Classifications

• • G—PHYSICS
  • G02—OPTICS
  • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
  • G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
  • G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
  • G02B1/11—Anti-reflection coatings
• • G—PHYSICS
  • G02—OPTICS
  • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
  • G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
  • G02B1/10—Optical coatings produced by application to, or surface treatment of, optical elements
  • G02B1/11—Anti-reflection coatings
  • G02B1/113—Anti-reflection coatings using inorganic layer materials only
  • G02B1/115—Multilayers
• • G—PHYSICS
  • G02—OPTICS
  • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
  • G02B27/00—Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00
  • G02B27/28—Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00 for polarising
  • G02B27/281—Optical systems or apparatus not provided for by any of the groups G02B1/00 - G02B26/00, G02B30/00 for polarising used for attenuating light intensity, e.g. comprising rotatable polarising elements
• • G—PHYSICS
  • G02—OPTICS
  • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
  • G02B5/00—Optical elements other than lenses
  • G02B5/20—Filters
• • G—PHYSICS
  • G02—OPTICS
  • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
  • G02B5/00—Optical elements other than lenses
  • G02B5/20—Filters
  • G02B5/205—Neutral density filters
• • G—PHYSICS
  • G02—OPTICS
  • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
  • G02B5/00—Optical elements other than lenses
  • G02B5/20—Filters
  • G02B5/208—Filters for use with infrared or ultraviolet radiation, e.g. for separating visible light from infrared and/or ultraviolet radiation
• • G—PHYSICS
  • G02—OPTICS
  • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
  • G02B5/00—Optical elements other than lenses
  • G02B5/20—Filters
  • G02B5/22—Absorbing filters
• • G—PHYSICS
  • G02—OPTICS
  • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
  • G02B5/00—Optical elements other than lenses
  • G02B5/30—Polarising elements
• • G—PHYSICS
  • G02—OPTICS
  • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
  • G02B5/00—Optical elements other than lenses
  • G02B5/30—Polarising elements
  • G02B5/3025—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
• • G—PHYSICS
  • G02—OPTICS
  • G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
  • G02B5/00—Optical elements other than lenses
  • G02B5/30—Polarising elements
  • G02B5/3025—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state
  • G02B5/3058—Polarisers, i.e. arrangements capable of producing a definite output polarisation state from an unpolarised input state comprising electrically conductive elements, e.g. wire grids, conductive particles
• • G—PHYSICS
  • G02—OPTICS
  • G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
  • G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
  • G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
  • G02F1/09—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on magneto-optical elements, e.g. exhibiting Faraday effect
  • G02F1/093—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on magneto-optical elements, e.g. exhibiting Faraday effect used as non-reciprocal devices, e.g. optical isolators, circulators

Definitions

• the disclosure is directed to an integrated monolithic linear polarizer and attenuator that is made by integrating two different optical elements, a polarizer and attenuation filter, into a single element that is both polarizing and attenuating.
• the element is operative in near infrared (NIR) at wavelengths in the range of 1275nm to 1635nm.
• NIR near infrared
• Telecommunications equipment uses both attenuators and optical isolators.
• the attenuators can be used either temporarily to test power levels by adding a calibrated amount of signal loss or they can be installed permanently to properly match transmitter and receiver power levels.
• Fiber-optic telecommunication systems need a certain amount of optical power to work properly, but too much power can cause problems. There are cases where power may need to be restricted, for example, when couplers do not distribute signals evenly or to protect sensitive instruments.
• Attenuators discard surplus optical power and they can reduce signal levels in communication systems to those that the receivers can handle best. This makes it possible for all terminals in a network to use the same transmitters and receivers, even though light traveling between them suffers different losses. Adding attenuators also makes it possible to use the same terminal equipment in all parts of a local network .
• the terminal next to the distribution node might receive a signal 20 dB higher than one on the opposite corner of the building, but an attenuator can balance the power levels.
• the most common and least costly attenuators are filters that block a fixed portion of the in-coming light. These attenuators are installed in communication systems to balance power levels, and normally these attenuators will not need to be changed again.
• Optical isolators are used to prevent back-reflections and other noise from reaching sensitive optical components in telecommunications systems. They act as one-way paths through which the telecommunication's frequency light passes.
• Optical isolators consist of, in sequence, a first or input polarizer, typically one with a vertical polarization axis to enhance the contrast ration and clean the vertically polarized incoming light, a Faraday rotor for receiving the vertically polarized light and rotating it by 45°, and a second or output polarizer whose polarization axis is at 45° to the polarization axis of the first polarizer.
• the 45° rotated light from the Faraday rotator completely passes through the second polarizer to a receiver with virtually no losses, for example, an optical fiber or an analyzer. If any light is reflected backwards by receiver, the second polarizer will polarizer the back-reflected light by 45° and Faraday rotator will rotate the light from the second polarizer by an additional 45°.
• the back-reflected light emerging from the rotator has become horizontally polarized and will be blocked by the first polarizer that permits the passage of only vertically polarized light. Thus, any reflected light that travels in the direction opposite that of the incoming light will be extinguished.
• Optical isolators are important components in high-performance systems because of the way they can block noise traveling in the wrong direction through the fiber.
• the disclosure is directed to an element that is capable of acting as both an optical polarizer and an optical attenuator, thus integrating both functions into a single element.
• the element comprises a monolithic or one piece glass polarizer (herein also call the "substrate"), a multilayer " light attenuation or light attenuating" coating LA that has been optimized for use at selected wavelengths and attenuations deposited on at least one polarizer facial surface, and a multilayer anti-reflective, AR, coating on top of the LA coating, resulting in the sequence "substrate/LA/AR".
• the LA coating is designed to reduce or remove excess energy in an optical system by decreasing the transmission levels of the incident light energy.
• the A coating reduce surface reflection losses, improves contrast and boosts transmission through the optical surface.
• the combination of LA and AR coatings on the surface of a polarizing optical substrate results in an integrated optical polarizer/attenuator that also prevents backscatter of light in optical transmission systems.
• the LA and AR coating are deposited on one surface of the polarizer, in another embodiment the LA and AR coatings are deposited on both polarizer surfaces.
• the element comprises a glass polarizer having a Si0 2 coating deposited on at least one polarizer surface, an LA coating that has been optimized for use at selected wavelengths and attenuations deposited on top of the Si0 2 coating, and an anti-reflective (AR) coating on the surface of the LA coating, resulting in the overall sequence of substrate/Si0 2 /LA/AR.
• AR anti-reflective
• the anti-reflective, AR, coating is a multilayer coating comprising alternating layers of a high refractive index material, H', having a refractive index greater than 1.7 and a layer of a low refractive index material, L', having a refractive index of less than or equal to 1.7.
• a sealing or capping layer of Si0 2 can be placed on top of the last deposited layer of the anti-reflective coating when the last deposited layer of the anti-reflective coating is not Si0 2 .
• the light attenuating coating LA is a multilayer coating consisting a plurality of layers HL of selected attenuating materials, where H is a high refractive index material and L is a low refractive index material.
• the multilayer LA coating comprises ITO (indium tin oxide), Si and Cr 2 0 3 , the ITO layer being the first layer deposited on the polarizing glass substrate, or on a Si0 2 layer deposited on the polarizing glass substrate prior to the deposition of the ITO layer.
• the attenuation of the element can be set to any desired attenuation level by changing the thickness and/or number of attenuating material layers.
• the disclosure is also directed to an optical isolator/attenuator device for use at telecommunications frequencies, the optical isolator/attenuator comprising a Faraday rotator having a first end and a second end, and a polarizing element at each of said ends, at least one of said polarizing elements being a monolithic polarizing/attenuating element.
• the optical isolator/attenuator comprising a Faraday rotator having a first end and a second end, and a polarizing element at each of said ends, at least one of said polarizing elements being a monolithic polarizing/attenuating element.
• isolator/attenuator device polarizing elements are a monolithic polarizing/attenuating element.
• the polarizer/attenuator of the disclosure, and an optical isolator using such polarizer/attenuator element is operative in the wavelength range of 1275nm to 1635nm.
• the polarizer/attenuator of the disclosure, and an optical isolator using such polarizer/attenuation is operative in the wavelength range of 600nm to 1 lOOnm.
• the polarizer/attenuator of the disclosure, and an optical isolator using such polarizer/attenuation is operative in the wavelength range of 1700nm to 2000nm.
• the polarizer/attenuator of the disclosure, and an optical isolator using such polarizer/attenuation is operative in the wavelength range of 1700nm to 2000nm.
• polarizer/attenuation is operative in the wavelength range of 2000nm to 2300nm.
• Figure 1 is a schematic drawing of an element that is a monolithic glass polarizer with an integrated attenuating functionality, the element comprising a glass polarizer 10, an inorganic light attenuating coating, or LA coating, 12, also called herein an attenuation coating or film 12, that is optimized for the desired degree ( percentage) attenuation and wavelengths of the incoming light, and an anti-reflective coating or film 14 .
• Figure 2 is graph illustrating of percentage transmission versus wavelength of the integrated linear polarizer and attenuator at attenuations of 0, 1, 1.5, 2.0, 2.5. and 3.0 dB that represented by the curves, 20, 22, 24, 26, 28 and 30, respectively
• Figure 3 illustrates the spectral reflectance of a polarizer having
• Figure 4 illustrates the spectral reflectance of polarizer having a 4-layer, 15% attenuating LA coating and a 4-layer AR coating on top of the LA coating.
• Figure 5 illustrates the absorbance of a polarizer having a 4-layer, 15% attenuating LA coating and a 4-layer AR coating on top of the LA coating.
• Figure 6 is illustrates the spectral reflectance of a polarizer having a 4-layer LA, 24% attenuating coating and a 4-layer AR coating on top of the LA coating.
• Figure 7 is illustrates the absorbance of a polarizer having a 4-layer, 15% attenuating LA coating and a 4-layer AR coating on top of the LA coating.
• Figure 8 illustrates the spectral reflectance (Rx) and the transmittance (Tx) of 5- layer 15% absorbing AR coating on a Polarlor substrate, also called “Polarcor sub”, with backside effect ignored and wavelengths ranging from 620 nm to 650 nm.
• the 15%-absorbing LA/AR coating design is Polarcor sub_225nm IT0 135 nm
• Figure 9 illustrates the reflectance (Rx) and the transmittance (Tx)of 5-layer 24% absorbing AR coating on A Polarlor substrate with backside effect ignored and wavelengths ranging from 620 nm to 650 nm.
• the 24%-absorbing LA/AR coating design is Polarcor sub_229nm ITO_ 79nm Cr 2 0 3 _213nm SiO 2 _101nm Nb 2 O 5 _326nm Si0 2 _air.
• Figure 10 illustrates the spectral reflectance (Rx) and the transmittance (Tx) of 5-layer 15% absorbing AR coating on a Polarlor substrate with backside effect ignored and wavelengths ranging from 780 nm to 820 nm.
• the 15%-absorbing LA AR coating design is Polarcor sub_309nm ITO_280nm Cr 2 0 3 _287nm SiO 2 _167nm Nb 2 O 5 _390nm Si0 2 _air.
• Figure 11 illustrates the spectral reflectance (Rx) and the transmittance (Tx) of 5-layer 24% absorbing AR coating on Polarlor substrate with backside effect ignored and wavelengths ranging from 780 nm to 820 nm.
• the 24%-absorbing LA/AR coating design is Polarcor sub_347nm ITO_551nm Cr 2 0 3 _239nm Si0 2 _129nm Nb 2 0 5 _392nm Si0 2 _air.
• Figure 12 illustrates the spectralreflectance (Rx) and the transmittance (Tx) of 5-layer 15% absorbing AR coating on Polarlor substrate with backside effect ignored and wavelengths ranging from 1010 nm to 1110 nm.
• the 15%-absorbing LA/AR coating design is Polarcor sub_455 nm IT0 477 nm Cr 2 0 3 _319 nm Si0 2 _162 nm Nb 2 0 5 _526 nm Si0 2 _air.
• Figure 13 illustrates the reflectance (Rx) and the transmittance (Tx) of 5-layer 24% absorbing AR coating on Polarlor substrate with backside effect ignored and wavelengths ranging from lOlOnm to 11 lOnm.
• the 24%-absorbing LA/AR coating design is Polarcor sub_666nm ITO lOlOnm Cr 2 0 3 _36nm Si0 2 _546nm Nb 2 0 5 _574nm Si0 2 _air.
• Figure 14 illustrates a polarizer/attenuator element comprising a polarizer 80 having an absorbing LA/AR coating 82 as disclosed herein applied to frontside surface F of polarizer substrate 80 and an AR (only) coating 84 applied to the backside surface B of polarizer 80.
• substrate polarizing substrate
• Polyarcor sub any glass or glass element that is of itself an optical polarizer.
• Such glass polarizers are commercially available from a number of sources.
• commercially available Polarcor® optical polarizers (Corning Incorporated, Corning, New York) are used as exemplary substrates to make the integrated polarizing and attenuating optical elements of this disclosure.
• the coatings and individual layers of a multilayer coating are adherent to the polarizer glass, a previously applied coating, or a previously applied layer of a multilayer coating without the use of any adhesive material or interlayer material between the polarizer and a coating, or the layers of a coating, or adjacent coatings.
• An adhesive material is typically a liquid or a semi-liquid that bonds items together and require curing (hardening) by either evaporating a solvent or by chemical reactions that occur between two or more constituents of the adhesive - glues and epoxy resins being examples.
• Interlayer materials are typically polymeric materials that can hold or bond together two different items without curing - double stick tape being an example.
• metal oxide means an oxide consisting of one metal and oxygen, for example Cr 2 0 3 , A1 2 0 3 , Ge0 2 , et cetera
• mixed-metal oxide mean an oxide consisting of at least two metals and oxygen, for example, indium-tin-oxide and SrTi0 3 .
• the device of the present disclosure is directed to an element that has integrated polarizing and attenuating functions, and can be used to make an integrated optical isolator/attenuator when combined with a Faraday rotator.
• Optical isolators utilize optical polarizers in combination with a Faraday rotor to reduce or eliminate back-reflectance in telecommunications systems.
• Optical polarizers of the type used herein are classified as monolithic and absorptive type glass polarizers which are optimized for telecommunication related wavelengths.
• Optical polarizers are well described in the art; for example, U.S. Patent Nos. 7648656, 7510989 and 7461488 describe making optical polarizers containing various metals.
• Metals that can be used in the preparation of optical polarizers include silver, copper and copper/cadmium, and additionally metals such as platinum, palladium, palladium, gold, and other metals.
• 2009-217177A describe making polarizers and making optical isolators, for example pig-tail type isolators for optical communications, the isolators comprising a Faraday rotor and a polarizing element on either end of the Faraday rotor.
• VOAs variable optical attenuators
• the present disclosure describes an element that can act to both polarize light and attenuate light, a method of making the element, and a device that enables achieving a desired and fixed attenuation while also acting as an optical isolator.
• PDI polarization dependent isolator
• optical polarizer elements are used as the input and the output polarizer of the isolator.
• the desired attenuation is achieved by placing an inorganic light attenuating, LA, coating on top of at least one polarizer surface and an anti-reflective, AR, coating on top of the inorganic LA coating.
• the polarizers can be used as the input (0 degree polarization or vertical axis) element or as the output (45 degree polarization) element of the optical isolator.
• the amount of attenuation is in the range of greater than 0 dB to 3 dB over the wavelength range of 1275-1635 nm.
• the amount of attenuation can be in the range of 0.5 dB to 3 dB over the wavelength range of 1275-1635 nm.
• the design concept of attenuation and antireflection described herein can also be applied to other wavelength ranges by changing LA coating and AR coating accordingly using the teachings disclosed herein.
• the design can be use at wavelength in the range of 600-1 lOOnm, 1700-2000nm and 2000-2300nm.
• the polarizer/attenuator elements in these ranges can also be used in optical isolators.
• Figure 1 illustrates the structure of the optical element having an integrated functionality to polarize/analyze incident polarized light and attenuate it with a desired attenuation.
• the inorganic film can be deposited on the polarizer by any of the conventional deposition methods.
• the article in Figure 1 comprises an polarizer 10, an AR coating 14, and an LA film 12 that is in between the polarizer 10 and AR coating 14.
• the LA coating film 12 is optimized for the desired degree of attenuation and wavelengths.
• the LA coating can be designed and optimized for either deposition on one side of the polarizer, or designed and optimized for deposition on both sides.
• a polarization dependent isolator can have an integrated functionally, that is, be an "isolator plus attenuator.”
• Figure 2 shows typical and simulated percent transmission versus wavelength spectra for integrated linear polarizers with attenuation of 0, 1, 1.5, 2, 2.5 and 3.0 dB, respectively, which are individually represented by numerals 20, 22, 24, 26, 28, and 30, respectively, located on the right.
• the different attenuations are dependent on the thickness of the attenuating coating that is applied on the polarizer and the composition of the attenuating coating.
• Figure 3 illustrates the spectral reflectance of a polarizer having only a non-attenuating, 4-layer AR coating on a Polarcor® substrate and no attenuation coating.
• This AR-coated polarizer serves as the baseline example for a polarizer with an AR coating, but no attenuating coating.
• the designed AR coating, beginning with the substrate and ending with air, is: (1) substrate, and (2) AR coating: 51nm Nb 2 0 3 , 56nm Si0 2, 248nm Nb 2 0 5 , 236nm Si0 2 , air.
• Attenuation/anti-ref;ection will be compared to this example.
• No capping layer is applied because the last layer of the AR coating is Si0 2 .
• Figure 4 illustrates the spectral reflectance of a polarizer /attenuator element having an 8-layer 15% attenuating coating comprising a 4-layer LA coating and a 4-layer ( AR coating on top of the LA coating.
• the overall coating design of the 15% absorbing polarizer/attenuator element, beginning with the substrate, is: (1) substrate, (2) multilayer LA coating: 317nm ITO, 22nm Si, 67nm Cr 2 0 3 , 177nm Si, and (3) multilayer AR coating: 545nm Nb 2 0 5 , 100nm SiO 2 , l l lnm Nb 2 0 5 , 310nm Si0 2 , air; where ITO is indium-tin-oxide. No capping layer is applied because the last layer of the AR coating is Si0 2 .
• Figure 5 illustrates the spectral absorbance of a polarizer/attenuator element having an 8-layer 15% attenuating coating comprising a 4-layer LA coating and a 4-layer AR coating on top of the LA coating.
• the overall coating design of the 15% polarizer/attenuator element is the same as that of Figure 4, and beginning with the substrate, it is: (1) substrate, (2) multilayer LA coating: 317nm ITO, 22nm Si, 67nm Cr 2 0 3 , 177nm Si, and (3) multilayer AR coating: 545nm Nb 2 0 5 , lOOnm Si0 2 , 11 lnm Nb 2 0 5 , 310nm SiO, air; where ITO is indium-tin-oxide. No capping layer is applied because the last layer of the AR coating is Si0 2 .
• Figure 6 is illustrates the spectral reflectance of a polarizer/attenuator element having an 8-layer 24% attenuating coating comprising a 4-layer LA coating and a 4-layer AR coating.
• the overall coating design of the 24% polarizer/attenuator element, beginning with the substrate, is: (1) substrate, (2) multilayer LA coating: 535nm ITO, 21nm Si, 120nm Cr 2 0 3 , 244nm Si, and (3) AR coating: 539nm Nb 2 0 5 , 188nm Si0 2 , 62nm Nb 2 0 5 , 369nm Si0 2 , air; where ITO is indium-tin-oxide. No capping layer is applied because the last layer of the AR coating is Si0 2 .
• Figure 7 is illustrates the spectral absorbance of a polarizer/attenuator element having an 8-layer, 24% absorbing coating comprising a 4-layer LA coating and a 4-layer AR coating on top of the LA coating.
• the overall coating design of the 24% absorbing coating is the same as that of Figure 6, and beginning with the substrate it is: (1) substrate, (2) multilayer LA coating: 535nm ITO, 21nm Si, 120nm Cr 2 0 3 , 244nm Si, and (3) multilayer AR coating 539nm Nb 2 0 5 , 188nm Si0 2 , 62nm Nb 2 0 5 , 369nm Si0 2 , air; where ITO is indium-tin-oxide. No capping layer is applied because the last layer of the AR coating is Si0 2 .
• Figures 8-13 illustrate the spectral reflectance and the transmittance of additional polarizer/ attenuator elements with the backside effect ignored. The
• backside effect refers to reflectance that occurs at the surface furthest from where the light first enters the polarizer/attenuator element.
• the reason for excluding the backside effect from Figures 8-13 is to determine and show the real effect of the enginnered absorbing LA/AR coating applied to the frontside surface where the light enters polarizer/attenuator element.
• the backside reflection can be eliminated by applying an AR coating on the backside of the polarizer or by application of the absorbing LA AR coating described earlier herein.
• the element in Figure 14 illustrates a polarizer/attenuator element comprising a polarizer 80 having an absorbing LA/AR coating 82 as disclosed herein applied to frontside surface F of polarizer substrate 80 and an AR (only) coating 84 applied to the backside surface B of polarizer 80.
• Light hv impinges on the frontside surface of absorbing LA/AR coating 82 where it is attenuated by coating 82.
• polarizer 80 where it is polarized, and the polarized light then passes through the backside surface B of polarizer 80 which can have an AR coating 84 coating applied
• numeral 86 represents any light that may be reflected from the frontside surface F
• numeral 88 indicates any light that is reflected from the backside surface B.
• a polarizer/attenuator have a LA/AR coating on one or both of the polarizer substrate 80's surfaces, or an LA/AR coating on polarizer 80's frontside surface and an Ar coating only on the polarizer 80's backside surface.
• Figure 8 illustrates the spectral reflectance and transmittance of 5-layer 15% absorbing AR coating on a Polarlor substrate, also called “Polarcor sub”, with backside effect ignored and wavelengths ranging from 620 nm to 650 nm.
• the 15%- absorbing LA/AR coating design is Polarcor sub_225nm IT0 135 nm Cr 2 0 3 _232nm Si0 2 _93nm Nb 2 0 5 _333nm Si0 2 _air.
• Figure 9 illustrates the spectral reflectance and transmittance of 5-layer 24% absorbing AR coating on A Polarlor substrate with backside effect ignored and wavelengths ranging from 620 nm to 650 nm.
• the 24%-absorbing LA/AR coating design is Polarcor sub_229nm ITO_ 79nm Cr 2 0 3 _213nm SiO 2 _101nm Nb 2 O5_326nm Si0 2 _air.
• Figure 10 illustrates the spectral reflectance and transmittance of 5-layer 15% absorbing A coating on a Polarlor substrate with backside effect ignored and wavelengths ranging from 780 nm to 820 nm.
• the 15%-absorbing LA/AR coating design is Polarcor sub_309nm ITO_280nm Cr 2 0 3 _287nm SiO 2 _167nm Nb 2 O 5 _390nm Si0 2 _air.
• Figure 11 illustrates the spectral reflectance and transmittance of 5-layer 24% absorbing AR coating on Polarlor substrate with backside effect ignored and wavelengths ranging from 780 nm to 820 nm.
• the 24%-absorbing LA/AR coating design is Polarcor sub_347nm ITO_551nm Cr 2 0 3 _239nm Si0 2 _129nm Nb 2 0 5 _392nm Si0 2 _air.
• Figure 12 illustrates the spectral reflectance and transmittance of 5-layer 15% absorbing AR coating on Polarlor substrate with backside effect ignored and wavelengths ranging from 1010 nm to 1110 nm.
• the 15%-absorbing LA/AR coating design is Polarcor sub_455 nm IT0 477 nm Cr 2 0 3 _319 nm Si0 2 _162 nm Nb 2 0 5 _526 nm Si0 2 _air.
• Figure 13 illustrates the spectral reflectance and transmittance of 5-layer 24% absorbing AR coating on Polarlor substrate with backside effect ignored and wavelengths ranging from lOlOnm to 11 lOnm.
• the 24%-absorbing LA/AR coating design is Polarcor sub_666nm ITO lOlOnm Cr 2 0 3 _36nm Si0 2 _546nm Nb 2 0 5 _574nm Si0 2 _air.
• the temperature at which this occurs will differ depending on what specific metallic particles, or mixture of metallic particles are present in the glass and are imparting the polarization properties to the glass.
• the polarizing metal is silver, copper or copper/cadmium the substrate temperature during the deposition of the coating material(s) is less than 400 °C. In another embodiment the coating deposition temperature is less than 350 °C. In a further embodiment the coating deposition temperature is less than 300 °C.
• the polarizing metal is selected from the group consisting of silver, copper or
• the polarizer in addition to containing a polarizing metal selected from the silver, copper or copper/cadmium further contains a noble metal selected from the group consisting of platinum, palladium, osmium, iridium, rhodium or ruthenium as is mentioned in U.S. Patent Nos. 7,468,148 and 7,5110,989, the noble metal being present in an amount in the range of 0.0001 wt.% to 0.5 wt.% measured as zero valent metal.
• the temperature at which the polarizing metal particles in the glass will contract or respheroidize can be experimentally determined before the coating process by heating the glass polarizer and observing the temperature at which contraction and/or respheroidization occurs. This process is to an extent dependent on both time and temperature. For example, contraction/respheroidization can occur in minutes when the polarizer is heated to 500 °C. At a temperature of 400 °C the time is approximately one hour, or more.
• the attenuation and anti-reflection coatings can both be applied by physical and chemical vapor deposition methods known in the art. A single method can be used to apply both coatings or a different method can be used for different coatings if this is necessary.
• the deposition of the attenuating LA coating and AR coating can be done with or without the use of a mask. If a mask is used it can be a regular mask, a reverse mask or a partial mask which have been described in in U.S. Patent No. 7,465,681 and Patent Application No. 2009/0297812, which also describes the use of a reverse mask and a partial mask, respectively.
• Some exemplary deposition methods have been described in U.S. Patent No. 7,465,681 and Patent Application No. 2009/0297812, which also describes the use of a reverse mask and a partial mask, respectively.
• the methods include:
• CD Conventional deposition in which the material(s) that is/are to be deposited are heated, in vacuum, in the presence of a substrate upon which a coating is to be deposited, to the molten state by either resistance heating or electron
• IAD Ion- Assisted Deposition
• IBS Ion Beam Sputtering
• an energetic ion beam for example, argon ions in the range of 500 eV to lOOOev
• the momentum transferred upon impact is sufficient to sputter-off the target material to a substrate where it is deposited as a smooth, dense coating.
• this method also has drawbacks which limit its utility; for example, (a) deposition uniformity over the surface of the substrate can become a problem that limits product quality; (b) as the target becomes eroded the uniformity of the deposited coating changes; and (c) the bombardment energy is quite high, leading to dissociation of the deposited firm.
• PIAD Plasma Ion Assisted Deposition
• the deposition of the attenuating LA coating and AR coating can be done with or without the use of a mask.
• the deposition of the coating layers can be done with or without plasma ion-assistance, during or after the deposition of the individual layers.
• an oxygen-containing plasma can be used during the deposition process to insure that the deposited oxide material is not depleted of oxygen.
• Si(0), or simply Si is one of the materials used in the multilayer attenuation coating, no oxygen should be present in any plasma that is used during the deposition of the Si layer.
• the attenuation coating of the disclosure is a multilayer coating, the coating materials being selected from the group consisting of metal and mixed-metal oxide materials having a refractive index "n" of greater than 1.7, the L layer, and silicon, Si or Si(0), with all of said metal oxides and silicon having a non-zero extinction coefficient.
• at least one layer of the metal or mixed-metal oxide material in the attenuation coating has a refractive index greater than 2.0.
• the at least one layer of the metal or mixed-metal oxide material in the attenuation coating has a refractive index greater than 2.1. Silicon, n greater than approximately 3.4, is used in the formation of the attenuation coating.
• Si When Si is used as an attenuation coating material it is deposited without the use of any oxygen or any oxygen-containing plasma being used during the Si deposition step, the plasma being used to smooth and density the film being deposited as indicated in U.S. Patent No. 7,465,681 and Patent Application No. 2009/0297812 cited above.
• the Si is deposited on top of an oxygen containing material, for example, ITO as in the Examples herein. During Si deposition only argon or other inert gas plasma should be used.
• the first few atomic layers of deposited Si form a Si-0 bond with oxygen atoms present at the surface of the oxide material upon which it is being deposited, for example, the glass polarizer substrate, a Si0 2 film deposited on the polarizer's surface or a metal or mixed-metal oxide .
• the Si layer is built up until it reaches the design specification.
• MO oxide material
• the attenuating coating is a multilayer coating formed using at least two different materials having different refractive indices and extinction coefficients, one material being a high refractive index material H and the other being a low refractive index material L.
• the H material is Si and the L material is a metal or mixed metal oxide that has a refractive index n greater than 1.7 and an extinction coefficient than 0.001.
• at least one of the L materials in the multilayer attenuation coating has a refractive index greater than 2.1 and an extinction coefficient greater than 0.001.
• the H material in the multilayer attenuation coating is Si, refractive index greater than 3.4 and an extinction greater than 0.001.
• Exemplary L materials that can be used in forming the attenuation coating include indium-tin-oxide (ITO), Cr 2 0 3 , ZnO, Nb 2 C"5 and Ge0 2 .
• the thickness of the ITO layer is in the range of 250nm to 600nm.
• the thickness of the Si(0) layer(s) is in the range of 20nm to 700nm, and the thickness of the Cr 2 0 3 , ZnO, Nb 2 0 5 and Ge0 2 layer(s) is in the range of 20nm to 200nm.
• the overall thickness of the attenuation coating is in the range of 300nm to 1500nm.
• the anti-reflection coating is a multilayer oxide coating comprising alternating layers of a high refractive index ("n") material H' having n greater than 1.7 and a low refractive index material L' having n less than or equal to 1.7.
• the high index AR coating material are selected from the group consisting of Zr0 2 , Hf0 2 , Ta 2 0 5 , Nb 2 0 5 , Ti0 2 , Y 2 0 3 , Sc 2 0 3 , Si 3 N 4 , SrTi0 3 and W0 3 .
• the low index AR coating material is selected from the group consisting of Si0 2 , fused silica, HPFS®, F-doped Si0 2 ( F-Si0 2) , and A1 2 0 3 , and fluorides MgF 2 , CaF 2 , BaF 2 , YbF 3 , YF 3 . If the last deposited layer of the AR coating is not Si0 2 , a sealing or capping layer of Si0 2 can be placed on top of the last deposited layer.
• the thickness of the high refractive index layer(s) is in the range of 50nm to 700nm.
• the thickness of the low refractive index layer(s) is in the range of 75nm to 500nm.
• the overall thickness of the AR coating is in the range of 700nm to 1500nm.
• the thickness of the capping layer is in the range of 25nm to 150nm.
• One pair of a high refractive index layer and a low refractive index layer is a coating period, and the AR coating comprises at least one period to a plurality of periods in the range of 2-20; thus the number of AR coating periods is in the range of 1-20.
• this disclosure is directed to an integrated monolithic linear polarizer/attenuator element comprising of a glass polarizer having polarizing particles therein, a multilayer attenuation coating deposited on at least one surface of the glass polarizer and a multilayer anti-reflection coating deposited on top of the attenuation coating.
• the polarizing particles in the glass polarizer are selected from the group consisting of silver, copper and copper/cadmium.
• the glass polarize further comprises a noble metal selected from the group consisting of platinum, palladium, osmium, iridium, rhodium or ruthenium, said noble metal being present in an amount in the range of 0.0001 wt.% to 0.5 wt.% measured as zero valent metal.
• the attenuation obtainable by the polarizer/attenuator element is in the range of greater than 0 dB to 3 dB over the wavelength range of 1200 - 1700nm.
• the multilayer anti-reflection coating comprises a plurality of periods H'L', where H' is metal oxide material having a refractive index greater than 1.7 and L' is a metal oxide material having a refractive index less than 1.7.
• the high refractive index material is selected from the group consisting of Zr0 2 , Hf0 2 , Ta 2 0 5 , Nb 2 0 5 , Ti0 2 , Y 2 C"3, Sc 2 C"3, S13N4, SrTiC"3 and WO3.
• the low refractive index material is selected from the group consisting of Si0 2 , F-doped Si0 2 , and AI 3 O 3 , and fluorides MgF 2 , CaF 2 , BaF 2 , YbF 3 , YF 3 .
• the disclosure is directed to an integrated optical
• isolator/attenuator comprising:
• the integrated optical isolator/attenuator both polarizing and attenuation a light beam from a light source
• At least one of the polarizing elements is a monolithic glass polarizer/attenuator element comprising a glass polarizer having a multilayer attenuation coating deposited on the glass polarizer and a multilayer anti-reflection coating deposited on top of the attenuation coating;
• the polarization axis of the of the second polarizing element is offset from the polarization axis of the first polarizing axis element the number of degrees the light is rotated by the Faraday rotator;
• the optical isolator /attenuates the incoming light by an amount in the range of greater than 0 dB to 3 dB.
• the integrated optical isolator/attenuator has an attenuation in the range of 0.5 dB to 3 dB and is operative in the wavelength range ofl275-1635 nm.
• the same design concept can applied to other interested wavelength ranges by changing LA coating and AR coating accordingly.
• the multilayer attenuation coating materials are at least two materials selected from the group consisting of metal oxides and mixed-metal oxides having an index of refraction greater than 2 and silicon, and the total thickness of the attenuation coating is in the range of 300nm to 1500nm.
• the multilayer anti-reflection coating comprises a plurality of periods H'L', where H' is metal oxide material having a refractive index greater than 1.7 and L' is a metal oxide material having a refractive index less than 1.7, and the total thickness of the anti-reflection coating is in the range of 700nm to 1500nm.
• the high refractive index material is selected from the group consisting of Zr0 2 , Hf0 2 , Ta 2 0 5 , Nb 2 0 5 , Ti0 2 , Y 2 C"3, Sc 2 C"3, S13N4, SrTiC"3 and WO3.
• the low refractive index material is selected from the group consisting of Si0 2 , F-doped Si0 2 , and AI 3 O 3 . and fluorides MgF2, CaF2, BaF2, YbF3 and YF3.
• the disclosure is directed to a method for making an integrated monolithic linear polarizer/attenuator element comprising:
• a multilayer attenuating coating comprising at least two different coating materials having a refractive index greater than 2;
• the anti-reflection coating comprising at least one period H"L where Ff is a high refractive index material having an index of refraction greater than 1.7 and L' is a low index of refraction material having and index of refraction less than or equal to 1.7 to thereby form
• the temperature of the glass polarizer is below the temperature at which the metallic particles in the polarizing glass substrate will contract or respheroidize.
• depositing an attenuation coating means depositing a multilayer coating of attenuation coating materials selected from the group consisting of silicon having a refractive index n > 3.4, and metal oxides and mixed-metal oxides having an index of refraction greater than 1.7; and depositing an anti-reflection coating , meaning depositing a plurality of periods H'L', where Ff is metal oxide material having a refractive index greater than 1.7 and L' is a metal oxide material having a refractive index less than 1.7.
• the multilayer attenuation coating comprises an ITO layer having a thickness in the range of 250nm to 600nm, a Cr 2 C"3 layer having a thickness in the range of 20nm to 200 nm and at least one silicon layer having a thickness in the range of 30nm to 700nm; and the multilayer anti-reflection coating comprises a plurality of periods H'L', where H' is selected from the group consisting of Zr0 2 , HfO 2 , Ta 2 0 5 , Nb 2 C"5, Ti0 2 , Y 2 C"3, Sc 2 C"3, S13N4, SrTiC ⁇ and WO3, and L' is selected from the group consisting of Si0 2 , F-doped Si0 2 , and AI 3 O 3 .

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