に延びるガイドレール471を備え、このガイドレール471上でキャリアテープ50を間欠搬送させる。テーピングユニット47は搬送経路における保持手段の停止位置Pに配置され、保持手段から離脱した電子部品を、キャリアテープ50に収容する。 The taping unit 47 includes a guide rail 471 extending in the longitudinal direction of the apparatus on the upper surface of the main body, and intermittently conveys the carrier tape 50 on the guide rail 471. The taping unit 47 is disposed at the stop position P of the holding means in the transport path, and the electronic component detached from the holding means is accommodated in the carrier tape 50.
 キャリアテープ50は、電子部品Dを収納する梱包材であり、帯形状を有する。キャリアテープ50には、長手方向に所定距離離間して、複数の凹型のポケット51がエンボス加工等によって形成されている。また、各ポケット51間の領域を繋ぎ領域52と呼ぶ。 The carrier tape 50 is a packaging material that houses the electronic component D, and has a belt shape. A plurality of concave pockets 51 are formed on the carrier tape 50 by embossing or the like at a predetermined distance in the longitudinal direction. An area between the pockets 51 is referred to as a connecting area 52.
 このポケット51は、電子部品Dの収納領域である。すなわち、テーピングユニット47によって、各ポケット51は保持手段3の停止位置Pに順次移送され、各ポケット51に電子部品が収容されていく。 The pocket 51 is a storage area for the electronic component D. That is, by the taping unit 47, each pocket 51 is sequentially transferred to the stop position P of the holding means 3, and electronic components are accommodated in each pocket 51.
 テーピングユニット47の長手方向両端部には、それぞれスプロケット472が配置されている。図3及び図4では、一方のスプロケット472のみを図示している。スプロケット472は円筒ロール形状を有し、中心軸を介して回転可能となっている。スプロケットの周面には、円周方向に沿って突出したピンが複数設けられている。ピンはそれぞれ等間隔となるように配置されているが、ピン間によってはわずかなバラつきが存在する場合もある。 Sprockets 472 are disposed at both ends of the taping unit 47 in the longitudinal direction. 3 and 4, only one sprocket 472 is shown. The sprocket 472 has a cylindrical roll shape and is rotatable via a central axis. A plurality of pins protruding along the circumferential direction are provided on the circumferential surface of the sprocket. The pins are arranged at equal intervals, but there may be slight variations depending on the pins.
 スプロケット472は、駆動モータ473と軸により機械的に連結され、駆動モータ473の駆動力を受けて回転する。駆動モータ473としては、例えば、微少な回転角度を達成可能なステッピングモータ等が挙げられる。上述のように、ピンの間の間隔にバラつきがある場合には、各間隔に合わせて回転角度が調整可能である。 The sprocket 472 is mechanically connected to the drive motor 473 by a shaft, and rotates by receiving the drive force of the drive motor 473. Examples of the drive motor 473 include a stepping motor that can achieve a minute rotation angle. As described above, when the interval between the pins varies, the rotation angle can be adjusted according to each interval.
 キャリアテープ50は、長手辺の何れかに寄って所定間隔離間したパーフォレーション(図示せず)が貫設されている。スプロケット472が回転すると、その周面に設けられたピンが順次パーフォレーションに引っ掛かり、キャリアテープ50はガイドレール471上に引き出されて移送される。ガイドレール471上に引き出されたキャリアテープ50の各ポケット51には停止位置Pにおいて電子部品が収容される。電子部品を収容したキャリアテープ50は、ガイドレール471上を他方のスプロケット472に向かって走行し、他方のスプロケット472に巻き取られて梱包される。 The carrier tape 50 has perforations (not shown) that are spaced apart by a predetermined distance from one of the long sides. When the sprocket 472 rotates, the pins provided on its peripheral surface are sequentially caught by perforation, and the carrier tape 50 is drawn onto the guide rail 471 and transferred. In each pocket 51 of the carrier tape 50 drawn out on the guide rail 471, an electronic component is accommodated at the stop position P. The carrier tape 50 containing the electronic components travels on the guide rail 471 toward the other sprocket 472 and is wound around the other sprocket 472 and packed.
 換言すれば、キャリアテープ50に収容された電子部品は、ガイドレール471上に形成され、スプロケット472によるキャリアテープ50の移動によって実現される移送路上を移送される。また、電子部品は、一方のスプロケット472によってキャリアテープ50が巻き出される方向である移送方向に移送される。 In other words, the electronic component housed in the carrier tape 50 is formed on the guide rail 471 and transferred on the transfer path realized by the movement of the carrier tape 50 by the sprocket 472. Also, the electronic component is transferred in the transfer direction, which is the direction in which the carrier tape 50 is unwound by one sprocket 472.
 さらに、テーピングユニット47は、キャリアテープ50の移送路上にカメラ474を備える。カメラ474は、CMOSやCCD等の撮像素子を有する撮像手段であり、キャリアテープ50の移送路上の一地点を撮影する。このカメラ474の配置位置は、停止位置Pよりも後段であり、例えばキャリアテープ50の進行方向にあるポケット51を撮像できる上方の位置である。 Furthermore, the taping unit 47 includes a camera 474 on the carrier tape 50 transfer path. The camera 474 is an image pickup unit having an image pickup device such as a CMOS or a CCD, and takes an image of one point on the transfer path of the carrier tape 50. The arrangement position of the camera 474 is a stage after the stop position P, and is an upper position where the pocket 51 in the traveling direction of the carrier tape 50 can be imaged, for example.
 カメラ474は制御部477に接続されている。制御部477は、不良検出部(不図示)を有し、カメラ474が撮像した画像はこの不良検出部に送信される。不良検出部は撮像画像から電子部品Dの不良の有無を判定し、不良が検出された場合にはチャックや吸着ノズル等の除去手段あるいは手作業で、当該ポケット51から電子部品を除去する。なお、「不良」とは、電子部品の外観に傷がある場合のみならず、電子部品がポケット51に正しい方向又は正しい位置で収容されていない、あるいは表裏が正しい向きで収容されていない場合も含む。 The camera 474 is connected to the control unit 477. The control unit 477 includes a defect detection unit (not shown), and an image captured by the camera 474 is transmitted to the defect detection unit. The defect detection unit determines whether or not the electronic component D is defective from the captured image. If a defect is detected, the electronic component D is removed from the pocket 51 by a removing means such as a chuck or a suction nozzle or by manual operation. The term “defective” is not only when the appearance of the electronic component is flawed, but also when the electronic component is not stored in the pocket 51 in the correct direction or position, or when the front and back are not stored in the correct orientation. Including.
 テーピングユニット47において、キャリアテープ50の長手方向及び幅方向の位置補正が可能となっている。特に、キャリアテープ50の交換時の調整作業において、テーピングユニット47は、キャリアテープ50の位置ズレを検出しその位置ズレを解消する位置補正動作を行う。 In the taping unit 47, position correction in the longitudinal direction and the width direction of the carrier tape 50 is possible. In particular, in the adjustment work at the time of replacement of the carrier tape 50, the taping unit 47 performs a position correction operation for detecting the positional deviation of the carrier tape 50 and eliminating the positional deviation.
 この位置補正動作を達成するために、テーピングユニット47は、各ポケット51に対して保持手段の停止位置Pを示すマークを付与するマーク付与手段を備えている。また、位置補正動作において、上述したカメラ474及び制御部477は、ポケット位置を検出するポケット位置検出手段と、マークとポケット51の位置との位置ズレ量を検出するズレ検出手段として作用する。また、位置補正動作において、上述したスプロケット472と駆動手段は、キャリアテープ50の移送方向における位置ずれを補正する補正手段として作用する。さらに、キャリアテープ50の幅方向の位置ずれを補正する補正手段として、テーピングユニット47は、マイクロメータを含むスクリューアジャスタ475を備えている。以下、各構成について詳述する。 In order to achieve this position correction operation, the taping unit 47 is provided with mark applying means for applying a mark indicating the stop position P of the holding means to each pocket 51. In the position correction operation, the camera 474 and the control unit 477 described above function as a pocket position detection unit that detects the pocket position and a shift detection unit that detects a positional shift amount between the mark and the pocket 51. In the position correction operation, the sprocket 472 and the drive unit described above function as a correction unit that corrects a positional deviation in the transport direction of the carrier tape 50. Further, the taping unit 47 includes a screw adjuster 475 including a micrometer as a correction unit that corrects the positional deviation of the carrier tape 50 in the width direction. Hereinafter, each configuration will be described in detail.
[マーク付与手段]
 テーピングユニット47は、マーク付与手段として、保持手段である吸着ノズル31の先端に着脱可能に取り付けられるピン部材479を備えている。ピン部材479は、吸着ノズルに取り付けられる柱上の基端部479aと、基端部先端の中心から突出して延びる針部479bとを備える。
[Marking means]
The taping unit 47 includes a pin member 479 that is detachably attached to the tip of the suction nozzle 31 that is a holding unit as a mark applying unit. The pin member 479 includes a base end portion 479a on a column attached to the suction nozzle and a needle portion 479b extending from the center of the base end tip.
 柱上の基端部479aは、吸着ノズルと略一致する外径を有する。位置補正動作において、保持手段3の吸着ノズル31を支持部32から取り外し、代わりにピン部材479を支持部32に取り付けて使用する。 The base end portion 479a on the column has an outer diameter that substantially matches the suction nozzle. In the position correction operation, the suction nozzle 31 of the holding means 3 is removed from the support portion 32, and a pin member 479 is attached to the support portion 32 and used instead.
 針部479bは先端が鋭利な錐体の形状である。保持手段3に取り付けたピン部材479を下降させることによって、針部479bは停止位置Pに位置するキャリアテープ50に接触して貫通し、キャリアテープ50に略円形の孔511を空ける。すなわち、針部479bによって空けられるこの孔511が、各ポケット51に対して保持手段の停止位置Pを示すマークとなる。 The needle portion 479b has a cone shape with a sharp tip. By lowering the pin member 479 attached to the holding means 3, the needle portion 479 b comes into contact with and penetrates the carrier tape 50 located at the stop position P, and a substantially circular hole 511 is made in the carrier tape 50. That is, this hole 511 vacated by the needle portion 479 b becomes a mark indicating the stop position P of the holding means for each pocket 51.
 本実施形態においては、孔511はキャリアテープ50のポケット51の底面510に形成される。すなわち、通常のテーピング処理を同じピッチでキャリアテープ50を送りながらピン部材479を下降させることによって、図5に示すように、連続するポケット51a,51b,51c,51d,51e…のそれぞれの底面510にマークが付与されることになる。なお、針部479bの長さ及び径は、孔511がマークとして適当な大きさとなるように適宜調整される。 In the present embodiment, the hole 511 is formed in the bottom surface 510 of the pocket 51 of the carrier tape 50. That is, by lowering the pin member 479 while feeding the carrier tape 50 at the same pitch in the normal taping process, as shown in FIG. 5, each bottom surface 510 of each of the continuous pockets 51a, 51b, 51c, 51d, 51e. Will be given a mark. The length and diameter of the needle portion 479b are appropriately adjusted so that the hole 511 has an appropriate size as a mark.
[補正手段]
 キャリアテープ50の長手方向の位置補正機構は、上述したようにスプロケット472及び駆動モータ473である。駆動モータ473を駆動させて、スプロケット472を所定角度回転させることによって、キャリアテープ50の長手方向の位置がオフセットされる。
[Correction means]
The longitudinal position correction mechanism of the carrier tape 50 is the sprocket 472 and the drive motor 473 as described above. By driving the drive motor 473 and rotating the sprocket 472 by a predetermined angle, the position of the carrier tape 50 in the longitudinal direction is offset.
 幅方向の位置補正機構は、スクリューアジャスタ475と圧縮バネ476を含んで構成される。スクリューアジャスタ475は、マイクロメータヘッドを有するネジ機構であり、ネジ先端がスプロケット472の一側面に当接するように設けられている。マイクロメータヘッドは、ネジの回転角をネジ位置の変位量に換算し、変位量を目盛に反映する。圧縮バネ476は、スプロケット472の反対側の側面に当接するように固定され、スクリューアジャスタ475の方向に付勢力を与えている。 The position correction mechanism in the width direction includes a screw adjuster 475 and a compression spring 476. The screw adjuster 475 is a screw mechanism having a micrometer head, and is provided so that the screw tip comes into contact with one side surface of the sprocket 472. The micrometer head converts the rotation angle of the screw into a displacement amount of the screw position and reflects the displacement amount on the scale. The compression spring 476 is fixed so as to abut on the opposite side surface of the sprocket 472 and applies a biasing force in the direction of the screw adjuster 475.
 スクリューアジャスタ475は、ネジ調整によるネジ先端の突出長増大により、圧縮バネ476の押圧力に抗してスプロケット472を軸に対してスライドさせることで、幅方向に押し出し移動させる。スクリューアジャスタ475の突出長を減少させると、すなわちスクリューアジャスタ475の先端をスプロケット472の端面から離れる方向に移動させると、圧縮バネ476の押圧力によってスプロケット472が反対方向に移動する。このようにマイクロメータヘッドを用いることにより微細な調整が可能であるが、他の位置補正機構も適宜用いることができる。例えば、テーピングユニットの台自体をレールに搭載し、幅方向に移動させることで位置補正を行うことができる。 The screw adjuster 475 pushes and moves in the width direction by sliding the sprocket 472 against the shaft against the pressing force of the compression spring 476 by increasing the protruding length of the screw tip by adjusting the screw. When the protrusion length of the screw adjuster 475 is reduced, that is, when the tip of the screw adjuster 475 is moved away from the end face of the sprocket 472, the sprocket 472 moves in the opposite direction by the pressing force of the compression spring 476. In this way, fine adjustment is possible by using the micrometer head, but other position correction mechanisms can be used as appropriate. For example, the position correction can be performed by mounting the table itself of the taping unit on the rail and moving it in the width direction.
[制御部]
 キャリアテープ50の位置補正動作の制御は、カメラ474による撮影結果に基づいて制御部477が実施する。制御部477は、例えば、プログラムに従って処理を実行して各機構を制御する演算処理装置、プログラムや演算処理装置の演算結果が記憶される主記憶装置、プログラムが記憶される外部記憶装置、各機構を実際に動作させるドライバ、及び画面を表示するモニタを含んで構成される。この制御部477は、テーピングユニット47が独立して備えていてもよいし、電子部品搬送装置1の搬送制御部の構成に包含させてもよい。
[Control unit]
Control of the position correction operation of the carrier tape 50 is performed by the control unit 477 based on the photographing result by the camera 474. The control unit 477 includes, for example, an arithmetic processing device that executes processing according to a program to control each mechanism, a main storage device that stores a program and an arithmetic processing result of the arithmetic processing device, an external storage device that stores a program, and each mechanism A driver that actually operates the computer and a monitor that displays a screen are included. The control unit 477 may be provided independently by the taping unit 47 or may be included in the configuration of the transport control unit of the electronic component transport apparatus 1.
 図6は、制御部477の構成の一部を示すブロック図である。位置補正動作の制御のために、制御部477は、テープ送り制御部477aと、昇降制御部477b、カメラ制御部477c、画像処理部477d、ズレ検出部477eと、表示部477fと、補正量算出部477g、補正制御部477h、入力装置477iとを備える。 FIG. 6 is a block diagram illustrating a part of the configuration of the control unit 477. In order to control the position correction operation, the control unit 477 includes a tape feed control unit 477a, an elevation control unit 477b, a camera control unit 477c, an image processing unit 477d, a displacement detection unit 477e, a display unit 477f, and a correction amount calculation. Unit 477g, a correction control unit 477h, and an input device 477i.
 テープ送り制御部477aは、スプロケット472を回転させる駆動モータ473を駆動させることで、キャリアテープ50のポケット51aを停止位置Pに位置させる。そして、テープ送り制御部477aは、キャリアテープ50を所定距離移動させる。この移動距離は、停止位置Pからカメラ474の撮影ポイントCまでの距離に等しい。すなわち、停止位置Pのポケット51aと繋ぎ領域52をそれぞれ撮影ポイントCまで移動させる。 The tape feed control unit 477a drives the drive motor 473 that rotates the sprocket 472 to position the pocket 51a of the carrier tape 50 at the stop position P. The tape feed controller 477a moves the carrier tape 50 by a predetermined distance. This moving distance is equal to the distance from the stop position P to the shooting point C of the camera 474. That is, the pocket 51a at the stop position P and the connecting area 52 are moved to the photographing point C, respectively.
 上述したように、スプロケット472のピンは等間隔となるように配置されているが、スプロケット472のピンの間隔にわずかなバラつきが存在する場合もある。 As described above, the pins of the sprocket 472 are arranged at equal intervals, but there may be slight variations in the distance between the pins of the sprocket 472.
 そこで、テープ送り制御部477aは、スプロケット472の各ピン間隔の距離の違いに応じてスプロケット472の回転量を増減する補正処理を行っている。図7は、テープ送り制御部477aによるスプロケット472のピン間隔のバラつきを補正する処理の一例を模式的に示す図である。スプロケット472の周面上に4点のピンj1、j2、j3、j4が形成されているが、ピンj1とj2の間隔がt、ピンj2とj3の間隔t+1、ピンj3とj4の間隔t-1と各ピン間隔の距離が異なり、バラつきが存在する。この場合、テーピングユニット47の不図示の記憶部には、4点のピンj1、j2、j3、j4の順番と各ピンの間隔t,t+1,t-1が予め記憶されている。そしてテープ送り制御部477aは、記憶された各ピンの間隔に応じて駆動モータ473の駆動を制御し、スプロケット472の回転角度を増減させる。これによって、スプロケット472のピンのバラつきが補正され、メインテーブルの搬送ピッチに合わせたピッチで、ポケット51が順次停止位置Pに移送される。 Therefore, the tape feed controller 477a performs a correction process to increase or decrease the rotation amount of the sprocket 472 according to the difference in the distance between the pins of the sprocket 472. FIG. 7 is a diagram schematically illustrating an example of processing for correcting the variation in the pin interval of the sprocket 472 by the tape feed control unit 477a. Four pins j1, j2, j3, and j4 are formed on the peripheral surface of the sprocket 472. The distance between the pins j1 and j2 is t, the distance t + 1 between the pins j2 and j3, and the distance t− between the pins j3 and j4. The distance between each pin is different from 1 and there is variation. In this case, the storage unit (not shown) of the taping unit 47 stores in advance the order of the four pins j1, j2, j3, j4 and the intervals t, t + 1, t−1 of the pins. Then, the tape feed controller 477a controls the drive of the drive motor 473 according to the stored interval between the pins, and increases or decreases the rotation angle of the sprocket 472. As a result, the pin variation of the sprocket 472 is corrected, and the pockets 51 are sequentially transferred to the stop position P at a pitch that matches the conveyance pitch of the main table.
 昇降制御部477bは、孔511の形成のために、駆動部33を駆動させ、ピン部材479をキャリアテープ50に向けて下降させる。下降位置は、キャリアテープ50のポケット51aの底面510である。すなわち、テープ送り制御部477aは、昇降制御部477bによる制御の前に、ポケット51aの底面510を停止位置Pに移動させる。下降量は、針部479bの先端がポケット51aの底面510を貫通し、略円形の孔511が形成される程度に設定される。 The lifting control unit 477b drives the driving unit 33 to lower the pin member 479 toward the carrier tape 50 in order to form the hole 511. The lowered position is the bottom surface 510 of the pocket 51 a of the carrier tape 50. That is, the tape feed control unit 477a moves the bottom surface 510 of the pocket 51a to the stop position P before the control by the elevation control unit 477b. The descending amount is set such that the tip of the needle portion 479b penetrates the bottom surface 510 of the pocket 51a and a substantially circular hole 511 is formed.
 カメラ制御部477cは、カメラ474に撮影ポイントCに位置しているポケット51aのポケット画像Tpを撮影する。図8(a)は、ポケット画像Tpの一例を示す模式図である。ポケット画像Tpには、ポケット51aの底面510に形成された孔511も撮影されている。 The camera control unit 477c shoots the pocket image Tp of the pocket 51a located at the shooting point C on the camera 474. FIG. 8A is a schematic diagram illustrating an example of the pocket image Tp. A hole 511 formed on the bottom surface 510 of the pocket 51a is also photographed in the pocket image Tp.
 画像処理部477dは、カメラ474が取得した撮影ポイントCの画像データを解析して、ポケット51aの中心位置P1を特定する。具体的には、画像処理部477dは、2値化処理や正規化処理及び輪郭抽出処理等を経て、ポケット51aの輪郭を検出する。さらにポケット51aの長辺の中心線及び短辺の中心線の交点をポケット51aの中心位置P1として特定する。同様に、画像処理部477dは画像データを解析して孔511の領域を特定し、さらに孔の重心座標を検出して、孔の中心位置P2を特定する。 The image processing unit 477d analyzes the image data of the shooting point C acquired by the camera 474, and specifies the center position P1 of the pocket 51a. Specifically, the image processing unit 477d detects the contour of the pocket 51a through binarization processing, normalization processing, contour extraction processing, and the like. Further, the intersection of the center line of the long side and the center line of the short side of the pocket 51a is specified as the center position P1 of the pocket 51a. Similarly, the image processing unit 477d analyzes the image data to identify the area of the hole 511, further detects the center of gravity coordinates of the hole, and identifies the center position P2 of the hole.
 ズレ検出部477eは、ポケット51aの中心位置P1の、孔511の中心位置P2に対する位置ズレ量を検出する。図8(b)は、ポケットの中心位置P1と孔の中心位置P2の位置ズレを示す模式図である。孔511の位置は、換言すると、保持手段3が停止位置Pに移動したときの位置である。つまり、キャリアテープ50が精度よくセットされ、ポケット51aが正確に停止位置Pに移動していれば、ポケット51aの中心位置P1と孔511の中心位置P2の位置ズレはない。これら位置の比較処理では、ポケット51aの中心位置P1と孔511の中心位置P2を示す座標のX方向及びY方向をそれぞれ差分することで位置ズレ量を算出する。尚、算出の簡便のため、カメラ474は、画像上のX方向がキャリアテープ50の幅方向に対応し、画像上のY方向がキャリアテープ50の長手方向に対応するように配置される。 The displacement detection unit 477e detects a displacement amount of the center position P1 of the pocket 51a with respect to the center position P2 of the hole 511. FIG. 8B is a schematic diagram showing a positional deviation between the pocket center position P1 and the hole center position P2. In other words, the position of the hole 511 is a position when the holding means 3 moves to the stop position P. That is, if the carrier tape 50 is set with high accuracy and the pocket 51a is accurately moved to the stop position P, there is no displacement between the center position P1 of the pocket 51a and the center position P2 of the hole 511. In the position comparison processing, the positional deviation amount is calculated by subtracting the X direction and the Y direction of the coordinates indicating the center position P1 of the pocket 51a and the center position P2 of the hole 511, respectively. For simplicity of calculation, the camera 474 is arranged so that the X direction on the image corresponds to the width direction of the carrier tape 50 and the Y direction on the image corresponds to the longitudinal direction of the carrier tape 50.
 このように、ポケット51aについて算出された位置ズレ量は、不図示の記憶部に記憶される。制御部477は、連続するポケット51b,51c,51d,51eについても順次同等の処理を繰り返し、これらの位置ズレ量を算出し、それぞれを記憶部に記憶させる。位置ズレを算出するポケット51の数は適宜設定することができるが、本実施形態では、例えば、5個のポケット51a,51b,51c,51d,51eについて位置ズレ量を算出する。 Thus, the positional shift amount calculated for the pocket 51a is stored in a storage unit (not shown). The control unit 477 sequentially repeats the same processing for the successive pockets 51b, 51c, 51d, and 51e, calculates these positional deviation amounts, and stores them in the storage unit. Although the number of pockets 51 for calculating the positional deviation can be set as appropriate, in the present embodiment, for example, the positional deviation amount is calculated for five pockets 51a, 51b, 51c, 51d, and 51e.
 補正量算出部477gは、記憶部に記憶された複数の位置ズレ量から、最大値及び最小値を選定し、それらの中間値を算出し、この中間値からズレ補正量を決定する。この中間値は、補正すべきX方向及びY方向のズレ量を示すものである。よって、X方向、Y方向それぞれにおいて、ズレ量と同量の逆方向への移動が、位置ズレを解消するためのズレ補正量となる。 The correction amount calculation unit 477g selects a maximum value and a minimum value from a plurality of positional deviation amounts stored in the storage unit, calculates an intermediate value thereof, and determines a deviation correction amount from the intermediate value. This intermediate value indicates the amount of deviation in the X and Y directions to be corrected. Therefore, in each of the X direction and the Y direction, movement in the opposite direction, which is the same amount as the amount of displacement, becomes a displacement correction amount for eliminating the position displacement.
 表示部477fは、モニタであり、補正量算出部477gの算出結果、すなわちズレ補正量を表示する。ズレ補正量は、X方向及びY方向に分けて表示される。入力装置477iは、ユーザの入力インターフェースであり、電子部品搬送装置1の動作モードを切り替えるために使用される。動作モードとしては、少なくとも位置ズレ検出及び位置ズレ補正を行う位置補正モードが用意される。入力装置477iとしては、ボタン、タッチパネル、又はマウス等が挙げられる。入力装置477iをタッチパネルディスプレイにより構成する場合には、表示部477fと共用とすることもできる。 The display unit 477f is a monitor and displays the calculation result of the correction amount calculation unit 477g, that is, the deviation correction amount. The deviation correction amount is displayed separately in the X direction and the Y direction. The input device 477i is a user input interface and is used to switch the operation mode of the electronic component transport device 1. As the operation mode, a position correction mode for performing at least position shift detection and position shift correction is prepared. Examples of the input device 477i include a button, a touch panel, or a mouse. When the input device 477i is configured by a touch panel display, it can be shared with the display unit 477f.
 補正制御部477hは、スプロケット472を回転させる駆動モータ473を駆動させて、Y方向のズレ補正量、すなわちキャリアテープ50の長手方向のズレ補正量に相当する距離だけ、キャリアテープ50を移動させる。キャリアテープ50の幅方向については、表示部477fのX方向のズレ補正量を参照しながら、ユーザがスクリューアジャスタ475を調整することで移動させる。 The correction control unit 477h drives the drive motor 473 that rotates the sprocket 472 to move the carrier tape 50 by a distance corresponding to the amount of deviation correction in the Y direction, that is, the amount of deviation correction in the longitudinal direction of the carrier tape 50. The width direction of the carrier tape 50 is moved by the user adjusting the screw adjuster 475 while referring to the amount of deviation correction in the X direction of the display unit 477f.
[位置補正動作]
 上述した構成によって行われる、キャリアテープ50の位置補正動作を上述した図に加え、図9及び図10に基づき説明する。図9は、位置補正動作を示すフローチャートである。図10は、複数の位置ズレ量からズレ補正量を決定する位置補正動作の一例を示す模式図である。
[Position correction operation]
The position correction operation of the carrier tape 50 performed by the above-described configuration will be described based on FIGS. 9 and 10 in addition to the above-described drawings. FIG. 9 is a flowchart showing the position correction operation. FIG. 10 is a schematic diagram illustrating an example of a position correction operation for determining a shift correction amount from a plurality of position shift amounts.
 まず、ユーザによりキャリアテープ50がテーピングユニット47にセットされる(ステップS01)。キャリアテープ50は、ポケット51aが停止位置Pに位置するようにセットされるが、例えば、ロットの相違やセット時の位置決め誤差によって位置ズレが発生すること場合がある。具体的には、例えば、図8(b)に示すように、保持手段3の停止位置Pに対して、ポケット51aの中心位置P1が、位置ズレG(ΔX、ΔY)を生じている場合がある。 First, the carrier tape 50 is set on the taping unit 47 by the user (step S01). The carrier tape 50 is set so that the pocket 51a is positioned at the stop position P. For example, a positional shift may occur due to a lot difference or a positioning error at the time of setting. Specifically, for example, as shown in FIG. 8B, the center position P1 of the pocket 51a may have a positional deviation G (ΔX, ΔY) with respect to the stop position P of the holding means 3. is there.
 次に、ユーザにより保持手段3の支持部32から吸着ノズル31が取り外され、代わりにマーク付与手段としてピン部材479が取り付けられる(ステップS02)。なお、ステップS01のキャリアテープ50のセットと、ステップS02のピン部材479の取り付けは前後しても良い。 Next, the suction nozzle 31 is removed from the support portion 32 of the holding means 3 by the user, and a pin member 479 is attached as a mark providing means instead (step S02). The setting of the carrier tape 50 in step S01 and the attachment of the pin member 479 in step S02 may be performed before and after.
 次に、ユーザによって、入力装置477iを用いて位置補正モードが選択される(ステップS03)。 Next, the position correction mode is selected by the user using the input device 477i (step S03).
 位置補正モードが選択されると、昇降制御部477bは、ピン部材479を下降させる。ピン部材479の先端の針部479bが、ポケット51aの底面510に接触して貫通し、略円形の孔511を形成する(ステップS04)。この孔511が、ポケット51aに対する保持手段の停止位置Pを示すマークとなる。 When the position correction mode is selected, the elevation controller 477b lowers the pin member 479. The needle portion 479b at the tip of the pin member 479 contacts and penetrates the bottom surface 510 of the pocket 51a to form a substantially circular hole 511 (step S04). This hole 511 serves as a mark indicating the stop position P of the holding means with respect to the pocket 51a.
 テープ送り制御部477aは、ポケット51aが停止位置Pからカメラ474の撮影ポイントCへ移動する距離分、キャリアテープ50を移動させる(ステップS05)。スプロケット472のピンの間隔にバラつきがある場合、テープ送り制御部477aは、予め記憶された各ピンの間隔に応じて1ピッチごとのスプロケット472の回転角度を増減させる。これによって、スプロケット472のピンのバラつきが吸収され、キャリアテープ50は同一のピッチで移送される。 The tape feed controller 477a moves the carrier tape 50 by the distance that the pocket 51a moves from the stop position P to the shooting point C of the camera 474 (step S05). When there is a variation in the pin spacing of the sprocket 472, the tape feed controller 477a increases or decreases the rotation angle of the sprocket 472 for each pitch in accordance with the pin spacing stored in advance. As a result, variations in the pins of the sprocket 472 are absorbed, and the carrier tape 50 is transferred at the same pitch.
 ポケット51aが撮影ポイントCに移動されると、カメラ制御部477cは、カメラ474にポケット画像Tpを撮影させる(ステップS06)。図8(a)に示すように、ポケット画像Tpにはポケット51aの底面510及び底面510に形成された孔511が投影されている。 When the pocket 51a is moved to the photographing point C, the camera control unit 477c causes the camera 474 to photograph the pocket image Tp (step S06). As shown in FIG. 8A, the pocket image Tp projects the bottom surface 510 of the pocket 51a and the hole 511 formed in the bottom surface 510.
 画像処理部477dは、ポケット画像Tpからポケット51aの底面510及び孔511を検出し、ポケット51aの中心位置P1及び孔511の中心位置P2、すなわち保持手段の停止位置Pを特定する(ステップS07)。具体的には、ポケット画像Tpを2値化処理や正規化処理及び輪郭抽出処理等を経て底面510の領域をその他の領域を区別し、さらに底面510の長辺の中心線及び短辺の中心線の交点をポケット51aの中心位置P1として算出する。孔511についても同様に2値化処理や正規化処理及び輪郭抽出処理等を経て孔511の領域とその他の領域を区別し、孔511の中心位置P2として領域の重心座標を算出する。 The image processing unit 477d detects the bottom surface 510 and the hole 511 of the pocket 51a from the pocket image Tp, and specifies the center position P1 of the pocket 51a and the center position P2 of the hole 511, that is, the stop position P of the holding means (step S07). . Specifically, the pocket image Tp is subjected to binarization processing, normalization processing, contour extraction processing, and the like, so that the region of the bottom surface 510 is distinguished from other regions, and the center line of the long side and the center of the short side of the bottom surface 510 are further distinguished. The intersection of the lines is calculated as the center position P1 of the pocket 51a. Similarly, the hole 511 is also subjected to binarization processing, normalization processing, contour extraction processing, and the like, so that the region of the hole 511 is distinguished from other regions, and the barycentric coordinates of the region are calculated as the center position P2 of the hole 511.
 ズレ検出部477eは、算出されたポケット51aの中心位置P1の、孔511の中心位置P2に対する位置ズレ量を検出する(ステップS08)。具体的には、ポケット51aの中心位置P1の座標と孔511の中心位置の座標をX座標及びY座標毎に差分して、図8(b)に示すように、位置ズレ量(ΔX,ΔY)を算出する。 The displacement detection unit 477e detects the amount of displacement of the calculated center position P1 of the pocket 51a with respect to the center position P2 of the hole 511 (step S08). Specifically, the coordinates of the center position P1 of the pocket 51a and the coordinates of the center position of the hole 511 are differentiated for each of the X coordinate and the Y coordinate, and as shown in FIG. 8B, the positional deviation amount (ΔX, ΔY ) Is calculated.
 ポケット51aについて算出された位置ズレ量は、不図示の記憶部に記憶される。ポケット51aに連続するポケット51b~51eについても、順次ステップS01~ステップS08の処理を行い、合計でポケット5個分の位置ズレ量を取得する(ステップS09)。 The position shift amount calculated for the pocket 51a is stored in a storage unit (not shown). Also for the pockets 51b to 51e that are continuous with the pocket 51a, the processing of step S01 to step S08 is sequentially performed to acquire the total amount of positional deviation for five pockets (step S09).
 5個分の処理は、テーピング処理と同様のピッチでキャリアテープ50の移送を行い、停止位置P及び撮影ポイントCに順次入っていくポケット51a~51eに対して連続してマーク付与処理及び位置ズレ量検出処理を行っていくと効率が良い。 In the process of five, the carrier tape 50 is transferred at the same pitch as the taping process, and the mark applying process and the positional deviation are successively performed on the pockets 51a to 51e sequentially entering the stop position P and the photographing point C. It is efficient if the amount detection process is performed.
 しかしながら、もちろん、一つのポケット51に対して停止位置Pから撮影ポイントCに移動してマーク付与処理及び位置ズレ量検出処理を行った後に、移送方向と逆方向に移動して次のポケット51を停止位置Pに戻し、次のポケット51に対してマーク付与処理及び位置ズレ量検出処理を行っても良い。 However, of course, after moving from the stop position P to the photographing point C for one pocket 51 and performing the mark addition process and the positional deviation amount detection process, the next pocket 51 is moved in the direction opposite to the transfer direction. You may return to the stop position P, and you may perform a mark provision process and a position shift amount detection process with respect to the next pocket 51. FIG.
 また、ここでは互いに隣接する5個のポケット51についてマーク付与処理及び位置ズレ量検出処理を行っているが、移送ピッチの調節によって、隣接するポケットではなく所定数離れたポケット毎に位置ズレ検出を行っても良い。 In addition, here, the mark imparting process and the positional deviation amount detection process are performed on the five pockets 51 adjacent to each other, but the positional deviation detection is performed not for the adjacent pockets but for a predetermined number of pockets by adjusting the transfer pitch. You can go.
 補正量算出部477gは、ズレ検出部477eで取得した5個のポケット51a~51eの位置ズレ量から、最大値及び最小値の中間値を算出して、ズレ補正量を決定する(ステップS10)。具体的には、算出された中間値が、補正されるべきX方向及びY方向の位置ズレ量を示す。この位置ズレ量の分だけキャリアテープ50を逆方向へ移動することによって、位置ズレ量は0となる。したがって、中間値の位置ズレ量分の逆方向への移動量(ΔX=0,ΔY=-1)が、ズレ補正量となる。 The correction amount calculation unit 477g calculates an intermediate value between the maximum value and the minimum value from the positional shift amounts of the five pockets 51a to 51e acquired by the shift detection unit 477e, and determines the shift correction amount (step S10). . Specifically, the calculated intermediate value indicates the amount of positional deviation in the X direction and the Y direction to be corrected. By moving the carrier tape 50 in the reverse direction by the amount of this positional deviation amount, the positional deviation amount becomes zero. Therefore, the shift amount (ΔX = 0, ΔY = −1) in the reverse direction corresponding to the position shift amount of the intermediate value is the shift correction amount.
 図10に、ズレ補正量算出の一例を模式的に示している。5個のポケット51a~51eにおいて、それぞれ異なる位置ズレ量が検出されている。ポケット51aの位置ズレ量は(ΔX=0,ΔY=+1)、ポケット51bの位置ズレ量は(ΔX=0,ΔY=+4)、ポケット51cの位置ズレ量は(ΔX=0,ΔY=+1)、ポケット51dの位置ズレ量は(ΔX=0,ΔY=0)、及びポケット51eの位置ズレ量は(ΔX=0,ΔY=+1)である。すなわち、位置ズレ量は比較的小さい範囲で固まっている。ここで、5個の位置ズレ量の平均値を算出した場合、(ΔX=0,ΔY=1.4)となってしまい、ポケット51bの大きな位置ズレを補正するのに十分な値が算出されない。 FIG. 10 schematically shows an example of the deviation correction amount calculation. Different displacement amounts are detected in the five pockets 51a to 51e. The positional deviation amount of the pocket 51a is (ΔX = 0, ΔY = + 1), the positional deviation amount of the pocket 51b is (ΔX = 0, ΔY = + 4), and the positional deviation amount of the pocket 51c is (ΔX = 0, ΔY = + 1). The positional deviation amount of the pocket 51d is (ΔX = 0, ΔY = 0), and the positional deviation amount of the pocket 51e is (ΔX = 0, ΔY = + 1). That is, the positional deviation amount is fixed in a relatively small range. Here, when the average value of the five positional deviation amounts is calculated, (ΔX = 0, ΔY = 1.4) is obtained, and a value sufficient to correct the large positional deviation of the pocket 51b is not calculated. .
 これに対して、本実施形態では、位置ズレ量の最大値と最小値の中間値を算出する。ここで、位置ズレ量の最大値はポケット51bの位置ズレ量(ΔX=0,ΔY=+4)であり、最小値はポケット51dの位置ズレ量(ΔX=0,ΔY=0)であり、これらの値に中間値は(ΔX=0,ΔY=+2)である。したがって、ズレ補正量は(ΔX=0,ΔY=-2)となる。このように、中間値を算出することによって、5個の位置ズレ量の平均値と比べ、ポケット51bの大きな位置ズレを補正するにも十分なズレ補正量を決定することができる。 In contrast, in this embodiment, an intermediate value between the maximum value and the minimum value of the positional deviation amount is calculated. Here, the maximum value of the positional deviation amount is the positional deviation amount of the pocket 51b (ΔX = 0, ΔY = + 4), and the minimum value is the positional deviation amount of the pocket 51d (ΔX = 0, ΔY = 0). The intermediate value is (ΔX = 0, ΔY = + 2). Therefore, the deviation correction amount is (ΔX = 0, ΔY = −2). In this way, by calculating the intermediate value, it is possible to determine a deviation correction amount sufficient to correct a large positional deviation of the pocket 51b as compared with the average value of the five positional deviation amounts.
 このようにズレ補正量が算出されると、表示部477fは、ズレ補正量をX方向及びY方向、すなわちキャリアテープ50の幅方向及び長手方向のそれぞれについて表示する(ステップS11)。 When the deviation correction amount is calculated in this way, the display unit 477f displays the deviation correction amount in each of the X direction and the Y direction, that is, the width direction and the longitudinal direction of the carrier tape 50 (step S11).
 そして、補正制御部477hは、補正量算出部477gで決定された長手方向のズレ補正量に相当する距離だけ、キャリアテープ50を長手方向に移動させる(ステップS12)。幅方向においては、ユーザによりスクリューアジャスタ475が調整され、補正量算出部477gで決定された幅方向のズレ補正量に相当する距離だけ、スプロケット472を移動させることで、キャリアテープ50を幅方向に移動させる(ステップS13)。 Then, the correction control unit 477h moves the carrier tape 50 in the longitudinal direction by a distance corresponding to the displacement correction amount in the longitudinal direction determined by the correction amount calculation unit 477g (step S12). In the width direction, the screw adjuster 475 is adjusted by the user, and the carrier tape 50 is moved in the width direction by moving the sprocket 472 by a distance corresponding to the displacement correction amount in the width direction determined by the correction amount calculation unit 477g. Move (step S13).
[効果]
 以上のように、本実施形態に係る電子部品搬送装置1及びテーピングユニット47は、複数のポケット51について、保持手段の停止位置Pに対するポケット位置の位置ズレ量を検出し、複数の位置ズレ量の最大値及及び最小値の中間値に基づいてキャリアテープ50の位置ズレを補正するようにした。
[effect]
As described above, the electronic component conveying apparatus 1 and the taping unit 47 according to the present embodiment detect the positional deviation amount of the pocket position with respect to the stop position P of the holding unit for the plurality of pockets 51, and The positional deviation of the carrier tape 50 is corrected based on an intermediate value between the maximum value and the minimum value.
 これによって、位置ズレ量の大半が中間の範囲に固まったような場合でも、値の偏りに影響されることなく、大きなズレを補正するのに十分なズレ補正量を算出することができ、キャリアテープ50全体としての電子部品の転び頻度を低下させることができる。これによって装置の稼働率を向上させることができるため、信頼性及び経済性に優れている。 As a result, even when most of the misregistration amount is fixed in the middle range, it is possible to calculate the misalignment correction amount sufficient to correct a large misalignment without being affected by the value deviation. The frequency of the electronic components falling as the entire tape 50 can be reduced. As a result, the operating rate of the apparatus can be improved, so that the reliability and economy are excellent.
 また、本実施形態において、キャリアテープ50の位置補正動作時は、保持手段にピン部材479を取り付け、このピン部材479を用いてポケット51の底面510に孔511を形成した。そして、この孔511を保持手段の停止位置Pを示すマークとして用い、ポケット位置とマークの位置とを比較して位置ズレ量を検出した。 Further, in the present embodiment, during the position correction operation of the carrier tape 50, the pin member 479 is attached to the holding means, and the hole 511 is formed in the bottom surface 510 of the pocket 51 using the pin member 479. The hole 511 was used as a mark indicating the stop position P of the holding means, and the amount of positional deviation was detected by comparing the pocket position with the mark position.
 例えば、テーピングユニット47の台に保持手段の停止位置Pを示すマークを設けたような場合、そのマークはキャリアテープ50の長手方向における位置ズレ補正の基準とすることはできるが、幅方向の基準とすることはできない。これに対して、本実施形態では保持手段を用いて、実際に電子部品を収容されるキャリアテープ50のポケット51の底面510にマークを付しているため、正確な位置ズレ補正を、長手方向だけでなく幅方向においても行うことができる。 For example, when a mark indicating the stop position P of the holding means is provided on the base of the taping unit 47, the mark can be used as a reference for correcting the positional deviation in the longitudinal direction of the carrier tape 50, but the reference in the width direction. It cannot be. In contrast, in the present embodiment, since the holding means is used to mark the bottom surface 510 of the pocket 51 of the carrier tape 50 that actually accommodates the electronic component, accurate positional deviation correction is performed in the longitudinal direction. It can be performed not only in the width direction.
 また、孔511は輪郭が明瞭であり、画像処理の際に他の部分と区別しやすいため、保持手段の停止位置Pを示すマークとして好適である。また、略円形の孔511であれば、円中心は容易に算出することができるため、ズレ検出も容易となる。 Further, the hole 511 has a clear outline and can be easily distinguished from other parts during image processing, and thus is suitable as a mark indicating the stop position P of the holding means. In addition, if the hole 511 has a substantially circular shape, the center of the circle can be easily calculated, so that deviation detection is also easy.
 また、ポケット51の輪郭も明瞭で形状が定まったものであるため、画像処理において他の部分と区別しやすい。また、例えば、矩形のポケット51は長辺の中心線と短辺の中心線の交点を算出することによって、ポケット51の中心位置P1は容易に把握することができる。 Also, since the outline of the pocket 51 is clear and has a fixed shape, it can be easily distinguished from other parts in image processing. Further, for example, the rectangular pocket 51 can easily grasp the center position P1 of the pocket 51 by calculating the intersection of the long side center line and the short side center line.
 キャリアテープ50にマークとなる孔511を形成し、この孔511とポケット51の中心位置P1とを位置ズレの比較対象とすることで、カメラ474の撮影ポイントCを、保持手段の停止位置Pと完全に対応するように高精度な調整を行う必要がなく、それだけキャリアテープ50の交換作業の時間を削減することができ、稼働率を向上させることができる。 A hole 511 serving as a mark is formed in the carrier tape 50, and the hole 511 and the center position P1 of the pocket 51 are used as comparison targets for positional deviation, so that the photographing point C of the camera 474 is set to the stop position P of the holding means. It is not necessary to perform high-precision adjustment so as to correspond completely, and accordingly, the time for exchanging the carrier tape 50 can be reduced, and the operating rate can be improved.
 さらに、本実施形態では、テープ送り制御部477aが、スプロケット472の各ピン間隔の距離の違いに応じて駆動モータ473を制御し、スプロケット472の回転量を増減させる。これによって、スプロケット472のピンの間隔のバラつきを吸収して正確なピッチでキャリアテープ50を移送することができる。その結果、ポケット51の位置ズレ量にスプロケット472のバラつきが影響を与えることを防ぎ、位置ズレを予め小さい範囲に抑えることができる。これによって、例えば、位置ズレ量の最大値が大きくなりすぎてしまうようなことを防ぐことができ、最大値及び最小値の中間値に基づいた位置ズレ補正をより実効的なものとすることができる。 Furthermore, in this embodiment, the tape feed control unit 477a controls the drive motor 473 according to the difference in the distance between the pins of the sprocket 472 to increase or decrease the rotation amount of the sprocket 472. Thus, the carrier tape 50 can be transported at an accurate pitch by absorbing variations in the pin spacing of the sprocket 472. As a result, it is possible to prevent the variation of the sprocket 472 from affecting the positional deviation amount of the pocket 51, and to suppress the positional deviation within a small range in advance. Accordingly, for example, it is possible to prevent the maximum value of the positional deviation amount from becoming too large, and to make the positional deviation correction based on the intermediate value between the maximum value and the minimum value more effective. it can.
[2.第2の実施形態]
 次に、第2の実施形態に係る電子部品搬送装置1及びテーピングユニット47について、図11及び図12を参照しつつ説明する。なお、この第2の実施形態では、上述の第1の実施形態とは異なる点のみを説明し、上述の第1の実施形態と同じ部分については同じ符号を付して詳細な説明は省略する。
[2. Second Embodiment]
Next, the electronic component transport apparatus 1 and the taping unit 47 according to the second embodiment will be described with reference to FIGS. 11 and 12. In the second embodiment, only differences from the first embodiment will be described, and the same parts as those in the first embodiment will be denoted by the same reference numerals and detailed description thereof will be omitted. .
 図11は、テーピングユニット47及びマーク付与手段の概略構成を示す側面図である。図12は、ポケット51の中心位置P1と保持手段の停止位置Pの位置ズレを示す模式図である。 FIG. 11 is a side view showing a schematic configuration of the taping unit 47 and the mark applying means. FIG. 12 is a schematic diagram showing a positional deviation between the center position P1 of the pocket 51 and the stop position P of the holding means.
 第1の実施形態では、位置補正動作において、キャリアテープ50のポケット51の底面510に孔511を形成する構成を説明したが、第2の実施形態では、位置補正動作において、各ポケット51の長手方向両端側の繋ぎ領域52に一対の孔512,512を空ける構成を説明する。 In the first embodiment, the configuration in which the hole 511 is formed in the bottom surface 510 of the pocket 51 of the carrier tape 50 in the position correction operation has been described. However, in the second embodiment, the length of each pocket 51 in the position correction operation is described. A configuration in which a pair of holes 512 and 512 are opened in the connecting region 52 on both ends in the direction will be described.
 第1の実施形態において、ピン部材479は単一の錐形の針部479bを備えていた。これに対して、第2の実施形態では、ピン部材479は柱上の基端部479aの先端から突出し、二股に分かれて延びる一対の針部479c,479cを備える。一対の針部479c,479cは、それぞれ薄肉で先端が鋭利な平刀状となっており、基端部479aの両側面から見ると略矩形となっている。一対の針部479c,479cは互いに平行に、かつ互いに間隔を有して配置されている。その間隔は、キャリアテープ50のポケット一つ分の長手方向の長さよりやや大きくなるように設定されている。 In the first embodiment, the pin member 479 has a single cone-shaped needle portion 479b. On the other hand, in the second embodiment, the pin member 479 includes a pair of needle portions 479c and 479c that protrude from the distal end of the base end portion 479a on the column and extend in two branches. The pair of needle portions 479c, 479c is a flat blade with a thin wall and a sharp tip, and is substantially rectangular when viewed from both side surfaces of the base end portion 479a. The pair of needle portions 479c and 479c are arranged in parallel to each other and spaced from each other. The interval is set to be slightly larger than the length of one pocket of the carrier tape 50 in the longitudinal direction.
 ピン部材479は、第1の実施形態と同様に、保持手段3の吸着ノズル31を支持部32から取り外し、代わりにピン部材479の基端部479aを支持部32に取り付けて使用される。このとき、一対の針部479c,479cの平刀がキャリアテープ50の幅方向と平行となるように支持部32に取り付けられる。 As in the first embodiment, the pin member 479 is used by removing the suction nozzle 31 of the holding means 3 from the support portion 32 and attaching the base end portion 479a of the pin member 479 to the support portion 32 instead. At this time, the pair of needle portions 479 c and 479 c are attached to the support portion 32 so that the flat blades are parallel to the width direction of the carrier tape 50.
 テープ送り制御部477aは、第1の実施形態と同様に、ポケット51aの底面510が停止位置Pに位置するようにキャリアテープ50を移動させる。昇降制御部477bは、キャリアテープ50のポケット51aの底面510に向かって、ピン部材479を下降させる。ここで、第2の実施形態では、上述のようにピン部材479の一対の針部479c,479cの間隔はポケット51aの長手方向の長さよりやや大きくなるように設定されている。そのため、一対の針部479c,479cの先端はポケット51aの両端側の繋ぎ領域52の表面に接触して貫通し、一対の孔512,512を形成する。一対の針部479c,479cはそれぞれ平刀状であるため、繋ぎ領域52には略矩形の孔が形成される。 The tape feed controller 477a moves the carrier tape 50 so that the bottom surface 510 of the pocket 51a is located at the stop position P, as in the first embodiment. The elevation control unit 477b lowers the pin member 479 toward the bottom surface 510 of the pocket 51a of the carrier tape 50. Here, in the second embodiment, as described above, the distance between the pair of needle portions 479c, 479c of the pin member 479 is set to be slightly larger than the length of the pocket 51a in the longitudinal direction. Therefore, the tip ends of the pair of needle portions 479c and 479c come into contact with and penetrate the surface of the connecting region 52 on both ends of the pocket 51a to form a pair of holes 512 and 512. Since the pair of needle portions 479c and 479c are each in the shape of a flat blade, a substantially rectangular hole is formed in the connecting region 52.
 カメラ制御部477cは、カメラ474に撮影ポイントCに位置しているポケット51aをその長手方向両端側の繋ぎ領域52を含めて撮影させる。 The camera control unit 477c causes the camera 474 to photograph the pocket 51a located at the photographing point C including the connecting regions 52 on both ends in the longitudinal direction.
 画像処理部477dは、カメラ474が取得した撮影ポイントCの画像データを解析して、ポケット51aの中心位置P1と、一対の孔512,512のそれぞれの重心座標、すなわち中心位置P2を特定する。画像処理部477dはさらに、一対の孔512,512のそれぞれの中心位置P2を結ぶ線の中間位置P3を検出する。 The image processing unit 477d analyzes the image data of the photographing point C acquired by the camera 474, and specifies the center position P1 of the pocket 51a and the barycentric coordinates of the pair of holes 512 and 512, that is, the center position P2. The image processing unit 477d further detects an intermediate position P3 of a line connecting the center positions P2 of the pair of holes 512 and 512.
 一対の孔512,512は、吸着ノズル31の代わりに保持手段3に取り付けられた一対の針部479c,479cによって形成されたものである。したがって、図12(a)に示すように、一対の孔512,512の中間位置P3が、保持手段3の停止位置Pを示す。したがって、ズレ検出部477eは、一対の孔512,512の中間位置P3とポケット51aの中心位置P1とを比較することによって、図12(b)及び(c)に示すように、ポケット51aのX方向及びY方向における位置ズレ量を検出することができる。 The pair of holes 512 and 512 are formed by a pair of needle portions 479 c and 479 c attached to the holding means 3 instead of the suction nozzle 31. Accordingly, as shown in FIG. 12A, an intermediate position P3 between the pair of holes 512 and 512 indicates a stop position P of the holding unit 3. Therefore, the displacement detection unit 477e compares the intermediate position P3 of the pair of holes 512 and 512 with the center position P1 of the pocket 51a, as shown in FIGS. 12B and 12C. The positional deviation amount in the direction and the Y direction can be detected.
 ズレ検出部477eは、第1の実施形態と同様に、複数のポケット51a~51eについて位置ズレ量を取得し、補正量算出部477gは、取得した複数の位置ズレ量から、最大値及び最小値を選定し、それらの中間値を算出し、この中間値からズレ補正量を決定する。そして、補正制御部においてズレ補正が行われる。 Similarly to the first embodiment, the deviation detection unit 477e acquires the positional deviation amounts for the plurality of pockets 51a to 51e, and the correction amount calculation unit 477g calculates the maximum value and the minimum value from the obtained plural positional deviation amounts. Is selected, an intermediate value thereof is calculated, and a deviation correction amount is determined from the intermediate value. Then, deviation correction is performed in the correction control unit.
 以上述べたように、第2の実施形態では、一対の針部479c,479cを用いて、ポケット51の長手方向両端側の繋ぎ領域52に一対の孔512,512を空ける。キャリアテープ50の種類によっては、ポケット51の底面510に負圧供給用の孔部が貫通して設けられているものがある。負圧の供給によって、収容された電子部品Dの位置固定をするものである。ポケット51の底面510に孔を形成した場合、負圧供給用孔部と重なってしまい、孔が保持手段の停止位置Pを示すマークとして作用しない場合もある。このような種類のキャリアテープ50において、ポケット51の繋ぎ領域52に孔を形成することによって、負圧供給用孔部によって阻害されることなく位置ズレ検出を行うことができる。 As described above, in the second embodiment, the pair of holes 512 and 512 are opened in the connecting region 52 on both ends in the longitudinal direction of the pocket 51 using the pair of needle portions 479c and 479c. Depending on the type of the carrier tape 50, there is one in which a negative pressure supply hole is provided through the bottom surface 510 of the pocket 51. The position of the accommodated electronic component D is fixed by supplying a negative pressure. When a hole is formed in the bottom surface 510 of the pocket 51, it may overlap with the negative pressure supply hole, and the hole may not act as a mark indicating the stop position P of the holding means. In such a type of carrier tape 50, by forming a hole in the connecting region 52 of the pocket 51, it is possible to detect a positional shift without being obstructed by the negative pressure supply hole.
[3.その他の実施形態]
 (1)以上のように本発明の実施形態を説明したが、この実施形態は、例として提示したものであり、発明の範囲を限定することを意図していない。この新規な実施形態は、そのほかの様々な形態で実施されることが可能であり、発明の要旨を逸脱しない範囲で、種々の省略、置き換え、変更を行うことができる。そして、この実施形態やその変形は、発明の範囲や要旨に含まれるとともに、特許請求の範囲に記載された発明とその均等の範囲に含まれる。
[3. Other Embodiments]
(1) Although the embodiment of the present invention has been described above, this embodiment is presented as an example, and is not intended to limit the scope of the invention. The novel embodiment can be implemented in various other forms, and various omissions, replacements, and changes can be made without departing from the scope of the invention. And this embodiment and its deformation | transformation are included in the invention described in the claim, and its equivalent range while being included in the range and summary of invention.
 (2)例えば、上述の実施形態では、一つのターンテーブル21に各種の工程処理機構41~49を配置する場合を例に挙げたが、搬送機構としては、直線搬送方式であってもよく、また複数のターンテーブル21で一の搬送経路を構成するようにしてもよい。また、保持手段3として、真空の発生及び破壊により電子部品を吸着及び離脱させる吸着ノズル31に代えて、静電吸着方式、ベルヌーイチャック方式、又は電子部品Dを機械的に挟持するチャック機構を配してもよい。また、各種の工程処理機構41~49は、上記した種類に限られず、各種の工程処理機構と置き換えることが可能であり、また配置順序も適宜変更可能である。 (2) For example, in the above-described embodiment, the case where various process processing mechanisms 41 to 49 are arranged on one turntable 21 is described as an example. However, the transport mechanism may be a linear transport system, A plurality of turntables 21 may constitute one transport path. Further, as the holding means 3, instead of the suction nozzle 31 for sucking and releasing the electronic component by generating and breaking a vacuum, an electrostatic chucking method, a Bernoulli chuck method, or a chuck mechanism for mechanically holding the electronic component D is arranged. May be. Further, the various process processing mechanisms 41 to 49 are not limited to the types described above, and can be replaced with various process processing mechanisms, and the arrangement order can be changed as appropriate.
 (3)例えば、上述の実施形態では、位置補正動作において保持手段3から吸着ノズル31を取り外し、代わりにピン部材479を取り付けていたが、吸着ノズルに着脱可能に取り付ける構成としても良い。例えば、ピン部材479の基端部を、吸着ノズルの外周に嵌め込むことができるよう中空の筒状に形成することで、吸着ノズルを取り外さずに位置補正動作を行うことができる。 (3) For example, in the above-described embodiment, the suction nozzle 31 is removed from the holding means 3 and the pin member 479 is attached instead of the holding means 3 in the position correction operation. For example, the base end portion of the pin member 479 is formed in a hollow cylindrical shape so as to be fitted on the outer periphery of the suction nozzle, so that the position correction operation can be performed without removing the suction nozzle.
 (4)第1の実施形態では、先端が鋭利な錐体の針部でキャリアテープ50のポケット51の底面510に孔を形成したが、第2の実施形態で用いた平刀状の針部を用いても良い。同様に、第2の実施形態では、平刀状の針部でポケット51の繋ぎ領域52に孔を形成したが、第1実施形態で用いた錐体の針部を用いても良い。 (4) In the first embodiment, a hole is formed in the bottom surface 510 of the pocket 51 of the carrier tape 50 with a conical needle portion having a sharp tip, but the flat blade-like needle portion used in the second embodiment is used. May be used. Similarly, in the second embodiment, a hole is formed in the connecting region 52 of the pocket 51 with a flat sword-shaped needle portion, but a conical needle portion used in the first embodiment may be used.
 (5)上述の実施形態では、保持手段の停止位置Pを示すマークとして、輪郭が明瞭であり孔を用いたが、画像処理の際に他の部分と区別できるものであれば、適宜マークとして用いることができる。例えば、吸着ノズル自体を用いてキャリアテープ50に圧痕を付し、この圧痕をマークとして用いても良い。あるいは、インクを内蔵したスタンプを保持手段に取り付け、キャリアテープ50に着色されたマークを付しても良い。 (5) In the above-described embodiment, a hole is used as the mark indicating the stop position P of the holding means, but the outline is clear and a hole is used. Can be used. For example, the carrier tape 50 may be indented using the suction nozzle itself, and the indentation may be used as a mark. Alternatively, a stamp containing ink may be attached to the holding means, and a colored mark may be attached to the carrier tape 50.
 (6)また、カメラ474と停止位置Pとの位置関係が精度よく固定されている場合には、吸着ノズル31がテーピングユニット47の停止位置Pに到達したときの位置を予め主記憶装置に記憶させておいたり、この位置からキャリアテープ50の長手方向への延長線上にカメラ474を配置するように位置調整を行うことで、孔等のマーク付与処理を省くこともできる。上述の実施形態では、特に、スプロケット472の間隔のバラつき補正を行っているため、カメラ位置を停止位置Pとの位置調整に要する時間も軽減することができる。 (6) When the positional relationship between the camera 474 and the stop position P is accurately fixed, the position when the suction nozzle 31 reaches the stop position P of the taping unit 47 is stored in the main storage device in advance. In addition, by performing position adjustment so that the camera 474 is disposed on the extended line in the longitudinal direction of the carrier tape 50 from this position, it is possible to omit the mark application processing such as holes. In the above-described embodiment, in particular, since the variation in the interval between the sprockets 472 is corrected, the time required for adjusting the position of the camera position with the stop position P can also be reduced.
1 電子部品搬送装置
21 ターンテーブル
22 ダイレクトドライブモータ
3 保持手段
31 吸着ノズル
32 支持部
33 駆動部
34 操作ロッド
41 パーツフィーダ
42 マーキングユニット
43 外観検査ユニット
44 テストコンタクトユニット
45 分類ソートユニット
46 姿勢補正ユニット
47 テーピングユニット
50 キャリアテープ
51,51a,51b,51c,51d,51e ポケット
52 繋ぎ領域
471 ガイドレール
472 スプロケット
473 駆動モータ
474 カメラ
475 スクリューアジャスタ
476 圧縮バネ
477 制御部
477a テープ送り制御部
477b 昇降制御部
477c カメラ制御部
477d 画像処理部
477e ズレ検出部
477f 表示部
477g 補正量算出部
477h 補正制御部
477i 入力装置
479 ピン部材
479a 基端部
479b 針部
479c 一対の針部
510 底面
511 孔
512 一対の孔
D 電子部品
C 撮影ポイント
G 位置ズレ
P 停止位置
P1 ポケットの中心位置
P2 孔の中心位置
P3 一対の孔の中間位置
Tp ポケット画像

 
DESCRIPTION OF SYMBOLS 1 Electronic component conveying apparatus 21 Turntable 22 Direct drive motor 3 Holding means 31 Adsorption nozzle 32 Support part 33 Drive part 34 Operation rod 41 Parts feeder 42 Marking unit 43 Appearance inspection unit 44 Test contact unit 45 Classification sort unit 46 Attitude correction unit 47 Taping unit 50 Carrier tape 51, 51a, 51b, 51c, 51d, 51e Pocket 52 Connection region 471 Guide rail 472 Sprocket 473 Drive motor 474 Camera 475 Screw adjuster 476 Compression spring 477 Control unit 477a Tape feed control unit 477b Elevation control unit 477c Camera Control unit 477d Image processing unit 477e Deviation detection unit 477f Display unit 477g Correction amount calculation unit 477h Correction control unit 477i Input device 479 Pin member 479a Base end portion 479b Needle portion 479c Pair of needle portions 510 Bottom surface 511 Hole 512 Pair of holes D Electronic component C Shooting point G Position shift P Stop position P1 Pocket center position P2 Hole center position P3 Middle of the pair of holes Position Tp Pocket image

Claims (22)

  1.  電子部品を搬送しながら工程処理を行う電子部品搬送装置であって、
     前記電子部品の搬送経路と、
     前記電子部品を保持して前記搬送経路に沿って間欠移動する保持手段と、
     前記搬送経路における前記保持手段の停止位置に配され、前記保持手段で保持された前記電子部品を、長手方向に複数のポケットを並べたキャリアテープに収容して移送路上を移送するテーピングユニットと、を有し、
     前記テーピングユニットは、
     前記キャリアテープのポケット位置を検出するポケット位置検出手段と、
     前記ポケット位置検出手段による検出結果に基づいて、前記ポケット位置の前記停止位置に対する位置ズレ量を検出するズレ検出手段と、
     複数のポケットについて検出された位置ズレ量の最大値及及び最小値の中間値に基づいて前記キャリアテープの位置ズレを補正する補正手段と、を備えることを特徴とする電子部品搬送装置。
    An electronic component transport apparatus that performs process processing while transporting an electronic component,
    A transport path of the electronic component;
    Holding means for holding the electronic component and intermittently moving along the conveyance path;
    A taping unit which is arranged at a stop position of the holding means in the transport path and which accommodates the electronic component held by the holding means in a carrier tape in which a plurality of pockets are arranged in the longitudinal direction and transports it on the transport path; Have
    The taping unit is
    Pocket position detecting means for detecting a pocket position of the carrier tape;
    A deviation detecting means for detecting a positional deviation amount of the pocket position with respect to the stop position based on a detection result by the pocket position detecting means;
    An electronic component transport apparatus comprising: correction means for correcting a positional shift of the carrier tape based on an intermediate value between a maximum value and a minimum value of a positional shift amount detected for a plurality of pockets.
  2.  前記テーピングユニットは、
     前記ポケットに対する前記保持手段の停止位置を示すマークを前記キャリアテープに付与するマーク付与手段を、更に備えることを特徴とする請求項1記載の電子部品搬送装置。
    The taping unit is
    2. The electronic component conveying apparatus according to claim 1, further comprising mark applying means for applying a mark indicating a stop position of the holding means with respect to the pocket to the carrier tape.
  3.  前記マーク付与手段は、前記保持手段に取り付けられるピン部材を備え、
     前記保持手段の停止位置を示すマークは、前記ピン部材によって前記キャリアテープに空けられた孔であることを特徴とする請求項2記載の電子部品搬送装置。
    The mark applying means includes a pin member attached to the holding means,
    3. The electronic component conveying apparatus according to claim 2, wherein the mark indicating the stop position of the holding means is a hole formed in the carrier tape by the pin member.
  4.  前記保持手段の停止位置を示すマークは、前記キャリアテープのポケットの底面に付与されることを特徴とする請求項2又は3記載の電子部品搬送装置。 4. The electronic component carrying apparatus according to claim 2, wherein a mark indicating a stop position of the holding means is provided on a bottom surface of a pocket of the carrier tape.
  5.  前記保持手段の停止位置を示すマークは、前記キャリアテープの各ポケットを繋ぐ繋ぎ領域に付与されることを特徴とする請求項2又は3記載の電子部品搬送装置。 4. The electronic component conveying apparatus according to claim 2, wherein a mark indicating a stop position of the holding means is provided in a connecting region connecting the pockets of the carrier tape.
  6.  前記ピン部材は、前記キャリアテープのポケットの長手方向両端側の繋ぎ領域に一対の孔を空けるように離間して配置された一対の針を備えることを特徴とする請求項5記載の電子部品搬送装置。 6. The electronic component carrying device according to claim 5, wherein the pin member includes a pair of needles spaced apart so as to open a pair of holes in a connecting region on both ends in the longitudinal direction of the pocket of the carrier tape. apparatus.
  7.  前記ポケット位置検出手段は、前記ポケットの中心位置を検出し、
     前記ズレ検出手段は、前記ポケットの中心位置の前記保持手段の停止位置を示すマークに対する位置ズレ量を検出することを特徴とする請求項1~5のいずれか一項に記載の電子部品搬送装置。
    The pocket position detecting means detects a center position of the pocket;
    6. The electronic component conveying apparatus according to claim 1, wherein the deviation detecting unit detects a positional deviation amount with respect to a mark indicating a stop position of the holding unit at a center position of the pocket. .
  8.  前記ポケット位置検出手段は、前記ポケットの中心位置を検出し、
     前記ズレ検出手段は、前記ポケットの中心位置の、前記一対の孔の中間位置に対する位置ズレ量を検出することを特徴とする請求項6記載の電子部品搬送装置。
    The pocket position detecting means detects a center position of the pocket;
    The electronic component transport apparatus according to claim 6, wherein the shift detection unit detects a shift amount of a center position of the pocket with respect to an intermediate position of the pair of holes.
  9.  前記テーピングユニットは、
     前記キャリアテープに係合して当該キャリアテープを移送する複数のピンが設けられたスプロケットと、
     前記スプロケットを回転させる駆動手段と、
     前記スプロケットの各ピン間隔の距離の違いに応じて前記スプロケットの回転量を増減させるように前記駆動手段を制御する制御手段と、を更に有することを特徴とする請求項1~8のいずれか一項に記載の電子部品搬送装置。
    The taping unit is
    A sprocket provided with a plurality of pins that engage with the carrier tape and transfer the carrier tape;
    Drive means for rotating the sprocket;
    9. The apparatus according to claim 1, further comprising control means for controlling the driving means so as to increase or decrease the amount of rotation of the sprocket according to a difference in distance between the pins of the sprocket. The electronic component conveying apparatus according to the item.
  10.  前記補正手段は、
     前記キャリアテープを移送するスプロケットと、
     前記スプロケットを、前記キャリアテープの長手方向における位置ズレに対応する量だけ回転させる駆動手段と、を有することを特徴とする請求項1~9のいずれか一項に記載の電子部品搬送装置。
    The correction means includes
    A sprocket for transferring the carrier tape;
    The electronic component transport apparatus according to any one of claims 1 to 9, further comprising a driving unit that rotates the sprocket by an amount corresponding to a positional shift in a longitudinal direction of the carrier tape.
  11.  前記補正手段は、
     前記キャリアテープを移送するスプロケットと、
     前記スプロケットを、前記キャリアテープの幅方向における位置ズレに対応する量だけ移動させるマイクロメータを備えることを特徴とする請求項1~9のいずれか一項に記載の電子部品搬送装置。
    The correction means includes
    A sprocket for transferring the carrier tape;
    10. The electronic component conveying apparatus according to claim 1, further comprising a micrometer that moves the sprocket by an amount corresponding to a positional deviation in the width direction of the carrier tape.
  12.  電子部品を保持して搬送経路に沿って間欠移動する保持手段の停止位置に配され、前記保持手段で保持された前記電子部品を、長手方向に複数のポケットを並べたキャリアテープに収容して移送路上を移送するテーピングユニットであって、
     前記キャリアテープのポケット位置を検出するポケット位置検出手段と、
     前記ポケット位置検出手段による検出結果に基づいて、前記ポケット位置の前記停止位置に対する位置ズレ量を検出するズレ検出手段と、
     複数のポケットについて検出された位置ズレ量の最大値及及び最小値の中間値に基づいて前記キャリアテープの位置ズレを補正する補正手段と、を備えることを特徴とするテーピングユニット。
    The electronic component is held at a stop position of a holding unit that intermittently moves along the conveyance path and the electronic component held by the holding unit is accommodated in a carrier tape in which a plurality of pockets are arranged in the longitudinal direction. A taping unit for transferring on a transfer path,
    Pocket position detecting means for detecting a pocket position of the carrier tape;
    A deviation detecting means for detecting a positional deviation amount of the pocket position with respect to the stop position based on a detection result by the pocket position detecting means;
    A taping unit comprising: a correction unit that corrects the positional deviation of the carrier tape based on an intermediate value between a maximum value and a minimum value of the positional deviation amounts detected for a plurality of pockets.
  13.  前記ポケットに対する前記保持手段の停止位置を示すマークを付与するマーク付与手段を、更に備えることを特徴とする請求項12記載のテーピングユニット。 13. The taping unit according to claim 12, further comprising mark applying means for applying a mark indicating a stop position of the holding means with respect to the pocket.
  14.  前記マーク付与手段は、前記保持手段に取り付けられたピン部材を備え、
     前記保持手段の停止位置を示すマークは、前記ピン部材によって前記キャリアテープに空けられた孔であることを特徴とする請求項13記載のテーピングユニット。
    The mark applying means includes a pin member attached to the holding means,
    14. The taping unit according to claim 13, wherein the mark indicating the stop position of the holding means is a hole formed in the carrier tape by the pin member.
  15.  前記保持手段の停止位置を示すマークは、前記キャリアテープのポケットの底面に付与されることを特徴とする請求項13又は14記載のテーピングユニット。 15. The taping unit according to claim 13, wherein a mark indicating a stop position of the holding means is provided on a bottom surface of the pocket of the carrier tape.
  16.  前記保持手段の停止位置を示すマークは、前記キャリアテープの各ポケットを繋ぐ繋ぎ領域に付与されることを特徴とする請求項13又は14記載のテーピングユニット。 The taping unit according to claim 13 or 14, wherein a mark indicating a stop position of the holding means is given to a connecting region connecting the pockets of the carrier tape.
  17.  前記ピン部材は、前記キャリアテープのポケットの長手方向両端側の繋ぎ領域に一対の孔を空けるように離間して配置された一対の針を備えることを特徴とする請求項16記載のテーピングユニット。 The taping unit according to claim 16, wherein the pin member includes a pair of needles that are spaced apart so as to open a pair of holes in a connecting region on both ends in the longitudinal direction of the pocket of the carrier tape.
  18.  前記ポケット位置検出手段は、前記ポケットの中心位置を検出し、
     前記ズレ検出手段は、前記ポケットの中心位置の前記保持手段の停止位置を示すマークに対する位置ズレ量を検出することを特徴とする請求項12~16のいずれか一項に記載のテーピングユニット。
    The pocket position detecting means detects a center position of the pocket;
    The taping unit according to any one of claims 12 to 16, wherein the deviation detecting means detects a positional deviation amount with respect to a mark indicating a stop position of the holding means at a center position of the pocket.
  19.  前記ポケット位置検出手段は、前記ポケットの中心位置を検出し、
     前記ズレ検出手段は、前記ポケットの中心位置の、前記一対の孔の中間位置に対する位置ズレ量を検出することを特徴とする請求項17記載のテーピングユニット。
    The pocket position detecting means detects a center position of the pocket;
    18. The taping unit according to claim 17, wherein the displacement detection unit detects a displacement amount of a center position of the pocket with respect to an intermediate position of the pair of holes.
  20.  前記キャリアテープに係合して当該キャリアテープを移送する複数のピンが設けられたスプロケットと、
     前記スプロケットを回転させる駆動手段と、
     前記スプロケットの各ピン間隔の距離の違いに応じて前記スプロケットの回転量を増減させるように前記駆動手段を制御する制御手段と、を更に有することを特徴とする請求項12~19のいずれか一項に記載のテーピングユニット。
    A sprocket provided with a plurality of pins that engage with the carrier tape and transfer the carrier tape;
    Drive means for rotating the sprocket;
    The control device according to any one of claims 12 to 19, further comprising control means for controlling the driving means so as to increase or decrease the amount of rotation of the sprocket according to a difference in distance between the pins of the sprocket. The taping unit described in the item.
  21.  前記補正手段は、
     前記キャリアテープを移送するスプロケットと、
     前記スプロケットを、前記キャリアテープの長手方向における位置ズレに対応する量だけ回転させる駆動手段と、を有することを特徴とする請求項12~20のいずれか一項に記載のテーピングユニット。
    The correction means includes
    A sprocket for transferring the carrier tape;
    The taping unit according to any one of claims 12 to 20, further comprising driving means for rotating the sprocket by an amount corresponding to a positional deviation in a longitudinal direction of the carrier tape.
  22.  前記補正手段は、
     前記キャリアテープを移送するスプロケットと、
     前記スプロケットを、前記キャリアテープの幅方向における位置ズレに対応する量だけ移動させるマイクロメータを備えることを特徴とする請求項12~20のいずれか一項に記載のテーピングユニット。

     
    The correction means includes
    A sprocket for transferring the carrier tape;
    The taping unit according to any one of claims 12 to 20, further comprising a micrometer that moves the sprocket by an amount corresponding to a positional deviation in a width direction of the carrier tape.

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