WO2014045700A1 - 電動車両に搭載する電力変換装置 - Google Patents
電動車両に搭載する電力変換装置 Download PDFInfo
- Publication number
- WO2014045700A1 WO2014045700A1 PCT/JP2013/069643 JP2013069643W WO2014045700A1 WO 2014045700 A1 WO2014045700 A1 WO 2014045700A1 JP 2013069643 W JP2013069643 W JP 2013069643W WO 2014045700 A1 WO2014045700 A1 WO 2014045700A1
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- WIPO (PCT)
- Prior art keywords
- control board
- power
- conversion device
- electric vehicle
- housing
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L15/00—Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles
- B60L15/007—Physical arrangements or structures of drive train converters specially adapted for the propulsion motors of electric vehicles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L50/00—Electric propulsion with power supplied within the vehicle
- B60L50/10—Electric propulsion with power supplied within the vehicle using propulsion power supplied by engine-driven generators, e.g. generators driven by combustion engines
- B60L50/13—Electric propulsion with power supplied within the vehicle using propulsion power supplied by engine-driven generators, e.g. generators driven by combustion engines using AC generators and AC motors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L50/00—Electric propulsion with power supplied within the vehicle
- B60L50/50—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells
- B60L50/51—Electric propulsion with power supplied within the vehicle using propulsion power supplied by batteries or fuel cells characterised by AC-motors
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02M—APPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
- H02M7/00—Conversion of ac power input into dc power output; Conversion of dc power input into ac power output
- H02M7/003—Constructional details, e.g. physical layout, assembly, wiring or busbar connections
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/14—Mounting supporting structure in casing or on frame or rack
- H05K7/1422—Printed circuit boards receptacles, e.g. stacked structures, electronic circuit modules or box like frames
- H05K7/1427—Housings
- H05K7/1432—Housings specially adapted for power drive units or power converters
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/14—Mounting supporting structure in casing or on frame or rack
- H05K7/1422—Printed circuit boards receptacles, e.g. stacked structures, electronic circuit modules or box like frames
- H05K7/1427—Housings
- H05K7/1432—Housings specially adapted for power drive units or power converters
- H05K7/14322—Housings specially adapted for power drive units or power converters wherein the control and power circuits of a power converter are arranged within the same casing
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/64—Electric machine technologies in electromobility
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
Definitions
- the present invention relates to a power conversion device mounted on an electric vehicle such as an electric vehicle or a hybrid vehicle.
- This power conversion device includes a power module as a three-phase inverter circuit composed of semiconductor elements, a control board for controlling the power module, and a capacitor for smoothing input current.
- a power module as a three-phase inverter circuit composed of semiconductor elements
- a control board for controlling the power module
- a capacitor for smoothing input current.
- a plurality of cylindrical electrolytic capacitors connected in parallel with each other are accommodated in a flat can-shaped metal capacitor case in a state of being arranged in a line in the extending direction of the control board.
- the metal capacitor case is disposed over the control board.
- a connector for connection to the outside of the control board is arranged on the control board covered with a capacitor.
- the present invention has been made in view of the above problems, and an object thereof is to provide a power conversion device mounted on an electric vehicle suitable for ensuring workability of connector connection between a control board and an external connection harness. .
- a power conversion device includes a control board that controls a power module composed of semiconductor elements, a connector that is provided on the control board and is connected to an external control device, and a high voltage that is disposed on the control board.
- a component and a housing for accommodating the control board and the high voltage component are provided.
- the bottom of the housing bulges into a convex shape, and a part of the high-power component is accommodated in a region bulged into the convex shape of the housing, and the projected area on the control board that is placed in an overlapping manner is the surface area of the control board Form smaller.
- the connector is arranged in a wider area than the projection surface of the high-power components arranged on the control board on the control board.
- FIG. 1 is a front view showing a mounted state of a power conversion device mounted on an electric vehicle according to an embodiment of the present invention on a power unit.
- FIG. 2 is a side view showing a state where the power conversion device mounted on the electric vehicle is mounted on the power unit.
- FIG. 3 is a perspective view of a power conversion device mounted on an electric vehicle.
- FIG. 4 is a perspective view from another direction of the power conversion device mounted on the electric vehicle.
- FIG. 5 is a cross-sectional view of a power conversion device mounted on an electric vehicle.
- FIG. 6 is a plan view of the power conversion device mounted on the electric vehicle.
- FIG. 1 and 2 are a front view and a side view, respectively, showing a mounting state of a power conversion device mounted on an electric vehicle in a power unit according to an embodiment.
- a power unit 1 in an electric vehicle such as an electric vehicle or a hybrid vehicle is disposed mainly in a motor room in an electric vehicle, and mainly in an engine room in a hybrid vehicle.
- the power unit 1 includes a motor generator 2 that drives the vehicle, and a power conversion device 3 that supplies battery power to the motor generator 2 and charges the battery with regenerative power from the motor generator 2.
- the motor generator 2 is provided with a transaxle for transmitting power to the wheels, and the power unit 1 and the transaxle are integrally coupled and elastically mounted on the vehicle body.
- the motor generator 2 is the heaviest part in the power unit 1. For this reason, the motor generator 2 is disposed on the lower side in the vertical direction of the vehicle, and the power conversion device 3 is disposed above the motor generator 2.
- the power converter 3 is housed in an aluminum die-cast housing 4 fixedly disposed above the motor generator 2.
- the power converter 3 includes a smoothing capacitor 5 that smoothes the DC power supplied from the battery, and a power module 6 that includes an inverter that converts the smoothed DC power into multiphase AC power and supplies the multiphase AC power to the motor generator 2.
- the inverter is composed of a plurality of switching power elements (for example, insulatedinsgate bipolar transistor (commonly known as IGBT)) and integrated as a power module 6.
- the power conversion device 3 also converts power so that the regenerative power generated by the motor generator 2 is converted to DC power and the battery is charged.
- the power conversion device 3 includes a control board 7 (driver board) for operating a power module 6 composed of an inverter, a motor control board 8 for controlling the control board 7 according to the vehicle operating state, and the power module 6. And a cooler 9 for cooling.
- the cooler 9 is manufactured by aluminum die casting, and includes a space in which a cooling medium flows. Therefore, in the assembled state, the power conversion device 3 is arranged with the smoothing capacitor 5, the control board 7, and the power module 6 in order from the bottom in the housing 4 in the assembled state, and the motor control board 8 is disposed on these sides. And the cooler 9 is disposed in the opening of the housing 4.
- the power module 6, the control board 7, and the smoothing capacitor 5 are arranged in this order on the bottom surface of the cooler 9 that is turned upside down, and the motor control board is placed on these sides. 8, the contents of the integrated power conversion device 3 are configured. Then, the contents of the integrated power conversion device 3 are covered with the housing 4, and the housing 4 is fixed on the bottom surface of the cooler 9 by bolt fastening or the like, and the assembly of the power conversion device 3 is completed. And the assembly to the power unit 1 is completed by fixing to the case 31 of the motor generator 2 with a bolt fastening etc. in the state which reversed the power converter device 3 completed assembly to the up-down direction.
- the case 31 of the motor generator 2 is composed of an annular rotor and a stator and has a cylindrical outer shape.
- the upper support protrusions 32 are provided at both ends in the axial direction of the case 31 of the motor generator 2 having a columnar shape, and the power conversion device 3 is attached to the support protrusions 32, so that The power converter 3 can be attached.
- the upper shape of the case 31 of the motor generator 2 is a convex portion at both ends and a concave portion 33 at the center due to the support convex portion 32 (see FIG. 2).
- the bottom surface of the power converter 3 is a flat surface, a gap is generated between the recesses 33, and the vertical dimension of the power unit 1 constituted by the power converter 3 and the motor generator 2 is increased.
- the bottom shape of the housing 4 of the power conversion device 3 is formed as a convex shape 11 downward so that a part is accommodated in the concave portion 33 on the upper surface of the motor generator 2.
- a part of the built-in components of the power conversion device 3 can be arranged in the region where the convex shape 11 is formed on the lower side of the housing 4.
- the size of the power converter 3 can be reduced.
- a part of the smoothing capacitor 5 is built in a region where the convex shape 11 is formed on the lower side of the housing 4.
- the vertical dimension of the power unit 1 constituted by the power conversion device 3 and the motor generator 2 can be reduced.
- the positions of the concave portion 33 on the upper surface of the motor generator 2 and the convex shape 11 of the housing 4 of the power converter 3 are shown as being arranged at the center in the axial direction of the motor generator 2. However, the positions of the concave portion 33 of the motor generator 2 and the convex shape 11 of the housing 4 may be shifted from the central position in the axial direction of the motor generator 2 to any position in the left-right direction.
- FIGS. 3 to 6 are diagrams showing details of the power conversion device 3, in which FIG. 3 is a perspective view, FIG. 4 is a perspective view from another direction, FIG. 5 is a sectional view, and FIG. 6 is a plan view. .
- the power conversion device 3 shown in FIGS. 3 to 6 shows a state at the time of assembly in which the vertical direction is reversed from the state of attachment to the motor generator 2.
- the bottom plate 12 of the cooler 9 is arranged at the bottom, the power module 6 (inverter) is fixedly placed in close contact with the top of the bottom plate 12, and the control board 7 is fixedly arranged on the top of the power module 6. ing.
- One end of the power module 6 is provided with an intermediate bus bar 13 extending upward and connected to the smoothing capacitor 5, and the other end is provided with an output bus bar 14 extending upward and connected to the motor generator 2. Is provided.
- the output bus bar 14 extends in a direction away from the bottom surface of the cooler 9 (vertical direction), and an intermediate portion thereof is supported by a bracket 15 fixed to the bottom surface of the cooler 9 with an insulating material (not shown) interposed therebetween. Constitutes a connection terminal to the motor generator 2.
- a current sensor 16 supported by a bracket 15 is disposed in the middle of the output bus bar 14. That is, the power module 6 is provided with the intermediate bus bar 13 on one side and the output bus bar 14 on the other side with the control board 7 laminated thereon. Similarly, the control board 7 is also arranged in a region sandwiched between the intermediate bus bar 13 and the output bus bar 14.
- the smoothing capacitor 5 is disposed above the control board 7 at a distance from the control board 7.
- the smoothing capacitor 5 straddles the power module 6 and the control board 7 and is supported by a bracket 17 fixed to the bottom plate 12 of the cooler 9.
- the upper end of the intermediate bus bar 13 is connected to one end of the smoothing capacitor 5.
- One end of the smoothing capacitor 5 is provided with an input bus bar 18 connected to the battery (see FIG. 5).
- the input bus bar 18 is arranged in the vertical direction in the figure, penetrates the bottom plate 12 of the cooler 9 in an insulated state, and its tip constitutes a connection terminal to the battery.
- the control board 7 includes a region A covered by the smoothing capacitor 5 which is a high-power component disposed above the control board 7, a region B covered by the output bus bar 14 and the current sensor 16 which are high-power components, and these high-power components (smooth parts). And a region C not covered by the capacitor 5, the output bus bar 14, and the current sensor 16).
- the area C of the control board 7 is on the side where the output bus bar 14 is arranged. In this area C, low-power connectors 20 a and 20 b that are connected to the motor control board 8 through the low-power harness 23 are arranged.
- the motor control board 8 is fixedly arranged via a bracket (not shown) in a direction perpendicular to the bottom plate 12 of the cooler 9 on the side of the power module 6, the output bus bar 14 and the smoothing capacitor 5.
- the motor control board 8 is arranged on the side of the area C not covered by the smoothing capacitor 5 of the control board 7, that is, so as to close the space between the smoothing capacitor 5 and the output bus bar 14 from the lateral direction. Yes. That is, the motor control board 8 is arranged in a state orthogonal to the control board 7.
- the low current connectors 21a, 21b, and 21c provided on the motor control board 8 include the low current harnesses 23 connected to the low current connectors 20a and 20b provided on the control board 7 and the low current connectors 22a and 22b provided on the current sensor 16, respectively.
- a connector provided at the other end is connected.
- a relatively long weak electric harness 23 connected to the weak electric connectors 20 a and 22 a far from the motor control board 8 in the weak electric harness 23 is supported by a midway portion thereof by a resin clamp 24 provided at the other end of the smoothing capacitor 5. , To prevent shaking from outside vibration.
- Each of the weak electrical harnesses 23 is a component of the power conversion device 3, such as the power module 6, the control board 7, the smoothing capacitor 5, the motor control board 8, the input / output bus bar 14, the intermediate bus bar 13, and the current sensor 16. After mounting and assembly to the cooler 9, wiring work is performed. After mounting and assembling each component, the space above the area C of the control board 7 that is not covered by the smoothing capacitor 5 is surrounded by the smoothing capacitor 5, the output bus bar 14, the current sensor 16, and the motor control board 8. Opened upward.
- the harness 23 is continuously assembled. Work can be performed and wiring workability is good. Moreover, since the resin clamp 24 is provided on the other end surface of the smoothing capacitor 5 facing this space, the wiring work can be efficiently performed in this space while the low-voltage harness 23 is supported by the resin clamp 24. Moreover, since the harness 23 is not routed toward the outer side in the lateral direction of the control board 7 as in the prior art, it is possible to prevent the power conversion device 3 from increasing in size due to the harness routing.
- the output bus bar 14 connected to the power module 6 is arranged in a direction orthogonal to the arrangement surface of the control board 7 on the laterally outer side of the area C wider than the projection surface of the smoothing capacitor 5 onto the control board 7. Has been. For this reason, without interfering with the bus bar 14, a space for connecting each of the weak electrical harnesses 23 can be secured above the area C wider than the projection surface of the smoothing capacitor 5 on the control board 7, and the harness connection workability can be improved. This can be further improved.
- the output bus bar 14 from the power module 6 is arranged in the vertical direction orthogonal to the control board 7 as compared with the case where the output bus bar 14 is arranged to extend in the horizontal direction in parallel with the control board 7, the power conversion device 3 Therefore, the size of the power converter 3 can be reduced.
- the motor control board 8 is also arranged in the vertical direction orthogonal to the control board 7, similarly to the output bus bar 14, it is possible to suppress the lateral dimension expansion of the power conversion apparatus 3. Can be miniaturized.
- the light electrical connector 20 is disposed on the control board 7 covered with the entire smoothing capacitor 5. Since the gap between the smoothing capacitor 5 and the control board 7 is narrow, there is a problem that workability of connector connection with the external connection harness is deteriorated. In order to solve this problem, it is necessary to provide a region on the control board 7 that is not covered with the smoothing capacitor 5 and to arrange the low-power connector 20 in the region. For this purpose, for example, the length dimension or width dimension of the smoothing capacitor 5 itself is made smaller than the length dimension or width dimension of the control board 7, and the low current connector 20 is provided in an area not covered by the smoothing capacitor 5. There is a way to arrange.
- the length dimension or the width dimension of the control substrate 7 is made larger than the length dimension or the width dimension of the smoothing capacitor 5, and the low current connector 20 is provided in the region not covered with the smoothing capacitor 5.
- the ripple of the DC power cannot be sufficiently suppressed, and the required smoothing capacitor 5 cannot be played.
- the ripple of DC power can be sufficiently suppressed, and the required smoothing capacitor 5 can be fulfilled, but the surface area of the control board 7 is increased.
- the power converter 3 is enlarged including the housing 4 that accommodates it.
- the smoothing capacitor 5 is provided with a sufficiently large volume so as to ensure a sufficient capacity for suppressing the ripple of DC power.
- a sufficiently large capacity for example, a plurality of electrolytic capacitors connected in parallel to each other may be used. Then, the smoothing capacitor 5 is formed by decreasing the dimension in the width direction or the longitudinal direction while increasing the dimension in the thickness direction so that a sufficient volume can be secured.
- the smoothing capacitor 5 may itself be formed in a metal case.
- the shape of the smoothing capacitor 5 is a rectangular parallelepiped in the illustrated example, the shape is not limited to a rectangular parallelepiped, and may be a cylindrical shape having a sufficient volume.
- the smoothing capacitor 5 formed by increasing the dimension in the thickness direction is positioned at the uppermost part of the power conversion device 3 at the time of assembly, and a part of the smoothing capacitor 5 is built in the region having the convex shape 11 of the housing 4. Accordingly, the smoothing capacitor 5 can be configured to cover only a part of the control board 7 without covering the entire surface of the control board 7. As a result, although the smoothing capacitor 5 having a sufficiently large capacity is provided, a region C that is not covered by the smoothing capacitor 5 can be formed on the control board 7, and the low-power connectors 20, 20b can be formed in this region C. Can be arranged. And the surrounding space of the weak electrical connectors 20a and 20b is in an open state. As a result, the workability of connector connection can be improved.
- a power conversion device 3 mounted on an electric vehicle includes a control board 7 that controls a power module 6 including semiconductor elements, and connectors 20a and 20b that are provided on the control board 7 and are connected to an external control device. And a smoothing capacitor 5 as a high-power component disposed on the control board 7 and a housing 4 for housing the control board 7 and the high-power parts.
- the bottom of the housing 4 is formed in a convex shape 11 and a part of the smoothing capacitor 5 as a high-power component is accommodated in the region of the convex shape 11 of the housing 4 so as to control the projected area onto the control board 7 arranged in an overlapping manner. It is formed smaller than the surface area of the substrate 7.
- the control board 7 arrange
- At least one of the harness 23 connected to the connectors 20a and 20b, the resin clamp 24 as a support member for supporting the harness 23, and the connectors 21a, 21b, and 21c at the other end of the harness 23 is used to control the high-power components. Arranged in a region C wider than the projection surface onto the substrate 7. For this reason, the assembly work of the harness 23 can be performed with respect to the connectors 20a and 20b on the control board 7 after mounting and assembling parts such as the control board 7 and the high power parts, and the wiring workability is good. Moreover, since the harness 23 is not routed toward the outer side in the lateral direction of the control board 7 as in the prior art, the power converter 3 can be prevented from being enlarged due to the harness routing.
- the output bus bar 14 connected to the power module 6 is disposed on the laterally outer side of the region C wider than the projection surface of the high-power components on the control board 7. For this reason, without interfering with the output bus bar 14, a space for connecting the connectors 20a, 20b and the harness 23 on the control board 7 above the area C wider than the projection surface of the high-power components on the control board 7 is provided. It can be secured and the harness connection workability can be further improved.
- the output bus bar 14 connected to the power module 6 is arranged in a direction orthogonal to the arrangement surface of the control board 7. That is, since the output bus bar 14 from the power module 6 is arranged in the vertical direction orthogonal to the control board 7 as compared with the case where the output bus bar 14 is arranged so as to extend in the horizontal direction in parallel with the control board 7, The lateral dimension expansion can be suppressed, and the power converter 3 can be downsized.
- the electric vehicle includes a motor generator 2 for driving the vehicle, and the upper surface of the motor generator 2 is formed with a recess 33 protruding at both ends and recessed at the center, and the convex shape of the housing 4 of the power converter 3. 11 is accommodated in the recess 33 on the upper surface of the motor generator 2, and the power converter 3 is fixed to the upper portion of the motor generator 2.
- the motor generator 2 and the power conversion device 3 are integrated by fitting the concavo-convex portions of each other, and the power conversion device 3 includes the housing 4 that bulges into the convex shape 11. Therefore, the height dimension of the power converter 3 can be reduced.
Abstract
Description
パワーユニット1は、車両を駆動するモータジェネレータ2と、モータジェネレータ2へバッテリ電力を供給すると共に、モータジェネレータ2の回生電力をバッテリに充電する電力変換装置3とを備える。モータジェネレータ2には、図示しないが、車輪に動力を伝達するトランスアクスルが付設され、パワーユニット1とトランスアクスルとは一体に結合されて、車体に弾性マウントされる。モータジェネレータ2は、パワーユニット1の中で最も質量が重い部品である。このため、モータジェネレータ2は、車両の上下方向の下側に配置し、その上方に電力変換装置3を配置する。
Claims (5)
- 半導体素子を含むパワーモジュールを制御する制御基板と、
前記制御基板上に設けられて外部制御装置と接続されるコネクタと、
前記制御基板に重ねて配置される強電部品と、
前記制御基板及び強電部品を収容するハウジングと、備える電動車両に搭載される電力変換装置であり、
前記ハウジングの底部を凸形状に膨出形成し、
前記強電部品は、その一部を前記ハウジングの凸状に膨出した領域に収容して、重ねて配置される前記制御基板への投影面積を制御基板の表面積より小さく形成され、
前記コネクタは、前記制御基板のうち、重ねて配置される前記強電部品の制御基板への投影面よりも広い領域に配置されている電動車両に搭載する電力変換装置。 - 前記制御基板には、前記コネクタに接続されるハーネス、前記ハーネスを支持する支持部材、及び前記ハーネスの他端のコネクタの少なくとも一つが前記強電部品の制御基板への投影面よりも広い領域に配置されている請求項1に記載の電動車両に搭載する電力変換装置。
- 前記パワーモジュールにはバスバーが接続されており、
前記バスバーは、前記強電部品の制御基板への投影面よりも広い領域の横方向外側に配置されている請求項1または請求項2に記載の電動車両に搭載する電力変換装置。 - 前記パワーモジュールにはバスバーが接続されており、
前記バスバーは、制御基板の配置面に対して直交する方向に配置されている請求項1から請求項3のいずれか一つに記載の電動車両に搭載する電力変換装置。 - 前記電動車両は、車両駆動用のモータジェネレータを備え、
前記モータジェネレータの上面に両端側で突出し中央側で窪む凹部を形成し、
前記電力変換装置のハウジングの凸状に膨出した部分を前記モータジェネレータの上面の凹部に収容させて、モータジェネレータの上部に電力変換装置を固定した請求項1から請求項4のいずれか一つに記載の電動車両に搭載する電力変換装置。
Priority Applications (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP13838363.3A EP2899866B1 (en) | 2012-09-19 | 2013-07-19 | Power conversion device to be mounted in electric-powered vehicle |
CN201380047483.4A CN104619549B (zh) | 2012-09-19 | 2013-07-19 | 搭载于电动车辆的电力转换装置 |
US14/429,057 US9260020B2 (en) | 2012-09-19 | 2013-07-19 | Power converter mounted on electrically driven vehicle |
JP2014536650A JP5831643B2 (ja) | 2012-09-19 | 2013-07-19 | 電動車両に搭載する電力変換装置 |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2012205895 | 2012-09-19 | ||
JP2012-205895 | 2012-09-19 |
Publications (1)
Publication Number | Publication Date |
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WO2014045700A1 true WO2014045700A1 (ja) | 2014-03-27 |
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PCT/JP2013/069643 WO2014045700A1 (ja) | 2012-09-19 | 2013-07-19 | 電動車両に搭載する電力変換装置 |
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US (1) | US9260020B2 (ja) |
EP (1) | EP2899866B1 (ja) |
JP (1) | JP5831643B2 (ja) |
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Cited By (2)
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JP2016174488A (ja) * | 2015-03-17 | 2016-09-29 | 富士電機株式会社 | 電力変換装置 |
JP2020162264A (ja) * | 2019-03-26 | 2020-10-01 | 株式会社デンソー | 機電一体型ユニット |
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KR20150065093A (ko) * | 2013-12-04 | 2015-06-12 | 엘에스산전 주식회사 | 전기 자동차용 인버터 |
US9488676B2 (en) * | 2014-04-10 | 2016-11-08 | Ford Global Technologies, Llc | Sensor shield for an electric vehicle |
WO2017187478A1 (ja) * | 2016-04-25 | 2017-11-02 | 三菱電機株式会社 | 電力変換装置 |
WO2018067506A1 (en) * | 2016-10-06 | 2018-04-12 | Black & Decker Inc. | Battery and motor system for replacing internal combustion engine |
KR102399621B1 (ko) * | 2017-05-12 | 2022-05-18 | 현대자동차주식회사 | 배터리 시스템 |
FR3091137B1 (fr) * | 2018-12-21 | 2021-01-15 | Valeo Siemens Eautomotive France Sas | Procédé d’assemblage d’un équipement électrique, notamment d’un onduleur |
JP6687291B1 (ja) * | 2019-01-22 | 2020-04-22 | 三菱電機株式会社 | 電気機器 |
US11658546B2 (en) | 2019-11-08 | 2023-05-23 | Milwaukee Electric Tool Corporation | Battery-powered stand-alone motor unit |
EP4082101A4 (en) | 2019-12-23 | 2024-02-14 | Milwaukee Electric Tool Corp | AUTONOMOUS BATTERY POWERED MOTOR UNIT |
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- 2013-07-19 WO PCT/JP2013/069643 patent/WO2014045700A1/ja active Application Filing
- 2013-07-19 US US14/429,057 patent/US9260020B2/en active Active
- 2013-07-19 CN CN201380047483.4A patent/CN104619549B/zh active Active
- 2013-07-19 EP EP13838363.3A patent/EP2899866B1/en active Active
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JP2016174488A (ja) * | 2015-03-17 | 2016-09-29 | 富士電機株式会社 | 電力変換装置 |
JP2020162264A (ja) * | 2019-03-26 | 2020-10-01 | 株式会社デンソー | 機電一体型ユニット |
WO2020195788A1 (ja) * | 2019-03-26 | 2020-10-01 | 株式会社デンソー | 機電一体型ユニット |
JP7056618B2 (ja) | 2019-03-26 | 2022-04-19 | 株式会社デンソー | 機電一体型ユニット |
Also Published As
Publication number | Publication date |
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CN104619549A (zh) | 2015-05-13 |
EP2899866B1 (en) | 2017-05-10 |
CN104619549B (zh) | 2016-05-18 |
US20150231975A1 (en) | 2015-08-20 |
EP2899866A4 (en) | 2016-03-09 |
JPWO2014045700A1 (ja) | 2016-08-18 |
EP2899866A1 (en) | 2015-07-29 |
US9260020B2 (en) | 2016-02-16 |
JP5831643B2 (ja) | 2015-12-09 |
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